Chamfered energy efficient windows and doors, designed for ......door products designed by Synseal, coupled with sealed IGU products manufactured by Global Glass, are the ... , injection

Chamfered energy efficient windows and doors, designed for new build housing and replacement installations

PVC-U windows and doors

Ci/SfB | (31.4) | Xn

Contemporary clean lines - high quality performance

Shield internally glazed featuring a 28mm ovolo j bead

Chamfered edges

• Chamferedframestyling-commonthrough casement,tiltandturnanddoorsections

• 70mmfront-to-backdimension

• 3outerframesizes,includingamulti-chambered optionforcost-effectiveenergyefficiency

• Rangeof5plasticthermalreinforcementsfor improvedthermalperformance

• Lowsightlinegasketoptionforincreasedvisible glassarea

• Combinedbubbleandflippergasketforenhanced weatherprotection

• Rangeofheavydutycouplingsandexpansion mullionsforstructuralglazing

• Accommodatesafull22mmbacksetespagnolette system-noneedforcrankedhandles

• SashhornandGeorgianbardecorativeoptions

• Highglossfinish-easycleansurface

• Choiceof3singlelegjbeadsforquickandsimple glazing,plus10traditionalbeads,includinga40mm tripleglazingbead

• Equalvnotching-forbetterlookingwindows

• Availablein3woodgrainoptionsand13 Artisancolours

The Shield PVC-U window and door system is fully chamfered, with a clean, modern look particularly suitable for commercial applications. Shield is a fully BBA accredited and kitemarked 70mm window system designed and manufactured to exceptional standards.

With a contemporary chamfer to profile edges that is consistent across window and door sections, Shield has a clean, uncluttered aesthetic that is suitable for both domestic and commercial applications.

Shieldwasfirstlaunchedasastandalonewindowsystem

in1999.Todayit’sthebest-sellingwindowanddoorsystemin

theUK.ConstantinnovationhaskeptShieldinitsnumberone

position-andnowincludesawiderangeofbothchamfered

andsculpturedbeads,includingeasy-to-fitjbeadoptions.

Featuringmulti-chamberedprofilesalongwithplasticthermal

reinforcementsandatripleglazingbead,Shieldprovidesa

cost-effectiveroutetoenergyefficientwindows.

SynsealalsoproducestheShieldconservatoryroofsystem

designedtointegrateperfectlywiththeShieldwindowsystem.

Shield | 3

Shield is the perfect solution for developers looking for cost-effective, high performance windows for new build projects. Available in 16 foiled colours alongside White, Shield also comes with a wide range of chamfered and sculptured beads that can help change the aesthetics of the finished window.

New Build

Combining energy-efficient frames and insulating glass is critical to deliver the required overall window thermal performance. Whether the BFRC Window Energy Rating scheme or the FENSA U-value route is selected as a route to technical compliance, Shield PVC-U window and door products designed by Synseal, coupled with sealed IGU products manufactured by Global Glass, are the ideal choice for a thermally efficient specification, giving peace of mind that installed units will keep on performing, year after year.

Cost effective energy efficiency

Window Energy Ratings

WindowEnergyRatingsaredesignsimulationsthatcan

accuratelycalculatehowenergy-efficientaspecifiedwindow

willbeinuse.TheWERsystemisbasedonascaleofA-G,

withA-ratedwindowsbeingthemostenergy-efficient.

Upto25%ofheatwithinhomesescapesthroughwindows,

soconsumersareincreasinglydemandingA-ratedwindows

toretaindomesticheatandlowerenergybills.

AWindowEnergyRatingappliestoawholewindow

(frameandglass)ratherthantheframeorglasscomponents

individually.Acombinationofmulti-chamberedPVC-Uwindow

frameprofile,spacerbarandhighperformanceglasswillcreate

themostthermally-efficientprojectsolution.DoorSetEnergy

Rating(DSER)calculationsprovidesimilarthermalevaluations

fordoors.Synsealcanprovideexpertadvicetoassistinall

aspectsofWERandDSERspecification,withsimulations

carriedoutinaccordancewithBSENISO10077-2.

Shield | 5

Sealed insulated glass units, custom-made to project specifications

Triple glazed unit

Triple glazing bead

Multi-chambered frame

Plastic thermal reinforcement

GlobalGlasscansupplydoubleglazed(DGU)andtriple

glazed(TGU)insulatedunitsinarangeoftintedcolours

andcoatingstosuiteachproject,includingclearand

patternedglasstypes,solarcoatedglass,Low-Eglass,

lowmaintenanceandArgonorKryptongas-filledoptions.

Plastic Thermal Reinforcements (PTRs)

TheShieldsystemincludesarangeofBBAapprovedplastic

thermalreinforcements(PTRs)manufacturedfromrecycled

PVC-U.PTRsprovideincreasedthermalperformancewhen

comparedagainststeelreinforcing,andcansavemoneyon

insulatedglazingunitspecifications(conductivityof0.17W/m.K

forPTR,50W/m.Kforsteeland160W/m.Kforaluminium).

PTRsalsoprovidethefollowingbenefits:

• Easiertofabricate-noseparatecutting operationsrequiredandallowstheframe andreinforcingtobeweldedatthesametime

• Environmentallyfriendly-madefrom100% recycledmaterial,PTRsalsomeanthenew windowiseasiertorecycletoo

• Nocorrosionproblems-helpsmeettheneeds ofspecifiersthathavetraditionallyspecified aluminiumreinforcement-atalowercost

Sealedunitconstructionoptionsarealuminiumspacerbar,

warm-edgespacerbarandwarm-edgesuperspacerbar,

witheitherpolyurethaneorbutylhot-meltsecondaryseals

dependingonspecification.

