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Page 1: CATALOGUES - namat.com · catalogues neproplast rigid pvc ... british standard (bs-en-61386) pipes 11 british standard (bs-en-61386) fittings 9 split duct ... 1.594 1.687 1.750 1.937
Page 2: CATALOGUES - namat.com · catalogues neproplast rigid pvc ... british standard (bs-en-61386) pipes 11 british standard (bs-en-61386) fittings 9 split duct ... 1.594 1.687 1.750 1.937

CATALOGUES

NEPROPLAST RIGID PVC PIPES ASTM STANDARD CATALOGUEFor potable Water and Sewage SystemsSCHEDULE 40 AND 80

NEPROPLAST uPVC PIPES CATALOGUEDIN, BS STANDARDS

NEPROPLAST PVC AND CPVC ASTM FITTINGS CATALOGUEFor potable Water and Sewage SystemsSCHEDULE 40 AND 80

NEPROPLAST HDPE WATER, GAS AND SEWAGE SYSTEMS CATALOGUE

NEPROPLAST uPVC ORANGE COLOR DRAINAGE FITTINGS CATALOGUEFor Drainage System

NEPROPLAST POLYETHYLENE CORRUGATED OPTICAL DUCT (COD) & SUB DUCT

NEPROPLAST PVC DRAIN-WASTE-VENT (DWV) ASTM FITTINGS CATALOGUEFor Drainage Systems

NEPROPLAST RIGID PVC CONDUIT PIPES AND FABRICATED FITTINGS CATALOGUEFor Electrical and Telecommunication Networks

NEPROPLAST CASING AND SCREEN PIPES CATALOGUE

NEPROPLAST FLOWGUARD TM (CPVC) PIPES CATALOGUEQuality Pipe with Stripe For Potable Water NetworkSCHEDULE 80

www.neproplast.com www.namat.com

Page 3: CATALOGUES - namat.com · catalogues neproplast rigid pvc ... british standard (bs-en-61386) pipes 11 british standard (bs-en-61386) fittings 9 split duct ... 1.594 1.687 1.750 1.937

FOREWARD

NEPROPLAST (New Products Industries) was established in the 1969 as the manufacturing facility to intro-duce the uPVC piping systems to the market in Saudi Arabia. Since its establishment, NEPROPLAST has followed a strict policy in producing high quality pipes. Using state of the art equipment and tools in its production facilities, hiring a highly trained professional staff, and working with a very experienced team of consultants in the industry. The initial production of NEPROPLAST uPVC pipes were manufactured according to British Standard -tions BS 3505/3506. At a later stage, NEPROPLAST started to manufacture pipes and according to Inter-national ISO. NEPROPLAST actively participated with Saudi Arabia Standard Organization SASO to set the Saudi Arabian Standard SAS 14/15/1396. In the mid 80s, NEPROPLAST started the production of PVC

ASTM standards for schedule 40, schedule 80, and CPVC pipes for sch80.By producing a wide range of pipes and according to different standards, NEPROPLAST has established for itself a strong position in the market to serve the construction industry in the of water network pressure lines, sewerage and drainage non-pressure lines, and electrical & telecommunication conduits . NEPROPLAST

Ring or Solvent Cement jointing systems.

In 2009, NEPROPLAST made a move into modern, heavy metal free stabilizers for all its uPVC & cPVC products. A move which ensured total elimination of toxicological content throughout the entire NEPRO-PLAST product range.Organic stabilizers pipes and ensure a safe drinking water supply, free of any possible toxic traces which can develop through the use of heavy metal uPVC stabilizers.

All NEPROPLAST drinking water products are now accreditised through NSF, proof of its excellent health safety factor.

NEPROPLAST added to its products portfolio the production of Polyethylene pipes (HDPE) in 2009. NEPRO-PLAST HDPE products range covers pipes and ducts to serve the water, gas, electrical, and telecommunication applications. NEPROPLAST recently introduced to the market the Polyethylene Corrugated-Optic-Ducts (COD) as

tions.

All NEPROPLAST products are marketed and sold through National Marketing Est. Co LTD. which has more than 25 branches covering all cities and urban areas across the Kingdom of Saudi Arabia. National Marketing has an export department responsible for exporting NEPROPLAST products to Middle East and North African (MENA) markets. In addition to NEPROPLAST products, National Marketing Est. Co. imports a wide range of valves, solvent cements, and other accessory components. Nowadays, National Marketing Est. Co LTD. is consid-ered the largest trading company in Saudi Arabia that has all kinds of plastic pipes, valves, and cements available in its stocks for all traders and contractors in the Saudi market.Both NEPROPLAST and NATIONAL MARKETING strive to be the largest quality leader in the supply of plastic piping systems to serve the water, gas, electrical & telecommunication sectors across the Middle East.

