CH870-01 Catalogo Parte

spare parts catalog Doc. no. R 223.1343 en

SANDVIK CH870:01

This document is valid for:

Serial no. / Machine no. Sign.

SANDVIK CH870:01 © Copyright 2007 Sandvik SRP AB.All rights reserved. No parts of this document may be reproduced or copied in any form or by any means without written permission from Sandvik SRP AB. All data and information in this manual may be changed without further notice. Reservations for misprints.

Document number: R 223.1343 enIssue: 20080903Version: 1

SandvikStationsplan, SE-233 81 Svedala, SwedenTel: +46 (0)40 409000, Fax: +46 (0)40 409260www.sandvik.com

SPC Sandvik CH870:01 Table of contents

Contents Page

1. Crusher overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2. Bottomshell assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3. Foot alt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4. Wearing plates in bottomshell . . . . . . . . . . . . . . . . . . . . . . . 9

5. Rubber compression mountings . . . . . . . . . . . . . . . . . . . . 11

6. Eccentric assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

7a. Gear and Pinion set alt . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

7. Hydroset cylinder assembly . . . . . . . . . . . . . . . . . . . . . . . . 15

8. Pinion shaft housing assy . . . . . . . . . . . . . . . . . . . . . . . . . 17

9. Main shaft assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

10a. Mantle alt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

10b. Concave alt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

10. Topshell assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

11a. Filler ring alt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

11. Splitter (option for MF/F/EF) . . . . . . . . . . . . . . . . . . . . . . . 27

12. Upper feed hopper wearing rubber . . . . . . . . . . . . . . . . . 29

1© 2007 Sandvik SRP AB Doc. no. R 223.1343 en Ver. 1

SPC Sandvik CH870:01 Table of contents

13. Lower feed hopper wearing rubber . . . . . . . . . . . . . . . . . 31

14. Hydroset system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

15. Hose and protection at crusher . . . . . . . . . . . . . . . . . . . . 35

16. Dust collar assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

16a. Dust seal alt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

17. V-belt drive on sub-frame . . . . . . . . . . . . . . . . . . . . . . . . . 41

18. Direct drive on sub-frame . . . . . . . . . . . . . . . . . . . . . . . . . 45

19. V-belt drive fixed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

20. Over pressure unit with el. motor . . . . . . . . . . . . . . . . . . 49

21. Overpressure blower unit, pneumatic droven . . . . . . . . 49

22. Over pressure blower . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

23. Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

2 © 2007 Sandvik SRP ABDoc. no. R 223.1343 en Ver. 1

SPC Sandvik CH870:01 452.1190

1. Crusher overview

0001

0007

0002

0008

00090005

0004

00030081

0041



Cat no Qty. Part number Alternative Description Remarks1000 1 452.0697-901 Bottom shell assembly

1400 1 452.0998-901 Dust collar assembly

1800 1 452.0809-901 Eccentric assembly

2000 1 452.0953-901 Hydroset cylinder assembly

3000 1 452.0656-901 Pinion shaft housing assembly

4000 1 452.0917-901 Main shaft assembly

5000 1 452.0684-901 Top shell assembly

7000 1 452.0760-00 Feed hopper

8000 1 452.1488-901 Hydroset security valve assembly

9000 1 452.1158-901 Hoses and protections of crusher

3210-2 6 847.0147-00 Washer M6S 12x35 8.8 ISO 4017

3220-0 6 840.0078-00 Screw M6S 20x60 8.8 ISO 4017

3220-2 6 847.0132-00 Washer BRB 21x36 HB200 SS 3576

3240-1 1 442.9365-01 Gasket t=0.8

3240-2 1 442.9365-02 Gasket t=0.8

3330-0 1 853.0590-00 Spring Pin Prym N 8x28

3505-0 1 452.0727-001 Pinion shaft

3505-1 2 900.2388-00 Plug SR 1010 KS

3515-0 1 857.0360-00 Key T 132x18x115 SMS 2307

3555-0 1 857.0354-00 Key T 35x20x140 SMS 2307

3575-0 1 900.0022-00 Elbow 3/4 A4 SMS 435

3575-1 1 842.0020-00 Screw SK6SS 20x25

3575-2 1 900.0655-00 Adapter 3/4”

3590-0 1 442.9346-01 Oil level gauge

3590-1 1 873.0387-00 Seal ring TREDO 26

3590-3 1 900.0656-00 Straight adapter G 1 B-11

3590-4 1 873.0386-00 Seal TREDO 23

3650-4 1 855.0134-00 Retaining ring SgA 135 SS 1581

3710-0 2 840.1063-00 Screw M6S 16x120H 8.8

3710-1 2 845.0009-00 nut M6M M16 8 fzb ISO 4032



2. Bottomshell assembly

Cat. no. Qty. Part number Alternative Description Remarks1005-0 1 452.0675-001 Bottom shell

1005-1 1 452.1980-901 Foot alt See Chaapter Foot alt

1005-4 16 840.0693-00 Screw M6S M30x110 8.8 ISO 4014

1005-5 16 847.0125-00 Washer BRFB 31x58 HB 200

1005-6 2 442.7907-01 Boss

1006-0 2 442.7201-00 Cover 1006-1

AA

B

B4-50015-5001

1-5001

)02 : 1( A-A

0-5001

0-5101

0-0021

0-0881

6-5001

0-5821

2-58211-5821

3-5821

1-01012-0101

0-08211-5101

4-5101

2-51013-5101

0-58810-40410-0231

5a5a c

)01 : 1( B-B

0-6001

3-60012-60011-6001



1006-1 4 843.1578-00 Stud weld M12x30

1006-2 4 847.0147-00 Washer BRB 13x24 HB200 ISO 7089

1006-3 4 845.0030-00 Lock nut M12 8 fzb ISO 7040

1010-1 1 452.1066-901 Liner-Pin shaft arm

1010-2 3 452.1065-901 Liner-Narrow arm

1015-0 1 442.9396-00 Bend

1015-1 2 900.2199-00 Flange SAE 3000 4”

