CEMENT COMPANY

/

CEMENT COMPANY

Attn: Doug Welch ODEQ Eastern Region 800 SE Emigrant, Suite 330 Pendleton, OR 97801

February 131 2018

Re: Ash Grove Cement Company, 2017 Annual Report, Permit No. Ol-0029

Dear ?\It. Welch:

Enclosed are two copies of the annual report as required by our Tide V Air Permit.

lndt!x to annual report

• 82.b.i - Type, amount and heating values of fuels used in the kiln • 82.b.ii - The monthly sulfur content of fuels • 82.b.iii - The monthly PCB content of used oils • 82.b.iv - The heating value of all fuels used during the year

• 82.b.v - Type and amount of raw materials used to produce cement • 82.b,vi - Amount of clinker produced

• 82.b.vii -Amount of cement produced • 82.b.vili - Emission fee reports F1101, F1102, F1106

STRONG FOUNDATIONS. STRON{i FUTURE.

• 82.h.i"! - Excess emissions upset logs - No longer submitted since they were submitted within 15 days of the event. The excess emission summary log is attached in its place.

• Annual Report Parts R1001, R1001B

• 82.b.x - Certification that the startup, shutdown, and malfunction plan was followed

• 82.b.xi - Report of all exceedences of the temperature limit established in Condition 28.a.i. • 82.b.xii - A report of all failures to calibrate thermocouples as required in Condition 28.b.

• 82.b.xili - The results of any combustion system component inspections conducted during the reporting period as requited in Condition 28.a.ii.

• 82.b.xiv -All failures to comply with any provision of the operation and maintenance plan developed in accordance with Condition 28.a.

• 82.b.)l..·y -The second semi-annual certification R1002B, R1003, R1003~A

• 82.b.:>."Vi - The annual certification that the risk management plan is being properly implemented • 82.b.xvii - Revisions to any of the following documents

o Dust Collector Preventative l\faintenance Program""' No changes o Kiln start/ stop program - No changes o Continuous Opacity Monitoring System Quality Assurance Plan - No changes. o CE1\1S QAP - No substantial changes.

• Green House ,Gas Annual Emissions Report will be submitted no later than 1farch 31, 2018 via the ODEQ's EZ-Filer program and EP A's e-GGRT program.

mH~CT 541·877-2640 541-877-2246

33060 SHlnTTl\IL CREEK ROAD PO EOX 28)' DUHKEF., OR 97905

ASH GROVE.COM

Also enclosed please find the sections of the 2016 annual report that needed correcting. During the review process of completing the 2017 annual report, it wns identified that the following four sections of the 2016 report needed to be corrected.

Index to 2016annual rt!port corrected sections that are bdng recertified

• 82.b.i • Type, amount and heating values of fuels used in the kiln • 82.b.iv ~The heating value of all fuels used during the )'eat • 82.b.v # Type and amount of raw materials used to produce cement~ Limestone only • 82.b.xv ~ The second semhnnual certification R1002B

Please contact me if you should require additional information.

c/);,nt-~C~ NonnaC.job Environmental Manager

CC! EPA Region 10 =Seattle w/ o Plan/Program enclosures DEQ = Porcland-w/o Plan/Pragtam enclosures

Calendar Year 2017

Condition 82.b.i

Type, amount and heating value of fuels used in the kiln.

Natural Gas: Coal: Used Oil: Tires: Diesel:

1,646,683 mmBTU, 1,779,394 sMCF 939A15 mmBTU, 100,497 short tons 8,654 mmBTU, 63,726 gallons 21,214 mmBTU, 811 short tons OmmBTU

Condition 82.b.iv

The heating value of all fuels used during the year.

Total Heat Value= 2,651,718 mmBTUs

Heat values for non-kiln uses (e.g. gas used in comfort heating) are not metered independently, but calculated from the total gas usage minus the kiln gas usage.

Condition 82.b.ii

Monthly sulfur content of fuels

Results of the analyses of sulfur content in coal for shipments received in 2017 are:

Month % Sulfur Content Monthly avera1ie .... · .. Monthly Max

January NA NA February NA NA March NA NA April NA NA May NA NA

.

June NA NA July NA NA August .54 .58 September .47 .54 October .52 .69 November .55 .59 December .52 .60

Condition 82.b.iii

Monthly sulfur and PCB content of used oils

Results of the anal tical for used oil transferred from the for 2017 Date Sulfur content October 2017 0.338% <2.0m Ma 2017 0.294% <2.0m

Condition 82.b~ v

Type and amount of raw materials used to produce cement

Limestone: Clay: Shale: Iron Ore: Kiln Feed (for Dust Shuttling): Gypsum: Syn. Gyp:

Condition 82.b. vi

Amount of clinker produced

Clinker: 883,632 short tons

Condition 82.b. vii

Amount of cement produced

Cement: 966,535 short tons

Condition 82.b. viii

Emissions Fee Report

1,252,348 short tons 116,554 short tons 52,339 short tons 10,695 short tons 2,620 short tons 42,415 short tons 0 short tons

Attached are Forms Fl 101, F 1 ] 02 and F1106

Condition 82.b.ix

The excess emissions upset log

These are no longer required to be submitted since the reports are submitted within 15 days of the event per July 2008 permit modification. The excess emissions summary log is attached.

Condition 82.b.x

Certification that the startup, shutdown, and malfunction plan was followed.

