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i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 4 ( 2 0 0 9 ) 9 6 8 6 – 9 6 9 5
Avai lab le at www.sc iencedi rect .com
journa l homepage : www.e lsev ie r . com/ loca te /he
CFD simulation of an expanded granular sludgebed (EGSB) reactor for biohydrogen production
Xu Wang, Jie Ding*, Nan-Qi Ren, Bing-Feng Liu, Wan-Qian Guo
State Key Laboratory of Urban Water Resource and Environment, Harbin Institute of Technology, 202 Haihe Road, Nangang District,
Harbin, Heilongjiang 150090, China
a r t i c l e i n f o
Article history:
Received 5 August 2009
Received in revised form
22 September 2009
Accepted 9 October 2009
Available online 31 October 2009
Keywords:
Hydrogen production
Expanded Granular Sludge Bed (EGSB)
Hydraulic Retention Time (HRT)
Computational Fluid Dynamics (CFD)
Hydrodynamics
Eulerian–Eulerian model
* Corresponding author. Tel./fax: þ86 0 451 8E-mail address: [email protected] (J.
0360-3199/$ – see front matter ª 2009 Profesdoi:10.1016/j.ijhydene.2009.10.027
a b s t r a c t
Understanding how a bioreactor functions is a necessary precursor for successful reactor
design and operation. This paper describes a two-dimensional computational fluid
dynamics simulation of three-phase gas–liquid–solid flow in an expanded granular sludge
bed (EGSB) reactor used for biohydrogen production. An Eulerian–Eulerian model was
formulated to simulate reaction zone hydrodynamics in an EGSB reactor with various
hydraulic retention times (HRT). The three-phase system displayed a very heterogeneous
flow pattern especially at long HRTs. The core-annulus structure developed may lead to
back-mixing and internal circulation behavior, which in turn gives poor velocity distribu-
tion. The force balance between the solid and gas phases is a particular illustration of the
importance of the interphase rules in determining the efficiency of biohydrogen produc-
tion. The nature of gas bubble formation influences velocity distribution and hence sludge
particle movement. The model demonstrates a qualitative relationship between hydro-
dynamics and biohydrogen production, implying that controlling hydraulic retention time
is a critical factor in biohydrogen-production.
ª 2009 Professor T. Nejat Veziroglu. Published by Elsevier Ltd. All rights reserved.
1. Introduction [7–13]; however, the physical characteristics of biohydrogen
Fossil fuels are a finite resource that are being used at an
increasing rate, and there are well known environmental
problems associated with fossil fuel combustion [1]. Hydrogen
gas is noted as a valuable and clean energy source, and is
widely used in numerous industries [2,3]. Biological hydrogen
production through fermentation of organic waste has
attracted considerable attention as an effective production
route because of its high hydrogen production rate coupled
with the possibility for reducing environmental organic
pollution [4–6]. There have been many publications on both
biohydrogen-producing mechanisms and microorganisms
6282193.Ding).sor T. Nejat Veziroglu. Pu
production reactors are not so well described.
Understanding how a bioreactor functions is a necessary
precursor for successful reactor design and operation. For
a chosen bioprocess, the bioreactor should provide optimum
conditions of shear stress, mass transfer, mixing, control of pH,
temperature and substrate concentrations [14]. Various types
of biohydrogen production reactors have been designed and
developed [15–20], but most of these reactors were designed by
means of semi-empirical correlations, and quantitative
studies on the fluid dynamics of such reactors are scarcely
reported. Velocity fields, turbulent intensity and volume frac-
tion of multi-phases in the reactor, biomass activity, intrinsic
blished by Elsevier Ltd. All rights reserved.
Notation
CD drag coefficient, dimensionless
d diameter, m
k turbulent kinetic energy, m2 s�2
p model evaluated parameters or pressure,
dimensionless or Pa
Re Reynolds number, dimensionless
u superficial velocity, m h�1
l volume fraction, dimensionless
3 dissipation rate, m s�3
m viscosity accounting for turbulence, Pa s
mt turbulent viscosity, Pa s
r density, kg m�3
s standard deviation, mg L�1
sk turbulent Prandtl numbers for k, dimensionless
s3 turbulent Prandtl numbers for 3, dimensionless
Subscripts
ef effective value
L liquid
G gas
S solid
k physical quantity related to phase
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 4 ( 2 0 0 9 ) 9 6 8 6 – 9 6 9 5 9687
kinetics and size distributions, compressibility and activated
sludge sedimentation, all of which influence microbial ecology,
have been neglected [21–25].
