Certified Quality HDB3/HDB4 - Helifer · HDB3/HDB4 Heavy Duty Ball Valve Design Level 4 Quality System ISO9001 Certified Environmental Management System ISO14001 Certified

www.sandpiperpump.com

HDB3/HDB4 Heavy Duty Ball Valve Design Level 4

Quality SystemISO9001 Certified

Environmental Management System ISO14001 Certified

Certified Quality

Warren Rupp, Inc.A Unit of IDEX Corporation

800 N. Main St., Mansfield, Ohio 44902 USA Telephone (419) 524.8388

Fax (419) 522.7867www.SAndpiperpUMp.cOM

©2013 warren rupp, inc.

36.40 925

18.63 473

26.06 662

AIR INLET3/4" NPT

19.66 499

32.65 829

1.22 3113.50 343

16.25 413

SUCTION PORT3" 150# ANSI FLANGE4X .75 HOLES EQUALLYSPACED ON A 6.00 B.C.

DISCHARGE PORT3" 150# ANSI FLANGE4X .75 HOLES EQUALLYSPACED ON A 6.00 B.C.

11.00 279

15.00 381

17.63 448

8X .56MOUNTING HOLE

AIR EXHAUST1" NPT

6.26 159

18.62 473

19.25 489

31.19 792

26.06 662



AIR INLET3/4" NPT 18.32 465

17.50 445

27.07 688

1.18 30

17.62 448

8X .56 14MOUNTING HOLE

11.00 279

15.00 381

AIR EXHAUST1" NPT

SERVICE & OPERATING MANUALOriginal Instructions

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hdb3dl4sm-rev0313

www.sandpiperpump.com

IMPORTANT

Read the safety warnings and instructions in this manual before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty.

When used for toxic or aggressive fluids, the pump should always be flushed clean prior to disassembly.

Airborne particles and loud noise hazards. Wear eye and ear protection.

Before maintenance or repair, shut off the compressed air line, bleed the pressure, and disconnect the air line from the pump. Be certain that approved eye protection and protective clothing are worn at all times. Failure to follow these recommendations may result in serious injury or death.

To be fully groundable, the pumps must be ATeX compliant. refer to the nomenclature page for ordering information.

Optional 8 foot long (244 centimeters) Ground Strap is available for easy ground connection.

To reduce the risk of static electrical sparking, this pump must be grounded. Check the local electrical code for detailed grounding instruction and the type of equipment required.

Refer to nomenclature page for ordering information.

When the pump is used for materials that tend to settle out or solidify, the pump should be flushed after each use to prevent damage. In freezing temperatures the pump should be completely drained between uses.

Before pump operation, inspect all fasteners for loosening caused by gasket creep. Retighten loose fasteners to prevent leakage. Follow recommended torques stated in this manual.

CAUTION

WARNING

Nonmetallic pumps and plastic components are not UV stabilized. Ultraviolet radiation can damage these parts and negatively affect material properties. Do not expose to UV light for extended periods of time.

Model HdB3/HdB4

In the event of diaphragm rupture, pumped material may enter the air end of the pump, and be discharged into the atmosphere. If pumping a product that is hazardous or toxic, the air exhaust must be piped to an appropriate area for safe containment.

This pump is pressurized internally with air pressure during operation. Make certain that all fasteners are in good condition and are reinstalled properly during reassembly.

Take action to prevent static sparking. Fire or explosion can result, especially when handling flammable liquids. The pump, piping, valves, containers and other miscellaneous equipment must be properly grounded.

Safety Information

Grounding the Pump

WARNINGTake action to prevent static sparking. Fire or explosion can result, especially when handling flammable liquids. The pump, piping, valves, containers or other miscellaneous equipment must be grounded.

UNIVERSAL ALL AODD

hdb3dl4sm-rev0313

www.sandpiperpump.com Model HdB3/HdB4

Table of Contents

SECTION 1: PumP SPECIfICaTIONS ................1 •ExplanationofNomenclature •Performance •Materials •DimensionalDrawings

SECTION 2: INSTallaTION & OPEraTION ......7 •PrincipleofPumpOperation •RecommendedInstallationGuide •TroubleshootingGuide

SECTION 3: ExPlOdEd VIEw .........................10 •CompositeRepairPartsDrawing •CompositeRepairPartsList •MaterialCodes

SECTION 4: aIr ENd .......................................14 •AirDistributionValveAssembly •AirValvewithStrokeIndicatorAssembly •PilotValveAssembly •IntermediateAssembly

SECTION 7: warraNTy & CErTIfICaTES ....17 •Warranty •ECDeclarationofConformity-Machinery •ECDeclarationofConformity-ATEX •ECSummaryofMarkings

MODEL SPECIFIC

1: p

UMp

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hdb3dl4sm-rev0313

www.sandpiperpump.com1 • Model HdB3/HdB4

Explanation of Pump Nomenclature

aTEx detail

(1) II 2GD T5II1GcT5II3/1GcT5II1DcT100oCIM1cIM2cModelsequippedwithCastIronorStainlessSteelwettedparts,andCastIronmidsectionparts.SeeATEXExplanationofEC-TypeCertificate.

diaphragm Check Valve materials B Nitrile C FKM with PTFE GN Neoprene Backup with PTFE Overlay and PTFE Check Balls H EPDM with PTFE I EPDM N Neoprene U Santoprene with PTFE

design level 4

Construction SI Stainless Steel Wetted, Cast Iron Air CI Cast Iron Wetted, Cast Iron Air

Options P1 Intrinsically Safe ATEX Compliant Pulse Output

Pump Series HD Heavy Duty

Pump design B Soilid Ball

Pump Size 3 3" 4 4"

discharge Porting Position D Bottom T Top

Your Serial #: (fill in from pump nameplate) _____________________________________

__ __ _____ __ ___ __ __ __

pump pump pump Options discharge diaphragm/ design construction Series design Size porting Valve Level

XX X XXXX, X XX X XX XModel #:

(fill in from pump nameplate)

Your Model #:

MODEL SPECIFIC

1: P

UMP

SPEC

S

20(34)40(68)

60(101.9)80(135.9)

100(169.9)

120(203.9)

140 (237.9)

160(271.8)

180(305.8)

200(339.8)