I certify there were no instances in which the startup, shutdown, and malfunction plan was not followed. ·

Condition 82.b.xi

Exceedances of the temperature limit, established in Conditions 28.a.i

Thermocouple - Dioxin/Furan 3-hour average

Operating Limits Thru 10/11/17 172 ()C ·~Raw Mill On 199 °C ~ Raw Mill Off

Operating Limits After 10/11117 173.7 ·~Raw Mill On 195°C - Raw Mill Off

Condition 82.b.xii

Thermocouple calibrations were performed on 43 l.BF1.TT3 and 476.RM l.TT3 on the following dates:

pt qtr 2017 2nd qtr 2017 3ro Qtr 2017 4th qtr 2017 431.BFl .TT3 1/18/2017 4/11/2017 7/18/2017 10/09/2017 476.RM l.TT3 1/18/2017 4/11/2017 7/18/2017 10/09/2017

Condition 82.b.xiii

Annual combustion system inspection

Annual combustion system inspection report attached.

Condition 82.b.xiv

The Operation aqd Maintenance Plan as required by Condition 28.a. was followed.

Condition 82.h.xv

Attached is the second semi-annual compliance certification.

Condition 82.b.xvi

Risk Management Plan

· I have reviewed the Risk Management Plan requirements. Based on my knowledge of the facility operations, I have determined and certify that the Durkee plant did not handle or store any Section 112(r) chemicals in a quantity or concentration that would subject the facility to

· RMP requirements in calendar year 2017.

Condition 82.b.xvii

Attached are any revisions niade to the Dust Collector Preventative Maintenance Program, the kiln start/stop procedures, and the COM Quality Assurance Plan made during 2017.

The Dust Collector Preventative Maintenance Program plan was reviewed with no revisions.

The kiln start/stop procedures were reviewed for 2017 with no revisions. This procedure is also connected to the SSM Plan.

The COM Quality Assurance Plan was reviewed for 2017 with no revisions.

The CEMS QAP was submitted in 2013 for the new analyzers that were certified in September 2013 and used starting in 2014 for data collection. There were no substantial revisions in 2017.

T taIA 0 ssessa bl E .. e nussmns: R ltdPlltatS e2t1 a e 0 u n ummary or 2017 ( ) .Yr FORMF1101

J. Facility nnme 2. Pennit#

Ash Grove Cement Company - Durkee 01-0029

3.n-. 4.n. P0Box287 Nomsa C. Job .. Environmental Manager

b. b.

Durkee, OR 97905 s41.sn-264o

5. Regulated Air Pollutant I 6. Assessable Emissions (tons)

PMio 176

TSP

S02 42

NOx(asNOi) 787.6

TRS (as H2S)

voe 24

F

Pb

HCI

HAP

Other

7. Total Assessable Emissions 1029.6

Stntement of Certification:

I ltave reviewed tftis report and all supporting doc11mentation in llieir entirety and to t/ie best of my knowledge, infonnation, and belief f onned after reasonable inquiry, tl1e stateme11ts a11d infonnation co11tained lierein are trne, accurate, and complete.

Terrv Kerb!, Plant Manager

Nrune o~~gnakd respor;:1~ Title of responsible official

f2 t..I ~A-ho?;. .. r-~ "···- ..................... ,i

Signnt~ of responsi~ official \ Date (mn/ddlyy) ·

Pa e _I

Orl!gon Depanment of Environmental Quality Federal Operating Pennit Fee Fonns

Total Assessable Emissions: Summary by Emissions Unit - 2017 FORMF1102

l. Facility name 2. Pennlt # o 1 ·0029 Ash Grove Cement Company - Durkee

3. 4. 5. 6. 7. 8. Emissions Unit ID Device/Process Pollutant Total Assessable Method Reference

ID/Description Emissions (tons)

OA Kiln&RawMill PM 10

RM-1 Conveying PMlO

RM·B Sugar Rock PMIO

HO Kiln Feed PMIO

CM Clinker & cement PMlO handHng

CP Cement handling PMIO

KG StockpiJed materials PMlO

CH Coal Storage PMlO

cc Clinker Cooler PMIO

Crush-A Belt Transfer BC! PMlO

Crush-B Belt Transfer BC4 PMIO

Temp-S Temporary Screen PMIO

Total PMIO 176 I Permit Page #20

OA 43 I .BFJ Kiln Stack S02 42 I Permit Page #20

OA 431.BFI Kiln Stack NOx 787.6 6 Permit Page #20

OA 43 I .BFl Kiln Stack voe 24 l Permit Page #20

-

Pa re .. 1·.

Oregon Department of Em'ironmenlal Quality Federal Openuing Ptnnit Fee Farms

Emissions Based on Continuous Monitoring System Data .. 2017 FORMF1106

1. Fncility name Ash Grove Cement - Durkee 2. Permit#Ol-0029

3. Assessable Emissions Data:

aOA-Kiln __ a a a

(see page I 3 of instructions) bNOx h b b

2017 cYes c c c

e. Monthly Totals d Page F-22 __ d d d

January 30.6

February 17.5

March 84.6

April 79.6

May 66.6

June 79.6

July 66.2

August 81.3

September 87.4

October 66.1

November 57.3

December 70.8

f. CMS Subtotal 787.6·

g. Total Operating Time (hours) 7140

h. CMS Downtime (hours) 17

i. Actual Data Availability (percent) 99.76

j. 90th Percentile (lb/hour) [need only if CMS

data availabi1ity is< 90% of operating time]

k. Emissions During Downtime (tons) [this is 0

zero if CMS data availability is ~90%]

1. Total Emissions (tons) 787.6

Pae l_

Orego11 Depanment of Enrimnmemal Qualily Federal Operating Pemrit Fee Frm11s

Semi-Annual Compliance Certification

Facility name: Ash Grove Cement Company Pennit Number:

I. Reporting period July I, 2017 to December31. 2017

2. Summary of pennit excess emissions:

c. time began a. Permit Condition

Number b. Emissions Unit(s) (dale) (hour)

None

Ore go" Departmeut 1if Enviro111ue1ttal Q11ality Oregotr 1iJ/e V Optroti11g Pen11i1 Application FontlV

