Cellular Phone Repair Servicing

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    Cellular Phone Repair Servicing

    Module 1Lesson 1 What is a Cellular phone Technician?

    Session Object ives

    At the end of this session, you will be able to:

    Know what is a Cellular Phone Technician

    Learn the duties and responsibilities as a Cellular Phone Technician

    Introduction

    In this session, you will learn: What is a Cellular Phone Technician? What are the duties and

    responsibilities of a Cellular Phone Technician?

    What is a Cellular Phone Technician?

    A cellular phone technician carries out proper diagnosis and repair of damaged cellular phones.

    As a cellular phone technician, it is important that you should also learn how to identify and know

    exactly the things you are going to undertake before performing troubleshooting of faulty cellular

    phones.

    Duties and Responsibilities

    Being a cellular phone technician entails duties and responsibilities which are as follows:

    Prepare the work station:

    A cellular phone technician must work in a well-lighted work station. This is because of the small

    parts inside the cellular phones interior. Most of the repairs are done with the use of electricity;

    make sure that the work station has sufficient access to power outlets. All the tools and materials

    should be made available all the time.

    Perform diagnostics, troubleshooting and repair of cellular phones.

    The main duty of a cellular phone technician is to repair faulty phones brought in by customers. He

    diagnoses and repairs the phones, and informs the customers of when the phones will be availablefor pick-up.

    Inform the customers about the warranties and after-sales service. It is the duty of the cellular

    phone technician to inform the customer about warranty issue if not serviced by an accredited

    service center of the cellular phone manufacturer.

    Quality assurance

    Before releasing the repaired cellular phone to the customer, make sure that all the functionalities of

    the phone are working.

    Lesson 2 Working Environment

    Session Object ives

    At the end of this session, you will be able to:

    Learn and identify the tools and materials that you will be needing in your work station

    Know your clients and their needs.

    Introduction

    In this session, you will learn and understand your working environment and the things that you should

    be familiar with. You will also know who your future clients for this job are.

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    Your work station

    Your work station will be your comfortable area or office where the diagnostic, troubleshooting and

    repair of cellular phones take place. Your workstation should be completely equipped with tools and

    equipment.

    TOOLS:

    Screw Driver/star bit

    High grade magnifying glass with lamp

    Cleaning brush (non static)

    Soldering lead

    Eraser stick for Cellular Phone

    Cleaning agent

    Jumper wires

    Silicon grease

    Maintenance Board for reworks

    BGA Plate with magnetic handle

    Solder balls

    EQUIPMENT:

    Hot Air with soldering station

    Power Supply

    Other tools, equipment and supplies and materials

    Tweezer

    Multi-tester

    Stabilized power unit

    Oscilloscope

    Digital Multi-meter

    Soldering Iron

    Solder Pump

    De-soldering wire

    Needle Pliers

    Wire Cutter (Nipper)

    Your Clients

    United Nations Reported that around 30% of the entire population is living on less than 1$ a day.

    In the Philippines, most of the Filipinos don't have that much income to buy new cellular phones when

    they break. Your clients are those individuals who bring their faulty cellular phones and need repair

    service.

    Lesson 3 Skill Opportunities

    Session Object ives

    At the end of this session, you will be able to:

    Know and appreciate the opportunities as a cellular phone technician in the industry.

    Determine your clients and their needs.

    Introduction

    In this session, you will learn the possible opportunities in business and employment as a cellular phone

    repair technician.

    Business Opportunities

    There is a growing demand for cellular phone repair jobs. Since there are already millions of people

    using cellular phones in the Philippines, there is an increasing number of opportunities in the repair

    industry for people who have a good understanding and know-how on cellular phone repair.

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    And learning cellular phone repair can result in career business opportunities by starting your own

    stand-alone cellular phone repair shop.

    Employment Opportunities

    The cellular industry is one of the fastest-growing industries in the world and in the Philippines. The

    repair industry grew dramatically over the past few years. This makes the demand for a cellular phone

    technician increase.