When analyzing bioreactor fluid dynamics, the use of
single experimental techniques is highly time-consuming and
restricted by the limitations of even high-end measuring
equipment. Additionally, such measurements often cannot
satisfy current research requirements understanding fluid
dynamics at the micro-level. Computational fluid dynamics
(CFD) is becoming more widely available to analyze the
characteristics of a bioreactor [26–30]. For example, Milewska
and Molga [31] applied CFD to simulate accidents in industrial
batch stirred tank reactors. In the study, they found that even
for a reactor operating at potentially safe conditions, a failure
of the stirring system can lead to serious thermal runaway.
Murthy et al. [32] used CFD simulation to predict the critical
impeller speed for solid suspension in a gas–liquid–solid stir-
red reactor.
In the light of the above, an attempt was made to use CFD
simulation to analyze hydrodynamics information in an
expanded granular sludge bed (EGSB) reactor used for bio-
hydrogen production. With the help of this model, the
hydrodynamics of the EGSB reaction zone at various condi-
tions of HRT were simulated. The flow fields, i.e., velocity
distribution and volume fraction, were simulated for different
HRTs and these results were used to improve the reactor
design and to optimize reaction conditions.
2. Materials and methods
2.1. Description of the laboratory-scale H2-producingEGSB
A sequence of H2-production experiments were carried out in
a Plexiglas EGSB reactor with an internal diameter of 6 cm and
a height of 120 cm (Fig. 1). The reactor has a working volume of
3.35 L and was operated at 35� 1 �C.
The EGSB reactor was seeded with a mixture of activated
sludge taken from bed mud from a domestic wastewater
discharge channel and sludge from an acidogenic reactor
working as part of the wastewater treatment facilities in
a local pharmaceutical factory (Harbin, China). The final ratio
of mixed liquor volatile suspended solids (MLVSS) to mixed
liquor suspended solids (MLSS) was 0.68 in the inoculating
sludge, based on a MLVSS of 8.49 g/L. Detailed information
about the start-up and steady-state performance of this
H2-producing EGSB reactor are described elsewhere [18].
2.2. Computational fluid dynamics model
2.2.1. Eulerian–Eulerian modelIn this paper, a two-dimensional Eulerian–Eulerian three-
phase fluid model has been employed to describe the flow
behavior of each phase, so the H2 gas, wastewater and sludge
granules are all treated as different continua, with wastewater
as the primary phase, and the gas & sludge granules as the
secondary phase. This model was chosen because of the large
number of gas bubbles and granular particulates [33–35]. Each
phase is presumed to be incompressible in this study. It is
possible to make this assumption about the gas phase, as this
phase is present as very small bubbles which, as a result of
their size do exhibit incompressible behavior. The wastewater
was regarded as pure water, with a density of 1050 kg/m3 at
37 �C. The sludge granules took up about 35% of the volume in
the bed region and were considered to be 1 mm-diameter
spherical solid granules with a density of 1460 kg/m3. The
hydrogen gas was assumed to have a density of 1.225 kg/m3.
The gas phase volume fraction was related to gas production
and the gas bubbles were assumed to have a diameter of
0.1 mm.
2.2.2. Governing equationsThe mass and momentum conservation equations are solved
in a computational two-dimensional mesh (Fig. 2). The pres-
sure field was assumed to be shared by the three phases, in
proportion to their respective volume fractions. The motion of
each phase is governed by respective mass and momentum
conservation equations.
The continuity equation for each phase is
vðrklkÞvt
þ VðrklkukÞ ¼ 0 (1)
where rk is the density of phase k, lk is the volume fraction of
phase k, and uk is the velocity vector of phase k.
If it is assumed that each phase is incompressible, equation
(1) can be simplified to:
VðrklkukÞ ¼ 0 (2)
Fig. 1 – Schematic diagram of the EGSB reactor.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 4 ( 2 0 0 9 ) 9 6 8 6 – 9 6 9 59688
The momentum balance equation for each phase is
vðrLlLuLÞvt
þ VðrLlLuLuLÞ ¼ �lLVpþ V�lLmef ;L
�VuL þ
�VuL
�T��þ rLlLg�MI;LG (3)
vðrSlSuSÞvt
þ VðrSlSuSuSÞ ¼ �lSVpþ V�lSmef ;S
�VuS þ
�VuS
�T��þ rSlSg�MI;LS (4)
vðrGlGuGÞvt
þ VðrGlGuGuGÞ ¼ �lGVpþ V�lGmef ;G
�VuG þ
�VuG
�T��þ rGlGg�MI;LG
(5)
where p is the pressure, mef is the effective viscosity, g is the
gravitational acceleration, and MI is the interphase transfer
force.
