20
CGIE/A Motors for General Application IE2 Motor Series

CGIE/A - bharatbijlee.com · Introduction Global warming is a reality and world over people are working towards reduction in carbon foot print. Electric motor applications, in Indian

Embed Size (px)

Citation preview

CGIE/AMot

ors

for

Gen

eral A

pplica

tion

IE2 Motor Series

Introduction Global warming is a reality and world over people are working towards reduction in carbon foot print.

Electric motor applications, in Indian industry, consume about seventy percent of the generated electrical energy. Improving efficiency of the motor is therefore a major concern in energy-efficiency efforts.

Electric motors with improved efficiency, in combination with frequency converters can save about 7% of the total worldwide electrical energy. Roughly one quarter to one third of these savings come from the improved efficiency of the motor.

A need was felt amongst users, consultants and manufacturers in India to revise existing BIS standard IS 12615:2004 to harmonize with the international standards. This will lead us to be in line with international code of standards and practices. This will also result in having uniform test procedures to facilitate the end user to compare the performance and energy efficiency of motors.

Motors from 0.37kW to 375kW make up the vast majority (approximately 90%) of installed motor population and are covered by the standard IS 12615:2011. This fulfills the need of the manufacturers to design motor for a global market. This standard defines four efficiency classes for nominal frequency 50Hz.

Salient features of BIS standard IS 12615:2011 (second revision)This standard is primarily based on IEC 60034-30:2008 issued by the International Electrotechnical Commission except that additional performance parameters other than efficiency values have also been included.

The efficiency levels in IS 12615:2011 are based on test methods specified in IS 15999 (Part 2/sec 1):2011 / IEC 60034-2-1:2007. The standard specifies methods used to determine losses and efficiency, with the objective to calculate efficiency values more accurately.

New IE efficiency classes are as given below

Efficiency Class Description

IE1 Standard efficiency Comparable to eff2

IE2

IE3

IE4

High efficiency Comparable to eff1

Premium Premium

Super premium Super premium

As per the standard, efficiency class of IE4 is under consideration and would be incorporated later. The standard IS 12615:2011 covers low voltage, AC three phase squirrel cage, single speed induction motors for• Rated voltage <= 1000V

• Rated frequency 50Hz

• Rated output between 0.37kW to 375kW

• 2P, 4P & 6P

• Rated on the basis of continuous duty (S1) or intermittent periodic duty (S3) with 80% or higher cyclic duration factor

• Capable of operating direct on line

• Rated for ambient temperature of 40 deg centigrade & altitude not exceeding 1000m

• Degree of protection IP44 or superior

• Method of cooling IC 411

• Fixing dimensions as per IS 1231 & IS 2223

• Determination of total losses with PLL determination from residual losses

This standard does not cover• 8P motors

• Pole changing motors ( multispeed motors)

• Motors made exclusively for converter duty application

• Motors completely integrated into the machine. (for example, pumps, compressors that cannot be tested separately from the machine )

• Crane & hoist duty motors

Highlights• Efficiency values of different manufacturers are comparable only if they are measured by the same method as per IS 15999 (Part 2/sec 1):2011 / IEC 60034-2-1:2007.

• IE Class efficiencies are subject to tolerance as per IEC 60034-1

• For conditions of limitations on grid supply (e.g. limiting starting current, high tolerances of voltage and/or frequency), it may not be possible to achieve the same IE efficiency class.

• Energy efficient cage-induction motors are typically built with more active material to achieve higher efficiency and hence the starting performance of these motors differ somewhat from motors with a lower efficiency. The locked rotor current increases approximately by 10 to 15 percent for increase in each level of efficiency for the same output power. For replacing existing motors, this should be checked by the user with manufacturer for proper sizing of the protective devices.

• Old efficiency levels were Eff2 and Eff1 (as per CEMEP). For calculation of these efficiencies, fixed stray load losses (0.5% of motor output) were assumed. Now IS 12615:2011 refers to IS 15999 (Part 2/sec 1):2011 / IEC 60034-2-1:2007 for calculation of efficiency. This calculation is based on the new methods of stray load loss measurement specified in the standard. The effect is in the reduction of efficiency as compared to the earlier values.

Energy Efficient Induction Motors(Three phase squirrel cage induction motors)

Bharat Bijlee has introduced a complete range of IE2 High efficiency motors

Product Range

Type Frame Size kW range

2H - IE2 High efficiency 71 TO 355L 0.37 TO 355*

Standards All motors comply with following Indian & International standards

National/International Standards

IS : 325 Three Phase Induction motors specifications.

IS/IEC 60034-1 Rotating electric machines: Part 1 Rating and Performance

IS : 900 Code of practice for installation & maintenance of induction motors.

IS : 1231 Dimensions of foot mounted A.C Induction motors

IS : 2223 Dimensions of Flange mounted A.C Induction motors

IS 15999 part 2 Rotating Electrical Machines - section 1 Standard Methods for determining /IEC 60034-2-1 losses and efficiency from tests

IS /IEC 60034-5 Degree of protection provided by the integral design of Rotating Electrical Machines (IP code) : classification

IS : 6362 / Designation of methods of coolingIEC 60034-6 for Rotating Electrical Machines

IS : 12065 / Permissible Limits of noise levelIEC 60034-14 for Rotating Electrical Machines

IS : 12075 Mechanical Vibration of Rotating Electrical Machines

IS : 12615:2011 Energy Efficient Induction Motors Three phase Squirrel Cage.

IEC 60072 Dimension & Output rating of Rotating Electrical machines.

CE MARKAll motors have CE mark on the nameplate

ELECTRICAL FEATURESStandard Operating conditionSupply Conditions (Voltage & Frequency)Voltage� � : � 415 V ± 10%Frequncy�� :� 50Hz ± 5%Combined variation� :� ± 10%

Ambient oMotors are designed for ambient temperature of 50 C

Altitude Motors are designed for an altitude up to 1000m above mean sea level.

Re-rating factorsThe re-rating applicable under different conditions of supply voltage, frequency, ambient & altitude are obtained by multiplying following factors.

