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Complete and space-saving ”Plug & Play” compressed-air cleaned filter unit with integrated fan to be used for air filtration from processes that form limited dust volumes (welding, cutting, grinding and similar).
Can be placed in the production room and filters extraction from up to 7 simultaneous welding places.
CFL: Air volume: Up to 8,200m³/hVacuum: Up to 5,000PaFilter area: 26 - 168m²
Description filter unit• Polluted air is led in through the lowest connection on unit side,
wherein preseparator is integrated. • Airisfilteredthroughvertical-placedfiltercartridgewithinternalfilter
core, which optimizes cleaning effect.• Differentialpressurecontrolledcleaningoffiltercartridgesthrough
integrated compressed-air system incl. automatic after-cleaning for optimized regeneration of filter cartridges.
• Cleanairisledoutthroughconnectioninunitside.• Dust is collected in dust container in unit bottom. Dust container
mounted in Gram Quicklock-adjustable dust container suspension.
Description fanUnit is above equipped with a fan type VAE or RAV, 3x400 VAC, 50 Hz, 2800 rpm. Both fans are equipped with closed fan wheel with backward-curved straight self-cleaning blades, static/dynamic balanced according to ISO 14694 (BV3 G 6.3). Fan delivers air in fan enclosure, where air noise is dampen by sound absorbing material, before it is led out through bolted-on connection.
Simple mounting, connection and operationUnit delivered ready for use. Equipped with fork pockets and crane lifting points for easy transport and installation. Integrated motor starter and CEE-plug on front make connection quick and easy. Unit is also available for opera-tion with external frequency converter. In that case motor is delivered with built-in thermo sensor. Compressed-air supply is connected on unit by Cejn-coupling incl. ø10mm hose nipple. Easily accessible differential pressure reading in digital display of filter control placed countersunk on unit front. Quicklock-adjustable dust container on 4 wheels ensures user-friendly dust container service.
Can be used for room ventilation/air cleaning and is available with W3-certificateFor cleaning of slightly polluted room air containing e.g. welding smoke Filterline CFL52 and FAL 104 can be deli-vered with mounted air distribution modules that effects extraction of polluted air in top and returning clean filtered air at floor level (recirculation). Filter units with/without selected Airtower modules (CPFL) are available with W3-certificate.
Dust containerQuicklock-dust container system with 35L or 57L-dust container is placed behind bottom front door.
ConnectionsAir is sucked in by lower connection and leaves unit by upper connection.Inlet connection can be mounted right/left.
Automatic and com-pressed-airFilter- and motor control supplied by CEE-plug on front.5.5-6.0 bar dry com-pressed-air is connected by Cejn-coupling incl. ø10mm hose nipple.
Easy filter replacement with limited dust gene-rationCartridge replacement is performed by bayonet suspension, which is loosened from clean air chamber and inserted into sack.
CFL filters
TAB 9 | Filters
FA.T
09.F
.201
4.V
2.0.
UK
Filters: • Filtercartridgeø325mm.Length:660/1320mm
Filter control: •DifferentialpressurecontroltypeBAwithauftomaticafter-cleaning.230VAC(constant)• Compressed-air:5.5-6.0bardrycompressed-airbycejn-couplingincl. ø10mm hose nipple• Differentialpressurecanbeseenindigitaldisplay,placedcountersunkonfront• 1”-jetvalvesconnectedtocentralcompressed-airtankincleanairchamber
Filter change: Cartridge replacement made easily and dust-reduced by filter bayonet suspension that is loos-ened from clean air chamber and inserted into sack. Access by front door.
