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Influence of Microstructure on Thermo- and Photo-stability in
Organic Bulk-heterojunction Solar Cell
Einfluss der Mikrostruktur auf die Thermo- und Lichtstabilität in
organischen Bulk-Heterojunction Solarzellen
Der Technischen Fakultät
der Friedrich-Alexander-Universität
Erlangen-Nürnberg
zur
Erlangung des Doktorgrades Dr.-Ing.
vorgelegt von
Chaohong Zhang
aus Guangdong, China
I
Als Dissertation genehmigt
von der Technischen Fakultät
der Friedrich-Alexander-Universität Erlangen-Nürnberg
Tag der mündlichen Prüfung: 19.12.2017
Vorsitzender des Promotionsorgans: Prof. Dr.-Ing. Reinhard Lerch
1. Gutachter: Prof. Dr. Christoph J. Brabec
2. Gutachter: Prof. Dr. Hin-Lap Yip
I
Acknowledgements
Back in bachelor time, I thought I already knew what I want; however, during PhD, I realized
that what I’ve wanted is not what I’ve thought. And now it occurs to me that human beings
normally want what they don’t have. The right attitude towards life is to be happy with what
one has AFTER FIGHTING. So, now, after fighting hard, although I am not satisfied with
myself within PhD, I do really appreciate the opportunity of knowing all of you in Germany,
especially my beloved boyfriend Liang Chen.
I would like to thank Christoph, my dear dear supervisor; thank you for all the mind-opening
and eye-lightening discussion and ideas, thank you for always being so nice and supportive. I
remember that I was all the time so panic and went to Christoph, asking what I should do,
what should I do. He was always so nice, giving instructions, and relieved my worries.
I would like to thank Ning Li; thank you for all the inspiring and enjoyable discussions and
supports. There were so many times that I had no idea what to do with my “chaos” data, but
you could always click, click, and told me: see, you have a very good story line! You are the
person I know best at telling stories as I said in my first year way before we have those
pleasant cooperation.
I would like to thank Stephan Langer, Thomas Huemüller, Andres Osvet, Corina Winkler
who has helped and supported me a lot in discussion and in the laboratory.
I would like to thank the collaborators in Russian and in Erlangen.
I would like to thank the Chinese Scholarship Council for the PhD scholarship.
I would like to thank all the colleagues in i-MEET, ZAE and Energy Campus.
I would like to thank my family and friends for cheering me up whenever I feel down.
Greatly thank the amazing and exceptional PhD journey!
I was trying my best to find out the true truth. Now it occurs to me that the truth is
uncertainty. We could do things precisely; however, the reality is a matter of probability.
With science, we could get (infinitely) close to truth, but we are never there and perhaps
never will; however, this doesn’t bother me anymore.
II
III
Abstract
Currently, one of the biggest challenges of OPV being commercially competitive is to
perform consistently throughout its lifetime. Generally, aging stresses, such as light source,
temperature, and atmosphere, can induce degradation in all layers including electrodes,
interfaces, and active layers. Heat and white light induced intrinsic degradation is deemed to
be investigated and addressed with the highest priority. The investigation of the PhD program
concentrates on microstructural evolution of bulk-heterojunction (BHJ) active layer under
thermal- and/or photo- stress.
The first attempt is to employ polymeric fullerenes. A polystyrene based side-chain
polymeric fullerene is successfully synthesized and applied in solar cell. However, side-chain
polymeric fullerenes suffer from poor solubility which limits its role of acting as the main
acceptor in the photovoltaic application. Two main-chain polymeric fullerenes, PPC4 and
PPCBMB, are employed as additives in PCE11:PCBM based solar cells. With up to 8 wt%
addition, the efficiency of the ternary solar cells stay as high as the binary solar cells;
however, with 20 wt% addition, the photovoltaic performance slightly decreases; moreover,
the addition of the main-chain polymeric fullerenes fails to address the photo instability issue
of polymer:fullerene solar cells.
As increasing insights concerning the BHJ morphology are gained, here comes the strategy of
combining materials with good miscibility to overcome the thermal instability of
polymer:fullerene solar cells. We demonstrate that the low miscibility between PCBM and
pDPPT5-2 or PTB7-Th is one of the fundamental origins of the low thermal stability. On the
contrary, two novel fullerenes, PyF5 and FAP1, with a significantly higher chemical
compatibility are introduced to overcome these limitations. Further, it is observed that the
IV
miscibility between the donor and acceptor dominates the optimized acceptor:donor ratios in
polymer-fullerene BHJ systems.
Owing to the extremely poor miscibility, the highly efficient PCE11:PCBM solar cells suffer
from strong burn-in losses even under room temperature. We demonstrate that crystalline
properties of PCE11 are highly influenced by molecular weight and polydispersity;
furthermore, polymer-fullerene BHJ film morphology is largely affected by the crystalline
nature of polymers and evolves differently under external stresses, like heat or light, which
eventually results in solar cells with different burn-in loss and lifetime. A detailed analysis of
the energy and intensity dependence of light-induced burn-in degradation suggests that
photo-excited carriers do affect amorphous polymer segments in a similar way as thermal
stress does.
V
Zusammenfassung
Gegenwärtig besteht eine der größten Herausforderungen von OPV darin, während ihrer
gesamten Lebensdauer beständig zu arbeiten, damit sie kommerziell wettbewerbsfähig ist. Im
Allgemeinen können Belastungen, wie z. B. Licht, Temperatur und Atmosphäre, eine
Verschlechterung in allen Schichten induzieren, einschließlich der Elektroden, Grenzflächen
und aktiven Schichten. Wärme- und weißlichtinduzierte intrinsische Degradation müssen mit
höchster Priorität untersucht und gelöst werden. Die Untersuchungen dieser Dissertation
konzentrierten sich auf die mikrostrukturelle Veränderung der Bulk-Heterojunction(BHJ)
aktiven Schicht unter thermischer und / oder Photo- Belastung.
Der erste Versuch ist die Verwendung von polymeren Fullerenen. Ein Polystyrol-basiertes
Seitenkettenpolymer-Fulleren wird erfolgreich synthetisiert und in Solarzellen eingesetzt.
Seitenketten-polymerische Fullerene leiden jedoch unter schlechter Löslichkeit, die die
Funktion des Hauptakzeptors in der Photovoltaikanwendung begrenzt. Zwei Hauptketten-
Polymer-Fullerene, PPC4 und PPCBMB, werden als Additive in PCE11: PCBM-basierten
Solarzellen eingesetzt. Mit Beigabe von bis zu 8 Gew .-% bleibt der Wirkungsgrad der
ternären Solarzellen so hoch wie bei den binären Solarzellen. Mit einer Zugabe von 20
Gew .-% nimmt jedoch die Leistung leicht ab. Darüber hinaus wird durch die Zugabe der
polymerischen Hauptketten-Fullerene das Problem der Photoinstabilität von Polymer:
Fulleren-Solarzellen nicht gelöst.
Aus den zunehmenden Erkenntnissen über die BHJ-Morphologie erfolgt die Strategie der
Kombination von Materialien mit guter Mischbarkeit zu kombinieren, um die thermische
Instabilität von Polymer: Fulleren-Solarzellen zu überwinden. Wir zeigen, dass die geringe
Mischbarkeit zwischen PCBM und pDPPT5-2 oder PTB7-Th der Grund für die geringe
thermische Stabilität ist. Im Gegensatz dazu werden zwei neue Fullerene, PyF5 und FAP1,
mit einer signifikant höheren chemischen Kompatibilität eingeführt, um diese
Einschränkungen zu überwinden. Des Weiteren wird beobachtet, dass die Mischbarkeit
VI
zwischen Donor und Akzeptor das optimierale Verhältnis in Polymer-Fulleren Solarzellen
dominiert.
Aufgrund der extrem schlechten Mischbarkeit leiden die hocheffizienten PCE11: PCBM-
Solarzellen selbst bei Raumtemperatur unter starken Burn-in Verlusten. Wir zeigen, dass die
kristallinen Eigenschaften von PCE11 stark vom Molekulargewicht und der Polydispersität
beeinflusst werden. Darüber hinaus wird die Polymer-Fulleren BHJ-Filmmorphologie stark
von den kristallinen Eigenschaften der Polymeren beeinflusst und entwickelt sich unter
äußeren Belastungen wie Wärme und Licht unterschiedlich, was letztendlich zu Solarzellen
mit unterschiedlichem Burn-in Verlust und Lebensdauer führt. Eine detaillierte Analyse der
Energie- und Intensitätsabhängigkeit der lichtinduzierten Burn-in-Degradation deutet darauf
hin, dass photoangeregte Ladungsträger in ähnlicher Weise wie thermische Spannungen
amorphe Polymersegmente beeinflussen.
VII
Abbreviations
AFM Atomic Force Microscopy
Ag Silver
AIBN 2,2′-Azobis(2-methylpropionitrile)
Al Aluminum
AM Air Mass
BHJ Bulk-heterojucntion
Ca Calcium
CB Chlorobenzene
CT Charge-transfer
C60 Fullerene
C70 Fullerene with 70 carbon atoms
CDCl3 Deuterated chloroform
CH2Cl2 Dichloromethane
D-A Donor - Acceptor
D:A Donor : Acceptor
DAB Debye-Anderson-Brumberger
DOS density of state
DSC Differential scanning calorimetry
EHOMO Energy level of Highest Occupied Molecular Orbital
ELUMO Energy level of Lowest Unoccupied Molecular Orbital
EQE External quantum efficiency
ETL Electron transporting layer
FF Fill factor
FTIR Fourier-transform infrared spectroscopy
FWHM full width at half maximum
GISAXS Grazing-incidence small-angle scattering
GIWAXS Grazing-Incidence Wide-Angle X-ray Scattering
HOMO Highest occupied molecular orbital
HPLC high-performance liquid chromatography
VIII
HSP Hansen Solubility Parameter
HTL Hole transporting layer
ICBA Indene-C60 bisadduct
IDT Indacenodithiophene
IML Intermediate layer
IPCE Incident photon to current efficiency
IQE Internal quantum efficiency
IR Infrared
ISOS International Summits on OPV Stability
ITIC
3,9-bis(2-methylene-(3-(1,1-dicyanomethylene)-indanone))-
5,5,11,11-tetrakis(4-hexylphenyl)-dithieno[2,3-d:2’,3’-d’]-s-
indaceno[1,2-b:5,6-b’]dithiophene
ITO Indium tin oxide
IV Current-voltage
J-V Current density-voltage
LBG Low band gap
LiF Lithium fluoride
LS light scattering
LUMO Lowest unoccupied molecular orbital
MEH-PPV poly[2-methoxy-5-(2’-ethylhexyloxy)-p-
phenylene vinylene]
MDSC Temperature-modulated Differential scanning calorimetry
MoOX Molybdenum trioxide
MPMC methyl prop-2-yn-1-yl malonate C61
MPMCPS methyl prop-2-yn-1-yl malonate C61 loaded polystyrene
derivative
N2 Nitrogen
NaOH Sodium hydroxide
NMR Nuclear Magnetic Resonance spectroscopy
oLED Organic light-emitting diodes
oDCB 1,2-Dichlorobenzene
OPV Organic photovoltaic
IX
OSC Organic solar cell
OSCs Organic solar cells
OXCBA o-xylenyl C60 bisadduct
OXCMA o-xylenyl C60 mono-adduct
OXCTA o-xylenyl C60 trisadduct
P3HT Poly (3-hexylthiophene-2,5-diyl)
PCBS [6,6]-phenyl-C61-butyric acid styryl ester
PCBSD [6,6]-phenyl-C61-butyric acid styryl dendron ester
PCBM/
PC61BM [6,6]-Phenyl-C61-Butyric-acid-Methyl ester
PC71BM Phenyl-C71-Butyric-acid-Methyl ester
PC61BPF [6,6]-phenyl-C61 butyric acid pentafluorophenyl ester
PCDTBT Polymer[N-9’-heptadecanyl-2,7-carbazole-alt-5,5-
(4,7)-di-2-thienyl-2’,1’,3’-benzothiadiazole]
PCPDTBT Poly[2,6-(4,4-bis-(2-ethylhexyl)-4H-cyclopenta[2,1-b;3,4-b’]
dithiophene)-alt-4,7(2,1,3-benzothiadiazole)]
PCE Power conversion efficiency
PCE10
Poly[4,8-bis(5-(2-ethylhexyl)thiophen-2-yl)benzo[1,2-b;4,5-
b']dithiophene-2,6-diyl-alt-(4-(2-ethylhexyl)-3-fluorothieno[3,4-
b]thiophene-)-2-carboxylate-2-6-diyl)]
PCE11 Poly[(5,6-difluoro-2,1,3-benzothiadiazol-4,7-diyl)-alt-(3,3’’’-di(2-
octyldodecyl)-2,2’;5’,2’’;5’’,2’’’-quaterthiophen-5,5’’’-diyl)]
pDDP5T diketopyrrolopyrrole–quinquethiophene alternating copolymer
PDI Polydipersity index
or Perylene Diimide
PEDOT:PSS Poly(ethylenedioxythiophene):poly(styrene sulfonic
acid)
PEG Poly(ethylene glycol)
PffBT4T-2OD Poly[(5,6-difluoro-2,1,3-benzothiadiazol-4,7-diyl)-alt-(3,3’’’-di(2-
octyldodecyl)-2,2’;5’,2’’;5’’,2’’’-quaterthiophen-5,5’’’-diyl)]
photo-CELIV Photogenerated charge carrier extraction by linearly increasing
voltage
PIA Steady-state photoinduced absorption
X
PL Photoluminescence
PTB7 Poly((3-fluoro-2-[(2-ethylhexyl)carbonyl]thieno[3,4-
b]thiophenediyl))
PTB7-Th
Poly[4,8-bis(5-(2-ethylhexyl)thiophen-2-yl)benzo[1,2-b;4,5-
b']dithiophene-2,6-diyl-alt-(4-(2-ethylhexyl)-3-fluorothieno[3,4-
b]thiophene-)-2-carboxylate-2-6-diyl)]
PV photovoltaics
RMS root-mean-square
SCLC Space-charge-limited current
TAS Transient absorption spectroscopy
TEM Transmission electron microscopy
TMS Tetramethylsilane
TLC thin layer chromatography
TQ1 Poly[[2,3-bis(3-octyloxyphenyl)-5,8-quinoxalinediyl]-2,5-
thiophenediyl]
ZnO Zinc oxide
XI
Symbols
Eg energy bandgap
FF fill factor
I light intensity
Jl current density under illumination at 100 mW cm-2
Jmpp current density at the point of maximum power output
Jo reverse saturation current
Jph photocurrent density
JSC short-circuit current
k Boltzmann constant
L active layer thickness
Mn number average molecular weight
Mw weight average molecular weight
n refractive index of the medium
𝑛1 The number of molecules of species 1
NA Avogadro’s number
Pin power of the solar radiation incident on the cell
Pout power of output from the solar cells
PCE power conversion efficiency
q electronic charge
R Resistance
or ideal gas constant
RRMS root mean square roughness
T Transmission
or temperature
Tg glass transition temperature
U applied voltage
Veff effective voltage
Vmpp voltage at the point of maximum power output
VOC open-circuit voltage
XII
V0 compensation voltage
x12 Flory-Huggins interaction parameter
𝜒𝑏 binodal
𝜒𝑐 critical interaction parameter
𝜒𝑠 spinodal
λmax absorption maxima
σ sigma
∅𝑐 critical composition
ε dielectric constant
εA molar extinction coefficient
μ charge carrier mobility
θ contact angle
Δ activation energy
∆𝐴𝑚𝑚𝑚 Helmholtz free energy of mixing
∆𝑆𝑚𝑚𝑚 entropy change upon mixing
∆𝑆𝑚𝑚𝑚 entropy change upon mixing per lattice site
τ time
π pi
Ω the natural logarithm of the number of ways to arrange molecules on
the lattice (the number of states)
Ω1 the number of states of each molecule of species 1
XIII
Contents
Acknowledgements ....................................................................................................................................... I Abstract ....................................................................................................................................................... III Zusammenfassung ....................................................................................................................................... V Abbreviations ............................................................................................................................................ VII Symbols ....................................................................................................................................................... XI Contents .................................................................................................................................................... XIII Chapter 1 General introduction .................................................................................................................. 1
1.1 Motivation ........................................................................................................................................ 2 1.2 From conducting to photovoltaic ................................................................................................... 3 1.3 Challenges of OPV toward commercialization ............................................................................. 5 1.4 Aim and outline of this thesis ....................................................................................................... 10
Chapter 2 Theory ........................................................................................................................................ 13 2.1 Working principles of organic solar cells .................................................................................... 14 2.2 The Flory interaction parameter ................................................................................................. 17 2.3 The solubility parameter .............................................................................................................. 20 2.4 Thermodynamics of mixing and demixing ................................................................................. 24
Chapter 3 State of the art ........................................................................................................................... 31 3.1 Degradation of organic solar cells ............................................................................................... 32 3.2 Progress in improving thermal stability of active layer ............................................................. 37 3.3 Understanding white light induced loss mechanisms ................................................................ 40
Chapter 4 Materials and methods ............................................................................................................. 45 4.1 Materials ........................................................................................................................................ 46
4.1.1 Active layer materials ........................................................................................................ 46 4.1.2 Interface and electrode materials ..................................................................................... 47
4.2 Device preparation ........................................................................................................................ 48 4.3 Methods of characterization ........................................................................................................ 49
4.3.1 J-V characteristics.............................................................................................................. 49 4.3.2 SCLC ................................................................................................................................... 49 4.3.3 Absorption, PL &FTIR ...................................................................................................... 50 4.3.4 DSC and MDSC ................................................................................................................. 50 4.3.5 GIWAXS and GISAXS ...................................................................................................... 50 4.3.6 Lifetime characterization .................................................................................................. 52
Chapter 5 Analysis of the application of polymeric fullerene derivatives in OPV ................................ 53 5.1 Introduction ................................................................................................................................... 54 5.2 Materials and reagents ................................................................................................................. 54 5.3 Characterization equipment and instrument ............................................................................. 55 5.4 Synthesis of side-chain polymeric fullerene derivatives (MPMCPS) ....................................... 55 5.5 Application of MPMCPS in solar cell devices ............................................................................ 58 5.6 Application of main-chain polymeric fullerene derivatives in solar cell devices ..................... 64 5.7 Conclusion ..................................................................................................................................... 68
XIV
Chapter 6 Correlation between miscibility, thermal-stability and optoelectronic properties .............. 69 6.1 Introduction ................................................................................................................................... 70 6.2 Materials and device fabrication ................................................................................................. 70 6.3 Optimization of D: A ratio of BHJ devices.................................................................................. 71 6.4 Thermal stability of fullerene-based BHJ films ......................................................................... 76 6.5 Evolution of surface morphology of BHJ films .......................................................................... 82 6.6 Evolution of bulk morphology of BHJ films ............................................................................... 84 6.7 Thermal behavior of materials in pristine and in blends .......................................................... 87 6.8 Correlation of miscibility and thermal stability of BHJ films................................................... 90 6.9 Correlation of miscibility and optoelectronic properties of solar cells ..................................... 94 6.10 Conclusion ................................................................................................................................. 103
Chapter 7 Correlation of JSC burn-in losses and microstructure metastabilities in organic solar cells .................................................................................................................................................................... 105
7.1 Introduction ................................................................................................................................. 106 7.2 Materials and device fabrication ............................................................................................... 106 7.3 Three batches of PCE11 ............................................................................................................. 107 7.4 Thermal- and photo- stability .................................................................................................... 108 7.5 crystalline properties and thermal behaviors ........................................................................... 110 7.6 Film morphology under illumination ........................................................................................ 115 7.7 Stability of PCE11:PC71BM ....................................................................................................... 116 7.8 Evolution of heat- and light- induced morphology .................................................................. 118 7.9 Equivalence of heat- and light- induced degradation .............................................................. 121 7.10 Conclusion ................................................................................................................................. 129
Chapter 8 Summary and outlook ............................................................................................................ 131 8.1 Summary...................................................................................................................................... 132 8.2 Outlook ........................................................................................................................................ 133
Appendix A Curriculum Vitae ................................................................................................................. 135 Appendix B Publications and Presentations ........................................................................................... 137 Appendix C Bibliography ........................................................................................................................ 139
1
Chapter 1 General introduction
Abstract
General motivation is briefly described in this chapter as the beginning. The history of
organic photovoltaic is introduced from the discovery of semiconducting polymer to the
latest achievements. The major challenges of OPV toward commercialization are
discussed and analyzed in aspects of efficiency, cost, and lifetime. Finally, the aim and
outline of the thesis are summarized.
2
1.1 Motivation
The development of human society relies on energy which functionalizes a role as gas to a
car. Green energy like solar energy is believed to play important part in sustainable
development of natural environment and human society. The sunlight reaching the Earth’s
surface every year is almost 10 thousand times more than the total power consumed by
human around the world in one year, which suggests a high potential of solar energy being
the world’s primary energy source in the future.
In 1839, the photovoltaic effect was experimentally demonstrated for the first time by French
physicist Edmond Becquerel. Nowadays, the confirmed efficiency of single-junction
terrestrial cell measured under AM1.5 spectrum for Si crystalline cell already reach 26.7%,
GaAs thin film cell 28.8%, perovskite 19.7%, and organic cell 13%. [1, 2]
Among the PV technology, OPV though not yet commercially competing with silicon solar
cells, draws exceptional interests due to the fact that organic semiconducting materials
possess comprehensive advantages, like light weight, non-toxic properties, flexibility, and
narrow absorption, which enable potable application and window-integrated semitransparent
devices, and remove the limitation of appearance of the devices.[3-5]
On the downside, the stability of organic solar cells has been one of the biggest obstacles in
entering the competitive photovoltaic market.[4] Increased research interest and effort have
been devoted to investigate and address the lifetime limitation.[6-9] Degradation induced by
extrinsic factors, like oxygen, humidity, and impurities in materials, can be tremendously
suppressed by appropriate encapsulation and purification. However, degradation caused by
intrinsic factors, like accumulated heat and illumination, must be understood and addressed in
order to enter the photovoltaic market.
3
1.2 From conducting to photovoltaic
The Nobel Prize in Chemistry 2000 was awarded to Alan Heeger, Alan MacDiarmid and
Hideki Shirakawa for showing how plastic can be made to conduct electric current. Since
then, a new object, semiconductive plastic, is drawn attention to the public. As a matter of
fact, their discovery has radically changed scientists’ view of plastic as a material dating back
to 1977 with their publication in The Journal of Chemical Society, Chemical Communications
about Synthesis of electrically conducting organic polymers: Halogen derivatives of
polyacetylene (CH)n.
The pre-story before 1977 began when Shirakawa had not known MacDiarmid and Heeger
and succeeded in synthesizing silvery trans-polyacetylene and copper-colored cis-
polyacetylene; in another part of the world, MacDiarmid and Heeger were investigating a
metallic-looking film of the inorganic polymer sulphur nitride, (SN)x. Accidentally or
fatefully, MacDiarmid met Shirakawa during a coffee break at a seminar, heard about the
silvery organic polymer, and invited Shirakawa to the University of Pennsylvania.
MacDiarmid and Shirakawa modified polyacetylene by oxidation with iodine vapor; Heeger
proposed the measurement of conductivity of the iodine-doped trans-polyacetylene. Eureka!
There the discovery of the electrically conducting organic polymers. Since then the field has
grown tremendously.
There are two distinguished bonds within polymer molecules: sigma (σ) bonds and pi (π)
bonds. The sigma bonds are fixed and immobile while the pi electrons, though are also
relatively localized, are not as strongly bound as the sigma bonds. After conjugated polymers
can be doping by oxidation (electrons being removed) or reduction (electrons being inserted),
the electrons constituting the pi bonds can move quickly along the molecule chain by
applying an electrical field.
One of the first and brilliant applications of organic semiconducting polymers is organic
light-emitting diodes (oLEDs) which in principle is electroluminescence. A typical oLED
consists of conductive and transparent polymer as an electrode on one side, semiconductive
polymer in the middle, and metal electrode at the other end. The semiconductive polymer will
emit light when a voltage is applied between the electrodes. Other applications, like antistatic
4
treatment of photographic film, computer screens, as corrosion inhibitor, soon follow,
boosting more and more interests into the organic semiconductors and eventually claiming
the Noble Prize in 2000.