1015-2 4 840.0068-00 Screw M6S 16x50 8.8 ISO 4017


1015-4 1 873.0129-00 O-ring 109 5x3 SMS 1586

1200-0 1 452.0795-001 Bottom shell bushing

1280-0 1 853.0464-00 Pin CP m6 12x30 SMS 2374

1285-0 1 900.2127-00 Swivel run tee G3/4

1285-1 1 900.0655-00 Adapter 3/4”

1285-2 2 900.0276-00 Cover 3/4”

1285-3 1 873.0385-00 Tredo No 20 3/4”

1320-0 1 452.1191.901 Wearing paltes

1404-0 1 853.0464-00 Pin CP m6 12x30 SMS 2374

1880-0 1 452.0808-001 Eccentric wearing plate

1885-0 8 853.0646-00 Pin Prym N 16x45

Cat. no. Qty. Part number Alternative Description Remarks



3. Foot alt3a. Direct drive with subframe

3b. Fixed installation

Pos no. Qty. Part number Alternative Description Remarks1 2 452.1064-001 Foot

2 1 452.0977-002 Foot for subframe, mirror - inverted

3 1 452.0977-001 Foot for subframe


1

3

2

1

1

1

1

1



3c. Right handed V-belt drive with subframe

3.d Left handed V-belt drive with subframe







3

1

1

1

1

2

3



4. Wearing plates in bottomshell

Cat. no. Qty. Part number Alternative Description Remarks1010-1 1 452.1066-901 Pin shaft arm liner Arm liners

1010-2 3 452.1065-901 Narrow arm liner

1320-1 6 452.1191-901 Wearing plates Sold as a complete set

1320-2 2

1320-3 4

1320-6 2

1320-7 2

1320-4 16

1320-5 4

1320-4

1320-61320-11320-2

1320-3

1320-7

1010-2

1010-1

1320-5



This page is intentionally left blank



5. Rubber compression mountings

Pos no Qty. Part number Alternative Description Remarks442.9650-00 Rubber compression mountings for crusher

01 1 864.0079-00 Damper SAW 300B

02 8 840.1135-00 Screw M6S 20x35 8.8 ISO 4017

03 8 847.0132-00 Washer BRB 21x36 HB200 SS 3576

04 2 442.5904-01 Fixing plate

Pos no Qty. Part number Alternative Description Remarks442.9874-91 Rubber compression mountings for crusher on subframe

05 2 864.0066-00 Damper SAW 300 A

06 8 840.1135-00 Screw M6S 20x35 8.8 ISO 4017

07 24 847.0132-00 Washer BRB 21x36 HB 200 ISO 3576

08 8 840.0078-00 Screw M6S 20x60 8.8 ISO 4017

2, 3

1

4

5

8

6, 7



Screwthread for fastener crusher

Pos no Qty. Part number Alternative Description Remarks9 4 458.0553-00 Fixing plate

10 4 458.0554-01 Spacer

11 4 847..0142-00 Washer BRB 53x92 HB200 SS 70

12 4 845.0274-00 Lock nut M48 8 FZB DIN 985

11, 12

10

9



6. Eccentric assembly

Cat. no. Qty. Part number Alternative Description Remarks1805-0 1 452.0540-001 Eccentric

1810-0 1 452.1184-901 Eccentric bushing Alt

1815-0 1 452.0516-001 Hub

1816-0 1 452.0902-901 Ring

1817-0 9 840.0068-00 Screw M6S 16x50 8.8 ISO 4017


1820-0 1 442.9610-01 Key R 28x16x320

1825-0 7 841.0535-00 Screw MC6S 16x90 12.9

1825-1 9 841.0548-00 Screw MC6S16x55 12.9

1825-2 16 847.0181-00 Washer DIN 137 B 17x30

1850-0 1 452.1185-901 Gear and pinion set Alt See next page

1855-0 1 452.1063-001 Key

0-5081

0-5181

1-5281

0-61810-52812-5281

2-5281

0-71812-7181

0-0581

0-0281

0-0181

0-5581



7a. Gear and Pinion set alt

Cat. no. Qty. Part number Alternative Description Remarks1850-0 1 452.0530-901 Gear and pinion set 50Hz

1850-0 1 452.0531-901 Gear and pinion set 60Hz

1850-0



7. Hydroset cylinder assembly

Cat no Qty. Part number Alternative Description Remarks2005-0 1 452.0970-001 Hydroset cylinder