90

80

70

60

50

40

30

20

10

00 20 40 60 80 100 120 140 160 180 200 220 240 260

100 PSI

80 PSI

60 PSI

40 PSI

100

0 100 200 300 400 500 600 700 800 900 1000

BA

R

0

1

2

3

4

5

6

7

PS

I

20 PSI Air Inlet Pressure

Liters per minute

U.S. Gallons per minute

CAPACITY

AIR CONSUMPTION SCFM (M3/hr)

HE

AD

MODEL HDB3/HDB4 Performance CurvePerformance based on the following: elastomer fitted pump, flooded suction,

water at ambient conditions. The use of other materials and varying hydraulicconditions may result in deviations in excess of 5%.

hdb3dl4sm-rev0313

www.sandpiperpump.com Model HdB3/HdB4 • 2

PerformanceHdB3 & HdB4

SUcTiOn/diScHArge pOrT Size•3"ANSIFlange

cApAciTY•0to260gallonsperminute(0to988litersperminute)

Air diSTriBUTiOn VALVe•No-lube,no-stalldesign

SOLidS-HAndLing•Upto.875in.(22.2mm)

HeAdS Up TO•125psior289ft.ofwater(8.8Kg/cm2 or 88 meters)

MAXiMUM OperATing preSSUre•125psi(8.6bar)

diSpLAceMenT/STrOke•1.8Gallon/6.8liter

SHipping weigHT•CastIron460lbs.(207kg)•StainlessSteel480lbs.(216kg)

MaterialsMaterial profile: Operating

Temperatures:Max. Min.

conductive Acetal: Tough, impact resistant, ductile. Good abrasionresistanceandlowfrictionsurface.Generallyinert,withgoodchemicalresistanceexceptforstrongacidsandoxidizingagents.

190°F88°C

-20°F-29°C

epdM:Showsverygoodwaterandchemicalresistance.Haspoor resistance to oils and solvents, but is fair in ketones and alcohols.

280°F138°C

-40°F-40°C

FkM:(Fluorocarbon)Showsgoodresistancetoawiderange of oils and solvents; especially all aliphatic, aromatic and halogenated hydrocarbons, acids, animal and vegetable oils. Hotwaterorhotaqueoussolutions(over70°F(21°C))will attackFKM.

350°F177°C

-40°F-40°C

Hytrel®: Good on acids, bases, amines and glycols at room temperatures only.

220°F104°C

-20°F-29°C

neoprene:Allpurpose.Resistancetovegetableoils.Generallynot affected by moderate chemicals, fats, greases and many oilsandsolvents.Generallyattackedbystrongoxidizingacids,ketones, esters and nitro hydrocarbons and chlorinated aromatic hydrocarbons.

200°F93°C

-10°F-23°C

nitrile: Generalpurpose,oil-resistant.Showsgoodsolvent,oil,waterandhydraulicfluidresistance.ShouldnotbeusedwithhighlypolarsolventslikeacetoneandMEK,ozone,chlorinatedhydrocarbons and nitro hydrocarbons.

190°F88°C

-10°F-23°C

nylon: 6/6Highstrengthandtoughnessoverawide temperaturerange.Moderatetogoodresistancetofuels,oilsand chemicals.

180°F82°C

32°F0°C

polypropylene:Athermoplasticpolymer.Moderatetensileandflexstrength.Resistsstongacidsandalkali.Attackedbychlorine,fumingnitricacidandotherstrongoxidizingagents.

180°F82°C

32°F0°C

pVdF:(PolyvinylideneFluoride)Adurablefluoroplasticwithexcellentchemicalresistance.ExcellentforUVapplications.Hightensilestrengthandimpactresistance.

250°F121°C

0°F-18°C

Santoprene®:Injectionmoldedthermoplasticelastomerwithnofabriclayer.Longmechanicalflexlife.Excellentabrasionresistance.

275°F135°C

-40°F-40°C

UHMw pe:Athermoplasticthatishighlyresistanttoabroadrangeofchemicals.Exhibitsoutstandingabrasionandimpactresistance,alongwithenvironmentalstress-crackingresistance.

180°F82°C

-35°F-37°C

Urethane:Showsgoodresistancetoabrasives.Haspoorresistance to most solvents and oils.

150°F66°C

32°F0°C

Virgin pTFe:(PFA/TFE)Chemicallyinert,virtuallyimpervious.VeryfewchemicalsareknowntochemicallyreactwithPTFE;moltenalkalimetals,turbulentliquidorgaseousfluorineandafewfluoro-chemicalssuchaschlorinetrifluorideoroxygendifluoridewhichreadilyliberatefreefluorineatelevated temperatures.

220°F104°C

-35°F-37°C

Maximum and Minimum Temperatures are the limits for which these materials can be operated. Temperatures coupled with pressure affect the longevity of diaphragm pump components. Maximum life should not be expected at the extreme limits of the temperature ranges.

Metals:Alloy c:EqualtoASTM494CW-12M-1specificationfornickelandnickelalloy.Stainless Steel: EqualtoorexceedingASTMspecificationA743CF-8Mforcorrosionresistant iron chromium, iron chromium nickel and nickel based alloy castings for generalapplications.Commonlyreferredtoas316StainlessSteelinthepumpindustry.

For specific applications, always consult the Chemical Resistance Chart.

CAUTION! Operating temperature limitations are as follows:

Ambient temperature range: -20°Cto+40°Cprocess temperature range: -20°Cto+80°Cformodelsratedascategory1equipment -20°Cto+100°Cformodelsratedascategory2equipmentInaddition,theambienttemperaturerangeandtheprocesstemperaturerangedonotexceedtheoperatingtemperaturerangeoftheappliednon-metallicpartsaslistedinthemanualsofthepumps.

aTEx detail

MODEL SPECIFIC UNIVERSAL ALL AODD

1: P

UMP

SPEC

S

hdb3dl4sm-rev0313


HDB3 Heavy Duty Ball Valve - 3" Top Ported Dimensionsininches(metricdimensionsinbrackets).DimensionalTolerance.125"(3mm).

dimensional drawings

36.40 925

18.63 473

26.06 662

AIR INLET3/4" NPT

19.66 499

32.65 829

1.22 3113.50 343

16.25 413



11.00 279

15.00 381

17.63 448

8X .56MOUNTING HOLE

AIR EXHAUST1" NPT

MODEL SPECIFIC

1: P

UMP

SPEC

S

hdb3dl4sm-rev0313


HDB4 Heavy Duty Ball Valve - 4" Top Ported Dimensionsininches(metricdimensionsinbrackets).DimensionalTolerance.125"(3mm).


