CATALOGUE INDEX - Trojan Parts SPAREPARTS.pdf · Wobble Roller Assembly • Dual & quad types Jockey Wheels CATALOGUE INDEX MELBOURNE Unit 5, 25-27 South Link, Dandenong, ... STUB

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Description:

Warranty

Australian Design Rules

Calculating Pitch Circles

Non Braked Hubs & Stubs • 1500kg - Current model

Non Braked Hubs & Stubs • 1500kg - Current model with provision for Brake Rotors

Non Braked Hubs & Stubs • 2000kg - Current model

Non Braked Hubs & Stubs • 2000kg - Current model with provision for Brake Rotors

Disc Braked Hubs & Stubs • 1500kg - Current one-piece model with 225mm dia Rotor

Disc Braked Hubs & Stubs • 1500kg - Current bolt-on model with 225mm dia Rotor

Disc Braked Hubs & Stubs • 1500kg - Current bolt-on model with 260mm dia Rotor

Disc Braked Hubs & Stubs • 2000kg - Current one-piece model with 275mm dia Rotor

Disc Braked Hubs & Stubs • 2000kg - Current bolt-on model with 260mm & 275mm dia Rotor

Drum Braked Hubs & Stubs • 1250kg - 9" dia model with Hydraulic DrumDrum Braked Hubs & Stubs • 1500kg - 10" dia model with Electric Drum

Stub Axles • Profiles & Dimensions - Non BrakedStub Axles • Profiles & Dimensions - Braked

Hubs • Dimensions - Non BrakedHubs • Dimensions - Braked

Calipers • Hydraulic MK3 & MK5 - Current cast iron model

Calipers • Hydraulic MK6 - Current stainless steel model

Calipers • Hydraulic / Mechanical - Current stainless steel model

Couplings • Non Braked - 2 Hole Bolt On

Couplings • Back Frame - To suit TC40 model

Couplings • Master Cylinder - 3/4" & 7/8" models

Hose Kits • Hoses & Fittings - All types

Tandem Suspensions • Double eye type

Tandem Suspensions • Slipper type

Load Leveller

Wobble Roller Assembly • Dual & quad types

Jockey Wheels

CATALOGUE INDEX

MELBOURNEUnit 5, 25-27 South Link, Dandenong,

Melbourne, Victoria email: [email protected]

FREE PHONE ph: 1800 059 899

FREE FAX fax: 1800 008 276

TRAILCOM LIMITED WARRANTS that they will replace or repair without charge, any TROJAN

brand trailer component, manufactured by themselves, which proves to be defective in material or workmanship within a period of

twelve months from date of purchase.

This Warranty covers normal use and does not cover damage which results from alteration, misuse, accident, neglect or improper

installation, operation or maintenance.

TRAILCOM LIMITED’s obligation under this warranty is limited to the repair or replacement of the defective component. In no event shall

TRAILCOM LIMITED be liable for any consequential, indirect or incidental damage of any kind incurred by reason of the manufacture, sale, or use

of any defective component. Nor will they be responsible for any charges for repairs carried out to be defective components by people other than themselves unless prior authorization has been granted in

writing.

Products sold by TRAILCOM LIMITED under the TROJAN brand name but that are not manufactured themselves are covered by the warranty

given by the manufacturer of such products.

www.trojan.co.nzwww.trojanparts.com.au

12 MONTH LIMITED WARRANTY

w w w. t r o j a n p a r t s . c o m . a u

Trailers that are used on the roads in Australia must comply with the applicable Australian Design Rules (ADR). Some of the more common rules are as follows:

NB: This information should be used as a guide only as rules in each state may differ. For more detailed information, contact the relevant Government websites listed below:

BRAKING: Trailers up to 750kg gross mass do not require brakes. Trailers 750 to 2000kg gross mass require brakes on at least one axle. Can be operated by override system. Trailers 2000kg to 4500kg gross mass require brakes on all wheels. Operation to be driver controlled and to include a breakaway system which will automatically apply the trailer brakes should it become detached from the tow vehicle.

SUSPENSION: Trailers may have axles grouped and can be non load sharing if, when in tandem, the axles are no more than 2 metres apart or if three axles are fitted, these are no further than 3.2 metres apart overall and that each axle and its wheels and tyres are rated at 120% of the aggregate trailer mass (ATM).