    Module 2

    Lesson 1 How the cellular phone works

    Session Object ives

    At the end of this session, you will be able to:

    Learn and understand what a cellular phone is.

    Learn how do cell sites work for cellular phones

    Know how a cellular phone transmits

    Know the components of cellular phone

    Introduction

    In this session, you will be able to learn and understand what a cellular phone is, its components and

    how it works.

    What is a cellular phone?

    Cellular telephone, often called mobile telephone, is a type of short-wave analog or digital

    telecommunication in which a subscriber has a wireless connection from a mobile telephone to a

    relatively nearby transmitter. It makes and receives telephone calls over a radio link moving around a

    wide geographic area. The span of the transmitter of coverage is called a cell. Generally, cellular

    telephone service is available in urban areas and along major highways. As the cellular telephone user

    moves from one cell or area of coverage to another, the telephone is effectively passed on to the local

    cell transmitter.

    In addition, modern mobile phones also support a wide variety of other services such as text messaging,

    MMS, email, Internet access, short-range wireless communications (infrared, Bluetooth), businessapplications, gaming and photography. Mobile phones that offer these and more general computing

    capabilities are referred to as smart phones.

    What is a cell site?

    A cell site is a geographic area where the base station is located. This is a site composed of antenna

    tower and electronic communications equipment placed to create a cell in cellular network for the use

    of cellular phones.

    Bands

    All cellular phone networks worldwide use a portion of the radio frequency spectrum designated as ultra

    high frequency, or "UHF", for the transmission and reception of their signals. The ultra high frequency

    band is also shared with television, Wi-Fi and Bluetooth transmission. The cellular frequencies are the

    sets of frequency ranges within the ultra high frequency band that have been allocated for cellular

    phone use. Due to historical reasons, radio frequencies used for cellular networks differ in America,

    Europe, Africa and Asia.

    How the cellular phone transmits?

    Cellular Phone transmits a certain amount of radio signal. The nearest base station will capture its

    presence. This will then able you to receive calls and text messages. On the other hand, if somebody

    wants to contact you, his/her cellular phone will transmit a signal to the nearest base station where that

    person is located. This base station will then transmit to series of telecommunication relay equipment

    such as channel towers or satellites until it reaches your base station where you were connected.

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    Components of a cellular phone

    Now you know how the cellular phone sends and receives calls and text messages, you should also be

    familiar with the different components of a cellular phone.

    HARDWARE

    Output Components

    COMPONENT PHOTO FUNCTION

    Cellular Phone

    Display

    is also called as cellular phone screen. It is made of

    glass with tiny crystal pixel that emits light displaying

    certain information such as text and images.

    Types of Cellular Phone Display

    - LCD

    - OLED

    - Touch Screen

    Speaker

    Speaker phone allows the phone to be used at a short

    distance, without the phone being held next to the

    face, (and without using a headset.) It allows a small

    group of people near the phone to hear and participate

    in the conversation. It is also useful for hands-free, safe

    operation in an automobile, and when on hold for a

    long period of time.

    Buzzer

    These are also speakers that can generate high audible

    sound louder than Earpiece speakers. It also amplifies

    the ringtones, voice and music more audibly.

    Vibra MotorIt is made of a tiny motor that conducts vibration when

    in active mode.

    Input Components

    Microphone

    also known as "mouthpiece, is the component used to

    intercept and imitate human voice and sounds to send

    to a particular receiver or caller.

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    Keypad

    refers to the number and letter buttons found on a cell

    phone, for the purposes of dialing and typing.

    Types of keypad

    -Multi-tap - refers to a text entry system used by

    repeatedly pressing the same key to cycle through the

    letters for that key.

    -Qwerty- is derived sequentially from the first six keys

    (from left to right) on the far left portion of a standard

    keyboard just below the number keys. This is to

    prevent people from typing too quickly and jamming

    various keys.