2020-0 20 840.1176-00 Screw M6S 30x200 10.9 Dacronet 500 LC

2020-2 20 847.0310-00 Washer BRB 31x56 HB 305

2050-0 1 452.0969-001 Hydroset cylinder bushing

2055-0 1 840.0032-00 Screw M6S 10x16 8.8

2055-2 1 847.0144-00 Washer BRB 10,5x22 HB200 SS 3576

2140-0 1 873.1247-00 O-ring 740x8,4 SMS 1586

2205-0 1 452.1048-901 Piston assembly

2225-0 1 853.0119-00 Pin CP 25m6x60 SMS 2374

2260-0 1 452.2630-901 Step bearing set

2305-0 1 452.0986-901 Chevron packing

2400-0 1 452.0990-001 Packing clamp plate

2401-0 12 841.0267-00 Screw MC6S 8.8 fzb

2505-0 1 452.0972-001 Hydroset cylinder cover

2505-1 3 919.0190-00 Protection plug

B

0-5052

0-0412

0-5002

0-50220-0622

0-0202

0-0502

0-51522-5152

2-02020-5222

0-03520-6052

1-5052

1-50622-0152

8-6062

)5 : 1( B

0-0042

0-5032

1-0452

0-5502

0-1042

2-5502

0-0452



2506-0 3 900.2302-00 Plug VSTI R1/2”-ED

2510-2 6 841.0239-00 Screw MC6S 8x40 8.8 fzb

2515-0 20 840.1176-00 Screw M6S 30x200 10.9 Dacromet 500 LC

2515-2 20 847.0310-00 Washer BRB 31x56 HB 305

2540-0 1 873.1352-00 O-ring 629,3x5,7 SMS 1586

2540-1 1 873.1351-00 O-ring 685x5,7 SMS 1586

2605-1 1 984.0421-00 Position sensor EDS-400-I-SR

2606-8 1 873.0111-00 O-ring 44,2x3 SMS 1586

2530-0 1 900.2302-00 Plug VSTI R1/2”-ED

3210-2 6 847.0147-00 Washer M6S 12x35 8.8 ISO 4017

3220-0 6 840.0078-00 Screw M6S 20x60 8.8 ISO 4017

3220-2 6 847.0132-00 Washer BRB 21x36 HB200 SS 3576

3240-1 1 442.9365-01 Gasket t=0.8

3240-2 1 442.9365-02 Gasket t=0.8


3505-0 1 452.0727-001 Pinion shaft

3505-1 2 900.2388-00 Plug SR 1010 KS

3515-0 1 857.0360-00 Key T 132x18x115 SMS 2307

3555-0 1 857.0354-00 Key T 35x20x140 SMS 2307

3575-0 1 900.0022-00 Elbow 3/4 A4 SMS 435

3575-1 1 842.0020-00 Screw SK6SS 20x25

3575-2 1 900.0655-00 Adapter 3/4”

3590-0 1 442.9346-01 Oil level gauge

3590-1 1 873.0387-00 Seal ring TREDO 26


3590-4 1 873.0386-00 Seal TREDO 23


3710-0 2 840.1063-00 Screw M6S 16x120H 8.8

3710-1 2 845.0009-00 nut M6M M16 8 fzb ISO 4032

Cat no Qty. Part number Alternative Description Remarks



8. Pinion shaft housing assy

Cat no Qty. Part number Alternative Description Remarks3005-0 1 452.0657-001 Pinion shaft housing

1505-0 8 840.0672-00 Screw M6S 24x100 8.8 ISO 4014

1505-2 8 847.0063-00 Washer TBRSB 26x65

0-0173

1-01731-5753

0-03331-50530-5753

0-50512-5051

2-5753

AB

0-55530-50530-5003

0-0563

0-51531-5053 1-5053

level liO

0-0303

A

0-09531-0953

2-0913

0-0223

2-02132-0903

0-08031-08032-08032-0703

2-0223

2-0713

2-04234-09533-0953B

1-02131-09031-07131-0913

1-0703

0-01232-01231-0423

(Continued)



3030-0 1 442.9364-01 Gasket t=0,5

442.9364-02 Gasket t=0,8

442.9364-03 Gasket t=1,5

3070-1 1 868.0832-00 Bearing 32230 J2

3070-2 1 868.0832-00 Bearing 32230 J2

3080-0 1 845.0154-00 Locking nut KM 30 150x2 ISO 2982

3080-1 1 847.0299-00 Lock washer MB 30

3080-2 1 442.9809-01 Wear ring

3090-1 1 442.9808-01 Spacer

3090-2 1 442.9808-01 Spacer

3120-1 1 873.0136-00 O-ring 139.3x5.7 SMS 1586

3120-2 1 873-0136-00 O-ring 139.3x5.7 SMS 1586

3170-1 1 873.1219-00 Oil seal ring type 4 170x200x15

3170-2 1 873.1219-00 Oil seal ring type 4 170x200x15

3190-2 1 442.9260-01 Bearing cover, outer

3210-0 6 840.0046-00 Screw M6S 12x35 8.8 ISO 4017

3210-2 6 847.0147-00 Washer M6S 12x35 8.8 ISO 4017

3220-0 6 840.0078-00 Screw M6S 20x60 8.8 ISO 4017

3220-2 6 847.0132-00 Washer BRB 21x36 HB200 SS 3576

3240-1 1 442.9365-01 Gasket t=0.8

3240-2 1 442.9365-02 Gasket t=0.8


3505-0 1 452.0727-001 Pinion shaft

3505-1 2 900.2388-00 Plug SR 1010 KS

3515-0 1 857.0360-00 Key T 132x18x115 SMS 2307

3555-0 1 857.0354-00 Key T 35x20x140 SMS 2307

3575-0 1 900.0022-00 Elbow 3/4 A4 SMS 435

3575-1 1 842.0020-00 Screw SK6SS 20x25

3575-2 1 900.0655-00 Adapter 3/4”

3590-0 1 442.9346-01 Oil level gauge

3590-1 1 873.0387-00 Seal ring TREDO 26


3590-4 1 873.0386-00 Seal TREDO 23


3710-0 2 840.1063-00 Screw M6S 16x120H 8.8

3710-1 2 845.0009-00 nut M6M M16 8 fzb ISO 4032




9. Main shaft assembly

Cat no Qty. Part number Alternative Description Remarks4005-0 1 452.1930-901 Main shaft & head centre assy

4025-0 1 452.0505-001 Main shaft sleeve

4035-0 1 853.0119-00 Pin CP 25m6x60 SMS 2374

4135-0 1 855.0026-00 Retaining ring Sga 100 SS 1581

4205-1 1 452.0930-001 Inner head nut

4205-2 1 452.0938-001 Burning ring

4305-0 1 452.0924-001 Dust seal ring

4350-0 1 452.0921-001 Retaining ring

4355-0 1 442.9367-01 Retainer

4355-1 1 452.1264-001 Scraper

4365-0 15 840.0069-00 Screw M6S 16x55 8.8 ISO 4017

4025-0

4205-14367

4205-2

4366

4005-0

4305-04350-0

4365-0, -24355-04355-1

4035-04135-0

4365-1

(Continued)