18.63 473

37.15 944

26.06 662

AIR INLET3/4" NPT

19.66 499

32.65 829

16.25 413

4.22 107

19.50 495



11.00 279

15.00 381

17.63 448

8X .56MOUNTING HOLE

AIR EXHAUST1" NPT

1: P

UMP

SPEC

S

hdb3dl4sm-rev0313


HDB3 Heavy Duty Ball Valve - 3" Bottom Ported Dimensionsininches(metricdimensionsinbrackets).DimensionalTolerance.125"(3mm).


6.26 159

18.62 473

19.25 489

31.19 792

26.06 662



AIR INLET3/4" NPT

31.07 789

15.32 389

1.82 46

24.07 611

17.50 445

17.62 448


11.00 279

15.00 381

AIR EXHAUST1" NPT

1: P

UMP

SPEC

S

hdb3dl4sm-rev0313


HDB4 Heavy Duty Ball Valve - 4" Bottom Ported Dimensionsininches(metricdimensionsinbrackets).DimensionalTolerance.125"(3mm).


6.26 159

18.62 473

19.25 489

31.19 792

26.06 662



AIR INLET3/4" NPT 18.32 465

17.50 445

27.07 688

1.18 30

17.62 448


11.00 279

15.00 381

AIR EXHAUST1" NPT

1: P

UMP

SPEC

S

hdb3dl4sm-rev0313


Air-OperatedDoubleDiaphragm(AODD)pumpsarepoweredby compressed air, nitrogen or natural gas.

The main directional (air) control valve ① distributes compressedairtoanairchamber,exertinguniformpressureover the inner surface of the diaphragm ②.Atthesametime,theexhaustingair③ from behind the opposite diaphragm isdirectedthroughtheairvalveassembly(s)toanexhaust port ④.

Asinnerchamberpressure(p1)exceedsliquidchamberpressure (p2), the rod ⑤ connected diaphragms shift together creating discharge on one side and suction on the opposite side. The discharged and primed liquid’s directions arecontrolledbythecheckvalves(ballorflap)⑥ orientation.

The pump primes as a result of the suction stroke. The suctionstrokelowersthechamberpressure(p3) increasing the chamber volume. This results in a pressure differential necessary for atmospheric pressure (p4)topushthefluidthrough the suction piping and across the suction side check valveandintotheouterfluidchamber⑦.

Suction (side) stroking also initiates the reciprocating (shifting, stroking or cycling) action of the pump. The suction diaphragm’s movement is mechanically pulled through its stroke.Thediaphragm’sinnerplatemakescontactwithanactuator plunger aligned to shift the pilot signaling valve. Once actuated, the pilot valve sends a pressure signal to the opposite end of the main directional air valve, redirecting the compressed air to the opposite inner chamber.

Principle of Pump Operation

Air Line

discharged Fluid

dischargeStroke Suction

Stroke

primedFluid

SAFE AIREXHAUSTDISPOSALAREA

PUMP INSTALLATION AREA

1" DIAMETER AIREXHAUST PIPING



MUFFLER

LIQUIDLEVEL

SUCTIONLINE

LIQUIDLEVEL

SUCTIONLINE

MUFFLER

MUFFLER

SUBMERGED ILLUSTRATION

Pumpcanbesubmergedifthepumpmaterialsofconstructionarecompatiblewiththeliquidbeingpumped.Theairexhaustmustbepipedabovetheliquidlevel.Whenthepumpedproductsourceisatahigherlevelthanthepump(floodedsuctioncondition),pipetheexhausthigherthantheproductsourcetoprevent siphoning spills.

UNIVERSAL ALL AODD

2: IN

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hdb3dl4sm-rev0313


installation And Start-Up Locatethepumpasclosetotheproductbeingpumpedaspossible.Keepthesuctionlinelengthandnumberoffittingstoaminimum.Donotreducethesuctionlinediameter.

Air Supply Connectthepumpairinlettoanairsupplywithsufficientcapacityandpressuretoachievedesiredperformance.Apressureregulatingvalveshouldbeinstalledtoinsureairsupplypressuredoesnotexceedrecommendedlimits.

Air Valve Lubrication TheairdistributionsystemisdesignedtooperateWITHOUTlubrication.Thisisthestandardmodeofoperation.Iflubricationisdesired,installanairlinelubricatorsettodeliveronedropofSAE10non-detergentoilforevery20SCFM(9.4liters/sec.)ofairthepumpconsumes.ConsultthePerformanceCurvetodetermineairconsumption.

Air Line Moisture Waterinthecompressedairsupplymaycauseicingorfreezingoftheexhaustair,causingthepumptocycleerraticallyorstopoperating.Waterintheairsupplycanbereducedbyusingapoint-of-useairdryer.

Air inlet And priming Tostartthepump,slightlyopentheairshut-offvalve.Afterthepumpprimes,theairvalvecanbeopenedtoincreaseairflowasdesired.Ifopeningthevalveincreasescyclingrate,butdoesnotincreasetherateofflow,cavitationhasoccurred.Thevalveshouldbeclosedslightlytoobtainthemostefficientairflowtopumpflowratio.

Surge Suppressor

Shut-Off Valve

Pressure Gauge

Drain PortShut-OffValve

CheckValve

Air Inlet

Discharge

Unregulated AirSupply to Surge

Suppressor

Pipe Connection(Style Optional)

Flexible Connector

Flexible Connector

VacuumGauge

Suction

Shut-Off Valve

Drain Port Pipe Connection(Style Optional)

FlexibleConnector

Air Dryer

Filter RegulatorP/N: 020.V107.000

Note: Pipe weight should not be supported by pump connections.

Muffler(Optional Piped Exhaust)

recommended Installation Guide

Available Accessories: 1. Surge Suppressor 2. Filter/Regulator 3. Air Dryer

1

2

3

Principle of Pump Operation

note: Surge Suppressor and Pipingmustbesupportedaftertheflexibleconnection

CAUTIONThe air exhaust should be piped to an area for safe disposition of the product being pumped, in the event of a diaphragm failure.