Filter material:
Standard Material Used for
G102 Polyester flake Drynot-staticloadedorhygroscopicdustparticles>0.2µm
Alternative
G105 Cellulose/Polyester Welding/soldering
G113 Polyester flake with PFPT-coating, antistatic
Static-loaded or hygroscopic particles
G115A Polyester flake with teflon membrane
Finer dust sorts, e.g. cutting smoke from plasma,flame and laser cutting
G116A Polyester flake with teflon membrane, antistatic
Finer static-loaded dust sorts
ThefiltersmeetdemandsforextractiondegreefordustclassMaccordingtoDINEN60335-2-69AppendixAA(extractiondegree>99.9%).
CFL filters
TAB 9 | Filters
FA.T
09.F
.201
4.V
2.0.
UK
Principle sketch for flow through Filterline type CFL with built-in fan:
Principle sketch for flow through Filterline type CFL without built-in fan:
C-C ( 1 : 25 )
D-D ( 1 : 25 )
C C
Tegnet af: Godkendt af:
Skala: Dato f. godkendelse:
Matr.:
Trumpf:
Buk:
Lager:
Antal:
Dato:
Tegn. nr.:
V.Å. GRAM A/S
04.677.000c15.05.28
A4
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MTO FL flow-tegning
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Fan enclosure lined with sound absorbing mate-rial reduces air noise.
Integrated presepara-tor optimizes filter life.
Internal filter core optimizes filter car-tridge cleaning.
Tegnet af: Godkendt af:
Skala: Dato f. godkendelse:
Matr.:
Trumpf:
Buk:
Lager:
Antal:
Dato:
Tegn. nr.:
V.Å. GRAM A/S
04.627.250c14.10.06
A4
→
→→→
→
→
→
→→→
→
→
҉ ҉
→→
→
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→ →→→ →→→
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→
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▲
→→
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° °°°° °°
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° ° ° ° °°°° ° °
°°°
°°°°
° °°°
°°°
°°° °°°°
°°°
° °°
°
°°
MTO FL flow-tegning
→→→
→ →
Integrated presepara-tor optimizes filter life.
Internal filter core optimizes filter car-tridge cleaning.
CFL filters
TAB 9 | Filters
FA.T
09.F
.201
4.V
2.0.
UK
Further is available:• Version in hot-galvanized, enamelled steel plates for
outdoor mounting• BackdraftdampertypeKTRforpipingplacement• ½”-waterseparatorwithmanometerandpressure
reducing valve• Remotestart/stopbymagneticoperatedmotorprotec-
tion 230VAC-coil voltage• Channelsilencerfornoisedampinginoutletair• LeakdetectortypeDTC/TC30• PrecoatunittypePCA(04399100)• Precoat11.5kginsack(04398500)• Unit with mounted Airtower air distribution modules
(only CFL 52/VE 5500 and CFL 104/VE 7500) - seedata sheet for Airtower modules type CPFL
• UnitdesignedforfiltrationofweldingsmokeclassW3-see data sheet for W3-version
Photo: Filterline type CFL 26/VAE 3000 in RAL 7035/7011 with channel silencer
Photo: Airtower type CPFL 52/VAE 5500
Construction/surface
Filterline type CFL is constructed acording to :• Machinedirective2006/42/EU
• EMC-directive2004/108/EU• Directive97/23/EUaboutpressureequipment• Lowvoltagedirective2006/95/EU• Harmonizedstandards:EN349,EN4414,EN12100,EN60204-1,ENISO13857• Furtherstandards:ISO3746
Filter cabinet is made in 2mm black steel plateSurface powder enamelled RAL 5007/7011 structure
TAB 9 | Filters
CFL filters
FA.T
09.F
.201
4.V
2.0.
UK
Filter type CFL without built-in fan:
Filterline type CFL is available in the sizes as stated in the forms below.
Please, contact us for assistance in selecting the optimal unit taking into consideration air volume, dust type and
volume, operation times etc.
