CERATIZIT 3X3 user-friendly concept CERATIZIT 3x3, an intelligent combination of grades and chip breaker, enable you to quickly choose the right grade and chip breaker to create the

an intelligent combination

CERATIZIT 3X3

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The user-friendly concept CERATIZIT 3x3, an intelligent combination of grades and chip breaker, enable you to quickly choose the right grade and chip breaker to create the optimum solution for your daily work.

CERATIZIT 3 x 3 A proven combination of only three chip breakers and three grades cover all your requirements of turning steel - within the boundary area.

Benefits:

-  fast choice of the most economical combination of grade and geometry -  increased productivity -  maximum process reliability -  lower storage costs

CERATIZIT 3X3 INTRODUCTION

© CERATIZIT \ 11/4/16

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AMB – STUTTGART - 2016

\ CERATIZIT 3X3 3 GRADES


3

machining condition

v c

- c

uttin

g sp

eed

+


\ CERATIZIT 3X3 3 GEOMETRY‘S


4

feed f [mm/U]

Dep

th o

f cut

ap [

mm

]

Geometry –F50: Fine chip breaker for finishing

Geometry –M50: Universal chip breaker for medium machining

Geometry –M70: Stable chip breaker for roughing


\ CERATIZIT 3X3 GEOMETRY -F50


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Positive rake angle for great chip forming

Sharp cutting edge for low cutting forces and high surface quality

Ground contact face for good stability (in the tip seat)

Tapered cutting edge for soft cutting


\ CERATIZIT 3X3 GEOMETRY - M50


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Surrounding positive protection chamfer for higher process reliability

Optimized cutting edge design for a soft cut

Adjusted chip breaker for ideal chip guidance


\ CERATIZIT 3X3 GEOMETRY - M70


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Flat face around the center hole for the improved clamping claw

Optimized cutting edge for increasing the cutting stability

Chip breaker distance optimized to improve chip evacuation


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Advantage ▲  Three chip breaker and three grades fulfill the

requirements of steel turning

▲  BlackstarTM CTCP115 – high wear resistance for high cutting speed

▲  BlackstarTM CTCP125 – universal grade for a wide field of applications, also for light interrupted cuts

▲  ColorstarTM CTCP135 – tough grade for interrupted cuts & difficult applications

▲  Ground contact areas

Benefit ▲  Clear, integrated program

comfortable choice of the right insert

▲  Due to high cutting data and increased tool life, increased efficiency

▲  All-purpose use, high reliability and high performance

▲  Maximum reliability and reduced scrap rate ▲  Better stability to clamp the insert in the tool,

also suitable for difficult conditions and unstable machines

CERATIZIT 3X3 CUSTOMER BENEFITS

© CERATIZIT \ 11/4/16 AMB – STUTTGART - 2016

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THE FIRST CHOICE IN FINISHING

-F50

-  perfect chip breaking -  high surface quality

THE RELIABLE FOR FINISHING

-F50

-  small components -  chip breaking problems

IF FINISHING IS DIFFICULT

-F50

-  internal machining -  interrupted cuts

THE HAR ONE FOR MAXIMUM PERFORMANCE

-M50

-  for high cutting parameter

-  also for cast iron

THE FIRST CHOICE FOR MASHINING OF STEEL

-M50

- Universal insert - Finishing to light roughing

- Continuous to light interrupted cut

FOR A SAFE MANUFACTURING

-M50

-  turning to center -  interrupted cuts

THE WEAR RESISTANT FOR ROUGHING

-M70 -  contour turning

-  also for cast iron

THE UNIVERSAL FOR ROUGHING

-M70

-  forging skin

-  high depth of cut

THE FIRST CHOICE FOR ROUGHING

-M70

-  Forging / castings crust -  Heavy interrupted cut

CERATIZIT 3X3


9

F

M

R

machining situation ap

plic

atio

n

\ CERATIZIT 3X3 PRACTICAL EXAMPLE


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90

100

110

120

130

P15 CTCP115

quantity [pcs.] +20%

Cutting data Competitor CERATIZIT

Geometry Fine -F50

Grade P15 CTCP115

vc [m/min] 240 260

f [mm/U] 0.12 0.14

ap [mm] 0.4 – 0.6 0.4 – 0.6

Tool life [pcs.] 100 120

turning of pivot pin material: 41CrMo4 (1.7223)

insert: DNMG 110404EN

geometry: -F50

grade: CTCP115

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Geometry Medium -M50

Grade P25 CTCP125

vc [m/min] 350 350

f [mm/U] 0.35 0.35

ap [mm] 1.5 1.5

Tool life [pcs.] 60 120

Turning of a bearing ring material: 100Cr6 (1.3505)

insert: WNMG 080412EN

geometry: -M50

grade: CTCP125

CERATIZIT 3X3 PRACTICAL EXAMPLE


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0

50

100

150

P25 CTCP125


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Geometry Roughing -M70

Grade P30 CTCP135

vc [m/min] 325 325

f [mm/U] 0.45 0.45

ap [mm] 4.0 4.0

Tool life [pcs] 50 70

Turning camshaft material: 16MnCrS5 (1.7139 )

insert: WNMG 080412EN

geometry: -M70

grade: CTCP135

CERATIZIT 3X3 PRACTICAL EXAMPLE


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0

20

40

60

80

P35 CTCP135


\ CERATIZIT 3X3


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CERATIZIT 3x3, an intelligent combination

\ CERATIZIT 3X3 ALSO APPLIES WHEN TURNING– HEAVY IS THE HEAD THAT WEARS THE CROWN


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-TF

-PR -PF -PM

-TMF

-TM

-TRM

-RP5 -FP5

-MP5 -MP3 -LP

-MP -RP

-TMR

-QM

-HM

-MF5

-M5

-M3

-MR7

-M6

-F3P

-M3P

-R3P

-FN -MN -CT

-RW -RN -RP

-NSE

-NSU

-NGE -NGU

-NME -NMU

GC4325 GC4315

GC4335 GC4205

CTCP115

CTCP125

WPP05S WPP10S

WPP20S WPP30S

KCP05B

KCP10B KCP25B

KCP30B KCP40B

TP0501 TP1501

TP3500 UE6105

MC6015

MC6025

MC6035

UH6400

AC805P AC810P

AC8025P

AC8030P

IC8150

IC8250

IC8350

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The right choice, easy to chose.

Only two steps lead you to the goal.

CERATIZIT 3X3


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\ 1. CHOOSE YOUR APPLICATION

© CERATIZIT \ 11/4/16 FUßZEILE \ FOOTNOTE \ PIED DE PAGE

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\ APPLICATION


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\ 2. CHOOSE YOUR MACHINING SITUATION


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\ MACHINING SITUATION


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\ SELECTION OVERVIEW


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CERATIZIT CTCP125 –M50 BLACKSTARTM

The first choice for machining of steel ▲  Universal insert

▲  Finishing to light roughing

▲  Continuous to light interrupted cut

Details Video

THE RIGHT CHOICE IS ...


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a intelligent combination

CERATIZIT 3X3

Documents

CERATIZIT 3X3 user-friendly concept CERATIZIT 3x3, an intelligent combination of grades and chip breaker, enable you to quickly choose the right grade and chip breaker to create the