After the introduction of bulk-heterojunction to the polymer photovoltaic, enormous progress
has been made in every aspect of OPV technology. [6,6]-phenyl-C61-butyric acid methyl ester
(PC61BM) and its corresponding C70 analogue PC71BM have been the most prominent
acceptor materials over the last two decades, and achieved the efficiency milestones in
combination with various benchmark polymer donors, such as Poly[2-methoxy-5-(3′,7′-
dimethyloctyloxy)-1,4-phenylenevinylene] (MDMO-PPV),[10, 11] Poly(3-hexylthiophene-
2,5-diyl) (P3HT),[12] Poly[2,6-(4,4-bis-(2-ethylhexyl)-4H-cyclopenta [2,1-b;3,4-
b′]dithiophene)-alt-4,7(2,1,3-benzothiadiazole)] (PCPDTBT), [13] Poly((3-fluoro-2-[(2-
ethylhexyl)carbonyl]thieno[3,4-b]thiophenediyl)) (PTB7), [14] Poly[4,8-bis(5-(2-
ethylhexyl)thiophen-2-yl)benzo[1,2-b;4,5-b']dithiophene-2,6-diyl-alt-(4-(2-ethylhexyl)-3-
fluorothieno[3,4-b]thiophene-)-2-carboxylate-2-6-diyl)] (PTB7-Th) [15, 16] and Poly[(5,6-
difluoro-2,1,3-benzothiadiazol-4,7-diyl)-alt-(3,3’’’-di(2-octyldodecyl)-2,2’;5’,2’’;5’’,2’’’-
quaterthiophen-5,5’’’-diyl)] (PffBT4T-2OD). [17] Currently, the power conversion
efficiencies of OPV has exceeded 13% in single-junction solar cells,[2] reached 13.8% in
tandem devices,[18] and attained 9.7% in modules.[1] The unique advantages of OPV are the
high absorption coefficient, flexibility, light-weight and non-toxic properties of organic
semiconducting materials, allowing the freedom of form and the applications in potable
appliances and residential area.[3-5]
5
1.3 Challenges of OPV toward commercialization
Bulk-heterojunction organic photovoltaics based on conjugated organic semiconductor
nanocomposites have achieved overwhelming breakthroughs in both scientific and
technological developments comprehensively in the past two decades. The ideal object of the
field is producing highly-efficient, cost-effective, and long-term stable photovoltaic modules
constructed on large-scale flexible substrates via high-volume roll-to-roll printing processing.
There are mainly three challenges of OPV toward the commercial market: efficiency, cost,
and lifetime (Figure 1-1).
Figure 1-1 Challenges of OPV toward commercial application
Efficiency
The spotlight of OPV has been on improving the power conversion efficiency throughout the
whole history of the field. There are three major aspects for enhancing photovoltaic
performance: material design, optimization of film morphology, and device engineering.
The photo-active layers of organic solar cells typically consist of two components, an
electron donor and an electron acceptor. PCBM has been a superstar acceptor for the two
CommercialApplication
Lifetime > 10 years
6
decades and witnessed benchmark efficiencies with various polymers like MDMO-PPV,
P3HT, PCPDTBT, PTB7, PCE10 and PCE11. To better match of absorption to the solar
spectrum for improving light harvesting, the polymers evolve from high bandgap to medium
bandgap and low bandgap by backbone engineering; to better match the LUMO level of
PCBM for effective charge generation and maximization of open circuit voltage, the LUMO
and HOMO levels are carefully tuned via side-chain modification. The development of
acceptors also follows the similar rules. The disadvantages of PCBM concerning efficiency
are the poor absorption and mismatch LUMO level. Fullerene based acceptors were
developed with better absorption as well as more optimized energy level; non-fullerene
acceptors, like PDI, ITIC and IDTBR, jumped out with tremendously improved absorption
and fabulous energy levels, advancing organic solar cells efficiency towards 14%.
Film morphology also plays vital role in realizing high efficient solar cells. The very first and
ever breakthrough is the introduction of donor:acceptor bulk-heterojunction which stimulate
pioneering researchers to recognize the important roles of the film morphology which is
induced by spontaneous nanoscale phase separation of the donor:acceptor composites.
Further, it is discovered that film nanomorphology can be adjusted by employing different
solvents owing to the solubility and compatibility of semiconductors with solvents, which can
be rationalized and guided by the Flory-Huggins solution theory. Moreover, small amount of
solvent additives can surprisingly reconstruct the microstructure of BHJ and heighten
photovoltaic performance, which results from the selective solubility of additive to donor or
acceptor component, paving bicontinuous pathway and facilitating charge carrier
transporting. Furthermore, thermal annealing and solvent vapor annealing of deposited films
can reshape mixed donor:acceptor, pure donor and acceptor phases, and consequently raise
solar cell efficiency. Additionally, a third photo-active component could also revise film
morphology, enhancing voltage or current density or fill factor and ultimately PCE.
Device engineering is another step acquiring high-performance organic solar cells. Lowering
metal electrode work function by inserting selectively hole/electron transporting layers
between active layer and electrodes is an innovate action, which tremendously strengthens
charge collecting efficiency and therefore boosts efficiency. By replacing conventional
device structure with inverted structure turn out work for certain donor-acceptor systems,
7
which reduce charge recombination and accordingly enhance photovoltaic performance.
Fabricating tandem device is also a helpful method to broaden absorption and deliver high-
performance solar cells.
Cost
Low cost of renewable PV devices is one of initial motivations into the OPV technology
which is compatible to solution processability as well as continuous roll-to-roll printing
techniques. However, to really realize cost-effective large-scale processing, there are still
quite some technical obstacles.
The highly resistive existing transparent electrodes would cause energy loss by Joule heating,
Ohmic loss.[19-22] The popular method to overcome the Ohmic loss in scaling up the sizes
of organic solar cell on an industrial scale is to fabricate monolithic modules comprising
serially connected stripe-patterned sub-cells with widths which are narrow enough to
regardless the sheet resistance of the transparent electrodes. Nevertheless, here comes a
derivative loss referred to as aperture loss which is attributed to the blank spaces between
stripe-patterned sub-cells and series connection regions of the sub-cells.[20, 23] Moreover,
additional undesired area losses in the module construction result from the poor patterning
resolution of conventional printing techniques. Millimeter-scale gaps between the stripe-
patterned sub-cells are required in the module to prevent intermixing between separately
ejected or transferred inks from the printing machines to the target substrates. Low geometric
fill factors, which is the ratio between the photoactive area and the total are, resulting from
the area loss cause big cut-down in module efficiency. Undesirable coating effects, like
pinholes, coffee rings and poor wettability would hugely lessen module efficiency when
printing the designed modules.[24-29] Therefore, for a successful transition from lab-scale
solar cells to commercial-scale printed modules, synergistic development of module
architectures and printing technologies require more research efforts.
The Ohmic and aperture losses can be significantly reduced by minimizing both stripe width
and the distance between stripes; Patterning definition of printing machines should be
considered when producing well-defined stripe patterns of interface layers, photoactive layers
and electrodes; The formation of homogeneous and pinhole-free thin films, which requires a
sophisticated printing system, is vital to fabricate the designed modules on a large scale; An
8
intensive cooperation with engineers who are familiar with roll-to-roll printing technologies
shall begin in order to enhance film quality and acquire good organic solar cell modules.
Lifetime
Current organic solar cells normally contain metal (e.g. Ag and Al) / metal oxide (e.g. indium
tin oxide, ITO) electrodes, semiconducting hole and electron transporting layers (e.g.
poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS), MoOx and ZnO),
and blends of organic semiconductors as the bulk-heterojunction (BHJ) active layer. Failures
in either layer translate into photovoltaic performance losses.[7, 9, 30] There are many factors
causing degradation of OPV devices, e.g. oxygen, humidity, impurities in semiconductors,
heat and light. Oxygen and water can induce chemical reactions of the active layer
component[31], and corrode certain interface materials[32, 33] (PEDOT:PSS, etc.) and
electrode materials (Ca, Al)[34, 35]. While long-time degradation induced by oxygen and
humidity is typically addressed by proper encapsulation, photo-oxidation in the presence of
residual traces of oxygen and light inducing photolytic and photo-chemical reactions of active
layer materials are more difficult to isolate due to accelerated kinetics.[36] Proper controlling
the residual amounts of oxygen and water in degradation experiments identified white light
illumination as the cause for a distinct degradation mechanism, which was later-on termed as
burn-in degradation originating from fullerene dimerization. [37], [38] We recently reported
burn-in like behavior in various high performance BHJ composites which could not be
explained by fullerene dimerization. [39, 40] Instead, microstructural instabilities arising
from a too large interaction parameter between the polymer and the fullerene were identified
as a further dominant degradation mechanism. In this PhD program we demonstrate the
equivalence of heat and white light in relaxing metastable bulk-heterojunction composites
towards their thermodynamic equilibrium states. Thermodynamic considerations suggest that
the equivalent impact of light and heat on metastable microstructures would allow
substituting long time photo-degradation trials by rather short time thermal degradation trials
without the loss of knowledge.
As the working temperature of solar cells is typically far below the decomposition
temperature of most photovoltaic materials, degradation owing to microscopic morphology
changes are dominantly induced by heat. Considerable methods have been promoted to
9
alleviate the thermal instability issue of polymer-fullerene solar cells. There are principally
two strategies in tackling the undesirable phase separation challenge: 1) introducing chemical
locking, which was stimulated by the strong phase separation of PCBM based solar
cells.[6],[41, 42],[43],[44], [45] 2) employing organic semiconductors with proper
miscibility.[46-48] As developing insights are gained about the microstructural phases of the
BHJ, more and more evidences imply that owing to the poor miscibility between the donors
and PCBM, the polymer:fullerene mixed regions turn out to be meta-stable, thus, causing the
exponential degradation (burn-in losses) of OPV devices upon heating.
Comparing to the straightforward thermal instability, the loss mechanisms induced upon
white light illumination are rather complicated and have not been fully understood.[49]
Research on light induced degradation is predominantly focused on open-circuit voltage
(VOC) losses and/or short circuit current density (JSC) losses. Adachi et al demonstrated that
accumulating charge carriers in the trap sites at the interfacial region to a P3HT:PCBM active
layer leads to deteriorated VOC.[50] Heumueller et al observed that a redistribution of charge
carriers in a broader density of states in amorphous polymers is the origin of the
photoinduced VOC losses, and that semi-crystalline materials are more stable against VOC
losses during white light illumination.[51, 52] Fullerene dimerization in the amorphous
region has been proven to be a reason for the JSC burn-in loss in C60-based fullerene solar
cells. [38, 53, 54]
The initial period of exponentially fast degradation, the burn-in degradation, is particularly
harmful as it is normally a 10-50% loss of initial performance in a short time.[49] The heat-
induced JSC burn-in loss is typically attributed to rearrangements of the composite
materials[41, 42, 44, 45] towards their thermodynamic equilibrium.[40] On the other hand,
the photo-induced JSC burn-in degradation so far was discussed in terms of fullerene
dimerization in certain C60-based fullerene solar cells.[38, 53, 54]. We complement that
insight by demonstrating that light-induced stress furthermore can transform metastable
microstructures towards their local thermodynamic equilibria, though on a much slower
timescale compared to thermal heating. Nevertheless, both ageing conditions do result in
identical microstructure changes.
10
1.4 Aim and outline of this thesis
It is widely observed that organic solar cells degrade over time. However, to be commercially
competitive, OPV is required to perform consistently throughout its lifetime. In principle,
aging stresses, such as light source, temperature, and atmosphere, can induce degradation in
all layers including electrodes, interfaces, and active layers. In order to understand and
address the instability issue, it is necessary to control aging conditions, limit loss
mechanisms, and focus on the dominant degrading layer at a time. Intrinsic degradation, such
as heat- and white light- induced degradation, should be investigated and addressed with the
highest priority. Therefore, the focusing investigation of the thesis is on thermal- and photo-
stability of bulk-heterojunction active layer concerning microstructural evolution. While
previous strategies to tackle the thermal instability issue concentrate on chemical locking in
this thesis we demonstrate that combination of materials with good miscibility is the essential
criteria for enhanced thermal stability, almost independent on the crystallinity of the
fullerenes. Another highlight of the thesis is the demonstration that the microstructural
changes induced by either thermal- or light-aging can be kinetically correlated to each other.
Our findings suggest that both, heat and light, are fundamentally equivalent in relaxing
metastable bulk-heterojunction composites towards their thermodynamic equilibrium states.
In Chapter 1, General motivation is briefly described. The history of organic photovoltaic is
introduced from the discovery of semiconducting polymer to the latest achievements. The
major challenges of OPV toward commercialization are discussed and analyzed in aspects of
efficiency, cost, and lifetime.
In Chapter 2, some basic theories employed in the thesis are briefly introduced. First, solar
cell structures, working principles, loss mechanisms and characterization are discussed.
Second, the Flory interaction parameters and Hansen Solubility Parameters are presented in
order to understand the thermodynamics of polymer:fullerene mixing and demixing behaviors.
In Chapter 3, the degradation stresses of organic solar cells are summarized and the general
loss mechanisms are elucidated in category of degradation of electrodes, hole/electron
11
transporting layers and active layer. Further, strategies and methods to overcome the intrinsic
degradation induced by heat are explicated and analyzed. In the end, progress in
understanding the photo-degradation by white light illumination is interpreted and discussed.
In Chapter 4, materials used in the thesis are described in terms of photoactive materials,
interface and electrode materials; further device structure and device preparation are
summarized; Finally, each characterization technique is briefly introduced.
Experimental results of the application of polymeric fullerene are described in Chapter 5. A
polystyrene based side-chain polymeric fullerenes was successfully synthesized and applied
in P3HT based solar cell. However, limiting by the strong aggregation and extremely low
solubility in common organic solvents, MPMCPS based binary and ternary solar cells fail to
achieve desirable performance. Two main-chain polymeric fullerenes, PPC4 and PPCBMB,
were employed as additives in PCE11:PCBM based solar cells. The photovoltaic
performance and photo-stability of the ternary solar cells were investigated.
In Chapter 6, we demonstrate binary organic solar cells based on PTB7-Th:fullerene and
pDPP5T-2:fullerene composites with decent photovoltaic performance and extraordinary
high thermal stability. We further in-depth investigate the carrier dynamics along with
structural evolution and analyze the acceptor loadings in optimized bulk-heterojunction
(BHJ) solar cells as a function of the polymer-fullerene miscibility. The polymer-fullerene
miscibility has more influential effects than crystallinity of single components on the
optimized acceptor:donor ratio in polymer-fullerene solar cells. The findings demonstrated in
this chapter suggest that the balance between the miscibility of the BHJ composites and their
optoelectronic properties has to be carefully considered for future development and
optimization of OPV solar cells based on the BHJ composites.
In Chapter 7, we demonstrate that the JSC burn-in loss can be either induced by thermal
annealing or white light illumination. Detailed microstructure studies confirm that demixing
of fullerenes from polymers in the amorphous regime is the primary mechanism for both
degradation conditions, although their kinetics is distinctly different. Both, light and heat,
12
provide enough energy to metastable bulk-heterojunction regimes and relax them into their
thermodynamic equilibrium, which typically is larger scale phase separated due to a positive
interaction energy. Notably, the microstructural changes induced by either thermal- or light-
aging can be kinetically correlated to each other. Similar to the phenomena that higher
temperature initiates faster degradation towards equilibrium, more intense light does as well
cause faster degrading.
13
Chapter 2 Theory
Abstract
In this chapter, some basic theories employed in the thesis are briefly introduced. First,
solar cell structures, working principles, loss mechanisms and characterization are
discussed. Second, the Flory interaction parameters and Hansen Solubility Parameters are
presented in order to understand the thermodynamics of polymer:fullerene mixing and
demixing behaviors.
14
2.1 Working principles of organic solar cells
Organic solar cells are devices that can convert light energy to electric energy through
organic photovoltaic materials. The structure of an organic solar cell contains: metal or metal
oxide act as electrodes; organic or inorganic materials functionalize as selectively
hole/electron transporting layers; organic semi-conductors work as the active layers. The
organic active layers normally consist of two semiconducting components, a low ionization-
potential material as donor and a high electron-affinity material as acceptor.
Semiconducting materials typically comprise of alternating single and double bonds of
Carbon atoms, forming the conjugated chemical structure. The configuration is the sp2-
hybridized orbitals. In sp2-hybridization, σ-bonds are formed in one plane by the overlap of
the sp2-orbitals between the carbon-carbon atoms, and the un-hybridized pz-orbitals form a π
bond between two carbon atoms, thus the produce of a double bond. The delocalized
electrons of the π orbital contribute to semiconducting properties. While the sp2-orbitals of
two carbon atoms overlap, bonding and anti-bonding states are formed. The filled π state with
highest energy is called the highest occupied molecular orbital (HOMO) while the empty π*
state with the lowest energy called the lowest unoccupied molecular orbital (LUMO). The
energy difference between the HOMO and LUMO level is the energy bandgap (Eg). In
modern organic solar cells, the donor and acceptor form bulk-heterojunction (BHJ) which can
maximize the interfacial area of the donor and acceptor domains.[55, 56]
The process of converting light energy to electric energy can be simplified as following
steps:[57]
a) Generation of excitons (electron-hole pairs) by absorbing photon;
b) Dissociation of excitons and formation of Coulomb-bound charge carriers (charge
transfer state) at the donor-acceptor interface;
15
c) Separation of Coulomb-bound charge carriers into free charges (hole and electron)
due to built-in electric field;
d) Transportation of holes and electrons through the active materials;
e) Collection of charge carriers to the electrodes.
The efficiency and recombination of every step are as following:[58-69]
The electron in the HOMO can be excited by photon with enough energy to LUMO, which is
the process called generation of excitons. Generally, step a) is limited firstly by the absorption
properties of semi-conductors. The absorption profile of the employed materials shall match
with the solar spectrum; further, the materials are supposed to possess high absorb
coefficient. Secondly, the film thickness of the active layers could also play important role on
the amount of excitons and the ultimate current density. This limitation can be characterized
by UV-vis absorption and External quantum efficiency (EQE). Thirdly, the excitons would
decay, meaning the electrons go back the HOMO without generating charges. This step
happens in the timescale of femtosecond region.
Typically, step b) and c) happen in femtosecond to picosecond timescale. The major losses
from these steps come from the geminate/monomolecular recombination. Owing to the low
timescale, this process is difficult to track and ultrafast techniques like transient absorption
spectroscopy (TAS) are necessary.
Step d) occurs at a relatively lower timescale of microsecond and has been understood
mostly. Loss mechanisms from this step include non-geminate/bimolecular recombination
and trap-assisted recombination. One of the effective methods to investigate these loss
mechanisms is the study of the current-voltage characteristics as a function of the light
intensity. Another method is to characterize the hole/electron mobility of the active layer by
means of space charge limited current (SCLC) or photo-CELIV.
16
Step e) was largely limited by the mismatch work function between the electrodes and the
photoactive layers in the early years, and has been greatly addressed by introducing hole- and
electron- selective transporting layers.
The final photovoltaic efficiency of the solar cell is determined by the above process. Each
step has its own limitations and loss mechanisms due to material shortcomings or device
imperfections.
The photovoltaic performance of a solar cell is characterized by:
𝑃𝑃𝑃 = 𝑃𝑜𝑜𝑜𝑃𝑖𝑖
= 𝐽𝑠𝑠× 𝑉𝑂𝑂 ×𝐹𝐹𝑃𝑖𝑖
(2-1)
where PCE is the power conversion efficiency, Pout and P in are the output and input powers,
respectively.
1) Short circuit current density (JSC)
JSC is defined as the current density running through the solar cells when the externally
applied voltage is 0.
2) Open circuit voltage (VOC)
VOC can be measured when the circuit current density is 0.
3) Fill factor (FF)
FF is defined as the ratio of the maximum output power to the value of 𝐽𝑠𝑐 × 𝑉𝑂𝑂:
𝐹𝐹 = 𝐽𝑚𝑚𝑚× 𝑉𝑚𝑚𝑚
𝐽𝑠𝑠× 𝑉𝑂𝑂 (2-2)
where Jmpp and Vmpp are the current density and voltage at the point of maximum power
output, respectively. FF represents dependence of current output on the internal field of
device, and is related to the series resistance and parallel resistance.
17
2.2 The Flory interaction parameter
Polymer solutions are mixtures of macromolecules with the low molar mass solvent (small
molecule). Interactions between different species can be either attractive or repulsive. [70]
In a polymer solution lattice, the lattice sites v0 are normally of the order of monomer sizes or
solvent sizes. One polymer molecule has molecular volume
v1 = N1 v0 (2-3)
and solvent/ small molecule has molecular volume
v2 = N2 v0 (2-4)
where N1 and N2 are the numbers of lattice sites occupied by a polymer molecule (N1=N>>1)
and a solvent molecule (N2=1).
In the mixtures, the volume fraction of polymer and solvent are
∅1 = 𝑉1𝑉1+𝑉2
= ∅ (2-5)
∅2 = 𝑉2𝑉1+𝑉2
= 1 − ∅ (2-6)
In regular solution theory, the energy of mixing is written in terms of three pairwise
interaction energies (u11, u12, and u22) between their first neighbors, with u11/ u22 meaning
interaction energy within two monomers of species 1/ species 2, u12 meaning interaction
energy between monomers of species 1 and species 2 (in the case, solvent or small
molecules).
In terms of species 1, the probability of a neighbor lattice occupying by species 1 is assumed
to be the volume fraction ∅1 = ∅; likewise, the probability of a neighbor lattice occupying
by species 2 is ∅2 = 1 − ∅; Each lattice site of a regular lattice has z nearest neighbors (z is
18
the coordination number of the lattice, for example, z = 4 for a square lattice and z = 6 a cubic
lattice); The number of lattice sizes occupied by species 1 is 𝑛∅ (n is the total number of
lattice sites in the polymer solution). In terms of species 2, it is similar. In addition, every
pairwise interaction is counted twice, once for the monomer in question and once for its
neighbor. Summing all the interaction gives the total interaction energy of the mixture:
𝑈 = 12
𝑛∅𝑧[𝑢11∅ + 𝑢12(1 − ∅)] + 𝑛(1 − ∅)𝑧[𝑢22 (1 − ∅) + 𝑢12∅]
= 𝑧𝑛2
[𝑢11∅2 + 2𝑢12(1 − ∅) + 𝑢22(1 − ∅)2] (2 − 7)
Before mixing, each species is only surrounded by itself. Ignoring the boundary effects (for
most macroscopic systems, the surface-to-volume ratio is very small), the total energy of both
species before mixing is the sum of the energies of the two pure components:
𝑈0 = 12
[𝑛∅𝑧𝑢11 + 𝑛(1 − ∅)𝑧𝑢22]
= 𝑛𝑛2
[𝑢11∅ + 𝑢22(1 − ∅)] (2-8)
The energy change upon mixing is:
∆𝐻 = ∆𝑈 = 𝑈 − 𝑈0 = 𝑛𝑛2
∅(1 − ∅)(2𝑢12 − 𝑢11 − 𝑢22) (2-9)
Because the volume is assumed to be constant, so ∆𝐻 = ∆𝑈.
However, it is more convenient to study the intensive property, which is the energy change
upon mixing per site:
∆𝐻𝑚𝑚𝑚 = 𝑈−𝑈0𝑛
= 𝑛2
∅(1 − ∅)(2𝑢12 − 𝑢11 − 𝑢22) = χ∅(1 − ∅)𝑘𝑘 (2-10)
A dimensionless measure of the differences in the strength of pairwise interaction energies
between species, the Flory interaction parameter, is defined:[70]
19
χ ≡ 𝑛2
(2𝑢12− 𝑢11−𝑢22)𝑘𝑘
= ∆𝐻𝑚𝑖𝑚∅(1−∅)𝑘𝑘
= ∆𝐻𝑚𝑖𝑚∅(1−∅)𝑅𝑘
(2-11)
As the Flory interaction parameter is defined in terms of energies per site, it is proportional to
the site volume v0. Therefore, the site volume must be specified whenever the interaction
parameter is discussed; the v0 are normally of the order of monomer sizes; to compare
various interaction parameters, the site volume of the compared interaction parameters have
to be the same.
If the interaction parameter of a binary mixture is small, it implies that the energy change
upon mixing is small; thus the pairwise interaction energy between the two species is similar
to the pairwise interaction energy within species. Therefore, the interaction parameter can act
as an index of miscibility between species. Systems with smaller interaction parameter have
better miscibility.
In the Flory-Huggins theory, one of the essential assumptions is that the volume stays
constant upon mixing. However, in most real polymer solution/blends, there is volume
change upon mixing. Some monomers may pack more condensed with other monomers.
Thus, the interaction parameter shows certain degree of composition-, chain length-, and
temperature- dependence. Till now, these effects are not fully understood yet. This
temperature- dependent of the Flory interaction parameter is empirically written as:
χ(𝑘) ≅ 𝐴 + 𝐵𝑘 (2-12)
where A is referred to the entropic part of the interaction parameter; B/T is the enthalpic part.
