CC-QS014A-EN-P, Single-direction (2-sensor, L-type) …ucc.colorado.edu/allen-bradley/cc-qs014_-en-p.pdf · The MicroLogix 1100 controller monitors the safety systems and, via the

Single-direction (2-sensor L-type) Muting with MSR42 Relay Connected Components Building Block

MSR42 MicroLogix 1100 GuardShield Micro400 Light Curtains

Quick Start

Allen-Bradley Automation

Important User InformationSolid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls (publication SGI-11 available from your local Rockwell Automation sales office or online at httpwwwrockwellautomationcomliterature) describes some important differences between solid state equipment and hard-wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable

In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment

The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams

No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual

Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited

Throughout this manual when necessary we use notes to make you aware of safety considerations

Allen-Bradley Rockwell Automation TechConnect MicroLogix PanelView Rockwell Software and GuardShield are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

WARNINGIdentifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss

IMPORTANT Identifies information that is critical for successful application and understanding of the product

ATTENTIONIdentifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence

SHOCK HAZARDLabels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present

BURN HAZARDLabels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures

Where to Start

Connected Components Building Block Outline

Follow the path below to complete your connected components building block

ESC OK

Chapter 1 Product Integration

Chapter 2 System Validation and Application

Connected Components Building Blocks publication

CC-QS001

3Publication CC-QS014A-EN-P - November 2009 3

Where to Start

4 Publication CC-QS014A-EN-P - November 2009

Table of Contents

PrefaceAbout This Publication 7Conventions 8Additional Resources 8

Chapter 1Product Integration Introduction 9

Before You Begin 9What You Need 9Follow These Steps 10Understand the Safety Function 10Set Up the Configuration and Diagnostic Software 11Configure the MSR42 Safety Relay 12Download the Configuration 19Confirm the Configuration 21

Chapter 2System Validation and Application Tips

Introduction 23Before You Begin 23What You Need 23Follow These Steps 24Validate Proper Operation of the Safety Systems 24Validate Proper Operation of the PanelView Screens 27

Table of Contents

Preface

About This Publication

This quick start illustrates one way of combining a set of Micro400 Light Curtains an MSR42 safety relay an MSR45E expansion module an MSR127 safety relay an E-stop and two contactors into an integrated safety system providing both a two-sensor L-type muting function and an E-stop function

A MicroLogix 1100 controller and a PanelView HMI are included to provide a convenient and graphical way to monitor the operation of the safety systems and provide basic diagnostic information and corrective action suggestions when appropriate The MicroLogix controller and PanelView terminal only monitor the safety systems They are not safety components and they have no safety control or function The safety systems operate independently from the MicroLogix controller and PanelView terminal

To assist in the design and installation of your system application files and other information are provided on the Connected Components Building Blocks Overview CD publication CC-QR001 The CD provides bills of materials (BOM) CAD drawings for panel layout and wiring control programs Human Machine Interface (HMI) screens and more With these tools and the built-in best-practices design the system designer is free to focus on the design of their machine control and not on design overhead tasks

Read these sections carefully before beginning work in each chapter The beginning of each chapter contains the following information

bull Before You Begin - This section lists the steps that must be completed and decisions that must be made before starting that chapter

bull What You Need - This section lists the tools that are required to complete the steps in the current chapter This includes but is not limited to hardware and software

bull Follow These Steps - This illustrates the steps in the current chapter and identifies which steps are required to complete the examples

IMPORTANT Use this Machine Safety Connected Components Building Block Quick Start in conjunction with the Connected Components Building Blocks Quick Start publication CC-QS001

Refer to Additional Resources on page 8 for a listing of quick starts

Preface

Conventions

Additional Resources

Convention Meaning ExampleCheck or uncheck To activate or deactivate a checkbox Check Disable Keying

Click Click the left mouse button once while the cursor is positioned on object or selection to initiate an action Click Browse

Double-click Click the left mouse button twice in quick succession while the cursor is positioned on object or selection to initiate an action Double-click the application icon

Expand Click the + to the left of a given item folder to show its contents Expand 1768 Bus under IO Configuration

