CC Lin

PAC/Solution Biz Development Manager

Industrial Automation Group

PAC Control System Introduction

AgendaAgenda

PAC Product & Market Position PAC(Programmable Automation Controller)

– ADAM-5000 – APAX-5000

Remote IO Introduction – ADAM-5000 series – APAX-507x series

Application

APAX-507X IO coupler

PAC Product OverviewPAC Product Overview

Remote IO ( FieldBus IO solution )Remote IO ( FieldBus IO solution )

Controllers :

APAX-5500/6500 controller

ADAM-5500 controller

ADAM-5000 series

Industrial Automation Controller PositionIndustrial Automation Controller Position

Reliability & Scalability

Com

pu

tin

g &

C

ap

ab

ilit

ies

PCs

PLCs

PACs

Integrating Control, information Processing and Networking in a Single Platform Integrating Control, information Processing and Networking in a Single Platform

PLCIndustrial PC

PAC

One Control Platform

Save System Hardware Cost & System Integration Effort

No Communication Issue between PC and PLC

PAC Application & Function Position

Process :AIO (Temp/Level/Pressure/

Flow)

IO Control IO Control Logic :DIO(On/Off , motion )

Information(HMI , SQL , Recipe , Video )

Hybrid Controller

APAX-5570XPE APAX-5520CE/KW

PLC

DCS

PAC Application & Function Position

ADAM Controller & Remote I/OADAM Controller & Remote I/O

Price

Perform

ance ADAM-5560

Atom Z510P WinCE 5.0 support 4 x Iso. COM. Dual LAN

ADAM-5520 TI A8 CPU WinCE 6.0 4 x ISO. COM

ADAM-5510 80186 CPU MS-DOS KW Support 4 & 8 slots

ADAM-5000TCP Modbus TCP 4 & 8 slots

Controller(SoftLogic/PC-

based)

Specific I/O Modules

ADAM Product PortfolioADAM Product Portfolio

ADAM-5520KW RISC-Based CPU

APAX-5620CAN Bus

APAX-5522PEP& E Controller

APAX-5520Compact

ADAM-5013RTD

Generic I/O Modules ADAM-

5017PAI

ADAM-5018PAI/TC

ADAM-5024

AO

ADAM-5050

DI

ADAM-5053SIso-DI

ADAM-5055S

DI/O

ADAM-5056

DO

ADAM-5057S

Iso-DO

ADAM-5060Relay

ADAM-5069

Power Relay

ADAM-5080

Counter

ADAM-5030

Storage

ADAM-5090

RS-232

ADAM-5095

CAN Bus

ADAM-5202

AMONet Master

ADAM-5560Intel ATOM CPU

ADAM-5510Cost-effective CPU

ADAM-5000E/TCPDistributed DAS

Data Acquisition

System

New

Release in April

APAX ControllerAPAX Controller

Price

Perform

ance

APAX-6572 Atom D510 2G DDR2 4* USB 2.0 4*APAX slot Fanless Time-Stamp

APAX-5570/71 Celeron M 512 DDR 4* USB 2.0 2*APAX slot

APAX-5520 PXA270 1* LAN

APAX-5620 PXA270 2* LAN CAN bus Time-Stamp

APAX-5522PE PXA270 2* LAN 2 COM Port IEC-61850-3 compliant Time-Stamp

P&E

Controllers

I/O Modules

APAX Coupler& Backplane

Communication& Motion Modules

APAX Product PortfolioAPAX Product Portfolio

APAX-6572Intel ATOM CPU

APAX-5570/71Intel Celeron M CPU

APAX-5620CAN Bus

APAX-5522PEP& E Controller

APAX-5520Compact

APAX-5045

DIO

APAX-5046/

60DO/Relay

APAX-5040

DI

APAX-5013/17/

18RTD/AI/TC

APAX-5028

AO

APAX-5080

Counter PE Series DIO/AI

APAX-5070

MODBUS TCP

APAX-5071

Profinet

APAX-5072

Ethernet/IP

APAX-5001/5002/

5002L

APAX-5090PRS-232/422/485

APAX-5095PCAN Bus

APAX-5202PAMAX Master

New

New

New

P&E

P&E

New

CPU/RAM: Atom D510 1.66GHz, 2GB RAM Triple GbE LANs

– 2 x GbE with teaming for Ethernet I/O– 1 x GbE for networking

VGA display HD Audio 5.1, KB/MS, 4xUSB Mini PCIe for mobile connection

Target Customer & Application • PC_Based Controller • NI Labview customer• ATE Customer• Simple Vision S/W SI for QC inspection• Xpe 應用 MA• MES Data gateway with real IO ( 獨特點 )• IO +Video +Audio FA MES