1) Filter cartridge ø325 x 660mm/ø13.5mm, 13m² , G1022) Filter cartridge ø325 x 1320mm/ø13.5mm, 26m², G1023) Pressure drop stated over filter cartridge4) Supply plug 16A5) Supply plug 32A6) Delivered with hand-operated motor protection7) Delivered with star-delta-starter
start/end 3)
[Pa]
Numbrfilter car-tridges
Numberjet valves
G102 filter area
[m²]
G105 filter area
[m²]
Com-pressed-
air[L/min.]
Dustcon-tainer
[L]Weight
[kg]
200/2000 2 1) 2 26 42 30 35 385
200/2000 2 1) 2 26 42 30 35 395
200/2000 2 1) 2 26 42 30 35 430
200/2000 4 1) 4 52 84 30 57 480
200/2000 4 1) 4 52 84 30 57 490
200/2000 4 1) 4 52 84 30 57 500
200/2000 2 2) 2 52 84 30 35 420
200/2000 2 2) 2 52 84 30 35 430
200/2000 2 2) 2 52 84 30 57 566
200/2000 4 2) 4 104 168 30 57 540
200/2000 4 2) 4 104 168 30 57 550
200/2000 4 2) 4 104 168 30 57 560
Type
CFL 26/VAE 2200 6)
CFL 26/VAE 3000 6)
CFL 26/RAV 35/3 6)
CFL 52/VAE 4000 6)
CFL 52/VAE 5500 6)
CFL 52/RAV 45 7)
CFL 52H/VAE 4000 6)
CFL 52H/VAE 5500 6)
CFL 52H/RAV 45 7)
CFL 104/VAE 5500 6)
CFL 104/VAE 7500 7)
CFL 104/RAV 45 7)
CFL 104/RAV 500 5) 200/2000 4 2) 4 104 168 30 57 566
Type
Delta Pstart/end 3)
[Pa]
Numbrfilter car-tridges
Numberjet valves
G102 filter area
[m²]
G105 filter area
[m²]
Com-pressed-
air[L/min.]
Dustcontainer
[L]Weight
[kg]
CFL 26 200/2000 2 1) 2 26 42 30 35 260
CFL 52H 200/2000 2 2) 2 52 84 30 57 300
CFL 52 200/2000 4 1) 4 52 84 30 57 350
CFL 104 200/2000 4 2) 4 104 168 30 57 420
Filter type CFL with built-in fan:
Consumption data for Filter type CFL with built-in fan:
Volt[V] [rpm.] [kW] Max. amp. Start current
3x400 2800 2.20 4.70 34.30
3x400 2800 3.00 6.20 51.50
3x400 2800 4.00 7.70 65.50
3x400 2800 5.50 10.10 88.90
3x400 2800 7.50 13.20 112.20
3x400 2910 5.50 8) 10.30 93.80
3x400 2800 7.50 13.20 112.20
Type
VAE 2200-CFL-C2
VAE 3000-CFL-C2
VAE 4000-CFL-C2
VAE 5500-CFL-C2
VAE 7500-CFL-C2
RAV 35/3-CFL-C2
RAV 45-CFL-C2
RAV 50-CFL-C2 3x400 2930 11.00 8) 19.50 156.00
Motor data > 0.75kW, 3x400V, according to IE2-motors.8) Increased efficiency
CFL filter
TAB 9 | Filters
Delta P
FA.T
09.F
.201
4.V
2.0.
UK
1) Filter cartridge ø325 x 660mm/ø13.5mm, 13m² , G1022) Filter cartridge ø325 x 1320mm/ø13.5mm, 26m², G1023) Pressure drop stated over filter cartridge
Delta Pstart/end 3)
[Pa]
Numbrfilter car-tridges
Numberjet valves
G102 filter area
[m²]
G105 filter area
[m²]
Com-pressed-
air[L/min.]