Right-click Click the right mouse button once while the cursor is positioned on object or selection Right-click the 1768 Bus icon

Select Using the mouse to highlight a specific option Select the New Module folder

Press Pressing a specific key on the keyboard or button on a touchscreen Press Enter

gt Use this symbol to indicate the sub-menu name Choose File gt Menu gt Options

lsquoProjectrsquo Refers to the application on both the controller side and the PanelView component side

Resource Description

Connected Components Building Blocks Quick Start publication CC-QS001

Provides information on how to select products and gain access to panel and wiring information

Connected Components Building Blocks Overview CD publication CC-QR001

Provides files for the Connected Components Building Blocks

Position Control Connected Components Building Block Quick Start publication CC-QS003

Provides information installing and setting up the PowerFlex 40P drive parameters with the pre-configured RSLogix 500 program that controls you base system including application tips as well as implementing the drive parameter backup and restore functionality

MicroLogix 1100 Controller User Manual publication 1763-UM001

Provides information on using the MicroLogix 1100 Programmable Controller

MSR42 Safety Base Module Operating Manual publication 440R-IN017

Provides information wiring and operating the MSR42 safety controller

MSR45E Safety Expander Module Operation Manual publication 440R-IN018

Provides information on using the MSR45E expander module

GuardShield Micro400 Safety Light Curtain Operation Manual publication 445L-IN001

Provides information on mounting wiring and using safety light curtains

Configuration Tool for MSR42 GuardShield Micro400 and Safe 24 Light Curtains Software Description

Provides information on configuring and programming an MSR 42 safety controller with Configuration Tool software

httpwwwabcom Provides access to the Allen-Bradley website

httprockwellautomationcomknowledgebase Provides access to self-service support

httprockwellautomationcomcomponentsconnectedblockshtml

Provides access to the Connected Components website

Chapter 1

Product Integration

Introduction

A two-sensor L-type (single-direction) muting system lets valid loads or objects pass through its light curtains in one direction without shutting down the machine or process but will stop the machine or process if anything or anyone attempts to move past the light curtain in the opposite direction This type of system is often used to guard the output of a machine or process such as the exit of an automatic palletizing system or an automatic assembly machine This Connected Components Building Block is intended to ease the installation configuration and implementation of such a system

Before You Begin

Review the Connected Components Building Blocks Quick Start publication CC-QS001 verifying that you have completed the hardware design and installation as well as software installation

What You Need

bull Personal computerbull Connected Components Building Blocks Overview CD publication CC-QR001bull MicroLogix 1100 controller catalog number 1763-L16BBBbull PanelView Component C600 terminal catalog number 2711C-T6Cbull Stratix 2000 Ethernet switch catalog number 1783-US05T (or equivalent) to connect the

MicroLogix controller to the PanelView terminalbull Ethernet cables catalog number 1585J-M8TBJM-2 or equivalentbull MSR127 safety relay catalog number 440R-N231132bull MSR42 safety relay catalog number 440R-P226AGS-NNRbull MSR45E expander module catalog number 440R-P4NANSbull Optical Interface Tool catalog number 445L-AF6150 which includes the Optical Interface

Tool-MSR42 Configuration and Diagnostic Softwarebull Optical Interface Tool Fastener to attach the Optical Interface securely to the MSR42 relaybull 24V DC power supply catalog number 1606-XL120Dbull Safety components such as E-stops GuardShield Micro400 light curtains as listed in the bill

of material on the Connected Components Building Blocks Overview CD publication CC-QR001

Follow These Steps

Understand the Safety Function

Two separate safety functions are provided

1 The GuardShield Micro400 light curtains and MSR42 safety relay provide a two-sensor L-type muting function

2 The E-stop and MSR127 safety relay provide an E-stop function

These two safety functions are independent of one another When set up properly either safety system is capable of stopping dangerous motion

The MicroLogix 1100 controller monitors the safety systems and via the PanelView terminal provides a simple graphical representation of the operation and status of the safety systems and recommends corrective actions in response to system faults The controller and the terminal perform no safety or control functions

