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Contents
Process Summaries
1. Introduction 20
2. Raw Materials 23
1. Raw Materials 2. Reserves 3. Crushing 4. Pre-blending
3. Raw Milling and Blending 31
1. Raw Milling 2. Blending
4. Burning and Cooling 39
1. Kiln Burning 2. Control Systems 3. Kiln Control 4. Kiln
Start-up and Shut-down 5. Kiln Refractories 6. Insufflation
7. Kiln By-pass 8. Preheater Cleaning 9. Fossil Fuels
10. Waste Fuels 11. Coal Firing 12. Clinker Cooling
13. Kiln Mechanical 14. Emergency Power
5. Cement Milling 69
1. Clinker Storage 2. Cement Milling 3. Separators 4. Ball
Mill Circuit Control 5. Cement Storage 6. Cement Dispatch
7. Quality Assurance and Customer Service
6. Quality Control 83
1. Sampling 2. Chemical Analysis 3. Evaluation of Clinker
Mineralogy, Microstructure and Clinker Quality 4.
X-rayDiffraction 5. Particle Size Analysis 6. Thermal Analysis
7. Microscopy 8. The Virtual Cement and Concrete Testing
Laboratory 9. Calorimetry 10. Burnability 11. Grindability
12. Physical Test 13. Process Control Analysis 14. Cement
Strength 15. Setting Time 16. ASTM Cement Types and
Specifications 17. European EN 197 Cement Specification
18. Cement Intergrinds 19. Supersulphated Cement
20. Calcium Aluminous Cement 21. Shrinkage-Compensating
Cement 22. ISO 9001:2000 Quality Management System
23. Concrete Problems 24. Domestic Water Treatment
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7. Maintenance 115
1. Failure Modes 2. Computerised Maintenance Management
Systems 3. Reliability-Centred Maintenance 4. Maintenance
Cost Management 5. Maintenance Organisation 6. Role,
Planning and Control 7. Mobile Equipment Maintenance
8. Environment and Pollution Control 123
1. Dust Collection 2. Pollution Control 3. ISO14000 4.
Sustainable Development and Climate Change
9. Combustion and Heat Transfer Processes 131
1. Chemistry of Combustion 2. Fuels 3. Physics of
Combustion 4. Burner Design 5. Heat Transfer 6. Pollution
Control
10. Hydration of Portland Cement 155
11. Other Kiln Types 159
1. Long Wet Kiln 2. Long Dry Kiln 3. Lepol (Grate Preheater
Kiln) 4. Vertical Shaft Kilns 5. Fluidised Bed Kiln 6. Mini
Kilns
12. Plant Reporting 165
1. Definitions 2. List of Reports 3. Inventories and Feeders
4. Downtime Reporting 5. Miscellaneous Reporting
6. Typical Daily Production Report 7. Typical Process
Summary
Data 8. Typical Equipment Downtime Report 9. Plant Manning
13. Accounting 175
1. Cost Accounting 2. Investment Justification 3.
CapacityIncrease by Process Change 4. Project Cost Estimation
5. Financial Statements
14. Technical and Process Audits 187
1. Kiln Specific Fuel Consumption 2. Cement Mill Specific
Power Consumption 3. Other Systems 4. De-bottlenecking
5. Project Audit 6. Risk Assessment
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15. Cement Plant Assessment Data List 195
1. General 2. Administration and Commercial 3. Quarry
4. Drying 5. Raw Milling 6. Blending 7. Kiln 8. Fuel
9. Clinker 10. Finish Mill 11. Cement 12. Quality Control
13. Packing and Distribution 14. Dust Collectors
15. Maintenance 16. Process 17. Materials Analysis 18. Plant
Capacity Summary
16. Cement Plant Valuation and New PlantConstruction 205
1. Plant Valuation 2. New Plant Construction 3. Project
Management
17. Statistics 221
Section B Process Calculations and
Miscellaneous Data
B1. Power 228
B2. Fans and Air Handling 230
B3. Conveying 237
B4. Milling 240
B5. Kilns and Burning 246
B6. Fuels 254
B7. Materials 257
B8. Miscellaneous Data 260
B9. Periodic Table xxx
References xxx
Index xxx
Advertisers Index xxx
