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    Scalable Machine autoMation

    When we say it works,

    IT WORKS !

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    t r g d s m s w rk..

    Lean AutomationDedicated for One machine/One function. Simple,compact and easy to use and maintain solution.

    Ru gged and robust PLC control

    Up to 4 axis of point-to-point motion

    HMI, servo and inverters included

    Remote access to the controller

    With over 50,000 buying machine builders

    world-wide - 10,000 in Europe - and 50 yearsexperience in machine automation, we

    particularly pride ourselves in helping these

    companies turn their dreams into reality

    world class machines. Because when we say

    it works, IT WORKS!

    This statement embodies our core values of

    supporting you with competent and

    experienced people, quality products thatwork in conditions far beyond their published

    specifications and always maintaining our

    commitment to you the customer.

    We are successful because we provide

    solutions based on our customers needs,

    whether that solution is used in a fixed form

    through to a highly flexible machine.

    We believe this is a solid base

    to start turning YOUR IDEAS into

    MACHINES THAT WORK.

    Lean Automation

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    Stream AutomationDedicated for fast and flexible flow-automation. By introducingnetwork connectivity the system can be configured in a highlyflexible manner, and provides a single access point to the wholemachine.

    Motion bus: Up to 30 axes of motionOne software for all automation tasksActive visualization with smart functionalityfor device monitoring and configurationRemote access across all the automation layers

    X-Stream AutomationIt is dedicated for flexible production cells. It has as core StreamAutomation with faster controllers and motion networks.It includes robotics, vision systems and machine SCADA.

    64 axis motion control in less than 1 ms

    IPC for visualization and data storageSCARA robot and linear motor stages2D and 3D inspection plus fast positioningvia Xpectia vision system

    Stream Automation

    - Stream Automation

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    Lean automation

    Addresses small and compact machines performing onededicated task. It can fit into stand-alone machines ormodules within a larger machine. Its merit lies in itssimplicity, compactness and cost performance.

    Cost effective solution without compromising on qualityand performance

    Simplicity of programming and wiring

    Space saving thanks to ultra-compact product designsand side-by-side mounting of inverters

    Remote diagnostics with optional Ethernet or RS485interface

    State of the art colour HMI

    Compact, fast and rugged automation (CP1 series)

    Compact PLC with up to 40 built-in and 320 expandable I/O4 axis PTP motion control up to 1MHz pulse output20Ksteps program capacity4 high speed counters (100kHz)USB port for easy programming

    Motion control capability

    Modbus RS485 port or analog output to inverters (JX)General motion commands for point to point positioning

    Temperature regulation

    PLC based built-in PID commandsPanel mounted, one-touch tunetemperature controllers

    HMI

    3 and 5 touch panels (NQ series)256 colors with STN technology50,000hr backlight lifetime

    Servicing

    Remote servicing can be performedto the controller level

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    Palletizer Non continuous Form, Fill and Seal

    Se r ia l co m m un ica t ion

    Modbus RS485

    Temperature controller (E5_ N)

    Compact PLC (CP) >>

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    > >

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    Inverter drives (JX)

    Pulse control

    Visualization (NQ HMI)

    >

    > >

    > >

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    StReam automation

    Aimed at flexible and high speed continuous automation, it relies onall-digital connectivity across all layers. Essential functions like control,motion, regulation and safety are handled through one software and alldevices are accessed via one single point. This integrated approach allowsfor easy programming and full remote servicing down to the field devicelevel.