If the PanelView terminal is mounted so that it provides the operator a clear and complete view of the hazard area and local safety regulations permit the PanelView START RESET button may be used to start or reset the safety systems just like the Start ndash Reset pushbutton

Understand the Safety Function on page 10

Set Up the Configuration and Diagnostic Software on page 11

Configure the MSR42 Safety Relay on page 12

Download the Configuration on page 19

Confirm the Configuration on page 21

Product Integration Chapter 1

Safety Systems Diagram

Set Up the Configuration and Diagnostic Software

Follow these steps to install and set up the Configuration and Diagnostic software

1 If you do not have the Configuration and Diagnostic software go to httpwwwabcomsafetylogicrelaysmsr4x to download the Configuration Tool for MSR42 relay GuardShield Micro400 and Safe24 Light Curtains

a Go to Related Links on the right side of the page and choose lsquoSafety Software [ZIP]rsquo

b Save the zip file to your personal computer

c Unzip the file

d Run the SetupDiagnosticAndConfiguration_Vxxxexe file to install the software

2 Start the Configuration and Diagnostic software

PanelView Component

Terminal

Personal Computer

MicroLogix 1100

GuardShield Micro400 Light Curtains

MSR42 Multi-

function Safety Relay

MSR45E Expansion Controller

MSR127 Safety Relay

StartReset

100S-C

RightSightSensors

Stratix 2000

Publication CC-QS014A-EN-P - November 2009 11

3 Click MSR42 and then OK

4 If this is the first time you have used the Configuration and Diagnostic software register the software

a From the Options menu choose User Registration

b Type in your information and click OK

Configure the MSR42 Safety Relay

1 On the Configuration dialog box select lsquoMicro400 Light Curtainrsquo from the Micro400 Inputs pull-down menu

TIP It is not necessary to change the password for this building block The default password is ABGM

2 Edit the settings as shown

a Choose Manual

b Leave Stop Delay set to No

c Choose Resolution 30 mm

d From the Protective height pull-down menu choose 1200 mm

The software automatically displays 48 as the lsquoTotal beam number of system (n)rsquo

e Leave Double Scan set to Yes

3 Click OK

Notice that Micro400 Light Curtains have been added to the Design Output diagram

4 On the Configuration dialog box select Start from the IN1 Inputs pull-down menu

In addition to the Micro 400 Light Curtains a NO momentary push button connected to IN1 appears on the Design Output diagram The red error message disappears replaced by lsquoDesign OKrsquo

5 From the IN2 pull-down menu choose Start Release

Notice that Start Release is shown connected to IN2

Start Release is a feedback circuit that confirms at Start ndash Reset that neither of the two final switching devices (FSD) normally-open (NO) outputs are shorted that is closed

In this application the Start Release circuit goes from +24V through one auxiliary normally-closed (NC) contact of each 100S contactor to the MSR42 relay Similar to EDM if either or both of these NC contacts are open the MSR42 relay cannot be started or reset

6 From the Outputs Info1 pull-down menu choose Micro400 Light Curtain

Status Micro400 Light Curtain is shown connected to Info1 This output switches High or Low depending on whether the light curtain beam is broken or complete This is independent of the safety output and can be considered an auxiliary output

7 From the Inputs GPIO pull-down menu choose Muting Micro400

8 Click OK on the safety notice dialog box

9 On the Muting dialog box click 2 sensor L-type

This dialog box helps you configure your muting system properly

The Muting dialog box shows that a load on the conveyor travels left-to-right passing in sequence through the S1 and S2 muting sensors and the LC (light curtain) An object passing the sensors in the proper sequence and within the configured time constraints is permitted to pass though the light curtains without triggering a safe stop The light curtains are ignored by the safety system until the object passes completely through clearing the light curtain sensing field and ending the muting period

As soon as the light curtain sensing field is cleared the safety system will again trigger a safe stop if anything breaks the sensing field without first passing S1 and S2 in the proper order and within the configured time constraints

