Changes “Other Than Inconsequential” Require These ... Library/… · Engineering Checker (EC) USQ # TF-17-1631-S, Revs 2 - 6 CHANGE HISTORY ( LAST 5 REV-MODS ) Rev-Mod Release

T S R Compliance

Transfer from 241-AP-106 to 241-AW-102

Type

CONTINUOUS Document No.

TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

1 of 108

Tank Farm Plant Operating Procedure 241-AW Transfer

Changes “Other Than Inconsequential” Require These Additional Reviews:

Engineering Checker (EC)

USQ # TF-17-1631-S, Revs 2 - 6

CHANGE HISTORY ( LAST 5 REV-MODS )

Rev-Mod Release Date Justification: Summary of Changes

A-2 12/13/2017 Incorporating unincorporated

changes at closeout of work.

Updated procedure to remove references to TO-270-945. Added

step 5.2.2 and step 5.4.1. Rewrote ETB statements throughout

the procedure.

A-1 11/09/2017

Incorporating First Time Use

(FTU) changes at closeout of

work.

Moved step 5.1.7 into Section 5.4. Added a note into Section

5.4. Removed an item from the electrical lineup listed at 5.12.1.

A-0 10/26/2017

New procedure needed to

transfer from 241-AP-106 to

241-AW-102

This procedure provides instructions for operation and

monitoring of equipment for the purposes of DST waste volume

management. This procedure is specifically written to transfer

between 241-AP-106 and 241-AW-102.

Table of Contents Page

1.0 PURPOSE AND SCOPE ................................................................................................................ 4

1.1 Purpose ................................................................................................................................ 4

1.2 Scope ................................................................................................................................... 4

2.0 INFORMATION............................................................................................................................. 5

2.1 Terms and Definitions......................................................................................................... 5

2.2 General Information ............................................................................................................ 7

3.0 PRECAUTIONS AND LIMITATIONS......................................................................................... 8

3.1 Personnel Safety.................................................................................................................. 8

3.2 Equipment Safety ................................................................................................................ 8

3.3 Radiation and Contamination Control ................................................................................ 9

3.4 Environmental Compliance .............................................................................................. 10

3.5 Limits ................................................................................................................................ 11

4.0 PREREQUISITES ........................................................................................................................ 13

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

2 of 108

4.1 Special Tools, Equipment and Supplies............................................................................ 13

4.2 Performance Documents ................................................................................................... 13

5.0 PROCEDURE ............................................................................................................................... 14

5.1 Prepare Facility for Transfer Configuration ..................................................................... 14

5.2 Place the Facility into Transfer Configuration .................................................................. 18

5.3 Place Common Area Equipment into Transfer Configuration ......................................... 19

5.4 Prepare to Remove Administrative Lock Condition ......................................................... 20

5.5 Remove Administrative Lock Condition .......................................................................... 22

5.6 Prepare to Operate Transfer Pump .................................................................................... 24

5.7 Perform Pump Bump ........................................................................................................ 25

5.8 Perform Transfer Operation .............................................................................................. 26

5.9 Perform Transfer-in-Progress Operations ......................................................................... 28

5.10 Shut Down Transfer .......................................................................................................... 32

5.11 Emergency Shutdown ....................................................................................................... 36

5.12 Install Administrative Lock Condition ............................................................................. 37

5.13 Perform Flushing Preparations ......................................................................................... 40

5.14 Flush Transfer Route to Pump and Drop Leg ................................................................... 43

5.15 Flush Transfer Route to Receiving Tank .......................................................................... 49

5.16 Drain Transfer Route ........................................................................................................ 54

5.17 Restoration ........................................................................................................................ 59

5.18 Perform Post-Transfer Activities ...................................................................................... 62

5.19 Records ............................................................................................................................. 63

Checklist 1 - Routing Board Jumpers ....................................................................................................... 64

Checklist 2 - Engineering Transfer Controls ............................................................................................ 65

Checklist 3 - Transfer Valving .................................................................................................................. 68

Checklist 4 - Flush Transfer Route to Pump Valving ............................................................................... 73

Checklist 5 - Flush Transfer Route to Receiving Tank Valving ............................................................... 74

Checklist 6 - Return To Transfer Valving ................................................................................................ 75

Checklist 7 - Safety Basis and Environmental Checks ............................................................................. 76

Checklist 8 - Non-Safety Basis and Environmental Checks ..................................................................... 84

Checklist 9 - Re-Baselining for Out of Specification MBD ..................................................................... 85

Checklist 10 – Freeze/Heat Protection Engineering Checklist ................................................................. 86

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

3 of 108

Checklist 11 - Leak Detectors and Power Supplies .................................................................................. 89

Checklist 12 - TSR Temperature Monitoring Requirements .................................................................... 90

Checklist 13 - Non - TSR Temperature Monitoring Requirements .......................................................... 91

Data Sheet 1 - Start/Final Transfer Material Balance ............................................................................... 92

Data Sheet 2 - Intermediate Transfer Material Balance ............................................................................ 93

Data Sheet 3 - Flush Water Tracking ........................................................................................................ 94

Data Sheet 4 - Transfer Tank Temperature Monitoring ........................................................................... 96

Data Sheet 5 - Physically/Interconnected Tank Liquid Level Monitoring ............................................... 97

Data Sheet 6 - Excavation/Cover Walkdown ........................................................................................... 98

Data Sheet 7 - RSR Survey Log ............................................................................................................... 99

Data Sheet 8 - Alternate Leak Detection Monitoring ............................................................................. 100

Data Sheet 9 - Transfer Information Record Sheet ................................................................................. 101

Table 1 - Transfer Shutdown Criteria ..................................................................................................... 102

Table 2 - Transfer Route Lines ............................................................................................................... 103

Table 3 - 241-AP Liquid Level Table (When Level is Greater Than 422 Inches) ................................. 104

Signature Sheet 1 - Transfer Signature and Initials Identification Sheet ................................................ 108

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

4 of 108

1.0 PURPOSE AND SCOPE

1.1 Purpose

This procedure provides instructions for operation and monitoring of equipment for the

purposes of DST waste volume management. This procedure is specifically written to

transfer between the following tanks:

DST SENDING TANK DST RECEIVING TANK

241-AP-106 241-AW-102

1.2 Scope

This procedure applies to all tanks, pits, waste transfer lines, instrumentation and

equipment that are associated with the waste transfer from tank

241-AP-106 to 241-AW-102.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

5 of 108

2.0 INFORMATION

2.1 Terms and Definitions

2.1.1 Batch documentation:

This is when a checklist or table with multiple tasks is followed but not filled

out “AS-YOU-GO” to perform a task. This is not allowed. Each item on a

checklist or table shall be signed off as it is completed by the performer.

2.1.2 Electronic Transfer Status Board:

Tool used to communicate transfer status information.

2.1.3 Flow Transient:

A sudden change in flow velocity and pressure.

2.1.4 MBD:

Material Balance Discrepancy

2.1.5 Operable:

Preventative Maintenance checks have been performed within

required periodicity (PMID current) with a “satisfactory” result

TFMCS indications associated with this procedure are not in alarm

Instrument/component being inspected appears to be functioning as

designed (i.e., charts are inking, annunciator lights work; any

associated meters are active, etc.)

Devices and alarms associated with this transfer are enabled and not

inhibited

Local strobes are not required for leak detection.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

6 of 108

2.1 Terms and Definitions (Cont.)

2.1.6 Place transfer in a safe configuration is defined as follows:

Shutting down transfer pump

Installing administrative lock condition

Responding to the condition and/or event that necessitated placing the

transfer in a safe configuration.

2.1.7 PMID Current:

Preventative Maintenance checks have been performed within required

periodicity with a “satisfactory” result.

2.1.8 Transfer Valve Tamper Seal Log:

Tracking system maintained at the Central Shift Office to manage tamper seal

information that documents the installation on or removal from waste transfer

valves.

2.1.9 WCA:

Waste Compatibility Assessment.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

7 of 108

2.2 General Information

2.2.1 In an emergency situation, the following breaker will be used to shut down

the transfer pump per the instructions in Section 5.11 - Emergency Shutdown.

241-AP Tank Farm

Description Location Position (Voltage)

AP271-EDS-BKR-110 AP271-EDS-MCC-001

(Cubicle) D3 OFF (480 V)

2.2.2 Independent Verification is performed in accordance with

TFC-OPS-OPER-C-34, Independent Verification.

2.2.3 Signature Sheet 1 - Transfer Signature and Initials Identification Sheet is

provided for personnel who will be initialing and/or signing this procedure.

2.2.4 Data Sheet 9 - Transfer Information Record Sheet is provided to record

miscellaneous notes, comments, or other transfer related remarks.

2.2.5 Checklists with Tamper Seal # identification will use the following legend

when identifying the origin of the Tamper Seal by circling the proper symbol:

I = Installed during performance of this procedure.

R = Removed during performance of this procedure.

L = Currently installed and configuration maintained by the

Central Shift Office Tamper Seal Log tracking system.

2.2.6 Typically a conversion of 2,750 gallons per inch is utilized when calculating

DST volumes at liquid levels ≤ 422 inches. At waste levels > 422 inches, this

conversion is not utilized since the volume varies in the tank dome region.

RPP-CALC-33163 provides a more accurate estimate of the anticipated tank

volumes for waste levels above 422 inches and is the basis for the values

provided in Table 3 - 241-AP Liquid Level Table (When Level is Greater

Than 422 Inches). This Table shall be used to calculate MBD when waste

levels are above 422”.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

8 of 108

3.0 PRECAUTIONS AND LIMITATIONS

3.1 Personnel Safety

The incident energy is less than 1.2 cal/cm2 at the working distance

(ref. RPP-8182) no additional PPE is required.

3.2 Equipment Safety

CAUTION - Failure to raise the manual tape when transferring waste into a DST could

result in the plummet contacting and becoming stuck in the salt layer

rendering the manual tape out-of-service.

CAUTION - Starting transfer pump more than 3 times per hour could damage the motor

windings.

3.2.1 Do NOT use Flush water > 180 F.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

9 of 108

3.3 Radiation and Contamination Control

3.3.1 When this procedure is worked in radiological areas, an approved

radiological work permit (RWP) is required. If radiological conditions or

work performed falls outside the scope of the RWP, all work activities must

be discontinued until a new or revised RWP has been issued in accordance

with TFC-ESHQ-RP_RWP-C-03, ALARA Work Planning.

3.3.2 Radiological monitoring requirements including Window-Open and

Window-Closed dose rate and associated monitoring frequencies for this

transfer are contained in the corresponding Radiological Monitoring Plan of

this procedure. Waste transfers according to this procedure can only be

performed when coordinated with Radiological Control.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

10 of 108

3.4 Environmental Compliance

3.4.1 Tanks and ancillary equipment including piping and pits/structures must be

designated as RCRA compliant based on review of the current Routing

Board. RCRA compliant includes the following as shown on the current

Routing Board (H-14-107346):

“Green” primary Transfer Routes and pits/structures

“Blue Dashed” drain line - secondary containment system,

non-pressurized lines from the RCRA compliant pits/structures.

3.4.2 Pit Leak detection on active transfer routes must be functionally tested prior

to any liquid being moved/transferred through a pit/structure within 365 days

of the last satisfactory functional test.

3.4.3 Monitoring of leak detectors required during the following activities:

Active transfer

Flushing operations

Before and after draining.

3.4.4 Shift Office(s) and Environmental On-Call must be notified per the

Environmental On-Call List if any of the following occur:

Waste is inadvertently transferred into an out-of-service

or non-compliant DST system component

Misrouting of waste

Spills or leaks to the environment

Release of waste into secondary containment

Alarming leak detectors on the active transfer route

Unplanned exhauster outages.

3.4.5 Temporary or permanent covers are to be installed on all pits/structures

located along the transfer route before starting waste transfer operations.

3.4.6 Pre and post-job radiological surveys are required.

3.4.7 The DST liquid leak detection system requires the following:

Three continuously operating annulus leak detectors (Enraf gauges)

At least 1 continuously operating in-tank surface level monitor

(e.g., Enraf, Manual Tape, or equivalent) installed within the primary

DST.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

11 of 108

3.5 Limits

TECHNICAL SAFETY REQUIREMENTS

HNF-SD-WM-TSR-006, Tank Farms Technical Safety Requirements

LCO 3.4 DST Induced Gas Release Event Flammable Gas Control

AC 5.7 Waste Leak Evaluation Program

AC 5.8.1 DST Induced Gas Release Event Evaluation

AC 5.8.2 Flammable Gas Controls

AC 5.8.5 Waste Transfer System Overpressure and Flow Transient Protection

AC 5.8.6 Double Valve Isolation

AC 5.8.8 Waste Transfer System Freeze Protection (SAC)

AC 5.8.12 In-Pit Heater High Temperature Protection

AC 5.9.1 DST and SST Time to Lower Flammability Limit

AC 5.9.2 Ignition Controls

AC 5.9.3 Waste Transfer-Associated Structure Cover Installation and Door Closure

AC 5.9.4 Waste Characteristics Control

AC 5.9.5 Nuclear Criticality Safety

DF 6.1 Waste Transfer Primary Piping Systems

DF 6.1.4 Inspections for Waste Leaks

DF 6.3 Isolation Valves for Double Valve Isolation

DF 6.9 Waste Transfer Freeze Protection Temperature Monitoring Systems

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

12 of 108

3.5 Limits (Cont.)

HNF-IP-1266, Tank Farms Operations Administrative Controls

OPERATING SPECIFICATION DOCUMENTS

OSD-T-151-00007 Operating Specifications for the Double-Shell Tanks

ENVIRONMENTAL, SAFETY, HEALTH AND QUALITY DOCUMENTS

RPP-16922 ENVIRONMENTAL SPECIFICATION REQUIREMENTS

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

13 of 108

4.0 PREREQUISITES

4.1 Special Tools, Equipment and Supplies

The following supplies may be needed to perform this procedure:

Calculator

Work gloves

Communication devices

Key for administrative lock(s)

Wrench Key for APFP-RW-V-133

Heavy duty wire cutters.