Variation in supply Voltage & Frequency

± 10 ± 5 ± 10 100± 12.5 ± 5 ± 12.5 95± 15 ± 5 ± 15 90

Voltage Variation %

Frequency Variation %

Combined Voltage & Frequency Variation %

Permissible output as %

of rated value

*Note : Motors above 355kW & up to 1250kW areavailable in frame size 355, 400 & 450 with doubleventilated cooling system. Please contact our Sales.

Variation in Ambient Temperature & Altitude

Method of starting Our motors are suitable for following method of starting

kW rating Method of starting No. of leadsUpto & including 1.5 kW DOL 6 415V - Star 240V - Delta

Above 1.5 kW DOL or Star / Delta 6

All Bharat Bijlee motors are suitable for inverter duty application. (Refer page 5)

Starting Time and Duty CycleMotors are designed for continuous (S1) Duty. Other type of duty (S2 to S9) can be offered on request. The motors can safely withstand 3 consecutive starts from cold condition & 2 consecutive starts from hot conditions. In applications where more severe starting conditions are encountered, a special enquiry should be made e.g.

• Drives with high inertia e.g flywheel drives, eccentric presses, large fans etc.

• Drives involving intermittent duty of motors with frequent starts e.g. rolling mills, centrifuges and conveyor motors, etc.

The enquiry should be accompanied with following information.

2• GD and relevant speed of driven equipment

• Duty cycle/sequence of operation/no. starts/hours

• Speed-Torque diagram of driven equipment

• Method of braking (Electrical or Mechanical)

Insulation and EnduranceThe Motors are provided with class F insulation scheme with temperature rise limited to class B. These motors can be used

0either at ambient temperature of 55 C or overloaded continuously by 10% (service factor = 1.1). The temperature rise will be still within limits of class F.

The slot insulation consists of Nomex-polyster-Nomex (NPN). All insulation materials used are adequately resistant to the action of microbes and fungi.

Winding & Insulation for Inverter Duty Motors• The stators are wound with polysteremide coated with polyamide-imide top coat, (dual coated) wires as per IS 13730 : part 13, grade -II thermal class 200 copper wires.

• Vacuum Pressure Impregnation (VPI) is provided to windings.

Depending on the voltage wave rise time (dv/dt) and the

maximum peak to peak voltage at the motor terminals, suitable insulation schemes are provided.

On customer's demand, insulated bearings are offered from frame size 132 and onwards on the NDE side of the motor.

OptionsMotors with class 'H' insulation can be offered on request.

Thermal Protection (For Winding & Bearing)PTC Thermisters / thermostats. RTD etc. can be embedded in stator winding on request. In case of frame sizes 250M & above Bearing Temperature Detectors (BTD) can be supplied on request.

Earthing Terminals Two earthing terminals are provided on the body and one terminal is provided in the terminal box.

Anti-condensation MethodIn order to avoid condensation of water inside the motors, they can be heated up by connecting a voltage 4 to 10% of rated voltage to the motor terminals. Adequate heating is obtained with current equal to 20-25% of rated motor current. Alternatively any of the methods indicated in IS : 900 for heating stator winding could be adopted.

Motors can also be offered with built in space heaters in frame size 90 and above.

MECHANICAL FEATURES Enclosures: ( Material & Terminal box location)Motors are offered with following enclosure

Frame Size Enclosure

Materials Standards Option Available

63-80 Aluminum TOP ----

90S-112M Aluminum TOP ----

Cast Iron RHS TOP & LHS

132S & 132M Aluminum TOP -

132S-225M Cast Iron RHS TOP & LHS

250M-355L Cast Iron TOP RHS & LHS

Terminals Box Location

Degree Protection All motors have IP55 degree of protection as per IS/IEC 60034-5. Higher degree of protection such as IP56, IP66 can be provided on request. All flanged motors are additionally provided with oil tight shaft protection on driving end side.

Table 2

Cooling Type Cooling Code

TEFC IC 411 Standard

TENV IC 410 On Demand

FORCED COOLED IC 416 On Demand

All foot mounted motors are with integral feet construction. All motors up to 280 frame are with integral bearing covers and motors in frame 315 and above are with separate bearing covers.

CoolingAll motors are totally enclosed Fan Cooled (TEFC) The cooling is effected by self driven, bi-directional centrifugal fan protected by fan cover. The Type of cooling is as per IS 6362 / IEC 60034-6. Forced cooing arrangement can be provided for frame 132S and above.

Altitude Permissibleabove output as %

sea level m of rated value

1000 1001500 97

2000 942500 903000 863500 82

4000 77

PermissibleAmb.

output as %Temp. °C

of rated value

<30 107

30-45 103

50 100

55 96

60 92

Bearing & Terminals Box Details

Note: L10 bearing life is 50,000 hours for directly coupled loads

through flexible couplings only

Roller Bearing and Insulated Bearing Alternatively motors with insulated bearing on NDE side can be offered from frame size 132S & above on request at extra price.

Motors can also be offered with cylindrical roller bearing (NU) on DE side for frame sizes 132S and above at extra price.

GreaseSealed for life bearing (2Z) are filled with grease Unirex N3-of ESSO. Others are filled with LGMT3 of SKF make. Special high temperature grease can be provided on request.

On line Re-Greasing On line re-greasing arrangement is provided in frame sizes 225S and above. For frame size 180M, 180L and 200L it can be provided on request.

RotorEntire range of motors is fitted with dynamically balanced aluminum pressure die cast squirrel cage rotors.

ShaftAll motors are provided with single shaft extension in accordance with IS : 1231. The Shaft material is C40 (EN8) Steel. However any special shaft extension and / or special shaft material e.g. EN24 or stainless steel grades are also provided on request.

Balancing & Vibration Rotors are dynamically balanced with a half key in the shaft extension. Vibration grade is 'reduced grade' conforming to IS: 12075. Other grades as per IS 12075 or IEC 60034-14 can be provided on request.

Noise LevelMotors are designed for noise level well below the limits specified in IS: 12065

Paint All motors are painted with acrylic paint in Blue colour, RAL shade No. 5000. Motors used in corrosive atmosphere are painted with Epoxy base paint. Any other shade or material (e.g. polyurethane paint) can be offered on request.

PackingMotors up to 132M frame are packed in thermacol / corrugated boxes. Wooden packing boxes are provided for higher frame size. Export worthy packing is also available on request.

Frame Size

Bearing nos. C3 Clearance

Terminals Box Type / Location

Terminals No. & size of cable

entries

Max. Cond. Cross Sec. area mm

DE NDE No.