Furthermore, the parameters A and B are found to depend weakly on chain lengths and
composition. The interaction parameter usually contains the shortcomings of the Flory-
Huggins theory, where the reality does not match the ideality. With all the corrections
combined in interaction parameter, the Flory-Huggins equation includes all the
thermodynamic information needed to determine the equilibrium state of a mixture and
whether any metastable states are possible.
20
2.3 The solubility parameter
The Flory interaction parameter is an important parameter of a given mixture. One of the
methods to estimate the interaction parameter is developed by Hildebrand and Scott. It is
based on the solubility parameter related to the energy of vaporization of a molecule:[71]
δ1 ≡ ∆𝐸1𝑣1
(2-13)
where δ1, 𝑣1, and ∆𝑃1 are the solubility parameter or Hildebrand parameter, the volume,
and the energy of vaporization of species 1, respectively. The solubility parameter was
intended for nonpolar, non-associating systems. The dimension of solubility parameter is (cal
cm-3)0.5 = 2.046 × 103 (J m-3)0.5 = 2.046 MPa 0.5.
The energy of vaporization is the energy needed to remove a molecule from its pure state. ∆𝐸1𝑣1
is the cohesive energy density and the interaction energy per unit volume between the
molecules in the pure state. Thus, the interaction energy per site in the pure state of species 1
(zu11/2) is related to the solubility parameter:
−𝑛𝑢112
= 𝑣0∆𝐸1𝑣1
= 𝑣0𝛿12 (2-14)
Note that the minus sign is owing to the fact that the energy of vaporization is defined to be
positive, while the interaction energy is negative. Likewise, the interaction energy per site in
the pure state is:
−𝑛𝑢222
= 𝑣0∆𝐸2𝑣2
= 𝑣0𝛿22 (2-15)
The cohesive energy density of interaction between molecules of species 1 and 2 is estimated
from the geometric mean approximation:
−𝑛𝑢122
= 𝑣0∆𝐸1𝑣1
∆𝐸2𝑣2
= 𝑣0𝛿1𝛿2 (2-16)
21
By substituting Eqs (2-14) – (2-16) into the definition of the Flory interaction parameter,
comes the relation between interaction parameter and solubility parameter:[72]
χ12 ≈ 𝑣0𝑘𝑘
(𝛿1 − 𝛿2)2 = 𝑣0𝑅𝑘
(𝛿1 − 𝛿2)2 (2-17)
where v0 is mole volume in v0/RT.
In this equation, χ12 represents the enthalpic portion of polymer-solvent interaction
parameter. For nonpolar systems the entropic term χ𝑠 is usually a constant between 0.3 and
0.4, with χ𝑠 being 0.34 often used.[73, 74]
Complete miscibility can happen if the Hildebrand parameters are similar and the degree of
hydrogen bonding is similar between the species. This method works quite well for non-polar
interactions which only possess van der Waals forces between species, and does not work in
mixtures with strong polar or specific interactions, like hydrogen bindings. To address the
limitation of the Hildebrand parameter, Hansen and coworkers decomposed the Hildebrand
parameters into three terms (the Hansen Solubility Parameter)[75]:
δ𝑡2 = δ𝑑2 + δ𝑝2 + δℎ𝑏2 (2-18)
where 𝛿𝑡 is Hansen’s total solubility parameter, 𝛿𝑑 the dispersive term, 𝛿𝑝 the polar term, and
𝛿ℎ𝑏 the hydrogen bonding term. This was assumed that dispersion, polar, and hydrogen
bonding parameters are valid simultaneously. The values of the three terms can be determined
empirically. The Hansen’s total solubility parameter should be equal to the Hildebrand
parameter.
22
Figure 2-1. (a)Solubility of PTB7-Th in mix solvents using chlorobenzene as the good solvent; (b) Hansen Space and a sphere-fit matching the solubility limit of 10 mg mL-1 of PTB7-Th.
The solubility parameters of solvents or other small molecules can be determined directly.
For polymers, the solubility parameters cannot be determined from the heat of vaporization
due to their non-volatility. The Hansen solubility parameters (δd, δp, and δhb) of polymers can
be determined via the binary solvent gradient method (BGM), which was employed to probe
the surface of the Hansen sphere for a set of four different solvent mixtures.[76, 77] First the
solubility of each polymer was measured stepwise from good solvent to non-solvent.
Therefore, chlorobenzene was employed as good solvent, while acetone, propylene
carbonate, 2-propanol and cyclohexane were used as non-solvents (low solubility of the
polymers). Because of different weak forces of the non-solvents (propylene carbonate highly
polar or cyclohexane less polar), blends with altered interaction relative to the solute are
created. This results in a controlled change in solubility (Figure 2-1). Next, the Hansen
solubility parameters of each solvent blend were calculated by following equation:
𝐻𝑆𝑃𝑏𝑏𝑏𝑛𝑑 = 𝜙𝑆1 ∙ 𝐻𝑆𝑃𝑆1 + 𝜙𝑆2 ∙ 𝐻𝑆𝑃𝑆2 (2-17)
with ϕS1 and ϕS2 as the volume fraction of chlorobenzene and non-solvent, respectively. This
allows us to transfer the solubility data into HSP data, which are then plotted in the Hansen-
space. By using a solubility limit of 10 mg mL-1, a 0-1 scoring of the HSP data was made,
whereby blend with higher solubility were marked as 1, otherwise 0. Finally a sphere fit was
(a) (b)
23
performed by the software HSPiP. The program evaluates the input data using a quality-of-fit
function with the form:
DATAFIT = (𝐴1𝐴2 ⋯𝐴2)1 𝑛⁄ (2-18)
With n as the number of solvents and
𝐴𝑚 = 𝑒−(𝑏𝑒𝑒𝑒𝑒 𝑑𝑚𝑠𝑡𝑑𝑛𝑐𝑏)𝑖 (2-19)
where the error distance is the distance of the solvent in error to the sphere boundary.[76]
The center of the sphere represents then the Hansen solubility parameters of the polymers.
24
2.4 Thermodynamics of mixing and demixing
In the Flory-Huggins theory (the simplified lattice model), the assumption is the components
are mixed at constant volume, therefore, the energy change of mixing shall employ the
Helmholtz free energy of mixing.
∆𝐴𝑚𝑚𝑚 = ∆𝐻𝑚𝑚𝑚 − 𝑘∆𝑆𝑚𝑚𝑚 (2-20)
where ∆S𝑚𝑚𝑚 is the entropy change per site upon mixing.
The entropy S is defined as the product of the Boltzmann constant k and the natural logarithm
of the number of ways Ω to arrange molecules on the lattice (the number of states):
𝑆 = 𝑘 lnΩ (2-21)
The number of translational states of a given molecule is simply the number of independent
positions that a molecule can have on the lattice, which is equal to the number of lattice sites.
Before mixing, the number of states of each molecule of species 1 is equal to the number of
lattice sites occupied by species 1:
Ω1 = 𝑛∅1 (2-22)
The number of molecules of species 1 is:
𝑛1 = 𝑛∅1𝑁1
(2-23)
The entropy of species 1 in study is:
𝑆1 = 𝑛1𝑘 lnΩ1 = 𝑛∅1𝑁1
𝑘 ln 𝑛∅1 (2-24)
Likewise, the entropy of species 2 before mixing is:
25
𝑆2 = 𝑛2𝑘 lnΩ2 = 𝑛∅2𝑁2
𝑘 ln𝑛∅2 (2-25)
The entropy of species 1 and 2 upon mixing is:
𝑆12 = 𝑛𝑘 ln (𝑛∅1 + 𝑛∅2) = 𝑛𝑘 ln𝑛 (2-26)
The entropy change upon mixing is:
∆𝑆𝑚𝑚𝑚 = 𝑆12 − 𝑆1 − 𝑆2 = 𝑛𝑘 ln𝑛 − 𝑛∅1𝑁1
𝑘 ln𝑛∅1 − 𝑛∅2𝑁2
𝑘 ln𝑛∅2
= −𝑘𝑛(∅1𝑁1
ln∅1 + ∅2𝑁2
ln∅2) (2-27)
The entropy change upon mixing per lattice site is an intrinsic thermodynamic quantity:[72]
∆𝑆𝑚𝑚𝑚 = ∆𝑆𝑚𝑖𝑚𝑛
= −𝑘(∅1𝑁1
ln∅1 + ∅2𝑁2
ln∅2) (2-28)
In a polymer-solvent solution, the number of sites occupied by a polymer molecule N1=N>>1
and a solvent molecule N2=1:
∆𝑆𝑚𝑚𝑚 = ∆𝑆𝑚𝑖𝑚𝑛
= −𝑘 ∅1𝑁
ln∅1 + ∅2 ln∅2
= −𝑘[∅𝑁
ln∅ + (1 − ∅) ln(1 − ∅)] (2-29)
The Helmholtz free energy change per site upon mixing as a function of volume fraction of
polymer:
∆𝐴𝑚𝑚𝑚 = ∆𝐻𝑚𝑚𝑚 − 𝑘∆𝑆𝑚𝑚𝑚
= 𝑘𝑘 ∅𝑁1
ln∅ + 1−∅𝑁2
ln(1 − ∅) + χ∅(1 − ∅)
= 𝑘𝑘[∅𝑁
ln∅ + (1 − ∅) ln(1 − ∅) + χ∅(1 − ∅)] (2-30)
26
This is the Flory-Huggins equation for polymer solution, which can also use to describe
polymer-small molecule solid solution. The first two terms in the above equation have
entropic origin and always act to promote mixing (because ∅ is smaller than 1, the first two
terms are always negative.); however, the contribution is quite small with blends of long-
chain polymers. The last term has energetic origin, and can be positive (opposing mixing),
zero (ideal mixtures), or negative (promoting mixing) depending on the sign of the interaction
parameter.
If two species like each other better than they like themselves, net attraction, interaction
parameter will be negative and a single-phase mixture is favorable for all compositions. More
often in practice, there is a net repulsion between species, thus the interaction parameter is
positive. The equilibrium state of the mixture depends not on the sign of the free energy of
mixing at the particular composition of interest, but on the composition for the whole range
of compositions. This functional dependence ∆𝐴𝑚𝑚𝑚(∅) depends on the value of the
interaction parameter as well as on the degrees of polymerization of the polymers.
The definition of thermodynamic equilibrium is the state of the system with minimum free
energy. Stability of the mixture is determined by whether the free energy of the mixed state
A𝑚𝑚𝑚 is higher or lower than of a phase separated state A1+A2.
The local stability of the polymer-small molecule is determined by the sign of the second
derivative of the free energy with respect to composition:
∂2∆𝐴𝑚𝑖𝑚𝜕∅2
= ∂2∆𝐻𝑚𝑖𝑚𝜕∅2
− 𝑘 ∂2∆𝑆𝑚𝑖𝑚𝜕∅2
= 𝑘𝑘 1𝑁∅
+ 11−∅
− 2χ𝑘𝑘 (2-31)
If the temperature is lowered, the entropic term decreases, allowing the repulsive energetic
term to start to be important at intermediate compositions. Entropy always dominates the
extremes of composition, making those extremely stable. Below the critical temperature Tc,
compositions range with concave free energy appears; there is a range of compositions for
27
which there are phase separated states with lower free energy than the homogeneous state,
making the appearance of demixed states.
By considering the temperature dependence of the free energy of mixing, a phase diagram
can be built to summarize the phase behavior of the mixture, displaying regions of stability,
instability, and metastability. The phase boundary is determined by the common tangent of
the free energy at the compositions ∅′ and ∅′′ corresponding to the two equilibrium phases.
(∂∆𝐴𝑚𝑖𝑚𝜕∅
)∅=∅′ = (∂∆𝐴𝑚𝑖𝑚𝜕∅
)∅=∅′′ (2-32)
For the simple example of a symmetric polymer blend with N1=N2=N, the common tangent
line is horizontal.
∂∆𝐴𝑚𝑖𝑚𝜕∅
∅=∅′
= ∂∆𝐴𝑚𝑖𝑚𝜕∅
∅=∅′′
= 𝑘𝑘 ln ∅𝑁− ln(1−∅)
𝑁+ χ(1 − 2∅) = 0 (2-33)
The above equation can be solved for the interaction parameter corresponding to the phase
boundary — the binodal of a symmetric blend (as shown in Figure 2-2, solid line in the
bottom):
χ𝑏 = ln (∅/(1−∅))(2∅−1)𝑁
(2-34)
The binodal for binary mixtures coincides with the coexistence curve, since for a given
temperature (or Nχ) with overall composition in the two-phase region, the two compositions
that coexist at equilibrium can be read off the binodal. Any overall composition at
temperature T within the miscibility gap defined by the binodal has its minimum free energy
in a phase-separated state with the compositions given by the two coexistence curve
composition ∅′ and ∅′′.
28
Figure 2-2. Composition dependence of the free energy of mixing for a symmetric polymer blend with the product Nχ = 2.7 (top figure) and the corresponding phase diagram (bottom figure). Binodal (solid curve) and spinodal (dashed curve) are shown on the phase diagram. Figure is from the book Polymer Physics by Ruinstein M.[72] .
For an asymmetric blend like polymer-small molecule, the inflection points in ∆𝐴𝑚𝑚𝑚(∅) can
be found by equating the second derivative of the free energy to zero:
∂2∆𝐴𝑚𝑖𝑚𝜕∅2
= 𝑘𝑘 [ 1𝑁1∅
+ 1𝑁2(1−∅)
] = 𝑘𝑘 1𝑁∅
+ 11−∅
− 2χ𝑘𝑘 = 0 (2-35)
The curve corresponding to the inflection point is the boundary between unstable and
metastable regions and is called spinodal (the dashed line in the bottom part of Figure 2-2):
χ𝑠 = 12
( 1𝑁∅
+ 11−∅
) (2-36)
In a binary blend, the lowest point on the spinodal curve corresponds to the critical point:
N N c
29
𝜕χ𝑠𝜕∅
= 12
− 1𝑁∅2
+ 1(1−∅)2
= 0 (2-37)
The solution of this equation gives the critical composition:
∅𝑐 = 1√𝑁+1
≅ 1√𝑁
(2-38)
From this, we can see that the phase diagram of polymer-small molecule composite is
strongly asymmetric with low critical composition.
The critical interaction parameter can be determined by substituting this critical composition
back into the equation of spinodal:
χ𝑐 = 12
( 1√𝑁
+ 1)2 ≅ 12
+ 1√𝑁
(2-39)
The critical interaction parameter of polymer-small molecule composite is close to 0.5. The
spinodal and binodal for any mixture meet at the critical point (Figure 2-2). If the interaction
parameter below the critical interaction parameter (χ < χ𝑐 ), the homogeneous mixture is
stable at any composition. For χ > χ𝑐, there is a miscibility gap between the two branches of
the bimodal in Figure 2-2. For any composition in a miscibility gap, the equilibrium state
corresponds to two phases with compositions ∅′ and ∅′′ located on the two branches of the
coexistence curve at the same value of χ .
Consider a sudden temperature jump that brings a homogeneous mixture at the critical
composition ∅𝑐 into the two-phase region. The system will spontaneously phase separate into
two phases with compositions given by the values on the coexistence curve at that new
temperature. This spontaneous phase separation, called spinodal decomposition, occurs
because the mixture is locally unstable. Any small composition fluctuation is sufficient to
initiate the phase separation process.
The points of the phase diagram between the spinodal and the binodal curves (The two
regions that have positive second derivative of the free energy of mixing) correspond to
30
metastable mixtures. The metastable homogeneous state is locally stable against small
composition fluctuations and requires a larger nucleation event to initiate phase separation
into the equilibrium phases given by the coexistence curve. The nuclei of the more stable
phase must be larger than some critical size in order to grow in the metastable region because
of the surface tension between phases. The new phase can grow only when a sufficiently
large fluctuation creates a domain larger than the critical size.
31
Chapter 3 State of the art
Abstract
In this chapter, the degradation stresses of organic solar cells are summarized and the
general loss mechanisms are elucidated in category of degradation of electrodes,
hole/electron transporting layers and active layer. Further, strategies and methods to
overcome the intrinsic degradation induced by heat are explicated and analyzed. In the
end, progress in understanding the photo-degradation by white light illumination is
interpreted and discussed.
32
3.1 Degradation of organic solar cells
To be commercially competitive, one of the biggest challenges for OPV is to perform
consistently throughout its lifetime. It is widely observed that organic solar cells degrade over
time. There are generally various aging stresses, varying layer contributing losses, and
multiple loss mechanisms in the real world. In principle, aging stresses comes from light
source, temperature, atmosphere and etc (Figure 3-1). The International Summits on OPV
Stability (ISOS) outlined an experimental protocol to promote reproducibility across different
labs.[78] The aging conditions presented by ISOS are normally combined stresses that
include dark, laboratory weathering, thermal cycling and solar-thermal-humidity cycling.
However, to understand and address the instability issue, it is also vital to control aging
conditions, limiting loss mechanisms and focusing on the dominant degrading layer at a time.
Each aging factor can induce degradation in all layers, including electrodes, interfaces, and
active layers.
Figure 3-1. Degrading factors of OPV.
RH
33
Degradation of electrodes
There are three key functions on solar cells of electrodes: to set an electric field across the
active layer to drive electrons and holes to the appropriate contact; to provide a suitable
energy level to selectively extract the electrons or holes reaching the corresponding contact;
to offer a low resistance pathway to laterally transport charges out of the device, producing
electricity. The most commonly used electrode materials for OPV are indium tin oxide
(acting as transparent electrode), Calcium, aluminum and silver.
Low work function metals, like Ca, are well known to easily oxidize if exposing to the
atmosphere, particularly sensitive to humidity, even without exposure to photo
illumination.[79] Oxidation changes the conductivity and work function of the electrode
layer, which induce photovoltaic performance losses. It was first discovered in OLEDs that
metal electrode degraded in the presence of water, growing dark spots.[80-82] With
unpackaged solar cells, water can diffuse into electrode pinholes and cause dead zones of
solar cells to grow from the edges.[83] By employing inverted solar cell architecture, the low
work function Ca would be replaced, and thus the stability of the solar cells is improved
dramatically.[84, 85] Besides Ca, Al is reactive as well. Glatthaar presented in several papers
that Al2O3 would lead the IV curve changed from a standard exponential diode curve to a
curve with an inflection point, which might deteriorate the FF to some degree, or total fail the
solar cell creating an S-shape IV curve.[34, 86]. Silver is less reactive comparing to Ca and
Al.
Another loss mechanism from the electrodes is the diffusion of metal atoms into the interface
and active layer. It is evidenced that In from indium tin oxide and Al can diffuse into
poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS) and further the
active layer, which change the energy levels of interface layers and act as traps for charge
recombination, causing degradation of solar cells.[87, 88]
34
Degradation of interface layers
The hole or electron transporting layers are of importance to attain high efficient organic
solar cells.
The most commonly used hole transporting layers (HTL) are PEDOT:PSS and MoOx.
PEDOT:PSS is rather vulnerable to humidity and mechanical stress. Modification of
PEDOT:PSS with polymer additives, solvent additives, metal oxides or nanoparticles is
effective to improve stability of PEDOT:PSS. Kim[89] found out that with the addition of PS
nanoparticles in the HTL, the conductivity of PEDOT:PSS maintained, further, the solar cells
degraded fast less. Zhang[90] employed MoO3- PEDOT:PSS as HTL and increased solar cell
lifetime significantly, which is resulted from the less hydroscopicity of MoO3. Completely
replacing PEDOT:PSS with evaporated MoOx can greatly improve the air stability of solar
cells owing to the less hydroscopicity and better inoxidizability.[91] However, in the situation
under thermal stress, PEDOT:PSS based solar cells outperformance MoOx based solar cells
in terms of stability. Other metal oxides such as vanadium pentoxide[92] and tungsten
oxide[93] et al, are promising candidates acting as highly efficient and stable hole
transporting layers, however, more studies are required to spread the use of these materials.
The most popular electron transporting layers (ETL) are ZnO, Lithium fluoride (LiF). In
conventional geometry, LiF is an alternative to Ca acting as ETL. However, LiF is also
sensitive to air due to its reactivity with water and oxygen. Xu[94] and Yang[95] attempted to
employ metal oxide and polyelectrolyte respectively to improve the stability of ETL, which is
a good direction. ZnO used in inverted solar cells is unstable when exposing to air or light.
One helpful way to improve the stability issue of ZnO is to modify the fabrication method.
Zhang[96] treated the surface of ZnO film with ethanedithiol to passivate the surface defects
by removing reactive groups (-COO and -OH). Qiao[97] modified ZnO by inserting a poly-
ethylenimine ethoxylated layer and succeeded in suppress the oxidation of ZnO for long-term
stability in air. To overcome the photo-instability of ZnO, phosphonic acid was applied to
35
modify the ZnO layer, which was proved to be an effective method.[98] Research efforts on
achieving efficient and stable ETL are supposed to continue.
Degradation of active layers
Photoactive organic materials are well known to be unstable in the presence of light and
oxygen - photo-oxidation.[99, 100] Optical density of semiconductors would decrease
resulted from photo-oxidation, which can be easily and correctly tracked by measuring the
absorption of active layer films as a function of illumination time. Under one-sun intensity,
degradation of such kind is observed to happen on a time scale ranging from seconds to hours
depending on materials. A series of semiconducting materials, like P3HT, PPV, PTB7,
PCDTBT and et al, were investigated by means of infrared spectroscopy which demonstrated
losses of conjugated bonds and appearance of carbonyl, alkoxy and ester bonds, indicating
the chemical reactions.[31, 101-106]
Through electron spin resonance, the existence of free radicals is detected in aged polymer
semiconductors. Further, the concentration of free radicals is detected to increase with longer
illumination time.[107] The chemically loss mechanism of photo-oxidation is thought to
proceed by a typical free-radical reaction which normally consist of initiation, propagation,
and termination.[99] Generally, initiation happens when a bond is broken by light. Once a
free radical is formed, it could propagate throughout the whole film by reaction or diffusion.
During propagation, scission occurs to conjugated bonds, which is the direct contribution to
absorption loss. If two free radicals meet and recombine, termination of the reaction happens.
Concerning semiconducting organic materials, free radicals appear often due to abstraction of
hydrogen atoms from alpha carbons of side chains. With the presence of oxygen which can
readily flow through the film, the propagation is hugely accelerated. Through removing the
polymers’ side chains after deposition of the active layer, the photostability can be
improved.[108]
It is found out that not only chemical structures but also film morphology plays important
role on the photostability of active layers. For material systems that can deposited in both
crystalline and amorphous film, the films with better crystalline are normally happened to be
36
more stable.[104, 109, 110] Furthermore, film density is another affecting factor. Denser
films might suppress the diffusion of oxygen and free radicals to some extent, thus tend to be
more stable.[109] Moreover, the existence of PCBM also helps improve the photooxidative
stability.[31, 111] The stabilizing effects of PCBM are likely because: 1) the excited state of
polymer will be quenched by transferring electron to the fullerene which competes with
electron transferring from polymer to form O2− .[112] 2) fullerenes can act as free radical
scavengers in the film. It is found out that fullerene cages might be able to trap up to eight
free radicals.[113]
The above mentioned degradations of active layer are called the extrinsic degradation which
can be significantly or completely suppressed by proper encapsulation. However, there is
intrinsic kind of degradation which is unavoidable and must be addressed. Owing to the facts
that organic semiconductors normally have no absorption in the UV portion of the solar
spectrum, and that the photon energy of UV light can break chemical bonds, organic
electronic devices are normally in application with the UV light filtering out. Thus, white
light and accumulating heat from illumination are the two intrinsic stressors for organic solar
cells. Every layer, including electrodes and interfaces, would contribute to the photovoltaic
performance losses; however, the focus of this thesis is mainly the losses owing to the active
layers.
37
3.2 Progress in improving thermal stability of active layer
Intrinsic dark degradation of BHJ solar cells typically focus on the temperature dependence
of degradation which normally involves the movement of materials in the solar cells. When
assessing the effects of aging temperature on degradation, BHJ films or solar cells are aged
on hotplate at chosen temperature for a certain period of time in inert atmosphere. Previously,
most of the thermal stability tests run at accelerated temperature like 100 °C and even 150 °C.