Shielddomesticspecificationwindowsanddoorsare

typicallyglazedwith28mmDGunits,althoughoptional

40mmTGunitscanalsobespecified.

‘U’-value specifications

Specifications to achieve ‘U’ value targets

Specifications to achieve a ‘U’ value of 1.6

U 1.4OuterFrame:6F5

Sash:6V2

Bead:6OJB28

Reinforcing:Steel

Glass:Total+/Argon/Float

SpacerBar:WarmEdge

OuterFrame:6F5

Sash:6V2

Bead:6OJB28

Reinforcing:PTRs

Glass:ONE/Argon/Float

SpacerBar:WarmEdge

OuterFrame:6F5

Sash:6V2

Bead:6OJB28

Reinforcing:PTRs


SpacerBar:WarmEdge

OuterFrame:6F5

Sash:6V2

Bead:TCJB

Reinforcing:PTRs

Glass:2xOne/Krypton/Float

SpacerBar:WarmEdge

(assingleopener)

U 1.3

U 1.2

U 0.7

U 1.6

U 1.6 U 1.6

U 1.6OuterFrame:6F5

Sash:6V2

Bead:6OJB28

Reinforcing:PTRs

Glass:PlanibelA/Air/Float

SpacerBar:WarmEdge

OuterFrame:6F5

Sash:6V2

Bead:6OJB28

Reinforcing:Steel


SpacerBar:Aluminium

OuterFrame:6F3

Sash:6V2

Bead:6OJB28

Reinforcing:PTRs

Glass:PilkingtonK/Argon/Float

SpacerBar:WarmEdge

OuterFrame:6F3

Sash:6V2

Bead:6OJB28

Reinforcing:Steel

Glass:Total+/Air/Float

SpacerBar:WarmEdge

TheflexibilityoftheShieldwindowsystemenables

variouswindowspecificationstobeusedtoachievea

giventarget‘U’value.Thisenablesyoutospecifythe

combinationofglazingandframestylethatoffersyou

thebestvalueforanygivenproject.

Thisenablesthecorrectsolutiontobefoundforevery

project,uptoandincludingPassivhausstandards.

OuterFrame:6F5

Sash:6V2

Bead:TCJB

Reinforcing:Steel

Glass:2xTotal+/Argon/Float

SpacerBar:WarmEdge

U 1.0

Shield | 7

WER energy ratings

Specifications to achieve ‘A’ and ‘C’ Window Energy Ratings (WERs)

Building Regulations Compliance

Thesub-sectionsofBuildingRegulationsPartL(2010)refertodifferentbuildingtypesanditemiseU-valuethermalperformance.

StandardsforrefurbishmentofexistingbuildingsaremoreexactingandprovideoptionsforusingWER‘wholeunit’calculationsinplace

oftheestablishedU-values.ItisanticipatedthataB-ratingwillreplacetheC-RatingtobecometheminimumWERrequirementin2013.

Installed product Part L Building application U-value

Windows,roofwindows,

rooflights,curtainwalling

andpedestriandoors

L1A Newdwellings 2.0W/m2K

L1B Existingdwellings 1.6W/m2K*1

L2A Newbuildingsotherthandwellings 2.2W/m2K

L2B Existingbuildingsotherthandwellings 1.8W/m2K^

* Option of WER Band C or better

1 In Part L1B, a U-value of 1.8W/m2K is required for doors

^ Option of WER Band C for buildings essentially domestic in character (e.g student accommodation)

OuterFrame:6F3

Sash:6V2

Bead:6OJB28

Reinforcing:Steel


SpacerBar:Aluminium

-13C -20C -20C

OuterFrame:6F5

Sash:6V2

Bead:6OJB28

Reinforcing:Empty

Glass:Total+/Air/Float

SpacerBar:Aluminium

OuterFrame:6F3

Sash:6V2

Bead:6OJB28

Reinforcing:Steel


SpacerBar:WarmEdge

U 1.6 U 1.7 U 1.7

-17C

OuterFrame:6F5

Sash:6V2

Bead:6OJB28

Reinforcing:PTRs


SpacerBar:Aluminium

U 1.7 U 1.5 U 1.4

+6A

OuterFrame:6F5

Sash:6V2

Bead:6OJB28

Reinforcing:PTRs


SpacerBar:WarmEdge

U 1.3

+3A

OuterFrame:6F5

Sash:6V2

Bead:6OJB28

Reinforcing:Steel

Glass:PlanibelA/Argon/LowIron

SpacerBar:WarmEdge

+11A

OuterFrame:6F5

Sash:6V2

Bead:6OJB28

Reinforcing:PTRs

Glass:Total+/Argon/LowIron

SpacerBar:WarmEdge

U 1.3

+1A

OuterFrame:6F5

Sash:6V2

Bead:6OJB28

Reinforcing:Steel


SpacerBar:WarmEdge

+22A

OuterFrame:6F5

Sash:6V2

Bead:TCJB

Reinforcing:PTRs

Glass:Total+/Argon/Total+/Argon/LowIron

SpacerBar:WarmEdge

U 0.9

Polyvinyl Chloride (PVC-U) is a major thermoplastic material, which finds widespread use in building, transport, packaging, electrical/electronic and healthcare applications. PVC-U has been in commercial production since 1933. It now accounts for about 20% of all plastic manufactured worldwide, second only to polyethylene. The UK produces approximately 500,000 tonnes of PVC-U per annum.

TherecyclingofPVC-Uisrelativelystraightforward,asboth

productionwasteandpostconsumerwindowscaneasily

berecycledbackintonewenergyefficientPVC-Uproducts.