    Highly flexible machines thanks to an all digital motion control platformCompact machines due to side by side mounting of ultra-slim servo andinverter drives

    Rugged, reliable and fast control

    One software and one connection allow full machine management

    Integrated automation architecture

    One software (CX-One) for configuration, programming and visualization4 programming languages: ladder, ST, SFC and FBServiceability: one access point to all devices

    Advanced motion control

    PTP or advanced motion controlUp to 30 axis of control in less than 1ms

    Modular multi-loop temperature control

    Up to 250 loopsFastest and most accurate control in the market

    Safety controlSafety category 3 in servo and inverterdrives as standardModular safety network controller (NE1A)

    Open automation

    Robust and reliable PLC based control(less than 100ppm failure rate)Open: supports master and slave unitsfor Profibus, CAN, Profinet, DeviceNetand EtherNet/IPSmartSlice with built-in diagnostics

    Visualization

    HMI: from 5.7 to 15 TFT screenIntegrated Web server

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    Main conveyor Film feeder

    Modular PLC (CJ ) >>

    Remote I/O(SmartSlice)

    > > >

    Safety networkcontroller (SNC)

    > >

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    Longitudinal sealer Transversal sealer > > > >

    Motion network - ML2

    Servo drives (Accurax G5)

    Inverter drives (MX2)

    > >

    > >

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    Visualization (NS HMI)

    > >

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    - StReam automation

    X-Stream Automation is dedicated for complete productioncell control. It offers the highest machine performance levelsbased on ONE machine controller, an ultra-fast Ethernet basedFieldbus, an IPC based HMI and the integration of vision androbotics as key elements in the automation solution. Aboveall, it is about your people and our people engaging in ONEcommon challenge: creating extreme machines!

    A single source supplier of products and expertise

    Faster machines utilising leading edge controller, servo andnetwork products

    Compact machines through the use of the latest design drives,robots and digital networks

    Integrated Vision and inspection capability

    Machine control (Trajexia 64)

    One machine controller: Provides PLC and motionfunctionality under the IEC61131 programming standard64 bit microprocessor allows for fast and highly accuracycontrol. Suitable for kinematics and robotics functionsUp to 64 axis of synchronised motion

    Network (Ethernet based)

    EtherCAT for motion and field devicesEthernet for factory level communication

    Visualisation (Dyalox IPC)

    Industrialised design with no moving partsCX Supervisor easily installed to manage your machine

    Robotics (SCARA)

    Rugged and compact design with nobelts or moving electronic partsUp to 50kg payload and1200mm reachVision and conveyor trackingfunctionality

    Quality inspection (Xpectia)PC based Color and 3D functionalityPC based with comprehensive andexpandable application library

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    Blister Packaging Machines Filling and capping > > > >

    Ethernet

    SCARA robots

    > >

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    Pick & Place with SCARA Multi-head labelling > > > >

    Dyalox IPC

    Xpectia : Dedicated vision system

    EtherCAT

    MX2

    Accurax G5

    Tra jexia Machine Controller

    Linear motors

    > >

    > >

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    > >

    > >

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    W w s y w rks, ... it WoRKS.

    Share your ideas with our salesmen.They have the experience and compe-tence, and are empowered to makedecisions. Thousands of OEMs haveput their trust in them to date.

    As soon as our involvement starts, anapplication engineer is appointed tocoordinate all of the technical aspectsof the project. The primary role is toagree the machine automation archi-tecture, aligned to your technical andbusiness needs.

    Before embarking on costly develop-ments, a proof of concept can beundertaken with our application andtechnology specialists, within one ofour 6 European Competence Centres,or alternatively one of our 50 locallybased technical offices.

    Products and concepts alone are never enough, this is why we are going to be withyou at every stage, helping you to create faster, smarter and cost effective machines

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    As your development begins, we willappoint a dedicated Customer Servicemember, available to handle all logisticenquiries and ensure you can keepyour mind on the real issues.

    As a global manufacturer, we canassign a contact person local towhere you are installing machines,there on hand to help with technicaland logistic support, as well asarranging training for your customers.