    -Touch Screen it is an electronic display that is

    sensitive to human touch, allowing the user to interact

    by touching pictures and words on the screen.

    Types of touch screen

    a. Capacitive

    b. Resistive

    Power

    Battery

    is used to provide power supply to the PCB circuits and

    components. The standard battery Voltage Range is

    3.7V and is made of rechargeable Lithium Ion.

    Battery

    Charger

    is a device used to put energy into a secondary cell or

    rechargeable battery by forcing an electric current

    through it.

    Peripheral

    Camera

    used to take pictures and record video clips. The

    pictures and clips from the camera phone can then be

    transferred to and stored in a computer, shared with

    other mobile devices and so on.

    Bluetooth

    is a specification for the use of low-power radio

    communications to wirelessly link phones, computers

    and other network devices over short distances.

    SD Slots

    is a slot that allows you to insert a Secure Digital (SD)

    memory card into a computer, printer or other device.

    SD cards are commonly used to store images taken on

    digital cameras.

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    II. SOFTWARE

    Output Components

    Firmware

    Firmware refers to the applications and operating system that control how a cell phone

    or Smartphone operates. It is called firmware rather than software to highlight that it is

    very closely tied to the particular hardware components of a device. Firmware is

    generally flashed into a phone's ROM rather than simply being loaded into normal phone

    storage, where it could be more easily erased and lost in the event of a crash. Firmwareupdates are sometimes provided by a company as a way to fix bugs or introduce new

    functionality.

    Applications

    Apps allow you to customize a phone to your specific set of wants and needs. They are

    generally easy to find and install, and once you start using them, will become a necessary

    part of your mobile life. Business people want to be connected to their email as well as

    be able to review documents, track expenses, and maintain lists of contact information

    for various groups of people. Common users in general want email, internet access, and

    depending upon their preferences, music and games, along with many of the items a

    business person needs. The needs of both types of users can be met in a multimedia

    Smartphone with the appropriate apps.

    Module 3

    Lesson 1 Introduction to soldering

    Session Object ives

    At the end of this session, you will be able to:

    Know what soldering is

    Understand the safety precautions on soldering

    Learn how to prepare the soldering iron

    Introduction

    In this session, you will learn and understand the importance and use of a soldering iron for repairing

    cellular phones.

    What is Soldering?

    Soldering is the process of using a metal alloy with a low melting temperature (solder) to fuse the

    electrical contacts of a component to the pads of a circuit board.

    NOTE:

    Proper soldering maximizes the strength and conductivity of the connection; and

    Poor soldering can result in weak connections, higher resistance that causes heat build-up at the

    connection, and possible failure of the component.

    Hot air Gun and Soldering Iron Temperature Setting

    Hot air temperature tends to be variable when working on any SMD components. Various Cellular

    Phones Products use different kinds of solders.

    The amount of temperature on Hot Air Gun's common setting is between 250-350 degrees Celsius whileSoldering Iron is between 200 - 280 degrees Celsius.

    Tips for soldering surface mount chip component

    Cellular phone components need proper techniques of repairing. There are guidelines to keep in mind.

    Chip Resistors

    The component body of chip resistors is made out of alumna; an extremely hard, white colored material.

    The resistive material is normally located on the top. Chip resistors are usually mounted with the

    resistive element facing upwards to help dissipate heat.

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    Ceramic Capacitors

    These components are constructed from several layers of ceramic with internal metalized layers.

    Because metal heats up much faster than ceramic, ceramic capacitors need to be heated slowly to avoid

    internal separations between the ceramic and the metal layers.

    NOTE: Avoid rapid heating of ceramic chip capacitors during soldering operations.

    Plastic Body

    Another style of chip component has a molded plastic body that protects the internal circuitry. There are

    a number of different types of components that share this type of exterior package. The termination

    styles for plastic chip component packages vary considerably.