10a. Mantle alt

4365-1 1 840.0072-00 Screw M6S 16x70 8.8 ISO 4014


4366 1 452.1380-901 Mantle alt. See next page

4367 1 452.0936-901 Head nut

3210-2 6 847.0147-00 Washer M6S 12x35 8.8 ISO 4017

3220-0 6 840.0078-00 Screw M6S 20x60 8.8 ISO 4017

3220-2 6 847.0132-00 Washer BRB 21x36 HB200 SS 3576

3240-1 1 442.9365-01 Gasket t=0.8

3240-2 1 442.9365-02 Gasket t=0.8


3505-0 1 452.0727-001 Pinion shaft

3505-1 2 900.2388-00 Plug SR 1010 KS

3515-0 1 857.0360-00 Key T 132x18x115 SMS 2307

3555-0 1 857.0354-00 Key T 35x20x140 SMS 2307

3575-0 1 900.0022-00 Elbow 3/4 A4 SMS 435

3575-1 1 842.0020-00 Screw SK6SS 20x25

3575-2 1 900.0655-00 Adapter 3/4”

3590-0 1 442.9346-01 Oil level gauge

3590-1 1 873.0387-00 Seal ring TREDO 26


3590-4 1 873.0386-00 Seal TREDO 23


3710-0 2 840.1063-00 Screw M6S 16x120H 8.8

3710-1 2 845.0009-00 nut M6M M16 8 fzb ISO 4032

Cat no Qty. Part number Alternative Description Remarks4175-0 1 452.0872-001 Mantle B Pebbles

452.0845-001 Mantle EF

452.0837-001 Mantle A


4175-0



10b. Concave altC MC M

MF F EF

EC

Cat no Qty. Part number Alternative Description Remarks6005-0 1 452.2255-001 Concave C

452.2253-001 Concave MC

452.1754-001 Concave M

452.0842-001 Concave MF

452.0841-001 Concave F

452.0840-001 Concave EF

452.0838-001 Concave EC






10. Topshell assembly

2-18650-1865

3-1865

5-0551

0-5565

0-0551

3-35252-5565

2-3525

0-70061-70062-70063-7006

5-7006

1-0865 1-18650-1865

0-0865

0-5016

0-8006

0-0565

1-0206

8-02064-0206

0-0206

0-0506

0-5005

2-0206

1-05653-0565

2-05654-0565

4-0565

6-05655-0565

7-05656-0565

0-5765

0-0515

3-04510-0451

1-04512-0451

5-0451

0-3525

0-58652-5865

0-1565

0-0575

0-6006

8-5006

1-3525

0-5075

1-60750-6075

3-60752-6075

(Continued)



Cat no Qty. Part number Alternative Description Remarks5005-0 1 452.0664-001 Top shell

1540-0 24 840.1124-00 Screw M6S 42x280 8.8 ISO 4014

1540-1 24 845.0322-00 Nut M6M M42 8 fzb ISO 4032

1540-2 24 847.0171-00 Washer BRB HB 200 SS 3576

1540-3 24 442.9979-01 Washer

1540-5 24 899.9278-00 Protective cop SW65 2 H20

1550-0 8 442.9530-03 Screw

1550-5 8 899.0278-00 Protective cop SW65 2 H20

5150-0 2 452.1060-001 Arm shield

5253-0 1 914.0093-00 Lubrication nipple AH R 1/4”

5253-1 1 900.0142-00 Pipe bushing

5253-2 1 811.0202-00 Pipe 28x1,5 SMS 1890

5253-3 2 900.0437-00 Compression fittings GE 28-LR

5650-0 1 452.0553-001 Spider cop

5650-1 1 912.0114-00 Air filter P10102 R1/4”

5650-2 1 900.0169-00 Nipple 1/4” ISO 49 N8

5650-3 1 900.0002-00 Elbow 1/4” ISO 49 A1

5650-4 3 900.0139-00 Pipe bushing 3/4x1/4 ISO 49

5650-5 1 808.0220-00 Steel pipe DIN 2391/C-ST 35,4 10x1,5



5651-0 1 873.1210-00 O-ring 759,0x5,7 SMS 1586

5655-0 4 840.0653-00 Screw M6S 20x100 8.8 ISO 4014

5655-2 4 847.0132-00 Washer BRB 21x36 HB200 SS 3576

5675-0 1 452.1619-00 Spider bushing

5680-0 1 191.2376-00 Temperature sensor TRPF

5680-1 1 191.2365-00 Connection box

5681-0 3 900.0139-00 Pipe bushing 3/4x1/4 ISO 49

5681-1 1 900.0075-00 Elbow 1/4 ISO 49 D4



5685-0 8 840.0652-00 Screw M6S 20x90 8.8 ISO 4017

5685-2 8 847.0132-00 Washer BRB 21x36 HB 200 SS3576

5705-0 1 452.1599-001 Seal ring

5706-0 1 452.1599-001 Seal ring

5706-1 1 452.0550-001 Ring

5706-2 1 452.0549-00 Retaining ring

5706-3 8 841.0225-00 Screw MC6S 6x45 8.8 fzb

5750-0 1 900.0981-00 Plug BSPT 1” insex

6005-0 1 452.1373-901 Concave alt

6005-8 1 873.1112-00 Sealing compound 0,75 liter

6006-0 1 452.1365-901 Filter ring alt. See next page

6007-0 10 840.0675-00 Screw M6S 24x130 8.8 ISO 4014

6007-1 10 899.0293-00 HELICIOIL M24x1,5D

6007-2 10 847.0063-00q Washer TBSRB 26x65

6007-3 10 891.1149-001 Rubber washer

6007-5 8 452.2201.001 Jack screw

6008-0 1 452.1369-901 Wegring plate assy

6020-0 6 840.1136-00 Screw M6S 36x540 8.8

6020-1 6 845.0273-00 Lock nut M6MN 36 8

6020-2 6 442.9353.01 Sleeve

6020-4 6 442.9354-01 Washer

6020-8 72 863.0015-00 Disc spring 100x51x6



11a. Filler ring alt

6050-0 1 452.0687-001 Support ring

6105-0 6 442.8290-01 Dowel pin

3210-2 6 847.0147-00 Washer M6S 12x35 8.8 ISO 4017

3220-0 6 840.0078-00 Screw M6S 20x60 8.8 ISO 4017

3220-2 6 847.0132-00 Washer BRB 21x36 HB200 SS 3576

3240-1 1 442.9365-01 Gasket t=0.8

3240-2 1 442.9365-02 Gasket t=0.8


3505-0 1 452.0727-001 Pinion shaft

3505-1 2 900.2388-00 Plug SR 1010 KS

3515-0 1 857.0360-00 Key T 132x18x115 SMS 2307

3555-0 1 857.0354-00 Key T 35x20x140 SMS 2307

3575-0 1 900.0022-00 Elbow 3/4 A4 SMS 435

3575-1 1 842.0020-00 Screw SK6SS 20x25

3575-2 1 900.0655-00 Adapter 3/4”