The volume fractions satisfy the compatibility conditions
Xn
k¼1
lk ¼ lL þ lS þ lG ¼ 1: (6)
2.2.3. Interphase momentum transferIn this paper, the drag forces exerted by the solid phase and
gas phase on the liquid phase are calculated as:
MD;LG¼34
CD;LG
dGrLlGjuG � uLjðuG � uLÞ (7)
MD;LG¼34
CD;LG
dGrLlGjuG � uLjðuG � uLÞ (8)
where CD is the drag coefficient and d is the diameter of a gas
bubble (dG) or a solid particle (dS).
The drag coefficient CD, LG exerted by the gas phase on the
liquid phase is obtained by the Schiller and Naumann drag
model [36], as follows:
CD;LG ¼(
24ð1þ0:15ð1�lGÞRe0:687Þð1�lGÞRe ð1� lGÞ�2:65
0:44
ð1� lGÞRe � 1000ð1� lGÞRe > 1000
(9)
where Re is the relative Reynolds number, which is obtained
from:
Re ¼ rLdGjuG � uLjmL
(10)
The drag coefficient exerted by the solid phase on the liquid
phase, CD, LS, is calculated from the Wen and Yu drag model
[36], which is as follows:
CD;LS ¼24
lSRe
h1þ 0:15ðlSReÞ0:687
il�0:265
S (11)
The relative Reynolds number for the liquid phase and the
solid phase is estimated as follows:
Fig. 2 – Two-dimensional computational domain.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 4 ( 2 0 0 9 ) 9 6 8 6 – 9 6 9 5 9689
Re ¼ rLdSjuS � uLjmL
(12)
The lift force acting perpendicular to the direction of the
relative motion of the solid and gas phase is given by:
Fig. 3 – Experimental and simulated values of the water velocity
2 h; C. HRT 4 h; D.HRT 6 h.
ML;LG ¼ CLrLlGðuG � uLÞ � ðV� uLÞ (13)
ML;LS ¼ CLrLlSðuS � uLÞ � ðV� uLÞ (14)
where CL is the lift coefficient and has a value of 0.5.
2.2.4. Turbulence closureWe assume that a standard k–3 model for single phase flows
(with extra terms that include interphase turbulent
momentum transfer [37]) can take into account the effects of
turbulence. The modeling of multiphase turbulent flows is
much more complex and computationally expensive for three
phase flows mainly because of the influence of the secondary
phases on the turbulence of the primary phase [32]. Therefore,
we have assumed for our three-phase CFD turbulence model,
that turbulence in a multiphase fluidized bed is restricted to
the primary phase.
The turbulence viscosity of the continuous phase is
obtained by the k-3 turbulence model:
mt;L ¼ CmrL
�kL
3L
�(15)
The equations of change for the turbulent kinetic energy (k)
and the energy dissipation rate for the primary phase are
given by
DlLrLkL
Dt¼ V
�lL
�mþ
mt;L
skL
�VkL
�þ lLrL
�pkL � 3L
�þ lLrL
YkL
(16)
DlLrL3L
Dt¼V
�lL
�mþ
mt;L
s3L
�V3L
�þlLrL
�C31pkL�C323L
�þlLrL
Y3L
(17)
in the reaction zone at different HRTs: A. HRT 1 h; B. HRT
Fig. 4 – Water-velocity vectors of H2-production reaction zone: A. HRT 1 h; B. HRT 1.5 h; C. HRT 2 h; D.HRT 3 h; E. HRT 4 h;
F. HRT 6 h.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 4 ( 2 0 0 9 ) 9 6 8 6 – 9 6 9 59690
Here,Q
kL represents the influence of the secondary phase on
the primary phase and the predictions for turbulence quan-
tities for the dispersed, andQ
3L represents the predictions for
turbulence quantities for the secondary phases, which are
both obtained using the Tchen theory of the dispersion of
discrete particles by homogeneous turbulence [35]. Standard
values were used for the turbulence parameters: C31¼ 1.44,
C32¼ 1.92, Cm¼ 0.09, sk¼ 1.0, s3¼ 1.3.
