Cement Seminars and Courses 2016

7/26/2019 Cement Seminars and Courses 2016

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Cement Seminars and Courses 2016

delivered

Competencies


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Give youroperations awell-earnedproductivity boost

Longer lifetimeProductivity is top of the cement industry agenda. And FLSmidthInstitutes training programmes are all about maximising the valueof cement plant equipment through all lifecycle phases. We aimto give cement plant staff the skills and competencies they needto manage equipment from design, construction and installationto commissioning and operation and maintenance.

This year, we are focusing even more on the technical contentthat helps you to maintain your equipment at a higher level andsave costs while youre doing it. As we continue to align ourofferings to market demands, we are always seeking tounderstand what will provide our customers with maximumvalue. We have streamlined our offering based on participantfeedback, and from 2016, our Copenhagen-based courses willnot include travel and accommodation. You will notice areduction in prices as a result.

Close to the marketSince the Institute was founded, we have developed our coursesin response to market needs. As a leading manufacturer of plant

equipment, we are well aware of the skills and competencies thatneed to be developed. At the same time, we listen to the needsof customers and adapt course content to meet specific

delivereProductivity


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challenges. The courses described in this catalogue are just aportion of what we offer. If your operation has a specificchallenge, we can help you identify the type of training anddevelopment that is right for you and put together a programmethat will help close the competency gaps.

KPIs are an increasingly important facet of optimising plant

performance, too. Through our courses, plant operators can learnall about how to determine and apply KPIs in their day-to-dayoperations.

Our highly specialised and professional trainers helped thousandsof people last year with their learning and development. Onaverage, our courses receive an impressive satisfaction rating of8.6 out of 10, as measured by independent analysts. Weconstantly measure training effectiveness both in terms of whatpeople learn and in the success of transferring new skills to theplant. To maximise these gains, we can arrange post-courseassessments and other follow-up activities designed to make themost of your investment.

Complete training solutionOur approach to learning and development is based on a uniquethree-pronged approach: instruction in the use of machinery,equipment design theory, and onsite training. Of course, we offerpractical training in all cement plant equipment from anymanufacturer. And supported by leading academic engineeringinstitutions, including Denmarks Technical University and EgyptsHelwan University, we provide theoretical insights into the design

of the equipment. Then, to bring it all together, we offer onsitetraining demonstrating the equipment in action. FLSmidth is theonly company to provide such a holistic approach.

Stay safeWorking with cement manufacturing equipment carries with itpotential safety risks. It is important to remain vigilant and

up-to-date with the latest regulations and safety procedures. Ourtraining addresses -- important safety issues by sharing bestpractices that help you to embed a safety culture in youroperations. Even though there can be different regulations indifferent locations, it can be valuable to learn about safetypractices that have benefited others. What you learn from otherscan prove valuable for your entire organisation back home.

On a final note, last year we launched our e-learning courses.This was a popular move. In another example of our constant aimto improve, we have now made these courses available throughour web site. Just go to www.flsmidth.com, Cement, Learningand Development. We look forward to another year of training

ahead! And remember, if you have any ideas or suggestions forhow we can take your learning and development to anotherlevel, wed like to hear from you.

On behalf of FLSmidth,

Cristina HolmarkGeneral Manager,

Global FLSmidth Institute

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What our customers sayThe International Maintenance Seminar covers how

to optimise planning for more predictable and

preventative maintenance, reducing downtime to

achieve better profitability and more production

capacity. For me, the seminar also offered good

possibilities for exchanging ideas and benchmarking

with participants from other countries and cultures,

which I personally find very interesting.

The seminar was a mix of practical tasks and

theoretical lessons with real-life cases. Most of the

trainers had many years of experience in

commissioning, project management and

maintenance of cement plants around the world.

They were competent, well-prepared and

enthusiastic.

The FLSmidth Institute seminars really give you the

impression that they happily share their expertise

instead of delivering a lot of sales arguments!

Flemming Kolding JohansenMechanical Manager, Nordic Cement/Cementir Group


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All lecturersconducting FLSmidthInstitute courses andseminars are highly

skilled, professionaland with vastexperience within theindustry.

This is only someof our renownedlecturers.

profilesKim is director of the Combustion and Harmful Emission Control

Research Center which he founded in 1987. Being an expert in

high temperature processes with more than 200 ISI publications

and many patents, Kim was the worlds most cited researcher in

Combustion in the period 1998-2008. In the late 1990s, Kim

was Group Vice President of Hempel a chemical company

with factories and laboratories all over the world. Since 1997 he

has worked with research programs in close cooperation with

FLSmidth, and he is an extremely popular guest speaker at the

International Cement Production Seminar.

Kirsten has worked in Chemical Research and Development

during her more than 40 years with FLSmidth. The first projects

dealt with development of new and improved laboratory methods.

The work area expanded to small- and large-scale grinding and

burning tests, characterisation of raw materials, and responsibilityfor cement plant laboratories delivered by FLSmidth world-wide.

Later Kirstens extensive knowledge and experience have been

used for trouble-shooting and training assignments.

Kim Dam-JohansenMSc, PhD, Professor at Technical University of Denmark (DTU)

Kirsten TheisenSenior Research Engineer, MSc. Chem. Eng

Lecturer


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Esmeralda Shpuza has been in the cement industry for the past

12 years. She has a Bachelor of Science in Industrial Engineering

from Georgia Institute of Technology and a Master of Science in

Energy Policy and Climate from Johns Hopking University.

Esmeralda started her career in the cement industry as a process

engineer for Holcim Inc., working in 4 plants in the USA and

Mexico focusing on operation and process optimization of the

clinker manufacturing areas. Her primary focus has been on the

optimization of pyro-processes, alternative fuels use and process

troubleshooting. In 2008 she joined FLSmidth Inc. working for

the FLSmidth Institute in Bethlehem designing training

programs and seminars with an emphasis on operations,

process optimization and practical simulations training fordifferent plants in the Americas.

Starting his career with FLSmidth in commissioning, Henrik gained

a solid knowledge of most areas in the cement plant. After nearly a

decade in commissioning, Henrik took up position as process manager

in the FLSmidth Brazil office and spent 6 years overseeing FLSmidth

process design and process troubleshooting. Upon return to FLSmidthCopenhagen, Henrik has been employed both in the process design

department and is now process training manager in the Institute.

Delvi Rodriguez has been in the industry of cement for more than 20

years with a Bachelor of Science in Mechanical Engineering. He startedhis career in the cement industry as project engineer, working at the

installation of several equipment such as crusher and stacker, wet and

dry kiln, coolers, ball mills and vertical mills. Before joining FLSmidth,

Delvi was manager of maintenance for 13 years, working in Mexico,

Dominican Republic, Puerto Rico and United States. He joined FLSmidth

as a senior training engineer in 2012 and from March 2013 is the

manager of training of FLSmidth Institute for the Americas.

Bjarne started his career with FLSmidth in the FLSmidth

workshop in Valby 1967. Since then, he has been installing

cement plants for 10 years in various countries as well as

worked as a mill specialist in Copenhagen for 13 years. Bjarne

has done numerous mill and kiln jobs while working in the mill

department, and he is our top specialist within the field of ball

mills. Bjarne is now part of the FLSmidth Institute as training

manager, but he still does selected jobs on site; His latest site

job was a change of a heavy kiln section with fixed support for

planetary coolers in Sweden in July - September 2013.

Esmeralda ShpuzaSenior Training Supervisor

Henrik Rask SnderborgTraining Manager, Valby

Delvi RodriguezManager of Training, Bethlehem

Bjarne Ivar JensenTraining Manager, Valby


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Production

International Cement Production Seminar - DK ............................ 8

Kiln Process and Operation - DK ................................................. 10

Grinding Technology - DK ........................................................... 11

Grinding Technology

Operation and Simulation - USA .......................................... 12

North America Cement Production Seminar - USA ..................... 13Ball Mill Seminar

Operation and Maintenance - USA ...................................... 14

Seminario del Pyro-Proceso de Calcinacin

Operaciones y Mantenimiento - MXICO & BRAZIL .............. 15

Pyro Process, Operations and Process

Simulation Seminar - USA ...................................................... 16

Seminario de Molinos Verticales

Operaciones y Mantenimiento - COLOMBIA & BRAZIL ......... 17

Seminario de Produccin de Cemento

de Latino America - COSTA RICA ............................................ 18

Seminario de Molienda de Bolas Operaciones y

Mantenimiento - REPBLICA DOMINICANA ........................... 19Cement Grinding Vertical Roller Mill