As the working temperature of solar cells is typically far below the decomposition
temperature of most photovoltaic materials, heat induced degradation is dominantly owing to
microscopic morphology changes of the BHJ. There are principally two strategies in tackling
the undesirable phase separation challenge: 1) introducing chemical locking, which was
stimulated by the strong phase separation of PCBM based solar cells.[6],[41, 42],[43],[44],
[45] 2) employing organic semiconductors with intrinsic stability.[46-48]
Chemical locking
Previous research to tackle this challenge focused on chemically locking the fullerenes,
typically, by the following three strategies: 1) Adding cross-linkable groups to the donor
materials; 2) PCBM based locking strategy; 3) Addition of cross-linkable small molecule
additive.[6] Recently, Mynar and Yang designed new BDT based donors with fullerene-
reactive groups, and improved devices thermal stability to some extent.[41, 42] An alternative
even more universal strategy is to modify the fullerene-based acceptors. Poly(ethylene
glycol) (PEG) capped fullerene PCB-PEG and [6,6]-phenyl-C61 butyric acid
pentafluorophenyl ester (PC61BPF) were found to stabilize the P3HT:PCBM solar cells by
adding 8 wt%.[114, 115] [6,6]-phenyl-C61-butyric acid styryl ester (PCBS) and [6,6]-phenyl-
C61-butyric acid styryl dendron ester (PCBSD) were other successful examples, but were
only reported for P3HT:PCBM solar cells so far.[43] Durrant et al. gained enhanced
morphological stability and performance in several PCBM-based systems by light-induced
oligomerization.[116, 117] However, PCBM dimerization leads to performance losses and is
thus no viable strategy to enhance stability.[38, 53] More recently, Wantz et. al employed
cross-linkable small molecule 4,4'-Bis(azidomethyl)biphenyl in the active layer to enhance
38
the thermal stability by sacrificing some degree of efficiency.[44, 45] Xiaowei Zhan’s group
utilized 4,4'-Biphenol to stabilize solar cells with 80% efficiency preserved after annealing at
130 °C for 120 minutes.[45]
Unfortunately, there are certain shortcomings of this strategy: 1) the initial photovoltaic
performance of the cross-linked solar cells is usually lower than that of the non-cross-linked
analogs. 2) The thermal instability phenomena are not completely addressed. By crosslinking,
the macro scale phase separation of the donor and acceptor is indeed suppressed, such that the
photovoltaic performance preserve at high levels upon thermal annealing; nevertheless, there
are still burn-in type losses existing in the cross-linked solar cells, which is believed to result
from the demixing of amorphous donor:acceptor intermixed phase. 3) The chemically
functional groups introduced to realize the crosslinking are difficult to consumed 100% via
the intentional crosslinking and would later-on transform into the unstable elements during
the long-term stability especially under illumination.
Recombination of intrinsically stable materials
Developing insights are gained about the microstructural phases and the morphological
instability of the BHJ active layer. More and more evidences imply that owing to the poor
miscibility between donor and PCBM, the polymer: fullerene mix regions turn out to be
meta-stable, thus, leading to poor stability of OPV devices. The combination of more
miscible donor and acceptor materials is proposed to address the meta-stability of polymer:
fullerene solar cells. Xiaowei Zhan’s group introduce ICBA, which has better miscibility with
most polymers, to a number of polymer:PCBM composites and enhanced the thermal
stability of the devices.[48] The mechanism of this improved thermal stability lie in the fact
that the heat-induced crystallization of PCBM is suppressed due to the amorphous nature of
ICBA, thus, resulting in the better thermal stability of BHJ film. Simon Dowland employ
poly(fullerene) and PCBM as co-acceptor in combination with P3HT and attain ternary solar
cells with efficiency very close to the P3HT:PCBM binary devices.[47] Under thermal
stressing, the multi-acceptor based solar cells demonstrate significantly improved thermal
stability, outperforming the binary control devices by suppressing the PCBM migration and
39
aggregation. The influences of the poly(fullerene) on the devices’ performance and enhanced
stability are rationalized in terms of a thermodynamic model based on the Flory-Huggins
solution theory. In this PhD program, we replaced PCBM with two fullerene-based acceptors
which have better miscibility with PCE10 and pDDP5T and attained impressively
thermostable BHJ composite films.[46] We demonstrate that the low miscibility between
PCBM and pDPPT5-2 or PTB7-Th is the fundamental origin of the low thermal stability. On
the contrary, two novel fullerenes, PyF5 and FAP1, with a significantly higher chemical
compatibility are introduced to overcome these limitations. The benefit of chemical
miscibility as a novel design principle for improved stability is expected to pave alternative
guidelines towards designing and developing novel acceptors for efficient and thermally
stable OPV devices.
40
3.3 Understanding white light induced loss mechanisms
It is observed that for organic solar cells aged under white light illumination in nitrogen, there
exist three degrading time regimes: An initial period of exponential degradation; a period of
relatively linear and slow degradation; the final failure period. The second degradation period
can normally last for years thus it is rarely to see a completely failed solar cell. Intensive
attentions are paid to the steep degradation of the initial period, so-called burn-in loss. The
term burn-in is originally from the commercial practice of electronic device manufacturing
with a short-time thermal treatment before entering the final market. However, the burn-in
loss of organic solar cells tends to be more severe and protracted than that of other electronic
devices, in which during a time frame of tens or hundreds hours, initial PCE typically
dropped by 10-50%.
Some encapsulated organic solar cells are stable in the dark, nevertheless, once under
illumination, they degrade rapidly and show the exponential burn-in loss. Obviously, the
degradation is induced by the interaction white light. Still, multiple loss mechanisms exist
upon white light illumination and have not been fully understood. Researches concerning the
white light induced degradation are predominantly focused on the losses from the
deteriorated open-circuit voltage and/or short-circuit current density.
VOC burn-in Loss
Light-induced VOC loss is observed in a series of polymer-fullerene solar cells. Particularly,
the VOC loss in PCDTBT:PCBM solar cells is one of the most intensive systems, which draw
researchers’ interest. It has been reported that PCDTBT:PCBM solar cells can resist
temperature up to 80 degree and are rather stable at room temperature in the dark. McGehee’s
group re-apply new metal electrodes to of light-aged solar cells by peeling off the original
metal electrodes with scotch tape, and find out that FF recover to a high level but VOC does
not. This underpins that the VOC loss comes from the BHJ active layer.[51] With sensitive
absorption techniques, they have direct observation of defect states that form within the
bandgap in both aged solar cells and films.[118-121] By illuminating hole-only diodes of
PCDTBT:PCBM system, it is shown that the VOC loss correlates well with an increase in
41
energetic disorder on polymer. It is concluded that photo-induced defects on polymer are the
implications of the light-induced VOC loss in PCDTBT based solar cells.
Currently, there are two identified mechanisms that defect states in the active layer can cause
VOC loss. Firstly, the recombination rate constant would increase with more defect states,
which would shorten the carrier lifetime, and accordingly diminish the charge carrier density
at steady-state.[67, 122] Consequently, this lower the quasi-fermi level splitting as well as the
VOC. Secondly, the density of state (DOS) near the quasi-fermi level would broaden with
more defect states. The charge carrier lifetime and density are found to be the same for both
fresh and aged solar cell with combination of photo-voltage decay and charge extraction
measurements. The defect states are proved to rise in the DOS over aging time. Even though
the charge carrier density at open circuit is the same as fresh, the charges would prefer to fill
states with lower energy, hence, the ultimate DOS is filled up to a lower energy.[123, 124]
There are a couple of hypotheses of the chemical origin of the defect states causing the DOS
broadening. One hypothesis suggests that there might be a limited number of reactions sites
or reactive species in the active layer for the burn-in degradation gradually weakens and
eventually stops. These reactive species could be reactive capping groups at the polymer
chain ends, or impurities like palladium and bromine left from synthesis.[118] Another
assumption is hydrogen abstraction. Although the bond strength of a C-H bond is around 4-5
eV, the activation energy of hydrogen abstraction can be cut down to 2.2 eV due to atomic
relaxation within the polymer.[120] Further the possibility of burn-in VOC loss is the light
induced crosslinking between compounds because crosslinking can accounts for the self-
limiting nature of kinetics, which could stop the burn-in eventually by limiting the spatial
rearrangement.[125] It is also reported that solar cells possess lower initial VOC with higher
concentration of free radical species in polymer.[126] Further research efforts are needed in
the field.
JSC burn-in loss
A number of polymer:PCBM solar cells as well as small molecule:C60 solar cells are
observed to suffer from light induced JSC.[38, 53, 54, 127] There is external quantum
42
efficiency (EQE) loss in the absorption region of fullerenes, which indicates the involvement
of fullerenes in the degradation. What’s more, it is well known that in the absence of oxygen,
C60 based fullerenes are found to form oligomers under irradiation, which would change
their electronic properties.[128] PCBM dimers would be formed in similar conditions.[116,
129] PCBM dimers in degraded solar cells are demonstrated by an enhancement in the
absorption at 320 nm, and identified via high-performance liquid chromatography (HPLC).
By intentionally blending the PCBM dimers (from HPLC) with regular PCBM and making
solar cells, the J-V curves of degraded solar cells can be accurately reproduced, which implies
that PCBM dimers are the origin of the current density loss.
It is also observed that the relative degree of JSC burn-in loss varies depending on polymer
systems and film processing, which implies that film morphology affects the amount of
dimerization occurring. In fact, the ordering of the film, as well as the extent of polymer-
fullerene intermixing, impacts the dimerization reaction. In relatively amorphous polymers,
like PCPDTBT and PCDTBT, based BHJs where polymer and fullerene are intimately mixed,
fullerene dimers are suppressed. Furthermore, the JSC loss and extend of dimerization are also
influenced by the voltage condition during illumination. Solar cells aged at VOC condition
show more degradation than aged at JSC condition. According to the above observations, it is
proposed that dimerization reaction occurs via triplet excitons on the fullerene, which would
present in higher concentration at VOC condition and are quenched more effectively in highly
intermixed BHJs.[38]
It is thought that PCBM dimers acts as exciton trapping in the fullerene phase, such that
excitons generated in the PCBM phase are not effectively dissociated and collected, which is
evidenced by the EQE of aged and fresh solar cells. In bilayer solar cells, the fullerene
absorption wavelength is almost completely lost for aged solar cells. A device model
accounting for that decreased PCBM exciton diffusion length in degrading bilayer solar cells
can well-reproduce the J-V curves of aged solar cells. This device model is less fit with BHJ
solar cells, and a diminished exciton diffusion length in the PCBM domain cannot entirely
account for the JSC loss. Thus, it is proposed, in BHJ devices, that PCBM dimers also
influence exciton dissociation, which accounts for the EQE losses of the BHJ solar cells.
43
Nevertheless, the exact mechanism of dimerization in BHJ films still requires more
investigation.
In this PhD program, we find out that JSC burn-in loss is not purely induced by fullerene
dimerization. We investigate the degradation behavior of a semi-crystalline Poly[(5,6-
difluoro-2,1,3-benzothiadiazol-4,7-diyl)-alt-(3,3’’’-di(2-octyldodecyl)-2,2’;5’,2’’;5’’,2’’’-
quaterthiophen-5,5’’’-diyl)] (PffBT4T-2OD, or PCE11) based BHJ system through thermal
annealing and white light illumination. Even in the absence of fullerene dimerization, which
was guaranteed by using PC71BM, solar devices still suffer from JSC burn-in degradation
upon illumination or thermal stress. The degradation of PC71BM-based solar cells caused by
either thermal-annealing or illumination can be attributed to morphological changes,
particularly to the demixing of the donor and acceptor phases in the intimately mixed
amorphous region. Furthermore, by actively aging the solar cells under varying temperature
and various light intensities, we report for the first time that the microstructure changes
induced by either thermal- or light-aging can be correlated to each other as they are arising
from the same physical origin.
44
45
Chapter 4 Materials and methods
Abstract
In this chapter, materials used in the thesis are described in terms of photoactive
materials, interface and electrode materials; further device structure and device
preparation are summarized; Finally, each characterization technique is briefly introduced.
46
4.1 Materials
4.1.1 Active layer materials
The polymers and fullerene acceptors employed in the thesis are summarized in Figure 4-1
and Table 4-1. All materials were used as received without further purification.
Table 4-1 Materilas used in the thesis Materials Provider Mn (kg/mol) PDI Purity (%)
PTB7-Th 1 Material
pDPP5T-2 BASF
PffBT4T-2OD
/PCE11
1 Material 28k 1.8
1 Material 53k 1.6
Collaborator 43k 2.1
P3HT BASF
PyF5 Collaborator
FAP1 Collaborator
[60]PCBM Solenne 99
[70]PCBM Solenne 99
47
S
S
S
S
S
SF
O O
n
N
N
SS S
S S
O
O
n
PTB7-Th
pDPP5T-2
NSN
F F
SS
S
Sn
FBT-Th4 (1,4) or PCE11
S
C6H13
n
P3HT
OO
N
PyF5
O
OO
FAP1
[60]/[70]PCBM
O
OC10H21 C8H17
C10H21 C8H17
Figure 4-1. Chemical structures of polymers and fullerenes.
4.1.2 Interface and electrode materials
Doctor bladed PEDOT:PSS (from Nanograde, AI 4083) and evaporated MoOx are used as
hole transporting layer. Doctor bladed ZnO nanoparticles (from Nanograde, n-10) and
evaporated Ca are used as electron selective layer.
48
Evaporated Ag and Al as well as ITO are used as electrode.
4.2 Device preparation
The device structures are shown in Figure 4-2, which normally possesses electrodes and
interface layers and active layers in the middle. The sequence of film deposition is by coating
film from ITO layer. The active area of the final solar cells is 10.4 mm2.
Figure 4-2. Device structures employed in the thesis.
Besides evaporation, solution process is used to deposit interface layers and active layers.
Deposition techniques for solution processable layers are doctor blading and spin coating.
Both techniques can be employed to obtain homogeneous thin films on substrate. Spin
coating is very popular for lab scale film deposition for its simple and easy operation even
inside glovebox which is typically employed to facilitate inert atmosphere. The advantages of
doctor blading are the capabilities of depositing larger area films and fast transfer to slot-die
coating and roll-to-roll printing which enables large scale production. It is notable that the
drying kinetics and final film morphologies are different via spin coating or doctor blading.
During spin coating, the solvents evaporate at room temperature by reduced vacuum inducing
by fast spinning. On the contrary, during doctor blading, the solvent evaporate at elevated
temperature which provides by a hotplate that also heats up the solutes, thus leading to
different film morphology.
ITO
Electron transporting layer
Active Layer
Hole transporting layerAl/ Ag
ITO
Hole transporting layer
Active Layer
Electron transporting layerAl/ Ag
Normal structure Inverted structure
49
4.3 Methods of characterization
4.3.1 J-V characteristics
J-V curves of all solar cells are characterized with a source measurement unit form BoTest.
The light curves are measured under 100 mW/cm-2 illumination provided by a Newport SollA
solar simulator with AM 1.5G spectrum, while the dark curves are measured without
illumination.
In the dark, a working solar cell shows a typical diode behavior that only allows current to
flow in one direction, which is called rectifying behavior and is resulting from an asymmetric
junction in the solar cell that is necessary for charge separation.[130]
4.3.2 SCLC
Space charge limited current method is normally employed to characterized film mobility.
The single carrier devices are fabricated and measured dark current-voltage characteristics.
The space charge limited (SCL) regime is analyzed. The electron device structure for SCLC
characterization is ITO/Al/Active layer/Ca/Ag. For film making, pristine fullerene layer was
spin coated under ambient atmosphere. BHJ active layer was processed the same as solar
cells. 15 nm calcium and 100 nm silver were deposited subsequently under 6 × 10-6 Torr by
thermal evaporation through a shadow mask to form an active area of 10.4 mm2. The electron
mobility was estimated by fitting the current-voltage curves according to the SCLC modified
Mott-Gurney model: [131]
𝐽𝑆𝑂𝑆 = 98𝜀0𝜀𝑒𝜇
𝑉𝑖𝑖𝑖
𝑆3exp (0.89×𝛽
√𝑆√𝑉) (4-1)
Where 𝐽𝑆𝑂𝑆 is the current density in the space charge limited regime; 𝜀0 is the permittivity of
free-space (ε0=8.85*10-12 A.s/V.m = 8.85*10-11mA.s/V.cm); 𝜀𝑒 is the relative dielectric
constant of the active layer (3 for pristine, 2.7 for blends); 𝜇 is the charge carrier mobility; V in
is the built-in voltage; L is the thickness of the sample; n should be close to 2; 𝛽 should be
50
close to 0.
4.3.3 Absorption, PL &FTIR
Film absorption is characterized with a UV-vis-NIR spectrometer Lambda 950 from 300 nm
to 850 nm.
Photoluminescence spectra are recorded with a home-made LIBC which has a Si-CCD
attached to iHR320 monochromator (Horiba). Thin film PL measurements are conducted
under excitation from a 375 nm diode laser. The fluorescence spectra are corrected with the
optical density of the samples at the excitation wavelength.
The FTIR spectra were measured with a Vertex 70 from Bruker optics. A PCE11: PC71BM
blended solution was drop casted on Zinc sulfide based substrates and dried under vacuum
overnight. The light-aged sample was illuminated in the degradation chamber for 100 hour,
while the other samples were kept in the dark and in nitrogen atmosphere. The thermal aged
sample was aged at 85 °C for 2 hours on a hotplate inside a glovebox prior to FTIR
characterization. (data in chapter 7 were done by Xiaofeng Tang)
4.3.4 DSC and MDSC
DSC measurements were taken with a Q1000 from TA Instruments. The temperature can
range from -100 to 310 °C with a heating and cooling rate of 10 K/min.
The cooling and heating rate of MDSC measurements is set to 3 K/min.
To prepare the sample, solutions of pristine or blends are drop cast on clean glass substrates
and dried under inert atmosphere for 3 hours and under vacuum overnight.
4.3.5 GIWAXS and GISAXS
The GIWAXS/GISAXS patterns werce collected with the highly customized Versatile
Advanced X-ray Scattering instrumenT ERlangen (VAXSTER) at the chair for
Crystallography and Structural Physics, FAU, Germany. The system is equipped with a
51
MetalJet D2 70 kV X-ray source from EXCILLUM, Sweden. The beam was shaped by a 150
mm Montel optics (INCOATEC, Geesthacht) and two of the available four double-slit
systems with the last slit system equipped with low scattering blades (JJXray/SAXSLAB).
Aperture sizes were (0.7×0.7 mm2, 0.462 ×0.462 mm2) for GIWAXS and (0.15×0.06 mm2,
0.12×0.048 mm2) for GISAXS. The sample position was located within the fully evacuated
detector tube. The hybrid-pixel 2D Pilatus 300K detector (Dectris Ltd., Baden, Switzerland)
was used to collect the scattered radiation. The measurements were carried out at energy of
9.24 keV. The samples were mounted on a yz-theta goniometer allowing to adjust grazing
incidence angles which maximize the scattering volume and enhance the scattered intensity.
The incidence angle for GIWAXS measurements was 0.17 °. Grazing incidence geometry of
the incident X-ray with respect to the sample surface is used here to enhance the scattered
intensity, to maximize the scattering volume, and to access the three dimensional (3D)
structure of the studied thin films (lateral and normal direction). The sample-to-detector
distance (SDD) was calibrated with a silver behenate standard to 179 mm for GIWAXS and
1590 mm for GISAXS. An incidence angle around 0.25 ° was chosen to obtain a clear
separation between the Yoneda peaks of the involved materials and the specular peak in
GISAXS. Data were reduced with dpdak software.59 The structural model for the reduced
GISAXS data was fitted using the program SASfit.60 The PCE11: PC71BM blend films were
spin coated on silicon substrates. The light-aged film was aged for 140 hours and the thermal
aged film was thermal annealing for 1 hour under nitrogen atmosphere. Both GIWAXS and
GISAXS were performed on the same sample.
(done by Thaer Kassar and Wolfgang Gruber in the Institute of Crystallography and
Structural Physics, FAU, Germany)
GIWAXS patterns of the pristine fullerenes (PyF5, FAP1 and PCBM) were performed on the
ID-10 beamline at European Synchrotron Radiation Facilities (Grenoble, France). Diffraction
patterns were collected with a Pilatus 300k detector (172x172 μm pixel size). The wavelength
used was 1.24Å. The measurements were performed on thin films on Si substrate at an
incidence angle of 0.16º. The modulus of the scattering vector was calibrated using several
diffraction order of silver behenate. In-situ heating ramps were performed with Linkam
52
heating stage. The integration of 2D-WAXS patterns was performed in a home-made routine
written in Igor Pro software.
(done by Denis V. Anokhin and his collegues in Institute for Problems of Chemical Physics
of Russian Academy of Sciences, Semenov Prospect 1, Chernogolovka, 142432, Russia.)
4.3.6 Lifetime characterization
White light LEDs degradation characteristics: The solar cells were loaded into a sealed
chamber which can contain nine substrates of solar cells. This chamber was then
continuously purged with nitrogen. The water and oxygen level was kept below 0.5 ppm. For
white light illumination, the aging light sources are eight white light LEDs with an emission
spectrum between 400 nm to 800 nm. For thermal aging, the light sources for inline J-V
characteristics are eight white light LEDs and one UV-LED with wavelength of 365 nm. The
neutral-density filters are the FS-ND series from Newport.
High power illumination degradation setup: This is a homemade, highly-accelerated lifetime
setup which has precise temperature control and a variable light intensity ranging from 1 sun
to about 140 suns. The light source is a xenon short arc lamp (OSRAM XBO 1600W/XL
OFR). To increase illumination densities, the light is focused by a mirror and homogenalized
by a beam homogenizer onto the samples. To control sample temperatures and to keep the
solar cell at a constant temperature value, the devices under test were mounted on an actively
cooled copper heat sink which removes the heat impact of the light. The heat sink is also
equipped with electrical contacts to perform inline measurements of the cell parameters.
Furthermore, the samples ware mounted in a box and kept in nitrogen atmosphere while
illumination. For further details of this setup please refer to literature. The 500 nm and 650
nm cut-on long-wave pass filters are UV Grade Fused Silica form Edmund Optics. The 400
nm cut-on longpass filter is GG400 from SCHOTT AG.
53
Chapter 5 Analysis of the application of polymeric
fullerene derivatives in OPV
Abstract
A polystyrene based side-chain polymeric fullerenes was successfully synthesized and
applied in P3HT based solar cell. However, limiting by the strong aggregation and
extremely low solubility in common organic solvents, MPMCPS based binary and ternary
solar cells fail to achieve desirable performance. Two main-chain polymeric fullerenes,
PPC4 and PPCBMB, were employed as additives in PCE11:PCBM based solar cells. The
photovoltaic performance and photo-stability of the ternary solar cells were investigated.
Part of the results presented in the chapter was done by collaborators:
The synthesis of methyl prop-2-yn-1-yl malonate C61 (MPMC) were collaborated with
Institute of Organic Chemistry ӀӀ and done by Andreas Kratzer.
54
5.1 Introduction
Extensive work has been devoted to proposing a large number of approaches to improve the
stability of organic photovoltaics. One of the universally applicable approaches is to tether
fullerenes together by chemical bonding, which has great potentials to suppress the fullerene
diffusion and stabilize the microstructure of the solar cells. There are mainly two strategies of
this approach: one is by incorporating fullerenes as a pendent moiety in the side-chain of
conjugated or non-conjugated polymer, the so-called side-chain polymeric fullerenes[132,
133]; the other one is the poly(fullerene)s which contain the fullerenes in the backbone of the
polymers, so-called main-chain polymeric fullerenes[47, 134]. Each strategy has its own
advantages and disadvantages. The side-chain polymeric fullerenes can preserve the
maximized properties of the small fullerene molecules, however has tendency to aggregate.
The main-chain polymeric fullerenes have potential to improved solubility in organic
solvents however might suffer from reduced electron mobility. Both types of polymeric
fullerenes have not been fully investigated.
5.2 Materials and reagents
Chemicals were purchased from commercial sources and were used without further
purification (otherwise mentioned). C60 was purchased from IoLiTec Nanomaterials. For
reactions with fullerenes, HPLC grade solvents were used. 4-methylstyrene (Mme) and 4-
vinylbenzyl chloride (Mch) were distilled to remove inhibitor before use; 2,2′-Azobis(2-
methylpropionitrile) (AIBN) was recrystallized with 95% ethanol; toluene was stirred with
CaH2 and distilled under reduced pressure; CuBr was washed with acetic acid and ethanol.
(PPC4) and (PPCBMB) are synthesized according to literatures [135, 136] and supplied by
Belectric OPV GmbH. PC61BM/PCBM (99%) was purchased from Solenne BV. PCE11 was
synthesized according to literature [17] and supplied by South China University of
Technology.