4.2 Performance Documents

The following documents may be needed to perform this procedure:

TO-020-610, Operate Tank Farms Waste Transfer System Valves

TO-025-002, Operate Tank Farms Monitor and Control System HMIs

TO-040-035, Operate Tank Monitor and Control System (TMACS) Surveillance

System for Underground Storage Tank

TO-040-660, Obtain/Record Double-Shell Tank Temperature Data

TO-040-790, Perform Waste Transfer System Temperature Surveillance

TO-040-791, Obtain/Record Waste Transfer Safety-Significant SSC Temperature

Data

TFC-ENG-STD-26, Waste Transfer, Dilution, and Flushing Requirements

TFC-ESHQ-RP_MON-C-11, High Radiation Area Controls

TFC-OPS-OPER-C-22, Control and Use of Administrative Locks

TFC-OPS-OPER-C-34, Independent Verification

An approved Radiological Monitoring Plan

An approved IH Sampling Plan.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

14 of 108

5.0 PROCEDURE

Special Instruction

Shift Production Team Management/OE oversight is required for all valve manipulations and

Independent Verification during the performance of this procedure, excluding valves in

241-AP-801 building.

NOTE - Sections 5.1 through 5.3 may be performed concurrently or in any logical order.

5.1 Prepare Facility for Transfer Configuration

NOTE - Steps in this section may be performed concurrently or in any logical order.

5.1.1 CONFIRM Transfer OE has completed a transfer limitations review for the

following conditions:

No Temporary Modification and Bypass Log bypasses that would

prevent this transfer are installed

No Standing Orders that would prevent this transfer have been issued

No Red Arrow entries that would prevent this transfer have been

logged

No open Action Tracking Binder (ATB) items that would prevent this

transfer

Administrative locks are hung on all physically connected transfer

pumps.

5.1.2 IF lighting is not adequate, ENSURE lighting is staged and operable at the

locations identified in the waste leak path evaluation.

5.1.3 Transfer OE, CONFIRM baseline information for the following approved

transfer IH Sampling Plan is complete.

IH Sampling Plan # ______________________________________

5.1.4 CONFIRM Radiological Monitoring Plan is released.

Radiological Monitoring Plan # _____________________________

5.1.5 PERFORM required equipment checks per

Checklist 7 - Safety Basis and Environmental Checks. (AC 5.8.6, DF 6.3, DF 6.9)

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

15 of 108

5.1 Prepare Facility for Transfer Configuration (Cont.)

5.1.6 IF permanently installed pit/structure leak detectors or drain seals on the

direct or physically connected transfer route are inoperable, PERFORM the

following:

5.1.6.1 REQUEST an approved alternate method of leak detection is

installed and operable.

5.1.6.2 RECORD the alternate method of leak detection used on

Data Sheet 9 - Transfer Information Record Sheet.

5.1.7 ENSURE leak detector(s) and power supplies that are identified on

Checklist 7 - Safety Basis and Environmental Checks are RESERVED per

TO-025-002

5.1.8 ENSURE Engineering has performed the following:

Completed and signed Checklist 2 - Engineering Transfer Controls (LCO 3.4, AC 5.7, AC 5.8.1, AC 5.8.2, AC 5.8.5, AC 5.9.1, AC 5.9.2, AC 5.9.4, AC 5.9.5, DF 6.1,

DF 6.3, DF 6.9, OSD-T-151-00007)

Completed and signed

Checklist 10 – Freeze/Heat Protection Engineering Checklist. (AC 5.8.8)


Checklist 12 - TSR Temperature Monitoring Requirements (AC 5.8.8)


Checklist 13 - Non - TSR Temperature Monitoring Requirements

Entered data into

Data Sheet 4 - Transfer Tank Temperature Monitoring

Entered data into Table 1 - Transfer Shutdown Criteria.

5.1.9 PERFORM the “Pre-Transfer” column of

Data Sheet 6 - Excavation/Cover Walkdown. (AC 5.9.3)

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

16 of 108


5.1.10 IF any excavations are within 5 feet of the direct or physically connected

Transfer Routes as indicated on Table 2 - Transfer Route Lines,

PERFORM the following:

5.1.10.1 ENSURE excavations are controlled and managed consistent

with TFC-ESHQ-RP_MON-C-11.

5.1.10.2 REQUEST Engineering re-evaluate

Checklist 10 – Freeze/Heat Protection Engineering Checklist

with identified excavation AND

RECORD the results per

Data Sheet 9 - Transfer Information Record Sheet. (AC 5.8.8)

5.1.10.3 PROCEED per Transfer OE based upon engineering

recommendations.

5.1.11 VERIFY that Routing Board shows jumpers are installed per

Checklist 1 - Routing Board Jumpers. (DF 6.1)

5.1.12 OBTAIN AND RECORD initial temperature readings per TO-040-660 in

START column on Data Sheet 4 - Transfer Tank Temperature Monitoring. (OSD-T-151-00007)

5.1.12.1 IF any thermocouple readings cannot be obtained, REQUEST

Waste Transfer Engineer to evaluate condition AND

PROCEED per Transfer OE based upon engineering

recommendations.

5.1.13 REQUEST TMACS operator to ensure that the following tasks have been

performed per TO-040-035 for this transfer:

Define Transfer Route

Setup Sensor Report.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

17 of 108


CAUTION

Failure to raise the manual tape when transferring waste into a DST could

result in the plummet contacting and becoming stuck in the salt layer

rendering the manual tape out-of-service.

5.1.14 RAISE receiving tank manual tape labeled:

IDENTIFICATION

AW102-WST-LI-102

approximately 12 inches above estimated final liquid level as specified on

Checklist 2 - Engineering Transfer Controls, or as directed by Transfer OE,

UNLESS any of the following conditions apply:

Manual tape has been previously raised

Tape is to be used for liquid level monitoring

Tape is out of service.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

18 of 108

5.2 Place the Facility into Transfer Configuration

NOTE - Steps in this section may be performed concurrently or in any logical order.

5.2.1 ENSURE Electronic Transfer Status Board has been initiated.

5.2.1.1 SELECT the Suspend Transfer option box on the Electronic

Transfer Status Board (Transfer Suspended).

5.2.2 PERFORM transfer valving Checklist 3 - Transfer Valving. (AC 5.8.6)

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

19 of 108

5.3 Place Common Area Equipment into Transfer Configuration

Reserved for future use

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

20 of 108

5.4 Prepare to Remove Administrative Lock Condition

-

5.4.1 REVIEW Section 5.1 - Prepare Facility for Transfer Configuration through

Section 5.3 - Place Common Area Equipment into Transfer Configuration.

5.4.1.1 VERIFY steps have been satisfactorily completed.

/ /

Signature Print (First & Last) Date

Shift Manager /OE

5.4.2 Transfer OE CONFIRM with Shift Manager that the sending and receiving

in-service primary tank ventilation systems are operating.

5.4.3 IF permanently installed pit/structure leak detectors on the direct or

physically connected transfer route are inoperable, PERFORM the

following:

5.4.3.1 CONFIRM approved alternate leak detection equipment is

installed and operable.

5.4.3.2 RECORD on


NOTE - Transfer pump should be started within time limit specified in

Checklist 2 - Engineering Transfer Controls.

5.4.4 IF flush is required prior to starting transfer pump and flush has not been

performed within the time limit specified by

Checklist 2 - Engineering Transfer Controls,

GO TO Section 5.13 - Perform Flushing Preparations.

5.4.5 IF transfer is being restarted within 72 hours of shutdown, or if MBD is

maintained GO TO Section 5.5 - Remove Administrative Lock Condition.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

21 of 108

5.4 - Prepare to Remove Administrative Lock Condition (Cont.)

5.4.6 OBTAIN AND RECORD initial sending and receiving tank data in START

column on Data Sheet 1 - Start/Final Transfer Material Balance AND

PERFORM calculation.

5.4.7 OBTAIN AND RECORD physically connected and/or interconnected tank

liquid level data in START column on

Data Sheet 5 - Physically/Interconnected Tank Liquid Level Monitoring.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

22 of 108

5.5 Remove Administrative Lock Condition

5.5.1 IF Temperature monitoring is performed per TO-040-791,

ENSURE INITIAL Safety-Significant SSC temperature readings per

TO-040-791 have been recorded

(refer to Checklist 12 - TSR Temperature Monitoring Requirements). (AC 5.8.8)

5.5.2 CONFIRM the following:

No open Action Tracking Binder (ATB) items that would prevent this

transfer

No Red Arrow entries that would prevent this transfer have been

logged

All alarms associated with

Checklist 11 - Leak Detectors and Power Supplies for this transfer are

CLEAR at monitoring stations unless alternate leak detection method

is being used.

All personnel monitoring this transfer are in direct communications

with MBD Operator.

5.5.3 IF transfer, or portion thereof, is performed April through September,

ENSURE the following In-Pit heaters are under Administrative Lock: (AC 5.8.12)

IDENTIFICATION LOCATION TRANSFER OE

INITIALS/DATE

AP06A-WT-HTR-472 241-AP-06A

APVP-WT-HTR-454 241-AP-VP



5.5.4 ENSURE HPTs have performed the following in accordance with the

Radiological Monitoring Plan:

Baseline dose rate survey(s) within 7 days of removing administrative

lock AND

Recorded the RSR number on Data Sheet 7 - RSR Survey Log.

Pre-transfer inspection within 20 hours of removing administrative

lock AND

Completion date and time was recorded on


T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

23 of 108

5.5 Remove Administrative Lock Condition (Cont.)

5.5.5 Transfer OE CONTACT Shift Manager to:

5.5.5.1 OBTAIN authorization to remove administrative lock condition

for transfer pump.

5.5.5.2 REQUEST a Shift Office Event Notification (SOEN) message

be issued to alert personnel transfer is about to begin.

5.5.6 MONITOR leak detectors/power supplies for this transfer from TFMCS

station per TO-025-002 or at the field location for leak detectors per Operator

Actions in Checklist 11 - Leak Detectors and Power Supplies

“Active Transfer”. (DF 6.1.4)

5.5.6.1 IF using alternate leak detection, MONITOR per the Operator

Actions in Data Sheet 8 - Alternate Leak Detection Monitoring.

5.5.7 ENSURE reader boards to notify road traffic of DST transfer are turned on;

(e.g., “Waste Disturbing Activity in Progress.”)

5.5.8 REMOVE administrative lock condition for transfer pump in accordance

with TFC-OPS-OPER-C-22.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

24 of 108

5.6 Prepare to Operate Transfer Pump

5.6.1 OBTAIN Transfer OE permission to start transfer.

/ /


Transfer OE

5.6.2 IF flush is required prior to starting transfer pump and flush has not been

performed within the time limit specified by

Checklist 2 - Engineering Transfer Controls,

GO TO Section 5.12 - Install Administrative Lock Condition.

NOTE - When AP271-EDS-BKR-110 is placed to the ON position, the horn and light

on TK-AP-106 (Instrument Panel) alarm window # 1 may activate.

5.6.3 ENSURE the following electrical line up.

241-AP Tank Farm

Description Location Position (Voltage) Operator

Initials/Date


(Cubicle) D3 ON (480 V)

AP106-EDS-DS-122 West side of

PUMP PIT 241 AP 06A ON (480 V)

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

25 of 108

5.7 Perform Pump Bump

Reserved for future use

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

26 of 108

5.8 Perform Transfer Operation

5.8.1 ENSURE Operator(s) is stationed at transfer pump ammeter location(s) listed

in step 5.8.3.

CAUTION

Starting transfer pump more than 3 times per hour could damage the

motor windings.

NOTE - During initiation of waste flow the high pressurization alarm for the receiving

tank may activate.

- Steps 5.8.2 and 5.8.3 are performed concurrently.

5.8.2 PRESS AND HOLD the transfer pump START push button for

5 to 10 seconds.

IDENTIFICATION LOCATION

PUMP P-106-1

START

TK-AP-106

(Instrument Panel)

5.8.3 MONITOR transfer pump amperage on one of the following.


WT-II-306A AP271-EDS-MCC-001

(Cubicle) D3

II-AP1061 242-A Control Room Faceplate 71

Or Portable Ammeter

5.8.4 MARK in appropriate box below that transfer pump amperage indication

stabilized between 10 - 40 amps within 10 seconds.

Yes

No

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

27 of 108

5.8 Perform Transfer Operation (Cont.)

5.8.5 IF transfer pump amperage indication was not within 10 – 40 amps,


5.8.5.1 PRESS transfer pump STOP push button.


PUMP P-106-1

STOP

TK-AP-106

(Instrument Panel)

5.8.5.2 IF first or second attempt and the transfer pump fails to start,

NOTIFY Transfer OE and Waste Transfer Engineer AND

REPEAT Steps 5.8.2 through 5.8.5.

5.8.5.3 IF the transfer pump fails to start after the third attempt GO TO

step 5.10.11.

5.8.6 RECORD transfer start time, date and amps.

Time/Date Amps

5.8.7 USE radio to make an all call announcement

(e.g., the transfer from 241-AP-106 to 241-AW-102 has started).

5.8.8 IF Electronic Transfer Status board is available, SELECT the Transfer

Resumed option box on the

Electronic Transfer Status Board (Transfer Resumed).

5.8.9 REQUEST TMACS operator to Begin Data Collection for this transfer per

TO-040-035.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

28 of 108

5.9 Perform Transfer-in-Progress Operations

NOTE - Steps in this section may be performed concurrently and in any logical order

and may be repeated.