Unlikesomeofourcompetitorswerecycleourwasteinthe

UK,meaningnotranscontinentalmovementofproduct,

whichhasahugecarbonfootprint,defeatingthewhole

pointofrecycling.

PVC-U material benefits

PVC-U is…

• Lowmaintenance

• Durable

• Economicalandenergyefficient

• Safeandsecure

• Versatile

• Environmentallysound

• Recyclable

PVC-U windows can be recycled up to 10 times, with a life span

of 400 years.

Shield | 9

Quality

Shield PVC-U window and door profiles carry a 10 year guarantee. In addition, Shield system profiles are BSI kitemarked and BBA assessed, with manufacture and supply carried out under ISO9001 quality management systems.

EveryaspectofSynseal’smanufacturingprocesses,from

blendingtoextrusion,injectionmouldingtofoilfinishing,

fromproductdesignanddevelopmenttofull-manufacture

ofverticalslidingsashwindowsandconservatoryroofkits,

isundertakenon-siteinHuthwaite,Nottinghamshire.

Productiontechniquesarelargelyautomatedandtestingis

computerisedtoensureaconsistentlyhighqualityproduct.

Boastingthelatesttechnologiesandmodernmachinery,

SynsealisabletodeliverextrudedPVC-Uprofileswhichare

consistentincolour,shapeandfinish.

Quality and accreditations

Accreditations

Synseal is ISO14001 accredited which ensures that all company environmental management systems comply with and even exceed government mandates. All quality management systems are ISO9001 accredited which ensures that all processes are constantly checked and improved upon, to reduce waste and increase efficiency.

BSI-RegisteredtoBSENISO9001:2000,

CertificateNo.FM31451

QualityManagementSystemScope:-

Manufactureandsupplyofarangeofwhite

andbrownwindowsPVC-Uprofilesandbeads

forthefabricationofdoorsandwindows.

Manufactureofconservatoryroofingsystems

tocustomerspecifiedrequirements.

BSEN12608KM30983

BSEN12608KM41324

BSI-KitemarkLicenseNoKM41324

-ConformswithBS7950/BS12608

Specificationforenhancedsecurity

performanceofcasementandtiltand

turnwindowsfordomesticapplications

inassociationwithBSEN12608.

BBA-AgrémentcertificateNo.12/4914

Shieldoutwardopeningandtiltandturn

PVC-Uwindowsystem.


-ConformswithBS12608

SpecificationforwhitePVC-Uextruded

hollowprofileswithheatweldedcorner

jointsforplasticwindows.

Synsealisfocusedonfindingnewwaystodesign,produce

anddeliverproductstoitscustomers.Operationalprocesses

arecontinuallyevaluatedtofindimprovements,reduce

waste,identifyproblemsandthendefinesolutionsquickly

andsystematically.Allproductsundergoawiderangeof

QCinspectionsduringandaftertheproductionprocess.

Allequipmentischeckedfollowingeveryextrusionrun

andmaintenanceschedulesarestrictlyadheredto.

SynsealExtrusionsLtd.holdsanumberofaccreditations

fromrecognisedauthoritiessuchastheBritishStandards

Institute(BSI)andtheBritishBoardofAgrément(BBA).

Tomaintainregistration,licensesandcertificates,periodic

on-siteauditsarecarriedoutbytheregulatoryauthorityto

inspectsystemsandwherenecessarytakeproductsamples

forindependentthirdpartytesting.

10 year

ShieldPVC-Uwindowanddoorprofiles

carryaguaranteeofupto10years.

Fulldetailsavailableonrequest.

Guarantee

BSEN12608KM582382


WindowsEnergyRating-Shieldsystem

simulationreports.

Recycled windows for sustainable home building

The Code for Sustainable Homes (CSH) has been developed by the Building Research Establishment (BRE) and Construction Industry Research and Information Association (CIRIA) to introduce sustainable building practices for new homes.

Sustainability and recycling

Design categories included are:

TheCSHisintendedtosignalthefuturedirectionof

BuildingRegulationsinrelationtocarbonemissionsfrom

energyuseinthehome,providinggreaterregulatory

certaintyforthehousebuildingindustry.Thegovernment’s

goalistonotonlybuildmorehomes,butalsoensurethey

arebetterhomes.Allnewhomesfrom2016mustbezero

carbon(CodeLevel6)withprogressivelytoughstandards

beingintroducedoverthecomingyears.Asthepublic

arebecomingmoreenvironmentallyconsciousthereisa

growingrequirementformoresustainableproductsand

servicesandbychoosingrecycledwindowsfromSynseal

youwillbeabletomeetthosedemands.Theuseofour

recycledwindowsallowsyoutotickmanyofthedesign

categorycriteriaboxes.

• Energy/CO2

• Water

• Materials

• Surfacewaterrunoff

• Waste

• Pollution

• Healthandwellbeing

• Management

• Ecology

Plastic Thermal Reinforcements (PTRs)

Itisintendedasasinglenationalstandardfortheindustry,

todrivecontinuousimprovement,greaterinnovation

andexemplaryachievementinsustainablehomebuilding.

Homesaremeasuredagainstdesigncategories,ratingthe

‘wholehome’asacompletepackage.

Manufactured from recycled PVC-U, Synseal’s range of plastic thermal reinforcements are a key part of Synseal’s commitment to sustainable product development.Combining window reinforcement with an improvement to thermal performance, PTRs are a core part of Synseal’s strategy of providing energy efficient products that are manufactured in a sustainable fashion.

