CATIA V5 Tutorial Welding Design.pdf

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S UND A Y , M A R C H 2 9 , 2 0 0 9

Welding Design in CATIA

Mechanical Design > Weld Design

This tutorial is about making weld joint in CATIA Weld Design

Workbench .

Go to the Weld Design Workbench (Start > Mechanical

Design > Weld Design). Rename the product as Welding

Demo. Right click on the product tree and create a new part

(Right-click > Components > New Part). After the new part

has been created, expand the part tree and double-click on the

part name to go to the Part Design Workbench as shown in the

figure.

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In the Part Design Workbench, create a rectangular bar of

100x50x10 mm dimension. Check my other blog entry if you

don't know how to create the bar.

After finishing the bar or plate, double-click on the Welding

Demo main product tree. This will automatically brings you

back to the Weld Design Workbench .

Now make another part just by copy ing the ex isting part. Right-

click on the Part1 (Part1.1) instance and select Copy

Instance. Then click on the Welding Demo parent tree.

Automatically Part1 (Part1.2) will be created under the ex isting

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part in the tree.

The new part is exactly at the same position with the previous

part. Use the manipulation tool or the compass to position

them apart of each other.

The weld function is different than the assembly feature because

you'll have to position the part correctly in order to successfully

make the weld join. If the parts are not in the correct position,

you'll be receiv ing error messages every time you want to make a

joint.

The first step is to assemble them using constraints. We'll use

coincidence constraint to connect edges of the part before making

the weld joint. Select the coincidence constraint and select edge

1 and 2 as shown in the figure below. Then create another

coincidence constraint and connect edge 3 and 4 together.

After pressing the update button, the parts should connect

together as shown.

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At this point, you still can't make a weld joint because some

surfaces required as joint parameters are hidden after being

constrained. A little trick is required here. First, fix the first part

with the Fix Component constraint. Then expand the

Constraints tree and deactivate constraint 2 (coincidence.2)

that connects edge 3 and 4. Don't delete it. Then use the

manipulation tool with the "with respect to constraints" is checked

to move part 2 in the x direction just like as shown in the figure.

Now select the Single V-Butt Weld feature or Insert > V Butt

Welds > Single V-Butt Weld. A box will appear for you to

adjust the welding parameters. Change the height to 5mm, shape

to convex with 0.5mm offset, and select surfaces as numbered

in the figure above respectively . Y ou can click on the Selection

Assistant to help you select the surface in order. Press Enter or

OK button to make your weld joint.

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After that, reactivate constraint 2 (coincidence.2) and press

the Update button, the parts will repositioned as before and you

now have your weld joint.

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POSTED BY RIDHUAN AT 23:41

LABELS: WELD DES IGN WORKBENCH

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zihad said...

hai,

bagus tutorial ni. we are in the same shoes.catia V5.hope

we can connect each other.

www.mycatiav5.blogspot.com

APRIL 1 6 , 2009 1 1 :20 AM

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A PRIL 1 6 , 2009 1 1 :20 AM

Anonymous said...

Visit & Join all new dedicated Global CATIA discussion

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MAY 9 , 2009 9 :28 PM

Sicoe Andrei said...

how can I weld 2 tubes at 90 degrees on to each other?

NOVEMBER 25 , 20 1 0 7 :20 PM

bman said...

great CATIA tutorial for welding design.

DECEMBER 3 , 20 1 0 7 :28 PM

Anonymous said...

possible to weld 2 tube in a particular angle?

DECEMBER 4 , 20 1 0 2 :5 1 PM

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CATIA V5 Tutorial Welding Design.pdf