Operation and Simulation - USA .......................................... 20

Maintenance

International Maintenance Seminar - DK .................................... 24

Seminario de Molinos Verticales

Operaciones y Mantenimiento - COLOMBIA & BRAZIL ......... 26

Ball Mill Seminar

Operation and Maintenance - USA ...................................... 28

Seminario de Molienda de Bolas Operaciones y

Mantenimiento - Repblica Dominicana ................................. 29Seminario de Mantenimiento

de Latino America - ARGENTINA ............................................. 30

Seminario del Pyro-Proceso de Calcinacin

Operaciones y Mantenimiento - MXICO & BRAZIL .............. 31

Mechanical Maintenance of Rotary Kiln - USA ............................ 32

Automation

ECS/ACESYS Programming for

Control Logix PLC - USA ........................................................ 35

ECS/ControlCenter for Machine Control

Daily Use - USA ................................................................... 36ECS/PlantGuide Report Handling - USA ...................................... 37

ECS/ControlCenter for Machine Control

Maintenance - USA ............................................................ 38

ECS/ProcessExpert

Kiln High Level Process Control - USA ................................. 39

QCX/Basics and Sampling Procedures - USA ............................... 40

QCX/Mix Control and Optimisation of Mills - USA ..................... 41

QCX/RoboLab - USA .............................................................. 42

ECS/ProcessExpert

High Level Process Control of Grinding - USA ..................... 43

ECS V8.0/ControlCenter

Daily Use, Mimics and Maintenance - USA ......................... 44

ECS V7.9/ControlCenter

Daily Use, Mimics and Maintenance - USA ......................... 45

E-learning

Introduction to Cement - ONLINE ............................................... 47

Introduction to Conveyors - ONLINE ........................................... 48

Basic Cement Chemistry - ONLINE .............................................. 49

Basic Copper - ONLINE .............................................................. 50Ball Mill Basic Learners Course - ONLINE .................................. 51

Overview of the FK Pump - ONLINE ............................................ 52

Grinding Technology - ONLINE ................................................... 53

On-Site

Grinding Technology - On-Site .................................................... 55

Coal Handling and Safety - On-Site ............................................ 56

Kiln Process & Operation - On-Site .............................................. 57

Kiln System Maintenance - On-Site ............................................. 58

GeneralCement Plant ABC An Introduction to Cement - DK ................ 60

Key Performance Indicators

in the Cement Industry - DK ................................................... 61

Registration

General Information ................................................................... 65

Calendar 2016 ........................................................................... 66

Cement seminars and courses 2016


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Production


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International Cement Production Seminar

COPENHAGENDENMARK

GeneralOur goal is to provide participants withinformation covering the entireproduction process and a forum whereglobal cement specialists can benefitfrom the exchange of ideas.

Learning objectivesThe learning objective is to illustrate thecement manufacturing process step bystep throughout the factory:

Module 1: The participants will gainknowledge of different technologiesand their advantages in connection withoptimization of the process.

Module 2:In this module, the partici-pants will gain knowledge of which

factors influence the cement quality andhow to investigate problems.

Module 3:The participants will gaindeeper knowledge of the pyro-processand the inherent processes related toenvironment and alternative fuels.

BenefitsThe experience gained at the seminarwill:- Inspire new ideas for optimizing your

plant operation- Present potential upgrading of your

equipment

- Present potential modernization ofyour equipment

- Create a valuable network among theparticipants.

Seminar planThe International Cement ProductionSeminar consists of more than 40lectures, group work and discussiongroups. The complete seminar iscomprised of 3 modules. For all 3modules the main areas of focus are:

- Review of the cement processes- Function and design of main equip-

ment, including the newest technol-ogy methods for optimization andproposals for improvements, plantmodernization and plant operation

- The lectures will be supported bygroup work.

Target group

This seminar is designed for productionmanagers, plant managers, generalmanagers and production engineers with atleast one year of experience in the cementindustry.FeaturesIt is possible to register for one or severalmodules. This modular structure enablesdelegates to target their needs and gainmaximum benefit of the modules theychoose. It is also possible to participate inone module this year and participate in theothers the following years.

The seminar also features:

- Plant visit tour to a modern cement plantto supplement the theoretical knowledge.

- Direct contact with technical specialists.- Group work.- Intensive discussion groups.- International forum on a managerial

level.

ParticipantsThe seminar is limited to the first 45 personswho apply.

Planned seminar days for all3 modules 22 May - 10 June 2016Module 1: 22 May - 27 May 2016

Module 2: 28 May - 4 June 2016Module 3: 5 June - 10 June 2016

Location

The seminar takes place at the FLSmidthheadquarters in Valby, Denmark.

Included in registration fee formodule 1 and 3 are- Training sessions- Seminar documentation- Daily lunch- 2 dinners- Emergency medical insurance

Note: Cost of board, lodging and personal

expenses are not covered.

Production


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Module 1:Crushing and grinding of rawmaterials, coal and cement:The subjects covered start with quarryoperation, then crushing, raw materialgrinding and cement grinding:- KPIs

- Safety- Types of raw materials- Quarry operations- Crushing- Process and equipment for raw

material handling- Raw material grinding- Comminution and separation theories- Homogenisation and storage of raw

meal- Cement grinding- Coal grinding

- Dedusting of cement plants- Lectures will be supported by group

work.

Module 2:Cement chemistry and plantvisit tour:Aspects of cement chemistry andcement quality are illustrated by theoryand examples:- Basic cement and clinker theory

- Burnability of clinker- Grindability of clinker- Chemical changes in cement during

grinding and storage- Quality of cement- Blended cement, including

Supplementary CementitiousMaterials (SCM or CRM)

- Influence of particle size distributionon strength & water demand

- Quantitative X-ray diffraction (Rietveldtheory) - XRD

- Visit to a modern cement plant tosupplement the theoreticalknowledge.

Module 3:Pyro technology:Aspects of the pyro-process itself andalso derived environmental effects willbe illustrated:- Kiln system process- Pyro-processing

- Cooling of clinker- Fuel and firing systems- Heat and power consumption- Alternative fuels in cement kilns- Heat and mass balance- Refractory linings- Gaseous emissions from cement

plants- Gas analysis- Conditioning Tower- Water Injection Systems- Heat Exchangers

- Lectures will be supported by groupwork.

- Collaboration with TechnicalUniversity of Denmark.

Included in registration fee for

module 2 are- Plant visit tour to a modern cement plant- Training sessions- Seminar documentation- Single accommodation including daily

breakfast and lunch- Dinner on the first evening abroad- Transportation during the plant visit tour

with starting point in Copenhagen- Emergency medical insurance

Note: The fee does not include private telephone

calls, faxes, meals, laundry, dry cleaning, room

service, internet or extra nights.

Registration fee

Seminar fee per participant is as follows:1 module: EUR 3,299 per participant2 modules: EUR 6,389 per participant3 modules: EUR 9,449 per participantAll fees are excl. VAT.

CancellationThere will be an administrative charge incase of absence or cancellation. Thecancellation fees are as follows:61 days before seminar start = 0% of fee31-60 days before seminar start = 50% of fee0-30 days before seminar start = 100% of feeAbsence or cancellations due to missing visawill not be the responsibility of FLSmidth

and will be subject to normal cancellationrules.

Registration

Ms. Pernille BeckTel: + 45 36 18 17 27Fax: +45 36 18 28 04E-mail: [email protected] [email protected]


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0 Production

Kiln Process and Operation

COPENHAGENDENMARK

GeneralTo achieve optimum economy, the kilnsystem must be in continuous operationfor as long a period as possible. Byupgrading skills and knowledge of thepersonnel involved in kiln operation, theeffect of internal and external influences

on kiln operation can be reduced. Thiswill reduce variations in the plantscapacity utilisation and energy con-sumption which will improve overallplant profitability.

Learning objectivesThe purpose of the course is to upgradethe skills and knowledge level of processengineers and operators within the fieldof kiln operation.

BenefitsAfter the course the participants willhave an in-depth understanding of thekiln process and equipment.Their skills in operation control will beimproved, hereby increasing the plantscapacity utilisation.

Course Contents- Process and kiln system- Basic principles of operation- Fuel types and their characteristics- Raw material characteristics- Optimisation of heat consumption- Alternative fuels

- Kiln refractory- Heat balances- Emission of NOx and SOx from

cement kilns- Kiln system process control- Starting and stopping of the kiln

demonstrated with the FLSmidthCEMulator

- Strategies for kiln inspection.

FormThe course is a combination of theoreti-cal classroom lectures, exercises andcalculations supplemented with realisticdemonstrations of kiln operation withthe FLSmidth CEMulator. Furthermore,the knowledge gained at the course is

measured by tests.

DocumentationEach participant will receive a completeset of training materials.

Target group

The course is designed for process andoperational personnel.

ParticipantsThe maximum number of participants is 15.Duration4 days

Planned course days25 - 28 October 2016

LocationThe course is held at FLSmidth A/S, ValbyDenmark.

Registration fee

Tuition fee per participants is EUR 2,625.excl. VAT.

Cost of board, lodging and personalexpenses are not covered.

Terms of Payment100 % Advance Payment

CancellationCancellation of participation0-30 days before = 100% of feeCancellation of participation31-60 days before = 50% of feeCancellation of participation

61 days before = 0% of fee.