Iwww.neproplast.com www.namat.com

Isam K.KabbaniChairman

IKK Group of Companies

Page 4: CATALOGUES - namat.com · catalogues neproplast rigid pvc ... british standard (bs-en-61386) pipes 11 british standard (bs-en-61386) fittings 9 split duct ... 1.594 1.687 1.750 1.937

INDEX

1 INTRODUCTION 3

2 3

3 4

4

5

6

7

9

10

5

5-6

6

7

8 8

8

9

12 9

IIwww.neproplast.com www.namat.com

ADVANTAGES OF PVC DUCT & CONDUIT PIPES & FITTINGS

PROPERTIES OF NEPROPLAST ASTM PVC CONDUIT PIPES & FITTINGS

NEMA TC-2 PIPES

NEMA TC-3 FITTINGS using NEMA TC-2 PIPES

NEMA TC-8 & TC-6 PIPES

NEMA TC-9 FITTINGS using NEMA TC-8 & TC-6 PIPES

SAUDI ARABIA STANDARDS (SSA 255/ 1981) PIPES

SAUDI ARABIA STANDARDS (SSA 255/ 1981) FITTINGS

BRITISH STANDARD (BS-EN-61386) PIPES

11 9BRITISH STANDARD (BS-EN-61386) FITTINGS

SPLIT DUCT

13 10-13ACCESSORIES

14 13NEPROPLAST Conduit weight Comparision Chart

15 10-13NEPROPLAST PVC Conduit Installation Under Changing Temperature Conditions

16 14TEMPERATURE CONSIDERATION FOR LINEAR EXPANSION

17 14PVC CEMENT

18 15CERTIFICATES

Page 5: CATALOGUES - namat.com · catalogues neproplast rigid pvc ... british standard (bs-en-61386) pipes 11 british standard (bs-en-61386) fittings 9 split duct ... 1.594 1.687 1.750 1.937

1. Introduction

3www.neproplast.com www.namat.com

Standards

NEPROPLAST Ducts & Conduits meet the requirements prescribed by the following standards organizations:1) National Electrical Manufacturer’s Association ( NEMA - USA )2) American Society for Testing & Material, ( ASTM )3) Saudi Arabian Standard Organization ( SASO )4) British Standards Conduits for Electrical Installation .

Approval

NEPROPLAST Ducts & Conduits are Subjected to strict quality control to ensure that only products which meet the standard are delivered to Customers. NEPROPLAST has a well equipped laboratory capable of carrying out the required tests. It also maintains contact with local and overseas independent laboratories for conducting third party product testing and analysis. NEPROPLAST quality activities start from selections and purchase of raw materials and equipment, through the manufactur-ing process, and finally to loading and delivery. NEPROPLAST is currently adopting ISO 9001 Quality System as the basic foundation for its quality management, certified & assessed by the SASO Registered Firm.

Product Range

NEPROPLAST Ducts & Conduits are available in 3 and 6 meter lengths, These can be supplied in plain or with belled ends for solvent cement Joints. A special operational department to Fabricate electrical items to meet with project specification and special requests are available. Other accessories which relate to wiring and ducting are available upon request.

Installation

NEPROPLAST Ducts & Conduits are quick, easy to install using commercially availabe solvent cements and cleaners.

NEPROPLAST Ducts & Conduits are widly Approved with various Organizations : such as Saudi Aramco, Saudi Electrcial Company(SCECO), Royal Commission, Marafiq, Saudi Telecom Company and a wide range of consulting Offices as well as various Govemment Ministries, etc .

1. Fire Proof: 3. Ease of Handling & Installation :

NEPROPLAST conduit pipes & Fittings do not support combustion and are self extinguishing, it will not burn unless an external flame source is applied.

uPVC Pipe

Other material Sound Dampening

HeatRetention

Resistance toCondensation

AboveAverage

BelowAverage

Average

uP

VC

Pip

e

uP

VC

Pip

e

uP

VC

Pip

e

2. Thermal Conductivity:

NEPROPLAST conduit pipes & Fittings have lower thermal conduc-tivity than for metals. This prevents "sweating" formation of condensa-tion on the pipe walls.

2. ADVANTAGES OF PVC DUCT & CONDUIT PIPES & FITTINGS

NEPROPLAST conduit pipes & Fittings are easy to install and maintain with complete range of solvent cement fabricated electrical fittings saving time, effort and money as it is light in weight having a specific weight which is about one fifth of steel pipes. This will cut down on transportation costs and facilitate pipes installation.

6. Non - Corrosive

NEPROPLAST conduit pipes & Fittings will not corrode and is not affected by concrete additives, electrolysis, corrosive atmospheres, soils salts or excessive humidity.

5. Non - Magnetic

NEPROPLAST conduit pipes & Fittings is non magnetic, thus reduces voltage drop and minimize power loss

4. Safety

NEPROPLAST conduit pipes & Fittings is non conductive & non-Sparking.

