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CENTER OF EXCELLENCE LIQUID PACKAGING BOARD BillerudKorsnäs Gävle 2013-11-15 Ulf Eliasson, Mill Director BillerudKorsnäs Gävle 1

CENTER OF EXCELLENCE LIQUID PACKAGING BOARD ... · BOARD TO EVERY FIFTH ASEPTIC LIQUID PACK GLOBALLY COMES FROM BILLERUDKORSNÄS GÄVLE . 3 . Liquid packaging board the dominating

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Page 1: CENTER OF EXCELLENCE LIQUID PACKAGING BOARD ... · BOARD TO EVERY FIFTH ASEPTIC LIQUID PACK GLOBALLY COMES FROM BILLERUDKORSNÄS GÄVLE . 3 . Liquid packaging board the dominating

CENTER OF EXCELLENCE LIQUID PACKAGING BOARD BillerudKorsnäs Gävle 2013-11-15 Ulf Eliasson, Mill Director BillerudKorsnäs Gävle

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Page 2: CENTER OF EXCELLENCE LIQUID PACKAGING BOARD ... · BOARD TO EVERY FIFTH ASEPTIC LIQUID PACK GLOBALLY COMES FROM BILLERUDKORSNÄS GÄVLE . 3 . Liquid packaging board the dominating

WE PACKAGING FOR A

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Page 3: CENTER OF EXCELLENCE LIQUID PACKAGING BOARD ... · BOARD TO EVERY FIFTH ASEPTIC LIQUID PACK GLOBALLY COMES FROM BILLERUDKORSNÄS GÄVLE . 3 . Liquid packaging board the dominating

BOARD TO EVERY FIFTH ASEPTIC LIQUID PACK GLOBALLY COMES FROM BILLERUDKORSNÄS GÄVLE

3

Liquid packaging board the dominating product

The largest production unit globally for aseptic portion liquid pack

White top liner also produced

The largest production unit in BillerudKorsnäs 700 kton of annual production capacity

730 employees

Page 4: CENTER OF EXCELLENCE LIQUID PACKAGING BOARD ... · BOARD TO EVERY FIFTH ASEPTIC LIQUID PACK GLOBALLY COMES FROM BILLERUDKORSNÄS GÄVLE . 3 . Liquid packaging board the dominating

BOARD TO ~200 MILLION PORTION PACKS PRODUCED

Page 5: CENTER OF EXCELLENCE LIQUID PACKAGING BOARD ... · BOARD TO EVERY FIFTH ASEPTIC LIQUID PACK GLOBALLY COMES FROM BILLERUDKORSNÄS GÄVLE . 3 . Liquid packaging board the dominating

VALUE CHAIN LIQUID PACKAGING BOARD

5

Packaging manufacturers

Dairy, beverage & food companies

Retailers Consumers

Page 6: CENTER OF EXCELLENCE LIQUID PACKAGING BOARD ... · BOARD TO EVERY FIFTH ASEPTIC LIQUID PACK GLOBALLY COMES FROM BILLERUDKORSNÄS GÄVLE . 3 . Liquid packaging board the dominating

VERY HIGH DEMANDS ON LIQUID PACKAGING BOARD EXAMPLE OF DEMANDS

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• Printability • PE-adhesion • Creaseability

Packaging manufacturers

• Runability in filling machines at high speed • Formability • Resistance to various liquids

Dairy, beverage & food companies

• Printabilty – attractive package • Efficient handling Retailers

• Product safety • Environmental profile • Recyclable

Consumers • Grip stiffness • No leakages • Attractive print

Page 7: CENTER OF EXCELLENCE LIQUID PACKAGING BOARD ... · BOARD TO EVERY FIFTH ASEPTIC LIQUID PACK GLOBALLY COMES FROM BILLERUDKORSNÄS GÄVLE . 3 . Liquid packaging board the dominating

WE MEET EXTENSIVE QUALITY REQUIREMENTS…

35 quality parameters measured off-line

Extensive on-line measurements of basic quality parameters

Surface defects are measured on-line CCD-cameras analysis the paper web for defects down to size of 1 mm2

Extensive visual inspections

Demanding microbiology standards

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Page 8: CENTER OF EXCELLENCE LIQUID PACKAGING BOARD ... · BOARD TO EVERY FIFTH ASEPTIC LIQUID PACK GLOBALLY COMES FROM BILLERUDKORSNÄS GÄVLE . 3 . Liquid packaging board the dominating

… AND HIGHER REQUIREMENTS FROM CUSTOMERS

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Improved board surface roughness