Registration

Ms. Pernille BeckTel: +45 36 18 17 27Fax: +45 36 46 28 04E-mail: [email protected]


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1

Grinding Technology

COPENHAGENDENMARK

GeneralHaving a skilled team plays a key role inthe optimal utilization of the grindinginstallation in the cement plant. Theoperators and process engineers must beable to evaluate all the process variablesin order to optimize the production

economy. This course provides an indepth understanding of grinding theoryand equipment and gives you the toolsto audit your own installation.

Learning objectivesThe purpose of the course is to giveoperators and process engineers tools tooptimize the output of an existinggrinding installation.

Benefits

By having a thorough understanding ofthe plant power consumption, properprocess control and a full understandingof the equipment and grinding theorythe participants will be able to evaluateand optimize any existing grindinginstallation and thereby boost theproduction rate.

Course contents- Mass and heat balance- Separator types and mode of

operation- Separator efficiency, particle size

distribution and Tromp curves- Grinding media charges and mill

linings- Performance testing of ball mills- Practical ball mill performance

evaluation- Grinding theory of vertical roller mills- Raw material grinding in ball and

vertical roller mills- Coal grinding in ball and vertical roller

mills- Cement grinding in ball and vertical

roller mills- Simulator exercises in ball mills for

cement and in VRM for raw materials,coal and cement.

FormThe course is a combination of theoreticalclassroom lectures, exercises andcalculations. Furthermore, the knowledgegained at the course is measured by tests.

Documentation

Each participant will receive a completeset of training materials.

Target group

The course is designed for process andoperational personnel.

ParticipantsThe maximum number of participants is 15.

Duration5 days

Planned course days20 - 25 June 2016

LocationThe course is held at FLSmidth A/S, ValbyDenmark.

Registration fee

Tuition fee per participants is EUR 3,100.excl. VAT.Cost of board, lodging and personalexpenses are not covered.

Terms of Payment:100 % Advance Payment

CancellationCancellation of participation0-30 days before = 100% of feeCancellation of participation31-60 days before = 50% of feeCancellation of participation61 days before = 0% of fee

Registration

Ms. Pernille BeckTel: +45 36 18 17 27Fax: +45 36 18 28 04E-mail: [email protected]


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2 Production

Grinding Technology Operations andSimulation Seminar for Raw and Coal Mills

BETHLEHEMUSA

GeneralThe objective of this seminar is anin-depth understanding of the differentgrinding technologies utilized in thecement industry for raw and coalgrinding, with a focus on potentialenergy reduction and throughput

optimization using the process simulatorsoftware for grinding systems, theECS/CEMulatorTM

Learning objectivesThe purpose of the course is to giveoperators, supervisors, and processengineers tools to optimize the outputof an existing grinding installation forraw and coal grinding. It highlights theoperating parameters that impact thegrinding stability for raw mills, coal mills

and mill performance.

BenefitsThe seminar offers new ideas for:- Having a thorough understanding of

the equipment, grinding theory, andproper process control will allow theparticipants to evaluate the system

performance and find potentialoptimization prospects in existinggrinding installations.

- Optimizing system operation, evaluatepossibilities for upgrading andmodernization of the system.

- Improvement of synergies between

the quality, maintenance andproduction departments.

- Valuable contact networks are createdduring and after the seminar.

Seminar PlanThis 4-day seminar uses lectures, casestudies, and work sessions with theprocess simulator ECS/CEMulatorTM:The topics covered during the seminarare:- Raw Mill Types. Design, Operating

principles and fundamentals- Ball mills for Raw and Coal grinding- Internal installations mill linings and

grinding media charges- Calculation of power consumption for

ball mills and grinding media charges- Mill Ventilation and Gas Handling in

Milling Systems

- Grinding theory of vertical roller mills- Raw and Coal Material Grinding in

Vertical mills- Vertical Mill Components- Separators, types and their mode of

operation- Separator efficiency

- Optimization of the Mill GrindingSystem

- Dust collector, maintenance andoperation.

FormThe seminar consists of theoreticalclassroom lectures, case studies basedon real scenarios, work sessions, andhands on practical sessions based onprocess simulation with theECS/CEMulatorTM. Full interaction with

the trainers is provided in order tomaximize the learning experienceamong the participants.


Target group

This seminar is designed for process,operator, engineers as well as production,process and maintenance managers.


Planned course days25 - 28 October 2016

Duration4 days

LocationThe seminar is held at FLSmidth Inc.

Headquarters in Bethlehem PA, USA.

Registration fee

Tuition fee per participants is $2,200 USDper person. Taxes may apply.

The fee includes all training materials, anddaily lunch. A purchase order is requiredduring registration.

Note: This does not include the cost of your

lodging or personal expenses. Nor transporta-

tion To and From airport.

Terms of Payment:100 % Advance Payment

Cancellation

Cancellation of participation0-30 days before = 100% of feeCancellation of participation31-60 days before = 50% of feeCancellation of participation61 days before = 0% of fee.

RegistrationMs. Lynn PetrakTraining CoordinatorTel: +1 610 264 6017Fax: +1 610 264 6031E-mail: [email protected]: [email protected]


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North America Cement Production Seminar

BETHLEHEMUSA

GeneralThe goal of this seminar is to provideparticipants with knowledge of theentire cement manufacturing process,and the different technologies utilized ineach process area which can aid inattaining optimum economy, continuous

efficient operation. Furthermore it willhelp participants gain an understandingof the parameters that influence thequality of the products in each processarea, and how to approach problemswith high cost, quality andenvironmental concerns.

BenefitsThe seminar offers new ideas for- Understanding the function & design

of the main equipment, including the

newest technology methods foroptimization.

- Understanding the possibilities forpotential upgrading of the plantequipment.

- Optimizing plant performance as toreduce production and maintenancecosts for each process area.

- After participation in the seminar, it isour experience that a valuable networkis created.

Seminar ContentsThis 5-day seminar uses lectures, casestudies, and work sessions to:- Review the cement processes- Study the function & design of main

equipment, including the newesttechnology methods for optimizationand proposals for improvements ofplant modernization and plantoperation.

Seminar Contents

- Crushing and grinding of raw materials- Homogenization and storage of raw

materials- Comminution and separation theories- Drying and grinding of coal- Dry kiln systems- Cooling of clinker

- Influence of operating parameters onkiln systems

- Heat balances- Behavior of volatile matter- Gaseous emissions from cement kilns- Waste derived fuels- Kiln conversions

- Influence of manufacturing parameterson clinker

- Cement grinding- Recent developments in process control

systems- The cement plant of the future.

FormThe seminar consists of theoreticalclassroom lectures and practicalexercises to reinforce conceptsintroduced during the theoretical part.


Target group

This seminar is designed for process,maintenance, reliability engineers as well asproduction, process and maintenancemanagers.


LocationThe seminar is held at FLSmidth Inc.,Bethlehem PA, USA.

Planned course days12 - 16 September 2016

Registration fee

Tuition fee per participants is $2,500 USDper person. Taxes may apply.

The fee includes all training materials, andlunch daily. A purchase order is requiredduring registration.

Note: This does not include the cost of your

lodging or personal expenses. Nor

transportation To and From airport.


Cancellation

Cancellation of participation0-30 days before = 100% of feeCancellation of participation31-60 days before = 50% of feeCancellation of participation61 days before = 0% of fee



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4 Production

Ball Mill Seminar Operation and Maintenance

BETHLEHEM USA

GeneralThe Ball Mill Operations and Mainte-nance seminar are designed to train theparticipants about the technology,processes, and best practices for themaintenance and operation of the ballmill system as to reach energy savings,

reduce maintenance costs and optimizethe operations of the system.

BenefitsThe seminar offers new ideas to optimizeplant operations, including possibilities forpotential improvements and moderniza-tion of equipment. The seminar isdesigned to enhance the synergybetween the maintenance, productionand quality departments and to enablethe participants to develop realistic action

plans, by giving them the tools necessaryto evaluate and optimize existing grindinginstallations.

Course contentsBall Mill Operation- Cement ball mill types.- Design, operating principles and

fundamental of ball mills- Mill ventilation and gas handling in

milling systems- Ball mills, internal installations and

grinding media charges- Calculation of power consumption- Optimal load charges and sizing

- Automatic process control for cementmill systems

- Separators, types and their mode ofoperation

- Calculations for separator efficiency- Maintenance of grinding media

charges in relation to wear- Cooling and grinding aids- General measurements and calcula-

tions for determination of gas andairflows

- Optimization of mill grinding system

- Mill expert control for ball mill- Sampling and sample preparation for

clinker and cement.