• Enhancedthermalperformance-providesbetter energyratingsthansteel=Savesmoneyon IGU(insulatedglazingunit)specifications (conductivityof0.17W/mKforPTR,versus50W/mK forsteeland160W/mKforaluminium)

• Easiertofabricatethansteel-noseparateoperation tocutorinsertsteelrequired.PTRsarealsoeasier todrill,cutandcleanthansteel

•Madefrom100%recycledmaterial; theenvironmentallyresponsiblewayto reinforceframeprofiles

• Nocorrosionproblems-canhelpmeettheneedsof specifiersthathavetraditionallyspecifiedaluminium reinforcementatalowercost

• PVC-Uframesbecome100%recyclable -helpingtoclosetherecyclingloop

•Easierandfastertofit-lighterwindows (atlargersizes)makeson-sitehandlingeasier. PlusfixingiseasierthroughPTRsthansteel

• BBAapproved-specifywithconfidence

Shield | 11

Recycling

OneofthebenefitsofPVC-Uasamaterialisthatitisreadily

andeconomicallyrecyclablelikeallotherthermoplastic

materials.Theprimaryaimofrecyclingistoelicitanet

environmentalbenefitthroughreducingtheuseofprimary

resourcesand/ordivertingresourcesfromlandfill.

There are 3 types of waste we recycle into new windows:

Manufacturing

Weprideourselvesonrunningefficientmanufacturing

processeswithscraplevelsunder5%.Wealsoensurewe

recycleallofthemanufacturingwasteweproduceback

intoenvironmentallysustainableproducts.

Fabricator off-cuts

Wetakeourfabricatoroff-cutsandrecyclethembackinto

newproducts.

Post-consumer windows

EndoflifePVC-Uwindowscanbecollectedfromourinstallers

andspecifiersandgivenanewleaseoflifeviarecycling.

Allofthesetypesofwastecanberecycledintoenergy

efficientnewwindows.

Closed loop recycling

PVC-Uwindowsthatweretraditionallydeemed‘endoflife’

canberecycledtocreateperfectnewwindows-withno

needtolosethisvaluableresourcetolandfill.

Old PVC-U frames and off-cuts are collected in containers

Transport to recycler

Manual sorting

Crushing and granulation of PVC-U waste

Gasket removal by 2 step electrostatic separator

Metal removal by magnetic separators

Colour recognition and removal

White PVC-U re-chip

A life cycle model of post consumer PVC-U recycling

Shield windows and doors - a wealth of options

The Shield range includes top hung or side hung casement windows, tilt and turn casement windows, multi-light combinations of fixed light and opening windows, residential doors, double doors and patio doors.

Shield | 13

Mock sash horns

Astragal bars

Versatile style options

Shield

Withaclean,crispanglewhenviewedexternally,

chamferedwindowsareperfectforthosewantingamore

contemporarylook.Chamferedwindowscaneitherbe

specifiedwithamatchingbead,oroptionallyasculptured

beadcanbechosenforasofterlookinsidetheproperty.

Georgian glazing bars

Shieldfixedlightsand

casementwindowscanbe

specifiedwithsnap-on

astragalglazingbarsforan

authenticGeorgianlook.

Theseglazingbarsprovide

designvarietyforboth

retro-fitsandnewhousing

developmentsastheycanbe

swiftlyinstalledon-site.FeaturingU-shapedclips,endcaps

andcruciformcovermouldings,Georgianglazingbarscanbe

fittedinternally,externallyoronbothglassfaces.Colourfinish

optionsareWhite,GoldenOak,CherrywoodandMahogany.

Mock sash horns

Recreatingtheexternallook

ofatraditionalsashwindow

inamoderncasement

window-mocksashhorns

areanaffordablewayto

helpcreateadistinctive

aesthetic.Iftraditionalsliding

sashwindowsarerequired

Curved windows

Synsealisabletosupplyhighquality,architecturally

shapedPVC-Uframesforwhencircularorcurvedwindows

arerequired.

Usingstateoftheartprofilebendingmachinery,Synseal’s

experiencedteamiscommittedtoprovidingthebest

possiblequalityshapedproducts,backedupbyunbeatable

servicelevels.

Synseal'sEvolverangeofverticalslidingsashwindows

providestheperfectsolution.

Shield | 15

AnTeak

Rustic Cherry

Cream

Golden Oak

Green

Antique Oak

Woodgrain Brilliant White

Mahogany

Chartwell Green

Black/Brown

Irish Oak

Woodgrain White

Cherrywood

Grey

Blue Deep Red

Colour options

Woodgrains

Artisan Woodgrain Collection

The colour revolution has taken over Europe during the last 20 years, with 40% of European homes now choosing coloured product… and the UK is catching on fast. Brilliant White is still the most popular exterior and interior colour for British homes - but more and more people are choosing realistic woodgrains or bold colours to enhance their homes.

ThecoloursshownaredesignedasaguidetotheWoodgrainandArtisanWoodgrainCollection.Beforemakingyourfinaldecision,pleaseensure

youhaveseenafoilswatch.

SynsealoffersafullrangeofcolouroptionsforShield

windowsanddoors:standardWhiteand3popularwoodgrain

shades,plus13foiledPVC-UfinishesintheluxuriousArtisan

WoodgrainCollection(4‘real’woodgrainsand9woodgrain

colours).Allthesechoicesareavailableindual-colour

specification(e.g.GoldenOakwoodgrainonoutsidefaces,

withWhiteoninsidefaces).

Ancillary products

Hardware

Synseal offers a comprehensive hardware range that brings together the very best residential handles, hinges, shootbolts and accessories, providing products that offer affordable quality you can trust.

AchoiceofWhite,PolishedGoldorPolishedChrome

hardwarefinishesareavailable.Key-operatedlocking

handlesinaccordancewithBS7950andfriction

stayscapableofmeetingtherequirementsof

BS6375-1&2areavailable,aswellasawiderange

ofespagnolettes,shootbolts,doorhinges,cylinder

locks,strikersandletterboxes.