2.2.5. Numerical solutionIn this paper, we have analyzed the reaction zone of our EGSB
reactor. The simulated reaction zone was 120 cm tall and 6 cm
diameter. The meshes were created in the Ansys Fluent
GAMBIT preprocessor program and exported into the Ansys
Fig. 5 – Local enlargement – water-velocity vectors: M.
Fluent 6.3 CFD Flow Modeling Software package to solve the
continuity and momentum equations.
The simulation results vary little with grid density so
truncation errors in the numerical simulation can be
neglected. An analysis independent of grid was performed
to eliminate errors in simulation accuracy, numerical
stability, convergence and computational step related to
grid coarseness. The grid independent analysis was done
with a maximum cell density of 12382, through the selected
grid number of 5544 cells, to a minimum of 968 cells. When
the optimum cell number was used, the difference in pres-
sure drop was below 3%. Therefore, a two-dimensional
computational domain of the reaction zone of the EGSB
reactor was devised with 5544 cells, 11314 faces, and 5771
enlargement E of Fig. 4; N. enlargement F of Fig. 4.
Fig. 6 – Contours of water velocity magnitude of H2-produciton reaction zone: A. HRT 1 h; B. HRT 1.5 h; C. HRT 2 h; D. HRT 3 h;
E. HRT 4 h; F. HRT 6 h.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 4 ( 2 0 0 9 ) 9 6 8 6 – 9 6 9 5 9691
nodes (see Fig. 1). The initial sludge bed was packed with
granular solids with a volume fraction of 0.55. The initial
hydrogen gas phase was assumed to be accumulated into
the sludge blanket, and it was further assumed that the gas
would be released when force balance between gas phase
and solid phase broke up. The reactor wastewater inlet was
modeled with a velocity-inlet boundary condition. The
outlet was set as a pressure outlet boundary condition. All
other solid surfaces were defined by wall boundary condi-
tions with free slip for the biogas and no slip for the sludge
or wastewater. In this study, the simulation was operated in
steady state conditions. The convergent solution was
defined as the solution for which the normalized residual for
all variables was less than 1� 10�3 and the calculated
outflow rate had reached a constant value. Convergence was
typically reached after 350 iterations. All the simulations
were carried on a computer with a 32 bit processor (Intel�
Core� 2 Duo CPU T9300) with 2GB of random access
memory, run at a clock speed of 2.50 GHz.
Fig. 7 – Contours of sludge volume fraction: A. HRT 1 h; B. H
2.3. Tracer experiment
Velocity patterns at four different HRTs were obtained from
tracer experiments using Particle Image Velocity measure-
ments. For the each test, a pulse micro glass beads was
injected as a tracer into the reactor input stream. A planar
cross section of the flow was illuminated with a sheet light
source, and an image was formed of the tracer particles. The
measurement of velocity was based on the displacement of
the tracer particles during a given time interval.
3. Results and discussion
3.1. Model validation and error analysis
As far as the CFD model validation is concerned, Fig. 3 pres-
ents a comparison between the experimentally measured and
the simulated values of the water velocity in the reaction zone
RT 1.5 h; C. HRT 2 h; D. HRT 3 h; E. HRT 4 h; F. HRT 6 h.
Fig. 8 – Contours of H2-gas volume fraction: A. liquid up-flow velocity of 6 m/h; B. liquid up-flow velocity of 4 m/h; C. liquid
up-flow velocity of 3 m/h; D. liquid up-flow velocity of 2 m/h; E. liquid up-flow velocity of 1.5 m/h; F. liquid up-flow velocity
of 1 m/h.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 4 ( 2 0 0 9 ) 9 6 8 6 – 9 6 9 59692
at different HRTs showing good agreement between measured
and predicted values. The relative error between measured
and simulated data was within 10% indicating that the model
provides a good overall description of reaction zone behavior.
The errors incurred in calculation derived from several
sources, such as geometry meshing, numerical treatment of
initial and boundary conditions, and incomplete iteration.
With regard to geometry meshing, the grid selected was
considered to be grid independent, thus related influences
such as truncation errors can be ignored. Adopting an iterative
approach, discrete equations cannot satisfy absolute conver-
gence, and the iterative process will only stop when a certain
condition occurs, for example, the normalized residual for all
variables. This is why we see incomplete iterations. However,
it should be noted that in the study, the inaccuracy due to
incomplete iteration was less than 1� 10�3. The definition of
initial values and boundary treatments are the most signifi-
cant (and complex) steps in the setup of the numerical
calculation. To obtain a high accuracy simulation, the virtual
conditions should be suitably simplified in addition to
selecting the right parameters. Errors incurred at this stage are
difficult to analyze and quantify, and require further exami-
nation, to be described elsewhere.