Ball Mill Maintenance- Design features of ball mills- Safety issues- Maintenance of mill body

- Maintenance of mill supports- Maintenance of main and auxiliary

mill drives- Wear parts and wear analysis- Mill and mill drive alignment- Main and auxiliary drives inspection- Shell and head liner measurement

- Lubrication and jacking systems- Measurement and types of journal

bearings.- Separator, types, maintenance and

repairs- Ball mills, internal installations and

grinding media charges in relation towear

- Dust Collector, Maintenance andoperation

- Alignment of the mill.

FormThe course is a combination oftheoretical classroom lectures, exercisesand calculations.


Target group

This seminar is intended for processengineers, control room operators,maintenance and reliability engineers aswell as supervisors and managers of therespective areas, with one year or moreexperience in a cement manufacturingplant.


LocationThe course is held at FLSmidth Inc.Headquarters, Bethlehem, PA, USA.

Duration

5 days

Planned course days4 - 8 April 2016

Registration feeTuition fee per participants is $2,500 perperson. Taxes may apply.


Note: this does not include the cost of your

lodging or personal expenses. Nor cost of


Terms of Payment:

100 % Advance Payment

CancellationCancellation of participation0-30 days before = 100% of feeCancellation of participation31-60 days before = 50% of feeCancellation of participation61 days before = 0% of fee

RegistrationMs. Lynn PetrakTraining CoordinatorTel: +1 610 264 6017Fax: +1 610 264 6031

E-mail: [email protected]: [email protected]


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1

Seminario de Pyro-Proceso de Calcinacin(Operaciones y Mantenimiento)

CANCNMXICO & BRAZIL

ObjetivoEl seminario del proceso de calcinacinde operaciones y mantenimiento, estdiseado para familiarizar al personalcon la tecnologa y los procedimientospara desarrollar habilidades para operar,optimizar y mantener los sistemas de

pyro proceso.

BeneficiosEste seminario ofrece nuevas ideas paraoptimizar las operaciones de la planta,incluyendo la posibilidad de potencialesmejoras y modernizacin de los equipos.El seminario est diseado para mejorar lasinergia entre los departamentos demantenimiento, produccin y calidad ypara capacitar a los participantes aelaborar planes de accin realistas que

estn al alcance de los participantes.

Plan del SeminarioEste seminario de 5 das ofrece enseanzadirecta del instructor, estudio de casosreales, y sesiones de trabajo para:- Estudio de la funcin y el diseo del

equipo principal, incluyendo los ltimosmtodos para la optimizacin y las

propuestas para mejoras enmodernizaciones de planta yoperaciones.

Temas Operacin del horno.- Diseo de sistemas de creacin de

clinker.- Reacciones qumicas en el horno y

Zonas del Horno Operacin del calcinador- Combustibles en el calcinador.

- Combustibles alternativos y suclasificacin.

Teora de combustin.- Quemador Principal- Formacin de la flama- Ajustes para optimizar condiciones de

quemado.

Balances trmicos:- Flujos de temperatura y material.- Entradas y salidas del sistema del

horno. Operacin del enfriador de clinker.- Tipos de enfriadores.- Filosofa de control del enfriador de

clinker.- Optimizacin de los enfriadores de

clinker. Emisiones de los hornos rotatorios y

limites Materia voltil y su impacto en la

operacin del horno Mantenimiento de hornos rotatorios- Deformaciones de la coraza- Mando principal- Alineacin y ajuste de rodillos Mantenimiento de enfriadores de

clinker- Inspecciones- Ajustes- Tipos de parrillas y desgastes Inspecciones en la torre pre-

calentadora.

Grupo

Este seminario ha sido diseado paraingenieros de proceso y mantenimiento, ascomo, supervisores y gerentes con unmnimo de un ao de experiencia en lasoperaciones de cemento.

DuracinEl seminario tendr una duracin de cincodas e incluye materiales de trabajo, cctelde bienvenida, almuerzos, cafs/refrescos ycena de despedida.

Fecha y lugar

Abril 25 - 29, 2016 Cancn, MexicoJulio 11 - 15, 2016 Brazil

Precio de inscripcinLa tarifa por participante es USD $2,500 y noincluye alojamiento, ni gastos detransportacin.

Trminos de PagoEl pago por participacion en el seminario espor adelantado.

Politica de Anulacion

Anulacin de la participacin de 0 - 30 dasantes del evento = FLSmidth le cobrara el100% de la tarifa de inscripcinAnulacin de la participacin de 31 - 59 dasantes del evento = FLSmidth le cobrara el50% de la tarifa de inscripcinAnulacin de la participacin de 60 90 dasantes del evento = FLSmidth le reembolsa el100% de la tarifa de inscripcin.

Contacto y coordinacinMs. Lynn PetrakTraining CoordinatorTel: +1 610 264 6017Fax: +1 610 264 6031



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Pyro Process, Operations and ProcessSimulation Seminar

BETHLEHEM USA

GeneralThis seminar is an in-depthunderstanding of the differentcomponents of a pyroprocess systemand the technologies utilized to achieveoptimum economy, continued efficientoperation and profitability. To attain

maximum production rates withminimum thermal and electrical input,while maintaining optimum clinkerquality requires a good understandingof the clinker manufacturing process.Using the process simulator software forthe pyroprocess systems, theECS/CEMulator will increase the skillsand knowledge of personnel involved inthe system operations, the effect ofinternal and external influences on kilnoperation, improving the overall

performance indicators (energyconsumption, quality, production rate,maintenance, etc) and profitability.

Learning objectivesThe purpose of the course is to giveoperators, production supervisors, andprocess engineers the skills and

knowledge to optimize thepyroprocessing system.

BenefitsThe participants will be provided within-depth understanding of the Pyroprocess and equipment. In addition, the

understanding of kiln feed properties(chemistry and fineness) will lead to abetter pyroprocess system operation,stability, improve the skills on how tomanage variations in the system whilemaintaining equipment reliability, overallequipment efficiency and betterprofitability.

Seminar plan- Kiln Operation- Process and kiln system design

considerations- Calciner Operation- Combustion Theory- Clinker coolers- Heat Balances- Optimization of heat consumption- Emissions of NOx, SOx, particulates,

mercury, etc. from cement kilns

- Bag House, operation andmaintenance

- Refractory Considerations

Practical sessions with the Use ofPyroprocess Simulation / ECS Cemulatorsoftware

- Introduction to the ECS System- Starting and Stopping the kiln using

the ECS Cemulator software- Interaction of Control Loops between

the Kiln and Cooler areas- Various Disturbances- Kiln system shut down- Evaluation running the kiln system to

full production.

FormThe course consists of theoretical

classroom lectures, case studies, worksessions and hands on practical sessionsbased on process simulation with theECS/CEMulator software.


Target group

The course is designed for participants withprevious experience in pyro systemoperation and process such as engineers,control room operators, productionsupervisors and managers.


Duration5 days

Planned course days16 - 20 May 2016

Location

The course is held at FLSmidth Inc.Headquarters in Bethlehem PA, USA.

Registration feeTuition fee per participants is $2,500 USDper person. Tax may apply.A purchase order is required duringregistration. The fee includes all coursematerials, and daily lunch

Note: This does not include the cost of

transportation to and from the airport,

lodging or personal expenses

Terms of Payment


Cancellation

Cancellation of participation0-30 days before = 100% of feeCancellation of participation31-60 days before = 50% of feeCancellation of participation61 days before = 0% of fee



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ObjetivoEl seminario de molinos verticales estdiseado para capacitar al personal sobrela tecnologa, operacin y las mejorasprcticas de operacin y mantenimientonecesarias para poder alcanzar ahorros deenerga, reducir costos de mantenimiento,

as como la mejora continua de laoperacin de los equipos.

BeneficiosEste seminario ofrece nuevas ideas paraoptimizar las operaciones de los molinosverticales, incluyendo la posibilidad demejoras potenciales y modernizacin de losequipos. El seminario est diseado paramejorar la sinergia entre los departamentosde mantenimiento, produccin y calidad ypara capacitar a los participantes a elaborarplanes de accin realistas que estn alalcance de los participantes. Despus de la

participacin en este seminario, laexperiencia ha mostrado que se ha formadouna red valiosa de contactos y contactodirecto con especialistas tcnicos deFLSmidth.

Plan del SeminarioEste seminario de 5 das ofrece enseanza

directa del instructor, estudio de casos reales,y sesiones de trabajo para:- Estudio de la funcin y el diseo del

equipo principal, incluyendo los ltimosmtodos para la optimizacin y laspropuestas para mejoras enmodernizaciones del sistema y

operaciones.- Trabajos en grupo y discusin intensiva.

TemasOperacin de Molinos Verticales- Tipos de molinos- Diseo y principios de operacin- Separador y modo de operacin- Distribucin de partculas y eficiencia del

separador- Molienda de materia prima- Sistemas de alimentacin a los molinos- Diseo interno de los molinos- Flujos de gases en los molinos verticales

- Operacin y control de los molinosverticales

- Auditoria, anlisis y posibles mejoras delsistema de molinos verticales.