UNIVERSAL ALL AODD, EXCEPT FLAP

SUBMERGED ILLUSTRATION

2: IN

STAL

& O

P

hdb3dl4sm-rev0313


Troubleshooting Guide

For additional troubleshooting tips contact After Sales Support at [email protected] or 419-524-8388

Symptom: Potential Cause(s): Recommendation(s):pump cycles Once Deadhead(systempressuremeetsorexceedsair

supply pressure).Increasetheinletairpressuretothepump.Pumpisdesignedfor1:1pressureratioatzeroflow. (Doesnotapplytohighpressure2:1units).

Airvalveorintermediategasketsinstalledincorrectly. Installgasketswithholesproperlyaligned.Bent or missing actuator plunger. Remove pilot valve and inspect actuator plungers.

pump will not Operate / cycle

Pumpisoverlubricated. Setlubricatoronlowestpossiblesettingorremove.Unitsaredesignedforlubefreeoperation.Lackofair(linesize,PSI,CFM). Checktheairlinesizeandlength,compressorcapacity(HPvs.cfmrequired).Check air distribution system. Disassembleandinspectmainairdistributionvalve,pilotvalveandpilotvalveactuators.Dischargelineisblockedorcloggedmanifolds. Checkforinadvertentlycloseddischargelinevalves.Cleandischargemanifolds/piping.Deadhead(systempressuremeetsorexceedsairsupply pressure).

Increasetheinletairpressuretothepump.Pumpisdesignedfor1:1pressureratioatzeroflow. (Doesnotapplytohighpressure2:1units).

Blockedairexhaustmuffler. Removemufflerscreen,cleanorde-ice,andre-install.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.Pumpchamberisblocked. Disassembleandinspectwettedchambers.Removeorflushanyobstructions.

pump cycles and will not prime or no Flow

Cavitation on suction side. Check suction condition (move pump closer to product).Checkvalveobstructed.Valveball(s)notseatingproperly or sticking.

Disassemblethewetendofthepumpandmanuallydislodgeobstructioninthecheckvalvepocket. Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged. Useheaviervalveballmaterial.

Valveball(s)missing(pushedintochamberormanifold).

Wornvalveballorvalveseat.Wornfingersinvalveballcage(replacepart).CheckChemical Resistance Guide for compatibility.

Valveball(s)/seat(s)damagedorattackedbyproduct. Check Chemical Resistance Guide for compatibility.Checkvalveand/orseatiswornorneedsadjusting. Inspectcheckvalvesandseatsforwearandpropersetting.Replaceifnecessary.Suction line is blocked. Removeorflushobstruction.Checkandclearallsuctionscreensorstrainers.Excessivesuctionlift. Forliftsexceeding20’ofliquid,fillingthechamberswithliquidwillprimethepumpinmostcases.Suction side air leakage or air in product. Visuallyinspectallsuction-sidegasketsandpipeconnections.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.

pump cycles running Sluggish / Stalling, Flow Unsatisfactory

Over lubrication. Setlubricatoronlowestpossiblesettingorremove.Unitsaredesignedforlubefreeoperation.Icing. Removemufflerscreen,de-ice,andre-install.Installapointofuseairdrier.Clogged manifolds. Cleanmanifoldstoallowproperairflow.Deadhead(systempressuremeetsorexceedsairsupply pressure).

Increasetheinletairpressuretothepump.Pumpisdesignedfor1:1pressureratioatzeroflow. (Doesnotapplytohighpressure2:1units).

Cavitation on suction side. Check suction (move pump closer to product).Lackofair(linesize,PSI,CFM). Checktheairlinesize,length,compressorcapacity.Excessivesuctionlift. Forliftsexceeding20’ofliquid,fillingthechamberswithliquidwillprimethepumpinmostcases.Airsupplypressureorvolumeexceedssystemhd. Decreaseinletair(press.andvol.)tothepump.Pumpiscavitatingthefluidbyfastcycling.Undersizedsuctionline. Meetorexceedpumpconnections.Restrictiveorundersizedairline. Installalargerairlineandconnection.Suction side air leakage or air in product. Visuallyinspectallsuction-sidegasketsandpipeconnections.Suction line is blocked. Removeorflushobstruction.Checkandclearallsuctionscreensorstrainers.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.Check valve obstructed. Disassemblethewetendofthepumpandmanuallydislodgeobstructioninthecheckvalvepocket.Checkvalveand/orseatiswornorneedsadjusting. Inspectcheckvalvesandseatsforwearandpropersetting.Replaceifnecessary.Entrainedairorvaporlockinchamber(s). Purgechambersthroughtappedchamberventplugs.Purgingthechambersofaircanbedangerous.

product Leaking Through exhaust

Diaphragmfailure,ordiaphragmplatesloose. Replace diaphragms, check for damage and ensure diaphragm plates are tight.Diaphragmstretchedaroundcenterholeorboltholes. Checkforexcessiveinletpressureorairpressure.ConsultChemicalResistanceChartforcompatibility

withproducts,cleaners,temperaturelimitationsandlubrication.premature diaphragm Failure

Cavitation. Enlargepipediameteronsuctionsideofpump.Excessivefloodedsuctionpressure. Movepumpclosertoproduct.Raisepump/placepumpontopoftanktoreduceinletpressure.

InstallBackpressuredevice(Techbulletin41r).Addaccumulationtankorpulsationdampener.Misapplication(chemical/physicalincompatibility). ConsultChemicalResistanceChartforcompatibilitywithproducts,cleaners,temperaturelimitations

and lubrication.Incorrectdiaphragmplatesorplatesonbackwards,installedincorrectlyorworn.

CheckOperatingManualtocheckforcorrectpartandinstallation.Ensureouterplateshavenotbeenworntoasharpedge.

Unbalanced cycling Excessivesuctionlift. Forliftsexceeding20’ofliquid,fillingthechamberswithliquidwillprimethepumpinmostcases.Undersizedsuctionline. Meetorexceedpumpconnections.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.Suction side air leakage or air in product. Visuallyinspectallsuction-sidegasketsandpipeconnections.Check valve obstructed. Disassemblethewetendofthepumpandmanuallydislodgeobstructioninthecheckvalvepocket.Checkvalveand/orseatiswornorneedsadjusting. Inspectcheckvalvesandseatsforwearandpropersetting.Replaceifnecessary.Entrainedairorvaporlockinchamber(s). Purgechambersthroughtappedchamberventplugs.