5.9.1 IF initial start, RECORD the following on

Data Sheet 1 - Start/Final Transfer Material Balance:

Initial pump start time and date transfer pump was started

Transfer pump starting amps.

5.9.2 IF restarting after shutdown, RECORD the following on

Data Sheet 2 - Intermediate Transfer Material Balance.

RE-START time and date when transfer pump was restarted

Transfer pump starting amps.

5.9.3 CONFIRM after starting the transfer pump 241-AP-106 tank liquid level

shows a drop in level within:

Minutes

5

5.9.4 CONFIRM after starting the transfer pump 241-AW-102 liquid level shows

a rise in level within:

Minutes

10

5.9.5 CONFIRM the following personnel received Transfer-Start announcement:

Transfer IHT

Transfer HPT

TMACS Operator

242-A Control Room Operator

Shift Manager(s).

5.9.5.1 REQUEST Shift Manager to issue a Shift Office Event

Notification (SOEN) message notifying personnel transfer has

started.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

29 of 108

5.9 Perform Transfer-in-Progress Operations (Cont.)

5.9.6 IF transfer, or portion thereof, is performed October through March,

CONFIRM performance of Safety Significant SSC temperature surveillance

per TO-040-791. (AC 5.8.8)

5.9.7 IF at any time during performance of this transfer any conditions listed in

Table 1 - Transfer Shutdown Criteria occur, SHUT DOWN transfer per

Section 5.10 - Shut Down Transfer.

5.9.8 REQUEST HPT to PERFORM radiological survey(s) in accordance with

the Radiological Monitoring Plan AND

RECORD RSR number(s) on Data Sheet 7 - RSR Survey Log.

5.9.8.1 IF any dose rate is above the anticipated range, but is below the

limit specified in the Radiological Monitoring Plan,

PERFORM additional (more frequent) radiological surveys at

affected location(s) during the transfer evolution AND

RECORD increased frequency and RSR number(s) on


5.9.9 OBTAIN AND RECORD intermediate transfer data on

Data Sheet 2 - Intermediate Transfer Material Balance AND

PERFORM calculations at the following intervals:

30 minutes (NTE 45 minutes) after start of transfer (not required if

restarting after a shutdown and 4 hour reading was continued)



Every 4 hours (or less) during performance of this section.

5.9.9.1 IF Electronic Transfer Status Board is available, ENSURE is has

been updated.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

30 of 108


5.9.10 OBTAIN AND RECORD physically connected and interconnected tank

liquid level data on Data Sheet 5 - Physically/Interconnected Tank Liquid

Level Monitoring at the following intervals:





Every 4 hours (or less) during performance of this section.

5.9.11 OBTAIN AND RECORD temperature monitoring data per TO-040-660 on

Data Sheet 4 - Transfer Tank Temperature Monitoring once per shift during

transfer. (OSD-T-151-00007)

5.9.12 IF any thermocouple readings cannot be obtained per

Data Sheet 4 - Transfer Tank Temperature Monitoring,


5.9.12.1 REQUEST Waste Transfer Engineer evaluate condition.

5.9.12.2 IF Transfer OE determines to shut down transfer based upon

Waste Transfer Engineer recommendations

GO TO Section 5.10 - Shut Down Transfer.

5.9.12.3 IF Transfer OE determines not to shut down transfer,

RECORD engineering recommendation(s) and actions taken on


5.9.13 PERFORM Data Sheet 6 - Excavation/Cover Walkdown ONCE per day. (AC 5.9.3)

5.9.14 IF MBD readings indicate MBD limit could be exceeded,


5.9.14.1 PERFORM “Material Balance Discrepancy” survey(s) in

accordance with the Radiological Monitoring Plan AND

RECORD RSR number(s)


5.9.14.2 COMPLETE check-off items at the top of

Checklist 9 - Re-Baselining for Out of Specification MBD AND

SUBMIT to the Waste Transfer Engineer for review and

approval.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

31 of 108


NOTE - Resetting MBD (Data Sheet 1 - Start/Final Transfer Material Balance and

Data Sheet 2 - Intermediate Transfer Material Balance) shall not

exceed 4 hours from previous

Data Sheet 2 - Intermediate Transfer Material Balance reading.

5.9.14.3 IF MBD reset is authorized, PERFORM the following:

a. START new

Data Sheet 1 - Start/Final Transfer Material Balance, and


b. RECORD MBD reset on


5.9.15 IF Target Liquid Level has been reached as specified on

Checklist 2 - Engineering Transfer Controls SHUT DOWN transfer per


5.9.16 IF directed by Transfer OE, SHUT DOWN transfer per


5.9.17 IF in an emergency, AND

normal shutdown cannot be performed safely GO TO

Section 5.11 - Emergency Shutdown.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

32 of 108

5.10 Shut Down Transfer

5.10.1 IF in an emergency, AND

normal shutdown cannot be performed safely GO TO

Section 5.11 - Emergency Shutdown.

5.10.2 ENSURE Operator(s) is stationed at transfer pump ammeter location(s) listed

in step 5.10.4.

NOTE - Steps 5.10.3 and 5.10.4 are performed concurrently.

5.10.3 PRESS transfer pump STOP push button.


PUMP P-106-1

STOP

TK-AP-106

(Instrument Panel)

5.10.4 MONITOR transfer pump amperage on one of the following.


WT-II-306A AP271-EDS-MCC-001

(Cubicle) D3

II-AP1061 242-A Control Room Faceplate 71

Or Portable Ammeter

5.10.5 CONFIRM transfer pump amperage indication drops to less than 5 amps.

5.10.5.1 IF pump amps do not decrease to less than 5 amps,

GO TO Section 5.11 – Emergency Shutdown.

5.10.6 NOTIFY Transfer OE of shutdown AND

RECORD the following on

Data Sheet 9 - Transfer Information Record Sheet:

Reason for shutdown

Time and date of shutdown

If out-of-specification condition(s) are found, actions taken.

5.10.7 IF Electronic Transfer Status Board is available, SELECT the Transfer

Suspended option box on the Electronic Transfer Status board (Transfer

Suspended).

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

33 of 108


(e.g., the transfer from 241-AP-106 to 241-AW-102 has been shut down).

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

34 of 108

5.10 Shut Down Transfer (Cont.)

5.10.9 REQUEST TMACS operator to Suspend Transfer per TO-040-035 for this

transfer.

5.10.10 RECORD transfer shutdown time and date.

Time/Date

5.10.11 IF shutdown is due to pit/structure leak detector alarm, PERFORM

radiological survey at affected pit/structure in accordance with the

Radiological Monitoring Plan AND

RECORD RSR number(s) on


5.10.12 IF shutdown is due to exceeding allowable MBD, PERFORM the following:

5.10.12.1 PERFORM “Material Balance Discrepancy” survey(s) in




5.10.12.2 COMPLETE check-off items at the top of

Checklist 9 - Re-Baselining for Out of Specification MBD AND

SUBMIT to the Waste Transfer Engineer for review and

approval.

5.10.12.3 IF MBD reset is authorized, PERFORM the following:

a. START new

Data Sheet 1 - Start/Final Transfer Material Balance and


b. RECORD MBD reset on


T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

35 of 108

5.10 Shut Down Transfer (Cont.)

5.10.13 IF final shutdown of transfer, RECORD pump stop time and date on

Data Sheet 1 - Start/Final Transfer Material Balance.

5.10.14 IF transfer is planned to be shut down greater than 12 hours without flushing,

REQUEST HPT to perform SHUTDOWN radiological surveys in


RECORD RSR number on Data Sheet 7 - RSR Survey Log.

5.10.15 IF remaining in this section, ENSURE the following are being performed:

5.10.15.1 MONITOR leak detectors/power supplies for this transfer from

TFMCS station per TO-025-002 or at the field location for leak

detectors per Operator Actions in

Checklist 11 - Leak Detectors and Power Supplies

“Active Transfer.” (DF 6.1.4)

a. IF using alternate leak detection, MONITOR per the Operator


5.10.15.2 IF transfer, or portion thereof, is performed October through

March, ENSURE temperature monitoring is performed per

TO-040-791, for all temperature monitoring locations identified

in Checklist 12 - TSR Temperature Monitoring Requirements. (AC 5.8.8)

5.10.15.3 PERFORM Data Sheet 6 - Excavation/Cover Walkdown

inspection ONCE per day. (AC 5.9.3)

5.10.16 IF continuing with transfer,

GO TO Section 5.6 - Prepare to Operate Transfer Pump.

5.10.17 IF installing Administrative Lock

GO TO Section 5.12- Install Administrative Lock Condition.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

36 of 108

5.11 Emergency Shutdown

NOTE - This section is performed only in case of emergency when a normal shutdown

cannot be performed safely.

5.11.1 POSITION the following to shut down the transfer pump:

241-AP Tank Farm

Description Location Position (Voltage)



5.11.2 NOTIFY Transfer OE of shutdown AND

RECORD the following on

Data Sheet 9 - Transfer Information Record Sheet:

Reason for shutdown

Time and date of shutdown

If out-of-specification condition(s) are found, actions taken.

5.11.3 IF Electronic Transfer Status Board is available, SELECT the Suspend

Transfer option box on the Electronic Transfer Status Board.


(e.g., the transfer from 241-AP-106 to 241-AW-102 has been shut down).

5.11.5 REQUEST TMACS operator to Suspend Transfer per TO-040-035 for this

transfer.

5.11.6 IF shutdown is due to pit/structure leak detector alarm, PERFORM

radiological survey at affected pit/structure in accordance with the




T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

37 of 108

5.12 Install Administrative Lock Condition

5.12.1 ENSURE the following electrical lineup:

241-AP Tank Farm

Description Location Position (Voltage) Operator

Initials/Date



5.12.2 INSTALL administrative lock in accordance with TFC-OPS-OPER-C-22.

5.12.3 NOTIFY Shift Manager(s) of time administrative lock was installed.

5.12.3.1 REQUEST Shift Manager to Issue a Shift Office Event

Notification (SOEN) message notifying personnel transfer

administrative locks have been installed and the reason for

securing the transfer.




“Active Transfer”. (DF 6.1.4)



5.12.5 ENSURE reader boards that notified traffic of DST transfer are turned off.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

38 of 108

5.12 Install Administrative Lock Condition (Cont.)

5.12.6 IF remaining in this section, ENSURE the following are being performed:

5.12.6.1 MONITOR leak detectors/power supplies for this transfer from

TFMCS station per TO-025-002 or at the field location for leak

detectors per Operator Actions in Checklist 11 - Leak Detectors

and Power Supplies “Active Transfer.” (DF 6.1.4)

a. IF using alternate leak detection, MONITOR per the Operator



March, ENSURE temperature readings per TO-040-790 or

TO-040-791 are being performed refer to

Checklist 13 - Non - TSR Temperature Monitoring

Requirements.

5.12.6.3 IF any temperature reading not obtainable or out of range per

TO-040-790 or TO-040-791, PERFORM the following:

a. REQUEST Waste Transfer Engineer evaluates condition.

b. RECORD engineering recommendation(s) and actions

taken on


c. IF determined to drain,

GO TO Section 5.16 – Drain Transfer Route.

5.12.6.4 IF shutdown will be greater than 72 hours:

a. OBTAIN AND RECORD final data in final data column

on

Data Sheet 1 - Start/Final Transfer Material Balance

AND

PERFORM calculations.

b. ENSURE the final temperatures have been obtained and

recorded per TO-040-660 on Data Sheet 4 - Transfer Tank

Temperature Monitoring. (OSD-T-151-00007)

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

39 of 108

5.12 Install Administrative Lock Condition (Cont.)

5.12.7 IF continuing with transfer, GO TO

Section 5.4 - Prepare to Remove Administrative Lock Condition.

5.12.8 IF transfer is complete, PERFORM the following:

NOTE - Steps 5.12.8.1 through 5.12.8.5 may be performed concurrently or

in any logical order.


March, ENSURE temperature readings per TO-040-790 are

being performed prior to discontinuing monitoring

per TO-040-791.

5.12.8.2 AFTER liquid levels in 241-AP-106 and 241-AW-102 have

stabilized, OBTAIN AND RECORD final data in FINAL

column on Data Sheet 1 - Start/Final Transfer Material Balance

AND

PERFORM calculations.

5.12.8.3 IF Electronic Transfer Status Board is available, ENSURE

Electronic Transfer Status Board has been updated with current

values and conditions of transfer/recirculation.

5.12.8.4 ENSURE the final temperatures have been obtained and

recorded per TO-040-660 on

Data Sheet 4 - Transfer Tank Temperature Monitoring. (OSD-T-151-00007)

5.12.8.5 ENSURE any steps omitted in

Section 5.9 - Perform Transfer-in-Progress Operations

are completed.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

40 of 108

5.13 Perform Flushing Preparations

5.13.1 IF flushing will not be performed,

GO TO Section 5.16 - Drain Transfer Route.

5.13.2 ENSURE the following valve lineup:

241-AP TANK FARM

VALVE DESIRED POSITION OPERATOR

INITIALS/DATE

AP801-RW-V-131 CLOSED

AP801-RW-V-132 OPEN

5.13.3 CONFIRM Administrative Lock Condition is established on all physically

connected transfer pumps.

5.13.4 CONFIRM AP Flush Pit hose is connected to Valve APFP-RW-V-133

OR

IF AP Flush Pit hose is not connected, CONNECT Flush Pit hose as

follows:

5.13.4.1 PERFORM contamination and radiation survey of the work area

during sleeving and connecting of the flushing hose.

NOTE - Hose is located inside flush pit.

5.13.4.2 VERIFY flush hose is connected to hose connection inside

FLUSH PIT 241-AP.

NOTE - Clear sleeving is preferred.

5.13.4.3 ENSURE sleeving is long enough to direct any leakage into flush

pit when installed on flush hose.