- Molienda y secado de carbn enmolinos verticales

- Molienda de cemento en molinosverticales

- Enclavamientos importantes- Casos prcticos.

Mantenimiento de Molinos Verticales- Mantenimiento interno de molinos

verticales- Mantenimiento del separador

- Mantenimiento de rodillos hidrulicos, ysistema de lubricacin- Criterios de diseo- Monitoreo de condicin (Lubricacin,

vibraciones, etc.)- Repuestos y partes criticas- Rutinas de mantenimiento preventivo y

su importancia- Tipos de Reductores en Molinos

Verticales- Rutinas de mantenimiento para

reductores y molinos- Medidas preventivas y de optimizacin

de los equipos

- Planificacin de mantenimientopreventivo

- Casos prcticos.

DocumentacinCada participante recibir una carpeta conun conjunto completo de materiales decapacitacin.

Seminario de Molinos Verticales(Operaciones y Mantenimiento)

BOGOTCOLOMBIA & BRAZIL

Grupo

Este seminario est diseado paraingenieros de proceso, mantenimiento,confiabilidad, as como supervisores ygerentes de las reas respectivas, con unmnimo de un ao de experiencia en lasoperaciones de cemento.


Fecha y lugarJunio 13 - 17, 2016 Bogot, Colombia

Noviembre 7 - 11, 2016 Brazil

Precio de inscripcin

La tarifa por participante es USD $2,500 y noincluye alojamiento, ni gastos detransportacin



Anulacion de la participacion de 0 - 30 dasantes del evento = FLSmidth le cobrara el100% de la tarifa de inscripcinAnulacion de la participacion de 31 - 59 dasantes del evento = FLSmidth le cobrara el50% de la tarifa de inscripcinAnulacion de la participacion de 60 90 dasantes del evento = FLSmidth le reembolsa el100% de la tarifa de inscripcin.




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8 Production

Seminario de Produccin deCemento de Latino America

SAN JOSE COSTA RICA

ObjetivoEl Seminario Latino Americano deProduccin de Cemento presenta losltimos avances tecnolgicos en laproduccin de cemento, tomando enconsideracin los factores quecontribuyen a ahorros en energa,

reduccin de costos de produccin,estabilidad de los sistemas as como lamejora continua de la operacin de losequipos en una planta de cemento.

BeneficiosEste seminario ofrece nuevas ideas paraoptimizar las operaciones de la planta,incluyendo la posibilidad de mejoraspotenciales y modernizacin de losequipos.

Plan del SeminarioEste seminario de 5 das ofrece enseanzadirecta del instructor, estudio de casosreales, y sesiones de trabajo.

Temas- Trituracin de las materias primas

- Pre-homogenizacin yalmacenamiento de materias primas

- Teora de la molienda y la clasificacin- Molienda de las materias primas- Homogenizacin de la harina cruda- Secado y molienda del carbn y

coque de petrleo- Sistemas de clinkerization por va seca- Enfriadores de clinker- Influencia de los parmetros

operativos en el sistema del horno- Impactos y consecuencias de la

entrada de aire falso en los sistemas- Balances de calor- Comportamiento del material voltil

de los hornos.- Emisiones en los sistemas de

clinkerization.- Combustibles alternativos- Conversiones de hornos

- Influencia de los parmetros decalidad en la quemabilidad del crudo,calidad de clinker y calidad decemento

- Molienda de cemento- Desarrollos recientes en los sistemas

de control del proceso

- Tendencias y desarrollos para lasplantas de cemento del futuro.

Contaremos con la participacin dediferentes divisiones dentro deFLSmidth, tales como Pfister,Automation, Airtech; donde se tendrpresentaciones acorde al tema principaldel seminario con sistemas y productosde innovaciones tales como:- Sistema de Control experto (ECS/PXP)- Optimizacin de mezcla (QCX/BLX)

- Sistemas de Dosificacion Pfister,operacin y mantenimiento

- Sistemas de Filtracion de Aire,operacin y mantenimiento.

Grupo

Este seminario ha sido diseado paraIngenieros de produccin, de proceso,supervisores y gerentes con un mnimo deun ao de experiencia en las operaciones decemento.


Fecha y lugar

Octubre 3 - 7, 2016








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Grupo

Este seminario est diseado para ingenie-ros de proceso, mantenimiento, confiabili-dad, as como supervisores y gerentes de lasreas respectivas, con un mnimo de un aode experiencia en las operaciones decemento.


Fecha y lugar

Agosto 1 - 5, 2016

Precio de inscripcinLa tarifa por participante es USD $2,500 y noincluye alojamiento, ni gastos de transport-acin.



Anulacion de la participacion de 0 - 30 dasantes del evento = FLSmidth le cobrara el100% de la tarifa de inscripcinAnulacion de la participacion de 31 - 59 dasantes del evento = FLSmidth le cobrara el50% de la tarifa de inscripcinAnulacion de la participacion de 60 90 dasantes del evento = FLSmidth le reembolsa el100% de la tarifa de inscripcin

RegistrationMs. Lynn PetrakTraining CoordinatorTel: +1 610 264 6017Fax: +1 610 264 6031


Seminario de Molienda de Bolas(Operaciones y Mantenimiento)

SANTO DOMINGO REPBLICA DOMINICANA

ObjetivoEl seminario de molienda de bolasoperaciones y mantenimiento, estdiseado para capacitar al personalsobre la tecnologa operacin y lasmejoras prcticas de mantenimientonecesarias para poder alcanzar ahorros

de energa, reducir costos demantenimiento, as como la mejoracontinua de la operacin de los equipos.

BeneficiosEste seminario ofrece nuevas ideas paraoptimizar las operaciones de la planta,incluyendo la posibilidad de potencialesmejoras y modernizacin de los equipos.El seminario est diseado para mejorar lasinergia entre los departamentos demantenimiento, produccin y calidad y

para capacitar a los participantes aelaborar planes de accin realistas queestn al alcance de los participantes.Despus de la participacin en esteseminario, es nuestra experiencia que unared valiosa de contactos con sus colegasde otras plantas ser creada.

Plan del SeminarioEste seminario de 5 das ofrece enseanzadirecta del instructor, estudio de casosreales, y sesiones de trabajo para:- Repaso de las operaciones de

fabricacin de Cemento- Estudio de la funcin y el diseo del

equipo principal, incluyendo los ltimosmtodos para la optimizacin y laspropuestas para mejoras enmodernizaciones de planta yoperaciones

- Trabajos en grupo y discusin intensiva

TemasOperacin de Molinos de Bolas:- Tipo de molinos de bolas (diseo,

principios y fundamentos deoperacin).

- Flujo de aire en el Molino as comomanejo de gases en el sistema.

- Instalacin de blindajes y cambios debola.

- Calculo de consumo de energa y lainfluencia por la carga de bolas.

- Sistemas de control (experto) paramolienda de bolas.

- Separadores de alta eficiencia, y susmodos de empleo.

- Clculos para el control del separador- Influencia del separador en el

consumo energtico y la distribucinde partculas.

- Medicin y consumo de carga de bolay su relacin desgastes.

- Ayudantes de molienda y enfriadores

de material.- Mediciones y clculos para flujo deaire y gas.

- Optimizacin del sistema demolienda.

- Muestreo y preparacin paramuestreo de clinker y cemento.

Mantenimiento de molinos de bolas- Medicin de blindajes (desgastes y su

historial)- Medicin de mayas centrales y de

salida- Medicin y tipos de mun

- Mandos principales y auxiliares- Sistemas de Lubricacin y levante

(Anlisis de lubricacin)- Sistemas de engrase de corona y

pin- Mediciones y reemplazo de coraza- Pruebas No Destructivas (NDTs)- Alineacin del molino.


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0 Production

Cement Grinding in the Vertical Roller Mill,Operations and Process Simulation Seminar

BETHLEHEM USA

GeneralThis seminar is an in-depth understandingof the cement grinding process in an OKVertical Mill system and of thetechnologies utilized to achieve optimumeconomy, continued efficient operationand profitability. To attain maximum

production rates with minimum electricalinput, while maintaining optimum cementquality requires a good understanding ofthe cementetious materials and thegrinding process. Using the processsimulator software for the OK Mill Verticalsystem, the ECS/CEMulatorTMwill increasethe skills and knowledge of personnelinvolved in the OK Mill system operations.In addition, it will help participantsunderstand the effect of internal (damring, nozzle ring, table wear) and externalinfluences on OK Mill operation (clinkergrindability, fineness etc.), improving the

overall performance indicators (energyconsumption, quality, production rate,maintenance, etc.) and profitability.

Learning objectivesThe purpose of the course is to giveoperators, production supervisors, andprocess engineers the skills and knowledge

to operate and optimize Cement Grindingin an OK Vertical Mill system.