AUSTRALIAN DESIGN RULES

QLD www.transport.qld.gov.au

NSW www.rta.nsw.gov.au

VIC www.vicroads.vic.gov.au

WA www.transport.wa.gov.au

SA www.transport.sa.gov.au/index.asp

w w w . t r o j a n p a r t s . c o m . a u

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METHOD OF CALCULATING:4-STUD PCD

To measure PCD on a 4-Stud Wheel: Measure from the centre of one stud to the opposite stud. NB: Correct drill size for TROJAN Studs (spline diameter) is 17/32" or 13.75mm

"X" in Inches:3.930"

4.000"4.250"4.330"

4.500"

"X" in MM:

100.000mm

101.600mm108.000mm110.000mm

114.300mm

PCD:

100mm

4"4 1/4" 110mm

4 1/2"

Common Wheels:

BMW / Honda / Holden / GeminiMiniEscort / CortinaDaihatsu Charade / RX Series MazdaMost Japanese / Triumph 2000 / Morris 1100 - 1300

4-STUD PCD

To measure PCD on a 5-Stud Wheel: Measure from the centre of one stud to the centre of the nextstud. Then calculate PCD using the chart below. NB: Correct drill size for TROJAN Studs (spline dia) is 17/32" or 13.75mm

METHOD OF CALCULATING:5-STUD PCD

"X" in Inches:2.351"2.498"

2.645"

2.792"

2.939"

3.233"3.527"3.820"2.314"2.499"2.591"2.777"

3.008"3.240"3.703"

"X" in MM:

59.715mm63.449mm

67.183mm

70.916mm

74.650mm

82.118mm89.586mm94.028mm58.779mm63.481mm65.832mm70.535mm

76.413mm82.290mm94.046mm

PCD:

4"4 1/4"

4 1/2"

4 3/4"

5"

5 1/2"6"6 1/2"100mm108mm112mm120mm

130mm140mm160mm

Common Wheels:

AP5, AP6 ValliantPre-HQ Holden & ToranaZephyr / VJ Valliant /FalconHQ Holden / XJ6 Jaguar58PA Vauxhall / DeltaBronco

LandroverCamry

MercedesBMW / 6&8 Cyl Commodore

Ford Transit

5-STUD PCD

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X

PCD

Pitc

hCircle

Diam

eter

PCD

Pitc

hCirc

leDiam

eter

MELBOURNE



FREE FAX fax: 1800 008 276Unit 5, 25-27 South Link, Dandenong,


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1500kg NON BRAKED HUB SPARES(Current production model)

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Item:

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456

Description:

Stub Axle - 38mm DiaStub Axle - 34mm DiaSeal x 1 Marine Type - Holden Seal x 1 Single Lip - Holden Seal x 1 Marine Type - FalconSeal x 1 Single Lip - Falcon

Bearing Kit - Includes: 1 x LM11910 & LM11949 Outer Cup & Cone.1 x LM67010 & LM67048 Inner Cup & Cone.

Bearing Kit - Includes: 1 x LM12710 & LM12749 Outer Cup & Cone.1 x LM68110 & LM68149 Inner Cup & Cone.

Nut Kit - Includes: 1 x 3/4" Nut, Washer & Split Pin.Grease Cap Kit - Includes: 2 x 45mm dia Caps.These Hubs have a Flange thickness of approx 12mmand have Flange Diameters of 140mm, 160mm & 190mm. Fitted with LM11910 & LM67048 Bearing Cups.Hub - BlankHub - 4 x 4 x 7/16Hub - 4 x 100 x 7/16Hub - BlankHub - 4 x 4 x 7/16Hub - 4 x 100 x 7/16Hub - 4 x 110 x 7/16Hub - 4 x 4 1/4 x 7/16Hub - 4 x 4 1/2 x 7/16Hub - 4 x 120 x 7/16Hub - 5 x 100 x 7/16Hub - 5 x 4 1/4 x 7/16Hub - 5 x 4 1/2 x 7/16Hub - 5 x 4 1/2 x 1/2Hub - 5 x 4 3/4 x 7/16Hub - 5 x 5 x 7/16Hub - BlankHub - 6 x 5 1/2 x 1/2Hub - 6 x 6 x 1/2

Part No:

995020995022PT10132PT10137PT10135PT10139PT1153

PT1155

PT1008PT1007HUBS

600010600001600016600009600014600011600012600002600003600013600015600004600007600006600008600005995005995055995060

Notes:

Refer Page 15 for specsSame as aboveSeal 37mm IDSeal 37mm IDSeal 43mm IDSeal 43mm IDHolden TypeOuter Bearing 3/4” IDInner Bearing 1 1/4” IDFalcon TypeOuter Bearing 22mm IDInner Bearing 35mm IDSuits all modelsSuits all modelsMeasurement outside to outsideof fitted cups is 76mmRefer Page 17 for specs140mm Flange Dia140mm Flange Dia140mm Flange Dia155mm Flange Dia155mm Flange Dia155mm Flange Dia155mm Flange Dia155mm Flange Dia155mm Flange Dia155mm Flange Dia155mm Flange Dia155mm Flange Dia155mm Flange Dia155mm Flange Dia155mm Flange Dia155mm Flange Dia190mm Flange Dia190mm Flange Dia190mm Flange Dia

STUB AXLE PROFILES - NON BRAKED TYPE

NB: These Hubs and Components are current production models and are available as spare parts or as complete Hub & Stub Sets.To identify these Hubs, measure the Flange thickness and diameter. Thickness is approx 12mm, and the diameter will be approx 140mm, 155mm or 190mm, depending on the model.Always check the bearing numbers to ensure correct supply as either Holden or Falconbearings are used. These components also suit all current models of Duratorque Suspensions up to and including 1500kg.