Page 6: CATALOGUES - namat.com · catalogues neproplast rigid pvc ... british standard (bs-en-61386) pipes 11 british standard (bs-en-61386) fittings 9 split duct ... 1.594 1.687 1.750 1.937

3. PROPERTIES OF NEPROPLAST ASTM PVC CONDUIT PIPES & FITTINGS

4www.neproplast.com www.namat.com

D - 696D - 696

D - 150D - 150D - 257

UL-94/0.062”ASTM E84ASTM E84UL 94

in/in/oFcm/(cmoC)

Volts/Mil60cps at 30oF

Ohm/cm at 95oC

Rating

Mechanical Properties

Properties Test Method as per ASTM Unit Values

Table - 1All values are registered at 23oC 73oF.

Thermal Properties

Vicat Softening Point

Izod ImpactHardness (Rockwell)

D - 256

D - 785

Ft-Lbs / In of notchRockwell "R"

4.0 119

D - 1525(Rate A)D - 648(264 psi)

oCoC(oF)

> 80>70 (158 )

Electrical Properties

Dielectric StrengthDielectric Constant Volume Resistivity

Flammability PropertiesFlammability ratingFlame SpreadSmoke Developed

Burning Rate

Tensile Strengh

Modulus of Elasticity in Tension

D - 638 / type1

D - 639 / type1

D - 790 proc.B

PSIMPAPSIMPAPSIMPA

7,000> 50

>400,000> 270014,500

100

-5-5

14133.7

12

V - 010

25043%

Page 7: CATALOGUES - namat.com · catalogues neproplast rigid pvc ... british standard (bs-en-61386) pipes 11 british standard (bs-en-61386) fittings 9 split duct ... 1.594 1.687 1.750 1.937

NEPROPLAST PVC Electrical Plastic Tubing (EPT) & Conduit (EPC - 40 & EPC - 80)

5www.neproplast.com www.namat.com

Table No.4.a Dimensions of Electrical Plastic Tubing

4. NEMA TC-2 PIPES

Nominal pipe size

Inch.

Outside Diameter

EPT-A-PVC EPC - 40 -PVC EPC 80 - PVC

mmInch mmN. WeightKgs / m

Wall Thickness N. WeightKgs / m

N. WeightKgs / m

1/2"

3/4"

1"

1 1/4"

1 1/2"

2"

2 1/2"

3"

4"

5"

6"

8"

0.840

1.050

1.345

1.660

1.900

2.375

2.875

3.500

4.500

5.563

6.625

8.625

21.34

26.67

33.40

42.15

48.26

60.32

73.02

88.90

114.30

141.30

168.28

219.07

1.52

1.52

1.52

1.78

2.03

2.54

2.79

3.18

3.81

-----

-----

-----

Inch0.060

0.060

0.060

0.070

0.080

0.100

0.110

0.125

0.150

----

----

----

mmWall Thickness

2.77

2.87

3.38

3.56

3.68

3.91

5.16

5.49

6.02

6.55

7.11

8.18

Inch0.109

0.113

0.133

0.140

0.145

0.154

0.203

0.216

0.237

0.258

0.280

0.321

mmWall Thickness

3.73

3.91

4.55

4.85

5.08

5.54

7.01

7.62

8.56

9.52

10.97

12.70

Inch0.147

0.154

0.179

0.191

0.200

0.218

0.276

0.300

0.377

0.375

0.432

0.499

0.155

0.197

0.250

0.365

0.468

0.717

0.952

1.310

2.000

-----

-----

-----

0.248

0.329

0.483

0.652

0.779

1.04

1.65

2.160

3.070

4.17

5.410

8.143

0.309

0.418

0.614

0.850

1.030

1.430

2.180

2.900

4.260

5.910

8.130

12.400

EPT-A-PVC Electrical Plastic Tubing for encasement in concrete, EPC 40 Electrical Plastic Conduit for normal duty application & EPC 80 Electrical Plastic Conduit for heavy-duty application

Table - 5.a

Nominal Size

Socket Entrance

Average DiaA

SocketLength

C

Socket Entrance

Average DiaA

SocketLength

C

0.852

1.064

1.330

1.677

1.918

2.393

2.890

3.515

4.015

4.515

5.593

6.658

1/2

3/4

1

1 1/4

1 1/2

2

2 1/2

3

3 1/2

4

5

6

0.652

0.719

0.875

0.938

1.062

1.125

1.469

1.594

1.687

1.750

1.937

2.125

InsideDiameter

D

0.630

0.834

1.059

1.392

1.622

2.079

2.484

3.083

3.598

4.076

5.097

6.115

Inches Millimeters

21.64

27.03

33.78

42.60

48.72

60.78

70.41

89.28

101.98

114.68

142.06

169.11

16.56

18.26

22.22

23.83

26.97

28.58

37.31

40.49

42.85

44.45

49.20

53.98

InsideDiameter

D

16.00

21.18

26.90

35.36

41.20

52.81

63.09

78.31

91.39

103.53

129.46

159.32

<

<

<

C< <C<

A

Coupling and Bell End

REPAIR COUPLING:

BELL END COUPLING:

REGISTER COUPLING:

5. NEMA TC-3 FITTINGS using NEMA TC-2 PIPES

NEPROPLAST PVC FITTINGS FOR USE WITH RIGID PVC CONDUIT AND TUBING

< <

<

<

<

<

D A

C

<

<

D

<

<

<

C< <C<

A

3/4” RIGID PVC CONDUIT EPC 40 NEMA TC-2 NEPROPLAST JEDDAH KSA 05.02.13 S2 20:56 L100

Page 8: CATALOGUES - namat.com · catalogues neproplast rigid pvc ... british standard (bs-en-61386) pipes 11 british standard (bs-en-61386) fittings 9 split duct ... 1.594 1.687 1.750 1.937

6www.neproplast.com www.namat.com

5. NEMA TC-3 FITTINGS using NEMA TC-2 PIPES

Long Radius BendTable - 5.b

Nominal Size Radius

RCurvatureAverage L

CurvatureAverage LMin

4.00

4.50

5.75

8.25

9.50

10.50

13.00

16.00

30.00

1/2''

3/4''

1''

1 1/2''

2''

2 1/2''

3''

4''

6''

0.652

0.719

0.875

1.062

1.125

1.469

1.594

1.750

2.125

6.28

7.06

9.02

12.95

14.91

16.48

20.41

25.12

47.10

Max1.500

1.500

1.875

2.000

2.000

3.000

3.125

3.375

3.750

InchesSocket Depth D Radius

R Min101.60

114.30

146.05

209.55

241.30

266.70

330.20

406.40

762.00

38.10

38.10

47.63

50.80

50.80

76.20

79.38

85.73

95.25

16.56

18.26

22.23

26.97

28.58

37.31

40.49

44.45

53.98

159.51

179.45

229.29

328.99

378.84

418.71

518.41

638.04

1196.34

Max

MillimetersSocket Depth D

6. NEMA TC-8 & TC-6 PIPES

Table No.6.a Dimensions of Underground Utilities DuctNEPROPLAST PVC PLASTIC UTILITIES DUCT FOR UNDERGROUND INSTALLATIONS

R

L

>

><

<<

90o

D

Nominal pipe size

Inch.

Outside Diameter TYPE DB - 100 TYPE DB - 120

1”

1 1/2”

2”

3”

4”

5”

6”

1.315

1.900

2.375

3.500

4.500

5.563

6.625

33.40

48.26

60.32

88.90

114.30

141.30

168.28

TYPE EB - 35

Wall Thickness

-

-

1.52

1.93

2.54

3.20

3.86

-

-

0.060

0.076

0.100

0.126

0.152

Inch Inchmm mm

Wall Thickness

-

-

1.52

2.84

3.68

4.55

5.41

-

-

0.060

0.076

0.100

0.126

0.152

Inch mm

TYPE DB - 60

Wall Thickness

-

-

1.52

2.84

3.68

4.55

5.41

-

-

0.060

0.076

0.100

0.126

0.152

Inch mm

Wall Thickness

1.52

1.52

1.96

3.00

3.91

4.85

5.77

0.060

0.060

0.077

0.118

0.154

0.191

0.227

Inch mm

TYPE EB - 20

Wall Thickness

-

-

-

1.70

2.26

2.84

3.42

-

-

-

0.067

0.089

0.112

0.135

Inch mm

“Type EB for Encased Burial in Concrete & Type DB for Direct Burial without Concrete”Pipe Length: Standard 6 meters(6m)Figures 20,35, 60 100 & 120 pipe stiffness (minimum)

RIGID PVC CONDUIT DB 120 NEMA TC8 DBNEPROPLAST JEDDAH KSA 05.02.13 S2 20:56 L100

TC 3 - Register coupling TC 3 - Repair coupling TC 3 - Long Radius Bend TC 3 - Bell End

Page 9: CATALOGUES - namat.com · catalogues neproplast rigid pvc ... british standard (bs-en-61386) pipes 11 british standard (bs-en-61386) fittings 9 split duct ... 1.594 1.687 1.750 1.937

7. NEMA TC-9 FITTINGS using NEMA TC-6 & TC-8 PIPES

7www.neproplast.com www.namat.com

NEPROPLAST FITTINGS FOR PVC PLASTIC UTILITIES DUCT FOR UNDERGROUND INSTALLATIONS

Table - 7.a. Repair Coupling

Nominal Size

Socket Entrance

Inside DiameterA

MinimumSocket Depth

C

Socket Entrance

Inside DiameterA

MinimumSocket Depth

C

2.400

3.538

4.544

6.687

2.400

3.538

4.544

6.687

2”

3”

4”

6”

1.794

2.925

3.424

5.062

Inches Millimeters

<<

<

C<

<C<

A

< <

<

<

N

A

60.96

89.87

115.42

169.85

60.96

89.87

115.42

169.85

45.65

74.42

87.12

128.80

Table - 7.b Register Coupling

Nominal Size

MaximumA

MinimumN

MaximumA

MinimumN

2”