10 Click Help in the lower right corner of the Muting dialog box

The Muting Help dialog box shows the proper timing sequence for 2 sensor L-type muting An object must not only pass the sensors and the light curtain in the proper sequence but the object must also be in front of both S1 and S2 for at least an instant Take this timing and the size of the load into consideration when mounting the sensors

The Muting Help dialog box also provides definitions for the t(sens) t(espe) t(mute) t(mdo) and t(msdel) times which you can configure on the 2 sensor L-type dialog box A load that exceeds any of these configured times as it moves across the conveyor causes a muting error which results in the light curtain not being muted A load entering the light curtain sensing field during a muting error triggers a safe stop

11 Click Close to return to the Muting dialog box

12 Type the timing values or use the slider to edit the default values

You may want to add a few seconds to some of your calculations to allow for variations

Time Setting Descriptiont(sens) Since both S1 and S2 sensors must be broken simultaneously to initiate a muting sequence these sensors

should be spaced no further apart than the length of the smallest typical load Calculate how long a load takes from the time it first reaches S1 until it reaches S2 based on the speed of the conveyor This is the t(sens) time for your system

t(espe) The t(espe) of your system is the time from the moment a load reaches S2 until it enters the light curtain sensing field Once the light curtain is muted the load must interrupt the light curtain within 3 seconds Therefore sensor 2 must be placed within 3 seconds travel time from the light curtain t(espe) should be no longer than 3 seconds except in extraordinary circumstances supported by the risk assessment

t(mute) This setting establishes the maximum length of time the light curtain remains muted Calculate the length of time it takes the load to travel from the point where it first reaches the S2 until the trailing edge of the load leaves the light curtain based on the speed of the conveyor This is the minimum t(mute) for your system which is entered in minutes

t(mdo) This setting establishes the maximum length of a Mute Dependent Override Occasionally a load may stop within the light curtain sensing field It may be difficult to move the load past the light curtain sensing field with a safe stop in effect Mute Dependent Override is a function that lets a safety stop be paused and muting to be re-initiated for the duration of the t(mdo) setting which lets the load move beyond the light curtain sensing field As soon as the load moves past the light curtain sensing field muting ceases If the hazardous area is in clear view of the operator and no personnel or objects are in the hazard area Mute Dependent Override can be initiated in this case by pressing and releasing the StartReset button Calculate the time it takes the load to travel from the point where it first reaches the S2 until the trailing edge of the load leaves the light curtain sensing field based on the speed of the conveyor

t(msdel) In some instances loads may have gaps that the S1 and S2 sensors might sense through as the load passes This could lead to a muting error One method to avoid such errors is to delay the sensorsrsquo response to allow for seeing through gaps The t(msdel) configures that delay time Unless the gap is very long or the load is moving very slowly the gap is present for only a short time In most instances the default 0050 is suitable Leave this value set at 0050

Notice that the Connecting diagram shows a lamp as well as muting sensors connected to GPIO1 and GPIO2 and that IN1 is labeled StartMute override In this application a Muting Lamp is required for safety purposes to warn personnel in the area when the light curtain is muted

13 Review the Additional Settings

a Make sure that the Muting Lamp monitored box is checked

Muting lamp monitoring means that should the muting lamp fail short or open the MSR42 controller will sense it and not initiate or maintain muting In applications where a muting lamp is required generally the muting lamp is required to be monitored

b Because you entered a t(mdo) time earlier leave the Mute dependent override box checked

c Leave the Muting disable signals box unchecked

This application does not call for muting disable signals

d In the Muted light curtain section make sure that GuardShield Micro400 is selected

14 Click OK to complete the configuration

15 Choose FilegtSave and save the configuration as lsquo2sensor L-type mutingrsquo

16 Do not exit the MSR42 configuration and diagnostic software

Download the Configuration

1 Write down the device number from the label on the side of the MSR42 relay

2 Apply power to the MSR42 relay

3 Attach the suction cup connector to the interface window on the side of the MSR42 relay

4 In Microsoft Windows open the Control Panel

5 Double-click on System

6 On the System Properties dialog box click Hardware

7 Click Device Manager

8 Expand Ports (COM amp LPT)

9 Plug the USB connector of the Optical Interface into an available USB port on your personal computer

10 Note the new COM port that appears in the list

This is the port assigned to the Optical Interface which you will need to select in the Configuration and Diagnostic software as part of the download procedure