    MELF - Metal Electrode Face cylindrical components

    These may be capacitors, resistors, and diodes. It can be hard to tell them apart - since there is no

    universal coloring or component designators printed on the component bodies.

    Safety Precautions

    Before proceeding to soldering, these are some safety precautions that you need to know:

    1. Never touch the tip of the soldering iron.

    It will give a nasty burn since it is very hot at about 400 Degree Celsius.

    2. Avoid touching the mains flex with the tip of the iron.

    Ordinary plastic flex could easily melt once touched by a hot iron and this will cause serious risk ofburns and electric shock.

    3. Keep the soldering iron to its stand when not in use.

    Never put it down on your workbench, even for a moment!

    4. Work in a well-ventilated area.

    The smoke formed as you melt solder is mostly from the flux and quite irritating. Avoid breathing it

    by keeping you head to the side of, not above, your work.

    5. Always wash your hands after using a solder.

    A Solder contains lead which is a poisonous metal.

    Lesson 2 What is Circuit Board

    Session Object ives

    At the end of this session, you will be able to:

    Know what a circuit board is

    Identify the different components on the Printed Circuit Board.

    Understand the diagrams of a Printed Circuit Board

    Learn the different circuit symbols

    Introduction

    In this session, you will learn the function of a Printed Circuit Board (PCB) and identify the components

    within the PCB.

    Printed Circuit Board (PCB)

    A printed circuit board is one the main components of a cellular phone. It is considered to be the brain

    area of the cellular phone and it runs the whole system. A printed circuit board has to be very sturdy to

    be able to support its components.

    A printed circuit board is used to connect the electric components with the use of conductive pathways

    and signal traces through the use of electricity.

    Printed Circuit Board (PCB) Components

    A printed circuit board consists of several components that work together to ensure the proper

    functioning of the cellular phone.

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    SpeakerConverts electrical signals into audible sound. Has

    cracking sound when testing continuity.

    Microphoneconverts audible sound into electrical signals. Checked

    using one-sided continuity test.

    Integrated

    Circuit (IC)

    performs multi-task function.

    Types of IC Packaging:

    a. Pin type - uses legs made of pins and can be SingleIn-Line Package (SIP) or Dual In-Line Package(DIP)

    b. BGA (Ball Grid Array) - uses legs made of solder ball.

    Diagrams

    Diagram is also known as electronic schematic. It is a graphical representation of electrical circuit. It

    shows the flow of connections between the devices using circuit symbols, including the power and signal

    connections.

    Types of Diagram

    Block Diagram

    Block diagrams are used to understand (and design) complete circuits by breaking them down intosmaller sections or blocks. Each block performs a particular function and the block diagram shows how

    they are connected together. No attempt is made to show the components used within a block, only the

    inputs and outputs are shown. This way of looking at circuits is called the systems approach.

    Circuit Diagram

    Circuit diagrams show how electronic components are connected together. In a circuit diagram, each

    component is represented using circuit symbols.

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    PCB Diagram

    PCB Diagram is a graphical representation on how the components are arranged into the printed circuit

    board.

    Circuit Symbols

    Circuit symbols are used in circuit diagrams which show how a circuit is connected together. The actual

    layout of the components is usually quite different from the circuit diagram. To build a circuit, you need

    a different diagram showing the layout of the parts on a strip board or printed circuit board.

    Wires and Connections

    COMPONENT CIRCUIT SYMBOL FUNCTION

    WireTo pass current very easily from one part of a circuit to

    another.

    Wires joined

    A blob is drawn to show wires are connected. Wires

    that are connected at crossroads should be separated

    slightly, as shown in the example on the right.

    Wires not

    joined

    In complex diagrams it is often necessary to draw wires

    crossing even though they are not connected.

    Cell

    Supplies electrical energy. The larger terminal (on the

    left) is positive (+). A single cell is often called a battery,

    but strictly a battery is two or more cells joined together.