Table 1 – Operation strategy of the EGSB reactor.
Operating time (d) OLR (kg COD/m3 d) HRT (h) COD (mg/L)
1–6 8 6 2000
7–13 12 4 2000
14–20 24 4 4000
21–27 36 4 6000
28–35 48 4 8000
36–42 96 2 8000
43–51 192 1 8000
52–59 96 2 8000
60–150 120 2 10,000
3.2. Hydrodynamics analysis
In a biohydrogen production reactor, liquid flow pattern,
sludge activity, and mass balance analysis are interdepen-
dent. Highly reactive sludge and long hydraulic retention
times (HRT) are required to obtain a good mass balance.
A good mass balance results in more organics being trans-
ferred to biogas, and a good flow regime is required for effi-
cient contact between microbes and wastewater, which in
turn supplies a good growing environment for the culture. To
obtain hydrodynamic information from the reaction zone of
the EGSB reactor, six steady state simulations, at HRTs of 1,
1.5, 2, 3, 4, 6 hours (assuming uniform recycle ratio, and HRT
transformed to inlet up-flow velocity) were conducted.
Figs. 4–6 present the water velocity in the reaction zone of
an H2-production EGSB reactor with various HRTs. When the
influent runs up through the bottom of the sludge bed at
a fixed up-flow speed, and bed expansion is observed due to
the low-density of the sludge granules. Due to variation with
time of the path tortuosity and consequent length of passage
through the particle interstices of the sludge blanket, and the
random geometry of the granules and impurities, the flow
regime is not homogeneous in the direction of flow. In addi-
tion, it is assumed that gas bubbles produced by biodegrada-
tion or biofermentation, such as methane, carbon dioxide and
hydrogen, will flow upwards with the stream swirl. This
movement will make the bulk up-flow velocity greater than
the up-flow velocity of liquid alone, and the cross-sectional
velocity will be non-homogeneous.
When the HRT is long, and liquid up-flow velocity is low,
lateral pulsating movement will take place as the fluid
elements flowing through sludge blanket take the paths of
least resistance around individual sludge granules. As can
been seen (Fig. 5), internal circulation behavior occurs, and the
wastewater is not distributed very evenly. The core-annulus
structure occurs because the water velocities in the core
region are much lower than those in the annulus region,
whereas because water velocities near the wall are increasing
Fig. 9 – Hydrogen production rate, hydrogen yield and OLR variation in the EGSB reactor.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 4 ( 2 0 0 9 ) 9 6 8 6 – 9 6 9 5 9693
and upward, this may lead to back-mixing and internal
circulation behavior. Similar results have been obtained by
other researchers [38–40]. When the liquid flows upward with
a moderate velocity to obtain an appropriate HRT (see
Fig. 4B–D), axial pulsation and disturbances between granules
of sludge are small, but compared with the velocity of lower
fluid levels, the turbulent motion and velocity distribution are
greater. When the HRT is short (see Fig. 4A), an increasing
distance between individual sludge granules results due to
the high liquid up-flow velocity, which in turn decreases the
lateral pulsating of the liquid. Additionally because of the
lifting action of the biogas, the flow pattern will be in a highly
turbulent state.
Another important reactor hydrodynamic characteristic,
influencing the process of biohydrogen production is the
relative volume fraction of the sludge and the gas phases.
Sludge bed expansion and the existence of sludge floccs,
greatly change the nature of the interaction between the
liquid and gas phases. This interaction plays a significant role
in the expanded sludge bed reactor [38]. When the mean
sludge concentration is significantly higher than local sludge
concentrations; this indicates that the particles are aggre-
gating into clusters. Fig. 7 shows the sludge volume fraction at
six different simulation states. The values of the averaged bed
Fig. 10 – Hydrogen production rate, MFR and HRT variation
in the EGSB reactor.