2013 new Product----APAX-

6572

2013 new Product----APAX-

6572

2013 New Product----APAX-56202013 New Product----APAX-5620

PXA-270 CPU same as APAX-5520KW 2*LAN,2*COM,2*CAN 1 USB , 1 VGA WCE OS

目標市場：• 中鋼高爐用 : 中鋼 Tier 1 Controller 認同國產品

之一• 發電廠發電機控制• 需要 CAN 通訊的應用• 需要通訊複聯的應用（網路、串列）• 綁規格用之 controller• Q1 redundant 版 released 與 Webaccess

整合

2013 New Product---APAX-

5522PE

2013 New Product---APAX-

5522PE

Wide Temp. :-20~70 ﾟ C

• International IEC-61850-3 Compliant , Power market

• Support Linux & WinCE OS• Wide Temperature : -20 to 70 degC • Higher Vibration than PLC

APAX-5017PEAI Module

APAX-5040PEDI Module with

24/48/60VDC

APAX-5002L

Shock Tolerance: 30 G

Vibration Tolerance: 2 G

APAX-5060PERelay Module

CPU: XScale PXA270 520 MHz processor Memory: 32 MB Flash, 64 MB SDRAMBattery Backup RAM: 512KBOS: WinCE & Linux LAN ports: 2 x RJ-45 (10/100 Mbps)Serial ports: 2 x RS-232 (4-wire)

APAX-5343

2013 New Product----ADAM-55602013 New Product----ADAM-5560

雙乙太網

COM1,3,4 RS232/485 1500Vdc 隔離串口COM2 2500V dc 隔離串口 寬溫操作

- 0 ~ 55 ﾟ C

支持 SD 卡擴展7 個 I/O 擴充槽

支持 VGA 埠

CPU: Z510 1.1G存儲 : 1G CF, 記憶體： 1GB 677 SDRAM掉電保持區 : 1MB

USB 2.0 *2

Selling Model :PC Based controller Selling Model :PC Based controller

Advantage : Small Size , Fan-less , IO Front install/Hot

swap , Extension , Higher vibration against

IPC/UNO/ARK

PAC

Trying to Switch a PLC into a PAC?Trying to Switch a PLC into a PAC?

Don’t!– An application suitable for a PLC should likely stay with a

PLC. PAC = Control + Computation + Connectivity

– PLC is only 1 ‘C’ Migration of PC/104 stack solution to PAC

– Already familiar with PC-Based Control– Looking for prepackaged solution– Take advantage of distributed I/O

APAX has Ethernet backplane

PAC Sales ApproachPAC Sales Approach Perfect PAC Customer Profile

– Likes programming in C++ or .NET– Uses significant analog I/O– Requires numerous and varied communication

interfaces– Needs high degree of computation capability

Remote I/O for PLCs– EtherNet/IP for AB PLCs– PROFINET for Siemens PLCs (GE also!)– Modbus/TCP for others!– Key Benefit: Multiple distributed locations only

need 1 coupler (and consume 1 IP address)

PAC Selling model : PAC controllerPAC Selling model : PAC controller

Advantage : PC resource , Powerful CPU , IO hot swap/

distributed IO Good vibration against ,Support WinCE,Xpe,Linux , Good comm. I/F , AI/AO Price

PLC

PAC

NI PAC & SCADA S/W customer approach • Application-ready Software Integration • Provide NI Labview IO driver , VI for measurement, test, and

control systems • More SCADA software supported • Local SCADA Software Operation & remote monitoring

PAC Selling ModelPAC Selling Model

Remote IO Remote IO

ADAM-5000 : Support 4/8 IO • ADAM-5000/485 : Modbus/RTU 4 IO slot• ADAM-5000/TCP : Modbus/TCP 8 IO slot

APAX-507X : Support32 IO • APAX-5070 : ModBus/TCP Remote control IO• APAX-5071 : ProfiNet Remote control IO

( Siemens )• APAX-5072 : EtherNet/IP Remote control IO

(AB )

I/O Points

Function & Performance

128

ADAM-5000

2048

APAX-5070

ADAM-6000

32

APAX-5070 ,ADAM-5000 ,ADAM-6000 • Modbus/TCP, ProfiNet , EtherNet/IP Protocol

Ethernet-Based Remote IO Solution Ethernet-Based Remote IO Solution

APAX I/O APAX I/O

APAX I/O

Ethernet Switch

• Key Features :• One IP Address for 32 IO Modules• Good AI/AO Price • APAX-5070 Modbus/TCP dual com. Cable • Fail safe output Value (AO)