Increased package filling machine speed

100

200

300

400

1980 1990 2000 2010

m/m

in, (

inde

x)

0

25

50

75

100

1980 1990 2000 2010

Ben

dtse

n, m

l/min

, (in

dex)

Page 9: CENTER OF EXCELLENCE LIQUID PACKAGING BOARD ... · BOARD TO EVERY FIFTH ASEPTIC LIQUID PACK GLOBALLY COMES FROM BILLERUDKORSNÄS GÄVLE . 3 . Liquid packaging board the dominating

PORTION PACKS EXPECTED TO GROW BY 6%

0

50 000

100 000

150 000

200 000

250 000

2008 2011 FC2012

FC2016

Mill

ion

units

Portion (<=0,5 l) Family (>0,5 l)

9 Source: BillerudKorsnäs, Zenith&Warrick.

CAGR 6%

CAGR 4%

Global aseptic liquid packaging board market

8% Asia

(excl. central Asia) 8% Africa, Middle East,

Central Asia

4% East Europe

2% West Europe 1%

North America

3% Latin America

Portion packs annual growth (2012-2016)

Page 10: CENTER OF EXCELLENCE LIQUID PACKAGING BOARD ... · BOARD TO EVERY FIFTH ASEPTIC LIQUID PACK GLOBALLY COMES FROM BILLERUDKORSNÄS GÄVLE . 3 . Liquid packaging board the dominating

OUR MACHINES ARE WELL POSITIONED FOR PORTION PACKS

Both machines in Gävle are designed to produce portion packs with high productivity

PM4 – two ply concept for packages from 100ml to 500ml

PM5 – three ply concept for packages from 250ml to 500ml

Also production of board for packages from 500ml to 1000ml

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Page 11: CENTER OF EXCELLENCE LIQUID PACKAGING BOARD ... · BOARD TO EVERY FIFTH ASEPTIC LIQUID PACK GLOBALLY COMES FROM BILLERUDKORSNÄS GÄVLE . 3 . Liquid packaging board the dominating

DEBOTTLENECKING INCREASING CAPACITY SHORT-TERM 2015 VS 2011

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+12% in annual

production capacity (2015 vs 2011)

+70 ktonne to 660 ktonne (annual) PM5 investment in 2012 (MSEK ~270) PM4 investment in 2014 (MSEK ~220) Continuous capacity improvements

Improved quality (mainly print surface)

Page 12: CENTER OF EXCELLENCE LIQUID PACKAGING BOARD ... · BOARD TO EVERY FIFTH ASEPTIC LIQUID PACK GLOBALLY COMES FROM BILLERUDKORSNÄS GÄVLE . 3 . Liquid packaging board the dominating

OUR COMPETITIVE ADVANTAGES

Long term and excellent relationship with liquid packaging board customers

Deep market, production and development competences within liquid packaging board area

Attractive product portfolio

High asset quality with well invested board machines Highly efficient board production Cost competitiveness through high degree of integrated chemical pulp production Swap ability between machines

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Page 13: CENTER OF EXCELLENCE LIQUID PACKAGING BOARD ... · BOARD TO EVERY FIFTH ASEPTIC LIQUID PACK GLOBALLY COMES FROM BILLERUDKORSNÄS GÄVLE . 3 . Liquid packaging board the dominating

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Standardizing

Company Strategy

BKOM (BILLERUDKORSNÄS OPERATIONAL MANAGEMENT) A STRUCTURED AND CONTINUOUS APPROACH TO ERADICATE BUSINESS LOSSES AND MAXIMIZE PERFORMANCE

P D C

A

Improvement Team: Reduction in pulley breakdowns

Page 14: CENTER OF EXCELLENCE LIQUID PACKAGING BOARD ... · BOARD TO EVERY FIFTH ASEPTIC LIQUID PACK GLOBALLY COMES FROM BILLERUDKORSNÄS GÄVLE . 3 . Liquid packaging board the dominating

EXPANDING FOOTPRINT IN CONSUMER PACKAGING LIQUID PACKAGING BOARD

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Challenging and complex product

Attractive growth opportunities

BillerudKorsnäs well positioned to capture growth

Pictures in presentation from BillerudKorsnäs and Tetra Pak .

Page 15: CENTER OF EXCELLENCE LIQUID PACKAGING BOARD ... · BOARD TO EVERY FIFTH ASEPTIC LIQUID PACK GLOBALLY COMES FROM BILLERUDKORSNÄS GÄVLE . 3 . Liquid packaging board the dominating

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