Dustcon-tainer
[L]Weight
[kg]
200/2000 2 1) 2 26 42 30 35 385
Type
CFL 26/VAE 2200
CFL 26/VAE 3000 200/2000 2 1) 2 26 42 30 35 395
CFL 26/RAV 35/2 200/2000 2 1) 2 26 42 30 35 417
CFL 26/RAV 35/3 200/2000 2 1) 2 26 42 30 35 430
CFL 52/VAE 4000 200/2000 4 1) 4 52 84 30 57 480
CFL 52/VAE 5500 200/2000 4 1) 4 52 84 30 57 490
CFL 52/RAV 45 200/2000 4 1) 4 52 84 30 57 500
200/2000 2 2) 2 52 84 30 35 420CFL 52H/VAE 4000
CFL 52H/VAE 5500 200/2000 2 2) 2 52 84 30 35 430
CFL 52H/RAV 45 200/2000 2 2) 2 52 84 30 57 566
200/2000 4 2) 4 104 168 30 57 540
200/2000 4 2) 4 104 168 30 57 550
200/2000 4 2) 4 104 168 30 57 560
CFL 104/VAE 5500
CFL 104/VAE 7500
CFL 104/RAV 45
CFL 104/RAV 50 200/2000 4 2) 4 104 168 30 57 566
Filter type CFL with fan prepared for frequency regulator control:
Consumption data for Filterline type CFL with fan prepared for operation with frequency converter/external motor starter:
Volt[V] [rpm.] [kW] Max. amp. Start currentType 4)
VAE 2200-CFL-C2 3x400 2800 2,20 4,70 34,30
3x400 2800 3,00 6,20 51,50
3x400 2800 4,00 7,70 65,50
3x400 2800 5,50 10,10 88,90
VAE 3000-CFL-C2
VAE 4000-CFL-C2
VAE 5500-CFL-C2
VAE 7500-CFL-C2 3x400 2800 7,50 13,20 112,20
3x400 2800 4,00 7,70 65,50
3x400 2910 5,50 5) 10,30 93,80
3x400 2800 7,50 13,20 112,20
RAVH 35/2-CFL-C2
RAV 35/3-CFL-C2
RAV 45-CFL-C2
RAV 50-CFL-C2 3x400 2930 11,00 5) 19,50 156,00
Motor data > 0.75kW, 3x400V, according to IE2-motors.4) Delivered incl. thermo sensor5) Increased efficiency
Fan*Achieved efficiency
Measu-rement
categoryEfficiency category VSD
Production year
Manu-facturer
page
Modul number/
type
Rated motor power input, flow rate and pressure
Rpm.Specific
ratio
Dis-posalpage
Environ-mentpage
Mounting measure-
mentpagekW m³/h Pa (Ps)
VAE 2200-CFL-C2 48,4 D Total No CE-mark A15 03 384 000 2,57 2618 1680 2862 1,02 A15 A15 A15
VAE 3000-CFL-C2 48,3 D Total No CE-mark A15 03 386 000 3,15 3252 1645 2918 1,02 A15 A15 A15
VAE 4000-CFL-C2 54,0 D Total No CE-mark A15 03 388 000 4,24 3645 2215 2927 1,02 A15 A15 A15
VAE 5500-CFL-C2 60,4 D Total No CE-mark A15 03 390 000 5,63 5450 2170 2934 1,02 A15 A15 A15
VAE 7500-CFL-C2 59,0 D Total No CE-mark A15 03 392 000 6,59 5448 2520 2947 1,02 A15 A15 A15
RAV 35/2-CFL-C2 55,4 D Total No CE-mark A15 03 401 700 4,59 2362 3800 2930 1,04 A15 A15 A15
RAV 35/3-CFL-C2 60,0 D Total No CE-mark A15 03 402 000 4,64 2377 4120 2949 1,04 A15 A15 A15
RAV 45-CFL-C2 58,30 D Total No CE-mark A15 03 406 400 7,13 4907 2935 2932 1,03 A15 A15 A15
RAV 50-CFL-C2 61,2 D Total No CE-mark A15 03 410 400 8,76 6704 2820 2937 1,03 A15 A15 A15
* None of fans are subject to ERP 2013/2015 according to EU327/2011
Other technical data:
TAB 9 | Filters
CFL filter
FA.T
09.F
.201
4.V
2.0.
