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“Mircea cel Batran” Naval Academy Scientific Bulletin, Volume XX – 2017 – Issue 2 Published by “Mircea cel Batran” Naval Academy Press, Romania // The journal is indexed in: PROQUEST /
DOAJ / DRJI / JOURNAL INDEX / I2OR / SCIENCE LIBRARY INDEX / Google Scholar / Crossref / Academic Keys / ROAD Open Access / OAJI / Academic Resources / Scientific Indexing Services / SCIPIO / JIFACTOR
124 DOI: 10.21279/1454-864X-17-I2-023 © 2017. This work is licensed under the Creative Commons Attribution-Noncommercial-Share Alike 4.0 License.
CFD RESULTS ON PROPELLER ANALYSIS
Adrian POPA, Academia Navală Mircea cel Bătrân Constanța România Ionuț Cristian SCURTU, Academia Navală Mircea cel Bătrân Constanța România Abstract: The Ansys software will be used to determine the pressures and velocity generated by the propeller with 5 blades in lateral currents. The CFX component used will generate the characteristic velocity, pressure and turbulence ratios for the studied fluid field with a very precise mesh analysis. All data presented from simulation results can be used for shaft dimensioning and further analysis. Keywords: propeller, CFD, analysis, software Ansys Introduction Ansys Workbench work process for CFD simulation is presented below with operations included:
Problem description and introduction Ansys Workbench modeling is presented in Geomery design Modeler for a 5 bladed propeller used in lateral CFD flow tests. We will use a 5 blades propeller importd as STL file in Ansys.
Fig.1. Boolean geometry in DesignModeler
Fig.2. STP generated geometry for CFD test Mesh generation is the practice in Software Ansys of generating a polygonal or polyhedral mesh that approximates a geometric fluid domain. The term "grid generation" is often used interchangeably. Typical uses are for rendering to a computer screen or for physical simulation such as finite element analysis or computational fluid dynamics and for simple problem solving..
“Mircea cel Batran” Naval Academy Scientific Bulletin, Volume XX – 2017 – Issue 2 Published by “Mircea cel Batran” Naval Academy Press, Romania // The journal is indexed in: PROQUEST /
DOAJ / DRJI / JOURNAL INDEX / I2OR / SCIENCE LIBRARY INDEX / Google Scholar / Crossref / Academic Keys / ROAD Open Access / OAJI / Academic Resources / Scientific Indexing Services / SCIPIO / JIFACTOR
125 DOI: 10.21279/1454-864X-17-I2-023 © 2017. This work is licensed under the Creative Commons Attribution-Noncommercial-Share Alike 4.0 License.
Fig.3. Mesh generation in Mesh Component for
CFX
Fig.4. Piramidal mesh generation in Mesh
Component for CFX
Fig.5. Preparing for CFD simulation
Fig.6. Vertical piramidal mesh generation in Mesh
Component for CFX
Fig.7. Mesh test for quality
“Mircea cel Batran” Naval Academy Scientific Bulletin, Volume XX – 2017 – Issue 2 Published by “Mircea cel Batran” Naval Academy Press, Romania // The journal is indexed in: PROQUEST /
DOAJ / DRJI / JOURNAL INDEX / I2OR / SCIENCE LIBRARY INDEX / Google Scholar / Crossref / Academic Keys / ROAD Open Access / OAJI / Academic Resources / Scientific Indexing Services / SCIPIO / JIFACTOR
126 DOI: 10.21279/1454-864X-17-I2-023 © 2017. This work is licensed under the Creative Commons Attribution-Noncommercial-Share Alike 4.0 License.