11 Close the Control Panel

12 In the Configuration and Diagnostic software choose OptionsgtUSBcomport settings

13 On the OptiLink Communication dialog box select Compatibility mode

14 Choose the Comport assigned by Windows Device Manager

15 Click OK

16 From the File menu choose PC-gtMSR42 (Download)

17 When prompted type the password lsquoABGMrsquo

18 On the Controller Description dialog box type the six-digit Device number and click OK

19 Cycle power to the MSR42 relay to allow the download to proceed

Once the download is complete the Configuration control document dialog box appears

Confirm the Configuration

1 On the Configuration control document dialog box review the configuration and check the confirmation box

2 Click Continue

3 When prompted to print the document click No

The software saves a copy that can be printed later from the File menu

4 On the Attach Safety Configurator Label dialog box click OK

The MSR42 is now fully configured and ready for operation

5 Click the Diagnosis tab

This screen lets you monitor the status of the light curtain when a computer is attached to the MSR42 relay via the Optical Interface It has other helpful diagnostic features which are described in the MSR42 Safety Base Module Operation Manual publication 440R-IN017 and the Configuration Tool for MSR42 GS Micro400 and Safe 24 Light Curtains Software Description document available on the CD that ships with the Optical Interface tool

Otherwise a personal computer is neither required nor recommended for normal system operation

6 Disconnect the Optical Interface tool

Chapter 2

System Validation and Application Tips

Introduction

In this chapter you validate the operation of the two safety functions as well as the operation of the MicroLogix 1100 controller and PanelView Component 600 terminal

Before You Begin

bull Review the Connected Components Building Blocks Quick Start publication CC-QS001 verifying that you have completed all of the steps in Chapter 3 of that publication

bull Verify that you have completed all of the steps in Chapter 1 of this documentbull Verify that all components of the system are assembled and wired per the Bill of Materials

Assembly Diagrams and Wiring Diagrams provided for this Connected Components Building Block and as required for your application

bull Verify that the MicroLogix controller and the PanelView Component terminal have power applied to them

What You Need

MicroLogix controller to the PanelView terminalbull Ethernet cables catalog number 1585J-M8TBJM-2 or equivalent

Chapter 2 System Validation and Application Tips

Follow These Steps

Validate Proper Operation of the Safety Systems

To confirm that the system is operating properly you need to perform a series of tests

Start Up

1 Apply power to the system

2 Check the followingbull The 100S contactors do not energizebull Guarded motion does not startbull The red stacklight is on

3 Press and release the Start-Reset button

4 Check the followingbull The 100S contactors energizebull Guarded motions startsbull The green stacklight is on

E-stop Function

1 Press the E-stop

2 Check the followingbull The two 100S contactors de-energizebull Guarded motion stopsbull The red stacklight is on

Validate Proper Operation of the PanelView Screens on page 27

Validate Proper Operation of the Safety Systems on page 24

System Validation and Application Tips Chapter 2

4 Confirm that the two 100S contactors do not energize and guarded motion does not start

5 Twist and release the E-stop button

7 Check the followingbull The 100S contactors energizebull Guarded motion startsbull The green stacklight is on

Light Curtain Function

1 Break the light curtain beam and keep it broken taking care not to block S1 or S2

3 While the light curtain beam remains broken press the Start-Reset button

5 Restore the light curtain beam

Muting Function

1 Send a load through the muting system

2 Check the followingbull S1 switches as the load passesbull S2 switches as the load passesbull The muting lamp turns onbull The load passes through the light curtain without the system shutting offbull The muting lamp turns off as the load leaves the light curtain sensing field

Muting Error

1 Let a load pass S1 and S2 but stop it short of the light curtain sensing field

2 Confirm that the muting lamp turns on

3 Wait the configured t(espe) delay for the muting lamp to start blinking

4 Move the load forward to break the light curtain beam

5 Check the followingbull The system shuts downbull Guarded motion stopsbull The red stacklight turns on

Mute Dependent Override

1 While the load is still disrupting the light curtain beam from the previous mute error test press and release the Start-Reset button