    BatterySupplies electrical energy. A battery is more than one

    cell. The larger terminal (on the left) is positive (+).

    DC supply

    Supplies electrical energy. DC = Direct Current, always

    flowing in one direction.

    AC supplySupplies electrical energy. AC = Alternating Current,

    continually changing direction.

    FuseA safety device which will 'blow' (melt) if the current

    flowing through it exceeds a specified value.

    Transformer

    Two coils of wire linked by an iron core. Transformers are

    used to step up (increase) and step down (decrease) AC

    voltages. Energy is transferred between the coils by the

    magnetic field in the core. There is no electrical

    connection between the coils.

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    Earth(Ground)

    A connection to earth. For many electronic circuits, this is

    the 0V (zero volts) of the power supply, but for mains

    electricity and some radio circuits it really means the

    earth. It is also known as ground.

    Output Devices

    COMPONENT CIRCUIT SYMBOL FUNCTION

    Lamp (lighting)

    A transducer which converts electrical energy to light.

    This symbol is used for a lamp providing illumination, for

    example a car headlamp or torch bulb.

    Lamp

    (indicator)

    A transducer which converts electrical energy to light.

    This symbol is used for a lamp which is an indicator, for

    example a warning light on a car dashboard.

    Heater A transducer which converts electrical energy to heat.

    MotorA transducer which converts electrical energy to kinetic

    energy (motion).

    Bell A transducer which converts electrical energy to sound.

    Buzzer A transducer which converts electrical energy to sound.

    Inductor(Coil,

    Solenoid)

    A coil of wire which creates a magnetic field when

    current passes through it. It may have an iron core

    inside the coil. It can be used as a transducer converting

    electrical energy to mechanical energy by pulling on

    something.

    Switches

    COMPONENT CIRCUIT SYMBOL FUNCTION

    Push Switch

    (push-to-make)

    A push switch allows current to flow only when the

    button is pressed. This is the switch used to operate

    a doorbell.

    Push-to-Break

    Switch

    This type of push switch is normally closed (on), it is

    open (off) only when the button is pressed.

    On-Off Switch

    (SPST)

    SPST = Single Pole, Single Throw. An on-off switch

    allows current to flow only when it is in the closed

    (on) position.

    2-way Switch

    (SPDT)

    SPDT = Single Pole, Double Throw. A 2-way

    changeover switch directs the flow of current toone of two routes according to its position. Some

    SPDT switches have a central off position and are

    described as 'on-off-on'.

    Dual On-Off

    Switch (DPST)

    DPST = Double Pole, Single Throw. A dual on-off

    switch which is often used to switch mains

    electricity because it can isolate both the live and

    neutral connections.

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    Reversing

    Switch (DPDT)

    DPDT = Double Pole, Double Throw. This switch can

    be wired up as a reversing switch for a motor. Some

    DPDT switches have a central off position.

    Relay

    An electrically operated switch, for example a 9Vbattery circuit connected to the coil can switch a

    230V AC mains circuit. NO = Normally Open, COM =

    Common, NC = Normally Closed.

    Resistors

    COMPONENT CIRCUIT SYMBOL FUNCTION

    Resistor

    A resistor restricts the flow of current, for example to

    limit the current passing through a LED. A resistor is

    used with a capacitor in a timing circuit.

    Variable Resistor

    (Rheostat)

    This type of variable resistor with 2 contacts (a

    rheostat) is usually used to control current. Examples

    include: adjusting lamp brightness, adjusting motorspeed, and adjusting the rate of flow of charge into a

    capacitor in a timing circuit.

    Variable Resistor

    (Potentiometer)

    This type of variable resistor with 3 contacts (a

    potentiometer) is usually used to control voltage. It

    can be used like this as a transducer converting

    position (angle of the control spindle) to an electrical

    signal.