    Throughout the life cycle of your machine,Omron offers reliable supply, regular softwareupgrades, rapid repair service and effectiveglobal support to your end users. Our standardcommitment includes:- 5 day repair door to door- 2 day delivery- 2 hour handling time for express orders,

    from order entry to courier pick-up

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    P R E S E N C E

    Europe, Middle East and Africa http://www.industrial.omron.eu Americas http://www.omron247.comAsia Pacific

    Vancouver

    Santa Clara, CA

    Houston

    Monterrey

    Campinas

    Cape Town

    Sao PauloCuritiba

    Buenos Aires

    Chicago

    Toronto

    MontrealQuebec

    Sherbooke

    Casablanca

    Alger Tunis

    Athens

    Skopje

    Pleven

    Bucharest

    Belgrade

    Terni

    Valencia

    Barcelona

    SevillaLisbon

    Madrid

    Vitoria

    Porto

    Toulouse

    Nantes

    Paris

    BolognaMilano

    Lausanne

    Steinhausen

    Zagreb

    VelenjeBudapest

    Pieatany

    Krakow

    Warsaw

    Lithuania

    Latvia

    Estonia

    Helsinki

    Stokcholm

    Gotenborg

    MalmKopenhagen

    Hamburg

    Berlin

    PrahaMunich

    DuesseldorfFrankfurt

    Stuttgart

    Amsterdam

    Oslo

    rhus

    Den

    Brussells

    Milton Keynes

    Vienna

    Lyon

    Sofia

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    A global company that refuses to be bigOMRON Automation Competence Centresand technical offices across the World

    Automation Competence centre

    Technical office

    Premium partner

    tp://www.omron-ap.comGreater China http://www.fa.omron.com.cnJapan & Korea http://www.fa.omron.co.jp

    Edenvale

    Durban

    El Cairo

    Demasco

    Dubai

    New Delhi

    Mumbai

    Pune

    BengaloreChennai Bangkok

    HanoiHong Kong

    Guangzhou TapeiTaichung

    ShenzhenKowloon

    Hsinchu

    Zhejiang

    Suzhou

    BeijingTianjin

    Dalian

    Seoul

    KyotoFkuoka

    KusatzuTokyo

    NagoyaOsaka

    Shangai

    Kuala Lumpur

    Singapore

    Johor

    Lemahabeng Bekasi

    Jakarta Selatan

    AdelaideSydney

    Brisbane

    AucklandMelbourne

    Ho Chi Minh City

    Manila

    BagdadTeheran

    Moscow

    BeirutTelAviv

    bul

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    Product features at a glance S M a m

    InvertersServo drivesVisualizationMachine Control

    X - S

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    t o m a

    t i o n

    L e a n

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    From 4 to 64 axisEtherCAT, ML-II Motion BusComplex interpolation moves, e-camsand e-gearboxesIEC 61131 language support

    Industrial-grade 600 MHz or 1.3 GHzIntel Celeron CPUNo HDD, silicon storage up to 8GBFan-less heat sink cooling forenhanced reliability

    Power range from 50 W to 5 kWEmbedded safetyAdvanced vibration suppressionfunctionsServo motors with IP67 protection andlow torque cogging

    Safety embeddedCurrent vector control200 % starting torqueIM & PM motor control

    Safety embeddedCurrent vector control200 % starting torqueIM & PM motor control

    Power range from 50 W to 5 kWEmbedded safetyAdvanced vibration suppressionfunctionsServo motors with IP67 protectionand low torque cogging

    From 5.7 up to 15 inchUp to 1024 x 768 pixels resolutionTrending and data loggingLadder Monitor & PLC Data Tracefunction

    30 axis Trajexia motion control unitUp to 2560 I/OSpecialised control units for motioncontrolIEC 61131 compliant programming

    4 axis PTP motion control up to 1MHzpulse output

    Up to 320 I/OSerial, Ethernet, Controller Link,DeviceNet, Profibus-DP, CAN,CompoBus/S

    3.5 TFT and 5.7 STN320x240 pixel resolutionRS-232, RS-422A/RS-485, USB Host,USB Slave, option port

    Pulse controlHigh resolution (10,000 p/rev) withfeedback outputAvailable up to 750 W

    Side by side mountingBuilt-in EMC filter and RS-485 ModbOverload detection functionSecond motor setting