2 Check the followingbull Guarded motion startsbull The muting lamp is on and is not blinkingbull The green stacklight turns on

3 As soon as the load clears the light curtain break the light curtain beam taking care not to block S1 or S2

5 Press and release the Start-Stop button to start the system

This completes the validation of the safety systems

Validate Proper Operation of the PanelView Screens

Most of the buttons are real time signals from the MSR42 or MSR127 relays driven via the MicroLogix 1100 controller to the PanelView terminal The buttons change their appearance as the signals driving them change

The following pages illustrate a typical sequence of PanelView screens Confirm that the system and PanelView screens operate as expected by following this sequence

This button Indicates

There is no load in front of the sensor

A load is in front of the sensor

The light curtain sensing field is not interrupted

The light curtain sensing field is interrupted

The E-stop has been pressed

E-STOP

When you apply power to the system the Safety System Status screen appears

1 Press MORE INFO for two seconds

Whenever an action may be appropriate for an operator to perform MORE INFO is displayed on the screen Pressing MORE INFO calls the related message screen

2 Press RETURN for about five seconds to return to the previous screen

3 Press START RESET for three seconds and release

The system should start running Note that the START RESET button is green only when the system is ready for a Start Reset

As the load moves in front of S1 and S2 muting is initiated The load has not yet interrupted the light curtain sensing field

As the load enters the light curtain sensing field the LC button turns red to indicate that the light curtain has been interrupted The Safety Output button remains on

As the load leaves the light curtain sensing field the screen returns to its original power-up view

4 Press the E-stop

The screen updates in response

5 Press MORE INFO

6 Press RETURN

7 Twist and release the E-stop

The system starts to run and guarded motion begins

9 Interrupt the light curtain from the exit side

10 Press MORE INFO

11 Press RETURN

12 If the object is still interrupting the light curtain sensing field remove it

14 Move a load in front of S1 and S2 but do not interrupt the light curtain

15 Leave the load where it is

After the configured t(espe) the time it should take a load to travel between S2 and the light curtain the muting lamp begins to blink The screen reflects the muting error

16 Press MORE INFO

17 Press RETURN

18 Move the load until it interrupts the light curtain

19 Leave the load in the light curtain sensing field

20 Press MORE INFO

21 Press RETURN

The load is still interrupting the light curtain Pressing and releasing START RESET initiated a Mute Dependent Override t(mdo) The system switches to muted operation Muting ends as soon as the load clears the light curtain or when the configured t(mdo) expires

TIP When the START RESET button is green it may be used in place of the Start Reset pushbutton If requirements dictate that remote reset must not be used do not use it If the operator stationed at the PanelView terminalrsquos location cannot see the guarded area well enough to be certain that no one is in the guarded area you must not use the START RESET button

The START RESET button can be disabled by removing three wires from the MicroLogix controller IO

bull Wire 6041bull Wire 10231bull Wire 10071

Rockwell Automation Support

Rockwell Automation provides technical information on the Web to assist you in using its products At httpwwwrockwellautomationcomsupport you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools

For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect support programs For more information contact your local distributor or Rockwell Automation representative or visit httpwwwrockwellautomationcomsupport

Installation Assistance

If you experience an anomoly within the first 24 hours of installation review the information thats contained in this manualYou can contact Customer Support for initial help in getting your product up and running

New Product Satisfaction Return

Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures

Documentation Feedback

Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA-DU002 available at httpwwwrockwellautomationcomliterature

United States or Canada 14406463434

Outside United States or Canada

Use the Worldwide Locator at httpwwwrockwellautomationcomsupportamericasphone_enhtml or contact your local Rockwell Automation representative

United States Contact your distributor You must provide a Customer Support case number (call the phone number above to obtain one) to your distributor to complete the return process

Outside United States Please contact your local Rockwell Automation representative for the return procedure

Where to Start

CC-QS014A-EN-P Single-direction (2-sensor L-type) Muting with MSR42 Relay Connected Components Building Block Quick Start