    Variable Resistor

    (Preset)

    This type of variable resistor (a preset) is operated

    with a small screwdriver or similar tool. It is designed

    to be set when the circuit is made and then left

    without further adjustment. Presets are cheaper than

    normal variable resistors so they are often used in

    projects to reduce the cost.

    Capacitors

    COMPONENT CIRCUIT SYMBOL FUNCTION

    Capacitor

    A capacitor stores electric charge. A capacitor is used

    with a resistor in a timing circuit. It can also be used as a

    filter, to block DC signals but pass AC signals.

    Capacitor,

    polarised

    A capacitor stores electric charge. This type must be

    connected the correct way round. A capacitor is used

    with a resistor in a timing circuit. It can also be used as a

    filter, to block DC signals but pass AC signals.

    Variable

    CapacitorA variable capacitor is used in a radio tuner.

    Trimmer

    Capacitor

    This type of variable capacitor (a trimmer) is operated

    with a small screwdriver or similar tool. It is designed to

    be set when the circuit is made and then left without

    further adjustment.

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    Introduction

    In this session, you will learn, understand and perform the basic steps for soldering different internal

    components of a cellular phone.

    Basic Procedure on How to Solder

    Note: Please keep in mind safety precautions.

    Step 1: Clean the surface of the PCB.

    A clean surface is very important for a strong, low resistance solder joint.

    Step 2: Component Placement In general it is best to start with the smallest and flattest components

    (resistors, ICs, signal diodes, etc.) and then work up to the larger components (capacitors, power

    transistors, transformers) after the small parts are done.

    Step 3: Apply Heat

    Apply a very small amount of solder to the tip of the iron. This helps conduct the heat to the component

    and board, but it is not the solder that will make up the joint.

    Step 4: Apply Solder To The Joint

    Once the component lead and solder pad have heated up, you are ready to apply solder. Touch the tip

    of the strand of solder to the component lead and solder pad, but not the tip of the iron. If everything is

    hot enough, the solder should flow freely around the lead and pad. You will see the flux melt liquify as

    well, bubble around the joint (this is part of its cleaning action), flow out and release smoke. Continue to

    add solder to the joint until the pad is completely coated and the solder forms a small mound with

    slightly concave sides. If it starts to ball up, you have used too much solder or the pad on the board is

    not hot enough.Step 5: Inspect The Joint and Cleanup

    Once the joint is made, you should inspect it. Check for shorts with adjacent pads or poor flow. If the

    joint checks out, move on to the next.

    Basic De-soldering Procedure

    A. Using a de-soldering pump (solder sucker)

    Step 1:

    In setting up the pump, you need to push the spring-loaded plunger down until it locks.

    Step 2:

    Apply both the pump nozzle and the tip of your soldering iron to the joint.

    Step 3:

    Wait a second or two for the solder to melt.

    Step 4:

    Then press the button on the pump to release the plunger and suck the molten solder into the tool.

    Step 5:

    Repeat if necessary to remove as much solder as possible.

    Step 6:

    The pump will need emptying occasionally by unscrewing the nozzle.

    Basic De-soldering Procedure

    B. Using solder remover wick (copper braid)

    Step 1:

    Apply both the end of the wick and the tip of your soldering iron to the joint.

    Step 2:

    As the solder melts, most of it will flow onto the wick, away from the joint.

    Step 3:

    Remove the wick first, then the soldering iron.Step 4:

    Cut off and discard the end of the wick coated with solder.

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    Soldering circuit board components

    1. IC Holder

    Place the IC holder into the circuit board, so that the leads on the

    bottom extend all the way through the holes in the board. Do not

    attach the IC to the holder yet. Turn the circuit board over so that the

    bottom is facing up, and heat your soldering iron. Then solder each

    one of its lead. Use enough solder, this will prevent the solder to pull

    back from the board. After soldering all its lead, let it cool for a

    second.

