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CES Selector: On-line training

Metals Data - How and when to apply the different metals datasets in CES Selector

Agenda

Metals Data - How and when to apply the different metals datasets in CES Selector

Q&A

Presenter: Dr Nicola Brand

Metals Data - How and when to apply the different metals datasets in CES Selector

Agenda• Types of data available

• Overview of the metals data in CES Selector:– Screening dataset – MaterialUniverse– Metals specifications - MI-21 (Case study), StahlDat SX, SteelSpec– Design data - MMPDS, ESDU, ASME– Research/test data - JAHM Curve data – Test data from industrial collaborations - Global Powder Metallurgy,

StahlDat Sheet Steels– Supplier datasheets - Senvol Database

• Summary

Types of Published Data

1. Standards and

Specifications

2. Design Data

3. Research Data

4. Manufacturers’

DatasheetsSelection

Data

• Specifies composition and performance for metal alloys

• Not linked to specific grade or producer

• Used for marketing purposes• Data for individual grades• Excludes properties that are

difficult to measure

• Often restricted to a very limited range of properties

• Reliable data, based on statistical analysis

• Suitable for designing safety critical applications

CONFIDENTIAL

CES Selection Data - MaterialUniverse

• Virtually all engineering materials• 3,500 materials, 1900 metal records• Datasheet for generic grade• Complete dataset• Comparison, screening and

substitution of materials

CES Selection Data - MaterialUniverse

‘Combined’ properties

Use in limit stages, charts, comparison tables

CES Selection Data - MaterialUniverse - Metals

• New ‘Weldability attribute added for materials

Consider weldability alongside machining speed and other

design requirements

CONFIDENTIAL

CES Selector

Metals Edition

Demonstration

CONFIDENTIAL

Specialist Datasets – Standards and Specifications

StahlDat SXThe complete register of European Steels licensed from the German Steel InstituteComposition, mechanical & temperature dependent properties, available forms & suppliers

SteelSpecThe electronic version of the Steel Specification Book published by UK Steel containing over 4500 steel standardsDatasheets provide standards, composition, mechanical properties and heat treatment

MI-21Metals Information for the 21st Century – produced by TWI Information ServicesStandards information & comparable grades from the WMI Metals and TWI consumables

• Detailed composition and key properties• Available forms for each grade• Information on regions and suppliers• Ideal for finding equivalent grades using Find Similar • Excellent for identifying a MaterialUniverse generic grade using links

Specialist dataset – Find alternative grade

Case Study: Material change request• Product been on market for 5 years• Manufactured in US• Recently set-up production in Europe to support local

market

• Can’t source CA6NM locally• Can they use Z4CND13.4M• Need answer by end of week Butterfly valve

for sea water pipe: Current

material CA6NMOther reasons an equivalent may be needed:Specified material may be unavailable due to

• Specification, obsolete, withdrawn or superseded• Banned as contains restricted substances

CONFIDENTIAL

CES Selector

Metals Edition

Demonstration

CONFIDENTIAL

Specialist datasets – Design Data

Metallic Materials Properties Development and Standardization (formerly MIL-HDBK-5)Design data on over 2,250 aero alloys in various forms and thicknessesIncludes creep, fatigue and variation in elastic, plastic & thermal properties with temperature

• High quality design data• Linked to MaterialUniverse• Records are presented according to

their statistical origin.

• A-Basis: At least 99% of population equals or exceeds value with 95% confidence or the specification minimum (S-Basis) when it is lower

• B-Basis: At least 90% of population equals or exceeds value with 95% confidence• S-Basis: The specification minimum value specified by the governing industry

specification/federal/military standard.

CONFIDENTIAL

Add-on modules – Design Data

ESDU Metallic Materials Data HandbookDesign strength data for 600 aerospace alloys in various forms and thicknessesIncludes creep, fatigue and variation in elastic & plastic properties with temperature

ASME Boiler and Pressure Vessel Code Part II-D: 2015 editionCovers 470 materials with various forms, thicknesses and heat treatmentsIncludes variation in strength, stiffness & thermal properties with temperature

• High quality design data• Ferrous and non-ferrous materials• High performance applications in nuclear power,

chemical processing and oil & gas industries

• High quality design data• Records are presented according to their

statistical origin. (A, B and S Basis)• Design strength data for aerospace alloys

CONFIDENTIAL

Add-on modules – Research/test data

Jahm Curve DataJAHM Curve Data contains temperature dependent curve data for: mechanical, thermal, physical and electrical properties, stress-strain curves, fatigue, creep and magnetic properties for over 2,900 materials.

Access to curve data Comparison & selection

• 2900 materials• 8200 datasheets• 32 properties

CONFIDENTIAL

Add-on modules – Research data

Global Powder Metallurgy database The is the output of a joint project between the world's leading Powder Metallurgy trade associations, the EPMA and its sister organizations in North America (MPIF) and Japan (JPMA). Provides information on over 550 ferrous and non-ferrous powder forged and metal injection molded (MIM) grades used in bearings and structural applications.

StahlDat Sheet SteelsThe StahlDat Sheet Steels data module is the output of a collaborative project, run by the German Steel Institute VDEh (Verein Deutscher Einsenhüttenleute), involving leading automotive companies, European steel producers and research institutions.Provides mechanical and processing information on 36 grades of sheet steels commonly used in the automotive and manufacturing industries. The data is split into two sections:

CONFIDENTIAL

Add-on modules – Manufacturers’ datasheets

Senvol DatabaseThe first and most comprehensive source of data on industrial additive manufacturing (AM) machines and materials, containing supplier information on over 750 industrial machines and over 1,200 compatible materials. The data is split into two linked tables:

CONFIDENTIAL

Summary - Overview of metals data in CES Selector

Database CES type Data type Content and application

MaterialUniverse Central dataset Selection data Complete dataset of all material classes for screening, comparison and selection.

MI-21, StahlDat SX, SteelSpec

Linked specialist datasets

Metals specifications

Composition, mechanical and availability data from global standards useful for identifying equivalents.

MMPDS Linked specialist datasets

Design data High quality data for safety critical applications.

ESDU, ASME Add-on module Design data Selection of materials for high performance applications.

JAHM Curve data Add-on module Research/test data

Difficult to obtain curve data for simulation and high temperature analysis.

Global Powder Metallurgy, StahlDat, Sheet Steels

Add-on module Research data from

collaborations

Comparison of powder metallurgy materials;Data on common automotive sheet steels

Senvol Database Add-on module Supplier datasheets

Search and compare AM materials and machines.

Training Schedule

Current schedule

This is your training – please send us your feedback on:

• Topics you’d like to cover• Ideas/comments on the format of the sessions• Feature requests or ideas for additional data coverage in CES

DATE TIME DETAILS

Tues, 6 Mar 2018 3pm London

4pm CET (Paris, Berlin, etc.)

10am EST (New York)

7am PST (San Francisco)

Metals Data - How and when to apply the different metals datasets in CES Selector

Tues, 8 May 2018This is your training: let us know what topics you would like us to cover next!

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