Size

63 6201 2Z 6201 2Z

gk030/

Top

6

M4

1×3/4“

4

71 6202 2Z 6202 2Z

80 6004 2Z 6004 2Z

90S,90L 6205 2Z 6205 2Z gk130/Top

6 6

100L 6206 2Z 6205 2Z gk230/

Top

6

2×1’’

10

112M 6206 2Z 6205 2Z

132S,132M 6208 2Z 6208 2Z gk330/Top

gk330/RHS

6 M5

160M,160L 6309 2Z 6209 2Z 16

180M,180L 6310 2Z 6210 2ZgK430/

RHS

6 M6

1-1/2’’

50

200L 6312

6212 TB 225/RHS

6

M8

2 × 2’’

70

225S, 225 6313

6213

250M 6315

6215TB280/

Top6

M10

150280S/M

2P 6316

6316

4, 6& 8P

6317 6316

315 S/M

6319 6319TB315/

Top6

M122 × 2’’

240

315L2 ×

2 1/2’’

355L 6322 6322 TB355/Top 6 M16 2 × 3’’ 300

6319 6319

Bharat Bijlee IE2 motors suitable to run with VFDs Bharat Bijlee offers the entire range of motors suitable to run with VFDs.

Motors are suitable for :• Constant torque application like crane, hoist, reciprocating compressor etc.

• Variable torque application like centrifugal pump, fan, blowers etc.

• Constant power application like metal cutting lathes, wire winding machines etc. and are custom built to suit customer's requirements.

Motors for constant torque application suitable for speed range of 1:10, 1:5, 1:2 etc can be provided. Depending on the speed range, motors can be offered with forced cooling (IC416) or in higher frame sizes 132S and above. Please

check with our sales office, for motors to be operated above

1.5 times the synchronous speed.

PWM, IGBT devices operate at very high frequencies (2 kHz to 15 kHz) and have very short rises times leading to high dv/dt.

Longer cable lengths also contribute to higher voltages at the motors terminals due to standing wave phenomenon. These stress the insulation of the motors. Bharat Bijlee motors are provided with special impregnation system /vacuum pressure impregnation and dual coated winding wire to take care of these stresses. This insulation conforms to the requirements given in IEC 60034-18-41. For voltage higher than 500 V, refer to our sales office.

All the motors are provided with six terminals in the terminal box. Shaft induced voltage occurs due to the use of VFD. This causes flow of currents through bearing which can lead to premature bearing failure. Insulated bearings can be provided in frames from 132S onwards on request.

In closed loop system operations, speed feedback is obtained through encoder mounted on the shaft of the motors. We provide encoder mounting arrangements on Non Drive End side shaft of the motors on request.

For further details and technical offer, please refer to our Sales office in your area.

Payback Calculations: Effect of additional stray load losses for efficiency determination as per IS 12615-2011The new standard follows IS 15999 / IEC 60034-2-1 for arriving at the stray load losses. These losses can vary from 2.5% in small motors to 0.5% in higher ratings up to 1MW. The earlier standard IS 12615-2004 used for eff1 motors assumed stray losses as 0.5% of output. Hence the efficiency values tested by the earlier standard would be 0.5% to 1.5% higher than the new standard for the same motor.

Example is as given below

Rating 4 Pole

11kW

55kW

Eff1 specified inIS 12615-2004 (%)

91.0

94.2

IE2 specified inIS 12615-2011 (%)

89.8

93.5

Reduction in efficiency from eff1Due to additional stray losses (%)

1.2

0.7

When comparing eff1 motor & IE2 motor, it is necessary to note the difference in testing methods. The standard has reduced the efficiency value to take care of this. At first glance a customer would feel that an IE2 motor is inferior to an Eff1 motor though both might be identical.

Hence for any comparison, it is necessary to use the same method of loss calculation. The worked out example shown below gives the energy savings per year (for 8000 hours running) of a Bharat Bijlee IE2 motor (normalized for 0.5% stray loss) over a Bharat Bijlee standard IS 325 motor

Rating kW

BBL IS325 Catalogue

(eff%)

IE2 Catalogue

(eff%)

Input Power( kW)

Additional Stray losses

(kW)

Nomalized IE2 Eff with 0.5% Stray

losses assumed

IS 325 losses (kW)

IE2 losses (kW)

Saving (kW)

Saving in kW/Year

@8000 Hrs running

11

55

89.0

93.8

89.8

93.5

12.249

58.824

0.187(0.2424-0.0550)

0.684 (0.959-0.275)

91.2

94.6

1.360

3.636

1.062

3.140

0.298

0.496

2380

3968

Tab

le s

ho

wn

be

low

giv

es

the

en

erg

y sa

vin

gs p

er

year

(fo

r 8

000

ho

urs

ru

nn

ing)

of

a B

har

at B

ijle

e IE

2 m

oto

r (n

orm

aliz

ed

fo

r 0

.5%

str

ay lo

ss)

ove

r a

Bh

arat

Bij

lee

sta

nd

ard

IS 3

25

mo

tor

Rat

ing

kW

BB

L IS

325

C

atal

ogu

e (E

ff%

)

IE2

C

atal

ogu

e (E

ff%

)

No

rmal

ized

IE

2 E

ff w

ith

0

.5%

Str

ay

loss

es

Savi

ng

in

kW/Y

ear

@8

000

Hrs

ru

nn

ing

BB

L IS

32

5

Cat

alo

gue

(Eff

%)

IE2

C

atal

ogu

e (E

ff%

)