01-0029

d. time ended

(date)

Excess Emissions Summary Log Answer Sheet

(hour)

Page I ofl m 1ised 71'}/2004

Annual Report

I. Reponing year

2. Operating schedule:

a. Seasonaloryearround

b. If seasonal, months of operation

c. Annual days of operation

d. Annual hours of operation

3. Attach appropriate forms and explanations.

Statement of Certification:

2017

Year Round

365

8760

....... Permit Number:

FORMRlOOl Answer Sheet

01·0029

Based on information mid belief formed after reasonable inquiry, tile statements and infonnati011 in this docume11t and any attac/iments are tn1e, accurate and complete. I also certify that all statements made concerning compliance, which are based on monitoring required by tire permit hilt not required to be submitted to tile Departme11t, are tn1e, acc11rate and complete based on inf ormatio11 and belief fonned after reasonable inquiry.

Terry Kerby Name of Responsible Official

Oregon Department of EnvironmenJai Qualizy Oregon Title V Operating Pemrit Application Frmn.r;

Title of Responsible Official

____ ;iii+~===········· =~~ I> ate ·

Page 1of1 re1•lsed JW6AJ2

Annual Report

Facility name: Ash Grove Cement Company, Durkee

1. Reporting year

2. Operating schedule:

a. Seasonal or year round

b. If seasonal, months of operation

c. Annual days of operation

d. Annual hours of operation

3. Attach appropriate forms and explanations.

Statement of Certification:

2017

Year Round

365

8760

Permit Number:

FORMRlOOl Answer Sheet

01-0029

Based on information and belief formed after reasonable inquiry, the statements and information in this document and any attachments are true, accurate and complete. I also certify that all statements made concerning compliance, which are based on monitoring required by the permit but not required to be submitted to the Department, are true, accurate and complete based on information and belief formed after reasonable inquiry.

Terry Kerby .

Name of Responsible Official

Oregon Depmtment of Environmental Quality Oregon Title V Operating Pe1mit Application Fonns

Plant Manager

Title of Responsible Official

Date

RECEIVED MAR 2 7 2018

Page 1of1 revised 12106102

Annual Report - Part B

1. Facility: Ash Grove Cement Company, Durkee FY2017 2. Permit Number: 01-0029 3. Operating Senario

~~~~~~~~~~~~~~~

4. Pollutant VOC ~~~~~~~~~~~~~~~

5. Emissions data:

a. Emissions unit/device ID b. Method c. Annual rate d. Emission Factor EUID:OA i. PSELEF 2651718 0.0151 Kiln & Raw Mill MMBtu lbs/MMBtu

EU sub-total EUID:

EU sub-total

EUID:

EU sub-total

EUID:

EU sub-total

EUID:

EU sub-total

B-6. POLLUTANT TOTAL

State of Oregon

FORM RlOOl-B Answer Sheet

e. Annual Emissions (tons/yr)

20.0

20.0

0

0

0

0

20.0

1/30/2018

~


1. Facility: Ash Grove Cement Company, Durkee FY2017 2. Permit Number: 01-0029 3. Operating Senario 4. Pollutant S02

~~~~~~~~~~~~~~~

5. Emissions data:

a. Emissions unit/device ID b. Method c. Annual rate d. Emission Factor EUID: OA i. PSELEF 883632 0.075 Kiln & Raw Mill tons clinker lbs/ton clinker

EU sub-total EUID:

EU sub-total

EUID:

EU sub-total

EUID:

EU sub-total

EUID:

EU sub-total


State of Oregon

FORMRlOOl-B Answer Sheet


33.l

33.l

0

0

0

0

33.1

1/30/2018

Form RlOOl-B Answer Sheet


~~~~~~~~~~~~~~-

4. Pollutant Pb ~~~~~~~~~~~~~~-

5. Emissions data:

a. Emissions e. Annual Emissions unit/device ID b. Method c. Annual rate d. Emission Factor** (tons/yr) EUID:OA i. PSELEF 883632 0.00000415 0.002 Kiln & Raw Mill tons clinker lbs/ton clinker

EU sub-total 0.002 EUID:

EU sub-total 0

EUID:

EU sub-total 0

EUID:

EU sub-total 0

EUID:

EU sub-total 0

B-6. POLLUTANT TOTAL 0.002

State of Oregon 1/30/2018

Annual Report .. Part B


~~~~~~~~~~~~~~~

4. Pollutant NOx ~~~~~~~~~~~~~~~

5. Emissions data:

a. Emissions unit/device ID b. Method c. Annual rate d. Emission Factor EUID: OA ii. CEMS Kiln & Raw Mill

EU sub-total EUID:

EU sub-total

EUID:

EU sub-total

EUID:

EU sub-total

.. EUID:

EU sub-total


State of Oregon



787.6

787.6 lJ//

0

0

0

0

787.6

1/30/2018

· Annual Report·- Part B

1. Facility: Ash Grove Cement Company, Durkee FY 2017 2. Permit Number: 01-0029 3. Operating Senario

----------------------------~ 4. Pollutant CO ------------------------------5. Emissions data:

a. Emissions unit/device ID b. Method c. Annual rate d. Emission Factor EUID:OA ii. CEMS Kiln & Raw Mill

EU sub-total EUID:

EU sub-total

EUID:

EU sub-total

EUID:

EU sub-total

EUID:

EU sub-total


State of Oregon

Form R1001-B Answer Sheet

-- -- - - ·- ----··-- ·- - ------- - - -

e. Annual Emissions (tons/yr) ,( 398.4

398.4

0

0

0

0 /

398.4 /

1/30/2018



~~~~~~~~~~~~~~

4. Pollutant PM ~~~~~~~~~~~~~~

5. Emissions data:

a. Emissions unit/device ID b. Method c. Annual rate d. Emission Factor EUID: OA PSELEF 6807.7 10.37 Kiln & Raw Mill hrs lbs/hr

EU sub-total

EUID:RM-A PSELEF 6122.9 1.22 Raw meal handling hrs lbs/hr

EU sub-total

EUID:RM-B PSELEF 6122.9 0.048 Limestone silos hrs lbs/hr

EU sub-total

IEUID:HO IPSELEF lrus

6807.71 lbs/hr

3.1891

EU sub-total

IEUID: cc IPSELEF lrus

6807.71 lbs/hr

4.4571

EU sub-total

EU ID: CH PSELEF 2364.9 0.711 Coal mill/conveying hrs lbs/hr

EU sub-total

EUID:KG PSELEF 1686.7 1.898 Rail/Stockpiles hrs lbs/hr

EU sub-total B-6. POLLUTANT TOTAL

State of Oregon



35.30

35.30

3.73

3.73

0.15

0.15

10.851

10.85

15.171

15.17

0.84

0.84

1.60

1.60 67.65

1/30/2018

Annual Report .. Part B


~~~~~~~~~~~~~~-

4. Pollutant PM ~~~~~~~~~~~~~~-

5. Emissions data:

a. Emissions unit/device ID b. Method c. Annual rate d. Emission Factor EUID: CP PSELEF 8760 3.294 Cement Silos hrs lbs/hr

EU sub-total

IEUID:CM IPSELEF I ills

7431.31 . lbs/hr

16.8941

EU sub-total

EU ID: Crush-A PSELEF 7022.4 0.016 hrs lbs/hr

EU sub-total

EUID: Crush-B PSELEF 6673.l 0.016 hrs lbs/hr

EU sub-total

EUID: Temp-S PSELEF 0 9.408 hrs lbs/hr

EU ID: FU2, FU3 PSELEF 12 4.12 FU-BIN, FU-CRUSH Months Tons/Month FU4-A, FU4-B, AI

Total (Page 2) Total (Page 1) Grand Total

State of Oregon

FORM Rl001-B Answer Sheet


14.43

/ /

::::r 62.77

0.06

0.06

0.05

0.05

0.00

49.44

126.75 67.65

194.40

1/30/2018



~~~~~~~~~~~~~~

4. Pollutant PM 10 ~~~~~~~~~~~~~~

5. Emissions data:

a. Emissions unit/device ID b. Method c. Annual rate d. Emission Factor EUID:OA PSELEF 6807.7 8.71 Kiln & Raw Mill hrs lbs/hr

EU sub-total

EU ID: RM-A PSELEF 6122.9 1.024 Raw meal handling hrs lbs/hr

EU sub-total

EUID: RM-B PSELEF 6122.9 0.04 Limestone silos hrs lbs/hr

EU sub-total

IEUID:HO IPSELEF I ills

6807.71 lbs/hr

2.6791

EU sub-total

EUID: CC PSELEF 6807.7 3.744 hrs lbs/hr

EU sub-total

EU ID: CH PSELEF 2364.9 0.598 Coal mill/conveying hrs lbs/hr

EU sub-total

EU ID: KG PSELEF 1686.7 1.594 Rail/Stockpiles hrs lbs/hr

EU sub-total


State of Oregon

FORM RlOOl-B Answer Sheet


29.65

29.65

3.13

3.13

0.12

0.12

9.121

9.12

12.74

12.74

0.71

0.71

1.34.

1.34

56.82

1/30/2018

")



~~~~~~~~~~~~~~

4. Pollutant PM 10 ~~~~~~~~~~~~~~

5. Emissions data:

a. Emissions unit/device ID b. Method c. Annual rate d. Emission Factor EUID: CP PSELEF 8760.0 2.767 Cement Silos hrs lbs/hr

EU sub-total

IEUID:CM IPSELEF lms

7431.31 · lbs/hr

14.191 I

EU sub-total

EU ID: Crush-A PSELEF 7022.4 0.013 hrs lbs/hr

EU sub-total

EUID: Crush-B PSELEF 6673.l 0.013 hrs lbs/hr

EU sub-total

EU!p: Temp-S PSELEF 0 4.48 I hrs lbs/hr

EU ID: FU2, FU3 PSELEF 12 1.6 FU-BIN, FU-CRUSH Months Tons/Month FU4-A, FU4-B, AI

Total (Page 2) Total (Page 1) Grand Total

State of Oregon



12.12

12.12

52.73

0.05

0.05

0.04

0.04

0.00

19.20

84.14 56.82

140.96

1/30/2018

S~mi-Annual Compliance Certification - Part B (Revised 1115/97)

2017-2ndHalf

B-1. Facility name/site identifier B-2. Pennit number B-3. Operating scenario ID number B-4 C r b . d'. omp tance status y pemut con ltlons:

a. Pennit Condition No. 4 (EU description) 5 (Fugitive emissions) 6 (Fugitives monitoring) 7 (Fugitives recordkeeping) 8 (Fuel sulfur) 9 (Fuel monitoring) 10 (Fuel recordkeeoing) 11 (Used oil PCBs) 12 (Used oil monitoring) 13 (Used oil recordkeeoing) 14(RMP) 15 (QA opacity) 16 (QA opacity monitor) 17 (QA particulate) 18 (OA particulate tests) 19 (OA O&M Plan) 20 (QA S02 1imits)

21 (OA S02 testing)

22 (OA S02 monitoring)

