Cellular Lightweight Concrete Semi Automatic Plants€¦ · Density area 100-1800 kg/cbm 400-1800 kg/cbm Compressive strength (600 kg/cbm) 3-4 mPa 1-2 mPa Stability high low Equipment

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LithoPore®

advanced and innovative foamed conrete technologyby Luca Industries International GmbH

Cellular Lightweight Concrete –

Semi Automatic Plants

© Luca Industries International GmbH 2015, Version 2.01

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LithoPore® Technology - Cellular Lightweight Concrete

LithoPore® Plant Concept

1 Dr. Lucà & Partner inside

Technical Properties and Product Keydata

Economical View

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History


Incorporation of Dr. Lucà & Partner

Ingenieurkontor GmbH

Biotechnological additives for the textil

industry and cellular lightweight

concrete

New focus: Cellular lightweight

concrete (Manufacturing of machines,

plant solutions, engineering)

1991

2003

2005

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History


Incorporation Dr. Luca Bioengineering and

Services Pvt. Ltd. (India)

Cooperation HeidelbergCement (Heidelberger

Beton Group)

Cooperation Masa Group

Development of LithoPore©100-150 insulating

board (polystyrene substitution)

2007

2010

2011/12c

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History


Cooperation Knauf Gips KGJoint development of an aerated gypsum board

Cooperation Wienerberger, Schlagmann PorotonDevelopment of an aerated burned clay brick toachieve better insulation results

Cooperation Vicat Group, France

2012/13

2013

2014

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History


2013

Luca Industries International GmbH

Luca Industries USA Luca Industries Region X

EC1

USAEC2

USA

EC1

Region X

EC2

Region X

Franchise

agreementLongterm

Supply

Contract

LithoFoam

© Additives

Licence

Agreement

to use

LithoPore

© CLC

brand

2015: Global Uniform Branding

Step 1: Cooperation agreement for 1-2 years

Step 2: Franchise agreement after 1 or 2 years

2013Sales

Contracts2013Sales

Contracts

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Company key data


Employees: 60 worldwide

Production capacity biochemical additives: 2500

mtons/year

Group turn over 2014: 8 Mio EUR

Customers: 250 in 40 countries

Key markets: Europe, India, South East Asia, Middle East,

USA

Certifications: ISO 9001:2008 since 2005 through DQS

Registered brands

LithoPore (end product/cellular lightweight concrete )

LithoFoam (biochemical additives)

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Economical View

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LithoPore® vs. ordinary foamed concrete


201

2011

LithoPore® ordinary foamed

concrete

Foaming agent typesynthetic protein

(artificial)

extracted protein or

tensid based

Further additivesNetworkformer,

Stabilizernone

Foaming systemlow pressured

(energy saving)

compressed air

system

Density area 100-1800 kg/cbm 400-1800 kg/cbm

Compressive strength (600 kg/cbm) 3-4 mPa 1-2 mPa

Stability high low

Equipment complete system incomplete system

Local raw material qualitywill be considered

individually

is not respected

sufficiently

LithoPore® = advanced complete technology with innovative applications

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LithoPore ® Plant Concept



Economical View

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Description Semi Automatic Plants

The LithoPore® Semi Automatic Plant Concept consists out of two fully

automated processes. The mixing/dosing tower is generally fully automated

as well as the final cutting in case of block making. Whereas the handling of

the molds between those two automated processes is organized by forklifts

or manual pushing on rails.