Target : PLC : AB ( Ethernet/IP) , Siemens (Profinet), Schneider(Modbus/TCP• APAX-5070 : Modbus/TCP

(Schneider) • APAX-5071 : Profinet ( Siemens )• APAX-5072 : Ethernet/IP (AB)

Ethernet-Based Remote IO Solution Ethernet-Based Remote IO Solution

Line/Bus TopologyTree/Star Topology

• Using Crossover or Ethernet Switch between I/O module backplanes

• Using Fiber Optical Switch to increase distances• Remote expansion with Local Bus performance

Feature Highlights: Flexible Expansion TopologyFeature Highlights: Flexible Expansion Topology

Same I/O modules

APAX-5570/5571

APAX-5520

APAX-6572

More Features More Features • Changeable CPU with Same I/O• Save Current I/O Module Investment• Changeable CPU with Same I/O• Save Current I/O Module Investment

Feature Highlights: Completely Modular I/OFeature Highlights: Completely Modular I/O

APAX-5002

APAX-5001

Choose appropriate amount of I/O modules for your need

Feature Highlights: I/O DesignFeature Highlights: I/O Design

High Density I/O– AI/O: 12 channels, DI/O: 24 channels– Save installation space

Hot-Swap I/O– Insert/remove modules without shutdown system– Save operation cost

Flexible Range for Analog Modules– Each channel configured with different range– Save stock cost

Ch0: 10 VCh1: 4 ~ 20 mACh2: K-type T/C

EMC (Electromagnetic Compatibility)– EMS (Noise immunity):

testing according to IEC 61000-4-2 ~ 61000-4-6– EMI (Emitted interface)

testing according to EN 55011 class A

Shock Resistance– testing according to IEC 60068-2-27

Vibration Resistance (Operating)– testing according to IEC 60068-2-6 and IEC 60068-2-64

High/Low Temperature– testing according to IEC 60068-2-1, IEC 60068-2-2 and IEC 60068-2-3

I/O Module Characteristic Curve– design according to IEC 61131-2, type 1

APAX I/O: CertificationAPAX I/O: Certification

APAX-557x CPU module accepts 2 power Modules (APAX-5343)

Through backplane, APAX-5520 and I/O accepts two power inputs

APAX I/O: Dual Power InputAPAX I/O: Dual Power Input

APAX I/O ModulesAPAX I/O Modules

Detachable Clamp

Type Connector

Writable Label with

Wiring Information

Color-matched Connector and

Label

AI

APAX-5017APAX-5017H

AO

APAX-5028

DI

APAX-5040

DO

APAX-5046APAX-5060

APAX-5045

DI/O

IO Hot Swapped

Software Options for Advantech PACSoftware Options for Advantech PAC

Two solutions for different programmers PC-based Controller: open platform PAC: built-in SoftLogic software (KW)

PACPC-based

Controller

Advantech IEC 61131-3 SoftLogic SoftwareAdvantech IEC 61131-3 SoftLogic Software

Development Environment: MultiProg Real-time performance (1 ms) Off-line simulation & online download

Runtime Engine: ProConOS Built-in in Advantech PAC controller No need extra payment for license

Sequential Function Chart (SFC)

Structure Text (ST)

Instruction List (IL)

Ladder

Function Block (FB)

PAC Target Market PAC Target Market

Process Control– Furnace/Boiler– Water Treatment

Facility Management– Tank/Pump/Pipeline Monitoring– Public Construction, Transportation– Substation/Power Transmission

Machine Automation• Factory Automation• Batch equipment

Batch Controller Target MarketBatch Controller Target Market

OEM Biz Model –Non-Motion MA

Market & Application Semi-conductor Furnace Metal Treatment Furnace Food & Beverage Dyeing Machine Pharmaceutical Bio-chemical Process (ex: Healthy Food) Cement Vacuum Furnace PCB Process Plastics Process Glue process Rubber process

Soak

Ramp

Power capability: 1 MW (Taiwan top three solar plant) Installation Size: 4 Football yield ( 4500 pcs Cells)

Application: Solar Plant ManagementApplication: Solar Plant Management

PV ModulesAPAX-55200KW

Transformer

GCB

Electricity Network

Inverter

DC MeterPower Meter

AI: Temp, Sunlight

COM PortCOM PortCOM PortDI: Breaker Value

DO: Control GCB

Display

COM Port

Application: Solar Plant ManagementApplication: Solar Plant Management

APAX-5520 communicate with inverters by Modbus/RTU protocol APAX-5520 communicate with trackers by proprietary protocol (ODM KW FB)