0.3

77

17

2.2

73

.81

57

71

70

.10

.55

74

74

.87

6.4

18

87

47

5.1

0.7

57

77

7.4

79

.02

01

77

79

.61

.17

97

9.6

81

.23

03

78

81

.4

1.5

80

.68

1.3

82

.94

12

80

82

.82

.28

2.5

83

.28

4.8

57

08

28

4.3

3.7

85

85

.58

7.0

80

58

58

6.3

5.5

86

87

88

.51

42

68

68

7.7

7.5

87

88

.18

9.5

19

44

87

88

.79

.38

88

8.8

90

.22

05

68

88

9.3

11

89

89

.49

0.8

19

27

89

89

.8

15

89

.59

0.3

91

.63

10

19

0.2

90

.61

8.5

90

.59

0.9

92

.22

98

99

1.2

91

.22

29

1.5

91

.39

2.6

21

90

91

.89

1.6

30

92

.69

29

3.2

16

55

92

92

.3

37

93

92

.59

3.7

22

43

93

92

.74

59

3.5

92

.99

4.0

21

43

93

.29

3.1

55

93

.39

3.2

94

.34

92

39

3.8

93

.57

59

49

3.8

94

.85

54

99

4.2

94

90

94

94

.19

5.1

87

56

94

.79

4.2

2 P

ole

4 P

ole

No

rmal

ized

IE

2 E

ff w

ith

0

.5%

Str

ay

loss

es

Savi

ng

in

kWh

/Yea

r @

800

0 H

rs

run

nin

g

BB

L IS

325

C

atal

ogu

e (E

ff%

)

IE2

C

atal

ogu

e (E

ff%

)

No

rmal

ized

IE

2 E

ff w

ith

0

.5%

Str

ay

loss

es

Savi

ng

in

kWh

/Yea

r @

800

0 H

rs

run

nin

g

71

.63

76

86

97

0.0

12

27

6.7

21

26

97

2.9

74

.04

29

81

.34

13

73

75

.97

7.1

43

48

3.1

69

57

67

8.1

79

.85

50

84

.57

97

77

79

.88

1.4

85

08

5.9

98

48

08

1.8

83

.48

95

87

.91

13

78

58

4.3

85

.83

34

89

.21

84

08

58

68

7.5

14

62

90

.22

41

78

88

7.2

88

.64

73

90

.72

53

88

88

88

9.4

13

07

91

.22

38

08

8.5

88

.79

0.1

17

26

91

.92

52

09

08

9.7

91

.01

48

99

2.5

22

89

91

90

.49

1.7

12

06

92

.92

21

59

1.2

90

.99

2.1

19

89

93

.54

22

89

1.8

91

.79

2.9

30

80

93

.92

96

99

2.5

92

.29

3.4

29

40

94

.24

25

69

3.5

92

.79

3.8

13

20

94

.63

96

89

3.5

93

.19

4.2

34

23

95

.05

61

89

5.2

40

04

6 P

ole

Ener

gy S

avin

g C

alcu

lati

on

s:

Perf

orm

ance

Tab

le F

or

2-

Pole

Mo

tors

TEF

C 3

Ph

ase

Sq

uir

rel C

age

Ind

uct

ion

Mo

tors

- F

ram

e si

ze 7

1 to

35

5LV

olt

age

:

41

5V

+/-1

0%

Am

bie

nt:

: 5

0 O

CIn

s. C

lass

:

F

Freq

uen

cy

:

50

Hz+

/-5

%

D

uty

: S1

(Co

nti

nu

ou

s)Te

mp

. Ris

e :

B

Co

mb

ined

Var

iati

on

: +/

-10

% P

rote

ctio

n

: IP

55

3

00

0 r

pm

( 2

-Po

le)

R

ate

d O

utp

ut

Fram

eTy

pe

Op

erat

ing

Ch

arac

teri

stic

s at

Rat

ed o

utp

ut

Wit

h D

OL

Star

tin

g

size

Re

f.R

ated

Spee

d

Cu

rre

nt

Rat

ed

Pow

er

Fac

tor

% E

ffic

ien

cy

Star

tin

g St

arti

ng

Pu

llou

tR

oto

rN

et

Torq

ue

Cu

rre

nt

Torq

ue

Torq

ue

GD

²W

eigh

t

to R

ate

dto

Rat

ed

to R

ate

dB

3

KW

HP

IEC

B

3R

PM

Am

ps.

Kg.

mFL

3/4

L1

/2L

FL3

/4L

1/2

LC

urr

en

tTo

rqu

eTo

rqu

eC

on

stn

.