3”

4”

6”

3/32

7/64

7/64

9/64

MinimumC

1.750

2.875

3.375

5.000

Inches Millimeters

2.4

2.8

2.8

3.6

MinimumC

44.45

73.02

85.72

127.00

REPAIR COUPLING

REGISTER COUPLING

SOCKET BELL END

Nominal Size

MaximumM

MinimumN

MinimumN

MaximumM

4 9/32

5 9/32

4 3/4

6 1/2

2”

3”

4”

6”

2 25/32

2 15/16

3

4 1/4

MinimumA

MinimumA

2.400

3.538

4.544

6.687

Inches Millimeters

108.7

134.1

120.6

165.1

70.6

74.6

76.2

108.0

60.96

89.87

115.42

169.85

Table - 7.c Socket Bell End

< <

<

<

A

N

<

<

M

TC 9 - Bell End TC 9 - Repair Coupling TC 9 - Register Coupling

Page 10: CATALOGUES - namat.com · catalogues neproplast rigid pvc ... british standard (bs-en-61386) pipes 11 british standard (bs-en-61386) fittings 9 split duct ... 1.594 1.687 1.750 1.937

8. SAUDI ARABIA STANDARDS (SSA 255/ 1981) PIPES

8www.neproplast.com www.namat.com

Table No. 8.a Dimensions of Rigid PVC Conduit

NominalSize

Outside Diameter (d1)

Dimension Tolerance

Minimum InsideDiameter (d2)

16202532

16202532

+0.0-0.3+0.0-0.4

13.016.921.427.8

Table No. 9.a Long Radius Bend

8.a NEPROPLAST PLASTIC CONDUITS AND FITTINGS FOR ELECTRICAL INSTALLATION<

<

d1

<

<d2

9. SAUDI ARABIA STANDARDS (SSA 255/ 1981) FITTINGS

Dimensions in millimeters

NominalSize

Outside Diameterof Bend (d1)

Minimum InsideDiameter of Bend

(d2)

R I2I1

16202532

13.016.921.427.8

Inside Diameter of Collar

(d3)

13.016.921.427.8

556590125

35353545

Y

100115160215

45507090

Dimensions in millimetersTable No. 9.b Repair Coupling

NominalSize

Inside Diameter of Collar

(d3)

MinimumSocket length

L

}

}

16202532

16.120.125.132.1

+ 0.2- 0.0

+ 0.3- 0.0

1.11.21.41.5

MinimumWall Thickness

S

40404050

Dimensions in millimeters

R >

><

<

<

<

<

90o

I1

d2

d1

I2

<y

y

<

<

<

<

<<

<

<

<<

L

s

<

<

<d

3

Table No. 9.c Register Coupling

NominalSize

Inside Diameter of Collar

(d3)

MinimumSocket length

L

}

}

16202532

16.120.125.132.1

+ 0.2- 0.0

+ 0.3- 0.0

}

}

13.517.522.029.0

+ 0.4- 0.0

+ 0.5- 0.0

Inside Diameter of Collar

(d4)

36.536.536.546.5

Dimensions in millimeters

Register coupling Long Radius Bend Repair Coupling

<

<

<

L<

d4

<

<d

3

7 mm max <<<

<

d3

REPAIR COUPLING

LONG RADIUS BEND

REGISTER COUPLING

Dimension Tolerance

16202532

+0.0-0.3+0.0-0.4

ReRepapairi CCououplplinngg

L

Page 11: CATALOGUES - namat.com · catalogues neproplast rigid pvc ... british standard (bs-en-61386) pipes 11 british standard (bs-en-61386) fittings 9 split duct ... 1.594 1.687 1.750 1.937

10. BRITISH STANDARD (BS-EN-61386) PIPES

9www.neproplast.com www.namat.com

Table No. 10.a Dimensions of Pipes

NominalSize

Light Gauge

MinimumInside DiameterWall Thickness

mm mm mm mm mm mm202532384050

1.301.451.702.002.102.45

17.422.128.634.035.845.1

Medium Gauge

MinimumInside DiameterWall Thickness

1.551.802.102.252.302.85

16.921.427.833.535.444.3

Heavy Gauge

MinimumInside Diameter

Wall Thickness

2.102.202.702.752.803.40

15.820.626.632.534.443.2

Neproplast Conduits are offered in 3 or 2.9 meters long and black color

As per British Standards BS-EN-6099 and BS-EN-50086-2 replaced by BS-EN-61386-21-2004

10.a NEPROPLAST CONDUITS SYSTEM FOR CABLE MANAGEMENT

NEPROPLAST MG 25 x 1.8 mm EN 50086-2NEPROPLAST JEDDAH KSA 06.12.12 S2 16:24 L11A

Table No. 11.a Long Radius Bend

NominalSize

Outside Diameterof Bend (d1)

Minimum InsideDiameter of Bend

(d2)

R

202532384050

16.921.427.833.536.444.3

Inside Diameter of Collar

(d3)

16.921.427.833.536.444.3

6590

125159180240

Dimensions in millimeters

R >

><

<

<

<

<

90o

I1

d2

d1

I2

<y

y

<

<

<

<

<<

<

<

<

d3

Dimension Tolerance

202532384050

±0.022±0.022±0.025±0.028±0.030±0.030

11. BRITISH STANDARD (BS-EN-61386) FITTINGS

Split Sleeve Coupling For Joining Split Duct to existing duct for Sch. 40 and 80

Split Duct is the fast and easy way to repair broken duct work without the costly. Cutting and replacing of your conductors.