55
5.3 Characterization equipment and instrument
Analytical TLC: Merck TLC silica gel 60 F254. Column chromatography was carried out on
silica gel (Macherey-Nagel, M-N Silica Gel 60A, 230−400 mesh). NMR spectroscopy:
Bruker Avance 400 or Avance 300 spectrometer and referenced to the residual solvent signal
(1H: CDCl3, δ=7.24 ppm). The chemical shifts are given in ppm relative to tetramethylsilane
(TMS). Abbreviations: s singlet, d doublet, m multiplet, br broad. Spectra were recorded at
room temperature.
5.4 Synthesis of side-chain polymeric fullerene derivatives
(MPMCPS)
Figure 5-1. Synthesis scheme of side-chain polymeric fullerene derivative (MPMCPS)
Step 1 Tradtional copolymerization of monomers
1.107 g Mch and 2.000 g Mme weighed with schlenk tube, and 0.0198 g AIBN with a 20 ml
bottle, used toluene to dissolve AIBN, added in the schlenk tube, total toluene 9.7 ml,
degassed with 4 freeze-pump-thaw circles, back filled with agron, light yellow transparent
solution. The mixture was stirred at 75 °C for 29 h, precipitated in 0 °C methanol, stirred for
56
1 h, filter under reduced pressure, washed with methanol 3 times (20 ml × 3), dried at 40 °C
under reduced pressure. 1.76 g white powder acquired, named P(Mme-Mch), yield 58%,
Mn=19600, PDI=1.79. 1H NMR (CDCl3): δ 1.11–2.40 (m, hydrogen in the backbone), 4.25–
4.75 (s, 2H, –CH2Cl), 6.10–7.10 (m, –CHPh) (Figure 5-2).
Step 2 Funcionalization with azide group
1.000 g P(Mme-Mch),0.456 g NaN3, 10 ml DMF added in 50 ml three-neck flask, stirred at
30°C under argon for 24 h. precipitated in 100 ml methanol/water (19/1) mix solvents,
filtered under reduced pressure, washed with methanol/water (19/1) mix solvents, dried at
45°C under reduced pressure. 860 mg white powder gained, named P(Mme-Ma) , yield 86%,
Mn=21400, PDI=1.77. 1H NMR (CDCl3): δ 1.11–2.40 (m, hydrogen in the backbone), 4.08–
4.23 (s, 2H, –CH2N3), 6.10–7.10 (m, –CHPh) (Figure 5-2).
Figure 5-2. 1H NMR spectral of P(Mme-Mch) and P(Mme-Ma)
From the blue line, the peak δ = 4.51 ppm represents hydrogen in –CH2Cl; from the black
line, the peak δ = 4.51 ppm completely disappears, meanwhile the peak δ = 4.21 ppm
representing hydrogen in − CH2N3 appears, which means chlorine group totally tuned into
azide group. By comparing the peak area ratios of peaks at δ 4.51 ppm (representing unit Ma)
and δ 6.1−7.1 ppm (standing for unit Ma and Mme), the monomer ratio of copolymers are
57
identified. Unit Ma to unit Mme is 34 to 66 (molar ratio), that is, of 100 monomer unit exists
34 azide group.
Step 3 and Step 4 were synthesized according to literatures.[137, 138] Product attained was
named methyl prop-2-yn-1-yl malonate C61 (MPMC).
Step 5 Attaching fullerene derivative to the polymer
150 mg (1.1eqa) fullerene derivative (MPMC), 60.5 mg (1eqa) P(Mme-Ma), 24.6 mg (1.1eqa)
CuBr, and 7.4 ml anhydrous toluene were added to 250 ml two-neck flask, degassed through
3 freeze-pump-thaw circle. 29.7 mg (1.1eqa) PMDETA mixed with 1 ml toluene was added
using syringe. The whole system degassed one more time. The mixture was stirred at 30 °C
for 24 h.
A thin layer chromatography (TLC) was performed with toluene/n-hexane (6/4) mix solvent.
By comparing the spots of raw material MPMC and the product, a new compound showed.
The majority of the product was the new compound which might be the fullerene grafted
polymer, methyl prop-2-yn-1-yl malonate C61 loaded polystyrene derivative (MPMCPS).
After column chromatography purification, from FTIR spectra (Figure 5-3) the absorption
around 2100 cm-2 representing the azide group disappears, which shows evidence of the
reaction between azide group and alkyne group.
58
Figure 5-3. FTIR spectra of P(Mme-Ma), MPMC and MPMCPS
5.5 Application of MPMCPS in solar cell devices
Solubility of MPMCPS and MPMC
The solubility of MPMCPS is very low in almost all the solvents, like toluene, CF, DMF, CB,
and oDCB. The best among the above solvents is oDCB. Although high temperature as
120 °C and ultrasonic bath are employed, the solubility of MCPS in oDCB is only 10mg/7.5
ml (1.3 mg/ml). The solubility of MPMC is quite high in CB (at least 10 mg/ml) and oDCB
(at least 20 mg/ml).
MPMCPS acted as acceptor in solar cell
Device structure is ITO/ PEDOT: PSS/ P3HT: MPMCPS/ Ca/ Ag. The blading temperature
of active layer is 92 °C. Due to the low total concentration of the active layer solution, all the
films are thin, which can be noticed by eyes. The total concentration of the solution matters
the most concerning the thickness of the films obtaining from Doctor Blade. While Run 1
3500 3000 2500 2000 1500 1000 500
Wavenumber (cm-1)
P(Mme-Ma) MPMCPS MPMC
alkyne group
N3
59
(Table 5-1) doctor-blade with the highest concentration, Film of Run 1 bears the darkest
color among the 6 films; Film of Run 3 is thicker than Film Run 2; with increasing number of
layer of active layer, the thickness of Film of Run 4 to Film of Run 6 increases.
Table 5-1 Experimental method Run D: A
(wt:wt)
Velocity (mm/s) Layers of active layer
1 1: 0.5 70 1
2 1: 1 50 1
3 1: 1 70 1
4 1: 2 70 1
5 1: 2 70 2
6 1: 2 70 3
From Figure 5-4 and Figure 5-5, the JSC of the solar cells is incredibly low, which might be
the main reason of the extremely low PCE; The series resistance is quite high from the J-V
curves; To increase the thickness of active layer by double or triple layers is not working.
60
Figure 5-4. Trend of photovoltaic parameters of all devices of Table 4-1
Figure 5-5. Current density-voltage characteristics (best PCE) under 100 mW cm-2
illumination (AM1.5G) (L) and in the dark (R)
Figure 5-6. Optical microscopic image (a) of MPMCPS and (b) of P3HT: MPMCPS films
61
The MPMCPS pristine and blended films are characterized under optical microscopy. As
depicted in Figure 5-6, big crystals, in the scale of micrometer, are observed in both pristine
MPMCPS and P3HT: MPMCPS blend films. Raman spectroscopy is employed to further
characterize the properties of the big crystals in the blend film.
Figure 5-7. Raman spectra (a) of P3HT and (b) of MPMCPS; (c) integrated optical
microscopic image of P3HT: MPMCPS blend films; (d), (e) and (f) are the Raman spectra of the position 1, 2 and 3 in (c).
The wavelength of the excitation laser of Raman spectroscopy is 532 nm. The laser spot is
around 100 nm2. The pristine MPMCPS and P3HT films are dropcasted on glass, while the
P3HT: MPMCPS blend film is bladed on PEDOT:PSS pre-coated ITO substrate. Through the
integratd optical microscpocy, an area from the center of a big crystal to outside of the crystal
is chosen to perform Raman spectroscopic mapping (Figure 5-7c). The scan area is
4.050×0.723 µm2; the scanning process is 8 lines per image and 40 points per line. The
spectra inside the aggregation/crystal circle are completely the same as pristine MPMCPS
spectrum; likewise, the homogenous part shows Raman spectra only exhibit the features from
pristine P3HT. From the edge of the aggregation circle to inside, position 1 to position 3,
different types of spectra are attained. All spectra from the area show both features from
62
pristine P3HT and MPMCPS, with more amount of P3HT in position 1 and gradually less
P3HT closing to the crystal.
MPMCPS acted as additive in solar cell
The devices’ structure is ITO/ PEDOT: PSS/ P3HT: PCBM: MPMCPS / Ca/ Ag. With o-
DCB as solvent, the concentration of P3HT, PCBM and MPMCPS is 20 mg/ml, 20 mg/ml
and 2 mg/ml, respectively. The active layer is doctor bladed in air under 92 °C and annealed
at 140 °C for 5 min inside the glovebox. The more detailed experimental parameters of the
active layer are summarized in Table 5-2.
Table 5-2 Experimental parameter of the active layer Run P3HT
(µl)
PCBM
(µl)
MPMCPS
(µl)
P3HT:C60:MPMCPS
(wt ratio)
Velocity
(mm/s)
1 120 120 0 1:1:0 25
2 200 200 20 1:1:0.01 25
3 200 200 40 1:1:0.02 30
4 200 200 80 1:1:0.04 30
5 200 200 120 1:1:0.06 35
6 100 100 100 1:1:0.1 35
63
Figure 5-8. Photovoltaic performance, Current density-voltage characteristics under 100 mW
cm-2 illumination (AM1.5G) and in the dark of solar cells
From Figure 5-8, small amount addition (0.5% - 3%) of MPMCPS in the P3HT: PCBM
blends leads to slight increase in current density while results in the more decrease of fill
factor; further the open circuit voltage of the solar cells keeps constant. From the dark J-V
64
curve, the addition of MPMCPS causes undesirable leakage.
5.6 Application of main-chain polymeric fullerene derivatives in
solar cell devices
Photovoltaic performance of solar cells with main-chain polymeric fullerenes as additive
The chemical structure of PPC4 and PPCBMB is presented in Figure 5-9. The devices’
structure is ITO/ ZnO/ PCE11: PCBM: poly-fullerenes / MoOx/ Ag. With CB:o-DCB:DPE
(6:4:0.03) as solvent, the concentration of PCE11 and PCBM is 15 mg/ml and 22.5 mg/ml,
respectively. The active layer is spin coated inside the glovebox. The detail experimental
parameters of the active layer are summarized in Table 5-3.
Table 5-3 Photovoltaic performance of solar cells Run Additive
(wt%)
Pre-ann.
JSC
[mA/cm2]
VOC
[V]
FF
[%]
PCE
[%]
1 - - 14.8 0.74 65 7.1
2 - 135 °C, 2 min 12.2 0.79 60 5.8
3 5% PPC4 - 15.4 0.75 66 7.6
4 135 °C, 2 min 13.6 0.79 59 6.4
5 20% PPC4 - 14.8 0.77 59 6.7
6 135 °C, 2 min 11.9 0.80 50 4.8
7 5% PPCBMB - 15.0 0.76 66 7.5
8 135 °C, 2 min 12.6 0.79 55 5.5
9 20% PPCBMB - 14.1 0.79 64 7.1
10 135 °C, 2 min 15.3 a) 0.80 a) 53 a) 6.4a)
a) Data was from degradation device measured under white LED at around 1 sun
From Table 5-3, 5 wt% of both poly fullerenes would not influence the photovoltaic
performance of the solar cells; however, the addition of 20 wt% of PPC4 would result in
slightly lower current density and fill factor, thus lower PCE. Pre-annealing of the active
layer films under inert atmosphere at 135 °C for 2 min led to impaired current density, fill
65
factor and PCE with or without poly fullerenes. The enhanced VOC of the ternary solar cells
was probably due to the higher LUMO of the poly fullerenes which are bis-adducted or tri-
adducted fullerenes[47].
Figure 5-9. Chemical structure of PPC4 and PPCBMB
Photo-stability of solar cells with main-chain polymeric fullerenes as additive
From literature[47], PPC4 can greatly stabilize the thermal stability of solar cells by adding
21 wt% of PPC4 into P3HT:PCBM solar device. The photo-stability of the PCE11: PCBM:
poly-fullerenes solar cells were investigated under white LED at inert atmosphere. From
Figure 5-10, the light-induced burn-in loss was serious in the first 30 minute; after around 20
hours, the solar cells became stable. Both PPC4 and PPCBMB could not stabilize the studied
system; the JSC burn-in loss of solar cells with 20 wt% polymeric fullerenes was slightly
larger than that 8 wt% addition of polymeric fullerenes.
66
Figure 5-10. Photo-stability of solar cells with PPC4 and PPCBMB as additive (without ann.)
As depicted in Figure 5-11, after pre-annealing at 135°C under inert atmosphere, JSC burn-in
loss of ternary solar cells reduced slightly. However, with 20 wt% addition of polymeric
fullerenes, the JSC burn-in loss became more severe comparing to that of solar cells with only
8 wt% addition. By comparing the two groups of photo degradation experiments, the
conclusion declared was, the addition of both PPC4 and PPCBMB would not enhance the
photo-stability of the PCE11:PCBM solar cells; on the contrary, the present of the polymeric
fullerenes might introduce other photo-instable factors into the solar cell, which causes more
serious JSC burn-in loss.
67
Figure 5-11. Photo-stability of solar cells with PPC4 and PPCBMB as additive (with 135°C pre-annealing)
68
5.7 Conclusion
A polystyrene backbone based side-chain polymeric fullerenes was successfully synthesized
and applied in solar cell. However, limiting by the strong aggregation and extremely low
solubility in common organic solvents, MPMCPS based binary and ternary solar cells fail to
achieve desirable performance, thus, the degradation test did not run on the MPMCPS based
solar cells.
Two main-chain polymeric fullerenes, PPC4 and PPCBMB, were employed as additives in
PCE11:PCBM based solar cells. With up to 8 wt% addition, the efficiency of the ternary
solar cells stay as high as the binary solar cells; however, with 20 wt% addition, the
photovoltaic performance already slightly decreased; pre-annealing at 135 °C for 2 min under
inert atmosphere would lead to reduced photovoltaic performance; the addition of the main-
chain polymer could not increase the photo-stability of the PCE11:PCBM based solar cells.
From these preliminary studies, certain knowledge about the limitation of the polymeric
fullerenes was gained: side-chain polymeric fullerenes normally suffer from the poor
solubility which limits the role of acting the main acceptor in the photovoltaic application;
polymeric fullerenes normally cannot attain comparable performance alone with the polymer
donor, and can only act as the secondary acceptor in the application of solar cells.
69
Chapter 6 Correlation between miscibility, thermal-stability and optoelectronic properties Abstract
In the chapter we demonstrate binary organic solar cells based on PTB7-Th:fullerene and
pDPP5T-2:fullerene composites with decent photovoltaic performance and extraordinary
high thermal stability. We further in-depth investigate the carrier dynamics along with
structural evolution and analyze the acceptor loadings in optimized bulk-heterojunction
(BHJ) solar cells as a function of the polymer-fullerene miscibility. The polymer-fullerene
miscibility has more influential effects than crystallinity of single components on the
optimized acceptor:donor ratio in polymer-fullerene solar cells.
Part of this chapter has been published (reproduced with permission from Copyright Wiley-
VCH Verlag GmbH & Co. KGaA):
[1] C. Zhang, S. Langner, A.V. Mumyatov, D.V. Anokhin, J. Min, J.D. Perea, K.L. Gerasimov, A. Osvet, D.A. Ivanov, P. Troshin, N. Li, C.J. Brabec, Understanding the correlation and balance between the miscibility and optoelectronic properties of polymer-fullerene solar cells, Journal of Materials Chemistry A, 5 (2017) 17570-17579.
[2] C. Zhang, A. Mumyatov, S. Langner, J.D. Perea, T. Kassar, J. Min, L.L. Ke, H.W. Chen, K.L. Gerasimov, D.V. Anokhin, D.A. Ivanov, T. Ameri, A. Osvet, D.K. Susarova, T. Unruh, N. Li, P. Troshin, C.J. Brabec, Overcoming the Thermal Instability of Efficient Polymer Solar Cells by Employing Novel Fullerene-Based Acceptors, Advanced Energy Materials, 7 (2017) 1601204.
Part of the results presented in the chapter was done by collaborators:
PyF5 and FAP1 were synthesized by Prof. Pavel Troshin’ group in Skolkovo Institute of
Science and Technology, Skolkovo Innovation Center, Nobel st. 3, Moscow, 143026,
Russian Federation. The GIWAXS/GISAXS patterns were done by Thaer Kassar in the
Institute of Crystallography and Structural Physics, FAU, Germany and by Denis V.
Anokhin and his collegues in Institute for Problems of Chemical Physics of Russian
Academy of Sciences, Semenov Prospect 1, Chernogolovka, 142432, Russia.
The Hansen solubility parameters of polymers and fullerenes were measured by Stephan
Langner and calculated by Jose Perea respectively.
70
6.1 Introduction
Organic photovoltaics is one of the most promising technologies for sustainable green energy
supply. Because of their high electron affinity and superior electron-transporting ability,
fullerene-based materials are deemed as very strong electron-accepting components in
organic solar cells. However, the most widely used fullerene-based acceptors, such as phenyl-
C61-butyric acid methyl ester, exhibit limited microstructure stability and unsatisfying
thermal stability in combination with many of the state-of-the-art organic donors due to
microstructural incompatibilities and subsequent demixing. Rational design rules for novel
fullerenes with enhanced compositional miscibility are employed to develop novel fullerenes
overcoming this limitation. Miscibility is proposed in addition to crystallinity as a further
design criterion for long lived and efficient solar cells.
6.2 Materials and device fabrication
ZnO-nanoparticle dispersion in isopropyl alcohol was received from Nanograde. pDPP5T-2
(batch No. : GKS1-001) was provided by BASF. PTB7-Th and PC61BM (99%) were
purchased for One Material and Solenne BV, respectively. PyF5 and FAP1 were synthesized
according to literatures.[139, 140] The structures of the active layer materials used in this
chapter are summarised in Figure 6-1.
All solar cells were fabricated in an inverted structure of ITO/ZnO/Active layer/MoOx/Ag, as
shown in Figure 6-1. The pre-structured ITO coated glass substrates were subsequently
cleaned in toluene, acetone and isopropyl alcohol for 10 min each. Then 30 nm ZnO
(Nanograde, N-10) were doctor bladed on the ITO substrate and annealed at 85 °C in ambient
air. The PTB7-Th based active layer from chlorobenzene: diphenylether (97:3) solution was
spin coated on top of ZnO in nitrogen atmosphere. The pDPP5T-2 based active layer from
chloroform: 1,2-dichlorobenzene (90:10) solution was bladed under ambient conditions. 10
nm MoOx and 100 nm silver were deposited subsequently under 6 × 10-6 Torr by thermal
evaporation through a shadow mask to form an active area of 10.4 mm2. For SCLC devices,
pristine fullerene layer was spin coated under ambient atmosphere. BHJ active layer was
71
processed the same as solar cells. 15 nm calcium and 100 nm silver were deposited
subsequently under 6 × 10-6 Torr by thermal evaporation through a shadow mask to form an
active area of 10.4 mm2.
Figure 6-1. a) Schematic device architecture of organic solar cells; b) Chemical structures of donor and acceptor materials.
6.3 Optimization of D: A ratio of BHJ devices
Figure 6-2 depicts the normalized absorption of pristine PTB7-Th, PC61BM, Py5 and FAP1.
The absorbing region of the three fullerenes mainly locates at around 320 nm while PTB7-Th
has a strongly absorbing area between 500 and 800 nm. The photoluminescence (PL) peak of
PTB7-Th appears at ~830 nm. When blended with PC61BM (donor (D): acceptor (A) =1.5:1),
PyF5 (D:A =1:1 or 1:3), or FAP1 (D:A =1:1 or 1:3), the PL emission of PTB7-Th is
significantly quenched by over 98% for all blends. These phenomena suggest that exciton
dissociation/charge separation process is highly efficient for PTB7-Th:PyF5 and PTB7-
Th:FAP1 with either high or low fullerene loadings.
72
Figure 6-2. Absorption of pristine materials and photoluminescence of polymer and blends
The photovoltaic characteristics of PTB7-Th:fullerene with different donor:acceptor ratios are
summarized in Figure 6-3 and Table 6-1. It is important to point out that PC61BM instead of
PC71BM was employed for reference devices to assure rational comparison with the two C60-
based fullerenes derivatives. The optimized photovoltaic performance of PyF5 and FAP1
based devices is slightly lower than that of PC61BM based devices, owing to the slightly
lower fill factor and JSC (Figure 6-4).
73
Figure 6-3. (a) Current density-voltage (J-V) characteristics of PTB7-Th:fullerenes organic solar cells; (b) PCE and (c) fill factor of the corresponding organic solar cells as a function of D:A ratios.
The solar cells based on PTB7-Th:PyF5 attained an average PCE of 6.5 % along with an
enhanced VOC of 0.84 V, which is significantly higher than that (0.80 V) of the PTB7-
Th:PCBM control devices. The higher VOC observed in the PyF5-based solar cells is
consistent with the higher LUMO of PyF5.[139] PTB7-Th:FAP1 solar cells display an
average PCE of 6.1% and again a significantly higher VOC of 0.87 V, indicating that the
bandgap to voltage loss is minimized by replacing PCBM with either of the two novel
fullerene derivatives.
(a)
(b) (c)
74
Table 6-1. Photovoltaic properties of PTB7-Th: fullerenes organic solar cells Active layer D:A
ratios
VOC
[V]
JSC
[mA cm-2]
FF
[%]
PCE
[%]
PTB7-Th : PC61BM 1:0.8 0.80±0.04 11.8±2.7 44±0.7 4.1±0.7
1:1 0.81±0.02 14.3±1.3 57±1.5 6.6±0.6
1:1.5 0.80±0.01 14.0±0.6 65±0.7 7.3±0.3
1:2 0.80±0.01 12.6±0.3 68±0.5 6.9±0.2
1:3 0.77±0.01 11.1±0.4 70±1.2 6.0±0.1
PTB7-Th : PyF5 1:0.8 0.84±0.01 8.9±0.6 36±0.4 2.7±0.1
1:1 0.84±0.01 14.6±0.6 45±1.1 5.6±0.3
1:1.5 0.84±0.01 13.8±1.1 53±1.0 6.2±0.5
1:2 0.84±0.01 13.7±0.6 56±0.6 6.5±0.5
1:3 0.83±0.01 11.2±0.3 62±0.8 5.8±0.1
PTB7-Th: FAP1 1:0.8 0.81±0.01 5.7±0.3 37±0.3 1.7±0.1
1:1 0.83±0.01 11.5±0.4 38±1.2 3.6±0.3
1:1.5 0.86±0.01 12.9±0.2 44±1.1 4.9±0.1
1:2 0.87±0.01 12.7±0.5 55±0.3 6.1±0.3
1:3 0.86±0.01 11.2±0.2 61±0.1 5.9±0.1
Figure 6-4. EQE spectra (a) of PTB7-Th:fullerene and (b) of pDPP5T-2:fullerne solar cells
As shown in Figure 6-5 and Table 6-2, pDPP5T-2:PyF5 and pDPP5T-2:FAP1 solar cells
exhibit comparable photovoltaic performance to the pDPP5T-2:PCBM control devices.
75
Again, given that both fullerenes are mono-substituted, impressively high VOC values of 0.70
V and 0.71 V were achieved for the low bandgap polymer donor in combination with PyF5
and FAP1, respectively.
As observed in Figure 6-3 and Figure 6-5, when the acceptor loading is low (D:A = 1:0.8),
JSC, fill factor as well as power conversion efficiency are much lower than the optimized
device performance for each corresponding system. With increasing the fullerene loadings,
the photovoltaic parameters of the three systems have a trend to increase. In PC61BM-based
BHJ systems, PCE reaches a summit at a D:A ratio of 1:1.5. Further increasing the ratio
beyond 1:1.5 only moderately increases the fill factor. In the case of PTB7-Th: PyF5 and
PTB7-Th:FAP1, PCE peaks at a D:A ratio of 1:2. Further increasing the fullerene ratio slowly
enhances the fill factor beyond 60% at a D:A ratio of 1:3. It is noticed that, at the D:A ratio of
1:3, when the fill factor of PyF5 and FAP1 based devices is above 60%, JSC and PCE are
almost the same for all three systems; Similar phenomena are observed for pDDP5T-2:PyF5
and pDDP5T-2:FAP1 solar cells.
Table 6-2. Photovoltaic properties of pDPP5T-2 : fullerenes organic solar cells Active layer Weight
ratios
VOC
[V]
JSC
[mA/cm2]
FF
[%]
PCE
[%]
pDPP5T-2 : PyF 5 1:0.8 0.67±0.01 4.9±0.1 38±0.5 1.2±0.1
1:1 0.66±0.01 6.1±0.1 43±0.5 1.7±0.1
1:1.5 0.66±0.01 8.5±0.5 48±2.0 2.7±0.2
1:2 0.67±0.01 9.5±0.4 52±1.4 3.3±0.1
1:3 0.65±0.01 7.8±0.3 60±0.6 3.0±0.1
pDPP5T-2 : FAP1 1:0.8 0.65±0.01 6.8±0.5 43±2.1 1.9±0.1
1:1 0.66±0.01 7.1±0.5 44±0.7 2.1±0.2
1:1.5 0.67±0.01 9.5±0.3 51±2.0 3.2±0.3
1:2 0.67±0.01 9.3±0.4 57±1.5 3.6±0.1
1:3 0.66±0.01 8.4±0.1 60±0.2 3.4±0.2
76
Figure 6-5. a) Current density-voltage (J-V) curves of pDPP5T-2:PyF5 and pDPP5T-2:FAP1; PCE (b) and FF (c) as a function of D:A ratios.