Co

nst

ruct

ion

Rat

ioR

atio

Rat

iokg

Kg

0.3

70

.50

71

2H

07

12

A3

28

00

0.9

60

.13

00

.74

0.6

80

.60

72

.27

2.2

66

.05

.02

.63

.00

.00

19

7

0.5

50

.75

71

2H

07

12

33

28

05

1.2

90

.19

00

.79

0.7

20

.58

74

.87

4.0

70

.05

.02

.73

.00

.00

19

7

0.7

51

.08

02

H0

80

21

32

83

01

.64

0.2

56

0.8

20

.74

0.6

27

7.4

76

.57

3.5

5.0

2.5

2.8

0.0

03

71

0

1.1

1.5

80

2H

08

02

33

28

30

2.3

40

.38

00

.82

0.7

50

.63

79

.67

9.6

75

.56

.02

.73

.00

.00

51

11

1.5

2.0

90

S2

H0

9S2

43

28

40

3.1

30

.51

40

.82

0.7

80

.68

81

.38

1.3

78

.06

.53

.33

.00

.00

91

17

2.2

3.0

90

L2

H0

9L2

73

28

40

4.4

90

.75

50

.82

0.7

80

.68

83

.28

3.2

81

.76

.53

.33

.00

.01

13

20

3.7

5.0

10

0L

2H

10

L23

32

89

07

.00

1.2

40

.86

0.8

40

.76

85

.58

5.5

83

.57

.03

.03

.00

.02

12

26

5.5

7.5

13

2S

2H

13

S2G

32

93

09

.91

.83

0.8

90

.85

0.7

78

7.0

86

.08

2.0

7.0

2.5

3.0

0.0

82

05

1

7.5

10

.01

32

S2

H1

3S2

N3

29

30

13

.32

.49

0.8

90

.85

0.7

78

8.1

87

.08

3.0

7.0

2.5

3.0

0.0

98

05

7

9.3

12

.51

60

M2

H1

6M

23

32

93

01

6.4

3.0

90

.89

0.8

60

.82

88

.88

8.6

84

.57

.02

.32

.80

.15

00

10

5

11

15

.01

60

M2

H1

6M

25

32

93

01

9.2

3.6

60

.89

0.8

60

.82

89

.48

9.4

86

.57

.02

.33

.00

.17

11

12

15

20

.01

60

M2

H1

6M

26

32

93

02

6.0

4.9

90

.89

0.8

80

.82

90

.39

0.2

87

.07

.02

.32

.80

.20

31

20

18

.52

5.0

16

0L

2H

16

L29

32

93

03

1.5

6.1

50

.90

0.8

90

.86

90

.99

0.7

88

.87

.02

.43

.00

.26

81

37

22

30

.01

80

M2

H1

8M

23

32

93

53

7.7

7.3

00

.89

0.8

70

.83

91

.39

1.0

88

.87

.02

.42

.70

.34

11

7

30

40

.02

00

L2

H2

0L2

A3

29

50

51

.09

.89

0.8

90

.86

0.8

09

2.0

92

.08

9.5

7.0

2.5

2.6

0.6

12

74

37

50

.02

00

L2

H2

0L2

53

29

50

62

.51

2.2

0.8

90

.86

0.8

09

2.5

92

.09

0.0

7.0

2.4

2.5

0.6

12

74

45

60

.02

25

M2

H2

2M

25

32

96

57

6.6

14

.80

.88

0.8

50

.78

92

.99

2.7

91

.07

.02

.52

.51

.13

35

3

55

75

.02

50

M2

H2

5M

23

32

96

58

9.2

18

.10

.92

0.9

10

.86

93

.29

2.7

90

.07

.02

.32

.72

.60

55

0

75

10

02

80

S2

H2

8S2

33

29

70

12

42

4.6

0.9

00

.88

0.8

39

3.8

93

.69

2.0

7.0

2.2

2.8

3.0

16

69

90

12

02

80

M2

H2

8M

25

32

97

01

46

29

.50

.91

0.8

90

.87

94

.19

3.9

90

.97

.02

.22

.83

.42

75

0

11

01

50

31

5S

2H

31

S23

32

98

21

80

35

.90

.90

0.8

60

.78

94

.39

4.1

91

.57

.02

.02

.55

.08

98

12

51

70

31

5M

2H

31

M2

A3

29

82

20

74

0.8

0.8

90

.85

0.7

69

4.5

93

.59

1.5

7.0

2.2

2.6

5.0

94

0

13

21

80

31

5M

2H

31

M2

33

29

82

21

64

3.1

0.9

00

.86

0.7

89

4.6

93

.69

1.3

7.0

2.0

2.5

5.0

94

0

15

02

00

31

5L

2H

31

L2A

32

98

22

48

49

.00

.89

0.8

40

.76

94

.79

3.7

92

.27

.02

.02

.56

.21

10

0

16

02

15

31

5L

2H

31

L25

32

98

22

61

52

.30

.90

0.8

50

.77

94

.89

4.1

93

.07

.02

.02

.56

.21

10

0

18

02

40

31

5L

2H

31

L2B

32

98

23

00

58

.80

0.8

80

.82

0.7

59

4.9

94

.19

3.0

7.0

2.0

2.5

7.7

13

90

*20

02

70

31

5L

2H

31

L27

32

98

23

25

65

.30

0.9

00

.85

0.7

79

59

4.5

93

.37

.02

.02

.57

.71

39

0

*25

03

35

35

5L

2H

35

L21

32

98

54

07

81

.60

0.9

00

.88

0.8

49

5.0

94

.59

2.8

7.0

1.6

2.4

12

.01

68

0

*31

54

25

35

5L

2H

35

L23

32

98

55

13

10

2.8

00

.90

0.8

80

.84

95

94

.59

3.0

7.0

1.6

2.4

14

.71

87

0

IE2

Note

:A

ll perf

orm

ance

valu

es

are

subje

ct t

o t

ole

rance

as

per

IS/I

EC

60

03

4-1

Effic

iency

measu

rem

ents

are

with

out

seals

.0

*- T

hese

ratin

gs

are

suita

ble

for

am

bie

nt

tem

pera

ture

45

C

Perf

orm

ance

Tab

le F

or

4-

Pole

Mo

tors

TEF

C 3

Ph

ase

Sq

uir

rel C

age

Ind

uct

ion

Mo

tors

- F

ram

e si

ze 7

1 to

35

5LV

olt

age

:

41

5V

+/-1

0%

Am

bie

nt:

: 5

0 O

CIn

s. C

lass

:

F

Freq

uen

cy

:

50

Hz+

/-5

%

D

uty

: S1

(Co

nti

nu

ou

s)Te

mp

. Ris

e :

B

Co

mb

ined

Var

iati

on

: +/

-10

% P

rote

ctio

n

: IP

55

1

50

0 r

pm

( 4

-Po

le)

R

ate

d O

utp

ut

Fram

eTy

pe

Op

erat

ing

Ch

arac

teri

stic

s at

Rat

ed o

utp

ut

Wit

h D

OL

Star

tin

g

size

Re

f.R

ated

Sp

eed

Cu

rre

nt

Rat

ed

Pow

er

Fac

tor

% E

ffic

ien

cy

Star

tin

g St

arti

ng

Pu

llou

tR

oto

rN

et

Torq

ue

Cu

rre

nt

Torq

ue

Torq

ue

GD

²W

eigh

t

to R

ate

dto

Rat

ed

to R

ate

dB

3

KW

HP

IEC

B

3R

PM

Am

ps.

Kg.

mFL

3/4

L1

/2L

FL3

/4L

1/2

LC

urr

en

tTo

rqu

eTo

rqu

eC

on

stn

.