Our male - female groove design leads The industry in providing a strong, rigid solution for duct repair situations

The interlocking design allows the split duct sections to be staggered and butted together Joints may be sealed with tape and reinforced With plastic or metallic straps to produce a rigid, stable unit

Available in 2'' through 6'' diameters, this product line also contain couplings and sweeps necessary to complete the system

The fast and easy method of installing duct around existing cable for repair and temporary installations as Sch. 40 and 80.

Two 45o Elbow May be Segmented for 90o

Table - 12.a

Segment45o

22 1 2 o

11 1 4 o

Nominal Size2 6

2 6

2 6

12. SPLIT DUCT

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13. ACCESSORIES

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13.a SPACERSSuggested Specification (Duct) (Conduit) bank shall be encased in concrete with at least three inches of concrete at the top and bottom and two inches on each side. A horizontal and vertical separation between the ducts of---* inches shall be maintained by installing high impact spacers with horizontal and vertical locking intervals of-----** feet. Standard *Separations of 1 1/2 ", 2 ", and 3 " are available.**The preferred interval between spacer assemblies is 8 to 10 feet.

Snap-Loc Spaceers

S288JHN

S288JJN

S288JLN

S288LHN

S288LJN

S288LLN

S288NFN

S288NHN

S288NJN

S288NLN

S288PHN

S288PJN

S288PLN

S288RHN

S288RJN

S288RLN

S288SHN

S288SJN

2X1 1/2

2X2

2X3

3X1 1/2

3X2

3X3

4X1

4X1 1/2

4X2

4X3

5X1 1/2

5X2

5X3

6X1 1/2

6X2

6X3

8X1 1/2

8X2

4.25

4.25

4.25

4.81

4.81

4.81

5.31

5.31

5.31

5.31

5.84

5.84

5.84

6.38

6.38

6.38

7.38

7.38

4.12

4.62

4.62

5.25

5.75

6.75

5.75

6.25

6.75

7.75

7.31

7.81

8.81

8.38

8.88

9.88

10.30

10.76

2.50

2.50

2.50

3.63

3.63

3.63

4.63

4.63

4.63

4.63

5.69

5.69

5.69

6.75

6.75

6.75

8.75

8.75

100

100

100

90

80

60

70

50

50

60

50

60

50

50

50

40

30

30

D(Diameter)Part No. Size* A C Std CtnQuantity

Table - 13.a.1 Dimensions - Base Spacers

S289JHN

S289JJN

S289JLN

S289LHN

S289LJN

S289LLN

S289NFN

S289NHN

S289NJN

S289NLN

S289PHN

S289PJN

S289PLN

S289RHN

S289RJN

S289RLN

S289SHN

S289SJN

2X1 1/2

2X2

2X3

3X1 1/2

3X2

3X3

4X1

4X1 1/2

4X2

4X3

5X1 1/2

5X2

5X3

6X1 1/2

6X2

6X3

8X1 1/2

8X2

3.88

4.38

5.38

5.01

5.51

6.51

5.51

6.01

6.51

7.51

7.07

7.57

8.58

8.14

8.64

9.64

10.14

10.64

4.12

4.62

5.62

5.25

5.75

6.75

5.73

6.25

6.75

7.75

7.31

7.81

8.81

8.38

8.88

9.88

10.30

10.76

2.50

2.50

2.50

3.63

3.63

3.63

4.63

4.63

4.63

4.63

5.69

5.69

5.69

6.75

6.75

6.75

8.75

8.75

120

100

80

100

80

60

70

60

60

50

50

50

30

50

40

30

30

30

D(Diameter)Part No. Size* B C Std CtnQuantity

Table - 13.a.2 Intermediate Spacers

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13. ACCESSORIES

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13.b INTRA GUARDTable - 13.b.1

Part No

I4ISG

I4ISG15

I4ISH

NominalSize1 1/4”

1 1/2”

2”

Table - 14.b.2 Hybrid

Part No

I4HISG

NominalSize1 1/4”

Way Intra - Gaurd

13.c DUCT PLUGS

Split-around plugs for sealing around and supporting cables or conduits in Circular opinions.