– Configure manual/automatic mode, set maximum acceptable wind speed, emergency stop

APAX-5013 for temperature, 5017 for sunlight, wind speed, power meter APAX-5040 and APAX-5060 for power circuit component and breaker

SCADA (iFix server)

16-port Ethernet Switch

EKI-2541S

EKI-2541S

Total 12 Panels(Z0 ~ Z11)

Each Panel

Fiber

APAX-5520KW24 x Inverters

12 x Trackers

Fiber

Application: Solar Power Plant ManagementApplication: Solar Power Plant Management

CPU: APAX-5520 I/O Modules: APAX-5017, 5028, 504x, 5060, 5080 APAX-5080 Functionality:

– Connect to flow meter measuring

how much oil is fuel up through pump

APAX-5520 + APAX I/O Modules

Oil Flow MeterFPM Local Display

Application: Refueling Station Monitor Application: Refueling Station Monitor

Orchid greenhouse control and monitoring (Taiwan) APAX-5028, 5046: Temperature control with hot/cold water gate APAX-5017: Measure temperature, humidity and PAR

APAX-5520 TPC-1070 WebAccess (150 tag)

EKI-7626

APAX I/O

APAX I/OAPAX I/O

8 Greenhouses

Application: Agriculture (Flower, Vegetable, Fruit, Mushroom)

Application: Agriculture (Flower, Vegetable, Fruit, Mushroom)

Factory production data collection for analysis Typical application: Advanced Process Control (Taiwan)

– TFT LCD process system– Manufacturer production optimization

Requirement: – High speed AI measurement– Real-time performance– Flexible topology for distributed station

Application: Factory Automation Application: Factory Automation

APAX-5070

APAX-5070

APAX-5070

Inverter Production Line Functional Test System (China) UNO/IPC send command to adjust inverter’s parameters APAX-5046 to control inverter power-on/off Double communication path between UNO/IPC and APAX-5520

1 x APAX-50454 x APAX-5046

Layer 1

8 inverters

Layer 2

Layer 3

Layer 4 Total 80 Cabinets

One Cabinet

EKI-7659C

APAX-5520

UNO/IPC

RS-485

Ethernet

Application: Factory Functional Test SystemApplication: Factory Functional Test System

Distribution I/O architecture can save used controllers SI can handle ship certification through system-level aspect APAX system can handle ship alarm management, ship power management,

ship cabin monitoring, rudder control

APAX-5520

APAX-5000 I/OAPAX-5000 I/O

Application: Ship Control/MonitorApplication: Ship Control/Monitor

Test air bag container pressure limitation High Speed AI for pressure data acquisition IEC-61131-3 SoftLogic to shorten development time Integrate with IPC and WebOP (HMI)

Application: Air Bag Container Testing MachineApplication: Air Bag Container Testing Machine

• APAX-5520: Controller• APAX-5017H: Measure pressure inside

the container with high speed• APAX-5028: Control pressure value

which will be pumped into the container • APAX-5040: Alarm and Push Button• APAX-5046: Control Valves

• Ramp/Soak control for pressure value

• Local display on WebOP (HMI)

Application: Air Bag Container Testing Machine Application: Air Bag Container Testing Machine

Application: Fuel Cell Station MonitorApplication: Fuel Cell Station Monitor

- 45 -

Product Portfolio– APAX-5520CE * 5– APAX-5570XPE * 2– APAX I/O: 95 DO, 80 DI

and 50 AI– FPM-2150G-UCE

Application: Boiler ManagementApplication: Boiler Management

Monitor steel casting in the cylinder Control Steel Flatness Historical Trend for Temp. & Pressure Data Application Requirement:

Reliability under high temperature environment Communication ability with server .NET programming environment

CANopen

CANopen Sensorto measure steel thickness

Temp, Pressure

APAX-5620 APAX-5017 APAX-5045Control Steel Position

Application: Steel Production Monitoring Application: Steel Production Monitoring

Application: Tunnel Monitoring Application: Tunnel Monitoring

APAX CPU, Power supply, communication backup Local and remote I/O with fiber optical connection HMI/SCADA redundant communication port

Application: Diversion Weir Control Application: Diversion Weir Control

Mini-site : www.advantech.com/APAXMini-site : www.advantech.com/APAX

Let We Work With PAC Team

PAC Website :

www.advantech.com/APAX