23 (OAS02 recordkeeping) 24 (OA CO limit) 25 (OA CO CEM) 26 (Dioxin/furan) 27 (D/F testing) 28.a (D/F monitoring) 28.b (Temp. monitor) 29 (DIF recordkeeping 30 (D/F notices) 31 (wastefueVsuoplements) 32 (waste/ supplement testing) 33(waste fueVsuoPlement monitoring) 34 (CC 10% opacity) 35(CCCOM) 36 (CCoarticulatelimits) 37 (CC PM source test) 38 (CC O&M plan) 39 (CC records) 40 (RM-A, HO, CM, CP, KG & CRUSH-A 10%opacity) 41 (RM-A, HO, CM, CP, KG & CRUSH-A Method9) 42 (RM-A, HO, CM, CP, KG & CRUSH-A monthly Method 22) 43 (RM-A, HO, CM, CP, KG & CRUSH-A PM limits) 44 (RM-A, HO, CM, CP, KG & CRUSH-A dust collection preventative maintenance program) 45 (CH 20% opacity) 46 (CH initial opacity test) 47 (CH monthly method 22) 48 (CH grain loading) 49 (CH dust collection preventative maintenance program) 50 (HO' PM limits) 51 (HO' dust collection preventative maintenance program) 52 (CM' PM limits) 53 (CM' dust collection preventative maintenance program) 54 (CP' PM limits) 55 (CP' dust collection preventative maintenance program) 56 (KG' PM limits) 57 (KG' dust collection preventative maintenance program) 58 (FU2 & FU4-B 20% opacity) 59 (FU2 & FU4-B opacity monitoring) 60 (FU3 40% opacity) 61 (FU3 I&M +daily visible emissions survey) 62 (FU-CRUSH 15% opacity) 63 (FU-CRUSH initial Method 9) 64 (FU-CRUSH water spray daily I&M)

Compliance Status Determination Data Collection

Method (CII)

REC I REC I REC I REC I FSA I FSA I FSA I FSA I FSA I REC I REC I CMS c CMS c

ST,MMP I ST I

MMP I ST.FSA I

ST I

FSA I

REC I CMS c CMS c

ST, CPMS, MMP I ST I

MMP I CPMS c REC I REC I

ST, REC I ST I

REC I CMS c CMS c

ST,MMP I ST I

MMP I REC I

ST, REC I

ST I

ST, REC I

MMP I

MMP I ST I ST I

ST, REC I MMP I

MMP,REC I MMP I

MMP,REC I MMP I

MMP,REC I MMP I

MMP,REC I MMP I

MMP I MMP,REC I MMP,REC I MMP,REC I

MMP,REC I ST,MMP I

ST I MMP;REC I

Compliance Status (CII)

c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c

c

c

c

c

c c c c c

c c

c c

c c

c c

c c c c

c c c c

Ash Grove Durkee Kiln 01-0029

c. Emissions Unit ID

Page 1

Page1--------1 0 2

d. Pennit Deviation Tvoe e. No. of Deviations See Note 1

SeeNote2

SeeNote2

SeeNote2

SeeNote2


Semi~i\~nual Compliance C_ertification - Part B (Revised 1115197)

B-1. Facility name/site identifier - B-::2:-I>erffiit~Uffiber - ·

B-3. Operating scenario ID number IAJ>~h_G_r_o_ve_D_ur_k_ee_Kiln_·~~~~~-1-~~~~~~~~~~~~~~~__.I _

_Ol-0029

b . d'. B-4. Compliance status lY penrut con 1tions:

Compliance Status Compliance Determination Data Collection Status

a. Permit Condition No. Method (Ctr) (C!l) c. Emissions Unit ID d. Permit Deviation Tvne e. No. of Deviations 65 (RM-B & CRUSH-B 7% opacity) ST I c 66 (RM-B & CRUSH-B initial Method 9) ST I c 67 (RM-B & CRUSH-B monthly visible emissions survey) ST, REC I c 68 (RM-B & CRUSH-B particulate limit) ST I c 69 (RM-B & CRUSH-B initial PM test) ST I c 70 (RM-B & CRUSH-B PM monitoring) ST, REC I c 71 (FU-BIN, TEMP-S & FU4-A 10% opacity) ST,MMP I c 72 (FU-BIN, TEMP-S &FU4-Ainitial Method9) ST I c 73 (FU-BIN, TEtvlP-S & FU4-A water spray dailyl&M) MMP,REC I c 74(IEUs) REC I c 75 (IEU testing) REC I c 76 {Plant Site Emission Limits) REC I c 77 (Emission factor verification) ST, REC I c 78 (PSEL compliance demonstration) REC I c 79 (Testing requirements) ST, REC I c 80 (Monitoring requirements) REC I c 81 (Recordkeeping requirements) REC I c 82 (Reporting reauirements) REC I c 83 (Semi-annual report) REC I c 84 (Additional monitoring) REC I c 85 (Excess emissions reporting) REC I c 86 (Deviation reporting) REC I c 87 (Source test report submittal) REC I c 88 (Reoorts certified by RO) REC I c 89 (Reporting starts w/permit issuance) REC I c 90 (Agency addresses) REC I c 91 (Non-applicable reQuirements) REC I c G3 (Compliance) REC I c See Above See Above See Above G4 (Credible evidence) REC NA G5 (Certification) REC NA G6 (Open burning) REC NA G7 (Asbestos) REC I c G8 (Ozone depletor rules) REC I c GI 0 (DEQ ri_ght to inspect) REC NA GI I (Fees) REC NA Gl2 (Off-permit changes) REC NA G 13 (502(b)(10) changes) REC NA Gl4 (Administrative amendments) REC NA G 15 (Minor nermit modifications) REC NA Gl6 (Significant permit modifications) REC NA G 17 (Staying permit conditions) REC NA G 18 {Pre-construction approval) REC NA Gl9 (New source review) REC NA G20 (Defense) REC NA G21 (Information reQuests) REC NA G23 (Severability) REC NA G24 {Permit renewal) REC NA G27 {Permit availability) REC c c NOTES: I.Condition 4 identifies the emission units and devices regulated by this permit. Ash Grove updated this list as part of the permit renewal submittal on January 2, 2008. Allh Grove believes that the 2008 update more accurately reflects the plant equipment. Allh Grove is certifying compliance with condition 4 based on all new equipment since issuance of the current Title V having been properly authorized for construction and operation. Allh Grove also has 7 new baghouses installed since 2008 that have been constructed under NOCs. 2. These conditions relate to the 1977 PSD permit. Compliance is based on the current understanding of the units covered by that permit.