6.4 Thermal stability of fullerene-based BHJ films
As shown in Figure 6-6, Table 6-3 and Table 6-4, excellent thermal stability was found for
the PyF5- and FAP1-based solar cells. The PTB7-Th:PCBM control devices showed rapidly
decreased photovoltaic performance upon annealing and maintained only 19% of initial
performance after baking at 140 °C for 24 hours, while the photovoltaic performance of
PyF5- and FAP1-based devices remained almost unchanged under the same conditions. The
performance of pDPP5T-2:PyF5 and pDPP5T-2:FAP1 solar cells based on the two novel
fullerene acceptors remained ~100% after baking at 140°C for 24 hours, while the PCBM-
based solar cells maintained only 31% of initial PCE under the same conditions.
77
Figure 6-6. Normalized photovoltaic performance (a) of PTB7-Th:fullerene and (b) of
pDPP5T-2:fullerne organic solar cells as a function of annealing time at 140 °C under inert atmosphere (all the devices were annealed prior to the deposition of top electrode).
78
Table 6-3 Normalized photovoltaic performance of PTB7-Th:fullerene organic solar cells as
a function of annealing time at 140 °C under inert atmospherea)
Active layer Annealing time
[h]
VOC
[a.u.]
JSC
[a.u.]
FF
[a.u.]
PCE
[a.u.]
PTB7-Th:PCBM 0 1 1 1 1
0.5 1.04 0.94 0.87 0.85
2 1 0.39 0.58 0.23
24 0.94 0.31 0.61 0.19
PTB7-Th:PyF5 0 1 1 1 1
0.5 1.02 1.02 0.93 0.98
2 1.04 1.02 0.95 1
24 1.02 0.98 0.96 0.97
PTB7-Th:FAP1 0 1 1 1 1
0.5 1.01 0.93 1.06 0.98
2 1.02 0.96 1.04 1.02
24 1.01 0.93 0.98 0.93
a) Values are from Figure 6-6a.
79
Table 6-4 Normalized photovoltaic performance of pDPP5T-2:fullerene organic solar cells as
a function of annealing time at 140 °C under inert atmosphere Active layer Annealing time
[h]
VOC
[a.u.]
JSC
[a.u.]
FF
[a.u.]
PCE
[a.u.]
pDPP5T-2:PCBM 0 1 1 1 1
0.5 1.07 0.89 0.97 0.94
2 1.07 0.56 0.85 0.50
24 0.95 0.37 0.87 0.31
pDPP5T-2:PyF5 0 1 1 1 1
0.5 1.04 1.04 1.05 1.17
2 1.07 0.91 1.11 1.07
24 1.07 0.85 1.15 1.02
pDPP5T-2:FAP1 0 1 1 1 1
0.5 1.06 1 1.05 1.09
2 1.07 0.94 1.05 1.09
24 1.07 0.86 1.05 0.98
a) Values are taken from Figure 6-6b.
In order to exclude effects on D:A ratio, PTB7-Th:PCBM solar cells with D:A ratio at 1:2 are
made and tested the thermal stability under the same conditions (Figure 6-7 and Table 6-5).
After 2 hours’ annealing, the performance of the solar cells drops similarly as solar cells with
1:1.5 D:A ratio. PTB7-Th:[70]PCBM control devices are also fabricated to test the thermal
stability. The results are summarized in Figure 6-7 and Table 6-5. The photovoltaic
performance of this system is also decreasing with annealing time.
80
Figure 6-7. Current density-voltage (J-V) curves (a) and EQE spectra (b) of PTB7-Th:[60] / [70]PCBM solar cells under illumination of AM 1.5 (100 mW cm-2); Normalized
photovoltaic performance (c) of PTB7-Th:[60]/[70]PCBM organic solar cells as a function of annealing time at 140 °C under inert atmosphere (all the devices were annealed prior to the
deposition of top electrode).
Table 6-5 Photovoltaic characteristics of PTB7-Th:[60]/[70]PCBM organic solar cells Active layer D:A wt
ratios
VOC
[V]
JSC
[mA/cm2]
FF
[%]
PCE
[%]
PCEa)
[%]
PTB7-Th: PCBM 1:2 0.78 13.4 66 6.9 36
PTB7Th:[70]PCBM 1:2 0.78 15.8 64 7.9 69
a) Maintained PCE of OPV devices after annealing at 140 °C for 2 hours under inert
atmosphere. Values are from Figure 6-7c.
(a)
(b)
(c)
81
As shown in Table 6-6 and Table 6-7, PTB7-Th:PyF5 system is much more stable than
PTB7-Th:PCBM system under annealing at both low temperature and high temperature. At
lower temperature which has stronger effect on composite miscibility, PTB7-Th:PyF5
composite shows superior stability over PTB7-Th:PCBM blend; at such high temperature as
200 °C which is already destroying pristine material domain, PTB7-Th:PyF5 solar cells still
preserve higher initial photovoltaic performance than PTB7-Th:PCBM cells do.
Table 6-6 Normalized photovoltaic performance of PTB7-Th:fullerene organic solar cells
under longer time annealing test at 140 °C under inert atmosphere. Active layer D:A wt
ratio
Annealing time
[h]
VOC
[a.u.]
JSC
[a.u.]
FF
[a.u.]
PCE
[a.u.]
PTB7-Th:PCBM 1:2 0 1 1 1 1
120 0.94 0.31 0.53 0.16
PTB7-Th:PyF5 1:2 0 1 1 1 1
120 1 0.82 0.81 0.70
Table 6-7 Comparison of photovoltaic performance of PTB7-Th:fullerene organic solar cells
annealing at low temperature and high temperature under inert atmospherea)
Active layer D:A wt
ratio
Annealing T
[°C]
VOC
[a.u.]
JSC
[a.u.]
FF
[a.u.]
PCE
[a.u.]
PTB7-Th:PCBM 1:2 - 1 1 1 1
140 1.03 0.95 0.86 0.84
170 1.03 0.90 0.86 0.79
200 0.99 0.90 0.75 0.67
PTB7-Th:PyF5 1:2 - 1 1 1 1
140 1.02 1.02 0.93 0.98
170 1.05 0.93 0.91 0.91
200 1.02 0.82 0.91 0.77
a) annealing time is 0.5 hours.
82
6.5 Evolution of surface morphology of BHJ films
The surface morphology of BHJ thin films is studied by optical microscopy (Figure 6-8),
measurement of water contact angle (Figure 6-8, insert; Figure 6-9: pristine films) and
atomic force microscopy (AFM) (Figure 6-10).
From optical microscopy images, big crystals were formed on the surface of PTB7-Th:PCBM
film after annealing at 140 °C for 0.5 hour. Strong phase separation was observed for the 2
hours annealed film. The contact angle of water droplet on the films were determined to be
94°, 98° and 104° for PTB7-Th:PCBM annealed at 140°C for 0, 0.5 and 2 hours, respectively.
Figure 6-8. Optical microscopy images and contact angle of water droplets of PTB7-Th:PCBM films, PTB7-Th:PyF5 films and PTB7-Th:FAP1 films.
10 µm
PTB7-Th:PCBM 0.5 h 2 h0 h
PTB7-Th:PyF5 0.5 h 2 h0 h
PTB7-Th:FAP1 0.5 h 2 h0 h
83
Figure 6-9. Contact angle of water droplets of PTB7-Th, PCBM, PyF5 and FAP1 films.
The root mean square roughness (RRMS) measured by AFM increased dramatically for PTB7-
Th:PCBM BHJ films from 1.84 nm for no annealing film, to 23.3 nm for 0.5 hours annealing
and to 48.8 nm for 2 hours annealing. For both novel fullerene-based films, no significant
changes could be observed from the optical microscopy images. The contact angle of water
droplet on the films as well as the RRMS remain almost unchanged for all the films, indicating
that no phase separation or other severe morphology changes had happened to PyF5- and
FAP1-based BHJ films during annealing. This underpins the relevance of the extraordinary
high thermal stability observed for the corresponding photovoltaic devices.
PTB7-Th:PCBM PTB7-Th:PyF5 PTB7-Th:FAP1
Figure 6-10. Surface topographic and phase AFM images (size: 3 × 3 µm) of PTB7-
Th:fullerene films. A and B: no annealing; C and D: 0.5 hour annealing; E and F: 2 hours’ annealing.
PyF5~94︒
FAP1~95︒
PTB7-Th~103︒
PCBM~94︒
RMS 1.84 nm
RMS 23.3 nm
RMS 48.6 nm
1 µmA B
C D
E F
RMS 2.02 nm
RMS 1.10 nm
RMS 1.82 nm
1 µmA B
C D
E F
RMS 1.52 nm
RMS 1.10 nm
RMS 1.10 nm
1 µmA B
C D
E F
84
6.6 Evolution of bulk morphology of BHJ films
The crystalline properties of the three fullerenes are further confirmed by GIWAXS data as
shown in Figure 6-11. The room-temperature 2D GIWAXS patterns of PCBM reveal two
broad reflections of the crystalline phase in addition to the amorphous halo. The reflections
likely correspond to poorly organized PCBM crystals. The diffractograms of PyF5 exhibit
only amorphous halo. In contrast, the GIWAXS patterns of FAP1 reveal highly oriented
narrow peaks of a crystalline phase. Consequently, the degree of ordering in the studied
acceptors is different.
Figure 6-11. 2D GIWAXS patterns of PCBM (narrow reflections in small-angle region are
attributed to scattering from heating stage), PyF5 and FAP1
PCBM PyF5 FAP1
85
Figure 6-12. 2D GIWAXS patterns of (a1 and a2) PTB7-Th:PCBM, (b1 and b2) PTB7-
Th:PyF5 and (c1 and c2) PTB7-Th:FAP1. a1, b1 and c1: no annealing; a2, b2 and c2: 2 hours’
annealing. Regions in white corresponding to the position of the two inter-module gaps of the
Pilatus detector.
Figure 6-12, 6-13 and 6-14 depict the 2D GIWAXS patterns, the corresponding in-plane and
out-of-plane cuts, and the azimuthal distribution of PTB7-Th (100) peak of three BHJ blends.
All three non-annealed BHJ films show a bimodal texture with both edge-on and face-on
populations. The crystallinity of the PTB7-Th blended with FAP1 is slightly higher than that
of PTB7-Th:PyF5 and PTB7-Th:PCBM blends. After 2 hours’ annealing, the composites with
PyF5 or FAP1 have slightly enhanced intensity of (100) peak of PTB7-Th in respect to
amorphous halo, whereas PTB7-Th:PCBM blend develops a different crystal mosaicity.
86
Figure 6-13. Out-of-plane (Qz) and in-plane (Qy) cuts of PTB7-Th:PCBM, PTB7-Th:PyF5,
and PTB7-Th:FAP1 films without annealing or with 2 hours’ annealing.
Figure 6-14. Azimuthal distribution of the polymer (100) lamellar stacking peak intensity of PTB7-Th:PCBM, PTB7-Th:PyF5, and PTB7-Th:FAP1 films
87
As depicted in Figure 6-15, pristine PTB7-Th displays an intense photoluminescence (PL)
emission peak at 780 nm while the emission in the three non-annealed BHJ films is
significantly quenched. However, the PL emission of PTB7-Th:PCBM BHJ films
significantly increases after 2 hours’ annealing, and singlet emission of PTB7-Th can be
clearly distinguished, indicating a strong separation of the donor and acceptor phases. For
both PTB7-Th:PyF5 and PTB7-Th:FAP1 systems, the PL spectra remain almost unchanged,
which is again in excellent agreement with their extraordinary high thermal stability of BHJ
solar cells. We conclude this part by stating that PCBM and PTB7-Th have a strong tendency
to phase separate on a large scale. On the contrast, both PyF5 and FAP1 maintain their good
intermixing even under thermal stress of 140°C. This is remarkable, as both fullerenes have a
comparable glass transition temperature around 100°C. Further, FAP1 is crystalline while
PyF5 is dominantly amorphous.
Figure 6-15. UV-vis absorption (a) and PL spectra (b) of materials in pristine and in blends.
6.7 Thermal behavior of materials in pristine and in blends
The thermal behavior of pristine PTB7-Th and fullerene derivatives is summarized in Figure
6-16. No endothermic peak was observed for pristine PTB7-Th between 30 °C and 300 °C,
while the pristine PCBM exhibited melting peak in the 1st and 2nd heating scans. An
exothermic peak at 168 °C was observed during the 1st heating scan of PCBM, indicating
cold crystallization.[141] In contrast to PCBM, during the same temperature range, PyF5
(a)
(b)
88
exhibits a broad endothermic feature during the 1st heating run, implying it being a
dominantly amorphous material. This is most likely because PyF5 is a mixture of two
stereoisomers due to hindered nitrogen inversion.[139] A melting peak was observed in the 1st
heating scan of pristine FAP1, indicating the crystalline-feature of FAP1. However, no cold
crystallization or crystallization was observed in the 1st heating or 1st cooling scan for FAP1.
Moreover, the glass transition temperature (Tg) of pristine PCBM, PyF5 and FAP1 were
determined to be 129 °C, 142 °C and 110 °C, respectively, as shown in Figure 6-16e.
Figure 6-16. Thermal behavior of PTB7-Th, PCBM, PyF5 and FAP1 by DSC.
The mixing behavior of polymer:fullerene composites were further experimentally analyzed
by DSC. The DSC curves depicted in Figure 6-17 are taken from their 1st heating runs. In
(a)
(d)(c)
(b)
(e)
89
Figure 6-17a, the melting peaks of PCBM in pristine and in blends are more or less located
at the same temperature (282 °C). Cold crystallization of PCBM occurred in all the examined
blends at temperatures between 140 °C to 160 °C. The cold crystallization enthalpy and the
melting enthalpy for the pristine components as well as for the blends were calculated by
integrating the peak area. For pristine PCBM, the cold crystallization at ~160°C accounts for
only 21% of the melting enthalpy, however, for the blends, 90% of the melting enthalpy is
contributed from cold crystallization. We interpret this finding that the addition of PTB7-Th
to PCBM restricts the crystallization of PCBM during drying. However, upon heating, PCBM
gains enough energy to re-arrange and transform the aggregated but disordered regions into
crystallites, resulting in cold crystallization as observed in Figure 6-17a. Figure 6-17b
depicts the DSC heating curves for PyF5 and corresponding blends. Owing to the amorphous
nature of PyF5, DSC does not give specific insight into the thermal behavior of pristine as
well as blended PyF5. FAP1 behaves different to PCBM as well as to PyF5. The endothermic
peak of pristine FAP1 is located at 269 °C (Figure 6-17c). In contrast to PCBM, no cold
crystallization is observed for either pristine FAP1 or PTB7-Th:FAP1 blends, indicating the
absence of amorphous but aggregated pristine or mixed polymer:fullerene domains. Further,
FAP1 shows a melting point depression upon addition of PTB7-Th, with the melting
temperature being reduced to 249 °C at a mixing ratio of 50:50. The occurrence of melting
point depression suggests that FAP1 forms less-perfect crystals in the presence of PTB7-Th,
which is an obvious sign of chemical similarity and preferential mixing. Different from
PCBM, FAP1 can still crystallize in the presence of high polymer loadings probably by
forming polymer inclusions in the fullerene crystallites.
Figure 6-17. Thermal properties (a) of PTB7-Th:PCBM, (b) of PTB7-Th:FAP1 and (c) of PTB7-Th:PyF5 blends.
90
6.8 Correlation of miscibility and thermal stability of BHJ films
In order to rationalize the excellent thermal stability of PyF5- and FAP1-based solar cells, we
investigated the thermodynamic properties of single components and derived the miscibility
conditions in the solid-liquid equilibrium. This was done by calculating the interaction
parameters between the polymer donor and the fullerene-based acceptors. The difference of
the interaction energy in a mixture can be specified with the dimensionless Flory-Huggins
interaction parameter (x12). The interaction parameter is commonly used for evaluating the
miscibility of organic components or of diluted solutions.[72, 142] And it is calculated as
follows:
𝑥12 = 𝑣0𝑅𝑘
(𝛿1 − 𝛿2)2 (6-1)
Where v0 is the lattice site volume and is defined by the smallest unit; δ1 and δ2 are the
Hildebrand solubility parameters of the fullerenes and the polymer, respectively; R is the
ideal gas constant and T the temperature.
The Hansen solubility parameters (δd, δp, and δhb) of PTB7-Th was determined via the binary
solvent gradient method, which was employed to probe the surface of the Hansen sphere for a
set of four different solvent mixtures.[76, 77] First the solubility of each polymer was
measured stepwise from good solvent to non-solvent. Therefore, chlorobenzene was
employed as good solvent, while acetone, propylene carbonate, 2-propanol and cyclohexane
were used as non-solvents (low solubility of the polymers). Because of different weak forces
of the non-solvents (propylene carbonate highly polar or cyclohexane less polar), blends with
altered interaction relative to the solute are created. This results in a controlled change in
solubility (Figure 6-18). Next, the Hansen solubility parameters of each solvent blend were
calculated by following equation:
𝐻𝑆𝑃𝑏𝑏𝑏𝑛𝑑 = 𝜙𝑆1 ∙ 𝐻𝑆𝑃𝑆1 + 𝜙𝑆2 ∙ 𝐻𝑆𝑃𝑆2 (6-2)
with ϕS1 and ϕS2 as the volume fraction of chlorobenzene and non-solvent, respectively. This
allows us to transfer the solubility data into HSP data, which are then plotted in the Hansen-
space. By using a solubility limit of 10 mg mL-1, a 0-1 scoring of the HSP data was made,
91
whereby blend with higher solubility were marked as 1, otherwise 0. Finally a sphere fit was
performed by the software HSPiP. The program evaluates the input data using a quality-of-fit
function with the form:
DATAFIT = (𝐴1𝐴2 ⋯𝐴2)1 𝑛⁄ (6-3)
With n as the number of solvents and
𝐴𝑚 = 𝑒−(𝑏𝑒𝑒𝑒𝑒 𝑑𝑚𝑠𝑡𝑑𝑛𝑐𝑏)𝑖 (6-4)
where the error distance is the distance of the solvent in error to the sphere boundary. [76]
The center of the sphere represents then the Hansen solubility parameters of the polymers.
Figure 6-18. (a) Solubility of PTB7-Th in mix solvents using chlorobenzene as the good solvent; (b) Hansen Space and a sphere-fit matching the solubility limit of 10 mg mL-1 of PTB7-Th.
Table 6-8. Hansen solubility parameters (δd, δp, and δhb) and Hildebrand solubility parameter
(δΤ) of PTB7-Th, pDPP5T-2, PCBM, FAP1and PyF5
δd (MPa1/2) δp (MPa1/2) δhb (MPa1/2) δΤ (MPa1/2)d)
PTB7-Th a) 18.56 2.30 3.21 18.98
pDPP5T-2 b) 19.00 3.00 2.00 19.34
PCBMc) 20.60 4.93 4.23 21.60
[70]PCBMc) 20.95 2.80 1.64 21.20
PyF5d) 20.92 2.15 0.19 21.03
FAP1d) 20.75 2.60 0.33 20.91
(a) (b)
92
a) measured; b) data from reference;[143] by COMSO-RS;c) data from reference.[144]
e) 𝛿𝑘 = 𝛿𝑑2 + 𝛿𝑝2 + 𝛿ℎ𝑏22
The Hansen solubility parameters of polymers and fullerenes are summarized in Table 6-8.
The interaction parameters between the polymers and the fullerenes are summarized in
Figure 6-19 and Table 6-9. It is important to note that the values were estimated under the
same conditions and we concentrate our discussion on the relative trend given by the
interaction parameters rather than on the absolute values. Besides, since the Flory interaction
parameter is defined in terms of energies per site it is proportional to the site volume v0. The
site volume must be specified whenever interaction parameter is discussed.[72] Here we
decide to give the value of x12 in multiples of v0 for the purpose of general comparison. The
interaction parameter of PTB7-Th:PCBM is higher than that of PTB7-Th:PyF5 and PTB7-
Th:FAP1, which indicates that PyF5 and FAP1 are more miscible with PTB7-Th than PCBM
is. The same trend is observed for pDPP5T-2 mixtures, meaning better miscibility between
pDPP5T-2 and PyF5 or FAP1 than between pDPP5T-2 and PCBM. A clear trend is observed
between enhanced thermal stability and better polymer / fullerene miscibility.
Figure 6-19. Interaction parameters of of PTB7-Th:PCBM, PTB7-Th:FAP1 and PTB7-Th:PyF5 blends.
0.0
1.0E-3
2.0E-3
3.0E-3
PTB7-Th:FAP1PTB7-Th:PyF5
PTB7-Th:PCBM
X 12/v
0
93
Table 6-9 Interaction parameters between PTB7-Th, pDPP5T-2 and PCBM, PyF5, FAP1 Polymer:fullerene 𝑥12 𝑥12/𝑣0
PTB7-Th:[70]PCBM 1.99·10-3v0 1.99·10-3
PTB7-Th: PCBM 2.77·10-3v0 2.77·10-3
PTB7-Th: PyF5 1.69·10-3v0 1.69·10-3
PTB7-Th: FAP1 1.51·10-3v0 1.51·10-3
pDPP5T-2: PCBM 2.06·10-3v0 2.06·10-3
pDPP5T-2: PyF5 1.15·10-3v0 1.15·10-3
pDPP5T-2: FAP1 1.00·10-3v0 1.00·10-3
Combining the information on the interaction parameters together with the experimentally
measured DSC results, we conclude that the crystallization of PCBM is hindered in the
presence of PTB7-Th; a metastable solid state composite is formed under processing
condition, however, PCBM has rather low miscibility with the polymer. Although entropy
favors the formation of mixed aggregated regions, thermodynamics drives PCBM and PTB7-
Th into phase separation. As a consequence, when sufficient energy is achieved (e.g. by
heating, light excitation, etc.), PCBM is driven to phase separate from the polymer matrix,
causing large scale phase separation as evidenced by the deteriorated photovoltaic
performance and optical microscopy images. PyF5 is chemically more miscible with the
PTB7-Th due to the existence of the branched alky methoxy groups. PyF5 forms more
intimately mixed phases with PTB7-Th and pDPP5T-2 than PCBM does. Moreover, unlike
PCBM, PyF5 is rather amorphous and does not form ordered structure within/outside the
polymer matrix. To our surprise, the semi-crystalline FAP1 is also more chemically
compatible with PTB7-Th and pDPP5T-2 than PCBM. In contrast to PCBM, FAP1 does not
exhibit cold crystallization during heating, underpinning that the driving force for phase
separation is less than PCBM. The presence of PTB7-Th does not dramatically suppress
FAP1 crystallization, as the higher miscibility allows the formation of “impure” fullerene
crystals, again evidencing the enhanced compatibility between these two compounds.
94
6.9 Correlation of miscibility and optoelectronic properties of
solar cells
From our study, PyF5 and FAP1 are more miscible with PTB7-Th than PCBM, which
contributes to the excellent blend film thermal stability. However, we also notice that the
devices fabricated with the novel fullerene acceptors show a slightly low JSC and FF. As far
as we understand, the bi-continuous percolation pathways for transporting charge carriers are
not easy to form when the two components have good miscibility, which leads to slightly low
Jsc and FF for OPV devices based on functional fullerene acceptors. This finding shows a
clear direction to the future design of novel acceptors and donors with proper miscibility and
opto-electronic properties.
Carrier dynamics along with structural evolution
Space-charge-limited current (SCLC) measurements were performed to study the charge
carrier transport properties of fullerene:polymer blends for various fullerene loadings. The
electron mobility was estimated by fitting the current-voltage curves according to the SCLC
modified Mott-Gurney model (Figure 6-20).
Figure 6-20. The dark J-V characteristics of (a) PCBM, PyF5 and FAP1 pristine electron-only devices and (b-g) PTB7-Th: fullerenes electron-only devices. The solid line represent the best fitting using the space-charge-limited current (SCLC) modified Mott-Gurney model.