Trickle Vents

Synseal trickle vents can be fitted into Shield outer frames to provide air flow and reduce condensation.

Slimlinedesign(2000or4000mm2),standarddesign

(2000or4000mm2)ormodulardesign(2000mm2)

trickleventoptionscanbespecifiedinWhite,Brown

orCaramelcolourstoprovideventilationandmeet

BuildingRegulationsPartF1fornewdwellings.

Themodulardesigntrickleventsclipneatlytogether

tocaterforwiderwindowframes.

Envirosill

Providing an environmentally-friendly sill specification without compromising aesthetics and installed performance.

Envirosillisspeciallymadefromrecycledmaterial

withvirginPVC-Umaterialonvisibleouterfaces.

SynsealislicensedtoprovidePolice-approved

hardwareboastingthe‘SecuredByDesign’logo,

includingdoorhandles,locksandhingesproviding

enhancedsecurityperformancetoPAS023and

PAS024testspecifications.

Bi-fold doors

Bi-folddoorsprovidewidepanoramicviewsand

contemporaryliving.Engineeredtothehighest

standard,andavailableinavarietyoffinishesand

combinations,theyaredesignedtoensureyearsof

troublefreeservicewithaluminiumtopandbottom

tracksandPVC-Udoorsashes.Thesebi-folddoors

requirelittlemaintenanceandwillhelpkeephomes

warmduetotheirenergyefficientdesign.

Shield | 17

Low thresholds

Two types of easy-access low threshold design are available for Shield.

SilverorGoldfinishlowthresholdsupportsforboth

inwardoroutward-openingdoorscanbeusedin

combinationwithaPVC-Usilltoprovideextra

stabilitywhenareduced‘step-over’isrequired.

ForfullcompliancewithBuildingRegulationsPartM,

Synseallowthresholdkitscanbespecifiedforinward

oroutward-openingdoorsineitherSilverorGold

finish,ensuringmobilityaccessforall.

French casements

Fitted with a dummy or ‘floating’ mullion, Shield French casements are ideal for fire exit specification, as this window design provides a full aperture opening.

CavSeal cavity closers

Manufactured from 100% recycled PVC-U and BBA accredited, CavSeal frame-forming cavity closers are vital components for new build developments, providing a simple and cost-effective solution to seal cavities around wall openings, creating a rigid window or door acceptor.

Window trims

Synseal’s window trims can be specified for enhanced aesthetic appeal and a highly professional finish.

Theproductrangeincludes12mmand19mmquadrants,

25mmand46mmsculpturedarchitraves(12.5mm

thick,alsoavailableinWhitePVC-U),65mmand90mm

bullnosesanda30mmD-mould.AvailableinWhiteas

wellasinthestandard3woodgrainfinishesandthe

rangeof13Artisancolours,whichconvincinglymimic

realwoodandpaintedtimberfinishesrespectively.

TocomplywithBuildingRegulationsPartB1,an

openingrequiredformeansofescapeshouldhave

aclearunobstructedopeningareaof0.33m2witha

minimumwidthorheightof450mmandamaximum

floortowindowsilldimensionof1100mm.Ifawidth

of450mmisproposed,thentheheightshouldbeat

least733mmtogivetherequired0.33m2area.

Thesystemclickstogether,sonotools,adhesivesor

screwsarerequired.50mm,75mm,100mm,150mm,

175mmand200mmcavityclosersareavailable.

Cross section: casement

Internallybeadedwithslimouterframe,chamfered

clipinbeadandplasticthermalreinforcements

Internallybeadedwithintermediateouterframe,

ovolojbeadandplasticthermalreinforcements

Plastic

Rubber Steel

RecycledplasticAluminium

Other

PTI7

150 150

30

IBR2

SC01 SILL

IBR2 STEEL REINF

SG89 GASKET

6F1 SLIM OUTER FRAME

SG89 GASKET6V2 CASEMENT SASH (V72)

6V2 CASEMENT SASH (V72)

6OL1 ODD-LEG TRANSOM (OL71)

PTI7 RECYCLED REINF PTI7

PTI7 RECYCLED REINF

PTI1

PTI1

PTI1 RECYCLED REINF

6F5 OUTER FRAME

70

7030

6F1 SLIM OUTER FRAME

RS-46F56F5 OUTER FRAME

CASEMENT WINDOW INT GLAZED

50

SB15 BEAD

SB15 BEAD

SG89 GASKET

SG89 GASKET

SG89 GASKET

SB15 BEAD

SB15 BEADSG89 GASKET

SG89 GASKET

28m

m G

LAZI

NG

UN

IT

28m

m G

LAZI

NG

UN

IT

PTI1 RECYCLED REINF

PTI1PTI1 RECYCLED REINF

30

IBR2 SC01 SILL

PTI5

115

SG89 GASKET

6F3 OUTER FRAME (F73)

SG89 GASKET

PTI5




PTI5 RECYCLED REINF

PTI2 RECYCLED REINF PTI2

PTI2 RECYCLED REINFPTI2

PTI1

PTI1 RECYCLED REINF

70

7040


PTI5 RECYCLED REINF

104

60

SG89 GASKET

SG89 GASKET

SG89 GASKET

6OJB28 BEAD

6OJB28 BEAD

SG89 GASKET

SG89 GASKET

28m

m G

LAZI

NG

UN

IT

28m

m G

LAZI

NG

UN

IT

6OJB28 BEAD

6OJB28 BEAD

IBR2 STEEL REINF

Shield | 19

Cross section: casement

Internallybeadedwithmulti-chamberedouterframe,

tripleglazingbeadandplasticthermalreinforcements

Externallybeadedwithintermediateouterframe,

chamferedjbeadandsteelreinforcements

PTI7

40m

m G

LAZI

NG

UN

IT

30

IBR2

IBR2 STEEL REINF

SC01 SILL

SG89 GASKET

6F5 OUTER FRAME

SG89 GASKET6V2 CASEMENT SASH (V72)