BenefitsThe participants will be provided with anin-depth understanding of the OK VerticalMill system and equipment. In addition,

the understanding of material properties(clinker grindability and fineness) will leadto a better OK mill system operation andstability, improve the skills on how tomanage variations in the system whilemaintaining equipment reliability, overallequipment efficiency and betterprofitability. Furthermore;- Understand the OK Mill equipment

design and their limitations.- Understand clinker / material

characteristics and their influence onmill operation, product quality andmaintenance reliability.

- Understand how mechanical changes inthe dam ring, nozzle ring, table wearand their impact on mill operation,production rates, product quality andmaintenance reliability.

- Optimize and standardize operatingtechniques, improving the overallequipment efficiency and reducing risky

operating practices.- Review and implementation of the best

operating practices to achievesustainable and stable operation atmaximum mill production rates.

- Develop the necessary skills to cope withthe daily operating challenges the OK

Mill System, clinker grindabilityvariations, mechanical changes or faultsand how to protect the equipmentutilizing hand on training with the useof the FLSmidth process simulator(ECS/CEMulator software).

- Valuable contact networks are createdduring and after the seminar.

Seminar plan- Grinding Cement in an OK mill- Introduction to cement chemistry- Grinding pressure distribution in

the OK mill

- OK mill communition philosophy- OK mill design considerations- Calculation of grinding force- Mill power draw determination- Material and gas recirculation- External and internal recirculation of

material- OK cement mill airflow flow control

Target group

The course is designed for participants withsome previous experience in OK Vertical Millsystem processes and/or operation; such asengineers, control room operators,production supervisors and managers.


Duration3 days

Planned course days19 - 21 July 2016

Location

The course is held at FLSmidth Inc.Headquarters in Bethlehem PA, USA.

Registration feeTuition fee per participants is $2,000 USDper person. Tax may apply.

A purchase order is required duringregistration.

The fee includes all course materials, anddaily lunch.



lodging or personal expenses.

Terms of Payment


CancellationCancellation of participation0-30 days before = 100% of feeCancellation of participation31-60 days before = 50% of feeCancellation of participation61 days before = 0% of fee.




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- Typical pressure profile- Typical temperature profile- Typical velocity profile- Material grinding and heat transfer- Separation theory and separator details- Mill body and table water spray

operation

- OK Mill auto control loops- OK Mill manual control loops- OK Mill critical control interlocks- Targeted operating parameters- Control philosophy and control systems- Quality control and quality parameters- Internal inspection / Lock out tag out- Cement Mill Operating Procedures- Start - up procedures (with hot gas

generator, and warm start)- Shut down procedures- Hydraulic system / schematic- Cement mill optimization and

troubleshooting

- Troubleshooting - Case Study- Gas path / main dust collector- Operating parameters- Critical interlocks- Safety and hazard awareness

Practical sessions with the use of the OKmill simulation model and ECS/ cemulatorsoftware- Introduction to the ECS system- Overview of the cement mill system- Main controls loops and functionality of

each loop

- Manual control loops- Control parameters- Start up of the OK mill system and

considerations- Review of important interlocks to allow

system start up- Heat up with hot gas generator- Feed on- Various Troubleshooting scenarios /

disturbances- Dam ring issues, dam ring high or low

scenarios and its impact on production- Nozzle Ring high or low area and its

impact on velocity profiles

- False air- Table lines wear- Clinker grindability and its impact on

mill operation- Clinker fineness and its impact on mill

operation- Lack of water and impact on grinding

bed

- Lack of grinding aid- Airflow disturbance / Main air damper

failure- Recirculation air damper failure- Reject bucket elevator failure- Fineness issues (separator off target)- High feed moisture

- Etc.- Shut down of a cement vertical millsystem

- Considerations during a short shutdown

- Considerations during a maintenanceshut down.

FormThe course consists of theoreticalclassroom lectures, case studies, worksessions and hands on practical sessionsbased on process simulation with theECS/CEMulator software. Full interaction

with the trainer in the classroom isprovided in order to maximize the learningexperience among the participants.

DocumentationEach participant will receive a manual witha complete set of training materials.


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Maintenance


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4 Maintenance

International Maintenance Seminar

COPENHAGENDENMARK

GeneralThe International Maintenance Seminaraddresses essential cost-efficiency issuesby putting great emphasis on themaintenance of the cement plants keymachinery. The presentations coversome of the most important parameters

related to cement plant maintenancesuch as:- Availability and cost the key

performance parameters- State of the art in maintenance.

Learning ObjectivesThe seminar objective is to give theparticipants updated knowledgeregarding machinery maintenance. Theparticipants will be able to use effectivemaintenance tools and solutions when

returning from the seminar. In addition,during the seminar, the participants willhave access to the newest maintenanceexperiences from modern operation andmaintenance of cement plants.

BenefitsEconomic advantages are obtained ifthe production line remains fullyavailable throughout the campaignperiod. This is more likely to be the caseif a planned and structured maintenanceprogramme is implemented.

The International Maintenance Seminaris an excellent opportunity for upgradingof personal qualifications within themaintenance field.

Seminar planGeneral maintenance- Policies and strategies- The Key Performance Indicators

- availability and cost- Root causes and symptoms

- Effective site inspections- Safety- Computerized Maintenance

Management Systems- Ultrasonic analysis.

Maintenance of key machinery- Kilns- Ball mills- Vertical mills- Coolers- Gears- Fans.

The failure mechanisms- Fatigue crack formation- Vibrations- Lubrication- Corrosion.

Analysis and repair methods- Vibration analysis- Balancing- Oil analysis.

Auxiliary machinery- Cement plant transport equipment- Electrostatic Precipitators- Bag filters (Fabric Filters)- Electrical equipment- Feeders- Crushers.

Target group

This seminar is designed for maintenancemanagers and maintenance engineers.Future managerial persons, and sectionheads, whether from maintenance orproduction, may also benefit significantly byparticipating.

ParticipantsThe seminar is limited to the first 45 personswho apply.

Duration13 days

Planned Seminar days

11 - 23 September 2016

Location

The seminar takes place at the FLSmidthheadquarters in Valby, Denmark, and acement plant in Europe.

Included in registration fee- Training sessions- Seminar documentation- Plant visit tour including transportation

and hotel- Emergency medical insurance- Daily lunch- 2 dinners

Note: Cost of board in Copenhagen, lodging

and personal expenses are not covered.

Registration fee

Seminar fee per participant is EUR 6,349.00excl. VAT


CancellationThere will be an administrative charge in caseof absence or cancellation. The cancellationfees are as follows:

61 days before seminar start = 0% of fee31-60 days before seminar start = 50% of fee0-30 days before seminar start = 100% of fee


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Features- Meeting FLSmidth technical specialists

and trouble-shooters- Group work and structured discussion

groups- International forum on managerial

level

- Real-life case studies- Hands-on presentations with

equipment and instruments- Bring your own case.

Send us your maintenance challengeprior to the seminar, and it could beyour case that is selected to bepresented and discussed at the seminar.

Visit to a European plant, includingpractical demonstrations of

equipment and methods.

Absence or cancellations due to missing visa

will not be the responsibility of FLSmidth andwill be subject to normal cancellation rules.

RegistrationMs. Pernille BeckTel: + 45 36 18 17 27Fax: +45 36 18 28 04E-mail: [email protected]: [email protected]


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6 Maintenance

ObjetivoEl seminario de molinos verticales estdiseado para capacitar al personalsobre la tecnologa, operacin y lasmejoras prcticas de operacin ymantenimiento necesarias para poderalcanzar ahorros de energa, reducir

costos de mantenimiento, as como lamejora continua de la operacin de losequipos.

BeneficiosEste seminario ofrece nuevas ideas paraoptimizar las operaciones de los molinosverticales, incluyendo la posibilidad demejoras potenciales y modernizacin delos equipos. El seminario est diseadopara mejorar la sinergia entre losdepartamentos de mantenimiento,

produccin y calidad y para capacitar alos participantes a elaborar planes deaccin realistas que estn al alcance delos participantes. Despus de laparticipacin en este seminario, laexperiencia ha mostrado que se haformado una red valiosa de contactos.

Adems contacto directo conespecialistas tcnicos e ingenieros decampo de FLSmidth.

Plan del SeminarioEste seminario de 5 das ofrece enseanzadirecta del instructor, estudio de casos

reales, y sesiones de trabajo para:- Estudio de la funcin y el diseo del

equipo principal, incluyendo los ltimosmtodos para la optimizacin y laspropuestas para mejoras enmodernizaciones del sistema yoperaciones.

- Trabajos en grupo y discusin intensiva.

TemasOperacin de Molinos Verticales- Tipos de molinos- Diseo y principios de operacin- Tipos de separadores y modo de

operacin- Distribucin de partculas y eficiencia

del separador- Molienda de materia prima- Sistemas de alimentacin a los molinos- Diseo interno de los molinos- Flujos de gases en los molinos verticales- Operacin y control de los molinos

verticales- Auditoria, anlisis y posibles mejoras

del sistema de molinos verticales.- Molienda y secado de carbn en

molinos verticales- Molienda de cemento en molinos

verticales- Auditoria y anlisis del sistema de

molienda de cemento y la posiblesmejoras.