5.13.4.4 CONNECT flushing hose to valve APFP-RW-V-133

hose connection.

5.13.4.5 SECURE sleeving above cam lock.

5.13.4.6 NOTIFY SM/OE flush hose is connected and sleeved.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

41 of 108

5.13 Perform Flushing Preparations (Cont.)

5.13.5 ENSURE the following valve lineup is completed:

241-AP TANK FARM

Valve Identification Valve Position Operator Initials/Date Independent Verifier

Initials/Date

APFP-RW-V-133 OPEN

APFP-RW-V-207 OPEN

APFP-RW-V-208 OPEN

/ /


Transfer OE

5.13.6 Visually VERIFY and ENSURE APFP-RW-V-209 valve handle is engaged

with valve extension.


241-AP TANK FARM


Initials/Date

APFP-RW-V-209 1 CLOSED

/ /


Transfer OE

1 Valve APFP-RW-V-209 is a two-way ball valve without stops. Valve is CLOSED when handle is

perpendicular to the pipe or pit cover schematic.

5.13.8 Visually VERIFY APFP-RW-V-209 valve handle is still engaged with valve

extension.

5.13.8.1 IF APFP-RW-V-209 is not in the closed position GO TO 5.13.6

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

42 of 108

5.13 Perform Flushing Preparations (Cont.)

NOTE - If transfer route flush is required after pump shutdown, flush must be initiated

within time limit specified in Checklist 2 - Engineering Transfer Controls.

- If transfer pump flush is required prior to pump start, then the pump must be

started within time limit specified in


- In certain cases, the transfer route should be flushed before the transfer pump

to ensure the pump can be started within time limit specified.

5.13.9 IF performing flush of transfer pump,

GO TO Section 5.14 - Flush Transfer Route to Pump and Drop Leg.

5.13.10 IF performing flush of transfer route,

GO TO Section 5.15 - Flush Transfer Route to Receiving Tank.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

43 of 108

5.14 Flush Transfer Route to Pump and Drop Leg

NOTE - Step 5.14.1 and 5.14.2 may be performed anytime during the performance of

this section.

5.14.1 IF leak is detected, or if directed by Shift Manager to secure flush during the

performance of this section, GO TO step 5.14.11.

5.14.2 IF flush, or portion thereof, is performed October through March, ENSURE

temperature readings per TO-040-790 or TO-040-791 are being performed

refer to Checklist 13 - Non - TSR Temperature Monitoring Requirements.



a. REQUEST Waste Transfer Engineer evaluates condition.


taken on


c. IF determined to drain,


5.14.3 ENSURE Checklist 4 - Flush Transfer Route to Pump Valving is completed.




“Flushing Operations”.

5.14.4.1 IF alternate leak detection method is used, CONFIRM operators

are stationed at monitoring location(s).




(e.g., Flush of Transfer Pump 241-AP-106 is about to begin).

5.14.6 RECORD beginning raw water meter reading on

Data Sheet 3 - Flush Water Tracking.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

44 of 108

5.14 Flush Transfer Route to Pump and Drop Leg (Cont.)

NOTE - Positioning of APVP-WT-V-805 vents the transfer route to the transfer pump

column prior to the flushing activity.

5.14.7 PERFORM the following valve lineup in the order listed. (AC 5.8.5)

241-AP TANK FARM

Credited

for DVI

VALVE

DESIRED POSITION

2-Way Valve (OPEN or CLOSED)

3- Way Valve (BLOCK DIRECTION)

OPERATOR

INITIALS/DATE

INDEPENDENT

VERIFIER

INITIALS/DATE

APVP-WT-V-805 OPEN Tamper Seal # I R L

N/A

APVP-WT-V-805 CLOSED Tamper Seal # I R L


/ /


Transfer OE

USE TO-020-610 for positioning valve and determining method.

5.14.8 PERFORM the following valve lineup:

241-AP TANK FARM


INITIALS/DATE

AP801-RW-V-131 OPEN

5.14.9 DETERMINE reading on AP801-RW-PI-103.

5.14.9.1 IF reading exceeds 105 psig,

ADJUST AP801-RW-PCV-133 between 95 psig to 105 psig.

5.14.9.2 RECORD AP801-RW-PCV-133 pressure reading.

psig

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

45 of 108


5.14.10 FLUSH transfer pump with volume of raw water as specified in

Checklist 2 - Engineering Transfer Controls

5.14.10.1 IF flushing, DETERMINE flow rate and record result.

gpm

OR

IF flush cannot be completed (e.g., leak detected, water meter not working),

RECORD reason on Data Sheet 9 - Transfer Information Record Sheet.

5.14.11 THROTTLE valve AP801-RW-V-131 by closing the valve approximately

11 turns from the full open position to obtain a flow rate less than or equal to

35 gpm without fully closing the valve (no flow).

5.14.11.1 RECORD flow rate.

gpm

5.14.12 IF valve AP801-RW-V-131 was fully closed (no flow) during the previous

step, PERFORM the following.

5.14.12.1 NOTIFY Waste Transfer Engineer to perform evaluation prior to

continuing with flush.

OR

IF directed by the Transfer OE to perform drain,

CLOSE APVP-WT-V-801 per TO-020-610 AND

GO TO section 5.16 - Drain Transfer Route.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

46 of 108


NOTE - Valve AP06A-WT-V-106 should be closed slowly. By closing the valve slowly, the

magnitude of a postulated flow transient will be reduced.


241-AP TANK FARM

Credited

for DVI

VALVE

DESIRED POSITION



OPERATOR

INITIALS/DATE

INDEPENDENT

VERIFIER

INITIALS/DATE

AP06A-WT-V-106 BLOCK

PUMP

Tamper Seal # I R L

/ /


Transfer OE

5.14.14 ENSURE flow rate is less than or equal to 35 gpm AND

RECORD result

gpm

NOTE - Valve AP801-RW-V-131 should be closed slowly. By closing the valve slowly, the

magnitude of a postulated flow transient will be reduced.


241-AP TANK FARM


INITIALS/DATE


T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

47 of 108



241-AP TANK FARM

Credited

for DVI

VALVE

DESIRED POSITION



OPERATOR

INITIALS/DATE

INDEPENDENT

VERIFIER

INITIALS/DATE


/ /


Transfer OE


5.14.17 RECORD final raw water meter reading on


5.14.17.1 RECORD actual volume used on


T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

48 of 108

5.14 Flush Transfer Route to Pump (Cont.)


(e.g., Flushing of transfer pump in 241-AP-106 is secured).

5.14.19 IF any of the following conditions apply, NOTIFY Waste Transfer Engineer

for evaluation prior to continuing.

Flush cannot be completed

Flush water pressure was greater than 105 psig at valve closure.

5.14.19.1 IF directed to drain,



ENSURE Checklist 6 - Return To Transfer Valving is completed AND

GO TO Section 5.4 - Prepare to Remove Administrative Lock Condition.

5.14.21 IF Section 5.15 - Flush Transfer Route to Receiving Tank will not be

completed, GO TO Section 5.16 - Drain Transfer Route.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

49 of 108

5.15 Flush Transfer Route to Receiving Tank

NOTE - Step 5.15.1 and 5.15.2 may be performed anytime during the performance of

this section.

5.15.1 IF leak is detected, or if directed by Shift Manager to secure flush during the

performance of this section, GO TO step 5.15.12.

5.15.2 IF flush, or portion thereof, is performed October through March, ENSURE

temperature readings per TO-040-790 or TO-040-791 are being performed




a. REQUEST Waste Transfer Engineer evaluate condition.


taken on


c. IF determined to drain, GO TO

Section 5.16 Drain Transfer Route.

5.15.3 VERIFY “maximum flush volume to receiving tank per WCA” as recorded

in Checklist 2 - Engineering Transfer Controls will not be exceeded.

5.15.4 ENSURE Checklist 5 - Flush Transfer Route to Receiving Tank Valving is

completed.


station per TO-025-002 or at the field location for leak detectors per

Operators Actions in Checklist 11 - Leak Detectors and Power Supplies

“Flushing Operations”.

5.15.5.1 IF alternate leak detection method is used, CONFIRM operators

are stationed at monitoring location(s).




(e.g., Flush of Transfer Route to 241-AW-102 is about to begin).

5.15.7 RECORD beginning raw water meter reading on


T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

50 of 108

5.15 Flush Transfer Route to Receiving Tank (Cont.)


241-AP TANK FARM

Credited

for DVI

VALVE

DESIRED POSITION



OPERATOR

INITIALS/DATE

INDEPENDENT

VERIFIER

INITIALS/DATE


/ /


Transfer OE



241-AP TANK FARM


INITIALS/DATE

AP801-RW-V-131 OPEN

5.15.10 DETERMINE reading on AP801-RW-PI-103.

5.15.10.1 IF reading exceeds 105 psig,

ADJUST AP801-RW-PCV-133 between 95 psig to 105 psig.

5.15.10.2 RECORD AP801-RW-PI-103 pressure reading.

psig

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

51 of 108


5.15.11 FLUSH transfer route with volume of raw water as specified in


5.15.11.1 IF flushing, DETERMINE flow rate AND

RECORD result.

gpm

OR

IF flush cannot be completed (e.g., leak detected, water meter not working),

RECORD reason on Data Sheet 9 - Transfer Information Record Sheet.

5.15.12 THROTTLE valve AP801-RW-V-131 by closing the valve approximately

11 turns from the full open position to obtain a flow rate less than or equal to

35 gpm without fully closing the valve (no flow).

5.15.12.1 RECORD flow rate.

gpm

5.15.13 IF valve AP801-RW-V-131 was fully closed (no flow) during the previous

step, PERFORM the following:

5.15.13.1 NOTIFY Waste Transfer Engineer to perform evaluation prior to

continuing with flush.

OR

IF directed by the Transfer OE to perform drain,

CLOSE APVP-WT-V-801 per TO-020-610 AND

GO TO section 5.16 - Drain Transfer Route.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

52 of 108


NOTE - Valve AP801-RW-V-131 should be closed slowly. By closing the valve

slowly, the magnitude of a postulated flow transient will be reduced.


241-AP TANK FARM


INITIALS/DATE



241-AP TANK FARM

Credited

for DVI

VALVE

DESIRED POSITION



OPERATOR

INITIALS/DATE

INDEPENDENT

VERIFIER

INITIALS/DATE


/ /


Transfer OE


5.15.16 RECORD final raw water meter reading on


5.15.16.1 RECORD actual volume used on



(e.g., Flushing of transfer route to 241-AW-102 is secured).

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

53 of 108


5.15.18 IF any of the following conditions apply, NOTIFY Waste Transfer Engineer

for evaluation prior to continuing:

Flush cannot be completed

Flush water pressure was greater than 105 psig at valve closure.

5.15.18.1 IF directed to drain,


5.15.19 IF flushing to transfer pump,

GO TO Section 5.14 – Flush Transfer Route to Pump.


ENSURE Checklist 6 - Return To Transfer Valving is completed AND

GO TO Section 5.4 - Prepare to Remove Administrative Lock Condition.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

54 of 108

5.16 Drain Transfer Route

NOTE - NOTICE In Use tags can be removed during performance of this section per

the Transfer OE.

- Step 5.16.1 may be performed anytime during the performance of this section.

5.16.1 IF drain, or portion thereof, is performed October through March, ENSURE

temperature monitoring per TO-040-790 or TO-040-791 is being performed


NOTE - Leak detection monitoring is only required before and after draining activities.

5.16.2 MONITOR leak detectors/power supplies before draining activities from

TFMCS station per TO-025-002 or at the field location for leak detectors per

Operators Actions in Checklist 11 - Leak Detectors and Power Supplies

“Draining Operations”.



5.16.2.2 IF leaks are detected, NOTIFY Transfer OE AND

RECORD on



241-AP TANK FARM

VALVE

DESIRED POSITION



OPERATOR

INITIALS/DATE


PUMP

USE TO-020-610 for positioning valves and determining method

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

55 of 108

5.16 Drain Transfer Route (Cont.)


241-AW TANK FARM

VALVE

DESIRED POSITION



OPERATOR

INITIALS/DATE

AW02A-WT-V-104

BLOCK

3” SN-610-M25

FROM 241-AP VALVE PIT

U

USE TO-020-610 for positioning valves and determining method.

5.16.5 PERFORM the following valve lineup in the order listed:

241-AP TANK FARM

VALVE

DESIRED POSITION



OPERATOR

INITIALS/DATE

APVP-WT-V-620 OPEN

APVP-WT-V-610 OPEN

APVP-WT-V-805 OPEN

APVP-WT-V-802 CLOSED

APVP-WT-V-801 OPEN

USE TO-020-610 for positioning valves and determining method.



T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

56 of 108



241-AP TANK FARM


Initials/Date

APFP-RW-V-209 1 OPEN

/ /


Transfer OE

1 Valve APFP-RW-V-209 is a two-way ball valve without stops. Valve is OPEN when handle is in-line to the

pipe or pit cover schematic.



5.16.8.1 IF APFP-RW-V-209 is not in the open position GO TO 5.16.6.

5.16.9 RECORD time the last valve was positioned.

5.16.10 ALLOW transfer routes to drain for at least 30 minutes and until liquid level

in 241-AW-102, 241-AP-103, and 241-AP-106 have stabilized.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

57 of 108


5.16.11 PERFORM the following valve lineup in the order listed:

241-AP TANK FARM

VALVE DESIRED POSITION



OPERATOR

INITIALS/DATE

APVP-WT-V-606 BLOCK

APVP-WT-V-620

APVP-WT-V-606 BLOCK

APVP-WT-V-608







5.16.12 RECORD time the last valve was positioned.

5.16.13 MONITOR leak detectors/power supplies after draining activities from

TFMCS station per TO-025-002 or at the field location for leak detectors per

Operator Actions in Checklist 11 - Leak Detectors and Power Supplies

“Draining Operations”.