UNIVERSAL ALL SANDPIPER, EXCEPT FLAP

2: IN

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hdb3dl4sm-rev0313


BOTTOM PORTING is recommended for pumping material containing solids which could settle out in the pumping chambers. TOP PORTING is recommended if there is a possibility of entrapped air vapors inhibiting the pumping action.

Convert from one configuration to the other by rotating the outer chambers as indicated and substituting the proper pump base (low base for top porting, high base for bottom porting).

Troubleshooting Guide Composite repair Parts drawing

15

16

14

22

3

19

27

24

29

11

1

23

5

21

6

26

9

44

25

38

41

2

44

12

37

830 28

735

18

3334

13

31

1043

440

4310

42

4236

39

44

29

32

32

44

20

20

38

17

45

47

46

44

29

4310

3

HDB3 TOP PORTED CONFIGURATION HDB4 TOP PORTED CONFIGURATION

MODEL SPECIFIC

3: E

XP V

IEW

hdb3dl4sm-rev0313


475.292.360 Wet End Conversion Kit Design Level 4 Cast Iron Seats, Nitrile O-rings475.292.363 Wet End Conversion Kit Design Level 4 Cast Iron Seats, FKM O-rings475.292.364 Wet End Conversion Kit Design Level 4 Cast Iron Seats, EPDM O-rings475.292.365 Wet End Conversion Kit Design Level 4 Cast Iron Seats, Neoprene O-rings475.292.608 Wet End Conversion Kit Design Level 4 Cast Iron Seats, Conductive PTFE O-rings475.293.360 Wet End Conversion Kit Design Level 4 Stainless Steel Seats, Nitrile O-rings475.293.363 Wet End Conversion Kit Design Level 4 Stainless Steel Seats, FKM O-rings475.293.364 Wet End Conversion Kit Design Level 4 Stainless Steel Seats, EPDM O-rings475.293.365 Wet End Conversion Kit Design Level 4 Stainless Steel Seats, Neoprene O-rings475.293.366 Wet End Conversion Kit Design Level 4 Stainless Steel Seats, FDA White Nitrile O-rings475.293.608 Wet End Conversion Kit Design Level 4 Stainless Steel Seats, Nitrile O-rings

476.252.000 Air End Kit Sleeve and Spool Set, Pilot Valve Assembly, Seals, O-rings and Gaskets476.327.354 Wet End Kit Santoprene Diaphragms, Santoprene Check Balls, Fabric Manifold Gaskets, Nitrile Spacer Gasket, EPDM Wear Pads, EPDM Seals, EPDM Seat O-rings476.327.360 Wet End Kit Nitrile Diaphragms, Nitrile Check Balls, Fabric Manifold Gaskets, Nitrile Wear Pads, Nitrile Seals, Nitrile Seat O-rings476.327.364 Wet End Kit EPDM Diaphragms, EPDM Check Balls, Fabric Manifold Gaskets, EPDM Wear Pads, EPDM Seals, EPDM Seat O-rings476.327.365 Wet End Kit Neoprene Diaphragms, Neoprene Check Balls, Fabric Manifold Gaskets, Neoprene Wear Pads, Neoprene Seals, Neoprene Seat O-rings476.327.633 Wet End Kit FKM Diaphragms, PTFE Check Balls, Blue Gylon Manifold Gaskets, FKM Manifold Seals, FKM Seats O-rings476.327.635 Wet End Kit PTFE Overlay Diaphragms, Neoprene Backup Diaphragms, PTFE Check Balls, Blue Gylon Manifold Gaskets, PTFE Seat Seals, PTFE Manifold Seals476.327.636 Wet End Kit FDA White Nitrile Diaphragms, PTFE Check Balls, Blue Gylon Manifold Gaskets, FDA White Nitrile Seat O-rings, FDA White Nitrile Manifold Seals476.327.644 Wet End Kit Santoprene Diaphragms, PTFE Check Balls, Nitrile Spacer Gasket, EPDM Wear Pads, EPDM Seals, and EPDM Seat O-rings

Service and repair KitsConversion Kits Service Kits

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Service and repair Kits Composite repair Parts listItem Part Number Description Qty.1 031.021.010 Assembly, Main Air Valve 12 050.014.360 W Ball, Check 4 050.014.364 W Ball, Check 4 050.014.365 W Ball, Check 4 050.015.600 Ball, Check 43 060.012.000 Base, Pump (Top Ported) 1 060.013.000 Base, Pump (Bottom Ported) 14 070.017.170 Bearing, Sleeve 25 095.073.001 Assembly, Pilot Valve 16 114.003.010 Bracket, Intermediate 17 132.012.360 Bumper 28 135.016.162 Bushing, Threaded 29 170.015.330 Capscrew, Hex Hd, 5/8-11 X 2.75 410 170.034.330 Capscrew, Hex Head 1/2-13 Unc X 2.00 1411 170.045.330 Capscrew, Hex Head 5/16-18 X 1 1/4 412 170.064.330 Capscrew, Hex Hd, 5/8-11 Unc X 2.25 213 170.065.110 Capscrew, Hex Hd, 3/4-10 X 2.25 214 170.066.330 Capscrew, Hex, 1/2-13 X 2.25 2415 196.031.010 Chamber, Outer 2 196.031.110 Chamber, Outer 216 196.032.010 Chamber, Inner 217 286.047.604 Diapragm, Overlay 218 286.048.354 Diaphragm, Backup 2 (Use With PTFE Overlay and Santoprene) 286.014.360 Diaphragm 2 286.014.363 Diaphragm 2 286.014.364 Diaphragm 2 286.014.365 Diaphragm 219 312.031.010 Elbow, Manifold 2 312.031.110 Elbow, Manifold 220 334.023.010 Flange, Porting 2 334.023.110 Flange, Porting 221 360.041.379 Gasket, Pilot Valve 122 360.046.425 Gasket, Manifold 2 360.046.603 Gasket, Manifold 223 360.048.425 Gasket, Air Valve 124 510.002.010 Lug, Clamp 425 518.023.010 Manifold 1 518.023.110 Manifold 126 530.033.000 Muffler 127 544.003.000 Nut, Hex, 5/8-11 Unc 428 545.008.330 Nut, Hex, 1/2-13 2429 545.009.330 Nut, Hex, 5/8-11 Unc 1030 560.001.360 O-Ring 2