Comnliance demonstration method abbreviations: CMS--Continuous Monitoring System ST--StackTest CPMS-Control or Process Monitoring System MMP--Monitoring Maintenance Procedures FSA-Fuel Sampling and Analysis REC-Recordkeeping

Statement of Certification

Based on information and belief formed after reasonable inquiry, the statements and information in this document and any attachments are true, accurate and complete. I also certify that all statements made concerning compliance, which are based on monitoring required by the permit but not required to be submitted to the Department, are true, accurate and complete based on information and belief formed after reasonable inquiry.

Terry Kerby Plant Manager

Title of Responsible Otlicial

Page2

FORM Rl002-B Answer Shzet

Semi-Annual Compliance Certification

7Facility name: Ash Grove Cement Company Permit Number: 01-0029

1. Reporting period

2. Summary of permit deviations:

a. Permit Condition b. Emissions Number Unit(s) c.cause

None

Oregon Department of Environmental Quality Oregon Title V Operating Permit Application Forms

July 1, 2017 to December 31, 2017

d. time began e. time ended

(date) (hour) (date) (hour) f. Deviation

FORMR1003 Answer Sh~et

g. corrective action/prevention

Page 1 ofl revised 71912004

Semi-Annual Compliance Certification--Part A (Revised 1/15/97)

A-1. Facility name/site identifier: Ash Grove Cement Company, Durkee

A-2. Permit number: 01-0029

A-3. Reporting period [specify]: 7/1/2017 -12/31/2017

A -4. Plan development/revision triggered [yes/no]: NO

A-5. Certification

FORM R1003-A Answer Sheet

Statement of Certification: Based on information and belief formed after reasonable inquiry, the statements and information in this document and any attachments are true, accurate and complete. I also certify that all statements made concerning compliance, which are based on monitoring required by the permit but not required to be submitted to the Department, are true, accurate and complete based on information and belief formed after reasonable inquiry.

Terry Kerby Plant Manager Name of designated responsible official Title of responsible official

_,. \

Oregon Deparlment of Environmental Quality Title V Operating Pennit Reporting Forms Page 1of1

Calendar Year 2016 .. Corrections

Condition 82.b.i

Type, amount and heating value of fuels used in the kiln.

Natural Gas: Coal: Used Oil: Tires: Diesel:

2,535,576 mmBTU, 2,731,698 sMCF 0 mmBTU, 0 short tons 3,455 mmBTU, 25,212 gallons 31,615 mmBTU, 1,209 short tons OmmBTU

Condition 82.b.iv

The heating value of all fuels used during the year.

Total Heat Value= 2,570,646 mmBTUs

Heat values for non-kiln uses (e.g. gas used in comfort heating) are not metered independently, but calculated from the total gas usage minus the kiln gas usage.

Condition 82.b.v

Type and amount of raw materials used to produce cement

Limestone: 1,181,979 short tons

' S.!mi-Annual Compliance Certification - Part B (Revised 1/15/97)

2016 - 2nd Half

B-1. Facility name/site identifier B-2. Pennit number B-3. Operating scenario ID number B-4 C r b d" omp1 mnce status iv penrut con 1ttons:

a Pennit Condition No. 4 (EU description) 5 (Fugitive emissions) 6 (Fugitives monitoring) 7 (Fugitives recordkeeping) 8 (Fuel sulfur) 9 (Fuel monitoring) IO (Fuel recordkeening) 11 (Used oil PCBs) 12 (Used oil monitoring) 13 (Used oil recordkeeping) 14(RMP) 15 (OA opacity) 16 (OA opacity monitor) 17 (OA particulate) 18 (OA particulate tests) 19 (OA O&M nlan) 20 (OA S02 limits)

21 (OAS02 testing) 22 (OA S02 monitoring)

23 (OA S02 recordl..-eeping) 24 (OA CO limit) 25 (OA CO CEM) 26 (Dioxin/furan} 27 (D/F testing} 28.a (D/F monitoring) 28.b (Temp. monitor} 29 (D/F recordkeeping 30 (D/F notices} 31 (waste fuel/supplements} 32 (waste/ supplement testing} 33(waste fuel/supplement monitoring} 34 (CC 10% opacity} 35(CCCOM) 36 (CC particulate limits) 37 (CC PM source test} 38 (CC O&M plan} 39 (CC records} 40 (RM-A, HO, CM, CP, KG & CRUSH-A 10%opacity} 41 (RM-A, HO, CM, CP, KG & CRUSH-A Method9} 42 (RM-A, HO, CM, CP, KG & CRUSH-A monthly Method 22} 43 (RM-A, HO, CM, CP, KG & CRUSH-A PM limits} 44 (RM-A, HO, CM, CP, KG & CRUSH-A dust collection preventative maintenance program} 45 (CH 20% opacity} 46 (CH initial opacity test} 47 (CH monthly method 22} 48 (CH grain loading} 4~ (CH dust collection preventative maintenance program} 50 (HO' PM limits} 51 (HO' dust collection preventative maintenance program} 52 (CM' PM limits} 53 (CM' dust collection preventative maintenance program) 54 (CP' PM limits) 55 (CP' dust collection preventative maintenance program} 56 (KG' PM limits) 57 (KG' dust collection preventative mnin!enance program) 58 (FU2 & FU4-B 20% opacity) 59 (FU2 & FU4-B opacity monitoring} 60 (FU3 40% opacity) 61 (FU3 I&M +daily visible emissions survey) 62 (FU-CRUSH 15% opacity} 63 (FU-CRUSH initial Method 9) 64 (FU-CRUSH water spray daily I&M)