Services offered by Dr. Lucà & Partner

1. Equipment (self-manufactured)

2. Biochemical additives (self-manufactured)

3. Testing of local available raw materials

4. Local installation, commissioning and training

5. Optimisation of the respective end product

6. Production know-how transfer to end customers

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Mixing / Dosing

FOR A MEDIUM SCALE START

LithoPore® Station (Mobile Version)All-in-one machine for mixing

and manual dosing:

• Foam Generator FG 4 II IND

• LithoPore® Pump

• LithoPore® Mixer 1000 with integrated weighing

system

FOR A LARGE SCALE START

LithoPore® Station (Plant Version)Professional fully automatic

dosing/mixing tower

• LithoPore® Mixer 1200

• Weighing Scales

• Foam Generator FG 4 II IND

• Networkformer Dosing System

• Stabilizer Dosing System

• Water Dosing System

• General Control Panel

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Storage / Dosing

LithoPore® Sand Bunker System (SBS),

for sand dosing

LithoPore® Silo System TT44,

for cement, fly ash and other fine sized

dry raw materials

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Finishing

Both Mixing / Dosing options can be combined with the fully automatic

LithoPore Cutting machine SM100. The MEDIUM SCALE Mixing / Dosing

option can be substituted anytime with the LARGE SCALE option.

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Overview, how to start…

LithoPore® Block Plant? LithoPore® Panel Plant ?

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Overview, how to start…

Capacity(cubic meters per day)

LithoPore®Station (mobile

version)

LithoPore®Station (Plant

Version)

LithoPore® Sandbunker System (SBS)

LithoPore® Silo System TT 44

LithoPore® Cutting

machineSM100

LithoPore® Block Plant

50 cubic meters 1x 1x

100-200 cubic meters 1x 1x 2x 1x

200-400 cubic meters 1x 1x 4x 2x

LithoPore® Panel Plant

50 cubic meters 1x

100-200 cubic meters 1x 1x 2x

200-400 cubic meters 1x 1x 4x

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Economical View

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Overall technical data all other densities can be surely also produced, shown desities just examples

LithoPore® 400 LithoPore® 600

Dry Density in kg/cbm and

(lb/cu.ft)400 (25.0) 600 (37.5)

Compressive strength in mPa

and (PSI)

1.5-2.5

(220-368)

2.5-4.0

(368-588)

Thermal conductivity W/(m*K) 0.10-0.11 0.17-0.19

U-Value W/(m2*K)

100 mm / 4´´ thick material 1.00-1.10 1.70-1.90

R-Value per inch 1.31-1.44 0.76-0.85

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Overall Plant Key Data

LithoPore® Plant 50 LithoPore® Plant 200 LithoPore® Plant 400

Capacity

Hourly output (cbm):

4-5

Shifts: 2

Hourly output (cbm):

10-12

Shifts: 2

Hourly output

(cbm): 20

Shifts: 3

Production area (covered)

Outside space (sun protected)

500-750sqm

500-750sqm

1000-1500sqm

1000-1500sqm

4000-5000 sqm

2000-2500 sqm

Electricity, Power50-60 kW,

400V, 50/60 Hz

120-140 kW,

400V, 50/60 Hz

175-200 kW,

400V, 50/60 Hz

Water demand 2 cbm/hour 5 cbm/hour 10 cbm/hour

Involved staff

1 mechanical engineer

1 electrician

4 operators

1 mechanical engineer

1 electrician

1 superviser

8 operators

1 mechanical

engineer

1 electrician

3 superviser

24 operators

Additional investments on customer side:

Factory building, factory site, infrastructure, molds, mold handling

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Economical Details


For further economical details (involved costs into

machinery or average costs per cubic meter of

LithoPore® foamed concrete) please contact us. We will

assist you with a detailed cost break down.

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Contact

Luca Industries International GmbH

Potsdamerstrasse 12-13

14163 Berlin

Germany

Telefon: +49-(0)30-457989-680

Telefax: +49-(0)30-457989-689

Email: [email protected]

Internet: www.luca-industries.com

mailto:[email protected]

http://www.luca-industries.com/

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Thank you for your attention...


Documents

Cellular Lightweight Concrete Semi Automatic Plants€¦ · Density area 100-1800 kg/cbm 400-1800 kg/cbm Compressive strength (600 kg/cbm) 3-4 mPa 1-2 mPa Stability high low Equipment