- 22 psi minimum sealing capacity- Simple installation around in-place cables- Supports minimum 400 lbs of cable- Stainless steel fasteners- Ideal for manholes, buildings and cabinets

13.c.2 Simplex, Triplex and Quadplex Duct Plugs

With rope ties for sealing vacant Conduit and innerduct

- All Plastic Construction – Corrosion Proof- Water and airtight to 30psi- Simple installation- Ideal for manholes and building entrances- Removable and reusable

13.c.1 Blank Duct Plugs

Duct PlugsSplit plug with bushing assembly for sealing around cable in duct installations.

- 22 psi minimum sealing capacity- Simple installation around in-place cables- Seals all types of innerduct- Ideal for manholes, buildings and cabinents

13.c.3 Fiber Optic Simplex

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Formex duct terminators are made of high impact, high strength ABS Plastic. Their structural strength is unimpaired by normal concrete curing temperatures, Duct Terminators can be manufactured with water tight membranes Iocated at the shoulders. This feature eliminates the added cost of plugs to block openings until the duct is brought to the manhole and/or vault. After all ducts have been terminated, membranes may be removed with a knife, or with a hammer and chisel. Duct Lines may be individually sealed using reusable Formex twist Iocking caps in conjunction with a non-setting sealing compound. For gas traps and similar applications, duct terminators can be manufactured without shoulders .

Construction:

13. ACCESSORIES

Application:

Duct terminators and terminator panels are designed for easy, time-saving installation and termination of all types and sizes of duct. Formex can manufacture duct terminators as either modular or complete panels, as single hole Form-A-Duct terminators, and as square to round terminators for situations where utility Standards require the interfacing of square and round conduit. Duct terminators can be supplied with different size nominal openings in the same unit, with a maximum of four ducts abreast. If more than four ducts abreast are required, use combina-tions of terminators with two, three, or four ducts. These may be Placed on the outer form jacket butted side by side to achieve any number of openings per tier.

Ch Ch Ch

A

Cv B

FOUR WAY TERMINATOR

Ch Ch

A

Cv B

THREE WAY TERMINATOR

Ch

A

Cv B

TWO WAY TERMINATOR

Ch Ch Ch

A

Cv

Cv

Cv

Cv

H

Cv

4/3'' (STD)TYPICAL TERMINATOR BANK

Overall Haight H''=( Modules High x (v) + 3/4'')

>< ><

>< ><

13.c.4 Duct Terminators

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13. ACCESSORIES

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If more than four openings abreast is required, use combina-tions of terminators with two, three, or four openings. These may be placed on the outer form jacket butted side by side to achieve any number of openings per tier.

Duct terminators can be supplied with different nominal size openings in the same unit. Here is a terminator designed to accept two 5 '' ducts and one 2'' duct.

15. NEPROPLAST PVC Conduit Installation Under Changing Temperature Conditions

Temperature Rise or drop in Degree Fo

A Constantly Changing Temperature at the installation site with long runs involved requires precautions against expansion. The chart below indicates the expansion that can be expected at various temperature ranges. The coeffi-cient of linear expansion of NEPROPLAST Conduit 3.38x10-5 in/in/Fo Deg.

When NEPROPLAST PVC Conduit is encased in concrete it will only expand in direct proportion to the expansion rate of the concrete, thus no expansion coupling are necessary in the application

Note : PVC Conduit must be supported (not strapped tight) to allow movement of the conduit.

NEPROPLAST Conduit Weight ComparisonChartTable - 14.a;

SizeRigid PVCEPC - 40

Rigid PVCEPC - 80

Elec. MetallicTubing (EMT)

(IMC)IntermediateMetallic Conduit

(GALV) Rigid Steel ConduitAlum.

(Pounds Per Hundred Feet)

Change in Length of a 10 foot length shown in inches

17

22

33

44

53

69

143

204

358

1/2”

3/4”

1”

11/4”

11/2”

2”

3”

4”

6”

21

28

41

56

68

95

193

280

----

27

36

53

70

86

116

239

340

612

30

46

66

96

112

142

270

400

----

57

78

112

144

176

235

483

625

----

79

105

153

201

249

334

690

982

1770

14. NEPROPLAST Conduit weight Comparision Chart

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16. TEMPERATURE CONSIDERATION FOR LINEAR EXPANSION

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Expansion Characteristic of PVC Rigid Conduct (Table 1)Coefficient of Thermal Expansion = 3.38 x 10-5 in/in/Fo Deg

Table - 15.a;

Length Changes in Inches per 100 ft of PVC Conduit

Length Changes in Inches per 100 ft of PVC Conduit

Temperature ChangesIn Deg. F

Temperature ChangesIn Deg. F

5

10

15

20

25

30

35

40

45

50

55

60

65

70

75

80

85

90

95

100

0.2”

0.4”

0.6“

0.8”

1.0”

1.2”

1.4”

1.6”

1.8”

2.0”

2.2”

2.4”

2.6”

2.8”

3.0”

3.2”

3.4”

3.6”

3.8”

4.1”

4.1”

4.2”

4.5”

4.7”

4.9”

5.1”

5.3”