    2. Resistors

    Soldering a resistor is not difficult. You just need to solder the two

    ends of its lead to the board.

    3. Capacitor

    Place your capacitor lead to the circuit board. Bend the leads down to

    hold the capacitor in place as you are soldering. Make sure thecapacitor is as tight to the board as possible. Touch the soldering iron

    to the joint it is sitting on. And wait for a few seconds to let it cool.

    4. Inductor

    Center the electronic component on the circuit board mounting pads.

    For thru-hole components, feed the leads through the holes and bend

    the end of the lead over to hold it in place. Apply the solder to the

    lead. Do not move the component or board until the solder

    connection cools for a few seconds.

    Module 4

    Lesson 1 Introduction to Diagnostic and Repair

    Session Objectives

    At the end of this session, you will be able to:

    Know the safety equipment and tools used to repair cellular phone.

    Install and Connect the Z3X Box

    Apply the Standard Operating Procedure before performing cellular phone repair

    Introduction

    In this session you will learn the safety equipment and tools used for diagnosing and repairing faulty

    cellular phones.

    OHS Equipment

    1. Anti-static Wrist Strap

    Anti static wrist strap is used to avoid risk of electrostatic discharge from a human body to an electronic

    component circuit.

    2. Hand Gloves

    Protect your hand from possible burns or brushes. It also protect the cell phones from scratches and

    possible electrostatic discharge.

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    Diagnostic procedures

    External Diagnosis

    It is the diagnostic process of examining the external components of the cellular phone.

    Software Diagnosis

    It is the diagnostic process of examining the phone using software.

    Internal Diagnosis

    It is the diagnostic process of examining the internal components of the cellular phone.

    Diagnostic tools

    HAND TOOL PICTURE FUNCTIONS

    Multitester

    (Analog/Digital)

    Used to measure Voltages, Currents and Resistance in

    electronic components.

    Screw Drivers Used to loosen and tighten the phones screws.

    TweezersUsed to hold and pick small cell phone component

    parts.

    Pick tool Used to open cellular phone's cover

    Soldering Iron Used to solder / resolder electronic parts.

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    Soldering Lead Used to bond Electronic components

    Jumper WiresUsed to jump connections of the components within

    the PCB.

    Soldering Flux and

    Paste Used to tighten soldering quality.

    BGA Rework Station Applied Heat to remove and replace parts and IC chips.

    DC Regulated Power

    Supply

    Used to substitute battery voltage when working on

    hardware troubleshooting.

    Software

    1. Flashing and Unlocking Device- it is Software Tools used to unlock and flash mobile phones

    programmable circuits. Examples of these types of devices are: Micro-HWK, Z3X Box, and Cyclone Box.

    How to install the software and drivers for the Z3X Box

    Download the Z3X Box Shell software from the official website at www.z3x-team.com

    After downloading the Z3X Box Shell software, double click on the executable file. This will install thenecessary software to use Z3X Box.

    After the installation of the Shell software, connect the Z3X box to a free USB port on your computer.

    When the box is connected, you will need to install the windows device drivers for the Z3X Box to

    function properly.

    Procedures on how to install the device driver for Z3X Box: Z3X Box

    Click start and right click on Computer, then click on Properties.

    A new window will appear displaying information about your Computer. On the upper left corner of the

    windows click on Device Manger.

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    On the Other devices list, locate and right click on the Z3X BOX icon and click on Properties.

    On the Z3X Box Properties windows, click on the Driver tab and then Click on the Update Driver

    button.

    A dialog box will appear asking you How do you want to search for driver software, click on the

    Browse my computer for driver software option.

    On the Browse for driver software on your computer windows, click on the Browse button and

    locate C:\Program Files\Z3X\Box Drivers, then click ok.

    Windows will now install the Z3X Box driver, a message box will appear informing you that Windows

    cant verify the publisher of this driver software, click on the Install this driver software anyway

    option. Wait for Windows to complete the driver installation.