Table of Contents


Conventions


1 - Product Integration

Introduction

Before You Begin

What You Need

Follow These Steps






2 - System Validation and Application Tips

Introduction

Before You Begin

What You Need

Follow These Steps



Back Cover

Introduction_Catagory Types

Print Spec Sheet

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JIT Printing Specifications RA-QR005F-EN-P - 8072009

Printing Specification YOUR DATA HERE Instructions NO

(required) Category D5 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP

(required) Finished Trim Size Width 85rdquo x 11rdquo 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT

(required) Publication Number CC-QS014A-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER

Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE

Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3

Publication Title Single-direction (2-sensor L-type) Muting With MSR42 Relay Connected Components Sample ElectroGuard Selling Brief 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5

(required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6

(required) Cost Center CMKMKE Safety - 19014 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7

BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8

(required) Page Count of Publication 36 Total page count including cover 55rdquo x 85rdquo (half-size) Wire O - Double Wire Bound (offline) A9

Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication

Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1

Stitching Location SIDE Blank Corner or Side 825rdquo x 10875rdquo B2

Drill Hole YESNO YES All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None

Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half

Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C

Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll

Used in Manufacturing NO A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Offset Z

Fold None Sample

Comments C2 Short

Part Number JIT POD V

D1 Z

D2 Microfold

D3

D4

D5

D6

D7

D8

D9

This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan

Publication Type and Print Category

Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option

AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal

AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External

AR NA NA ArticleEditorialByline NA NA Presale Internal

(press releases should not be checked into DocMan or printed)

AT B3 B4 D5 Application techniques 5 100 Presale External

BR A2 Primary A1 NA Brochures 5 100 Presale External

CA C2 Primary C1 NA Catalogue 1 50 Presale External

CG NA NA Catalogue Guide 1 50 Presale External

CL NA NA Collection 5 50 Presale External

CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential

CP E-only E-only D5 Competitive Information 5 50 NA Confidential

DC E-only E-only Discount Schedules NA NA Presale Internal

DI A1 A3 NA Direct Mail 5 100 Presale Internal

DM NA NA Product Demo 5 50 Presale Internal

DS B3 D5 Dimensions Sheet 1 5 Post External

DU B3 D5 Document Update 1 5 Post External

GR B2 D6 Getting Results 1 5 Post External

IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External

LM NA NA Launch Materials 5 50 Presale Internal

PC B3 D5 Packaging Contents

PL E-only primary B3 E-only Price List 5 50 Presale Internal

PM B2 D6 Programming Manual 1 5 Post External

PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External

QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External

QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External

RM B2 D5 D6 Reference Manual 1 5 Post External

RN B3 D5 Release Notes 1 5 Post External

SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External

SG B2 D5 D6 Selection Guide BW 5 50 Presale External

SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal

SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External

TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External

TG B2 B3 D6 Troubleshooting Guide 1 5 Post External

UM B2 Primary B4 D6 User Manual BW 1 5 Post External

WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal

WP B3 Primary B5 D5 White Paper 5 50 Presale External

Minimum order quantities on all JIT items are based on the publication length

Publication length Minimum Order Quantity

77 or more pages 1 (no shrink wrap required)

33 to 76 pages 25

3 to 32 pages 50

1 or 2 pages 100

Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better

Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements

A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text

A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text

A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text

A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text

A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text


A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text

A8 4 color cover Category being deleted 50 matte sheet text self cover

2 color text

Selection Guide

A9 2 color 100gsm bond 50 matte sheet text self cover

Selection Guide

Gray shading indicates Obsolete Print Catagories

Post Sale Technical Communication


B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S

2 color text 50 matte sheet text

B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text

B3 1 color 100gsm bond 50 matte sheet text self cover



Catalogs


C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S

4 color text 45 Coated Sheet


2 color text 32-33 Coated Sheet

JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better


D1 4 color 170gsm white silk 80 gloss cover coated 2 sides

D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover

D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides

D4 1 color 160gsm tab 90 index

D5 1 color 80gsm bond 20 bond self cover

D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond




D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