PTI7 RECYCLED REINF

PTI2 RECYCLED REINFPTI2

PTI1

PTI1 RECYCLED REINF

6F5 OUTER FRAME

70

150 150

7040

6F5 OUTER FRAME

RS-46F5

RS-46F5

6F5 OUTER FRAME

CASEMENT WINDOW INT GLAZED

60

TCJB BEAD

TCJB BEAD

SG89 GASKET

SG89 GASKET

SG89 GASKET

SG89 GASKET

SG89 GASKET

TCJB BEAD

TCJB BEAD

30

IBR2 SC01 SILL

IBR2 STEEL REINF

SG89 GASKET


SG89 GASKET6V1 CASEMENT SASH

6V1 CASEMENT SASH


RS80 STEEL REINF

RS80 STEEL REINF

RS80

70

7060


104

60

6CJB28 BEAD

SG89 GASKET

SG89 GASKET

SG89 GASKET

SG89 GASKET

SG89 GASKET

28m

m G

LAZI

NG

UN

IT

28m

m G

LAZI

NG

UN

IT

6CJB28 BEAD

6CJB28 BEAD

RS80

RS73

RS75

RS75

40m

m G

LAZI

NG

UN

IT

RS73 STEEL REINF

RS75 STEEL REINF

RS75 STEEL REINF

Cross section: tilt and turn

Intermediateouterframewithchamferedjbead,

plasticthermalreinforcementsandsteelreinforcements

Largeouterframewithovolojbeadandsteelreinforcements

Plastic

Rubber Steel


Other

70

150 150

70

IBR2

SC01 SILL

PTI5PTI5 RECYLED REINF

PTI5 RECYLED REINF

RS74

RS74 STEEL REINF

RS77 STEEL REINF

RS77

6T2 TRANSOM

6TT1 T/T SASH

SG89 GASKET

28m

m G

LAZI

NG

UN

IT

SG89 GASKET

SG89 GASKET

6F3 OUTER FRAME

SG89 GASKET

RS77

SG89 GASKET

6CJB28 BEAD

6CJB28 BEAD

6CJB28 BEAD

6CJB28 BEAD

6TT1 T/T SASH

6F3 OUTER FRAME

112

30

8032

142

60

RS77 STEEL REINF

IBR2

SC01 SILL

RS72RS72 STEEL REINF

RS72

RS74

RS74 STEEL REINF

RS77 STEEL REINF

RS72 STEEL REINF

RS77 STEEL REINF RS77

6T2 TRANSOM

6TT1 T/T SASH

SG89 GASKET

SG89 GASKET

SG89 GASKET

6F2 OUTER FRAME

SG89 GASKET

RS77

SG89 GASKET

6TT1 T/T SASH

6F2 OUTER FRAME

122

30

4280

142

70

PTI5

28m

m G

LAZI

NG

UN

IT

28m

m G

LAZI

NG

UN

IT

28m

m G

LAZI

NG

UN

IT

Shield | 21

Cross section: residential door

Inwardopening,internallybeadedwithchamfered

jbeadandPartMcompliantlowthreshold

Externallyopening,internallybeadedwith

ovolobeadonastandard150mmsill

70

70

108 150

RS78

RS72


RS72 STEEL REINF

RS78 STEEL REINF

6DV1 Z-DOOR SASH (DV71)RS78

SG89 GASKET

RS78 STEEL REINF

6DV1 Z-DOOR SASH (DV71)

6T2 TRANSOM (T72)

RS74 STEEL REINF

RS74

RESIDENTIAL DOOR OPEN OUT

RESIDENTIAL DOOR OPEN IN

146

9017

6

RS72

RS72

6OJB28 BEAD

6OJB28 BEAD

RS72 STEEL REINF

RS78 STEEL REINF

6DV2 T-DOOR SASH (DV72)

RS78

SG89 GASKET

SC01 SILL

IBR2 STEEL REINF

6T2 TRANSOM (T72)


28m

m G

LAZI

NG

UN

IT28

mm

GLA

ZIN

G U

NIT

7076

146

30

SG89 GASKET

SG89 GASKET

28m

m G

LAZI

NG

UN

IT28

mm

GLA

ZIN

G U

NIT



RS78 STEEL REINF

6DV2 T-DOOR SASH (DV72)

6OJB28 BEAD

6OJB28 BEAD

RS72 STEEL REINF

SG89 GASKET

SG89 GASKET

SG89 GASKET

SG89 GASKET

SG89 GASKET

SG89 GASKET

SG89 GASKET

RS78

146

90

4210

4

SG89 GASKET

6CJB28 BEAD

6CJB28 BEAD

6CJB28 BEAD

6CJB28 BEAD

104

17

LT1-AL LOW THRESHOLD

CD-A-DD1 DOOR DRIP

DDC1 DOOR DRIP CLIP

6LTWB-AL LOW THRESHOLD WEATHERBAR

Cross section: inline patio

PB01L PATIOLO-LINE BEAD

PF01 PATIO OUTER FRAME

PR01 STEEL REINF

PR01 STEEL REINF

88

50

131

89

PZ01 PATIO SASH

PR02 STEEL REINF

PR02 STEEL REINF

PZ01 PATIO SASH

PR02 STEEL REINFPR02 STEEL REINF

PR02 STEEL REINF

PR07 PACKER

WP02 PATIO WOOLPILE


CO-EX GASKET


AI02 INTER-LOCK

PI01 INTER-LOCKCOVER

CO-EX GASKET

CO-EX GASKET

PF01 PATIOOUTER FRAME

PR01 STEEL REINF

WP02 PATIOWOOLPILE

PT01 THRESHOLDPR05 LOCK KEEPHARDWARE FIXINGSTRIP

PR01 STEEL REINF

HANDLE (for illustration purposes only, may differ from detail shown)