Item Part Number Description Qty.31 560.045.360 O-Ring 232 560.207.360 O-Ring 8 560.207.363 O-Ring 8 560.207.364 O-Ring 8 560.207.365 O-Ring 832 720.074.608 Seal, Ring 833 570.010.360 Pad, Wear 2 570.010.363 Pad, Wear 2 570.010.364 Pad, Wear 2 570.010.365 Pad, Wear 234 612.063.110 Plate, Outer Diaphragm 2 612.063.330 Plate, Outer Diaphragm 235 612.085.330 Plate, Inner Diaphragm 2 612.113.156 Plate, Inner Diaphragm 2 (Use With PTFE Overlay Only) 36 618.003.110 Plug, Pipe, 1/4 2 618.003.330 Plug, Pipe, 1/4 237 620.011.114 Plunger, Actuator 238 675.021.360 Ring. Sealing 2 675.021.363 Ring. Sealing 2 675.021.364 Ring. Sealing 2 675.021.365 Ring. Sealing 2 675.021.366 Ring. Sealing 238 675.021.600 Ring. Sealing 239 685.030.120 Rod, Diaphragm 140 720.014.360 Seal 241 722.128.010 Check Valve Seat 4 722.128.110 Check Valve Seat 442 807.085.330 Stud, 5/8-11 X 3.75 1443 900.003.330 Washer, Lock, 1/2 1444 900.007.330 Washer, Lock, 5/8 16 HDB4 Model Components (In Addition To The Parts Above) 45 334.037.010 Flange, Adapter 246 360.036.426 Gasket, Flange 229 545.009.330 Nut, Hex, 5/8-11 Unc 847 807.005.330 Stud, 5/8-11 X 2.50 844 900.007.330 Washer, Lock, 5/8 8

Not Shown: 360.083.360 Gasket, Spacer (used with Santoprene Diaphragms) 2

ATEX Compliant

lEGENd:=ItemscontainedwithinAirEndKits=ItemscontianedwithinWetEndKitsNote: Kits contain components specific to the material codes.

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material Codes - The last 3 digits of Part Number000.....Assembly,sub-assembly;

and some purchased items010.....CastIron015.....DuctileIron020.....FerriticMalleableIron080.....CarbonSteel,AISIB-1112110 .....AlloyType316StainlessSteel111 .....AlloyType316StainlessSteel

(ElectroPolished)112 .....AlloyC113 .....AlloyType316StainlessSteel

(HandPolished)114 .....303StainlessSteel115 .....302/304StainlessSteel117 .....440-CStainlessSteel(Martensitic)120.....416StainlessSteel

(WroughtMartensitic)148.....HardcoatAnodizedAluminum150.....6061-T6Aluminum152.....2024-T4Aluminum(2023-T351)155.....356-T6Aluminum156.....356-T6Aluminum157.....DieCastAluminumAlloy#380158.....AluminumAlloySR-319162.....Brass,Yellow,ScrewMachineStock165.....CastBronze,85-5-5-5166.....Bronze,SAE660170.....Bronze,BearingType,

OilImpregnated180.....CopperAlloy305.....CarbonSteel,BlackEpoxyCoated306.....CarbonSteel,BlackPTFECoated307.....Aluminum,BlackEpoxyCoated308.....StainlessSteel,BlackPTFECoated309.....Aluminum,BlackPTFECoated313.....Aluminum,WhiteEpoxyCoated330.....ZincPlatedSteel332.....Aluminum,ElectrolessNickelPlated333.....CarbonSteel,Electroless

NickelPlated335.....GalvanizedSteel337.....SilverPlatedSteel351.....FoodGradeSantoprene®

353.....Geolast;Color:Black354.....InjectionMolded#203-40

Santoprene®Duro40D+/-5; Color:RED

356.....Hytrel®357.....InjectionMoldedPolyurethane358.....UrethaneRubber

(SomeApplications) (CompressionMold)

359.....UrethaneRubber360.....NitrileRubberColorcoded:RED363.....FKM(Fluorocarbon)

Colorcoded:YELLOW

364.....EPDMRubber Colorcoded:BLUE

365.....NeopreneRubber Colorcoded:GREEN

366.....FoodGradeNitrile368.....FoodGradeEPDM371.....Philthane(Tuftane)374.....CarboxylatedNitrile375.....FluorinatedNitrile378.....HighDensityPolypropylene379.....ConductiveNitrile408.....CorkandNeoprene425.....CompressedFibre426.....Blue Gard440.....VegetableFibre500.....Delrin®500502.....ConductiveAcetal,ESD-800503.....ConductiveAcetal,Glass-Filled506.....Delrin®150520.....InjectionMoldedPVDF

Naturalcolor540.....Nylon542.....Nylon544.....NylonInjectionMolded550.....Polyethylene551.....GlassFilledPolypropylene552.....UnfilledPolypropylene555.....PolyvinylChloride556.....BlackVinyl558.....ConductiveHDPE570.....RulonII®580.....Ryton®

600.....PTFE(virginmaterial) Tetrafluorocarbon(TFE)

603.....Blue Gylon®

604.....PTFE606.....PTFE607.....Envelon608.....ConductivePTFE610.....PTFEEncapsulatedSilicon611 .....PTFEEncapsulatedFKM632.....Neoprene/Hytrel®633.....FKM/PTFE634.....EPDM/PTFE635.....Neoprene/PTFE637.....PTFE,FKM/PTFE638.....PTFE,Hytrel®/PTFE639.....Nitrile/TFE643.....Santoprene®/EPDM644.....Santoprene®/PTFE656 .....Santoprene®Diaphragmand

CheckBalls/EPDMSeats661.....EPDM/Santoprene®

666.....FDANitrileDiaphragm, PTFEOverlay,Balls,andSeals

668.....PTFE,FDASantoprene®/PTFE

•DelrinandHytrelareregistered tradenamesofE.I.DuPont.

•Nylatronisaregisteredtradename ofPolymerCorp.

•Gylon is a registered tradename ofGarlock,Inc.

•Santoprene is a registered tradename ofExxonMobilCorp.

•RulonIIisaregisteredtradename ofDixionIndustriesCorp.

•Ryton is a registered tradename ofPhillipsChemicalCo.