3590-0 1 442.9346-01 Oil level gauge

3590-1 1 873.0387-00 Seal ring TREDO 26


3590-4 1 873.0386-00 Seal TREDO 23


3710-0 2 840.1063-00 Screw M6S 16x120H 8.8

3710-1 2 845.0009-00 nut M6M M16 8 fzb ISO 4032

Cat. no. Qty. Part number Alternative Description Remarks6006-0 1 452.2269-901 Filler ring C

452.0898-901 Filler ring m

452.0891-901 Filler ring EC







11. Splitter (option for MF/F/EF)

Cat. no. Qty. Part number Alternative Description Remarks7400-0 1 452.2942-901 Cover Each cover consists of (see below):

2 Cover half

7401-0 6 Screw M6S 16x45 Fasteners for cover

7401-1 6 Washer BRB 17x30

7401-2 6 Lock nut M16

7402-0 14 Screw M6S 16x50

7402-1 14 Washer BRB 17x30

Cat. no. Qty. Part number Alternative Description Remarks7300-0 1 452.2939-901 Splitter Each splitter consists of (see below):

1 1 452.2938-901 Adjusting unit

2 4 452.2937-901 Distribution box

3 4 452.1447-001 Wear plate

4 16 840.1135-00 Screw M6S 20x35 8.8 ISO 4017

5 20 847.0197-00 Washer TBRSB 21x52x8

6 20 452.2963-901 Clamping plate

7 4 845.0203-00 Nut lock ISO 7040 M20 8 fzb

7400-07300-0

7401-0,-1,-2

7402-0,-1,-2

4, 5 6

1

3 2






12. Upper feed hopper wearing rubber

Cat. no. Qty. Part number Alternative Description Remarks452.802-00 Feed hopper, upper

7501-0 10 442.9747-01 Rubber segment, plain section 55 mm Standard for EC Option for C/MC/M/MF/F/EF

7502-0 1 442.9751-02 Rubber segment, R level sensor section 55 mm

7503-0 1 442.9751-01 Rubber segment, L level sensor section 55 mm

7504-0 2 442.9750-01 Rubber segment, inspection door 55 mm

7505-0 48 840.0067-00 Screw M6S 16x45 Fasteners for rubbersegments

7505-1 112 847.0016-00 Washer BRB 17x30

7505-2 56 845.0215-00 Lock nut M16

7505-4 8 840.0070-00 Screw M6S 16x60

7505-3 56 873.1287-00 Rubber plug D45 35x40

7503-0

7501-07505-3

7504-07502-0

7505-1,-2,-4

7505-0,-1,-2






13. Lower feed hopper wearing rubber

The table below shows the segment support (cone) alternative with its matching rubber segments.Cat. no. Qty. Part number Alternative Description Remarks

452.799-00 Feed hopper , lower

7100-0 6 452.0792-901 Segment support (cone) EC configuration

452.2333-901 C configuration

452.2348-901 MC configuration

7103-0 12 840.0069-00 Screw Fasteners for segmentsupports

7103-1 24 847.0016-00 Washer

7103-2 12 845.0215-00 Lock nut

7104-0 4 840.0634-00 Screw M6S 16x25 Blind screw in topshell (when wearing rubbers to filler ring are not used)

7101-0 12 452.1137-001 Rubber segment EC configuration

452.2340-901 C configuration

452.2353-001 MC configuration

7102-4 48 873.1287-00 Rubber plug Fasteners for rubber segments

7102-0 48 840.0069-00 Screw M6S 16x55

7102-1 96 847.0016-00 Washer BRB 17x30

7102-2 48 845.0215-00 Lock nut M16

7103-0

7103-1

7103-2

7100-0

7102-0

7102-1

7102-2

7101-07102-4

7104-0






14. Hydroset system

Pos. no. Qty. Part number Alternative Description Remarks01 1 902.0850-00 Main valve

02 1 902.0852-90 Pilot valve 6MPa

03 1 452.0978-001 Block

04 1 900.2291-00 Reducing thread adapter

05 1 900.2292-00 Measuring nipple 1/4”

06 1 900.0647-00 Adapter G3/4” BxG 1/2” B

07 1 873.0384-00 Seal TREDO 18

08 1 902.0851-90 Pilot valve block 6MPa

09 902.0849-00 Seal kit for DBDS10K1X/100

10 902.0806-00 Seal kit LC80D40E-6X/004

11 902.0825-00 Gasket ring LC80D40E-6X/004

8

3

1

1

15 4

67

9

10

11 10






15. Hose and protection at crusher

2 3 4

5242251414535

752251

0451

1423

85 34

33231303

4343

35

81 01

81 44

03 13 23 33

93 5373

1

95

34

16 06

16 06

4a D

4a D

2 3 4

5242251414535

752251

0451

1423

85 34

33231303

4343

35

81 01

81 44

03 13 23 33

93 5373

1

95

34

16 06

16 06

4a D

4a D

2 3 4

5242251414535

752251

0451

1423

85 34

33231303

4343

35

81 01

81 44

03 13 23 33

93 5373

1

95

34

16 06

16 06

4a D

4a D

02

5�

11

93

21 543251

8929

82

43

35 5 22 41 51 24 45

6 92

31 41 51 71

61

42

03 13 23 33 62 74

94 65 55 64 84 75

051565755525

05 65 55 15 75 25

94 64 65 55 75 84

0451

3251

02

224151

81

123251 52622391

726223 045141

Z

N

Y

M

T

Q

L

1

02

5�

11

93

21 543251

8929

82

43

35 5 22 41 51 24 45

6 92

31 41 51 71

61

42

03 13 23 33 62 74

94 65 55 64 84 75

051565755525

05 65 55 15 75 25

94 64 65 55 75 84

0451

3251

02

224151

81

123251 52622391

726223 045141

Z

N

Y

M

T

Q

L

1

(Continued)