5.5”

5.7”

5.9”

6.1”

6.3”

6.5”

6.7”

6.9”

7.1”

7.3”

7.5”

7.9”

8.1”

100

105

110

115

120

125

130

135

140

145

150

155

160

165

170

175

180

185

195

200

17. PVC CEMENTBelow Chart lists the average number of joints that can be made per pint of solvent cement IPS weld on 705 is recommended

Nominal Conduit Size

Joint Per Pint of Cement

1/2“

350

3/4”

200

1”

150

11/4”

110

11/2”

80

2”

45

3”

35

4”

25

6”

15

Table - 16.a;

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CERTIFICATES

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www.neproplast.comwww.namat.com

NOTES

16

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NEPROPLASTManufacturing Plant, JEDDAHP.O. Box 460 - Zip Code 21411

Tel: 02-6363558 / 1596 / 1205 Fax:02-6362364Email: [email protected]

DammamNational Marketing Est Co. LtdP.O. Box 2145, Zip Code 31952

Tel : 03 847 1315Fax : 03 847 1312

Email: [email protected]

RiyadhNational Marketing Est Co. LtdP.O. Box 60738, Zip Code 11555

Tel : 01 478 0015 / 477 3378Fax : 01 478 2567

Email: [email protected]

JeddahNational Marketing Est Co. LtdP.O. Box 16375, Zip Code 21464

Tel : 02 227 4515/6716/2912Fax : 02 227 1796

Email: [email protected]

Al AhsaNational Marketing Est Co. LtdP.O. Box 4251, Zip Code 31982

Tel : 03 580 0699Fax : 03 588 5681

Email: [email protected]

QassimNational Marketing Est Co. Ltd

P.O. Box 2218, BuraidahTel : 06 382 0916 / 381 3350

Fax : 06 381 3982 Email: [email protected]

MadinaNational Marketing Est Co. LtdP.O. Box 5362, Al Jamat RoadTel : 04 850 0011 / 1010 / 0505

Fax : 04 850 0165 Email: [email protected]

JubailNational Marketing Est Co. LtdP.O. Box 810, Zip Code 31951

Tel : 03 361 2159Fax : 03 361 2155

Email: [email protected]

HailNational Marketing Est Co. Ltd

P.O. Box 7479, HailTel : 06 533 0476

Fax : 06 534 4248 Email: [email protected]

YanbuNational Marketing Est Co. LtdP.O. Box 773, Zip Code 41911

Tel: 04 3223880/3917483/3900505Fax : 04 322 3857

Email: [email protected] Hafr Btain

National Marketing Est Co. LtdHafr Btain, Zip Code 31991

Tel : 03 723 5200Fax : 03 723 5240

Email: [email protected]

ArarNational Marketing Est Co. LtdP.O. Box 1251, Zip Code 91431

Tel : 04 664 2529Fax : 04 662 1626

Email: [email protected]

TabukNational Marketing Est Co. Ltd

Al Munawarah RoadTel: 04 423 0550 / 2502

Fax : 04 421 5761 Email: [email protected]

KhafjiNational Marketing Est Co. LtdP.O. Box 810, Zip Code 31951

Tel : 03 767 0557Fax : 03 767 1146

Email: [email protected]

Wadi DawasserNational Marketing Est Co. LtdP.O. Box 2589, Zip Code 11942

Tel : 01 786 1029Fax : 01 786 1029

Email: [email protected]

JezanNational Marketing Est Co. LtdSabia city, Darir Baney Malk St

Tel : 07 327 0072Fax : 07 326 7577

Email: [email protected]

National Marketing Est Co. LtdP.O. Box 16375 , Zip Code 21464

Tel : 02 647 4204Fax : 02 647 4503

Email: [email protected]

QurrayatNational Marketing Est Co. LtdP.O. Box 1251, Zip Code 91431

Tel : 04 642 7779Fax : 04 641 6233

Email: [email protected]

Sabt Al AlayaNational Marketing Est Co. Ltd

Near Al Farouk Mosque,Tel : 07 630 0701

Fax : 07 630 0705 Email: waheeb.trad@ikkgroup .com

Khamis MushaitNational Marketing Est Co. Ltd

P.O. Box : 2819,New Khamis Mushait Industrial Area,Tel : 07 233 0997 / 238 2977 / 2887

Fax : 07 233 0660 Email: khamis@ikkgroup .com

Saud BranchNational Marketing Est Co. LtdP.O. Box 2145, Zip Code 31952

Tel : 03 834-4904Fax : 03 834-5247

Email: [email protected]

Al KharjNational Marketing Est Co. LtdP.O. Box 2589, Zip Code 11942

Tel : 01 548 9057Fax : 01 548 4773

Email: [email protected]

TaifNational Marketing Est Co. Ltd

King Khaled StreetTel : 02 744 1345

Fax : 02 744 1645 Email: [email protected]

MARKETING OFFICES

Eastern RegionCentral RegionWestern Region

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