5.16.13.2 IF leaks are detected, NOTIFY Transfer OE AND

RECORD on


T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

58 of 108


5.16.14 DISCONTINUE monitoring of leak detectors/power supplies for this

transfer.

5.16.15 IF transfer, or portion thereof, was performed October through March,

NOTIFY Shift Manager/OE monitoring per TO-040-791 or additional

monitoring locations per TO-040-790 is no longer required.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

59 of 108

5.17 Restoration

NOTE – Steps in this section may be performed concurrently or in any logical order.

5.17.1 PERFORM COMPLETION radiological survey in accordance with the


RECORD RSR number(s) on Data Sheet 7 - RSR Survey Log.

5.17.2 IF temporary lighting is no longer needed, TURN OFF AND

NOTIFY Shift Manager(s) that temporary lighting may be removed.

5.17.3 ENSURE Electronic Transfer Status Board “End Transfer” has been

completed.

5.17.4 REQUEST TMACS operator to Delete Transfer per TO-040-035 for this

transfer.

5.17.5 RELEASE leak detectors/power supplies that are identified on

Checklist 7 - Safety Basis and Environmental Checks per TO-025-002.

5.17.6 ENSURE post-flush actions are completed as follows:

241-AP TANK FARM


Initials/Date

APFP-RW-V-133 CLOSED



/ /


Transfer OE

5.17.7 IF AP Flush Pit hose will not be disconnected from APFP-RW-V-133,

GO TO step 5.17.9.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

60 of 108

5.17 Restoration (Cont.)

5.17.8 CONFIRM AP Flush Pit hose is disconnected from Valve APFP-RW-V-133

OR

IF AP Flush Pit hose is connected, DISCONNECT Flush Pit hose as

follows:

5.17.8.1 PERFORM contamination and radiation survey of the work area

during removal of sleeving and disconnecting of the flushing

hose.

5.17.8.2 DISCONNECT flushing hose from valve

APFP-RW-V-133 hose connection.

5.17.8.3 NOTIFY SM/OE flush hose is disconnected.



5.17.10 ENSURE the following valve lineup.

241-AP TANK FARM

Valve Identification Valve Position Operator Initials/Date

APFP-RW-V-209 1 CLOSED

/ /


Transfer OE

1 Valve APFP-RW-V-209 is a two-way ball valve without stops. Valve is CLOSED when handle is

perpendicular to the pipe or pit cover schematic.



5.17.11.1 IF APFP-RW-V-209 is not in the closed position GO TO 5.17.9.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

61 of 108

5.17 Restoration (Cont.)

5.17.12 ENSURE all NOTICE In USE tags that were installed during the

performance of this procedure have been removed from the following:

PUMP PIT 241 AP 06A

VALVE PIT 241-AP-VP

PUMP PIT 241-AP-03A

CENTRAL PUMP PIT 241-AW-02A

241-AW-A

241-AW-B.

5.17.13 IF flush water pressure did not reach 95 psig during any flush activity,

NOTIFY Waste Transfer Engineering.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

62 of 108

5.18 Perform Post-Transfer Activities

NOTE – Steps in this section may be performed concurrently or in any logical order.

5.18.1 CONFIRM Signature Sheet 1 - Transfer Signature and Initials Identification Sheet is

completed by all personnel who initialed and/or signed this procedure.

5.18.2 IF Checklist 9 - Re-Baselining for Out of Specification MBD was used,

SCAN AND EMAIL completed copies to Production Ops Process

Engineering Manager.

5.18.3 Transfer OE SEND completed copies of following

to mailbox “^Process Engineering & Environmental”

Data Sheet 1 - Start/Final Transfer Material Balance,

Data Sheet 3 - Flush Water Tracking and


T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

63 of 108

5.19 Records

The following records are generated during the performance of this procedure.

5.19.1 SUBMIT the completed records to the shift office for record retention.

This procedure in its entirety.

The record custodian identified in the Company Level Records Inventory and Disposition

Schedule (RIDS) is responsible for record retention in accordance with

TFC-BSM-IRM_DC-C-02.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

64 of 108

Checklist 1 - Routing Board Jumpers

Sheet 1 of 1

LOCATION CONNECTION OPERATOR

INITIALS/DATE

AP-06A Jumper: A, E, PUMP

AP-VP VALVE PIT Jumper: 14, M, P

AP-VP VALVE PIT Jumper: N, P, L

AP-VP VALVE PIT Jumper: 13, N, C

AP-VP VALVE PIT Jumper: C, D

AP-VP VALVE PIT Jumper: 21, 22, D, K

AW-02A Jumper: V, Q, L, W, Y, J

AW-02A Jumper: Y, W

AW-02A Jumper: I, Z

AW-02A Jumper: Q, X

AW-02A Jumper: H, Z, X, I, N, U

AW-A VALVE PIT Jumper: L1, D, C

AW-A VALVE PIT Jumper: L3, C

AW-B VALVE PIT Jumper: R1, R3, C

/ /


Transfer OE

COMMENTS:

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

65 of 108

Checklist 2 - Engineering Transfer Controls

TRANSFER LOG NUMBER: Sheet 1 of 3

WCA RPP-RPT-# Exp. Date

Line Hold-up Volume (approximately) gallons

Estimated volume of transfer DST inches gallons

Estimated time of transfer at approximately gpm

Target Liquid Level DST Tank: inches

Estimated Flush Volume (gallons)

Note - Flush volumes may be evaluated and

adjusted by Waste Transfer Engineer.

Flush Volume to Transfer Pump: to gallons

Flush Volume to Receiving Tank: to gallons

Maximum Flush Volume to receiving tank per WCA: gallons

Transfer pump should be flushed prior to pump start?

Yes No

IF yes, start pump within: hrs

Transfer Pump shut down requires flushing of transfer routes

within the time specified. (Reference TFC-ENG-STD-26)

Flush of transfer pump :________________

Flush transfer route to receiving tank:_____________

Sending tank Min operating limit per OSD-T-151-00007 inches

Receiving tank Max operating limit per WCA or as specified

by process memo inches

Estimated sending tank post

flush final liquid level: inches

Estimated receiving tank post

flush final liquid level: inches

COMMENTS:

Checklist 2 Continued On Next Page

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

66 of 108

Checklist 2 - Engineering Transfer Controls (Cont.)

Sheet 2 of 3

Verify the following transfer system components are RCRA-compliant:

Transfer Lines identified in Table 2

Pits/Structures identified in Checklist 7

Drain lines/routes required for transfer (DR-712).

Complete

Verify that the waste transfer primary piping connections on the planned transfer route

identified on Checklist 1 (pressurized up to first closed valve) have been leak checked. (DF 6.1)

Complete

WCA complete and evaluation requirements satisfied? (AC 5.8.1, AC 5.9.1, AC 5.9.4, AC 5.9.5)

Complete

Verify the specific gravity of the sending tank waste per the WCA is ≤ 1.6. (AC 5.8.5) Complete

All required Safety-Significant SSCs are active in the Safety Equipment Compliance

Database (SECD) for the proposed transfer. Complete

Failure Limits of the physically connected safety-significant waste transfer primary piping

systems, HIHTL primary hose assemblies, and isolation valves for double valve isolation are

equal to or greater than overpressure and flow transient conditions. (AC 5.8.5) Complete

Document Number:

Technical evaluation for Interfacing Water System Overpressure and Flow Transient

Protection is complete and technical recommendations are incorporated into transfer

procedure. Complete

Document Number:

Waste Leak Path Evaluation complete per TFC-ENG-FACSUP-C-26 and technical

recommendations are incorporated into transfer procedure. (AC 5.7) Complete

Document Number:

COMMENTS:


T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

67 of 108

Checklist 2 - Engineering Transfer Controls (Cont.)

Sheet 3 of 3

Is LCO 3.4 applicable to this transfer as indicated in WCA? (AC 5.8.1) Yes No

If LCO 3.4 is applicable, are the appropriate monitoring, controls and actions included in this

procedure? (LCO 3.4) Yes N/A

Installed equipment used for this transfer is verified to meet ignition controls for the locations

requiring ignition controls per RPP-TE-58334 or as identified in documentation for newer

equipment required to meet flammable gas design criteria per TFC-ENG-STD-45. (AC 5.8.2, AC 5.9.2)

Yes

HNF-IP-1266 requirements are implemented in this procedure. Yes

/ /


Waste Transfer Engineer

/ /


Waste Transfer Engineer Checker

COMMENTS:

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

68 of 108

Checklist 3 - Transfer Valving

241-AP TANK FARM Sheet 1 of 5

Credited

for DVI

VALVE

DESIRED POSITION



OPERATOR

INITIALS/DATE

INDEPENDENT

VERIFIER

INITIALS/DATE

AP06A-WT-V-106

BLOCK

TANK

RETURN

E

Tamper Seal # I R L


PUMP

Tamper Seal # I R L

/ /


Transfer OE


COMMENTS:


T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

69 of 108

Checklist 3 - Transfer Valving (Cont.)


Credited

for DVI

VALVE

DESIRED POSITION



OPERATOR

INITIALS/DATE

INDEPENDENT

VERIFIER

INITIALS/DATE


APVP-WT-V-606 BLOCK

APVP-WT-V-608

Tamper Seal # I R L

APVP-WT-V-608 BLOCK

APVP-WT-V-606

Tamper Seal # I R L







/ /


Transfer OE


COMMENTS:


T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

70 of 108



Credited

for DVI

VALVE

DESIRED POSITION



OPERATOR

INITIALS/DATE

INDEPENDENT

VERIFIER

INITIALS/DATE


Tamper Seal # I R L


Tamper Seal # I R L


Tamper Seal # I R L


Tamper Seal # I R L


APVP-WT-V-603 BLOCK

APVP-WT-V-601

Tamper Seal # I R L


CONFIRM OPEN ROUTE

FROM

3” SN-616

FROM TK 106

21

TO

3” SN-610

TO 241-AW-02A

PUMP PIT

13

/ /


Transfer OE


COMMENTS:


T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

71 of 108


241-AW TANK FARM Sheet 4 of 5

Credited

for DVI

VALVE

DESIRED POSITION



OPERATOR

INITIALS/DATE

INDEPENDENT

VERIFIER

INITIALS/DATE

AW02A-WT-V-101

BLOCK

3” SN-267-M25

FROM AW-A VALVE PIT

J

Tamper Seal # I R L

AW02A-WT-V-102

BLOCK

3” SN-609-M25


V

Tamper Seal # I R L

AW02A-WT-V-103 BLOCK

AW02A-WT-V-104

Tamper Seal # I R L

AW02A-WT-V-104 BLOCK

AW02A-WT-V-103

Tamper Seal # I R L

CONFIRM OPEN ROUTE

FROM 3” SN-610-M25


U

TO TO TANK

N

/ /


Transfer OE


COMMENTS:


T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

72 of 108


241-AW TANK FARM Sheet 5 of 5

Credited

for DVI

VALVE

DESIRED POSITION



OPERATOR

INITIALS/DATE

INDEPENDENT

VERIFIER

INITIALS/DATE

AWVPA-WT-V-315 CLOSED Tamper Seal # I R L

AWVPA-WT-V-317 CLOSED Tamper Seal # I R L

AWVPA-WT-V-319 BLOCK

AWVPA-WT-V-326

Tamper Seal # I R L

AWVPB-WT-V-213 CLOSED Tamper Seal # I R L

AWVPB-WT-V-212 BLOCK

AWVPB-WT-V-213

Tamper Seal # I R L

/ /


Transfer OE


COMMENTS:

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

73 of 108

Checklist 4 - Flush Transfer Route to Pump Valving


VALVE

DESIRED POSITION



OPERATOR

INITIALS/DATE

INDEPENDENT

VERIFIER

INITIALS/DATE

APVP-WT-V-802 OPEN

Tamper Seal # I R L

APVP-WT-V-804 OPEN

Tamper Seal # I R L


Tamper Seal # I R L

APVP-WT-V-620 OPEN

Tamper Seal # I R L

CONFIRM OPEN ROUTE

FROM

APVP-WT-V-801

TO

3” SN-616

FROM TK 106

21

/ /


Transfer OE


COMMENTS:

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

74 of 108

Checklist 5 - Flush Transfer Route to Receiving Tank Valving


VALVE

DESIRED POSITION



OPERATOR

INITIALS/DATE

INDEPENDENT

VERIFIER

INITIALS/DATE

APVP-WT-V-802 OPEN

Tamper Seal # I R L

APVP-WT-V-804 OPEN

Tamper Seal # I R L

APVP-WT-V-610 OPEN

Tamper Seal # I R L


Tamper Seal # I R L

CONFIRM OPEN ROUTE

FROM

APVP-WT-V-801

TO

3” SN-610

TO 241-AW-02A

PUMP PIT

13

/ /


Transfer OE


COMMENTS:

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

75 of 108

Checklist 6 - Return To Transfer Valving


Credited

for DVI

VALVE

DESIRED POSITION



OPERATOR

INITIALS/DATE

INDEPENDENT

VERIFIER

INITIALS/DATE


Tamper Seal # I R L


Tamper Seal # I R L

APVP-WT-V-620 OPEN

Tamper Seal # I R L

APVP-WT-V-610 OPEN

Tamper Seal # I R L

CONFIRM OPEN ROUTE

FROM

3” SN-616

FROM TK 106

21

TO

3” SN-610

TO 241-AW-02A

PUMP PIT

13

/ /


Transfer OE


COMMENTS:

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

76 of 108

Checklist 7 - Safety Basis and Environmental Checks

Tank Pit/Structure Leak Detection Sheet 1 of 8

INSTRUMENT

IDENTIFICATION PMID

PMID CURRENT

TRANSFER OE

INITIALS/DATE TFMCS

NOMENCLATURE

ALARM POINT

OPERABLE AT

TFMCS

OPERATOR

INITIALS/DATE

Must Be Done By

AP06A-WT-LDSTA-216 ET-201182

AP06A-LD-216 Y / N

APFP-WT-LDE-701 ET-107817

KLD-FP Y / N

APVP-WT-LDSTA-224 ET-201185

APVP-LD-224 Y / N

AP03D-WT-LDSTA-210 ET-201179

AP03D-LD-210 Y / N

AW02A-WT-LDE-192A/B ET-107792

AW02A-LD-192 Y / N

AWVPA-WT-LDE-207A/B ET-107786

AWA-LD-207 Y / N

AWVPB-WT-LDE-208A/B ET-107789

AWB-LD-208 Y / N

/ /


Transfer OE

COMMENTS:


T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

77 of 108

Checklist 7 - Safety Basis and Environmental Checks (Cont.)