Pos no. Qty. Part number Alternative Description Remarks01 1 452.1616-901 Return oil hose

02 1 452.1286-001 Hydraulic hose Rockmaster 2”



05 6 900.2199-00 Flange SAE 3000 4”

06 1 900.2599-00 Adapter G 2” B/G 1”B

07 1 442.9396-00 Bend

08 1 900.0699-00 Straight adapter G 2 B-11

09 1 452.1538-001 Hose SAE 100 R2AT 2”X2000

10 1 452.1414-001 Bracket

11 2 452.1415-001 Rubber cloth

12 1 452.1419-901 Wearing liner

13 2 442.9503-01 Bolt

14 16 845.0215-00 Nut lock ISO 7040 M16 8fzb

15 40 847.0016-00 Washer BRB 17x30 HB200 ISO 7089

16 1 452.1425-901 Support

17 1 452.1426-001 Bracket

18 1 452.1448-001 Bracket

19 2 4521449-001 Bracket

20 1 452.1468-901 Bracket

21 1 452.1427-001 Protection

22 14 840.0068-00 Screw M6S 16x50 8.8 ISO 4017

23 10 840.0064-00 Screw M6S 16x30 8.8 ISO 4017

24 1 452.1476-901 Bracket

25 4 840.0051-00 Screw M6S 12x40 8.8 ISO 4014

26 20 845.0030-00 Lock nut M12 8 fzb ISO 7040

27 12 840.0049-00 Screw M65 12x50 8.8 ISO 4014

28 1 452.1579-001 Hose SAE 100 R2AT”x1200

29 2 873.0390-00 Sela Tredo 30

30 14 900.2592-00 Half flange SAE 3000 PSI 2”

31 7 873.0755-00 O-ring 56.74x3.53 SMS 1586


33 28 841.0268-00 Screw MC6S 12x35 8.8 DIN 912

34 2 452.1580-001 Hose SAE 100R1AT 3/4”x1000

35 1 452.1587-001 Hose SAE 100R1AT1”x1000

36 1 900.0656-00 Straight adapter G1B-11

37 1 873.0386-00 Seal Tredo 23

38 1 900.0655-00 Adapter 3/4”

39 1 452.1511-001 Pilot valve protection

40 8 840.0066-00 Screw M6S M16x40 8.8 fzb ISO 4017


42 2 452.1536-901 Straight hose coupling

43 4 841.0578-00 Screw MF6S 16x35 8.8

44 1 452.1414-002 Bracket

45 1 819.0061-00 Hose 31,5-0,6 248225

46 2 873.0615-00 Sela O-ring 24,99x3,53 ESMS 1587

47 1 452.1589-001 Cover 2” SAE-flange

48 2 452.1592-001 Cover 3/4” SAE-flange

49 4 900.2602-00 Flange half SAE 3000 3/4”

(Continued)



50 4 900.2385-00 Flange half SAE 3000 1”

51 2 873.1299-00 O-ring Ø32.93x3.53

52 2 452.1591-001 Cover 1” SAE-flange

53 3 873.0129-00 O-ring 109,5x3 SMS 1586

54 2 452.1590-001 Cover 4# SAE-flange

55 16 847.0144-00 Washer BRB 10,5x22 HB200 SS 3576

56 16 841.0253-00 Screw MC6S 10x35 8.8 fzb

57 16 845.0213-00 Nut Lock ISO 7040 M10 8 fzb

58 1 452.1602-901 Bracket for valve

59 1 452.1665-001 Spacer

60 4 847.0132-00 Washer BRB 21x36 HB200 SS 3576

61 4 840.0078-00 Screw M6S 20x60 8.8 ISO 4017

Pos no. Qty. Part number Alternative Description Remarks






16. Dust collar assembly

16a. Dust seal alt

Cat. no. Qty. Part number Alternative Description Remarks1400-0 1 452.0926-00 Dust collar

1400-1 4 840.0064-00 Screw M6S M16x30 fzb ISO 4017

1401-0 1 452.0999-001 Ring

1405-0 18 840.0072-00 Screw M6S 16x70 8.8 ISO 4014

1405-2 36 847.0327-00 Washer SBRB 17x30x7 fzb

1410-0 1 452.0834-001 Locating bar

1411-0 1 452.1279-001 Shim t=0,1

452.1279-002 Shim t=0,5

452.1279-003 Shim t=0,7

452.1279-004 Shim t=1

1412-0 3 841.0254-00 Screw MC6S 10x40 8.8 fzb

1430-0 1 452.1267-001 Gasket

1450-0 1 452.1000-001 inner dust seal ring

Pos no. Qty. Part number Alternative Description Remarks1 1 452.0942-901 Subframe 7” Installation asssy

2 1 452.1620-901 Dust seal assy

1450-01401-0

1430-0

1410-0

1412-01411-0

1400-1

1400-0 1405-0,-2

12






17. V-belt drive on sub-frame

A

1

2

55

8 32 2926

24 30 3114 17 18 20 21 22 53

38 37 4727 42 40 39

6 34 33 50 4 3 291314171821 22

374647

36 49

33 29

45 51

5

7

3758

19

12

5452 4915 16

9 10 44 43

40 41

48

35 37

2526

2811

5649

5737 59

(Continued)



Pos no Qty Part number Alternative Description Remarks1 1 452.1263-901 Subframe V-belt drive

2 1 452.2564-901 Motorframe for V-elt drive, Assy.

