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CHANGING PARADIGMS
New mining concept developed
around the lowest sustainable
cost per tonne philosophy.
Truly unlocking Africa’s human
potential through it’s mineral wealth
EVOLVE MINING
We are specialists in designing mines and
process plants that produce at the lowest,
sustainable, cost per tonne in the harshest
conditions in the world.
We have been involved in projects that vary
from 2 tonne per hour in gold to over 3500
tonne per hour in iron ore.
The intended consequence of our approach
and innovation is ‘Higher Sustainable Profits
for Our Customers’. It has been our experience
that the earlier we are involved in the mine the
more profits we can help our customers make.
From exploration through mine planning to
processing ore for the end customers we prefer
to be involved in every step of the way
- Our design centres 100% on our philosophy of ‘Lowest, Sustainable, Cost Per Tonne’.
- Our designs generate early cash flow for mines expanding or starting out.
- Our approach is designed to help de-risk the already high risks of mining.
- Our approach combines innovative and alternative mining solutions with traditional mining solutions to give our customers a competitive edge for their business:• In pit crushing and conveying• Surface mining and conveying• Innovative modular and scalable crushing, screening
and process plants
- We are prepared to run our solutions at a cost per tonne through our contracting company AMC http://africanminingandcrushing.com/
- We have partners in all commodities to be able to process ore and produce finished saleable commodities for our customers.
- We specialise in upgrading waste dumps, for most commodities, in some instances by 300% (eg from 0.4g/ton to 1,2g/ton in low grade gold dumps).
- Our new technology “New Mining” designs allow us to process old slag dumps and reclaim vast sums of previously un-reclaimable materials.
2 Venter AvenueBainsvlei, BloemfonteinSouth Africa
+27 82 809 1007+27 82 940 0672
[email protected]@[email protected]@evolvemining.com evolvemining.com
OUR VISION AND MISSION
2 Venter AvenueBainsvlei, BloemfonteinSouth Africa
+27 82 809 1007+27 82 940 0672
[email protected]@[email protected]@evolvemining.com evolvemining.com
OUR VISIONSafe, Innovative mining solutions NOW!
OUR MISSIONTo develop a partnership of like-minded people and organizations with aligned cultures working together to…
design, build, operate and evolve, safe, highly innovative and competitive cost per tonne systems that….
produce the highest sustainable profits per ton for all stakeholders in the moving and processing of construction and mined minerals.
Begin With The End In Mind
OUR PURPOSE IS TO:Unlock the value of Africa through it’s PEOPLE, make a difference and
have adventures!
THE EVOLVE CULTURE
Our culture drives sustainable results for all clients and stakeholders. Our approach centres around the client and our people are key in turning vision into reality.
We EVOLVE, nurture and develop through a shared value system.
We value:
- Safety. We design and work with safety in mind, including looking after the environment.
- Honesty and integrity. The core values that form the foundation of our success.
- Respect. We value and hold our clients and stakeholders in the highest regard.
- Authenticity. EVOLVE remains well- grounded in its systems and approach.
- Discipline. Continuous and improved measurement ensures optimised operations.
- Innovation. At EVOLVE, we think outside the box of convention, but within safety guidelines.
- Balance. Healthy, steady growth without the burnout.
- Adventure. Business, as life, is an adventure undertaken by the brave.
2 Venter AvenueBainsvlei, BloemfonteinSouth Africa
+27 82 809 1007+27 82 940 0672
[email protected]@[email protected]@evolvemining.com
OUR NEW MINING CONCEPT
OUR NEW MINING CONCEPT IS - 90% designed and built in Africa
- a scalable solution that can produce of 50tph to 135 tph on construction materials
- is profitable - the second and third stages become self funding
- A system that is very safe and mobile
- is very robust and designed for the harsh African conditions
- Incorporating all capital costs
- Producing material at a competitive cost per ton price of a 150 to180tph plant
- Running at low R/t operating costs
ECONOMICS
50 t/h plant -> 2 Stage90 t/h plant -> 3 Stage
CAPITAL COSTS (%)Conventional 100Evolve 85
COST PER TONNE(%)Conventional 100Evolve 75
ENERGY COSTS(%)Conventional 100Evolve 50
Why will this work for construction
- Construction materials are the most used commodity globally, 2nd only to fresh water.
- Current traditional crushing and screening technology below 100-120tph does not make economic sense.
- Crushing and screening equipment has traditionally been designed outside Africa.
- Transport makes up the most substantial proportion of the rural infrastructure costs.
- The cost of putting services into rural areas is about 3 to 5 times compared to an urban environment.
- The potential is there to use our “New Mining” concept in one in 5 villages in Africa.
Why will this work for mining
- Community frustration - they do not actively participate in the benefits of Mining.
- The perception -by the countries in Africa that mining does not benefit enough people.
- European / American model does not fit small scale mining in 3rd world – no really commercially available solutions that are economically viable and accessible.
- Governments want to develop local entrepreneurs & help them develop businesses in mining and mining beneficiation but are finding it difficult to make it a reality.