Tank Pit/Structure Power Supply Sheet 2 of 8

TFMCS

NOMENCLATURE PMID

ALARM POINT

OPERABLE AT

TFMCS

OPERATOR

INITIALS/DATE

AW241-JAX-102 N/A Y / N

AW241-JAX-202 N/A Y / N

AW271-JAX-103 N/A Y / N

AW271-JAX-203 N/A Y / N

AP241-JAX-104 N/A Y / N

AP241-JAX-204 N/A Y / N

AP271-JAX-105 N/A Y / N

AP271-JAX-205 N/A Y / N

/ /


Transfer OE

COMMENTS:


T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

78 of 108


Safety Significant SSC Temperature Equipment Checks Sheet 3 of 8

STRUCTURE/

ENCASEMENT EQUIPMENT ID PMID Must Be Done By

PMID CURRENT

TRANSFER OE

INITIALS/DATE

241-AP-06A AP06A-WT-TY-474 ET-200507

241-AP-VP APVP-WT-TY-101 ET-108729

AP08A-WT-WTL-SN-618 APVP-WT-TY-200 ET-108731

241-AW-02A AW02A-WT-TY-101 ET-108802

241-AW-A AWVPA-WT-TY-101 ET-108806

241-AW-B AWVPB-WT-TY-101 ET-108804

This table is only applicable if the transfer is performed from October through March. (DF 6.9)

ENTER N/A from April through September or N/A if not required per Checklist 12. .

COMMENTS:


T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

79 of 108


Drain Seal Assemblies Checklist Sheet 4 of 8

LOCATION DRAIN SEAL POSITION* OPERATOR

INITIALS DATE

PUMP PIT 241 AP 06A

(FLOOR DRAIN) CLOSED

YES

NO 1

DRAIN PIT 241-AP-03D


YES

NO 1

VALVE PIT 241-AP-VP

(FDP-131) CLOSED

YES

NO 1



YES

NO 1

241-AW-A

(FLOOR DRAIN) INSERTED

YES

NO 1

241-AW-B


YES

NO 1

1 IF Drain Seal Position is marked NO, alternate monitoring is required for the affected pit.

*The following criteria must be met to meet environmental requirements:

Pit/structure drain seal must be in the “INSERTED” position

OR

Pit/structure drain seal must be in the “CLOSED” position.

The following criteria must be met to confirm the drain seal is in the CLOSED position:

Handle in the upright position

Pin installed

Drain seal assembly will not move with slight upward pressure.

OR

Wing nut is ensured to be tight/snug in the clockwise position

Drain seal assembly will not move with slight upward pressure.

/ /


Transfer OE

COMMENTS:


T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

80 of 108


Encasement Seal Loop Isolation Drain Line Valve Checklist Sheet 5 of 8

VALVE DESCRIPTION VALVE

POSITION

OPERATOR

INITIALS/DATE

INDEPENDENT

VERIFIER

INITIALS/DATE

APVP-WT-V-403 DRAIN

/ /


Transfer OE

COMMENTS:


T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

81 of 108


Primary Level Indication and Annulus Leak Detection Sheet 6 of 8

INSTRUMENT

IDENTIFICATION PMID Must Be Done By

PMID CURRENT

TRANSFER OE

INITIALS/DATE

SENDING TANK

AP106-WST-LIT-101 ET-008540

AP106-WSTA-LDT-151 ET-107201

AP106-WSTA-LDT-152 ET-107202

AP106-WSTA-LDT-153 ET-107213

RECEIVING TANK

AW102-WST-LIT-106 ET-008736

AW102-WSTA-LDT-151 ET-107339

AW102-WSTA-LDT-152 ET-107340

AW102-WSTA-LDT-153 ET-107341

COMMENTS:


T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

82 of 108


Isolation Valves For Double Valve Isolation Sheet 7 of 8

VALVE NUMBER PMID Must Be Done By

PMID CURRENT

TRANSFER OE

INITIALS/DATE

APVP-WT-V-606 ET-106996

APVP-WT-V-608 ET-106998

APVP-WT-V-609 ET-106999

APVP-WT-V-802 ET-107012

APVP-WT-V-803 ET-107013

APVP-WT-V-804 ET-107014

APVP-WT-V-806 ET-107673

AWVPA-WT-V-315 ET-107028



AWVPB-WT-V-212 ET-106903

AWVPB-WT-V-213 ET-106904

COMMENTS:


T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

83 of 108


241-AP-801 Water Service Building Equipment Sheet 8 of 8

INSTRUMENT PMID Must Be Done By

PMID CURRENT

TRANSFER OE

INITIALS/DATE

AP801-RW-BFP-102 ET-008768

AP801-RW-PI-103 ET-108472

COMMENTS:

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

84 of 108

Checklist 8 - Non-Safety Basis and Environmental Checks

Reserved for Future Use

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

85 of 108

Checklist 9 - Re-Baselining for Out of Specification MBD

REVIEW

() CONSIDERATIONS Sheet __ of __

DETERMINE liquid level instruments for all tanks on direct and physically connected path are functioning

properly.

REVIEW liquid levels for all tanks inter-connected to direct Transfer Route.

REVIEW status of Transfer Route leak detectors that are inter-connected to and part of direct Transfer Route.

DETERMINE if any liquid could have been added to either sending or receiving tank from another source

(drains, snow-melt, rain, water flush, line hold-up)

REVIEW Radiological Monitoring Plan survey results

REQUEST Engineering to review waste tank history, WCA, and/or past transfer data for any other potential

MBD sources (i.e., gas retention, solids).

/ /


Transfer OE (Prepared By)

EVALUATION AND JUSTIFICATION FOR RE-BASELINING MBD: (TFC-ENG-CHEM-D-44)

/ /


Transfer Engineer/ Shift Technical Engineer

/ /


Transfer Engineer Checker

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

86 of 108

Checklist 10 – Freeze/Heat Protection Engineering Checklist

Sheet 1 of 3

AC 5.8.8 Waste Transfer System Freeze Protection Evaluation

IF any transfer line listed in Table 2 of this procedure may be subjected to a freezing hazard according to

RPP-RPT-52823, justify its use in Section 3 and CHECK Applicable, otherwise, CHECK N/A.

IF transfer is performed during April through September, CHECK N/A. (AC 5.8.8)

Applicable

N/A

Do the pits identified in Checklist 12 have their thermocouple locations documented in

RPP-TE-56093? IF transfer is performed during April through September, CHECK N/A. (AC 5.8.8)

Yes N/A

Is the configuration of jumpers (pipe size, valves, insulation, etc.) used for this transfer bounded by the

configurations used to determine time-to-freeze values in RPP-RPT-51287?

IF transfer is performed during April through September, CHECK N/A. (AC 5.8.8).

Yes N/A

Defense-In-Depth #12 Summertime Protection

Were all in-pit heaters located in physically connected pits either thermostatically controlled or inactivated

during April through September? IF no, PROVIDE justification below demonstrating the applicable

safety SSCs in Checklist 1 of this procedure have not exceeded their design temperature and remain

suitable for use. Not applicable (N/A) if there are no in-pit heaters installed in the physically connected

pits.

Yes

No

N/A

Justification:

Defense-In-Depth #12 Wintertime Protection

This winterization evaluation determines if applicable SS SSCs were NOT damaged due to freezing and are acceptable for use

(Defense-In-Depth #12). This evaluation shall be completed regardless of the time of year and applies to the last time the applicable

SS SSC(s) was physically connected to a liquid source. Justification and description of the last activity for each SS SSC shall be

documented in the BASIS section of this evaluation to satisfy the DID requirement.

(NOTE: HIHTL/end connections do not require analysis.)

1.0 Requirement

1.1

Freeze protection is a concern for any waste transfer-associated structure or buried piping except for where a

documented evaluation demonstrates there is no freezing hazard. These SS SSCs require additional evaluation prior to

use to satisfy the Defense-In-Depth and shall be documented in the BASIS section.

If the last time it was physically connected to a liquid source started after March and was drained prior to

October, note in the BASIS section to demonstrate no potential damage due to freezing.

If the last time it was physically connected to a liquid source occurred from October through March note in

the BASIS section and document which of the following options demonstrates that the SS SSC(s) was not

damaged due to freezing:

1. A documented evaluation that demonstrates there is no freezing hazard

2. Sufficiently drained in sufficient time (reference calculations per RPP-13033 4.5.11 Waste Transfer

System Freeze Protection)

3. Temperature monitoring of the bounding buried piping demonstrated that there was no potential

damage due to freezing

4. Temperature monitoring of the waste transfer-associated structure demonstrated that there was no

potential damage due to freezing

5. Activity was initiated after March and was drained after September but PRIOR to the first ambient

temperature ≤ 32 ˚F (attach current http://www.hanford.gov/hms ambient temperatures)


http://www.hanford.gov/hms

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

87 of 108

Checklist 10 – Freeze/Heat Protection Engineering Checklist (Cont.)

Sheet 2 of 3

Defense-In-Depth #12 Wintertime/ Protection (Cont.)

1.2

Requirement (Cont.)

If this cannot be demonstrated, then PERFORM an evaluation and reference the document number that will ensure

winterization requirements have been met in Section 4.1 prior to removing the Administrative Lock for this waste

transfer.

Example format:

SS SSC being evaluated.

Document Number of last use.

Start date of last activity and date of completion of draining.

Exemption(s) that satisfies the Defense-In-Depth requirement.

Justification for exemption.

2.0 Waste Transfer-Associated Structure Evaluation

BASIS


T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

88 of 108

Checklist 10 – Freeze/Heat Protection Engineering Checklist (Cont.)

Sheet 3 of 3

Defense-In-Depth #12 Wintertime Protection (Cont.)

3.0 Buried Piping Evaluation

BASIS

4.0 Further Evaluation

4.1

IF further evaluation is required prior to proceeding, EVALUATE and RECORD document number(s) that will

confirm freeze protection requirements will be met.

(CHECK (√) N/A if further evaluation is NOT required)

N/A

Evaluation Document Numbers(s):

5.0 Post-Activity Evaluation

5.1

Transfer piping that potentially contains trapped liquid

(e.g., RPP-TE-58214) after this procedure is completed requires

temperature monitoring during October through March.

NOTIFY Shift Production Transfer Management Member if temperature is

required. MARK N/A if monitoring post-activity is NOT required.

Shift Production Transfer

Management Member Notified?

Yes N/A

Waste Transfer Line(s) Waste Transfer Structure(s)

Member Name:

_______________________________

6.0 Approval

6.1 Wintertime and summertime requirements have been addressed.

/ /



/ /


Transfer Engineer Checker

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

89 of 108

Checklist 11 - Leak Detectors and Power Supplies

Operator Actions:

1. Active Transfer: a. CONTINUOUS monitoring is required prior to removing administrative lock until after the administrative lock

condition has been reestablished for all leak detectors listed in the Active Transfer rows and for all power supplies

listed below.

b. IF transfer lines have not been drained and the administrative lock condition is installed, MONITOR all leak

detectors listed in the Active Transfer rows and all power supplies listed below at least once per 24 hours and

RECORD results on Data Sheet 9 - Transfer Information Record Sheet.

c. NOTIFY Transfer OE if any leak detector or power supply alarms.

2. Flushing Operations: a. CONTINUOUS monitoring is required when flushing the transfer pump or the transfer route for all leak detectors

listed in the Flushing Operations rows and for all power supplies listed below.

b. IF transfer lines have not been drained, MONITOR all leak detectors listed in the Flushing Operations rows and

all power supplies listed below at least once per 24 hours and RECORD results on Data Sheet 9 - Transfer

Information Record Sheet.

c. NOTIFY Transfer OE if any leak detector or power supply alarms.

3. Draining Operations: a. MONITOR all leak detectors listed in the Draining Operations rows and all power supplies listed below before

and after draining.

b. NOTIFY Transfer OE if any leak detector or power supply alarms.

TANK/PIT/STRUCTURE LEAK DETECTOR TFMCS NOMENCLATURE

Active

Transfer

AP06A-LD-216 APVP-LD-224 AW02A-LD-192 AWA-LD-207 AWB-LD-208

Flushing

Operations

AP06A-LD-216 APVP-LD-224 AW02A-LD-192 KLD-FP

Draining

Operations

AP06A-LD-216 APVP-LD-224 AW02A-LD-192 KLD-FP AP03D-LD-210

TANK/PIT/STRUCTURE POWER SUPPLY

TFMCS NOMENCLATURE

AP Tank Farm AP241-JAX-104 AP241-JAX-204 AP271-JAX-105 AP271-JAX-205

AW Tank Farm AW241-JAX-102 AW241-JAX-202 AW271-JAX-103 AW271-JAX-203

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

90 of 108

Checklist 12 - TSR Temperature Monitoring Requirements

The following Waste Transfer-Associated Structures and bounding waste transfer line(s) when

PHYSICALLY CONNECTED to any waste transfer pump not

UNDER ADMINISTRATIVE LOCK requires temperature monitoring

(AC 5.8.8)

Waste Transfer- Associated

Structures/Encasements

Temperature

Monitoring Required.