Global Mesh controls for optimal mesh in CFD
Fig.8. Simulation Process in Ansys Software
Fig.9. Cfx pre Settings for CFD test
Table 1. File Information for CFX
Case CFX
File Path
C:\Users\Jhon\AppData\Local\Temp\WB_XON-
PC_7448_2\unsaved_project_files\dp0\CFX\CFX\Fluid Flow CFX_001.res
File Time 12:43:34 AM
File Type CFX5
File Version
14.5
. Mesh Report
Table 2. Mesh Information for CFX
Domain Nodes Elements
Default Domain 239622 1370393
3. Physics Report
Table 3. Domain Physics for CFX
Domain - Default Domain
“Mircea cel Batran” Naval Academy Scientific Bulletin, Volume XX – 2017 – Issue 2 Published by “Mircea cel Batran” Naval Academy Press, Romania // The journal is indexed in: PROQUEST /
DOAJ / DRJI / JOURNAL INDEX / I2OR / SCIENCE LIBRARY INDEX / Google Scholar / Crossref / Academic Keys / ROAD Open Access / OAJI / Academic Resources / Scientific Indexing Services / SCIPIO / JIFACTOR
127 DOI: 10.21279/1454-864X-17-I2-023 © 2017. This work is licensed under the Creative Commons Attribution-Noncommercial-Share Alike 4.0 License.
Type Fluid
Location B114
Materials
Air at 25 C
Fluid Definition Material Library
Morphology Continuous Fluid
Settings
Buoyancy Model Non Buoyant
Domain Motion Stationary
Reference Pressure 1.0000e+00 [atm]
Heat Transfer Model Isothermal
Fluid Temperature 2.5000e+01 [C]
Turbulence Model k epsilon
Turbulent Wall Functions Scalable
Table 4. Boundary Physics for CFX
Domain Boundaries
Default Domain
Boundary - Boundary 1
Type INLET
Location inlet
Settings
Flow Regime Subsonic
Mass And Momentum Normal Speed
Normal Speed 1.0000e+00 [m s^-1]
Turbulence Low Intensity and Eddy Viscosity Ratio
Boundary - Boundary 2
Type OUTLET
Location outlet
Settings
Flow Regime Subsonic
Mass And Momentum
Average Static Pressure
Pressure Profile Blend
5.0000e-02
Relative Pressure 0.0000e+00 [Pa]
Pressure Averaging
Average Over Whole Outlet
Boundary - Default Domain Default
Type WALL
Location
F115.114, F116.114, F118.114, F120.114, F121.114, F122.114, F123.114, F124.114, F125.114, F126.114,
“Mircea cel Batran” Naval Academy Scientific Bulletin, Volume XX – 2017 – Issue 2 Published by “Mircea cel Batran” Naval Academy Press, Romania // The journal is indexed in: PROQUEST /
DOAJ / DRJI / JOURNAL INDEX / I2OR / SCIENCE LIBRARY INDEX / Google Scholar / Crossref / Academic Keys / ROAD Open Access / OAJI / Academic Resources / Scientific Indexing Services / SCIPIO / JIFACTOR
128 DOI: 10.21279/1454-864X-17-I2-023 © 2017. This work is licensed under the Creative Commons Attribution-Noncommercial-Share Alike 4.0 License.
F127.114, F129.114, F131.114, F132.114, F133.114, F134.114, F135.114, F136.114, F137.114, F138.114, F139.114, F140.114, F141.114, F142.114, F143.114, F144.114, F145.114, F147.114, F148.114, F149.114, F150.114, F151.114, F153.114, F154.114, F156.114, F157.114,
Settings
Mass And Momentum No Slip Wall
Wall Roughness Smooth Wall
Fast Calculation for 10e-3 residuals in CFD test Table 5. Boundary Flows for CFX – v1
Location Type Mass
Flow Momentum
X Y Z
Boundary 1
Boundary
1.8159e+02
2.5462e-07
-1.8439e+02
9.3550e-07
Boundary 2
Boundary
-1.8159e+02
-1.1888e-01
1.8187e+02
4.6000e-03
Defau Boun 0.0000 1.218 2.5480 -
lt Domain Default
dary e+00 9e-01 e+00 1.6388e-03
Fig.10. Velocity u contour on a 5 bladed propeller
Fig.11. Velocity v contour on a 5 bladed propeller
Fig.12. Pressure contour on a 5 bladed propeller
“Mircea cel Batran” Naval Academy Scientific Bulletin, Volume XX – 2017 – Issue 2 Published by “Mircea cel Batran” Naval Academy Press, Romania // The journal is indexed in: PROQUEST /
DOAJ / DRJI / JOURNAL INDEX / I2OR / SCIENCE LIBRARY INDEX / Google Scholar / Crossref / Academic Keys / ROAD Open Access / OAJI / Academic Resources / Scientific Indexing Services / SCIPIO / JIFACTOR
129 DOI: 10.21279/1454-864X-17-I2-023 © 2017. This work is licensed under the Creative Commons Attribution-Noncommercial-Share Alike 4.0 License.