Method (C/I) (C/I) REC I c REC I c REC I c REC I c FSA I c FSA I c FSA I c FSA I c FSA I c REC I c REC I c CMS c c CMS c c

ST,MMP I c ST . I c

MMP I c ST,FSA I c

ST I c FSA I c REC I c CMS c c CMS c c

ST, CPMS, MMP I I ST I c

MMP I c CPMS c c REC I c REC I c

ST, REC I c ST I c

REC I c CMS c c CMS c c

ST,MMP I c ST I c

MMP I c REC I c

ST, REC I c

ST I c

ST, REC I c

MMP I c -MMP I ST I c ST I c

ST, REC I c MMP I c

MMP,REC I c MMP I c

MMP,REC I c MMP I c

MMP,REC I c MMP I c

MMP,REC I c MMP I c

MMP I c MMP,REC I c MMP,REC I c MMP,REC I c

MMP,REC I c · ST,MMP I c

ST I c MMP,REC I c

Ash Grove Durkee Kiln 01-0029

c. Emissions Unit ID

OA

Page 1

PageJ-------=2----1

d. Pennit Deviation Type e. No. of Deviations SeeNotel

EE 2

SeeNote2

SeeNote2

SeeNote2

SeeNote2


Semi-Ap.nual Compliance Certification - Part B (lleyised 1/~5/97)

.. )3_:1_,faci!i!}'_n_!lllll!_/site~~!ltifier __ _ B-2. Permit number B-3. Operating scenurio ID number

rsh Grove Durkee Kiln 01-0029

B-4. Compliance status by permit conditions;


a. Permit Condition No. Method (Ctn (C/l) c. Emissions Unit ID d. Permit Deviation Type e. No. of Deviations 65 (RM-B & CRUSH-B 7% opacity) ST I c 66 (RM-B & CRUSH-B initial Method 9) ST I c 67 (RM-B & CRUSH-B monthly visible emissions survey) ST, REC I c 68 (RM-B & CRUSH-B oarticulate limit) ST I c 69 (RM-B & CRUSH-B initial PM test) ST I c 70 (RM-B & CRUSH-B PM rnonitorin!!) ST, REC I c 71 (FU-BIN, TEMP-S &FU4-A 10% opacity) ST,MMP I c 72 (FU-BIN, TEMP-S & FU4-A initial Method9) ST I c 73 (FU-BIN, TEMP-S & FU4-A water spray dailyl&M) MMP,REC I c 74(1EUs) REC I c 75 (IEU testing) REC I c 7 6 (Plant Site Emission Limits) REC I c 77 (Emission factor verification) . ST,REC. I c 78 (PSEL compliance demonstration) REC I c 79 (Testing requirements) ST, REC I c 80 (Monitoring reauirements) REC I c 81 (Recordkeeoing requirements) REC I c ... · .. 82 (Reporting.requirements) - - REC I 83 (Semi-annual reoort) REC I c 84 (Additional monitoring) REC I c 85 (Excess emissions reporting) REC I I OA non-EE 1 8 6 (Deviation reoorting) REC I c 87 (Source test report submittal) REC I c 88 (Reports certified by RO) REC I c 89 (Reoorting starts w/oermit issuance) REC I c 90 (Agency addresses) REC I c 91 (Non-applicable reauirements) REC I c G3 (Comoliance) REC I c See Above See Above See Above G4 (Credible evidence) REC' NA G5 (Certification) REC NA G6 (Ooen burning) REC NA G7 (Asbestos) REC I c G8 (Ozone deoletor rules) REC I c Gl 0 (DEQ riclit to inspect) REC NA Gll (Fees) REC NA 012 (Off-oermit changes) REC NA 013 (502(b)(l0) changes) REC NA G14 (Administrative amendments) REC NA 015 (Minor permit modifications) REC NA 016 (Si!!Uificant oermit modifications) REC NA 017 (Staying permit conditions) REC NA G18 (Pre-construction aooroval) REC NA· 019 (New source review) REC NA 020 (Defense) REC NA G2 l (Information reauests) REC NA G23 (Severability) REC NA G24 (Permit renewal) REC NA G27 (Permit availability) REC c c NOTES: I.Condition 4 identifies the emission units and devices regulated by this permit. Ash Grove updated this list as part of the permit renewal submittal on January 2, 2008. Ash Grove believes that the 2008 update more accurately reflects the plant equipment. Ash Grove is certifying compliance with condition 4 based on all new equipment since issuance of the current Title V having been properly authorized for construction and operation. Ash Grove also has 7 new baghouses Installed since 2008 that have been constructed under NOCs. 2. These conditions relate to !he 1977 PSD permit. Compliance is based on !he current understanding of !he units covered by that permit.

Comnliance demonstration method abbreviations: CMS--Continuous Monitoring System ST--StackTcst CPMS--Control or Process Monitoring System MMP--Monitoring Maintenance Procedures FSA--Fuel Sampling and Analysis REC-:Recordkeeping

Statement of Certification

Based on information and belief formed after reasonable inquiry, the statements and infonnation in this document and any attachments are true, accurate and complete. I also certify that all statements made concerning compliance, which are based on monitoring required by the permit but not required to be submitted to the Deparhnent, are true, accurate and complete based on information and belieffonned after reasonable inquiry.

Terry Kerby Plant Manager

Title of Responsible Ollicial

Page2

..