•Valoxisaregisteredtradename ofGeneralElectricCo.

rECyClING ManycomponentsofSANDPIPER®AODDpumps are made of recyclable materials. Weencouragepumpuserstorecyclewornout parts andpumpswhenever possible,after any hazardous pumped fluids are thoroughlyflushed.

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air distribution Valve assembly

MAIN AIR VALVE ASSEMBLy PARTS LISTitem part number description Qty1 031.021.010 AirValveAssembly 1 1-A 095.043.010 Body,AirValve 1 1-B 031.018.000 SleeveandSpoolSet 11-C 132.014.358 Bumper 21-D 560.020.360 O-Ring 61-E 360.010.425 Gasket 21-F 165.011.010 EndCap 21-G 170.032.330 HexHeadCapscrew 8

IMPORTANTRead these instructions completely, before installation and start-up. It is the responsibility of the purchaser to retain this manual for reference. Failure to comply with the recommendations stated in this manual will damage the pump, and void factory warranty.

1-A

1-B1-B

1-C1-E

1-F

1-G

1-C

1-E

1-F

1-G

1-D

Air Distribution Valve ServicingSeerepairpartsdrawing,removescrews.Step 1:RemoveHexHeadCapScrews(1-G).Step 2: Removeendcap(1-F),gasket(1-E)andbumper(1-C).Step 3: Removespoolpartof(1-B)(caution:donotscratch).Step 4: Presssleeve(1-B)frombody(1-A).Step 5:InspectO-Ring(1-D)andreplaceifnecessary.Step 6:LightlylubricateO-Rings(1-D)onsleeve(1-B).Step 7: Presssleeve(1-B)intobody(1-A).Step 8: Reassembleinreverseorder,startingwithstep3.

note: Sleeveandspool(1-B)setismatchgroundtoaspecifiedclearancesleeveandspools(1-B)cannotbeinterchanged.

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Pilot Valve assembly

PILOT VALVE ASSEMBLy PARTS LIST

item part number description Qty5 095.073.001 PilotValveAssembly 15-A 095.070.558 ValveBody 15-B 755.025.000 Sleeve(WithO-Rings) 15-C 560.033.360 O-Ring(Sleeve) 45-D 775.026.000 Spool(WithO-Rings) 15-E 560.023.360 O-Ring(Spool) 25-F 675.037.080 RetainingRing 1

5-A

5-F

5-D

5-B

5-C

5-E

Pilot Valve ServicingWithPilotValveremovedfrompump.Step 1:Removesnapring(5F).Step 2:Removesleeve(5B),inspectO-Rings(5C), replace if required.Step 3: Removespool(5D)fromsleeve(5B), inspectO-Rings(5E),replaceifrequired.Step 4: LightlylubricateO-Rings(5C)and(5E). Reassemble in reverse order.

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Pilot Valve assemblyStep 1: With manifolds and outer chambersremoved, remove diaphragm assemblies from diaphragm rod. dO nOTuseapipewrenchorsimilartooltoremoveassemblyfromrod.Flawsintherodsurfacemaydamagebearingsandseal.Soft jawsin a vise are recommended to prevent diaphragm rod damage.

Step 1.A: nOTe: Notall innerdiaphragmplatesare threaded.Somemodels utilize a throughholeintheinnerdiaphragmplate.Ifrequiredtoseparatediaphragm assembly, place assembly in a vise, gripping on theexterior cast diameter of the innerplate.Turntheouterplateclockwisetoseparatetheassembly.

Always inspect diaphragms for wear cracks orchemicalattack. Inspect innerandouterplates fordeformities,rustscaleandwear.Inspectintermediatebearingsforelongationandwear.Inspectdiaphragmrodforwearormarks.Clean or repair if appropriate. Replace as required.

Step 2: Reassembly:TherearetwodifferenttypesofdiaphragmplateassembliesutilizedthroughouttheSandpiperproductline:Outerplatewithathreadedstud, diaphragm, and a threaded inner plate.

Outer platewith a threaded stud, diaphragm, andan inner platewith throughhole.Secure threadedinnerplateinavise.Ensurethattheplatesarebeinginstalledwiththeouterradiusagainstthediaphragm.

Step 3:Lightlylubricate,withacompatiblematerial,the inner faces of both outer and inner diaphragm plates whenusingonnonOverlaydiaphragms(ForEPDMwater isrecommended).No lubrication isrequired.

Step 4: Push the threaded outer diaphragmplate through the center hole of the diaphragm. note: Most diaphragms are installed with thenatural bulge out towards the fluid side. S05,S07, and S10 non–metallic units are installedwith the natural bulge in towards the air side.

Step 5: Thread or place, outer plate stud into the inner plate. For threaded inner plates, use atorquewrench to tighten the assembly together.Torquevaluesarecalledoutontheexplodedview.

Repeat procedure for second side assembly. Allow aminimum of 15minutes to elapse aftertorquing,thenre-torquetheassemblytocompensatefor stress relaxation in the clamped assembly.

Step 6: Thread one assembly onto the diaphragm rodwithsealingwasher (whenused)andbumper.

Step 7: Instal l diaphragm rod assemblyinto pump and secure by installing the outer chamber in place and tightening the capscrews.

Step 8: On opposite side of pump, thread the remainingassemblyontothediaphragmrod.Usingatorquewrench,tightentheassemblytothediaphragmrod.Aligndiaphragmthroughboltholes,alwaysgoingforwardpasttherecommendedtorque.Torquevaluesarecalledoutontheexplodedview.neVer reverse to align holes, if alignment cannot be achieved without damage to diaphragm, loosen completeassemblies, rotate diaphragm and reassemble as described above.

Step 9: Complete assembly of entire unit.One PieceDiaphragmServicing (Bonded PTFEwith integral plate)TheOnePiecediaphragmhasa threaded stud installed in the integral plate at the factory. The inner diaphragm plate has a through hole instead of a threaded hole. Place the innerplateover thediaphragmstudand thread the firstdiaphragm/innerplateontothediaphragmrodonlyuntiltheinnerplatecontactstherod.Donottighten.Asmallamountofgreasemaybeappliedbetweentheinner plate and the diaphragm to facilitate assembly. Insertthediaphragm/rodassemblyintothepumpand install the outer chamber. Turn the pump over andthreadtheseconddiaphragm/innerplateontothe diaphragm rod. Turn the diaphragm until the inner plate contacts the rod and hand tighten the assembly. Continue tightening until the bolt holes alignwiththeinnerchamberholes.dO nOT LeAVe THe ASSeMBLY LOOSe.

diaphragm Servicing

IMPORTANTRead these instructions completely, before installation and start-up. It is the responsibility of the purchaser to retain this manual for reference. Failure to comply with the recommendations stated in this manual will damage the pump, and void factory warranty.