3 8 458.0406-03 Shims T=0,3mm

4 4 458.0406-02 Shims T=0,5mm

5 1 442.9650-93 Rubber Damper

6 1 452.1781-901 Motor Alt

7 1 452.1642-901 Dust seal alternatives See Chapter Dust collar assembly

8 4 458.0773-01 Slide rail

9 1 458.0156-00 Bracket

10 1 984.0217-00 Sensor SIH+3010-BPKG

11 1 930.0328-00 Omega Elastomer Coupling E120 D110mm, D120mm

12 1 452.2568-901 Spacer

13 1 458.0348-01 Shaft 1672-00 D 110h8x1043

14 2 458.0349-01 Bearing Housing SN 3024

15 1 857.0336-00 Key R 28x16x110 SMS 2307

16 1 842.0019-00 Screw SK6SS 16x40

17 2 868.0829-00 Roller Bearing 23024 CCK/W33

18 2 868.0830-00 Clamping Sleeve H 3024

19 4 649.0168-04 Supporting cleat 16x16 L0100

20 1 871.0110-00 Guide Ring FRB 10/180

21 3 873.1289-00 Felt Seal FS 460

22 3 873.0898-00 V-Ring V-110A

23 1 871.0404-00 Cover End 346186/23

24 1 442.9342-01 Washer

25 1 442.9343-01 Spacer 2172-03 D158 / 140, 5x94

26 1 847.0132-00 Washer BRB 21x36 HB200 SS 3576

27 1 452.1297-901 V-belt guard (shaft)

28 1 452.2511-901 V-Belt Guard Assy.


30 1 847.0132-00 Washer BRB 21x36 HB200 SS3576

31 1 840.0077-00 Screw M6S 20x50 8.8 ISO 4017


33 12 845.0273-00 Nut Lock ISO M6MN 36 8

34 4 840.0718-00 Screw M6S 36x180 8.8 ISO 4014

35 4 840.0669-00 Screw M6S 24x70 8.8 ISO 4014

36 4 840.0670-00 Screw M6S 24x80 8.8 ISO 4014

37 16 847.0124-00 Washer BRB 24x45HB200 SS3576

38 2 840.0672-00 Screw M6S 24x100 8.8 ISO 4014

39 4 845.0216-00 Nut Lock ISO 7040 M16 8 FZB


41 4 840.0071-00 Screw M6S 16x65 8.8 ISO 4014

42 4 840.0072-00 Screw M6S 16x70 8.8 ISO 4014

43 2 847.0012-00 Washer BRB 8.4x16HB200 ISO 7089


(Continued)



45 4 840.0078-00 Screw M6S 20x60 8.8 ISO 4017

46 2 840.0677-00 Screw M6S 24x150 8.8 ISO 4014

47 4 845.0216-00 Nut Lock FIN 985 M24 8 FZB

48 1 857.0216-00 Key R 28x16x140 SMS 2306

49 8 845.0012-00 Nut M6M M24 8 FZB ISO 4032

50 4 847.0122-00 Washer TBRB 40x68

51 4 845.0010-00 Nut M6M M20 8 FZB ISO 4032

52 2 840.0675-00 Screw M6S 24x130 8.8 ISO 4014

53 2 853.0617-00 Spiral Pin PRYM 12x28

54 2 452.2510-901 Subframe hydraulic equipment

55 6 452.2595-001 Shims for SAW 200

56 2 840.1197-00 Screw M6S 24x200 8.8 ISO 4017

57 4 841.0587-00 Screw MC6S 24x180 8.8 FZB

58 4 841.0584-00 Screw MC6S 24x100 8.8 FZB

59 4 452.3770-001 Washer D/d 45/25x80

Pos no Qty Part number Alternative Description Remarks






18. Direct drive on sub-frame

B

C C

D

D

31

4

66

2

20

A

98

7

5

E

23 24

21 22

10

25

20

14

11 12 13

15 16 17 19 18 26

10

(Continued)



Cat no Qty. Part number Alternative Description Remarks1 1 452.0905-901 Subframe direct drive

2 1 452.1781-901 Motor Alt

3 1 452.1642-901 Dust Seal alternatives See Chapter Dust collar assembly

4 1 452.1014-901 Protective cap for shaft

5 1 930.0332-00 Coupling Omega E120 HDY includes following:

1 930.0333 Coupling Omega E120 HDY flex element

6 1 442.9650-92 Rubber Damper

7 1 452.1622-901 Spacer with Flat Bar

8 1 458.0452-01 Support

9 1 442.9342-01 Washer

10 1 984.0217-00 Sensor SIH-3010-BPKG

11 12 458.0406-01 Shims T=1 mm

12 4 458.0406-02 Shims T=0,5mm

13 8 458.0406-03 Shims T=0,3mm

14 4 452.1609-001 Threaded Pin M30x130 machined

15 4 840.0718-00 Screw M6S 36x180 8.8 ISO 4014

16 4 845.0273-00 Lock Nut M6MN 36 8


18 8 847.0124-00 Washer BRB 25x45 HB200 SS 3576

19 8 841.0587-00 Screw MC6S 24x180 8.8 FZB

20 4 845.0013-00 Nut M6M M30 8 FZB ISO 4032

21 2 847.0012-00 Washer BRB 8,4x16 HB200 ISO 7089


23 1 847.0132-00 Washer BRB 21x36 HB200 SS 3576

24 1 840.0077-00 Screw M6S 20x50 8.8 ISO 4017

25 4 840.0652-00 Screw M6S 20x90 8.8 ISO 4017

26 8 452.3770-001 Washer D/d 45/25x80



19. V-belt drive fixed

21

1

1

52 53 23 43

93 33 14

92 62 13 4483 84 74 44

4 2 3 03 54 62 92

31 61 71 91 02 12

3161710212

043314

64

A

7

6 24

42

341

8

9 01

63 73

32

5

1

22

11

72 82

11

81

1

5 a D

(Continued)



Pos no Qty Part number Alternative Description Remarks1 1 452.2564-901 Motorframe for V-elt drive, Assy.