Co

nst

ruct

ion

Rat

ioR

atio

Rat

iokg

Kg

0.3

70

.50

71

2H

07

14

33

13

80

1.0

30

.26

0.7

10

.62

0.5

07

0.1

70

.16

5.0

3.4

2.3

2.5

0.0

03

37

0.5

50

.75

80

2H

08

04

33

14

20

1.3

80

.37

70

.74

0.6

40

.50

75

.17

5.1

68

.05

.02

.83

.00

.00

72

11

0.7

51

.08

02

H0

80

45

31

41

01

.75

0.5

18

0.7

50

.66

0.5

37

9.6

79

.67

4.0

5.0

2.8

3.0

0.0

08

21

2

1.1

1.5

90

S2

H0

9S4

23

14

30

2.4

40

.75

0.7

70

.70

0.5

78

1.4

81

.47

7.5

6.0

2.4

2.8

0.0

15

15

1.5

2.0

90

L2

H0

9L4

73

14

30

3.2

71

.02

0.7

70

.70

0.5

78

2.8

82

.87

8.8

6.0

2.7

3.0

0.0

19

19

2.2

3.0

10

0L

2H

10

L47

31

43

54

.48

1.4

90

.81

0.7

30

.59

84

.38

4.3

81

.56

.02

.63

.00

.02

82

6

3.7

5.0

11

2M

2H

11

M4

73

14

45

7.2

72

.49

0.8

20

.78

0.6

38

6.3

86

.38

3.8

6.5

2.7

3.0

0.0

66

36

5.5

7.5

13

2S

2H

13

S4K

31

45

51

0.2

3.6

80

.85

0.8

00

.70

87

.78

7.4

86

.07

.02

.63

.00

.12

65

0

7.5

10

13

2M

2H

13

M4

T31

45

51

3.8

5.0

20

.86

0.8

30

.76

88

.78

8.4

86

.87

.02

.63

.20

.16

35

6

9.3

12

.51

60

M2

H1

6M

4C

31

46

01

7.2

6.2

00

.84

0.8

20

.73

89

.38

9.3

86

.57

.02

.52

.80

.17

71

05

11

15

.01

60

M2

H1

6M

4K

31

46

02

0.0

7.3

40

.85

0.8

20

.76

89

.88

9.8

87

.57

.02

.72

.90

.22

91

15

15

20

.01

60

L2

H1

6L4

T31

46

52

7.1

9.9

70

.85

0.8

00

.70

90

.69

0.6

89

.47

.02

.42

.70

.30

01

28

18

.52

5.0

18

0M

2H

18

M4

73

14

70

33

.21

2.2

50

.85

0.8

20

.76

91

.29

1.2

89

.57

.02

.72

.90

.54

01

88

22

30

18

0L

2H

18

L48

31

47

03

9.3

14

.60

0.8

50

.80

0.7

29

1.6

91

.68

9.8

7.0

2.6

3.0

0.6

12

00

30

40

20

0L

2H

20

L45

31

47

05

2.6

19

.88

0.8

60

.82

0.7

89

2.3

92

.09

0.0

7.0

2.6

2.6

0.9

32

75

37

50

22

5S

2H

22

S43

31

47

06

3.8

24

.50

0.8

70

.85

0.7

79

2.7

92

.59

0.5

7.0

2.6

2.6

1.6

03

62

45

60

22

5M

2H

22

M4

53

14

70

77

.32

9.8

20

.87

0.8

50

.77

93

.19

2.8

90

.87

.02

.62

.61

.85

37

7

55

75

25

0M

2H

25

M4

33

14

80

95

.23

6.2

00

.86

0.8

40

.76

93

.59

3.0

91

.07

.02

.52

.63

.06

50

0

75

10

02

80

S2

H2

8S4

23

14

80

12

64

9.4

00

.88

0.8

60

.80

94

.09

3.5

92

.07

.02

.22

.55

.53

67

0

90

12

02

80

M2

H2

8M

45

31

48

01

51

59

.20

0.8

80

.86

0.8

09

4.2

94

.09

2.0

7.0

2.2

2.5

6.3

67

35

11

01

50

31

5S

2H

31

S41

31

48

51

88

72

.10

0.8

60

.83

0.7

79

4.5

94

.39

2.3

7.0

2.1

2.5

8.7

09

02

12

51

70

31

5M

2H

31

M4

A3

14

86

21

48

1.9

00

.86

0.8

30

.77

94

.69

4.3

92

.77

.02

.22

.51

0.2

01

01

0

13

21

80

31

5M

2H

31

M4

33

14

86

22

38

6.5

00

.87

0.8

50

.78

94

.79

4.5

93

.07

.02

.12

.51

0.2

01

01

0

15

02

00

31

5L

2H

31

L4A

31

48

72

56

98

.30

0.8

60

.83

0.7

79

4.7

94

.49

2.8

7.0

2.2

2.5

12

.20

11

85

16

02

15

31

5L

2H

31

L45

31

48

62

70

10

4.8

0.8

70

.86

0.7

89

4.9

94

.69

3.1

7.0

2.1

2.5

12

.20

11

85

18

02

40

31

5L

2H

31

L46

31

48

73

03

11

7.9

0.8

70

.86

0.7

89

5.0

94

.79

3.2

7.0

2.1

2.5

13

.40

12

62

*20

02

70

31

5L

2H

31

L47

31

48

73

36

13

1.0

0.8

70

.86

0.7

89

5.1

94

.89

3.3

7.0

2.2

2.5

14

.60

13

05

*25

03

35

35

5L

2H

35

L41

31

48

84

16

16

3.6

0.8

80

.85

0.7

59

5.1

94

.99

3.5

7.0

2.2

2.5

23

.30

16

80

*31

54

22

35

5L

2H

35

L43

31

48

85

24

20

6.2

0.8

80

.85

0.7

59

5.1

94

.89

3.5

7.0

2.2

2.5

32

.70

18

55

**3

55

47

53

55

L2

H3

5L4

53

14

88

59

02

32

.40

.88

0.8

50

.75

95

.19

4.9

93

.57

.02

.22

.53

7.9

02

02

5

IE2

Note

:A

ll perf

orm

ance

valu

es

are

subje

ct t

o t

ole

rance

as

per

IS/I

EC

60

03

4-1

Effic

iency

measu

rem

ents

are

with

out

seals

.0

*- T

hese

ratin

gs

are

suita

ble

for

am

bie

nt

tem

pera

ture

45

C 0**

- T

hese

ratin

gs

are

suita

ble

for

am

bie

nt

tem

pera

ture

40

C

Perf

orm

ance

Tab

le F

or

6-

Pole

Mo

tors

TEF

C 3

Ph

ase

Sq

uir

rel C

age

Ind

uct

ion

Mo

tors

- F

ram

e si

ze 8

0 to

35

5LV

olt

age

:

41

5V

+/-1

0%

Am

bie

nt:

: 5

0 O

CIn

s. C

lass

:

F

Freq

uen

cy

:

50

Hz+

/-5

%

D

uty

: S1

(Co

nti

nu

ou

s)Te

mp

. Ris

e :

B

Co

mb

ined

Var

iati

on

: +/

-10

% P

rote

ctio

n

: IP

55

1

00

0 r

pm

( 6

-Po

le)

R

ate

d O

utp

ut

Fram

eTy

pe

Op

erat

ing

Ch

arac

teri

stic

s at

Rat

ed o

utp

ut

Wit

h D

OL

Star

tin

g

size

Re

f.R

ated

Sp

eed

Cu

rre

nt

Rat

ed

Pow

er

Fac

tor

% E

ffic

ien

cy

Star

tin

g St

arti

ng

Pu

llou

tR

oto

rN

et

Torq

ue

Cu

rre

nt

Torq

ue

Torq

ue

GD

²W

eigh

t

to R

ate

dto

Rat

ed

to R

ate

dB

3

KW

HP

IEC

B

3R

PM

Am

ps.