UK
2800 rpm.:
58
59
60
61
62
63
64
65
66
0,00
10,00
20,00
30,00
40,00
50,00
60,00
0
500
1000
1500
2000
2500
3000
3500
4000
500 1500 2500 3500 4500
%Pa
m³/h
Vacuum(Pt)
Vacuum (Pd)
Fan noise (Laeq [dB])
Total efficiency (%)
LAeq [dB]
2800 rpm.:
58
59
60
61
62
63
64
65
66
0,00
10,00
20,00
30,00
40,00
50,00
60,00
0
500
1000
1500
2000
2500
3000
3500
4000
500 1500 2500 3500 4500 5500
%Pa
m³/h
LAeq [dB]
59
60
61
62
63
64
65
66
67
0,00
10,00
20,00
30,00
40,00
50,00
60,00
0
500
1000
1500
2000
2500
3000
3500
4000
1000 2000 3000 4000 5000 6000 7000
%Pa
m³/h
LAeq [dB]
2800 rpm.:
Fan type VAE 2200-C2/VBS (CFL-cabinet)
Fan type VAE 3000-C2/VBS (CFL-cabinet)
Fan type VAE 4000-C2/VBAS (CFL-cabinet)
CFL filter line
TAB 9 | Filters
FA.T
09.F
.201
4.V
2.0.
UK
-1500 -500
-1500 -500
-2000 -1000 0
Vacuum(Pt)
Vacuum (Pd)
Fan noise (Laeq [dB])
Total efficiency (%)
Vacuum(Pt)
Vacuum (Pd)
Fan noise (Laeq [dB])
Total efficiency (%)
2800 rpm.:
2800 rpm.:
2800 rpm.:
62
63
64
65
66
67
68
69
70
71
0,00
10,00
20,00
30,00
40,00
50,00
60,00
70,00
0
500
1000
1500
2000
2500
3000
3500
4000
4500
2000 4000 6000 8000 10000
%Pa
m³/h
LAeq [dB]
65
66
67
68
69
70
71
72
73
0,00
10,00
20,00
30,00
40,00
50,00
60,00
0
500
1000
1500
2000
2500
3000
3500
4000
2000 4000 6000 8000 10000 12000
%Pa
m³/h
LAeq [dB]
60
61
62
63
64
65
66
67
0,00
10,00
20,00
30,00
40,00
50,00
60,00
0
1000
2000
3000
4000
5000
6000
7000
250 750 1250 1750 2250 2750
%Pa
m³/h
LAeq [dB]
Fan type RAV 35/2-C2/VBS (CFL-cabinet)
Fan type VAE 5500-C2/VBS (CFL-cabinet)
Fan type VAE 7500-C2/VBS (CFL-cabinet)
CFL filter line
TAB 9 | Filters
FA.T
09.F
.201
4.V
2.0.
UK
-2000 0
-2000 0
-750 -250
Vacuum(Pt)
Vacuum (Pd)
Fan noise (Laeq [dB])
Total efficiency (%)
Vacuum(Pt)
Vacuum (Pd)
Fan noise (Laeq [dB])
Total efficiency (%)
Vacuum(Pt)
Vacuum (Pd)
Fan noise (Laeq [dB])
Total efficiency (%)
2800 rpm.:
2800 rpm.:
2800 rpm.:
64
65
66
67
68
69
70
71
72
0,00
10,00
20,00
30,00
40,00
50,00
60,00
70,00
0
1000
2000
3000
4000
5000
6000
7000
8000
1000 2000 3000 4000
%Pa
m³/h
LAeq [dB]
66
67
68
69
70
71
72
73
74
75
0,00
10,00
20,00
30,00
40,00
50,00
60,00
70,00
0
500
1000
1500
2000
2500
3000
3500
4000
4500
1000 2000 3000 4000 5000 6000
%Pa
m³/h
LAeq [dB]
66
67
68
69
70
71
72
73
74
75
0,00
10,00
20,00
30,00
40,00
50,00
60,00
70,00
0
500
1000
1500
2000
2500
3000
3500
4000
4500
1500 3500 5500 7500 9500 11500 13500
%Pa
m³/h
LAeq [dB]
Fan type RAV 35/3-C2/VBS (CFL-cabinet)
Fan type R AV 45-C2/VBS (CFL-cabinet)
Fan type R AV 50-C2/VBS (CFL-cabinet)
CFL filter line
TAB 9 | Filters
FA.T
09.F
.201
4.V
2.0.