FORM Rl002-B Answer Sht ;,t

Semi-Annual Compliance Certification-

Facility name: Ash Grove Cement Company Permit Number:

1. Reporting period July 1, 2017 to December 31, 2017

2. Summary of permit excess emissions:

c. time began a. Permit Condition

Number b. Emissions Unit(s) (date) (hour)

None

Oregon Department of Environmental Quality Oregon Title V Operating Permit Application Forms

01-0029

d. time ended

(date)

Excess Emissions Summary Log Answer Sheet

(hour)

Page 1 ofl revised 7 /9/W04

/

Total Assessable Emissions: Regulated Pollutant Summary for 2017 (yr) FORMF1101 -1. Facility name 2. Pennit#

Ash Grove Cement Company - Durkee 01-0029

3.a. 4.a.

P0Box287 Norma C. Job - Environmental Manager

b. b.

Durkee, OR 97905 541-877-2640

Is. Regulated Air Pollutant 116. Assessable Emissions (tons) I PM10 176

TSP

S02 42

NOx (as N02) 787.6

TRS (as H2S)

voe 24

F

Pb

HCl

HAP '

Other

7. Total Assessable Emissions 1029.6

I Statement of Certification:

I I have reviewed this report and all supporting documentation in their entirety and to the best of my knowledge, infonnation, and belief formed after reasonable inquiry, the statements and infonnation contained herein are true, accurate, and complete.

Terr,yKerby Plant Manager

N=7::~pomible ~ Title of responsible official

f) "lltk /\tb Signa~ of responsi~ official \ 1 I

Date (mmldd/yy)

Pa e_l __

Oregon Department of Environmental Quality Federal Operating Pennit Fee Forms

Total Assessable Emissions: Summary by Emissions Unit - 2017 FORMF1102

1. Facility name Ash Grove Cement Company- Durkee

, 2. Permit# 01-0029

3. 4. 5. 6. 7. 8. Emissions Unit ID Device/Process Pollutant 'Total Assessable Method Reference

ID/Description Emissions (tons)

OA Kiln & Raw Mill PMlO

RM-1 Conveying PMlO

RM-B Sugar Rock PMlO

HO Kiln Feed PMlO

CM Clinker & cement PMlO handling

CP Cement handling PMlO

KG Stockpiled materials PMlO

CH Coal Storage PMlO

cc Clinker Cooler PMlO

Crush-A Belt 'Transfer BC 1 PMlO

Crush-B Belt 'Transfer BC4 PMlO

'Temp-S 'Temporary Screen PMlO

'Total PMlO 176 1 Permit Page #20

OA 431.BFl Kiln Stack S02 42 1 Permit Page #20

OA 431.BFl Kiln Stack NOx 787.6 6 Permit Page #20

OA 431.BFl Kiln Stack voe 24 1 Permit Page #20

Pa e_l_

Oregon Department of Environmental Quality Federal Operating Permit Fee Forms

Einissions Based on Continuous Monitoring System Data - 2017 FORMF1106

1. Facility name Ash Grove Cement - Durkee 2. Permit # 01-0029

3. Assessable Emissions Data:

aOA-Kiln __ a a a

(see page 13 of instructions) bNOx b b b

2017 c Yes c c c

e. Monthly Totals d Page F-22 __ d d d

January 30.6

February 17.5

March 84.6

April 79.6

May 66.6

June 79.6

July 66.2

August 81.3

September 87.4

October 66.1

November 57.3

December 70.8

f. CMS Subtotal 787.6

g. Total Operating Time (hours) 7140

h. CMS Downtime (hours) 17

i. Actual Data Availability (percent) 99.76

j. 90th Percentile (lb/hour) [need only if CMS

data availability is < 90% of operating time]

k. Emissions During Downtime (tons) [this is 0

zero if CMS data availability is ~90%]

1. Total Emissions (tons) 787.6

Pa e_l_

Oregon Department of Environmental Quality Federal Operating Permit Fee Forms

Calendar Yeair 2017.

Con.dUfon 82.b.i . .

Type, amount and heating valu~ of fuels usecll ilrn the kiln ..

Natur~ Gas: 1,646,683 mmBTU, 1,779,394 sMCF Coal: 939A15 mmBTU, 100,497 short t~ons ·

- Used Oil: ~mnfiITUf6'3, 726 gallorls · . ~ · .- Tires: ~mmBTU,.811 short tons ;)-;) 15G~J ~:

Diesel; 0 mmBTU . J

Condition 82.hJv · ~oru w. ! JJ (51( ~ =r~ ~ year. . lZ/~/ t~

1

f h I

{I:--; 1ca,periri2d ~-Ip G,f{~ t'-"e..rJ? , 0 c-_e. c_e;v~e,e,1-OP> J\k.!l w~

W j.Jcf71{6- mfort heating) are not metered independen. tly, lf:Q. ~L:.~ (~ " kiln gas usage. . 'l JJ ~ ~ l

'-f\A..JL- \X~n1vvc-r . c

.October · Novembe·r · December

ConditiOn 82.b.iii

Monthly sulfur and PCB content of used oils ,. .. .

Date . Sulfur content October 2017 . 0.338% ·

C~fO v+ i&t ~Ol(.

r shipments. received in 2017 are: £-S

NA NA NA NA

·NA

NA .58 .54 .69

. ·.59 ...... .

.60

...... ····:· · .. ·.:.· .. : ... ... PCB ·content. . .. ,.

'--M_. _.a: ..... 2_0_1_1 ___ ---.i.. _____ o._2_94_%_0 __ ..i.-______ :-."-._ .. _ .. : .. _. <_2_.o ___ m~· ........w.---· ·__;_i·;: •• , •• • •

Documents

CEMENT COMPANY