95
As shown in Figure 6-21 and Table 6-10, pristine PyF5 and FAP1, demonstrate high electron
mobility of 4.0×10-3 cm2 V-1 s-1 and 4.4×10-3 cm2 V-1 s-1, respectively, which are very similar
as determined for PC61BM (4.5×10-3 cm2 V-1 s-1), suggesting that electron transporting
properties of the functional fullerenes are very comparable to the ones of PC61BM. However,
the electron mobilities of PC61BM-based blends remain high (~10-4 cm2 V-1 s-1) in
composites with up to 50 wt.-% polymer loading. Such high electron mobility in blends is
essential to guarantee a high fill factor and a correspondingly high efficiency. In stark
contrast, the electron mobility of PTB7-Th:PyF5 (1:1) and PTB7-Th:FAP1 (1:1) BHJ systems
was significantly reduced to the level of 10-7 - 10-6 cm2 V-1 s-1. This is associated with the
rather low FF observed for such low fullerene loadings (Table 6-1). When more PyF5 or
FAP1 was added to the blends, the electron mobility was improved by two orders of
magnitude to 8.8×10-5 cm2 V-1 s-1 for PTB7-Th:PyF5 (1:3) and 9.3×10-5 cm2 V-1 s-1 for PTB7-
Th:FAP1 (1:3). This is in good agreement with the comparable JSC and PCE for all three
systems.
Figure 6-21. SCLC electron motilities of PTB7-Th:fullerene as a function of fullerene content. The dashed lines are a guide to the eye.
100 90 80 70 60 5010-7
10-6
10-5
10-4
10-3
10-2
PCBMPyF5FAP1
Elec
tron
mob
ility
(cm
2 V-1 s
-1)
Fullerene content (wt%)
96
Table 6-10. Electron mobilities of pristine fullerenes and PTB7-Th: fullerene composites
determined from SCLC measurements Materials Weight
ratios
Electron mobility
[cm2 V-1 s-1]
PTB7-Th:PCBM 0:1 4.5×10-3
1:1.5 9.0×10-5
1:1 9.8×10-5
PTB7-Th : PyF5 0:1 4.0×10-3
1:3 8.8×10-5
1:1 8.5×10-7
PTB7-Th : FAP1 0:1 4.4×10-3
1:3 9.3×10-5
1:1 4.4×10-7
We note that for PTB7-Th:PyF5 and PTB7-Th:FAP1 blends significantly higher fullerene
loadings are necessary to reach comparably high electron mobilities as for PTB7-Th:PC61BM
blends. Surprisingly, we interpret these findings that, the crystallinity of a fullerene acceptor
is not the sole material property dominating electron mobility of a BHJ composite. Our
studies demonstrate that the amorphous-dominated fullerene acceptor PyF5 has the same
mobility as the semi-crystalline fullerene acceptor FAP1. When blended with PTB7-Th, at
low fullerene loadings, electron mobility drops dramatically for both fullerene composites.
Upon increasing the fullerene loading, mobility increases for both, the amorphous as well as
the crystalline fullerene. This observation leads us to the conclusion that crystallinity per se is
an important material parameter but probably not the decisive parameter guaranteeing good
solar cell performance. This trend is best documented by Figure 6-21, where electron
motilities of PTB7-Th:fullerene as a function of fullerene content is presented. The much
distinct electron mobility delivered by the polymer:fullerene blends can be mainly attributed
to the different microscale BHJ morphology.
Morphology evolution of polymer-fullerene BHJ blends
97
In principle, there are three phases in OPV BHJ blends: pristine donor and acceptor domains,
and a mixed domain;[40, 145-147] the mixed domain should be as inter-mixed as possible to
facilitate charge generation and dissociation; the pristine domains should be as pure and
crystalline as possible in order to reduce recombination and lead to better charge
transportation. Previous studies discussed even more complete pictures of the BHJ
microstructure involving 5 or even more phases;[148-152] however, we will limit the
discussion here to one amorphous mixed phase which allows us to simplify the introduction
of the miscibility concept without limiting its generality. Previous research indicates that a
certain degree of miscibility between donor and acceptor is necessary to provide a sufficiently
mixed polymer-fullerene domain which is important for charge generation and dissociation.
Nevertheless, if the polymer donor and the fullerene acceptor have too fine inter-mixing, full
percolation of the fullerene phase gets hampered and electron mobility starts to break down,
resulting in reduced µτ products and worsened fill factors. Higher fullerene loadings favor a
more complete percolation of extended fullerene phases and domains and, within specific
tolerances, will typically lead to enhanced µτ products and improved photovoltaic
performance.[145, 153-156]
Figure 6-22. Morphology schematic of morphology evolution of polymer-fullerene with (a) poor miscibility and (b) good miscibility.
More fullerenes
(b)
FullerenesPolymer
Optimization
Energy
(a)
98
The rather low miscibility of PTB7-Th and PCBM typically does result in unfavorable thin
film morphology. Advanced processing recipes relying on additives provides a path to
microstructure optimization at rather low fullerene loading;[15] nevertheless, this optimized
microstructure turns out to be metastable.[46] The microstructure instability makes these
composites vulnerable against external stress (e.g. heating, light excitation, etc. summarized
in Figure 6-22a), resulting in the thermal instability of PTB7-Th:PCBM solar cells.[6, 44,
157] We previously demonstrated that PyF5 and FAP1 are better miscible with PTB7-Th than
PCBM, leading to superior thermal stability of the corresponding solar cells.[46] In our study,
we find that the PL signal of PTB7-Th is efficiently quenched by adding PCBM, PyF5 or
FAP1 (Figure 5-2), indicating equally efficient charge dissociation; however the electron
mobilities of PyF5- and FAP1-based blends at a D:A ratio of 1:1 are two orders of magnitude
lower than that of the PCBM-based blend, indicating deficient charge transport. At a D:A
ratio of 1:3, the electron mobilities as well as the photovoltaic performance of PyF5- and
FAP1-based composites advance to a performance level comparable to the PCBM-based
composite at a mixing ratio of 1:3. From the absorption spectra of thin films (Figure 6-23),
the low polymer content in PTB7-Th:PyF5 (1:3) and PTB7-Th:FAP1 (1:3) films results in
reduced absorption and JSC, compared to the optimized PTB7-Th:PCBM (1:1.5) blend with
the same layer thickness. This fullerene ratio dependence was reported multiple times in the
literatures and is schematically summarized in Figure 6-22b, visualizing that higher fullerene
loadings typically lead to an improved percolation.[145, 158-161]
Figure 6-23. Absorption spectra of ~80 nm thick PTB7-Th:PCBM (1:1.5), PTB7-Th:PyF5 (1:3) and PTB7-Th:FAP1(1:3) thin films.
400 500 600 700 8000.0
0.2
0.4
0.6
Abs
orba
nce
Wavelength (nm)
PTB7-Th:PCBM 1:1.5 PTB7-Th:PyF5 1:3 PTB7-Th:FAP1 1:3
99
Balance between miscibility and optoelectronic properties
The current state of the art does discuss the optimum fullerene ratios in relation to the
crystallinity of the donor.[51, 161, 162] Polymers with higher crystallinity are suggested to
require lower PCBM loadings to form effective percolation pathways. However, this
hypothesis cannot fully explain the optimized PCBM loadings reported for multiple organic
solar cells, such as MDMO-PPV:PCBM, PTB7-Th:PCBM or PffBT4T-2OD:PCBM. Both
MDMO-PPV and PTB7-Th are dominantly amorphous polymers, but PTB7-Th requires far
less PCBM than MDMO-PPV to attain optimized performance. The required fullerene
loading for PTB7-Th is very similar to that of the highly crystalline/aggregated PffBT4T-
2OD. Thus, we suggest considering that the D:A ratio in BHJ blends is not solely depending
on the crystalline nature of the polymer donor but may be governed by other factors. This
thought provoking impulse is further motivated by the data from this work where both, PyF5-
and FAP1-based, systems require more fullerene loadings than PCBM-based system
irrelevant of the crystalline nature of fullerene acceptors.
Figure 6-24. (a) Solubility of TQ1 in mixed solvents using chlorobenzene as the good solvent; (b) Hansen Space and a sphere-fit matching the solubility limit of 10 mg mL-1 of TQ1.
In addition to taking HSP of polymers from literatures, we further determined the HSP for
TQ1, as shown in Figure 6-24. The Hildebrand parameters as determined by Hansen
solubility parameters (HSP) are summarized in Table 6-11 for a selection of relevant of
polymer donors and fullerene acceptors. In addition to taking HSP of polymers from
100
literatures, we further determined the HSP for a number of polymers. The interaction
parameter for various polymer-fullerene combinations were calculated and summarized in
Table 6-12. The site volume v0 in equation (6-1) must be specified whenever discussing the
interaction parameter as it is defined in terms of energy per site.[72] When v0 is fixed in
equation (6-1), the value of (𝛿1 − 𝛿2)2 is proportional to the interaction parameter x12 which
is directly correlated to the polymer-fullerene miscibility. The optimized acceptor:donor
ratios of the corresponding polymer-fullerene solar cells were taken from literatures[10, 11,
16, 17, 163-168] (Table 6-12).
Figure 6-25 summarizes the acceptor: donor ratios for optimized devices as a function of the
relative polymer-fullerene miscibility. Most surprisingly we find a well expressed relation
between the acceptor:donor ratio and the miscibility. Two separate regions are observed in
Figure 6-25. Systems with a relatively low miscibility, below the threshold, and a significant
tendency to phase separate perform best at low fullerene ratios of 1:1 or 2:1 (acceptor:donor),
more or less independent of their crystallinity. On the other hand, composites with high
miscibility, above the threshold, show a more expressed dependency on the interaction
parameter and exhibit the best performance at high fullerene loadings of 3:1 to 5:1
(acceptor:donor).
Table 6-11. Hansen solubility parameters (δd, δp, and δhb) and Hildebrand solubility parameter (δΤ) of representative polymers and fullerenes
Materials δd (MPa1/2) δp (MPa1/2) δhb (MPa1/2) δΤ (MPa1/2)a) References
PCPDTBT 19.60 3.60 8.80 21.78 [169]
MDMO-PPV 19.06 5.62 5.28 20.56 [170]
MEH-PPV 19.06 5.38 5.44 20.53 [170]
TQ1 19.20 4.50 4.80 20.30 b)
pDPP5T-2 19.00 3.00 2.00 19.30 [143]
PffBT4T-2OD 18.56 4.07 2.31 19.14 [40, 171]
P3HT 18.50 4.60 1.40 19.11 [172]
PTB7-Th 18.56 2.30 3.21 18.98 this chapter
PCBM 20.6 4.93 4.23 21.60 [144]
PC71BM 20.95 2.80 1.64 21.20 [144]
PyF5 20.92 2.15 0.19 21.03 this chapter
101
FAP1 20.75 2.60 0.33 20.91 this chapter
a) 𝛿𝑘 = 𝛿𝑑2 + 𝛿𝑝2 + 𝛿ℎ𝑏22
b) Measured via the binary solvent gradient method
Table 6-12. Interaction parameters of polymer:fullerenes and the corresponding
Acceptor:Donor ratios from literatures Polymer:fullerene 𝒙𝟏𝟏/𝒗𝟎 (𝜹𝟏 − 𝜹𝟏)𝟏 Optimized devices
(10-3· cm-3 · mol) (MPa) A:D ratio References
PCPDTBT:PCBM 0.014 0.034 3.6:1 [164]
MDMO-PPV:PCBM 0.44 1.08 4:1 [10]
MEH-PPV:PCBM 0.45 1.13 5:1 [163]
TQ1:PCBM 0.69 1.70 3:1 [165]
pDPP5T-2:PCBM 2.06 5.11 2:1 [167]
PffBT4T-2OD:PCBM 2.44 6.05 1.2:1 [17]
P3HT:PCBM 2.49 6.18 1:1 [166]
PTB7-Th:PCBM 2.78 6.89 1.5:1 this chapter
PCPDTBT:PC71BM 0.14 0.34 3:1 [11]
MDMO-PPV:PC71BM 0.16 0.41 4:1 [10]
TQ1:PC71BM 0.33 0.82 3:1 [165]
pDPP5T-2:PC71BM 1.40 3.46 2:1 [167]
PffBT4T-2OD:PC71BM 1.71 4.24 1.2:1 [17]
P3HT:PC71BM 1.75 4.35 1:1 [166]
PTB7-Th:PC71BM 2.00 4.95 1.5:1 [16]
pDPP5T-2: FAP1 0.98 2.44 2:1 this chapter
PTB7-Th: FAP1 1.49 3.70 2:1 this chapter
pDPP5T-2: PyF5 1.11 2.76 2:1 this chapter
PTB7-Th: PyF5 1.65 4.10 2:1 this chapter
Although the miscibility of PC61BM and PC71BM was found to be different when blended
with the same polymer, the difference is still below the threshold of miscibility as shown in
Figure 6-25. In this case, the optimized acceptor: donor ratio is expected to be very similar
for a certain polymer. Figure 6-25 is in good agreement with the observation that polymers
102
having better miscibility with fullerenes require higher fullerene loadings to attain optimized
photovoltaic performance, quite independent of their crystallinity. The correlation between
miscibility and optimized acceptor:donor ratio is more clear from the Figure 6-26, where the
acceptor:donor ratio is plotted logarithmically.
Figure 6-25. Optimal fullerene acceptor: polymer donor ratios as a function of polymer-
fullerene miscibility
Figure 6-26. Fullerene acceptor: polymer donor ratios as a function of polymer-fullerene
miscibility (with the acceptor:donor ratio plotted logarithmically)
MDMO-PPV
PffBT4T-2ODPTB7-Th
MDMO-PPV
PffBT4T-2ODPTB7-Th
103
6.10 Conclusion
To summarize, we demonstrate that the low miscibility between PCBM and pDPPT5-2 or
PTB7-Th is the one of the fundamental origins of the low thermal stability. On the contrary,
two novel fullerenes, PyF5 and FAP1, with a significantly higher chemical compatibility are
introduced to overcome these limitations. PyF5 and FAP1 further exhibit more optimized
energy levels and a higher VOC than PCBM does, allowing for keeping the time-zero
performance losses at a minimum. Most importantly, the better chemical miscibility with
PTB7-Th and pDPP5T-2 allows overcoming short-time JSC burn-in losses and furthermore
results in OPV devices with superior thermal stability. The combination of promising
optoelectronic properties and thermal stability underlines the necessity for novel acceptor
design rules balancing performance and stability. The benefit of chemical miscibility as a
novel design principle for improved stability is expected to pave alternative guidelines
towards designing and developing novel acceptors for efficient and thermally stable OPV
devices.
We in-depth investigated the carrier transport loss mechanism for PTB7-Th:PCBM, PTB7-
Th:PyF5 and PTB7-Th:FAP1 BHJ composites as a function of their microstructure and
especially their miscibility. An obvious correlation between the microstructural compatibility
of the polymer-fullerene components on the electron transport properties and ultimate
photovoltaic performance of BHJ solar cells was observed. Surprisingly, this interaction is
independent of the crystalline nature of the fullerenes but rather depends on the miscibility of
the polymer donor with the fullerene acceptor. We further found that the miscibility between
the donor and acceptor dominates the optimized acceptor loadings in polymer-fullerene BHJ
systems. BHJ composites with good polymer-fullerene miscibility require higher fullerene
loadings than composites with a tendency to phase separation. It has to be carefully
considered for future design of the donor and acceptor BHJ composites that the miscibility
and the optoelectronic properties need to be well balanced in order to maximize the
photovoltaic performance of organic BHJ solar cells.
104
105
Chapter 7 Correlation of JSC burn-in losses and microstructure metastabilities in organic solar cells
Abstract
We demonstrate that the JSC burn-in loss can be either induced by thermal annealing or
white light illumination. Detailed microstructural studies confirm that demixing of
fullerenes from polymers in the amorphous regime is the primary mechanism for both
degradation conditions, although their kinetics is distinctly different. Both, light and heat,
provide enough energy to metastable bulk-heterojunction regimes and relax them into
their thermodynamic equilibrium, which typically is larger scale phase separated due to a
positive interaction energy. Notably, the microstructural changes induced by either
thermal- or light-aging can be kinetically correlated to each other. Similar to the
phenomena that higher temperature initiates faster degradation towards equilibrium, more
intense light does as well cause faster degrading.
Part of the results presented in the chapter was done by collaborators:
The GIWAXS/GISAXS patterns were done by Wolfgang Gruber in the Institute of
Crystallography and Structural Physics, FAU, Germany
PCE11 (P2) was synthesized and supplied by Prof. Lei Ying’s group by South China
University of Technology.
Part of the results has been submitted.
106
7.1 Introduction
Since the introduction of bulk-heterojunction into the field of organic photovoltaics (OPV),
astounding achievements have been attained in materials designs as well as device
optimizations. As the efficiency of organic solar cells is approaching 14%, more and more
research efforts have been dedicated to study and hopefully resolve the instability problems
of organic photovoltaics. Degradation induced by extrinsic factors, like oxygen, humidity,
and impurities in materials, can be tremendously suppressed by appropriate encapsulation and
purification. However, degradation caused by intrinsic factors, like accumulated heat and
illumination, must be understood and addressed in order to enter the photovoltaic market.
7.2 Materials and device fabrication
ZnO-nanoparticle dispersion in isopropyl alcohol was received from Nanograde. PCE11
(batch: YY10128CH) were purchased from One Material and from collaborators in South
China University of Technology. PC61BM and PC71BM (99%) were purchased from Solenne
BV, respectively.
Figure 7-1. Chemical structures of photo-active materials studied in the chapter
All solar cells were fabricated in an inverted structure of ITO/ZnO/Active layer/MoOx/Al
(Figure 7-2). The pre-structured ITO coated glass substrates were subsequently cleaned in
toluene, acetone and isopropyl alcohol for 10 min each. Then 30 nm ZnO (Nanograde, N10)
were doctor bladed at 30 °C on the ITO substrate and annealed at 85 °C in ambient air. The
107
PCE11 based active layer from chlorobenzene: 1,2-dichlorobenzene: diphenylether
(58.5:38.5:3) solution were spin coated on top of ZnO in nitrogen atmosphere. 15 nm MoOx
and 100 nm silver were deposited subsequently under 6 × 10-6 Torr by thermal evaporation
through a shadow mask to form an active area of 10.4 mm2.
Figure 7-2. Schematic device architecture of organic solar cells
7.3 Three batches of PCE11
As depicted in Figure 7-3, there are three batches of PCE11, namely P1, P2 and P3, which
have different molecular weight and polydispersity index (PDI). From the DSC data of the
pristine PCE11, P1, P2 and P3 exhibit melting temperature of 274 °C, 268 °C and 247 °C,
respectively, which is in good agreement with literature that polymer with higher molecular
weight presents higher melting point. Notably, the crystalline properties of the pristine
polymers are well demonstrated in the DSC curve. P1, with the highest molecular weight and
the lowest PDI, shows a narrow melting peak, indicating relatively bigger and more perfect
crystals; P3, with the lowest molecular weight and a slightly higher PDI, reveals a broader
melting peak, implying less perfect crystals. P2 with the broadest molecular weight
distribution displays two well-defined features, a narrow melting peak at a higher temperature
and a small bump at a relatively lower temperature, which suggests that P2 mostly forms
relatively more perfect crystals like P1 and a small fraction of smaller and less perfect crystal
like P3. The glass transition temperature of all three polymers is around 72 °C. The solar cell
108
architecture in this work employed an inverted structure as depicted in Figure 1c. With
[60]PCBM as acceptor, three batches of PCE11 based solar cells could attain current density
(JSC) of around 18 mA cm-2 and efficiency (PCE) at around 8.5%.
Figure 7-3.crystalline and optic-electronic properties of three batches of PCE11
7.4 Thermal- and photo- stability
The solar cells based on the three batches of PCE11 were aged with white LEDs and at 85 °C
in nitrogen atmosphere, respectively. As shown in Figure 7-4, the JSC of the solar cells
degraded overtime with either light aging or thermal aging, while the voltage and fill factor
remained at high levels (Figure 7-5 and Figure 7-6). As proved in our previous work, the
demxing of the intimately mixed donor:acceptor regions causes the JSC burn-in degradation.
Interestingly, the P2:PCBM solar cells suffered from less JSC burn-in losses than P1:PCBM
and P3:PCBM solar cells. After 1100 hours exposing to white light illumination (Figure 7-6),
P2:PCBM solar cells still preserved more than 80% initial JSC , while P1:PCBM and
P3:PCBM solar cells lost almost 40% initial JSC at round 600 hours. Similarly, after 2 hours’
annealing at 85 °C, P2:PCBM solar cells still preserved 80% initial JSC and researched
composite thermodynamics while P1:PCBM and P3:PCBM degraded nearly 40% initial JSC
109
and still have trend to further degradation. This is highly interesting because this is not purely
the effect of higher or lower molecular weight as the more stable system possesses medium
molecular weight; further, the three systems have similar photovoltaic performance.
Figure 7-4 Normalized JSC evolution of PCE11:PCBM solar cells (a) under white light illumination (~ one sun) and (b) at 85 °C annealing.
Figure 7-5 Normalized VOC, FF and PCE evolution of PCE11:PCBM solar cells at 85 °C annealing.
(a) (b) (c)
110
Figure 7-6 Normalized JSC, VOC, FF and PCE evolution of PCE11:PCBM solar cells under white light illumination.
7.5 crystalline properties and thermal behaviors
To acquire deeper insights into the composite film morphology, the three pristine and blended
PCE11films were characterized with Grazing-Incidence Wide-Angle X-ray Scattering
(GIWAXS) technique. The GIWAXS profiles collected from out-of-plane and in-plane cuts
are depicted in Figure 7-7 while the corresponding 2D patterns are shown in Supporting
Information Figure 7-8. The positions of the polymer lamella peak (100) and π−π stacking
(010) are well defined and in good agreement with literature. From Figure 3, both pristine
and blended PCE11 has strong lamella peak (100) in in-plane direction and π−π stacking
(010) in out-of-plane direction, which signifies preferential face-on orientation of pristine
polymers. The addition of PCBM did not change the preferential orientation of PCE11.
111
Figure 7-7. (a-d) GIWAXS linecuts of PCE11 in pristine and in blends; (e) FWHM of polymer (100) peak from in-plane cuts.
(a)
(b)
(c)
(d)
(e)
112
Figure 7-8. 2D GIWAXS patterns of polymers in pristine and in blends. The film thickness of the samples are P1: 880 nm, P2: 169 nm, P3: 299 nm, P1-PCBM: 1345 nm, P2-PCBM: 248 nm, P3-PCBM: 282 nm; the measured time of P3 and P2 is five minutes each spot while the
measured time of other samples is 10 minutes each spot. The linecuts of the samples are corrected with sample thickness and measured time.
The full width at half maximum (FWHM) of polymer (100) peak from in-plane cuts are
calculated and summarized in Figure 7-9a. According to the Scherrer equation,[173] the
crystal size and the FWHM are inversely proportional, thus, we can use the Scherrer equation
for a qualitative discussion of the crystallite sizes. For three pristine PCE11, the FWHM of P1
is slightly smaller than that of P2 while the FWHM of P3 is obviously larger than the FWHM
of P1 and P2, which demonstrates that the average size of the ordered domains of pristine P1
and P2 is similar while the average ordered domain size of pristine P3 is apparently smaller.
With the presence of PCBM, the FWHM of three PCE11 (100) became smaller, indicating
bigger ordered domain size. This might be due to the existence of dispersed PCBM in the
polymer ordered phase, which made the crystals less perfect but larger area. Noticeably, P3
P1 P3P2
P1:PCBM P2:PCBM P3:PCBM
113
crystals were affected the most with the addition of PCBM, which changed from forming the
smallest ordered domains in pristine to forming the biggest ordered domains in blend. Owing
to the imperfect nature of the P3 crystal, PCBM can easily intrude into the polymer packing.
P1 crystals were influenced the least by the addition of PCBM, which is mainly because P1
formed the most perfect crystals among the three PCE11, thus, the incursion of PCBM was
most difficult.
Figure 7-9 Thermal behaviors of polymers in pristine and in blends
The thermal behaviors of PCBM, polymers in pristine and in blends were further studied by
DSC. The 2nd scan heating curves are illustrated in Figure 7-9b. The melting point of PCBM
is in consistence with literature; the melting point of P1, P2 and P3 measured with DSC is the
same as the melting point measured with MDSC. P1:PCBM, P2:PCBM and P3:PCBM
composites display two melting peaks. The melting point of higher temperature, which is at
the exact position of pristine PCBM melting peak, is correspond to PCBM crystals; the
melting point at lower temperature is the melting peak of polymer crystals. The melting
temperature of polymer crystals in blends is lower than in pristine, indicating less perfect
crystals formed in blend than in pristine. Comparing the heating scan of P3 in pristine and in
blend together with GIWAXS data, it is quite obvious that the addition of PCBM strongly
interrupt the crystalline behavior of P3, which results in large amount of amorphous regions
(a) (b)
114
in BHJ film. Thus, when applying external energy, light or heat, the intimately mixed donor-
acceptor domain can easily demix into pure donor and acceptor domains, which results in
reduced donor-acceptor interface areas and fast JSC burn loss.