Kg.

mFL

3/4

L1

/2L

FL3

/4L

1/2

LC

urr

en

tTo

rqu

eTo

rqu

eC

on

stn

.

Co

nst

ruct

ion

Rat

ioR

atio

Rat

iokg

Kg

0.3

70

.58

02

H0

80

61

39

10

1.0

70

.39

60

.70

0.6

00

.48

69

.06

9.0

67

.03

.02

.12

.30

.00

60

10

0.5

50

.75

80

2H

08

06

33

91

51

.48

0.5

90

.71

0.6

20

.48

72

.97

2.9

68

.54

.02

.22

.50

.00

84

11

0.7

51

.09

0S

2H

09

S63

39

25

1.9

10

.79

0.7

20

.61

0.5

07

5.9

75

.97

2.3

4.0

2.0

2.5

0.0

12

21

4

1.1

1.5

90

L2

H0

9L6

53

93

02

.72

1.1

50

.72

0.6

10

.50

78

.17

8.1

74

.04

.02

.02

.60

.01

60

17

1.5

2.0

10

0L

2H

10

L63

39

35

3.6

31

.56

0.7

20

.60

0.5

27

9.8

79

.67

5.0

4.5

2.0

2.5

0.0

25

02

2

2.2

3.0

11

2M

2H

11

M6

53

94

04

.99

2.2

80

.75

0.6

50

.58

81

.88

1.8

79

.85

.02

.12

.50

.06

53

3

3.7

5.0

13

2S

2H

13

S6G

39

60

8.0

03

.75

0.7

60

.65

0.5

78

4.3

83

.08

1.5

5.5

2.0

2.5

0.1

30

48

5.5

7.5

13

2M

2H

13

M6

T39

60

11

.45

.58

0.7

80

.68

0.6

08

6.0

84

.58

2.0

6.0

2.5

2.5

00

.19

35

5

7.5

10

16

0M

2H

16

M6

33

96

01

5.0

7.6

10

.80

0.7

40

.64

87

.28

7.2

85

.25

.52

.02

.50

.27

61

03

9.3

12

.51

60

L2

H1

6L6

63

96

01

8.4

9.4

40

.80

0.7

40

.64

88

.08

8.0

86

.75

.52

.12

.50

.34

11

3

11

15

16

0L

2H

16

L67

39

65

21

.61

1.1

0.8

00

.77

0.6

68

8.7

88

.78

7.0

6.0

2.0

2.5

0.4

01

23

15

20

18

0L

2H

18

L63

39

65

29

.11

5.1

0.8

00

.75

0.6

28

9.7

89

.78

7.2

5.5

2.6

2.3

0.8

22

00

18

.52

52

00

L2

H2

0L6

33

97

53

4.7

18

.50

.82

0.7

70

.69

90

.49

0.4

88

.35

.52

.62

.31

.20

25

4

22

30

20

0L

2H

20

L65

39

75

41

.12

2.0

0.8

20

.77

0.6

99

0.9

90

.98

8.8

6.0

2.6

2.3

1.3

72

70

30

40

22

5M

2H

22

M6

43

97

55

2.9

30

.00

.86

0.8

40

.76

91

.79

1.2

88

.77

.02

.52

.22

.41

35

8

37

50

25

0M

2H

25

M6

33

98

06

3.4

36

.80

.88

0.8

50

.82

92

.29

2.2

91

.06

.02

.52

.33

.72

52

8

45

60

28

0S

2H

28

S61

39

80

81

.44

4.7

0.8

30

.80

0.7

09

2.7

92

.79

1.2

6.0

2.5

2.4

5.1

15

73

55

75

28

0M

2H

28

M6

33

98

09

6.7

54

.70

.85

0.8

30

.73

93

.19

3.1

91

.06

.02

.42

.46

.16

62

0

75

10

03

15

S2

H3

1S6

13

98

51

31

74

.10

.85

0.8

20

.75

93

.79

3.7

92

.56

.02

.42

.51

0.7

83

0

90

12

03

15

M2

H3

1M

63

39

87

15

98

8.8

0.8

40

.81

0.7

29

4.0

93

.99

2.5

6.0

2.3

2.5

12

.49

12

11

01

50

31

5M

2H

31

M6

53

98

81

91

10

8.4

0.8

50

.82

0.7

39

4.3

94

.39

3.3

6.0

2.3

2.5

15

.51

01

0

12

51

70

31

5L

2H

31

L6A

39

88

21

91

23

.20

.84

0.8

00

.71

94

.49

4.4

93

.06

.02

.32

.51

8.0

11

75

13

21

80

31

5L

2H

31

L67

39

88

22

81

30

.00

.85

0.8

20

.73

94

.69

4.3

92

.86

.02

.32

.51

8.0

11

75

15

02

00

31

5L

2H

31

L6B

39

88

26

51

47

.80

.83

0.8

00

.70

94

.79

4.4

92

.86

.02

.32

.52

1.5

12

31

16

02

15

31

5L

2H

31

L69

39

88

27

61

58

.00

.85

0.8

20

.73

94

.89

4.6

93

.06

.02

.32

.52

1.5

12

31

18

02

40

35

5L

2H

35

L6A

39

90

32

21

77

.00

.82

0.7

70

.65

94

.99

4.6

93

.36

.02

.02

.52

8.7

16

70

20

02

70

35

5L

2H

35

L61

39

90

34

91

96

.70

.84

0.8

00

.79

5.0

94

.79

3.5

6.0

2.0

2.5

28

.71

67

0

25

03

35

35

5L

2H

35

L63

39

90

43

62

46

0.8

40

.80

0.7

95

.09

4.7

93

.46

.02

.02

.53

5.5

17

80

eff1

IE2

Note

:A

ll perf

orm

ance

valu

es

are

subje

ct t

o t

ole

rance

as

per

IS/I

EC

60

03

4-1

Effic

iency

measu

rem

ents

are

with

out

seals

.