Table 6. Boundary Flows for CFX –v2
Location Type Mass
Flow Momentum
X Y Z
Boundary 1
Boundary
1.8159e+02
2.7462e-07
-1.8838e+02
9.2560e-07
Boundary 2
Boundary
-1.6159e+02
-1.1688e-01
1.8187e+02
4.6000e-03
Default Domain Default
Boundary
0.0000e+00
1.1189e-01
2.1480e+00
-1.6388e-03
Fig.13. Pressure contour on a 5 bladed propeller
Fig.14 Velocity contour on a 5 bladed propeller
Table 7. Forces and Torques for CFX-v1
Location Type X Y Z
Default Fluid FluidInterface Side 1
Pressure Force
0.0000e+00
0.0000e+00
0.0000e+00
Viscous Force
0.0000e+00
0.0000e+00
0.0000e+00
Total Force
0.0000e+00
0.0000e+00
0.0000e+00
Pressure Torque
0.0000e+00
0.0000e+00
0.0000e+00
Viscous Torque
0.0000e+00
0.0000e+00
0.0000e+00
Total Torque
0.0000e+00
0.0000e+00
0.0000e+00
Default Fluid FluidInterface Side 1 1
Pressure Force
0.0000e+00
0.0000e+00
0.0000e+00
Viscous Force
0.0000e+00
0.0000e+00
0.0000e+00
Total Force
0.0000e+00
0.0000e+00
0.0000e+00
PressureTorque
0.0000e+00
0.0000e+00
0.0000e+00
ViscousTorque
0.0000e+00
0.0000e+00
0.0000e+00
Total Torque
0.0000e+00
0.0000e+00
0.0000e+00
Propeller
Pressure Force
-6.9048e+01
-6.3854e+02
-6.4703e+00
Viscous Force
3.6559e-02
2.8645e+00
2.6887e-02
Total Force
-6.9011e+01
-6.3567e+02
-6.4434e+00
PressureTorque
-3.2999e+01
1.0016e+02
1.8079e+01
ViscousTorque
-1.1762e-02
1.8317e+00
-2.1533e-02
Total Torque
-3.2016e+01
1.1199e+02
1.8056e+01
Lateral Pressure Force
-1.7228e+02
1.4969e+00
1.1239e+02
“Mircea cel Batran” Naval Academy Scientific Bulletin, Volume XX – 2017 – Issue 2 Published by “Mircea cel Batran” Naval Academy Press, Romania // The journal is indexed in: PROQUEST /
DOAJ / DRJI / JOURNAL INDEX / I2OR / SCIENCE LIBRARY INDEX / Google Scholar / Crossref / Academic Keys / ROAD Open Access / OAJI / Academic Resources / Scientific Indexing Services / SCIPIO / JIFACTOR
130 DOI: 10.21279/1454-864X-17-I2-023 © 2017. This work is licensed under the Creative Commons Attribution-Noncommercial-Share Alike 4.0 License.