- Diseo y operacin de colectores depolvo

- Enclavamientos importantes- Casos prcticos.

Seminario de Molinos Verticales(Operaciones y Mantenimiento)

BOGOTCOLOMBIA & BRAZIL

Grupo

Este seminario est diseado paraingenieros de proceso, mantenimiento,confiabilidad, as como supervisores ygerentes de las reas respectivas, con unmnimo de un ao de experiencia en lasoperaciones de cemento.

DuracinCada participante recibir una carpeta conun conjunto completo de materiales decapacitacin. Adems se entregar unacopia electrnica de materiales didcticos enformato PDF a cada participante en unaunidad USB.

Fecha y lugar

Junio 13 - 17, 2016 Bogot, ColombiaNoviembre 7 - 11, 2016 Brazil



Cancelacin



Email: [email protected]: [email protected]


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Mantenimiento de Molinos Verticales- Mantenimiento interno de molinos

verticales- Mantenimiento del separador- Mantenimiento de rodillos hidrulicos,

y sistema de lubricacin- Criterios de diseo

- Monitoreo de condicin (Lubricacin,vibraciones, etc.)

- Repuestos y partes criticas- Rutinas de mantenimiento preventivo y

su importancia- Desgaste y su impacto en produccin- Mantenimiento preventivo- Rutinas de mantenimiento para

reductores y molinos- Medidas preventivas y de optimizacin

de los equipos- Planificacin de mantenimiento

preventivo- Mantenimiento de colectores de polvo- Casos prcticos.

Tipos de Reductores en MolinosVerticales- Tipos de reductores (MAAG, TTVL,

etc)- Reductores de 2 estaciones (WPU)

para todas las aplicaciones de molinosverticales (carbn, crudo y cemento)

- Reductores de 3 estaciones (WPV)para todas las aplicaciones de molinosverticales (crudo y cemento)

- Equipos auxiliares, las unidades delubricacin, acoplamientos einstrumentacin

- Sistemas de monitoreo del sistema delubricacin del reductor

- Mantenimiento preventivo mecnica,partes y repuestos necesarios

- Casos Prcticos.

DocumentacinCada participante recibir una carpetacon un conjunto completo de materialesde capacitacin. Adems se entregaruna copia electrnica de materialesdidcticos en formato PDF a cadaparticipante en una unidad USB.


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8 Maintenance

Ball Mill Seminar Operation and Maintenance

BETHLEHEM USA

GeneralThe Ball Mill Operations and Mainte-nance seminar are designed to train theparticipants about the technology,processes, and best practices for themaintenance and operation of the ballmill system as to reach energy savings,

reduce maintenance costs and optimizethe operations of the system.

BenefitsThe seminar offers new ideas tooptimize plant operations, includingpossibilities for potential improvementsand modernization of equipment. Theseminar is designed to enhance thesynergy between the maintenance,production and quality departments andto enable the participants to develop

realistic action plans, by giving them thetools necessary to evaluate and optimizeexisting grinding installations.

Course contentsBall Mill Operations- Cement ball mill types.- Design, operating principles and

fundamental of ball mills- Mill ventilation and gas handling in

milling systems- Ball mills, internal installations and

grinding media charges- Calculation of power consumption- Optimal load charges and sizing

- Automatic process control for cementmill systems

- Separators, types and their mode ofoperation

- Calculations for separator efficiency- Maintenance of grinding media

charges in relation to wear- Cooling and grinding aids- General measurements and calcula-

tions for determination of gas andairflows

- Optimization of mill grinding system

- Mill expert control for ball mill- Sampling and sample preparation for

clinker and cement.

Ball Mill Maintenance- Design features of ball mills- Safety issues- Maintenance of mill body

- Maintenance of mill supports- Maintenance of main and auxiliary

mill drives- Wear parts and wear analysis- Mill and mill drive alignment- Main and auxiliary drives inspection- Shell and head liner measurement

- Lubrication and jacking systems- Measurement and types of journal

bearings.- Separator, types, maintenance and

repairs- Ball mills, internal installations and

grinding media charges in relation towear

- Dust Collector, Maintenance andoperation

- Alignment of the mill

FormThe course is a combination oftheoretical classroom lectures, exercisesand calculations.


Target group

This seminar is intended for processengineers, control room operators,maintenance and reliability engineers aswell as supervisors and managers of therespective areas, with one year or moreexperience in a cement manufacturingplant.


Duration5 days

Planned course days

4 - 8 April, 2016

Location

The course is held at FLSmidth Inc.Headquarters, Bethlehem, PA, USA.

Registration feeTuition fee per participants is $2,500 perperson. Taxes may apply.


Note: this does not include the cost of your

lodging or personal expenses. Nor cost of


Terms of Payment


CancellationCancellation of participation0-30 days before = 100% of fee31-60 days before = 50% of fee61 days before = 0% of fee.

RegistrationMs. Lynn PetrakTraining CoordinatorPhone: 610 264 6017Fax: 610 264 6031Email: [email protected]: [email protected]


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Grupo

Este seminario est diseado para ingenie-ros de proceso, mantenimiento, confiabili-dad, as como supervisores y gerentes de lasreas respectivas, con un mnimo de un aode experiencia en las operaciones decemento.


Fecha y lugarAgosto 1 - 5, 2016

Santo Domingo, Repblica Dominicana


La tarifa por participante es USD $2,500y no incluye alojamiento, ni gastos detransportacin.


Cancelacin




Seminario de Molienda de Bolas(Operaciones y Mantenimiento)

SANTO DOMINGO REPBLICA DOMINICANA

ObjetivoEl seminario de molienda de bolasoperaciones y mantenimiento, estdiseado para capacitar al personalsobre la tecnologa operacin y lasmejoras prcticas de mantenimientonecesarias para poder alcanzar ahorros

de energa, reducir costos demantenimiento, as como la mejoracontinua de la operacin de los equipos.

BeneficiosEste seminario ofrece nuevas ideas paraoptimizar las operaciones de la planta,incluyendo la posibilidad de potencialesmejoras y modernizacin de los equipos.El seminario est diseado para mejorarla sinergia entre los departamentos demantenimiento, produccin y calidad y

para capacitar a los participantes aelaborar planes de accin realistas queestn al alcance de los participantes.Despus de la participacin en esteseminario, es nuestra experiencia queuna red valiosa de contactos con suscolegas de otras plantas ser creada.

Plan del SeminarioEste seminario de 5 das ofrece enseanzadirecta del instructor, estudio de casosreales, y sesiones de trabajo para:- Repaso de las operaciones de

fabricacin de Cemento- Estudio de la funcin y el diseo del

equipo principal, incluyendo los ltimosmtodos para la optimizacin y laspropuestas para mejoras enmodernizaciones de planta yoperaciones

- Trabajos en grupo y discusin intensiva

TemasOperacin de molinos de bolas- Tipo de molinos de bolas (diseo,

principios y fundamentos deoperacin).

- Flujo de aire en el Molino as comomanejo de gases en el sistema.

- Instalacin de blindajes y cambios debola.

- Calculo de consumo de energa y lainfluencia por la carga de bolas.

- Sistemas de control (experto) paramolienda de bolas.

- Separadores de alta eficiencia, y susmodos de empleo.

- Clculos para el control del separador- Influencia del separador en el consumo

energtico y la distribucin departculas.

- Medicin y consumo de carga de bola

y su relacin desgastes.- Ayudantes de molienda y enfriadoresde material.

- Mediciones y clculos para flujo de airey gas.

- Optimizacin del sistema de molienda.- Muestreo y preparacin para muestreo

de clinker y cemento.

Mantenimiento de molinos de bolasMedicin de blindajes (desgastes y suhistorial)- Medicin de mayas centrales y de

salida- Medicin y tipos de mun- Mandos principales y auxiliares- Sistemas de Lubricacin y levante

(Anlisis de lubricacin)- Sistemas de engrase de corona y pin- Mediciones y reemplazo de coraza- Pruebas No Destructivas (NDTs)- Alineacin del molino.


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0 Maintenance

Seminario de Mantenimiento de Latino America

BUENOS AIRES ARGENTINA

ObjetivoEl objetivo de este seminario es aprenderel correcto mantenimiento preventivo, laidentificacin de fallas y el aprendizajede anlisis de causa raz de los equipos,logrando con esto la disminucin detiempo y frecuencias de paradas, la

reduccin de costos de mantenimiento yun aumento en rentabilidad. ElSeminario Internacional deMantenimiento presenta una base solidaen las mejores prcticas delmantenimiento de los equiposprincipales de la industria del cemento.