2 8 458.0406-03 Shims T=0,3mm

3 4 458.0406-02 Shims T=0,5mm

4 1 452.1781-901 Motor Alt

5 4 458.0773-01 Slide rail

6 1 458.0156-00 Bracket

7 1 984.0217-00 Sensor SIH-3010-BPKG

8 1 930.0328-00 Omega Elastomer Coupling E120 D110mm, D120mm includes following:

1 930.0314-00 Omega flex element E120

9 1 452.1882-901 Grooved pulley

1 452.1884-901 Bushing

11 1 452.2568-901 Spacer

12 1 458.0348-01 Shaft 1672-00 D 110h8x1043

13 2 458.0349-01 Bearing Housing SN 3024

14 1 857.0336-00 Key T 28x16x110 SMS 2307

15 1 842.0019-00 Screw SK6SS 16x40

16 2 868.0829-00 Roller Bearing 23024 CCK/W33

17 2 868.0830-00 Clamping Sleeve H 3024

18 4 649.0168-04 Supporting cleat 16x16 L=100

19 1 871.0110-00 Guide Ring FRB 10/180

20 3 873.1289-00 Felt Seal FS 460

21 3 873.0898-00 V-Ring V-110A

22 1 871.0404-00 Cover End 346186/23

23 1 442.9342-01 Washer

24 1 442.9343-01 Spacer 2172-03 D158 / 140, 5x94

25 1 452.1297-901 V-belt guard (shaft)


27 1 847.0132-00 Washer BRB 21x36 HB200 SS 3576

28 1 840.0077-00 Screw M6S 20x50 8.8 ISO 4017

29 12 845.0273-00 Lock Nut M6MN 36 8

30 4 840.0718-00 Screw M6S 36x180 8.8 ISO 4014

31 4 840.0670-00 Screw M6S 24x80 8.8 ISO 4017


33 4 847.0124-00 Washer BRB 25x45 HB200 SS 3576

34 4 845.0215-00 Nut Lock ISO 7040 M16 8 FZB

35 4 840.0072-00 Screw M6S 16x70 8.8 ISO 4014

36 2 847.0012-00 Washer BRB 8,4x16 HB200 ISO 7089


38 4 840.0079-00 Screw M6S 20x70 8.8 ISO 4017

39 2 840.0672-00 Screw M6S 24x100 8.8 ISO 4014

40 2 840.0677-00 Screw M6S 24x150 8.8 ISO 4014

41 4 845.0216-00 Nut Lock DIN 985 M24 8 FZB

42 1 452.1848-901 7’ Adapter fixed

43 1 857.0216-00 Key R 28x16x140 SMS 2306

44 4 845.0012-00 Nut M6M M40 8 FZB ISO 4032

45 4 847.0122-00 Washer TBRB 40x68

46 2 853.0617-00 Spiral Pin PRYM 12x28

47 4 840.0675-00 Screw M6S 24x130 8.8 ISO 4014

48 4 845.0010-00 Nut M6M M20 8 fzb ISO 4032



20. Over pressure unit with el. motor

21. Overpressure blower unit, pneumatic droven

Pos no Qty Part number Alternative Description Remarks452.3693-901 Over pressure blower unit with el. motor

1 1 452.1168-901 Over pressure blower SV 5.133/1

2 1 900.0154-00 Malleable cast iron bussing 1 1/2x374 ISO 49

3 2 900.1424-00 Hose coupling 3/4

4 1 819.0187-00 Pneumatic hose, PVC, 1” 15m

5 1 900.0275-00 Wrought iron pipe fittings socket 3/4”

6 2 900.1358-00 Clips 28 SMS 2298

7 912.0219-00 Air filter FK200

Pos no Qty Part number Alternative Description Remarks452.3727-901 Over pressure blower unit, pneumatic droven

1 1 900.0180-00 Nipple ISO49 N8 1/2x1/4

2 1 912.0113-00 Air filter 504-2S 5 Micron

3 1 900.0169-00 Nipple 1/4 ISO 49 N8

4 1 902.0645-00 Regulator 216-2-8

5 1 900.0182-00 Nipple ISO 49 N8 3/4x1/4

6 2 900.1358-00 Clips 28 SMS 2298 Dy 23-27mm

7 1 819.0187-00 Pneumatic hose PVC 1”

8 2 900.1424-00 Hose coupling 3/

9 2 900.0275-00 Wrought iron pipe fittings socket 3/4”

5 3 6

4 6 2

3

7 1

9 8 6

6 8 9

7 5 4 3 2 1






22. Over pressure blower

Pos no Qty Part number Alternative Description Remarks452.1169-901 Over pressure blower SV 5 13371

1 1 906.0494-00 Over pressure fan

2 1 452.4436-00 Motor Alt


2

1

3

(Continued)



23. Motor

Part no Description Voltage Y (V)

Frequency Y (Hz)

Voltage D (V)

Frequency D (Hz)

Effect (kW)

972.1164-00 Motor IEC71-2 IM3001 400VY50 0.55kW 380-415/440-480 50/60 220-240 50 0,55/0,62

972.1165-00 Motor IEC71-2 IM3001 525V50 0.55kW 525 50 0,55

972.1166-00 Motor IEC71-2 IM3001 550V50 0.55kW 550 50 0,55

972.1167-00 Motor IEC71-2 IM3001 575V50 0.55kW 575 50 0,55

972.1168-00 Motor IEC71-2 IM3001 575V60 0.55kW 575 60 0,55

972.1169-00 Motor IEC71-2 IM3001 200V50 0.55kW 200 50 0,55

972.1170-00 Motor IEC71-2 IM3001 440V50 0.55kW 440 50 0,55

972.1171-00 Motor IEC71-2 IM3001 460V50 0.55kW 460 50 0,55

972.1172-00 Motor IEC71-2 IM3001 400VD50 0.55kW 660-690 50 380-415/440-480 50/60 0,55/0,62


Documents

CH870-01 Catalogo Parte