heights were estimated as ranging between 0.41 and 0.44 m,
indicating that the bed expansion was about 8%w10%,
reasonably agreeing with experimental results [18]. The
simulation indicated that the gas–liquid–solid system exhibits
a more heterogeneous structure, with particle clusters form-
ing and dissolving dynamically. In the numerical simulation,
clusters could be seen to fall along the wall, stacking together
into agglomerated clusters which ultimately become large
enough to escape from the wall. Particles are dynamically
squeezed out of these clusters and pushed upward by the up-
flowing biogas, and then these particles are further aggregated
into strands in an upper section of the bed. This cluster
formation, which may involve gas–sludge, sludge–sludge, and
sludge–wall interactions, is currently too complex to be well
understood. To discover the rules of interphase interaction,
such as force balance between sludge particles and gas
bubbles, is crucial to the understanding of biohydrogen
production, because gas release from the sludge blanket will
occur only when the force balance between particles and
bubbles is disrupted. It should be noted that work described in
this paper on solid phase simulation, only describes stable
conditions. Certain details about the movement of sludge
particles during changes in process conditions, such as wash-
out, have not been addressed; however, these problems could
no doubt be solved by further research. Fig. 8 presents the
biogas volume fraction predicted by CFD simulation; the
simulation results demonstrate that gas bubbles are an
important phenomenon. The motion of the biogas bubbles is
both upward and transverse. Sludge particle clusters were
dragged transversely, following the biogas bubbles. This
behavior could lead to wash-out, and a lower biomass with
a consequent reduction in biohydrogen yield. Bubble move-
ment, bursting, and size change are key factors affecting
particle circulation and cluster formation in the reactor. We
intend to further extend and validate our work by comparing
our modeling results with experimentation.
3.3. Hydrogen production analysis
The strategy of operation for hydrogen production using the
laboratory-scale H2-producing EGSB reactor (more completely
described by Guo et al. [18]) is shown in Table 1. Fig. 9 shows
hydrogen production rate, hydrogen yield and Organic Loading
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 4 ( 2 0 0 9 ) 9 6 8 6 – 9 6 9 59694
Rate (OLR) variation in the EGSB reactor. Fig. 10 shows a rela-
tionship between HRT and biohydrogen production rate in an
experiment where inlet chemical oxygen demand was kept
constant and HRT was varied, and a simulated relationship
between HRT and the outlet hydrogen mass flow rate (MFR).
From our experimental data we see that HRT, being related
to water up-flow velocity, affects biohydrogen production.
When the HRT exceeds 2 hours the hydrodynamic behavior
occurring is suitable for biohydrogen production. This is
because (see section 3.2), this behavior gives an appropriate
velocity distribution to maximize interphase interaction. By
integrating this information with the previous simulation
results, a qualitative relationship between hydrodynamics
and biohydrogen production can be obtained. Although
uniformity of velocity distribution in the reactor is improved
when the HRT is reduced, the hydrogen yield does not
continually increase. Short HRTs need a high liquid up-flow
velocity, although this generates better velocity distribution,
the consequent strong turbulence causes damage to the
microorganisms and sludge-flocs, reducing biohydrogen
production. Despite being essentially a hydrodynamic study,
our work clearly indicates that choosing an appropriate HRT is
extremely important to optimized biohydrogen production.
4. Conclusions
We have performed a two-dimensional CFD simulation of
a gas–liquid–solid three-phase flow in the reaction zone of
a laboratory-scale EGSB reactor producing biohydrogen. To
evaluate the role of hydrodynamics in the design of a reactor,
CFD simulations have been carried out over a range of HRT.
The results showed that the gas–liquid–solid system in an
EGSB reactor displayed significant variation in heterogeneous
structure particularly when the HRT was extended. The
typical core-annulus structure developed has lower water
velocities in the core region than those in the annulus. Water
velocities near the wall are increasing and upward; this may
lead to the back mixing and internal circulation behavior
which is detrimental to velocity distribution. The rules of
interphase, such as force balance between solid and gas, are
known to have a direct bearing on biohydrogen-gas release,
and there is a need for better understanding to optimize bio-
hydrogen production. Bubble movement, bursting, and size
change are key factors affecting velocity distribution and
sludge particle movement in the reactor. Therefore, recording
and analyzing bubble information in transient condition
models are likely to be a fruitful area for further research.
Experimental data from biohydrogen production integrated
with our simulation indicate that a qualitative relationship
between hydrodynamics and biohydrogen production can be
obtained. These results indicate that an appropriate HRT is
crucial to optimized biohydrogen production.
Acknowledgments
The authors would like to thank the National Natural Science
Fund of China (No. 30870037), the National Natural Science
Key Fund of China (No. 50638020), the Provincial Youthful
Science Foundation of Heilongjiang (Grant No. QC06C036), and
State Key Laboratory of Urban Water Resource and Environ-
ment, Harbin Institute of Technology (2008QN02) for their
supports for this study.
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