BeneficiosEste seminario ofrece nuevas ideas paraoptimizar las mejoras prcticas demantenimiento de los equipos

principales en una planta de cemento,incluyendo la posibilidad de mejoraspotenciales y modernizacin de losmismos. Despus de la participacin eneste seminario, la experiencia hamostrado que se ha formado una redvaliosa de contactos entre colegas deotras plantas. Adems contacto directo

con especialistas tcnicos e ingenierosde campo de FLSmidth.

Plan del SeminarioEste seminario de 5 das ofrece enseanzadirecta del instructor, estudio de casosreales, y sesiones de trabajo para:

- Estudio y diseo de los equiposprincipales incluyendo los ltimosmtodos para mejoras y actualizacinde los sistemas.

- Trabajos en grupo, talleres, y discusinintensiva

TemasMantenimiento del horno- Alineamiento del horno- Deformaciones de la coraza- Alineacin, ajuste y clculos de rodillos

- Coraza del horno, espesores y susconsecuencias

- Llantas: Ovalidad, diseos flotantes Vs.Diseo de suspensin tangencial

- Caso de estudio, anlisis e informe deinterpretacin de caso real de Ovalidad

- Soportes y cojinetes del horno- Transmisin del horno

- Alineacin del horno, medicin y susconsecuencias

Mantenimiento de molinos verticales ymolinos de bolas- Mediciones y mtodos recomendados

para el mantenimiento de los molinos

- Lubricacin- Analisis y partes de desgaste- Coraza de los molinos- Modernizaciones existentes para los

molinos de bolas

Mantenimiento de enfriadores de clinker- Diseo, mantenimiento y reparacin

enfriadores 1ra, 2da y 3ra generacin- Dimensiones crticas: Como

conseguirlas y mantenerlas- Secretos de una operacin ptima y

su relacin con mantenimiento- Instrucciones para la localizacin y

reparacin de averas- Anlisis de causa raz de las fallas mas

comunes en los enfriadores- Anlisis de partes de desgaste.

Grupo

Este seminario est diseado paraingenieros de mantenimiento yconfiabilidad, as como supervisores ygerentes de las reas respectivas, con unmnimo de un ao de experiencia en lasoperaciones de cemento.


Fecha y lugarMarzo 14 - 18, 2016

Buenos Aires, Argentina


La tarifa por participante es USD $2,800 y noincluye alojamiento, ni gastos detransportacin.


Politica de AnulacionAnulacion de la participacion de 0 - 30 dasantes del evento = FLSmidth le cobrara el100% de la tarifa de inscripcinAnulacion de la participacion de 31 - 59 dasantes del evento = FLSmidth le cobrara el50% de la tarifa de inscripcin

Anulacion de la participacion de 60 90 das

antes del evento = FLSmidth le reembolsa el100% de la tarifa de inscripcin.

Contacto y coordinacinMs. Lynn PetrakTraining CoordinatorTel: +1 610 264 6017Fax: +1 610 264 6031Email: [email protected]: [email protected]


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Seminario de Pyro-Proceso de Calcinacin(Operaciones y Mantenimiento)

CANCN MXICO & BRAZIL

Grupo

Este seminario ha sido diseado paraingenieros de proceso y mantenimiento, ascomo, supervisores y gerentes con unmnimo de un ao de experiencia en lasoperaciones de cemento.


Fecha y lugarAbril 25 - 29 2016 Cancn, MxicoJulio 11 - 15, 2016 Brazil


La tarifa por participante es USD $2,500 y noincluye alojamiento, ni gastos detransportacin.

Trminos de Pago:El pago por participacion en el seminario espor adelantado.

Politica de AnulacionAnulacion de la participacion de 0 - 30 dasantes del evento = FLSmidth le cobrara el100% de la tarifa de inscripcinAnulacion de la participacion de 31 - 59 dasantes del evento = FLSmidth le cobrara el50% de la tarifa de inscripcin

Anulacion de la participacion de 60 90 das

antes del evento = FLSmidth le reembolsa el100% de la tarifa de inscripcin.

Contacto y coordinacinMs. Lynn PetrakTraining CoordinatorTel: +1 610 264 6017Fax: +1 610 264 6031Email: [email protected]: [email protected]

ObjetivoEl seminario del proceso de calcinacinde operaciones y mantenimiento, estdiseado para familiarizar al personalcon la tecnologa y los procedimientospara desarrollar habilidades para operar,optimizar y mantener los sistemas de

pyro proceso.

BeneficiosEste seminario ofrece nuevas ideas paraoptimizar las operaciones de la planta,incluyendo la posibilidad de potencialesmejoras y modernizacin de los equipos.El seminario est diseado para mejorarla sinergia entre los departamentos demantenimiento, produccin y calidad ypara capacitar a los participantes aelaborar planes de accin realistas que

estn al alcance de los participantes.Despus de la participacin en esteseminario, es nuestra experiencia queuna red valiosa de contactos sercreada.

Plan del SeminarioEste seminario de 5 das ofreceenseanza directa del instructor, estudiode casos reales, y sesiones de trabajopara:- Repaso de las operaciones de

fabricacin de Cemento

- Estudio de la funcin y el diseo delequipo principal, incluyendo losltimos mtodos para la optimizaciny las propuestas para mejoras enmodernizaciones de planta yoperaciones.

Temas- Operacin del horno.- Operacin del calcinador- Teora de combustin- Balances trmicos

- Medicin en planta del balancetrmico.

- Optimizacin del consumo trmico- Operacin del enfriador de clinker- Emisiones de los hornos rotatorios- Mantenimiento de hornos rotatorios- Mantenimiento de enfriadores de

clinker

- Inspecciones en la torre pre-calentadora.

Adicionalmente- Contacto directo con especialistas

tcnicos e ingenieros de campo- Trabajos en grupo

- Grupos de discusin intensiva.

DocumentacinCada participante recibir una carpetacon un conjunto completo de materialesde capacitacin. Adems se entregaruna copia electrnica de materialesdidcticos en formato PDF a cadaparticipante en una unidad USB.


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2 Maintenance

Mechanical Maintenence of Rotary Kiln

SOUTH SIOUX CITY USA

GeneralMore than 1,100 maintenance personnelfrom more than 250 different companieshave attended these workshops over thepast 8 years. The workshops aredesigned to cover most areas ofpreventive maintenance practices, as

well as alignment methods, shell ovalityor flexing measurement, and rolleradjustment and skew best practices.

Learning objectives- Define kiln equipment component

names- Explain basic design concepts- Identify the most sensitive points for

visual inspection- Explain simple hands-on inspection

methods

- Introduce analytical inspection toolsand methods

- Explain various gear, pinion and rolleralignment concepts

- Explain roller skew and skew manage-ment

- Elevate general mechanical knowledgeof rotary kilns.

Benefits- With a better understanding of rotary

kilns mechanical characteristics moreefficient and effective maintenanceprograms both short term and longterm can be planned

- Definitive understanding of support

roller alignment and setting skew willdispense commonly held myths andmisunderstandings putting everyoneon the same page

- Provide contacts and resources forfuture reference.

Seminar planThe seminar covers maintenance aspectsof the following 4 main areas:- Vertical Mills Maintenance- Types of Gearboxes in Vertical Mills

- Ball Mill Maintenance- Pyro Maintenance.

Course contentsKiln, multi-pier, refractory Basic topics are:- Basic design fundamentals, Inspection

and Trouble Shooting- Shell- Tires, mounting styles and hardware- Rollers, thrust Rollers and bases

- Gear, Pinion and other drives- Inlet and outlet Seals- Alignment multi pier laser /

conventional 2 pier alignment- Shell Flex (ovality) concepts,

measurement, evaluation- Roller Adjustment and Skew- Tire and Roller Reconditioning- Refractory- Lubrication- Roller adjustments and skew (thrust)

control concepts and procedures.

Target group

Maintenance personnel from mechanics,planners to maintenance managers.

ParticipantsMaximum number of participants is 35.

Duration4 days

Planned course days2 - 5 May 201624 - 27 October 2016

Registration fee$1,150 USD per person ($100 per person

discount applies if 4+ participants fromsame company attends)

A purchase order is required during

registration. The fee includes all coursematerials and daily lunch.



lodging or personal expenses.


CancellationCancellation of participation0-30 days before = 50% of fee31 days before = 0% of fee.

Registration

Ms.Sandy AndersenE-mail: [email protected]: [email protected]

Please noticeRegistration required no later than threeweeks prior to the published date.

Participants need to bring their own PPEand in case of inclement weather,appropriate clothing.


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FormThe seminar comprises of presentationsand a day of hands-on work rolleradjustments on site training kiln.

DocumentationEach participant will receive a complete

set of training materials.


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Automation


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ECS/ACESYS Programming forControl Logix PLC

BETHLEHEMUSA

GeneralThe objective for the course is to developskills in creating, changing and addingnew ACESYS

Documents

Cement Seminars and Courses 2016