28m

m G

LAZI

NG

UN

IT

28m

m G

LAZI

NG

UN

IT

131

28m

m G

LAZI

NG

UN

IT

4289

28m

m G

LAZI

NG

UN

IT

PR01 STEEL REINF

PR02 STEEL REINF

PR02 STEEL REINF

8942

28m

m G

LAZI

NG

UN

IT

28m

m G

LAZI

NG

UN

IT

131

PR01 STEEL REINF

131

70

88

70

IBR2 STEEL REINF

SC01 SILL

IBR2 STEEL REINF

CO-EX GASKET

PTR01 PATIO TRACK

PZ01 PATIO SASH PR02 STEEL REINF

PF01 PATIOOUTER FRAME PR01 STEEL REINF

PI01 INTER-LOCK COVER

PT01 PATIOTHRESHOLD

PR07 PACKER

WP02 PATIO WOOLPILE


30

150

CO-EX GASKET CO-EX GASKET PB01L PATIOLO-LINE BEAD

PF01 PATIO OUTER FRAME

PR01 STEEL REINF

PZ01 PATIO SASH

PR02 STEEL REINF

PR07 PACKER

WP02 PATIO WOOLPILE



PSS7/S SLOTTEDSTEEL REINF

Horizontalcrosssection Verticalcrosssection

Plastic

Rubber Steel


Other

Shield | 23

Cross section: bi-fold

Externallyopening,internallybeadedwith

chamferedjbeadand85mmsill

Internallyopening,internallybeaded

withovolojbeadand150mmsill

176

3070

76

BI-FOLD DOOR OPEN OUT

BI-FOLD DOOR OPEN IN

BFDBT2-TR

BFDBT2-S85

BFDBT2-S150

TRIM

85mm SILL NOSE

150mm SILL NOSE

70106

70106

201159

176

3042

104

146

42

BFDBT2 BI-FOLDDOOR BOTTOM TRACK

6DV1 DOOR Z-SASH (DV71)

BFDTT BI-FOLD DOOR TOP TRACK



RS78 STEEL REINF

6DV1 DOOR Z-SASH (DV71)

RS78 STEEL REINF


RS72 STEEL REINF

SG89 GASKET

RS78

RS72

6OJB28 BEAD

6OJB28 BEAD

SG89 GASKET

RS78

SG89 GASKET

28m

m G

LAZI

NG

UN

IT

RS78 STEEL REINF

RS78 STEEL REINF

RS78

RS78

6DV2 DOOR T-SASH (DV72)

6DV2 DOOR T-SASH (DV72)

BFDTT BI-FOLD DOOR TOP TRACK


28m

m G

LAZI

NG

UN

IT

6CJB28 BEAD

BFDBT2 BI-FOLD DOORBOTTOM TRACK

RS72

RS72

RS72 STEEL REINF

RS72 STEEL REINF

SG89 GASKET

SG89 GASKET

SG89 GASKET

6CJB28 BEAD

146

70

20

76

Component chart

Profiles

Plastic Rubber SteelRecycledplasticAluminium Other

6F2LargeOuterFrame

70mm

70m

m

50m

m

6F3IntermediateOuterFrame

70mm

60m

m

40m

m

6F1SlimOuterFrame

70mm50

mm

30m

m

6V2TVent

70mm

72m

m

35.5

mm

70mm

52m

m

52m

m

6F5MultiChamberedOuterFrame

70mm

40m

m60m

m

70mm

70m

m

70m

m

30m

m

30m

m

6T1SlimTransom/Mullion

70mm

90m

m

50m

m

6T2IntermediateTransom/Mullion

70mm

115m

m

75m

m

6T3LargeTransom/Mullion/Midrail

70mm

104m

m

63m

m

6DV2TDoorVent

70mm70mm

70m

m

70m

m90

mm

6OL2IntermediateOddLeg

70mm

59m

m

60m

m

6TT1TiltandTurnVent

70mm

50m

m70

mm

50m

m

6OL1Z-TransomOddLegFrame

70mm

83m

m

83m

m

6DV1ZDoorVent

6V1ZVent

A

A BB

A

B A

ABAB

ABBB

AB A

A

A

A B

B

B

A

AAB

6T4Transom/Mullion

PartMLowThresholdKits

Reinforcements&FixingStrips Mouldings&Hardware

Bi-foldDoors

LTK-SHIGOLD LTK-SHISILVInwardOpeningLowThresholdKit

LTK2-SHIGOLD LTK2-SHISILVOutwardOpeningLowThresholdKit

LTSS-ALLowThresholdSillSupport

1xLowThresholdProfile

1xLowThresholdProfile

1xWeatherBarProfile

1xWeatherBarProfile LowTRamp

4xFoamInsert

2xL/HandJambMoulding

2xL/HandJambMoulding

2xL/HandWeatherBarEndCap

2xL/HandWeatherBarEndCap

2xR/HandWeatherBarEndCap

2xR/HandWeatherBarEndCap

2xR/HandJambMoulding

2xR/HandJambMoulding

BFDTTBi-foldDoorTopTrack

BFDBT2-S150Bi-foldTrack150mmSillNose

BFDBT2-FI1FoamInsert

BFDBT2-FI2FoamInsert

BFDBT2-S85Bi-foldTrack85mm

StubSillNose

BFDBT2-TRBi-foldTrackTrim

BFDBT2-WP1WoolPile

BFDT2Bi-foldDoorBottomTrack

BFDWS-220 Bi-foldWeatherStrip

RS77Steelfor6TT1

RS46F5Steelfor6F5

RS78Steelfor6DV1&6DV2

(RS78SSlotted)