    After installing the driver for the Z3X Box, a new device will appear on the list of Other devices. Right

    click on the USB Serial Port icon and click on Properties, follow the instructions d g to install the

    driver for the USB Serial Port device.

    Smart Card

    Next, you will need to install the device for the Smart Card, on the Other devices list locate and right

    click on the Smart Card icon and click on Properties.

    On the Smart Card Properties windows, click on the Driver tab and then Click on the Update Driverbutton.

    A dialog box will appear asking you How do you want to search for driver software, click on the

    Browse my computer for driver software option.

    On the Browse for driver software on your computer windows, click on the Let me pick from a list of

    device on my computer option.

    Scroll down on the list of Common hardware types: and click on Smart Cards, then click the Next

    button.

    From the Manufacturer list select Microsoft , from the Model list select Generic Smart Card and

    click the Next button.

    An Update Driver Warning dialog box will appear, just click on the Yes button to continue installing

    the driver.

    After the installation is finished, click on the Close button.

    After completing the installation of the drivers, you will need to register and activate your Z3X Box. To

    this make sure that you are connected to the internet.

    Run the Z3X Box shell, click on the Settings and Card tools tab. Click on the Run Card Wizard button

    and follow the on screen instructions.

    Standard Operating Procedure before Conducting Repairs

    Know the phone's historyConduct an interview with the cellular phone owner to know what had happened before the problem

    first occurred.

    Check the phones status

    Perform an external inspection of the phone to get an idea of the possible cause of the problem.

    Make an assessment if the phone is still fixable or not.

    Inform the customer about the problem, possible solution, and service fee. Explain to the customer

    what exactly you are going to do with the cellular phone and give an estimate repair cost.

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    Lesson 2 Hardware problems

    Session Object ive

    At the end of this session, you will be able to:

    Perform diagnostics and repair common cellular phone problems.

    Introduction

    In this session, you will learn how to diagnose and repair faulty cellular phones.

    How to Disassemble Samsung Chat E222

    Tools:

    Precision Philips Screw driver

    Pick tool

    Procedure:

    Make sure that the cellular phone is turned off.

    Remove the back cover, battery and sim card.

    Using a Philips Screw driver unscrew all six (6) screws.

    Separate the rear case. Using a pick tool unhook the nine (9) hook points of the case.

    Detach the LCD flex connector from the PCB.

    Detach the PCB from the front case

    Remove the shield plating from the PCB

    Remove the Keypad and LCD from the front case

    Common Problems

    Hardware Problem:

    NO AUDIO RECEIVED

    Diagnosis and Repair Procedure

    Turn on the phone and dial 112 to test if you can hear audio.

    Disassemble the phone to expose the ear piece.

    Check for corrosion on the contact points, clean with soft bristle brush with contact cleaner.

    Check for contact points continuity. If there is no continuity, re-solder the contact points.

    After re-soldering, check continuity again. If it still doesnt work, replace the ear piece.

    Common Problems

    Hardware Problem:

    NO AUDIO TRANSMITTED

    Diagnosis and Repair Procedure

    Disassemble the phone to expose the microphone.

    Check for corrosion on the contact points, clean with soft bristle brush with contact cleaner.

    Check for contact points continuity. If there is no continuity, re-solder the contact points.

    After re-soldering, check continuity again.

    If it still doesnt work, replace the microphone.

    Common Problems

    Hardware Problem:

    INSERT SIM CARD

    Diagnosis and Repair Procedure

    Remove the back cover of the phone and locate the SIM Card Slot.

    Check for continuity of the contact points.

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    If there is no continuity, disassemble the phone.

    Check for corrosion on the contact points of the SIM card slot going to the PCB.

    If there are corrosion, clean with soft bristle brush WITH contact cleaner.

    Check the continuity from the SIM card slot going to the IC controller.

    If there is no continuity, replace the IC.