Special Design Features Offered

Electrical

Non standard Voltage 42 TO 700V

Non standard Frequency 50/ 60 Hz with efficiency class as per IEC 60034-30

Motor for wide variation* Voltage variation >10%

Frequency Variation >5%

Motors with higher ambient temperatures

>50 °C

Polarities higher than 8 pole

10pole, 12pole etc

Dual Voltage motors In ratio 1:v3. 1:2

Multi Speed motors 2 / 3 speeds Class H Insulation Scheme Motors with Thermal protection

PTC Thermisters, Thermostat, RTD, BTD etc.

Space heaters 90 Frame onwards Motors with starting current Limitations

e.g. <600% inclusive of tolerance

Motors with intermittent duties Motors with flying leads

* motor performance may vary from the catalogue performance.

Please ask for data sheet for non standard motor.

Product Range

Motor used in Hazardous Area •Flame proof motors-Ex’d’ ( IS/IEC:60079-1)

Frame 80 to 315L (MD)

• Increased Safety –Ex’e’ (IS/IEC 60079-7)

Frame 63 to 355L (ME)

• Non sparking-Ex’n’ (IS/IEC 60079-15)

Frame 63 to 355L (MN)

Brake Motors Frame 71 to 132L (MB)

Slip ring Motors Frame 100 to 160L (MP)

Roller table motors As per Requirement Crane Duty Motors Frame 63 to 355L (MC) Railway motors (Auxiliary drives)

Frame 180M TO 225M

Cane unloader motors Frame 160L TO 225M Marine duty motors Frame 63 to 355L

Mechanical

Special Mounting Non Standard mounting

dimensions

Cable entries Metric equivalent

Non Standards shaft materials

e.g. EN 24

Non Standards shaft extension dimension

Non standards cable entries Cable spreader box 180 Frame onwards

Motors with cable glands Single/Double compression

Motors with separate T.Box for space heater,thermister

200L frame and above

Low vibration motors Reduced or special class as per IS : 12075 or vibration

grade B as per IEC 60037-14

Non standards paint type Paint shade e.g. Shade no. 632 RAL

7030 etc

Forced cooling arrangement (IC416)

(132 frame onwards)

Surface cooled motors ( IC410) Motors for brake fitment Motors with clean flow cowl arrangement Motors with C.I Fan up to 225 Frame 56 Frame motors in B5 AND B14 Mounting construction

NOTES

NOTES

ED

1012

Continuous process of product development/updation entitles us to change the specification in this booklet without prior notice. For latest information, please contact our Sales Office

204-207 Ramanashree Chambers 2nd Flr 37 Lady Curzon Road Bangalore 560 001 T:+91 80 2559 2646 /2137 /2681 F:+91 8025592823 Email:[email protected]

SOUTHBANGALORE

No 12 Rishikesh No 75 (Old No.38) G N Che�y Rd T Nagar Chennai 600 017 T:+91 44 2815 4793 / 94 F:+91 44 2815 4794. Email: [email protected]

CHENNAI

Krishna Mansion 2nd Floor Adjacent to Bible House 134 Rashtrapa� Road Secunderabad 500 003 T: +91 40 2753 4512 F: +91 40 2753 1791 Email: [email protected]

SECUNDERABAD

112A Chenny's Chamber 1st Floor Dr. Nanjappa Road Coimbatore 641 018 T: +91 422 326 8881 Email: [email protected]

COIMBATORE

No. 2 MIDC Thane Belapur Road Airoli Navi Mumbai 400 0708 T: 91 22 2763 7200/7400 F: +91 22 2763 7430 Email: [email protected]

MARKETING OFFICE & WORKS

NORTH WEST

1st Floor, 7 B Rajindra ParkPusa Road, New Delhi 110 060T: +91 11 25816931/32/33/35/38 F: +91 11 25816940Email: [email protected]

501-502 5th Floor Swas�k Chambers Sion Trombay Road Chembur Mumbai 400 071 T: +91 22 6145 7333/61457334 F: +91 22 25228767 Email: [email protected]

SCO-146 3rd Floor Above ICCI Bank Feroz Gandhi Market Ludhiana 141 001 T: +91 161 2775 692/93Email: [email protected]

LUDHIANA

Flat No 1 “Sai Sankalp” Ground Floor Sankalp Hsg Soc Ltd Plot no 14 Cts No 380 Opp Jog Hospital Pand Road Kothrud Pune - 411 038 T: +91 20 2432 1267 /2432 4831/2432 0232 F: +91 20 2433 9210Email: [email protected]

PUNE

SCO No.333-34 1st Floor Sector 35B Chandigarh.160 022 T: +91 172 2600532/35 F: +91 172 2600531 Email: [email protected]

CHANDIGARH

202 Arth Complex 8-Rashmi Society Behind A K Patel House Mithakali Six Roads Ahmedabad 380 009 T:+91 79 2642 4187/2642 2455 F: +91 79 2656 3581Email: [email protected]

AHMEDABAD

Plot No v-71 Neelam Appartment Narendra Nagar Nagpur 440 015 Mobile-09665093639 Email: [email protected]

NAGPUR

207 1ST Floor Business Plaza Near Ganapa� Plaza B-8 Mo�lal Avenue Jaipur 302 001 T: +91 141 237 2842 Email: [email protected]

MUMBAI

JAIPUR

M-78 Trade Centre 18 South Tukoganj Indore 452 001 T: +91 731 2524474/2514486 F: +91 731 2527 505 Email: [email protected]

INDORE

Flat No.8 Mansarawer 2nd Floor 3B Camac Street Kolkata 700 016 T: +91 33 2217 2382/83 F: +91 33 2217 2467 Email: bblcalcu�[email protected]

EASTKOLKATA

Electric Mansion 6th Floor Appasaheb Marathe Marg Prabhadevi Mumbai 400 025 T: +91 22 2430 6237/6375 F: +91 22 2437 0624

REGISTERED OFFICE

DELHI