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Declaration of Conformity

Signature of authorized person Date of issue

Printed name of authorized person

Revision Level: F

TitleDavid Roseberry Engineering Manager

October 20, 2005

Date of revisionAugust 23, 2012

Manufacturer: Warren Rupp, Inc.®, 800 N. Main Street, P.O. Box 1568,Mansfield, Ohio, 44901-1568 USA

Certifies that Air-Operated Double Diaphragm Pump Series: HDB, HDF, M Non-Metallic, S Non-Metallic, M Metallic, S Metallic, T Series, G Series, U Series, EH and SH High Pressure,

RS Series, W Series, SMA and SPA Submersibles, and Tranquilizer Surge Suppressors comply with the European Community Directive 2006/42/EC on Machinery, according to Annex VIII.

This product has used Harmonized Standard EN809:1998+A1:2009, Pumps and Pump Units for Liquids - Common Safety Requirements, to verify conformance.

written warranty5 - yEar limited Product warranty

Quality System ISO9001 Certified • Environmental Management Systems ISO14001 Certified

Warren Rupp, Inc. (“Warren Rupp”) warrants to the original end-use purchaser that no product sold byWarren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material

or workmanship within five years from the date of shipment from Warren Rupp’s factory. Warren Rupp brandsinclude SANDPIPER®, MARATHON®, PortaPump®, SludgeMaster™ and Tranquilizer®.

~ See complete warranty at www. sandpiperpump.com/About/guaranteesandwarranties.html ~

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EC Declaration of ConformityIn accordance with ATEX Directive 94/9/EC,

Equipment intended for use in potentially explosive environments.

Applicable Standard:EN13463-1: 2001,EN13463-5: 2003

David Roseberry, Engineering ManagerDATE/APPROVAL/TITLE:27 MAY 2010

EN 60079-25: 2004For pumps equipped with Pulse Output ATEX OptionKEMA Quality B.V. (0344)

AODD Pumps and Surge SuppressorsFor Type Examination Designations

AODD (Air-Operated Double Diaphragm) PumpsEC Type Examination Certificate No. Pumps: KEMA 09ATEX0071 XKEMA Quality B.V.Utrechtseweg 3106812 AR Arnhem, The Netherlands

Manufacturer: Warren Rupp, Inc.®, A Unit of IDEX Corportion800 North Main Street, P.O. Box 1568, Mansfield, OH 44901-1568 USA

EC Declaration of ConformityATEX Summary of Markings

Type Marking Listed In Non-Conductive Fluids

EC Type Certificate No. Pumps: KEMA 09ATEX0071 X Type Certificate No. Pumps: KEMA 09ATEX0072 X Type Certificate No. Suppressors: KEMA 09ATEX0073

Pump types, S1F, S15, S20, and S30 provided with the pulse output option

II 2 G Ex ia c IIC T5II 3/2 G Ex ia c IIC T5II 2 D Ex c iaD 20 IP67 T100oC

KEMA 09ATEX0071 XKEMA 09ATEX0071 XKEMA 09ATEX0071 X

NoYesYes

KEMA 09ATEX0071 XCE 0344

Surge Suppressors all types II 2 G T5II 3/2 G T5II 2 D T100oC

KEMA 09ATEX0073KEMA 09ATEX0073KEMA 09ATEX0073

NoYesYes

KEMA 09ATEX0073CE

Pump types, S1F, S15, S20, and S30 provided with the integral solenoid option

II 2 G EEx m c II T5II 3/2 G EEx m c II T5II 2 D c IP65 T100oC


NoYesYes

KEMA 09ATEX0071 XCE 0344

Pump types, HDB1½, HDB40, HDB2, HDB50, HDB3, HDF1, HDF25, HDF2, HDF3M, PB¼, S05, S1F, S15, S20, S30, SB1, SB25, ST1½, ST40, G15, G20, and G30, without the above listed options, no aluminum parts

II 1 G c T5II 3/1 G c T5II 1 D c T100oCI M1 cI M2 c

KEMA 09ATEX0071 XKEMA 09ATEX0071 XKEMA 09ATEX0071 XKEMA 09ATEX0071 XKEMA 09ATEX0072 X

NoYesYesNoYes

KEMA 09ATEX0071 XKEMA 09ATEX0072 XCE 0344

Pump types, DMF2, DMF3, HDB1½, HDB40, HDB2, HDB50, HDB3, HDF1, HDF25, HDF2, HDF3M, PB¼, S05, S1F, S15, S20, S30, SB1, SB25, SE½, ST1, ST25, ST1½, ST40, U1F, G05, G1F, G15, G20, and G30

II 2 G c T5II 3/2 G c T5II 2 D c T100oC


NoYesYes

KEMA 09ATEX0072 XCE

EC Declaration of Conformity In accordance with ATEX Directive 94/9/EC, Equipment intended for use in potentially explosive environments.

Applicable Standard:EN13463-1: 2001,EN13463-5: 2003

David Roseberry, Engineering ManagerDATE/APPROVAL/TITLE:27 MAY 2010

EN 60079-25: 2004For pumps equipped with Pulse Output ATEX OptionKEMA Quality B.V. (0344)

AODD Pumps and Surge SuppressorsFor Type Examination Designations, see page 2 (back)

AODD (Air-Operated Double Diaphragm) PumpsEC Type Examination Certificate No. Pumps: KEMA 09ATEX0071 XKEMA Quality B.V.Utrechtseweg 3106812 AR Arnhem, The Netherlands

Manufacturer: Warren Rupp, Inc.®, A Unit of IDEX Corportion800 North Main Street, P.O. Box 1568, Mansfield, OH 44901-1568 USA

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Documents

Certified Quality HDB3/HDB4 - Helifer · HDB3/HDB4 Heavy Duty Ball Valve Design Level 4 Quality System ISO9001 Certified Environmental Management System ISO14001 Certified