- Large mining companies need the infrastructure round the mine to be in good condition to make their mines viable. Large mining need to be seen to be giving back.
evolvemining.com
REVOLUTIONARY CONE CRUSHER
6:1
80%
66%
20
Can achieve a reduction ratio of over 6:1 on hard and abrasive African dolerite geology
80% less moving parts vs conventional technology
50-66% less energy consumption
20 minutes to change our liners and no hazardous liner backing material
CF600 CONE CRUSHER. (600MM CHAMBER)
Drive 45Kw/60HP/50hz Electric motor.
Machine Mass 5.8 Tonnes including drive
Complete Machine 38 Components
Direct Drive Minimal friction and heat loss
Hydraulic and Lube oil one spec Flow required = 11 L/min for cooling and lubrication
Machine fully balanced - less problems on support structure failures etc.
Working components are sealed with mechanical seals resulting in no oil contamination when doing liner changes.
Tramp Iron very effective and not noticeable from outside – head will drop down to clear chamber and return to exact css.
2 Venter AvenueBainsvlei, BloemfonteinSouth Africa
+27 82 809 1007+27 82 940 0672
[email protected]@[email protected]@evolvemining.com evolvemining.com
TEST RESULTSTYPE DOLERITESpecific Gravity 2,7 Tonnes/m3
Crusher being tested CF600
Crushability range 27% Crushability (20,35kwh/t Work Index - 32% Crushability (17,5kwh/t Work Index)
TERTIARY APPLICATION QUATERNARY APPLICATIONFeed Size -75mm +26mm -40mm +26mm
Reduction Ration Range from 2:1 to over 6:1 from 1,6:1 to over 4,9:1
CSS Range of Tests 25mm - 7,5mm 20mm - 5mm
KW Motor 45kw/60HP 45kw/60HP
Amp Range 55 - 90 (peaking at 110) 48,5 - 92,5 (peaking at 110)
Tonnes Per Hour Range 22 - 70 TPH 18 - 80 TPH
SAFEST JAW CRUSHER IN THE WORLD
HS105E Performance Kit (Electric)
Weight 9,200 kg
Max load 5,500 kg
Max Reach - mm 2,800
Max reach height - mm 4,490
Dimensions L/W/H - mm 5,500/2,300/2,550
Electrics- V/A/Hz/Ph 380-400/262/50/5
Electric hydraulic drive motor 37kW/59A
Power usage 37KW running (up to 90 kW on start up)
Hydraulic pump 62cc
Hydraulic flow 0-250 lpm @ 250 bar
HBC950E Crusher (Electric)
Jaw Opening - mm 950 x 550
Load Volume m3 1,00
Jaw Setting Min - mm 12
Jaw Setting Max - mm 120
Dimensions L/W/H mm 2,350/1,450/ 1,390
Weight 3,950 kg
Electrics- V/A/Hz/Ph 380-400/262/50/5
Electric hydraulic drive motor 2x 25 kW
Power usage 50 KW – 100 kW running (no peak start up)
50%
Designed to safely unblock jaw crusher remotely
Designed to safely and remotely unblock oversize rocks out of the jaw
Ability to unblock the jaw crusher without slings / excavators / cranes
50% less power needed to do the same work
Up thrust toggle = better shape for entry into cone and stock pile
2 Venter AvenueBainsvlei, BloemfonteinSouth Africa
+27 82 809 1007+27 82 940 0672
[email protected]@[email protected]@evolvemining.com evolvemining.com
SCREEN & FEEDER
No foundations needed (plug and run)
Very simple and robust design for Africa
Low maintenance requirements.
SCREEN AND FEEDER
Common drive between screen and grizzly
Power 2x9kw per machine
Grizzly mass 6000 kgs
Screen mass 7000 kgs
5 G’s of screening power
Ability to adjust the centre of gravity to suit material characteristics
Ability to use wire mesh,VRN 400,VRN 500 ,Poly or rubber screening medium
Designed for a variety of materials from coal to chrome and manganese ore
2 Venter AvenueBainsvlei, BloemfonteinSouth Africa
+27 82 809 1007+27 82 940 0672
[email protected]@[email protected]@evolvemining.com evolvemining.com
PORTABLE AND HIGHLY CUSTOMISABLE CONVEYOR
Removable wheels
Slewing possibility
Well designed transfer points
Well designed scraper points
2 Venter AvenueBainsvlei, BloemfonteinSouth Africa
+27 82 809 1007+27 82 940 0672
[email protected]@[email protected]@evolvemining.com evolvemining.com
No liners on the chutes
Rock on rock wear
Low maintenance
Highly customisable
No spillage
Belt width
Belt speed
Tonnes per hour
600mm - 2500mm
0.3 m/s - 7m/s
50 - 5000
PLANT LAYOUT - STAGE 2
2 Venter AvenueBainsvlei, BloemfonteinSouth Africa
+27 82 809 1007+27 82 940 0672
[email protected]@[email protected]@evolvemining.com evolvemining.com
TOP VIEW
SIDE VIEW
PLANT LAYOUT - STAGE 3
2 Venter AvenueBainsvlei, BloemfonteinSouth Africa
+27 82 809 1007+27 82 940 0672
[email protected]@[email protected]@evolvemining.com evolvemining.com
TOP VIEW
SIDE VIEW