Viscous Force
-4.4316e-04
3.3752e-03
1.1807e-03
Total Force
-1.3228e+02
1.5006e+00
1.9439e+02
PressureTorque
-5.3516e+00
1.2585e+01
1.0824e+02
ViscousTorque
2.2189e-03
9.2709e-05
1.8172e-03
Total Torque
-5.8486e+00
1.1585e+01
1.0825e+02
Fig.15. Eddy viscosity on CFD test
Fig.16. Velocity v contour on a 5 bladed propeller
Table 8. Forces and Torques for CFX v2
Location Type X Y Z
Default Fluid FluidInterface Side 1
Pressure Force
0.0000e+00
0.0000e+00
0.0000e+00
Viscous Force
0.0000e+00
0.0000e+00
0.0000e+00
Total Force
0.0000e+00
0.0000e+00
0.0000e+00
Pressure Torque
0.0000e+00
0.0000e+00
0.0000e+00
Viscous Torque
0.0000e+00
0.0000e+00
0.0000e+00
Total Torque
0.0000e+00
0.0000e+00
0.0000e+00
Default Fluid FluidInterface Side 1 1
Pressure Force
0.0000e+00
0.0000e+00
0.0000e+00
Viscous Force
0.0000e+00
0.0000e+00
0.0000e+00
Total Force
0.0000e+00
0.0000e+00
0.0000e+00
PressureTorque
0.0000e+00
0.0000e+00
0.0000e+00
ViscousTorque
0.0000e+00
0.0000e+00
0.0000e+00
Total Torque
0.0000e+00
0.0000e+00
0.0000e+00
Propeller
Pressure Force
-6.9048e+01
-6.3854e+02
-6.4703e+00
Viscous Force
3.6559e-02
2.8645e+00
2.6887e-02
Total Force
-6.9011e+01
-6.3567e+02
-6.4434e+00
PressureTorque
-3.2999e+01
1.0016e+02
1.8079e+01
ViscousTorque
-1.1762e-02
1.8317e+00
-2.1533e-02
Total Torque
-3.2016e+01
1.1199e+02
1.8056e+01
Lateral Pressure Force
-1.7228e+02
1.4969e+00
1.1239e+02
“Mircea cel Batran” Naval Academy Scientific Bulletin, Volume XX – 2017 – Issue 2 Published by “Mircea cel Batran” Naval Academy Press, Romania // The journal is indexed in: PROQUEST /
DOAJ / DRJI / JOURNAL INDEX / I2OR / SCIENCE LIBRARY INDEX / Google Scholar / Crossref / Academic Keys / ROAD Open Access / OAJI / Academic Resources / Scientific Indexing Services / SCIPIO / JIFACTOR
131 DOI: 10.21279/1454-864X-17-I2-023 © 2017. This work is licensed under the Creative Commons Attribution-Noncommercial-Share Alike 4.0 License.
Viscous Force
-4.4316e-04
3.3752e-03
1.1807e-03
Total Force
-1.3228e+02
1.5006e+00
1.9439e+02
PressureTorque
-5.3516e+00
1.2585e+01
1.0824e+02
ViscousTorque
2.2189e-03
9.2709e-05
1.8172e-03
Total Torque
-5.8486e+00
1.1585e+01
1.0825e+02
Fig.17. Velocity u contour on a 5 bladed propeller
5. CONCLUSION The Ansys software presented all data results from physical data to related calculations related to geometry, mesh and mesh quality in order to give a large vision on lateral simulation on a propeller. The CFX component was used to generate the characteristic velocity, pressure and turbulence ratios for the studied fluid field. Any propeller model can be verified in such an analysis at the design stage to understand the phenomena associated with propellers. Velocities presented in contours are one of the most useful results in calculating various propeller related issues.
Bibliography [1] www.ansys.com [2] Domnisoru L, Găvan E, POPOVICI O – Analiza structurilor navale prin metoda elementului finit, Editura Didactica si Pedagogica, Bucuresti 2005, ISBN 973 – 30 – 1075 – 8 [3] Călimănescu I., Stan L. C., Computer fluid dynamics (CFD)study of a micro annular gear pump, Atom 2016, Conference Paper. [4] Stan L. Călimănescu I.,. C.A New innovative turbocharger concept numerically tested and optimised with CFD, 2016, Conference Paper. [5]http://web.mit.edu/xeviroca/www/rocaMeshForSim.pdf [6]https://www.padtinc.com/blog/wp-content/uploads/2017/04/Advanced-Techniques-in-ANSYS-Meshing_Blog.pdf [7]https://www.ozeninc.com/wp-content/uploads/2014/11/MESHING_WORKSHOP_2014.pdf