(√)1

241-AP-06A

241-AP-VP (√)

241-AW-02A (√)

241-AW-A (√)

241-AW-B (√)

AP08A-WT-WTL-SN-618 (√)

/ /



/ /


Waste Transfer Engineer Checker This table is applicable October through March. (DF 6.9)

Temperature monitoring shall be performed utilizing TO-040-791. 1 N/A if monitoring NOT required.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

91 of 108

Checklist 13 - Non - TSR Temperature Monitoring Requirements

The following Waste Transfer-Associated Structures and bounding waste transfer line(s)

require temperature monitoring during performance of

Section 5.14 - Flush Transfer Route to Pump,

Section 5.15 - Flush Transfer Route to Receiving Tank and

Section 5.16 - Drain Transfer Route.

Waste Transfer- Associated

Structures/Encasements

Temperature

Monitoring Required.

(√)1

241-AP-06A

241-AP-VP ( √ )

241-AW-02A ( √ )

241-AW-A N/A

241-AW-B N/A

AP08A-WT-WTL-SN-618 ( √ )

/ /



/ /


Waste Transfer Engineer Checker This table is applicable October through March. (DF 6.9)

Temperature monitoring shall be performed utilizing TO-040-790 or TO-040-791. 1 N/A if monitoring NOT required.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

92 of 108

Data Sheet 1 - Start/Final Transfer Material Balance

INITIAL PUMP START

TIME AND DATE:

FINAL PUMP STOP

TIME AND DATE: Sheet ____ of ___

DATE:

START FINAL

TIME:

SENDING TANK LIQUID LEVEL (DST inches) A = A =

SENDING TANK VOLUME (gallons)

Levels ≤ 422” B =A x 2,750

Levels 422” B is taken from Table 3 using A for DST inches 1

B = B =

RECEIVING TANK LIQUID LEVEL (DST inches) Z = Z =

RECEIVING TANK VOLUME (gallons)

Levels ≤ 422” D = Z x 2,750

D = D =

FLUSH VOLUME (gallons) 2 C = 0 C =

MATERIAL BALANCE (gallons) = B + D – C E = G =

FINAL MATERIAL BALANCE DISCREPANCY(FMBD) (gallons) =

G – E N/A FMBD =

Allowable FMBD ± 1400 gallons

TRANSFER PUMP

STARTUP AMPS ______ amps N/A N/A

Operator Initials/Date:

Transfer OE Initials/Date:

/ /


Transfer OE

/ /


Waste Transfer Engineer Review

1 When utilizing Table 3 round tank level to the nearest 0.1 inch.

2 Value for C obtained from Data Sheet 3.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

93 of 108

Data Sheet 2 - Intermediate Transfer Material Balance

INITIAL START TIME & DATE

(From Data Sheet 1) Sheet ___ of ___

Target Liquid Level (From Checklist 2) DST Tank inches

RESTART TIME/DATE + ___

hours

+ ___

hours

+ ___

hours

+ ___

hours RESTART PUMP FLOW

DATE:

TIME:

SENDING TANK LIQUID LEVEL (DST inches) A = A = A = A =

SENDING TANK VOLUME (gallons)

Levels ≤ 422” B = A x 2,750

Levels 422” B is taken from Table 3 using Z for DST inches 1

B = B = B = B =

RECEIVING TANK LIQUID LEVEL (DST inches) Z = Z = Z = Z =

RECEIVING TANK VOLUME (gallons) D = Z x 2,750 D = D = D = D =

FLUSH VOLUME (gallons) 2 C = C = C = C =

MATERIAL BALANCE (gallons) F = B + D – C F = F = F = F =

MBD (gallons) = F – E MBD = MBD = MBD = MBD =

ALLOWABLE MBD

DURING TRANSFER =

1800 gallons 3

2750 gallons

(from Data Sheet 1)

E= gallons

FLOW

(GPM) =

(B previous4 - B current)

PUMP RUN TIME [minutes]

MINIMUM FLOW RATE: 70 gpm

Transfer Pump Operating Amps:

Operating Range Min 10 amps

Max 40 amps

Operator Initials/Date:


/ /


Waste Transfer Engineer Final Review 1 When utilizing Table 3 round tank level to the nearest 0.1 inch.

2 Value for current C obtained from Data Sheet 3.

3. Applicable for the 30 and 60 minute readings only.

4. For initial intermediate MBD, B previous is taken from Data Sheet 1. All other times, including MBD reset, B previous is taken from Data Sheet 2

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

94 of 108

Data Sheet 3 - Flush Water Tracking

TRANSFER PUMP PRE-FLUSH REQUIREMENTS

FLUSH VOLUME TO TRANSFER PUMP (FROM Checklist 2): gallons

BEGINNING RAW WATER METER READING 1 FINAL RAW WATER METER READING 1 ACTUAL VOLUME USED

gallons

OPERATOR INITIALS DATE TIME

/ /


Transfer OE Final Review

TRANSFER PUMP POST-FLUSH REQUIREMENTS

FLUSH VOLUME TO TRANSFER PUMP (FROM Checklist 2) gallons


gallons


/ /



TRANSFER ROUTE POST-FLUSH REQUIREMENTS

FLUSH VOLUME TO RECEIVING TANK (FROM Checklist 2) gallons


gallons


/ /



1WATER METER ID (AP801-RW-FQI-140)

COMMENTS:

Data Sheet 3 Continued on next page

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

95 of 108

Data Sheet 3 - Flush Water Tracking (Cont.)

Sheet ___ of ___

INTERMEDIATE FLUSH VOLUMES

STARTING

FLUSH

VALUE

FLUSH 1 FLUSH 2 FLUSH 3 FLUSH 4

DATE: N/A

TIME: N/A

TANK NUMBER FLUSH WATER IS USED: N/A

FLUSH VOLUME SPECIFIED ON Checklist 2: N/A

BEGINNING WATER METER READING 1: N/A

FINAL WATER METER READING 1: N/A

ACTUAL VOLUME USED: H = 0 H = H = H = H =

H current + C previous = C current (gallons) 2 C* = 0

C = C = C = C =

Operator Initials/Date: N/A

Transfer OE Review Initials/Date: N/A

/ /



1WATER METER ID (AP801-RW-FQI-140)

2Transfer current “C” reading to Data Sheet 1 when performing FMBD.

OR

Transfer current “C” reading to Data Sheet 2 when performing Transfer in Progress Operations.

* C is equal to zero (0) if MBD is reset.

COMMENTS:

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

96 of 108

Data Sheet 4 - Transfer Tank Temperature Monitoring

Sheet ___ of ___

TMACS Screen USE TC # OR

SELECTOR SWITCH FIELD IDENTIFICATION NUMBER: AW271-WST-SS-102A USE SW POS Readings are taken in °F

TANK: 241-AW-102 MAXIMUM WASTE TEMPERATURE LIMIT PER WCA: °F

SW

POS

TC

#

NOTE

1,2,3

TANK

ELEVATION

(INCHES)

START/

IN-PROGRESS IN-PROGRESS

IN-

PROGRESS/

FINAL

2 36 10

3 37 34

5 39 82

7 41 130

9 43 178

11 45 226

13 47 274

16 50 346

18 52 418

M&TE Instrument ID: *

M&TE Calibration Due Date: *

Operator Initials:

Date:

Time:


/ /


Transfer OE

Transfer Engineer Initial/Date (Maximum Temperature and Note Column)

Note 1 Thermocouples taking sludge temperatures.

Note 2 Thermocouple taking liquid temperature (dependent upon waste level).

Note 3 Thermocouple taking vapor space temperature (will not be submerged during transfer operations).

IF a temperature exceeds the Maximum Waste Temperature Limit, NOTIFY Transfer OE that a Shut Down criteria has been met.

IF any liquid temperature readings are > 10 F, from previous reading CONTACT Transfer OE to notify process engineering to determine if

average bulk temperature has approached 10 F/hr OSD Limit.

IF temperature difference between any successive thermocouples is > 55 F, NOTIFY Transfer OE that a Shut Down criteria has been met.

* M&TE required for field readings only.

COMMENTS:

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

97 of 108

Data Sheet 5 - Physically/Interconnected Tank Liquid Level Monitoring

Sheet ___ of ___

Actual Start Date/Time

(From Data Sheet 1)

Date

Time

RECORD tank liquid levels of Tanks Physically Connected and/or Interconnected to Transfer Route (inches)

TANK ID# START1 +_______

hours

+_______

hours

+______

hours

+_______

hours

+_______

hours

+_______

hours

+_______

hours

241-AP-103

Operator Initials:

Date:

Time:

Transfer OE

Initials/Date:

/ /


Transfer OE

Limits: IF an Enraf is used, an unexpected increase in liquid level of > 0.3 inches in DSTs physically/interconnected to the

transfer route requires shutdown of transfer (Does not include Sending and Receiving Tanks).

IF a Manual Tape is used, an unexpected increase in liquid level of > 0.5 inches in DSTs physically/interconnected to

the transfer route requires shutdown of transfer (Does not include Sending and Receiving Tanks). 1 START liquid level will be continued on START column of each new page needed.

COMMENTS:

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

98 of 108

Data Sheet 6 - Excavation/Cover Walkdown

Sheet ___ of ___

PERFORM visual inspection of the direct and physically connected Transfer Routes referenced in

Table 2 - Transfer Route Lines ONCE per day while administrative lock is removed. 1

CHECK box if satisfactory ()

Pre-Transfer Transfer-in-Progress Inspections

Excavation Inspection ()

PERFORM visual inspection of covers referenced below ONCE per day while administrative lock is removed. 2

CHECK box if satisfactory ()

Pit/Structure Inspection () Pre-Transfer Transfer-in-Progress Inspections

PUMP PIT 241 AP 06A

VALVE PIT 241-AP-VP


241-AW-A

241-AW-B

Operator Initials:

DATE:

TIME:


/ /


Transfer OE 1

Excavation inspection checks:

IF any excavation is discovered at any time within 5 feet of any direct or physically connected Transfer Route, as

indicated on Table 2 - Transfer Route Lines, NOTIFY Transfer OE AND CONTROL AND MANAGE consistent

with TFC-ESHQ-RP_MON-C-11. 2 Cover installation inspection checks (AC 5.9.3):

Cover is correctly installed on a pit/structure consistent with its design, such that it will prevent the direct release of

spray to the atmosphere

All pit/structure penetration covers are installed or sealed. NOTIFY Transfer OE if discrepancies are found.

Comments:

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

99 of 108

Data Sheet 7 - RSR Survey Log

Sheet ___ of ___

INITIAL START TIME/DATE

(from Data Sheet 1)

FINAL STOP TIME/DATE

(from Data Sheet 1)

FREQUENCY 1 RSR NUMBER HPT NAME DATE/TIME COMPLETE NEXT SURVEY

DUEDATE/TIME

ALL

READINGS

WITHIN

LIMITS

REVIEW

RSR

VERIFY

READINGS

ARE WITHIN

LIMITS,

OE INITIALS

BASELINE NA Y/N

AFTER STARTUP Y/N

DURING Y/N

DURING Y/N

DURING Y/N

DURING Y/N

DURING Y/N

SHUTDOWN NA Y/N

COMPLETION NA Y/N

/ /


Transfer OE 1 Frequencies listed are for normal operations where dose rates are within the anticipated range. If any dose rate is above the anticipated range, but is below the

limit specified in the Radiological Monitoring Plan, PERFORM additional (more frequent) radiological surveys at affected location(s) during the transfer evolution

or have the Radiological Monitoring Plan revised. Record increased frequency RSR numbers on Data Sheet 9.

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

100 of 108

Data Sheet 8 - Alternate Leak Detection Monitoring

Sheet ___of___

Alternate leak detection monitoring is required if leak detector alarm(s) or pit/structure drain assemblies on the direct

and physically connected transfer route is or becomes inoperable.

To ensure that any tank waste leak into pit/structure is identified, a camera will be required and pointed at the

pit/structure drain to detect leaks into the pit/structure.

Normal Operating Surveillance: No evidence of tank waste liquid around the drain of applicable pit/structure per

camera monitor. (DF 6.1.4 )

Camera observations shall be monitored in order to detect leakage in the associated secondary containment pit/structure

within 24 hours and prevent overflow from the secondary containment pits/structures to the environment. (RPP-16922)

OPERATOR ACTIONS:

1. PERFORM the monitoring frequency per Checklist 11 - Leak Detectors and Power

Supplies

2. IF camera fails or becomes inoperable, (i.e., cannot perform intended function), NOTIFY

Transfer OE immediately and attempt to regain camera operation.

3. IF unable to regain operation in a timely manner (≤ 60 minutes), REQUEST MBD Operator

to shutdown transfer.

4. IF tank waste leak is observed, immediately NOTIFY MBD Operator and REQUEST a

shutdown of the transfer. * Data checks listed below are required to be completed once per 12 hour shift while performing monitoring.

Pit/Structure Monitored 𝐃𝐀𝐓𝐄

𝐓𝐈𝐌𝐄

𝐃𝐀𝐓𝐄

𝐓𝐈𝐌𝐄

𝐃𝐀𝐓𝐄

𝐓𝐈𝐌𝐄

𝐃𝐀𝐓𝐄

𝐓𝐈𝐌𝐄

𝐃𝐀𝐓𝐄

𝐓𝐈𝐌𝐄

Camera Operational (√) *

No leak in pit/structure (√) *

Operator Initials

/ /


Transfer OE

Comments:

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

101 of 108

Data Sheet 9 - Transfer Information Record Sheet

Sheet ___ of ___

DATE/TIME RECORD TRANSFER INFORMATION

/ /


Transfer OE

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

102 of 108

Table 1 - Transfer Shutdown Criteria

GENERAL ALARMS/CONDITIONS

Any surveillance time requirements are exceeded

SENDING AND RECEIVING TANK VENTILATION SYSTEMS

Loss of Primary Ventilation

LIQUID LEVELS

If an Enraf is used, an unexpected increase in liquid level of > 0.3 inches in DSTs physically/interconnected to the transfer route. Does

not include sending and receiving tank.