    Trajexia machine controller Dyalox IPC Accurax G5 EtherCAT MX2 inverter

    MX2 inverter (soon)Accurax G5 MECHATROLINK-IINS HMICJ PLC

    CP PLC NQ HMI SmartStep 2 servo drive JX inverter

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    Remote I/0,safety and regulation Robotics and Vision Software tools

    Diagnostics in every I/O unitSupports a wide range of networksDetachable terminal blocksHot-swappingUp to 64 I/O units

    Safety light curtainsSafety relay unitsSafety switchesEmergency stop buttons

    From single loop to modularmulti-channel controllerHandles voltage, mA, Pt andhermocouple inputsGradient and 2 PID controlModbus RTU, Profibus, DeviceNet

    Reach from 120 mm to1200 mm and payloadup to 50 KgSimple programmingand quick set-upHigher precision and speed

    High resolution cameras:5 million pixelsTouch-screen for easy operation

    One software for control, visualisation andgeneral motion coordinationOne instruction set across all PLCsOff line machine simulation for controland visualisationRich software modules library for robotics,kinematics and vision coordination

    SmartSlice distributed I/0

    Total solutions for industrial safety

    Regulation solutions

    Dedicated vision systems CX-One is the complete machineautomation software. Keypoints are:

    SCARA robots

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    CD_EN-01+SMA+Brochure

    Although we strive for perfection, Omron Europe BV and/or its subsidiary and affiliated companies do not warrant or make any representations regarding the correctness or completeness of the information described in this document.We reserve the right to make any changes at any time without prior notice.

    AustriaTel: +43 (0) 2236 377 800www.industrial.omron.at

    BelgiumTel: +32 (0) 2 466 24 80www.industrial.omron.be

    Czech RepublicTel: +420 234 602 602www.industrial.omron.cz

    Denmark Tel: +45 43 44 00 11www.industrial.omron.dk

    FinlandTel: +358 (0) 207 464 200www.industrial.omron.fi

    FranceTel: +33 (0) 1 56 63 70 00www.industrial.omron.fr

    GermanyTel: +49 (0) 2173 680 00www.industrial.omron.de

    HungaryTel: +36 1 399 30 50www.industrial.omron.hu

    ItalyTel: +39 02 326 81www.industrial.omron.it

    NetherlandsTel: +31 (0) 23 568 11 00www.industrial.omron.nl

    NorwayTel: +47 (0) 22 65 75 00www.industrial.omron.no

    PolandTel: +48 (0) 22 645 78 60www.industrial.omron.pl

    PortugalTel: +351 21 942 94 00www.industrial.omron.pt

    RussiaTel: +7 495 648 94 50www.industrial.omron.ru

    South-AfricaTel: +27 (0)11 579 2600www.industrial.omron.co.za

    SpainTel: +34 913 777 900www.industrial.omron.es

    SwedenTel: +46 (0) 8 632 35 00www.industrial.omron.se

    SwitzerlandTel: +41 (0) 41 748 13 13www.industrial.omron.ch

    TurkeyTel: +90 216 474 00 40www.industrial.omron.com.tr

    United KingdomTel: +44 (0) 870 752 08 61www.industrial.omron.co.uk

    More Omron representatives www.industrial.omron.eu

    Automation Systems Programmable logic controllers (PLC) Human machine interfaces (HMI) Remote I/O Industrial PCs Software

    Motion & Drives Motion controllers Servo systems Inverters

    Control Components Temperature controllers Power supplies Timers Counters Programmable relays Digital panel indicators Electromechanical relays Monitoring products Solid-state relays Limit switches Pushbutton switches Low voltage switch gear

    Sensing & Safety Photoelectric sensors Inductive sensors Capacitive & pressure sensors Cable connectors Displacement & width-measuring sensors Vision systems Safety networks Safety sensors Safety units/relay units Safety door/guard lock switches

    OMRON EUROPE B.V. Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. Tel: +31 (0) 23 568 13 00 Fax: +31 (0) 23 568 13 88 www.industrial.omron.eu