UK
-1000 0
-2000 -1000 0
-2500 -500
Vacuum(Pt)
Vacuum (Pd)
Fan noise (Laeq [dB])
Total efficiency (%)
Vacuum(Pt)
Vacuum (Pd)
Fan noise (Laeq [dB])
Total efficiency (%)
Vacuum(Pt)
Vacuum (Pd)
Fan noise (Laeq [dB])
Total efficiency (%)
Filterline type CFL with built-in fan:
A B C D E F G H I J K L MType
CFL 26/VAE 2200 945 159 147 2494 842 1014 ø250 948 ø315 2010 800 762 636
CFL 26/VAE 3000 945 159 147 2494 842 1014 ø250 948 ø315 2010 800 762 636
CFL 52/VAE 4000 1197 147 145 2489 1084 1012 ø315 948 ø315 2006 800 1004 620
CFL 52/VAE 5500
1197 147 145 2489 1084 1012 ø315 948 ø315 2006 800 1004 620
CFL 52/RAV 45
1201 147 145 2611 1085 1012 ø315 948 ø315 2130 800 1004 636
CFL 104/VAE 5500
1187 287 282 3270 1085 1195 ø500 1264 ø500 2787 800 1004 616
CFL 104/VAE 7500
1187 287 284 3270 1187 1195 ø500 1264 ø500 2787 800 1004 616
CFL 104/RAV 45
1190 287 282 3270 1085 1195 ø500 1264 ø500 2787 800 1004 616
CFL 104/RAV 50
1189 287 282 3270 1085 1195 ø500 1264 ø500 2787 800 1004 616
CFL filter line
TAB 9 | Filters
FA.T
09.F
.201
4.V
2.0.
UK
A B C D E F G H I J K L M
1199 145 147 2493 1084 1013 ø250 948 ø315 2010 800 762 636
1199 145 147 2493 1084 1013 ø250 948 ø315 2010 800 762 636
1194 145 147 3159 1082 1012 ø315 1488 ø315 2676 800 762 636
1194 145 147 3159 1084 1012 ø315 1448 ø315 2676 800 762 636
Type
CFL 26/RAV 35/2
CFL 26/RAV 35/3
CFL 52H/VAE 4000
CFL 52H/VAE 5500
CFL 52H/RAV 45 1202 145 145 3279 1085 1013 ø315 1448 ø315 2798 800 762 636
TAB 9 | Filters
Filterline type CFL with built-in fan:
CFL filter line
FA.T
09.F
.201
4.V
2.0.
UK
Type A B C D E F G H I J K
CFL 26 884 369 147 1728 842 981 ø250 948 ø315 1489 800
CFL 52H 845 367 145 2398 840 1012 ø315 1480 ø315 2159 800
CFL 52 1128 469 147 1728 1084 1026 ø315 948 ø315 1489 800
CFL 104 1128 482 292 2389 1084 1133 ø500 1263 ø500 1985 800
Filterline type CFL 26 - 104 H without built-in fan:
CFL filter line
TAB 9 | Filters
FA.T
09.F
.201
4.V
2.0.
UK