We further investigated the morphology of the BHJ films by measuring in-situ laser light
scattering (LS) of P1:PCBM and P2:PCBM composite films upon annealing at 85 °C in
nitrogen atmosphere. The LS was measured with 785 nm laser, which means it was only
measuring approximately 50-70 nm size of ordered aggregates/structures. From Figure 7-10,
the LS signal of P2:PCBM sample started at approximately 330 mV while the LS signal of
P1:PCBM started at approximately 140 mV. As the thickness of the two samples were similar,
this information suggests that there were more ordered structures around 50-70 nm in
P2:PCBM blend film than in P1:PCBM blend film. During annealing, the LS signal of
P2:PCBM sample slightly decreased, indicating the break-down of small amount of ordered
structures; on the contrast, the LS signal of P1:PCBM sample slightly increased, implying the
development of the ordered structures.
Figure 7-10. Light scattering of P1:PCBM and P2:PCBM composite films annealing at 85 °C
115
7.6 Morphology evolution under external stresses
Until now, we have better understanding about the correlation of the BHJ morphology and
solar cell stability. For donor:acceptor system with poor miscibility, like PCE11:PCBM, the
crystal phase is the key to the stability of the solar cells. As illustrated in Figure 7-11, there
are generally five phases within BHJ: crystalline pure polymer and fullerene phases,
amorphous pure polymer and fullerene phases, and amorphous polymer:fullerene mixed
phase. For P3:PCBM BHJ, the imperfect crystalline nature of polymer crystals resulted in
large area of amorphous phase; when external energy was applied, heat or light, the
amorphous pure domains failed to suppress the demxing of the donor:acceptor amorphous
regions. For P1:PCBM BHJ, owing to the strong self-aggregating nature of polymer chains,
the donor:acceptor mixed region has strong tendency to phase separate into ordered pure
polymer and fullerene domains upon the application of external energy (LS data). For
P2:PCBM BHJ, the polymer crystals comprised relatively more perfect crystals like in the
P1:PCBM BHJ and small amount of relatively less perfect crystals like in the P3:PCBM BHJ.
The big and more perfect crystals acted as anchors when there was external stress; the
imperfect crystals in the relatively more amorphous phase suppressed the movement of the
amorphous regions to some degree, thus, the JSC burn-in degradation was less profound in
P2:PCBM solar cells.
116
Figure 7-11. Film morphology evolution of polymers in pristine and in blends with or without aging
7.7 Stability of PCE11:PC71BM
PC71BM instead of PC61BM is used for this study to suppress dimerization. PCE11: PC71BM
solar cells were aged by thermal annealing at 85 °C or illumination provided by white Light-
emitting diodes (LEDs) with a spectral emission from 400 nm to 800 nm. Both thermal and
light aging were performed in electronically controlled degradation chambers in nitrogen
atmosphere. The J-V characteristics were probed periodically inline.
P1 P2 P3
Pristine
BHJ
AgedBHJ
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Figure 7-12 (a) current density-voltage characteristics of fresh and aged samples; Normalized JSC, VOC, FF and PCE evolution of PCE11:PC71BM solar cells (b) at 85 °C annealing and (c) under white light illumination (~ one sun).
Figure 7-13 Normalized VOC and FF evolution of PCE11:PC71BM solar cells under 85 °C annealing. The first point was measured at room temperature (r.t.); the second point was measured at the 2nd minute after turning on heating (temperature stabilized at 85 °C); after 2 hours’ annealing, the solar cells were cooled down to room temperature (last point in the figure). The VOC and FF were temperature dependent and reversible. Thus, VOC and FF evolution in Figure 7-12 were normalized to the point measured at the second minute. Figure 7-12a shows the J-V characteristics of PCE11:PC71BM solar cells with and without
aging. The control device (kept in the dark) exhibited a JSC of 18.0 mA cm-2 and PCE of
9.2 %. After 2 hours’ annealing at 85 °C, the photovoltaic performances dropped by over 40%
compared to the reference, as depicted in Figure 7-12 and Figure 7-13. The loss in PCE is
mainly due to the strong JSC burn-in degradation, which decreased sharply in the first hour
118
and then remained almost unchanged. During degradation, both FF and VOC almost retained
their original values. Most interestingly, we observe a significantly slower but otherwise
identical degradation behavior under one-sun illumination with white light LEDs. Again, the
voltage and FF of the solar cell remained high, and the JSC burn-in loss dominated the total
performance loss. Interestingly, the degradation characteristics as well as the J-V curves after
degradation are identical for thermal aging and light aging.
7.8 Evolution of heat- and light- induced morphology
To understand the loss mechanisms, in particular the origin for these generic burn-in
phenomena, Fourier Transform Infrared (FTIR), Grazing-Incidence Wide-Angle X-ray
Scattering (GIWAXS) and Grazing-Incidence Small-Angle X-ray Scattering (GISAXS)
measurements on fresh and aged BHJ films were carried out. The FTIR spectra in Figure 7-
14a reveal that the features of both polymer and PC71BM in three samples are identical.
Neither heat nor light has chemically damaged the semiconductors in our experiments, or the
damage was negligible to be detected. The GIWAXS profiles collected from out-of-plane and
in-plane cuts are depicted in Figure 7-14b while the corresponding 2D patterns are shown in
Figure 7-15. The polymer lamella peak (100) and π−π stacking (010) are well defined and in
good agreement with literature. The perfectly overlapped GIWAXS profiles demonstrate that
the crystalline phases of PCE11 and PC71BM remained unchanged after thermal annealing or
light illumination. Thus, charge transport and non-geminate recombination in these samples
remained almost unaffected, which is in good agreement with the high FF retained for the
aged samples.
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Figure 7-14. (a) FTIR spectra, (b) GIWAXS linecuts, (c) GISAXS Qy linecuts of PCE11:PCBM blend films with and without aging.
The morphological properties concerning the intimately mixed amorphous regions were
investigated by GISAXS measurement.[174, 175] The 2D GISAXS patterns and in-plane
GISAXS profiles of the films with and without aging are shown in Figure 7-16 and Figure
7-14c, respectively, and clearly indicate distinct differences for the degraded samples. The
form factor scattering of the pure PC71BM domains/clusters contributes mostly to the shape
of the shoulder in the linecuts. The in-plane profiles of three samples were fitted with Debye-
Anderson-Brumberger (DAB) model, and with a combined model of DAB model and poly-
dispersed spheres having a Schultz-Zimm size distribution. The poly-dispersed spheres are
supposed to describe the PCBM aggregates while the DAB model describes the large scale
network of the PCBM molecules distributed within the amorphous and around the crystalline
polymer molecular conformations.[176] However, the contribution of the poly-dispersed
spheres is so small that no reliable data can be extracted from the fits. Therefore, we restrict
ourselves to the DAB model. The correlation length of each sample derived from the DAB
model is summarized in Table 7-1. Both thermal and light-aged samples have increased
correlation lengths as compared to the reference, representing the diffusion of fullerene
molecules and the formation of domains with a stronger separation between the polymer
donor and the fullerene acceptor. In line with previous studies,[40] we suggest that the poor
miscibility between PCE11 and PC71BM is the driving force behind the donor / acceptor
demixing in the amorphous phase. Here, the combination of FTIR, GIWAXS and GISAXS
analysis allows us to uniquely conclude that light- and thermal- aging indeed induce the same
120
type of microstructural changes in the finely mixed, amorphous regions, which primarily
accounts for the burn-in degradation in these types of BHJ solar cells.
Figure 7-15. 2D GIWAXS patterns of PCE11:PC71BM blend films with and without aging. The color bars represent the intensity of the GIWAXS data. The import and export function of BoranAgain software[177] was used to depict the 2D patterns in Qy-Qz coordinate system.
Figure 7-16. 2D GISAXS patterns of PCE11:PCBM blend films with and without aging. The color bars represent the intensity of the GISAXS data. The import and export function of BoranAgain software[177]was used to depict the 2D patterns in Qy-Qz coordinate system.
(100)
(010)
PCBM
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Table S1 Structural parameters determined by DAB model-fitting of GISAXS profiles of films with and without aging.
Sample Correlation lengtha) of the mixed region (nm)
Standard deviation of the correlation lengthb) (nm)
w/o aged 9.4 1.16 thermally aged 10.02 0.37
light aged 11.64 0.3 a) Each sample was measured at three spots to account for lateral inhomogeneity. Given are the averaged values measured at three spots; b) Given are the standard deviations of the three individual measurements.
7.9 Equivalence of heat- and light- induced degradation
To acquire deeper insights into the degradation behavior caused by thermal annealing and
light illumination, we aged the solar cells under different stress levels by varying the
degradation temperature, the light intensity as well as the photon energy. Figure 7-17a
reveals that the degree of burn-in degradation after finding equilibrium is directly related to
the applied temperature. Solar cells aged at 35 °C find equilibrium after about 100 hrs at
90 % of the initial performance. Increasing the aging temperature for the very same sample to
60 °C triggers another exponential-type JSC burn-in loss, reducing the performance to about
80 % in less than 100 hours. Finally, increasing the temperature to 85 °C caused a quick JSC
drop to about 70 % of the initial performance within few hours only. After that, JSC remained
constant. FF and VOC of the solar cells remained almost unchanged through the whole aging
process. PCE basically evolved following the JSC trend (Figure 7-18). As shown in
temperature-modulated differential scanning calorimetry (MDSC) in Figure 7-3, the glass
transition temperature (Tg) of the PCE11 batch used in this investigation was around 72 °C.
This fairly low Tg is the reason behind the sharp losses at 85 °C: with the segments of PCE11
moving more quickly, demixing of PCE11: PC71BM becomes accelerated, resulting in the
significant JSC burn-in loss.
122
Figure 7-17. Normalized JSC evolution of PCE11:PC71BM solar cells during aging under (a) varying temperature, (b) light of different photon energy (~ one sun), and (c) various light intensity. (d) JSC loss at 40th hour as a function of light intensity. While under illumination, the temperature of the chamber was kept at ~ 20 °C
123
Figure 7-18. Normalized VOC, FF and PCE evolution of PCE11:PC71BM solar cells aged at 85 °C in nitrogen atmosphere. The VOC decreased whenever the temperature increased because of the temperature-dependent effects, which is was found to be reversible as depicted in Figure 7-13.
Next, we analyzed the kinetics of the photo-induced burn-in as a function of light intensity.
Assuming the equivalence of photo- and thermal degradation in these composites, one would
further expect a direct correlation between the level of photo-induced burn-in degradation and
the photon density (light intensity). However, before studying the light intensity dependence,
it is of utmost importance to clarify the possible role of the photon´s excess energy on
microstructure induced burn-in degradation. The photon´s excess energy is the difference
between the material bandgap and the photon energy. Light with an energy of 3 eV (about
413 nm) will dissipate more than 1.5 eV of heat when absorbed by a semiconductor with a
bandgap of 1.5 eV (about 826 nm) That excess energy will dissipate heat into the lattice of
the polymer by exciting phonon vibrations. Several solar cells fabricated in the same run
were tested under different light conditions. First, six solar cells were aged under light with a
wavelength higher than ~ 650 nm by using two long-wave pass filters (650 nm cut-on and
500 nm cut-on filters); the light intensity was adjusted, so that the JSC of the solar cells was
identical to the that measured under simulated AM 1.5. To achieve one-sun equivalent light
intensities, a homemade, highly-accelerated lifetime setup based on concentrated metal halide
0 50 100 150 200 250 3000.0
0.2
0.4
0.6
0.8
1.0
Nor
m. P
erfo
rman
ce
Thermal aging time (h)
VOC
FF PCE
124
lamps with a variable light intensity ranging from 1 to about 140 suns was employed. Details
on the setup can be found in literature.[178] The wavelength window was chosen such that
the photon energy of the light above 650 nm (Ehν ≤ 1.9 eV) is slightly above resonance with
the bandgap of PCE11 (1.65 eV).[17] As illustrated in Figure 7-17b, the JSC lost
exponentially while the FF and VOC were preserved (Figure 7-19). After around 160 hours,
the filters were replaced by a 400 nm cut-on long pass filter transmitting light with
wavelengths higher than 400 nm (Ehν ≤ 3.1eV); the light intensity was adjusted, so that the
JSC of the solar cells was the same as before changing filters. To our surprise, Figure 7-17b
reveals that highly energetic light with a wavelength > 400 nm is resulting in JSC burn-in
losses of similar magnitude as low energetic light with a wavelength > 650 nm. Further
studies are being planned to better understand the insensitivity of microstructure related burn-
in degradation on the photon energy. For the moment we state a wavelength independence of
the JSC burn-in and turn our attention to the light intensity dependence.
Figure 7-19. Normalized VOC, FF and PCE evolution of PCE11:PC71BM solar cells aged under light with similar intensity but different photon energy in nitrogen atmosphere
0 100 200 3000.0
0.2
0.4
0.6
0.8
1.0
Nor
m. P
erfo
rman
ce
Light aging time (h)
< 1.9 eV < 3.1 eV
125
Different neutral-density filters were employed to investigate the light intensity dependence
of microstructure related burn-in degradation between 0.3 to 1.6 suns. The light intensity of
the highly accelerated lifetime setup was calibrated with a standard Si-diode by Newport.
Figure 7-17c summarizes the light intensity dependence of burn-in degradation. JSC is
diminished significantly faster when aging under stronger illumination, with a weakly,
sublinear slope (Figure 7-17d). FF and VOC again were not affected (Figure 7-20). Although
we are not able to model the weak light intensity dependence, such small scaling exponents
are more characteristic of indirect mechanisms like thermal dissipation. Most interesting, the
fact that burn-in is insensitive to photon energy but sensitive to light intensity suggests that
the mechanism is rather coupled to the density of free carriers than to the excess energy of
excitons. Recent transport studies reported that photo-generated carriers in disordered organic
semiconductors take nano- to microseconds to find energetic equilibrium.[179, 180] Further
investigations are necessary to understand whether these phenomena are related.
126
Figure 7-20. Normalized VOC, FF and PCE evolution of PCE11:PC71BM solar cells aged under different light intensity in nitrogen atmosphere
Finally, and to uniquely proof the equivalence of thermal and light aging for this bulk
heterojunction composite, solar cells fabricated in the same run were subsequently aged
under heat and light. As illustrated in Figure 7-21, there was no further JSC loss under
illumination when the solar cells were first thermally aged at 85 °C; similarly, no further JSC
loss was observed upon thermal aging when the solar cells were subject to photo-degradation
beforehand. The FF and VOC again were insensitive to this procedure and remained at high
level (Figure 7-22). We believe that Figure 7-21 is a strong proof that thermal-annealing and
photo-degradation seem to cause identical changes to the metastable microstructures of
PCE11:PC71BM. We believe that this equivalence is quite generic to bulk heterojunction
composites with metastable microstructures. We are aware that two observations for different
127
polymer systems are, strictly speaking, not a unique proof but a strong admissible hypothesis
for the generic equivalence of temperature / light-intensity burn-in degradation in metastable
microstructures. We believe that the data presented in this study will trigger further studies
challenging the universality of this hypothesis.
Figure 7-21. Normalized JSC evolution of PCE11:PC71BM solar cells during aging. Top: the solar cells were first under thermal aging at 85 °C then exposed to one-sun white-light illumination; Bottom: the solar cells were first under white light illumination then aged at 85 °C. While under illumination, the temperature of the chamber was about ~ 35 °C.
128
Figure 7-22. Normalized VOC, FF and PCE evolution of PCE11:PC71BM solar cells during aging. Top: the solar cells were first under thermal aging at 85 °C then exposed to white light LEDs; Bottom: the solar cells were first under white light illumination then aged at 85 °C.
129
7.10 Conclusion
In this chapter, we find out that crystalline properties of polymer, PCE11, are hugely
influenced by molecular weight and polydispersity; furthermore, polymer-fullerene BHJ
film morphology is largely affected by the crystalline nature of polymers and evolve
differently under external stresses, like heat and light, which eventually results in solar cells
with different burn-in loss and lifetime.
We investigated the heat- and light-induced degradation behavior of a semi-crystalline BHJ
system based on PCE11:PC71BM. Burn-in degradation exclusively affects JSC and is
equivalently induced by thermal-aging or photo-aging respectively. Both degradation
conditions induce the same polymer – fullerene demixing responses in the amorphous region.
We find out that the device stability, in particular the stability of the BHJ microstructure of
PCE11:PC71BM, is equally challenged by photo-illumination of about > 100 hours and
thermal-aging at 85°C of about ~1 h, respectively. The detailed ratios are certainly depending
on the light intensity, the temperature and the glass transition temperature of the composite. A
detailed analysis of the energy and intensity dependence of light-induced burn-in degradation
suggests that photo-excited carriers do stress amorphous polymer segments in a similar way
as thermal stress. This finding might be adaptive to many other BHJ systems, which suffer
from JSC burn-in degradation due to a metastable BHJ morphology, and provides a unique
way to extend the standard photo-stability test (typically >1000 hrs under one-sun
illumination) by accompanying with thermal-aging at elevated temperatures.
130
131
Chapter 8 Summary and outlook
Abstract
Main findings and observations are summarized in this chapter. The thermal- and photo-
instability of organic BHJ solar cells remains a challenge. Some interesting strategies are
suggested in the outlook.
132
8.1 Summary
Driving by the motivation of pushing OPV toward the PV market, main efforts of this PhD
program devote to investigate the heat and white light induced intrinsic degradation as it is
deemed to be investigated and addressed with the highest priority. The main findings of the
thesis are as following:
A polystyrene backbone based side-chain polymeric fullerenes was successfully synthesized
and applied in solar cell. Two main-chain polymeric fullerenes, PPC4 and PPCBMB, were
employed as additives in PCE11:PCBM based solar cells. However, side-chain polymeric
fullerenes suffer from the poor solubility which limits the role of acting the main acceptor in
the photovoltaic application; polymeric fullerenes (both side chain and main chain) normally
cannot attain comparable performance alone with the polymer donor, and can only act as the
secondary acceptor in the application of solar cells.
It is demonstrated that the low miscibility between PCBM and pDPPT5-2 or PTB7-Th is the
one of the fundamental origins of the low thermal stability. On the contrary, two novel
fullerenes, PyF5 and FAP1, with a significantly higher chemical compatibility are introduced
to overcome these limitations. Furthermore, It is observed that the miscibility between the
donor and acceptor dominates the optimized acceptor loadings in polymer-fullerene BHJ
systems. BHJ composites with good polymer-fullerene miscibility require higher fullerene
loadings than composites with a tendency to phase separation.
Crystalline properties of PCE11 are hugely influenced by molecular weight and
polydispersity; furthermore, polymer-fullerene BHJ film morphology is largely affected by
the crystalline nature of polymers and evolve differently under external stresses, like heat and
light, which eventually results in solar cells with different burn-in loss and lifetime. The
device stability, in particular the stability of the BHJ microstructure of PCE11:PC71BM, is
equally challenged by photo-illumination of about > 100 hours and thermal-aging at 85°C of
about ~1 h, respectively. This finding might be adaptive to many other BHJ systems, which
suffer from JSC burn-in degradation due to a metastable BHJ morphology, and provides a
unique way to extend the standard photo-stability test (typically >1000 hrs under one-sun
illumination) by accompanying with thermal-aging at elevated temperatures.
133
8.2 Outlook
Some general guidelines for future design of materials and device from the above findings
are:
The miscibility and the optoelectronic properties need to be well balanced in order to
maximize the photovoltaic performance of organic BHJ solar cells. In the aspect of materials
synthesis, it is advised to synthesize new semiconducting materials with high glass transition
temperature, no cold crystalline nature, and less strong self-packing properties. In the aspect
of device fabrication, it is suggested to create novel combinations of donor and acceptor
taking into account that the intrinsic interaction and miscibility between different materials
could result in completely different film morphologies and eventually influence the solar cell
stability.
The thermal- and photo- instability of organic BHJ solar cells remains a challenge although
more and more insights are gaining rapidly in the past few years. To understand the degrading
mechanisms, the lab scale stability studies of solar cells mainly employ constant conditions -
such as constant light intensity, constant temperature - or focus on single factor. As the
appearance of highly efficient and relatively more stable non-fullerene based solar cells, it is
of great interest to test the lifetime of these solar cells in conditions that are close to practical
application. Firstly, as the degradation might be load-dependent, the solar cells should be
aged at maximum power output (MPP) load. Secondly, the lab-scale solar cells should be
aged under controllable Solar-Thermal-Humidity Cycling. Finally, the lab-scale solar cells or
mini-modules should be degraded outdoor; and the power created can be collected for power
supply, for example, to support applied load at MPP. At this stage, real issues can be
identified. Degrading effects like heat- or light- induced degradation, degrading components
like active layer or interface, degrading mechanisms like electrochemical reactions or
physical rearrangements will be compared and studied under different conditions.
It is highly interesting to investigate how light induces physical re-arrangement of the BHJ
active layer.
Further, the instable effects resulting from interface layer should be investigated in parallel.
134
135
Appendix A Curriculum Vitae
Chaohong Zhang
Email: [email protected], [email protected]
Tel: (+49) 09131/8527730
Address: Martensstr. 7, 91058, Erlangen, Germany
Personal Information: Born on March 3rd 1987 in Enping Guangdong, China; Unmarried
Education Background: 2013−present Friedrich-Alexander-Universität Erlangen-Nürnberg
Doctor candidate of material science Prof. Christoph Brabec
2010 − 2013 Beijing University of Chemical Technology (BUCT)
Master of Chemistry (Polymer Chemistry and Physics) Prof. Jianping Deng
2006 − 2010 Beijing Institute of Technology (BIT)
Bachelor of Polymer Materials and Engineering
136
137
Appendix B Publications and Presentations
Publications: [1] C. Zhang, S. Langner, A.V. Mumyatov, D.V. Anokhin, J. Min, J.D. Perea, K.L.
Gerasimov, A. Osvet, D.A. Ivanov, P. Troshin, N. Li, C.J. Brabec, Understanding the correlation and balance between the miscibility and optoelectronic properties of polymer-fullerene solar cells, Journal of Materials Chemistry A, 5 (2017) 17570-17579.
[2] C. Zhang, A. Mumyatov, S. Langner, J.D. Perea, T. Kassar, J. Min, L.L. Ke, H.W. Chen, K.L. Gerasimov, D.V. Anokhin, D.A. Ivanov, T. Ameri, A. Osvet, D.K. Susarova, T. Unruh, N. Li, P. Troshin, C.J. Brabec, Overcoming the Thermal Instability of Efficient Polymer Solar Cells by Employing Novel Fullerene-Based Acceptors, Advanced Energy Materials, 7 (2017) 1601204.
[3] J.D. Perea, S. Langner, M. Salvador, B. Sanchez-Lengeling, N. Li, C. Zhang, G. Jarvas, J. Kontos, A. Dallos, A. Aspuru-Guzik, C.J. Brabec, Introducing a New Potential Figure of Merit for Evaluating Microstructure Stability in Photovoltaic Polymer-Fullerene Blends, The Journal of Physical Chemistry C, 121 (2017) 18153-18161.
[4] L. Ke, N. Gasparini, J. Min, H. Zhang, M. Adam, S. Rechberger, K. Forberich, C. Zhang, E. Spiecker, R.R. Tykwinski, C.J. Brabec, T. Ameri, Panchromatic ternary/quaternary polymer/fullerene BHJ solar cells based on novel silicon naphthalocyanine and silicon phthalocyanine dye sensitizers, J. Mater. Chem. A, 5 (2017) 2550-2562.
[5] C. Zhang, C. Song, W. Yang, J. Deng, Au@poly(N-propargylamide) Nanoparticles: Preparation and Chiral Recognition, Macromolecular Rapid Communications, 34 (2013) 1319-1324.
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138
Presentation at Conferences:
2017.7
Poster presentation in conference NEXT-GEN ш: PV MATERIALS, Groningen Netherlands
2016.11
Oral presentation in conference 2016 MRS fall Meeting & Exhibit, Boston USA
2016.11
Poster presentation in International Congress Next Generation Solar Energy, Erlangen
Germany
2015.10
Poster presentation in 3rd Erlangen Symposium on Synthetic Carbon Allotropes 953,
Erlangen Germany
139
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