RS79Steelfor6T3

RS81SteelforOL72

RS80Steelfor6F3

RS71Steelfor6F1

RS72Steelfor6F2

RS73Steelfor6OL1&6T1

RS74Steelfor6T2

RS75Steelfor6V1

RS76Steelfor6V2

RA71Aluminiumfor6T1

RA72Aluminiumfor6T2

RA73Aluminiumfor6T3

RS10Steel

RS11Steel

RS12Steel

RA75AluminiumBayPole

SR06AluminiumforSP73

RA135S135°CornerPost

6RA74DoubleDoorMullion

SCJ09090°SillJointer(150mm)

SCJ135135°SillJointer(150mm)

SCJ180StraightSillJointer(150mm)

SC02150mmSillEndcap

SH68DrainSlotCover

SC04180mmSillEndCap

SC0685mmSillEndCap

DDC1-220DoorDripClip

SH66LiftingClip(14mm)

SH67CavityLockWedge

SH74CavityLockWedge(10mm)

SHGP2GlazingBridgePacker

DEC77FrenchDoorEndCap

Shield | 25

Plastic Rubber SteelRecycledplasticAluminium Other

SB0324mmShuffle

SB0528mmShuffle

SB0628mmClip-In

SB0732mmClip-In

SB0828mmClip-InScotia

SB1428mmOvolo(Lo-line)

SB1228mmScotia(Lo-line)

SB1528mmClip(Lo-line)

6CJB2828mm(Jbead)

6OJB2828mmOvolo

(Jbead)

SB1032mmShuffle

SB0924mmClip-In

SG81Firtree

SG82Wedge-TearOff

SG83Bubble

SG84Flipper

SG85Wedge-TearOff

SG86Lo-Line

SG87Bubble

SG89BlackonlyRolledIn

TCJB40mmTripleGlazingBead

Beads&Gaskets AncillaryProfiles

BayJacks

Sills

PlasticThermalReinforcements

SC03Windowsill(180mm)

SC05Stubsill(85mm)

150mm

150mm

180mm

85mm

A

A

A

A

C

C

C

B

B

B

B

SC01 EVWindowsill-Envirosill(150mm)

SC01Windowsill(150mm)

PTI16F1,6OL1&6T1

PTI26V1

PTI56F3

PTI76V2

PTI106F2,6T2&6OL2

SP73SquareBayPost

BN71BayNest

RP72RoundBayPole

SA13DoorDrip

CP136InteriorCoverforRA135S

FC76CoverforRA76

CP137ExteriorCoverforRA135S

SA04FlexibleCoverFillet50mm

SA05FlexibleCoverFillet75mm

HV71HeadVent

SA09HeadDrip

FC753mmFrameCoupling

FC71FixingCleat

EX7125mmExtension

EX7215mmExtension

EX7423mmSingleLegExtension

BPJS-RDRoundPoleBayJack

BPJS-SQSquarePostBayJack

EX7720mmExtension

20m

m15

mm

25m

m23

mm

Shield | 27

At Synseal a skilled customer care team is always on hand to provide technical information, answer any window or door related questions and assist with project enquiries.With many years of industry knowledge and experience, the team can offer you specialist advice at all stages:

Sales, technical and customer care support

• Adviceonenergyratingsandhowto optimisetheuseofSynsealproducts

• Tenderingassistance

• CADdetails

• Designguides

• Dedicatedcommercialmanagersupport

• Guidanceonhowtocomplywiththelatest BuildingRegulations

• Windloadcalculations

• Productspecifications

• Installationinstructions

• Maintenanceguidelines

• Guaranteeinformation

AsabusinessSynsealunderstandsthatitsresponsibilitydoesn’t

endwhenproductsareinstalledandadedicatedtechnicalteam

isavailabletoprovidesupportandensurecustomersatisfaction.

Shield is designed and manufactured by Synseal Extrusions Ltd. Established over 30 years ago, Synseal now employs over 500 people and has a turnover in excess of £75 million. Main operations are located at a UK-based 35 acre site with 70,000 square metres of production, warehousing and office facilities.

ThecorporateobjectiveatSynsealistodeliverthermally

efficientproductsofconsistentlyexcellentqualityand

designtomarketsworldwideatcompetitiveprices.

Synsealconstantlyseekstodevelopenvironmentally-friendly

newproductswhichwillsupportsustainabledevelopment

andreducecarbonconsumption.

Newrangesaredesignedwith100%recyclability,

improvedperformanceandcost-effectivenessinmind.

SynsealisISO14001accreditedwhichensuresthatallcompanyenvironmentalmanagementsystemscomply

withandevenexceedgovernmentmandates.

AllqualitymanagementsystemsareISO9001accreditedwhichensuresthatallprocessesareconstantlychecked

andimprovedupon,toreducewasteandincreaseefficiency.

Synsealproductsareindependentlytestedandaccredited

bytheBritishStandardsInstitute(BSI)andtheBritishBoard

ofAgrément

managementaccreditation

ISO9001 Qualitysystems

accreditation

BBA Constructionindustry

accreditation

Documents

Chamfered energy efficient windows and doors, designed for ......door products designed by Synseal, coupled with sealed IGU products manufactured by Global Glass, are the ... , injection