If a Manual Tape is used, an unexpected increase in liquid level of > 0.5 inches in DSTs physically/interconnected to the transfer route.

(Does not include Sending and Receiving Tanks).

Target Liquid Level as specified on Checklist 2 has been exceeded.

Sending tank liquid level does not show a decrease within 5 minutes after starting transfer pump

Receiving tank liquid level does not show an increase within 10 minutes after starting transfer pump

LEAK DETECTION (DF 6.1.4)

Activation and lock-in of any alarms listed on Checklist 11 - Leak Detectors and Power Supplies (unless alternate leak detection is used).

Loss of monitoring and control at locations designated by Transfer OE

Temporary leak detection system (video cameras) indicates a waste leak into a pit/structure

Loss of temporary leak detection system for > 60 minutes

Loss of any sending or receiving tank primary or annulus Enraf

TANK TEMPERATURES

Receiving Tank maximum waste temperature exceeds ______F on any

thermocouple. Waste Transfer Engineer Initial/Date:

Temperature difference between any successive thermocouples > 55 F.

Bulk temperature changes by greater than 10 F/hr as determined by Process Engineering.

MBD

MBD for this transfer exceeds the allowable MBD as specified on Data Sheet 2 - Intermediate Transfer Material Balance.

COVER BLOCKS

Any cover blocks on the direct or physically connected transfer route is found inoperable or are discovered removed once administrative

lock is removed

TRANSFER ROUTE EXCAVATION COVERS

An excavation within 5 feet of any direct or physically connected Transfer Route that is not controlled and managed consistent with

TFC-ESHQ-RP_MON-C-11.

An excavation within 5 feet of any direct or physically connected Transfer Route that has not been evaluated for freeze protection.

RADIATION READINGS

Radiological survey limits in accordance with the Radiological Monitoring Plan are exceeded

TRANSFER PUMP LIMITS

Pump amperage out of range as indicated on Data Sheet 2 - Intermediate Transfer Material Balance.

Pump flow rate drops below minimum flow rate as indicated on Data Sheet 2 - Intermediate Transfer Material Balance.

SAFETY SIGNIFICANT SSC TEMPERATURE MONITORING

SS SSC temperatures are not within limits identified in AC 5.8.8

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

103 of 108

Table 2 - Transfer Route Lines

Transfer Route Lines

Farm Line End point Nozzle End Point Nozzle

AP SN-616 241-AP-06A, A 241-AP-VP, 21

AP SN-609 241-AP-VP, 14 241-AW-02A, V

AP SN-610 241-AP-VP, 13 241-AW-02A, U

AW SN-267 241-AW-02A, J 241-AW-A, L1

AW SN-268 241-AW-02A, H 241-AW-B, R1

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

104 of 108

Table 3 - 241-AP Liquid Level Table (When Level is Greater Than 422 Inches)

NOTE – RPP-CALC-33163 provides conversions for liquid level to gallons when liquid level is above

422 inches. RPP-CALC-33163 rounds to the nearest 100 gallons. To provide more accurate volumes

for MBD calculations this table provides values to the nearest gallon. To aid in MBD calculations, an

additional 525 gallons were added to the values calculation in RPP-CALC-33163 to account for the

discrepancy created by using a conversion factor of 2750.

DST Level

(inches)

Volume

(gallons)

DST Level

(inches)

Volume

(gallons)

DST Level

(inches)

Volume

(gallons)

422 N/A 426 1,171,488 430 1,182,475

422.1 1,160,759 426.1 1,171,763 430.1 1,182,749

422.2 1,161,034 426.2 1,172,038 430.2 1,183,023

422.3 1,161,309 426.3 1,172,313 430.3 1,183,298

422.4 1,161,585 426.4 1,172,587 430.4 1,183,572

422.5 1,161,860 426.5 1,172,862 430.5 1,183,846

422.6 1,162,135 426.6 1,173,137 430.6 1,184,120

422.7 1,162,410 426.7 1,173,412 430.7 1,184,395

422.8 1,162,685 426.8 1,173,687 430.8 1,184,669

422.9 1,162,960 426.9 1,173,962 430.9 1,184,943

423 1,163,235 427 1,174,237 431 1,185,217

423.1 1,163,511 427.1 1,174,512 431.1 1,185,491

423.2 1,163,786 427.2 1,174,786 431.2 1,185,765

423.3 1,164,061 427.3 1,175,061 431.3 1,186,039

423.4 1,164,336 427.4 1,175,336 431.4 1,186,313

423.5 1,164,611 427.5 1,175,611 431.5 1,186,587

423.6 1,164,886 427.6 1,175,885 431.6 1,186,861

423.7 1,165,161 427.7 1,176,160 431.7 1,187,135

423.8 1,165,437 427.8 1,176,435 431.8 1,187,409

423.9 1,165,712 427.9 1,176,710 431.9 1,187,683

424 1,165,987 428 1,176,984 432 1,187,957

424.1 1,166,262 428.1 1,177,259 432.1 1,188,231

424.2 1,166,537 428.2 1,177,534 432.2 1,188,504

424.3 1,166,812 428.3 1,177,808 432.3 1,188,778

424.4 1,167,087 428.4 1,178,083 432.4 1,189,052

424.5 1,167,362 428.5 1,178,358 432.5 1,189,326

424.6 1,167,637 428.6 1,178,632 432.6 1,189,599

424.7 1,167,913 428.7 1,178,907 432.7 1,189,873

424.8 1,168,188 428.8 1,179,181 432.8 1,190,147

424.9 1,168,463 428.9 1,179,456 432.9 1,190,420

425 1,168,738 429 1,179,730 433 1,190,694

425.1 1,169,013 429.1 1,180,005 433.1 1,190,968

425.2 1,169,288 429.2 1,180,280 433.2 1,191,241

425.3 1,169,563 429.3 1,180,554 433.3 1,191,515

425.4 1,169,838 429.4 1,180,828 433.4 1,191,788

425.5 1,170,113 429.5 1,181,103 433.5 1,192,062

425.6 1,170,388 429.6 1,181,377 433.6 1,192,335

425.7 1,170,663 429.7 1,181,652 433.7 1,192,608

425.8 1,170,938 429.8 1,181,926 433.8 1,192,882

425.9 1,171,213 429.9 1,182,200 433.9 1,193,155

Table 3 Continued On Next Page

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

105 of 108


(Cont.)

DST Level

(inches)

Volume

(gallons)

DST Level

(inches)

Volume

(gallons)

DST Level

(inches)

Volume

(gallons)

434 1,193,428 438 1,204,331 442 1,215,164

434.1 1,193,702 438.1 1,204,603 442.1 1,215,434

434.2 1,193,975 438.2 1,204,874 442.2 1,215,704

434.3 1,194,248 438.3 1,205,146 442.3 1,215,973

434.4 1,194,521 438.4 1,205,418 442.4 1,216,243

434.5 1,194,794 438.5 1,205,689 442.5 1,216,512

434.6 1,195,067 438.6 1,205,961 442.6 1,216,782

434.7 1,195,340 438.7 1,206,232 442.7 1,217,051

434.8 1,195,613 438.8 1,206,504 442.8 1,217,321

434.9 1,195,886 438.9 1,206,775 442.9 1,217,590

435 1,196,159 439 1,207,047 443 1,217,859

435.1 1,196,432 439.1 1,207,318 443.1 1,218,129

435.2 1,196,705 439.2 1,207,589 443.2 1,218,398

435.3 1,196,978 439.3 1,207,860 443.3 1,218,667

435.4 1,197,251 439.4 1,208,131 443.4 1,218,936

435.5 1,197,524 439.5 1,208,403 443.5 1,219,205

435.6 1,197,796 439.6 1,208,674 443.6 1,219,474

435.7 1,198,069 439.7 1,208,945 443.7 1,219,742

435.8 1,198,342 439.8 1,209,216 443.8 1,220,011

435.9 1,198,615 439.9 1,209,487 443.9 1,220,280

436 1,198,887 440 1,209,757 444 1,220,549

436.1 1,199,160 440.1 1,210,028 444.1 1,220,817

436.2 1,199,432 440.2 1,210,299 444.2 1,221,086

436.3 1,199,705 440.3 1,210,570 444.3 1,221,354

436.4 1,199,977 440.4 1,210,840 444.4 1,221,623

436.5 1,200,250 440.5 1,211,111 444.5 1,221,891

436.6 1,200,522 440.6 1,211,382 444.6 1,222,159

436.7 1,200,794 440.7 1,211,652 444.7 1,222,427

436.8 1,201,067 440.8 1,211,923 444.8 1,222,695

436.9 1,201,339 440.9 1,212,193 444.9 1,222,964

437 1,201,611 441 1,212,463 445 1,223,232

437.1 1,201,883 441.1 1,212,734 445.1 1,223,499

437.2 1,202,155 441.2 1,213,004 445.2 1,223,767

437.3 1,202,427 441.3 1,213,274 445.3 1,224,035

437.4 1,202,700 441.4 1,213,544 445.4 1,224,303

437.5 1,202,972 441.5 1,213,815 445.5 1,224,571

437.6 1,203,244 441.6 1,214,085 445.6 1,224,838

437.7 1,203,515 441.7 1,214,355 445.7 1,225,106

437.8 1,203,787 441.8 1,214,624 445.8 1,225,373

437.9 1,204,059 441.9 1,214,894 445.9 1,225,641


T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

106 of 108


(Cont.)

DST Level

(inches)

Volume

(gallons)

DST Level

(inches)

Volume

(gallons)

DST Level

(inches)

Volume

(gallons)

446 1,225,908 450 1,236,539 454 1,247,031

446.1 1,226,175 450.1 1,236,803 454.1 1,247,292

446.2 1,226,442 450.2 1,237,067 454.2 1,247,552

446.3 1,226,709 450.3 1,237,331 454.3 1,247,812

446.4 1,226,976 450.4 1,237,595 454.4 1,248,072

446.5 1,227,243 450.5 1,237,859 454.5 1,248,332

446.6 1,227,510 450.6 1,238,123 454.6 1,248,591

446.7 1,227,777 450.7 1,238,386 454.7 1,248,851

446.8 1,228,044 450.8 1,238,650 454.8 1,249,110

446.9 1,228,311 450.9 1,238,913 454.9 1,249,370

447 1,228,577 451 1,239,176 455 1,249,629

447.1 1,228,844 451.1 1,239,440 455.1 1,249,888

447.2 1,229,110 451.2 1,239,703 455.2 1,250,147

447.3 1,229,377 451.3 1,239,966 455.3 1,250,406

447.4 1,229,643 451.4 1,240,229 455.4 1,250,665

447.5 1,229,909 451.5 1,240,492 455.5 1,250,924

447.6 1,230,175 451.6 1,240,754 455.6 1,251,182

447.7 1,230,441 451.7 1,241,017 455.7 1,251,441

447.8 1,230,707 451.8 1,241,280 455.8 1,251,699

447.9 1,230,973 451.9 1,241,542 455.9 1,251,957

448 1,231,239 452 1,241,805 456 1,252,215

448.1 1,231,505 452.1 1,242,067 456.1 1,252,473

448.2 1,231,771 452.2 1,242,329 456.2 1,252,731

448.3 1,232,036 452.3 1,242,591 456.3 1,252,989

448.4 1,232,302 452.4 1,242,853 456.4 1,253,247

448.5 1,232,567 452.5 1,243,115 456.5 1,253,504

448.6 1,232,833 452.6 1,243,377 456.6 1,253,762

448.7 1,233,098 452.7 1,243,639 456.7 1,254,019

448.8 1,233,363 452.8 1,243,900 456.8 1,254,276

448.9 1,233,628 452.9 1,244,162 456.9 1,254,533

449 1,233,893 453 1,244,423 457 1,254,790

449.1 1,234,158 453.1 1,244,684 457.1 1,255,047

449.2 1,234,423 453.2 1,244,946 457.2 1,255,303

449.3 1,234,688 453.3 1,245,207 457.3 1,255,560

449.4 1,234,953 453.4 1,245,468 457.4 1,255,816

449.5 1,235,217 453.5 1,245,729 457.5 1,256,072

449.6 1,235,482 453.6 1,245,989 457.6 1,256,328

449.7 1,235,746 453.7 1,246,250 457.7 1,256,584

449.8 1,236,011 453.8 1,246,511 457.8 1,256,840

449.9 1,236,275 453.9 1,246,771 457.9 1,257,096


T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

107 of 108


(Cont.)

DST Level

(inches)

Volume

(gallons)

DST Level

(inches)

Volume

(gallons)

DST Level

(inches)

Volume

(gallons)

458 1,257,352 458.8 1,259,391 459.6 1,261,422

458.1 1,257,607 458.9 1,259,646 459.7 1,261,675

458.2 1,257,862 459 1,259,900 459.8 1,261,928

458.3 1,258,117 459.1 1,260,154 459.9 1,262,181

458.4 1,258,373 459.2 1,260,408 460 1,262,434

458.5 1,258,627 459.3 1,260,662

458.6 1,258,882 459.4 1,260,915

458.7 1,259,137 459.5 1,261,169

T S R Compliance


Type


TO-230-180 Rev/Mod

A-2 Release Date

12/13/2017 Page

108 of 108

Signature Sheet 1 - Transfer Signature and Initials Identification Sheet

Sheet __ of __

SIGNATURE NAME (Printed, First & Last) INITIALS