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TDE offers you the highest quality and greatest speed in concurrent engineering for your sheet metal tools and dies. www.tdev5.com All of our TDE applications are customised to your requirements. CATIA ADD-ON APPLICATIONS FOR SHEET METAL METHOD PLANNING AND TOOL & DIE ENGINEERING

CATIA ADD-ON APPLICATIONS FOR SHEET METAL · PDF fileCATIA ADD-ON APPLICATIONS FOR SHEET METAL METHOD PLANNING AND TOOL & DIE ENGINEERING. TDE advantages Product Engineering Tool Engineering

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Page 1: CATIA ADD-ON APPLICATIONS FOR SHEET METAL · PDF fileCATIA ADD-ON APPLICATIONS FOR SHEET METAL METHOD PLANNING AND TOOL & DIE ENGINEERING. TDE advantages Product Engineering Tool Engineering

TDE offers you the highest

quality and greatest speed in

concurrent engineering for your

sheet metal tools and dies.

www.tdev5.com

All of our TDE applications

are customised to your

requirements.

C A T I A A D D - O N A P P L I C A T I O N S F O R

S H E E T M E T A L M E T H O D P L A N N I N G A N D T O O L & D I E E N G I N E E R I N G

Page 2: CATIA ADD-ON APPLICATIONS FOR SHEET METAL · PDF fileCATIA ADD-ON APPLICATIONS FOR SHEET METAL METHOD PLANNING AND TOOL & DIE ENGINEERING. TDE advantages Product Engineering Tool Engineering

TDE advantages

Product Engineering

Tool Engineering

Tool Manufacturing

Testing

Production

Traditional process without TDE

Product Engineering

Tool Engineering

Tool Manufacturing

Testing

Production

Process using TDE

Introduction

The drive for continuous improvement inproductivity no longer stops withclever product design. Process plan-ning, tool engineering and manufac-turing play major roles in the strive fortime reduction and optimised engi-neering, aiming to accelerate theoverall delivery process.

Catia, a leading CAE software applica-tion, offers good features and function-ality to fulfill this quest to an extent -however, in certain specific processesthe Catia software does not boast therequired capabilities. The industry islooking for process specific softwaresolutions in addition to the generallyavailable functionality on offer.

Actas has developed a range ofadvanced Catia modules in closecooperation with German car manufac-turers and their supply industry focusingon CAPP (Computer Aided ProcessPlanning) and CAE (Computer AidedEngineering) of tools and dies for sheetmetal components. This portfolio isgrouped under the name TDE.

Actas TDE applications -A Cornerstone

The Actas TDE applications are a cor-nerstone in the fields of method planningand die engineering. Their primary use isin assisting the method planner in gath-ering highest quality information, whichcan then be used to define the best pos-sible process sequence for manufac-turing the sheet metal product.

Our applications support the tool anddie engineer in creating specific geomet-rical information within the same CAEenvironment in an optimised way to helpavoid manual iterative and repetitive,error prone operations.

The use of these TDE add-on functionsleads to an important reduction inprocess planning and tool developmenttime, accompanied by improved qualityof the end results.

Actas advanced developments forCATIA V5 include:

- Fast and easy analysing of sheet metalproducts against critical deep draw,cutting and punch parameters. Thegraphical output and the dynamicresponse enables the user to definethe most optimised manufacturing pro-cess. The graphical assistance givesquick 'global' analysis whilst the nume-rical output is ideal for in-depth detailanalysis.

- An easy to use function with multi plefeatures to perform a variety of con-tour mappings onto different surfacegeometries. The user is offereddiverse parameters and controlfeatures to perform a fast andaccurate mapping result of com-

plex shaped contours.

Industries

The TDE applications are at their mostbeneficial when applied to the multi-stepmanufacturing of complex sheet metalproducts. Therefore, all industries, whichface the challenges of defining theseprocess sequences, can benefit fromusing TDE. Today TDE is integratedexclusively into Catia - this is the onlyprerequisite for an industry wishing totake advantage of TDE.

ADVANTAGES OF USING TDE

Time savings of up to 50%> Shorter individual process steps> Shorter overall process time to delivery

More accurate and detailed information> Higher quality

Less need for tool prototyping andtesting. Less tool error modifications> Up to 20% overall savings

Fast return on investment> 3-12 months

Easy learning curve> 1-3 days

Suitable for use in multiple industries

Page 3: CATIA ADD-ON APPLICATIONS FOR SHEET METAL · PDF fileCATIA ADD-ON APPLICATIONS FOR SHEET METAL METHOD PLANNING AND TOOL & DIE ENGINEERING. TDE advantages Product Engineering Tool Engineering

TECHNICAL REQUIREMENTS

TDE V4> Running on all Unix platforms> Compatible with Catia 4.2.x versions> Prerequisites are Catia V4 modules COM, WF3 and SUR> Develop3 requires the FRF module

TDE V5> Running on Windows 2000 and XP platforms> Unix platforms information also available upon request> Compatible with Catia V5R12 and higher> Prerequisite is Catia V5 configuration HD2 orany other configuration including the module GSD (GenerativeShape Design)

FEATURES OVERVIEWWhy use our CAA integrated TDE applications

> Protection of your investment during the lifecycle of CATIAV4 and V5

> Up to date to (all) required Catia Releaseand Service Pack levels

> Seamless integration of data and interfaces> CAA based certification> Significant increase in added value through integratedsolutions

Analysis Assistant- Computing and analysing draw direction(s) and undercut- Computing and analysing cutting angles- Computing and analysing cut direction(s)- Analyzing punch direction(s)- Defining minimum die size and die opening dimensions- Conversion of product axis to tool axis- Multiple computation algorithms- Analysis against rules- Dynamic graphical output- Numerical output

Geometrical Assistant- Mapping of complex contours- Trim line development of complex sheet metal components- Drawn blank size- Product surface modification for spring back and overcrowning

Page 4: CATIA ADD-ON APPLICATIONS FOR SHEET METAL · PDF fileCATIA ADD-ON APPLICATIONS FOR SHEET METAL METHOD PLANNING AND TOOL & DIE ENGINEERING. TDE advantages Product Engineering Tool Engineering

All of our applications are based upon our customer's requirementscombined with Actas’ knowledge and experience in advancedapplications development.

Actas GmbHPaul-Klinger-Str. 1D-45127 Essen

Germany

Telephone: +49 (0)201 81019-0Fax: +49 (0)201 81019-55

[email protected]

[email protected]