MELBOURNE





5

Item:

123

456

Description:

Stub Axle - Braked TypeSeal Kit - Includes: 1 x Seals, Washers & Wear Rings.Bearing Kit - Includes: 1 x LM11910 & LM11949 Outer Cup & Cone.1 x LM67010 & LM67048 Inner Cup & Cone.Nut Kit - Includes: 1 x 3/4" Nut, Washer & Split Pin.Grease Cap Kit - Includes: 2 x 45mm Caps.These Hubs have a Flange Dia of 160mm and have 5 Spigots cast into back of Hub Flange. Fitted with LM11910 & LM67010 Bearing Cups.Hub - BlankHub - 5 x 4 1/4 x 7/16Hub - 5 x 4 1/2 x 7/16Hub - 5 x 4 1/2 x 1/2Hub - 5 x 4 3/4 x 7/16

Part No:

993484PT10132PT1153

PT1008PT1007HUBS

610105610125610130610135610140

Notes:

Refer Page 15 for specsSeal - 37mm IDOuter bearing 3/4" IDInner Bearing 1 1/4" ID

Measurement - Outside to outside of fittedcups is 76mm. Refer Page 22 for specs


1500kg NON BRAKED HUB SPARES(Current type that accepts bolt-on Rotor)

NB: These Hubs can be identified by the '5 spigots' cast integral with the rear face of the Hub.These Spigots are for the fitment of Disc Brake Rotors allowing the conversion to brakes. When sold asHub & Stub Sets, a Stub Axle fitted with a 'Yoke' for mounting Brake Calipers is supplied as standard.These Hubs will interchange with current 1500kg Non Braked Hubs. These components will also fit allcurrent Duratorque Suspensions up to and including 1500kg.

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MELBOURNE





6

2000kg NON BRAKED HUB SPARES(Current production version)

NB: These Hubs are being 'Phased Out' and will be replaced by the new version that has facility forbolting on Disc Brake Rotors (Not interchangeable). Some 'Drillings' are still available as Hub & StubSets. To identify from the earlier version, measure the Grease Cap diameter and identify the 'OuterBearing' part number. The Cap will be 52mm and the Bearing LM44610 & LM44649 Cup & Cone.These components also suit current models of 2000kg Non Braked Duratorque Suspensions.

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Item:

12

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456

Description:

Stub Axle.Seal Kit - Includes: 2 x Seals, Washers & Wear Rings.Seal Kit - Includes: 1 x Seal, Washer & Wear Ring.Bearing Kit - Includes: 1 x LM44610 & LM44649 Outer Cup & Cone.1 x LM48510 & LM48548 Inner Cup & Cone.Bearing Cone Kit - Includes: 1 x LM44649 Outer Cone & 1 x LM48548 Inner Cone.Nut Kit - Includes: 1 x 3/4" Nut, Washer & Split Pin.Grease Cap Kit - Includes: 2 x 52mm dia Caps.These Hubs have a Flange thickness of approx 18mm and Flange dia of 220mm. Fitted with LM44610 & LM48510 Bearing Cups.Hub - BlankHub - 5 x 4 1/2 x 7/16Hub - 5 x 4 1/2 x 1/2Hub - 5 x 4 3/4 x 7/16Hub - 5 x 6 1/2 x 1/2Hub - 6 x 5 1/2 x 1/2

Part No:

994197PT1014PT10141PT1129

PT11291

PT10081PT1132HUBS

620009620030620035620040620050620055

Notes:

Refer Page 15 for specsSeal diameter 46mm IDAs aboveOuter bearing 1.06" IDInner Bearing 1.375" IDUse with New Hub which has fitted cups

Special Large Hex Nut

Measurement - Outside to outside of fitted cups is 71mm. Refer to Page 17 for specs


MELBOURNE




5e


7

Notes:

Refer Page 16 for specsRefer Page 15 for specsSeal diameter 46mm IDAs aboveOuter bearing 1.06" IDInner Bearing 1.375" IDUse with New Hub which has fitted cupsSpecial Large Hex Nut

Measurement - Outside to outside of fitted cups is 89mm. Refer Page 17 for specs

Item:

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456

Description:

Stub Axle & Yoke.Stub Axle - No Yoke.Seal Kit - Includes: 2 x Seals, Washers & Wear Rings.Seal Kit - Includes: 1 x Seal, Washer & Wear Ring.Bearing Kit - Includes: 1 x LM44610 & LM44649 Outer Cup & Cone.1 x LM48510 & LM48548 Inner Cup & Cone.Bearing Cone Kit - Includes: 1 x LM44649 Outer Cone & 1 x LM48548 Inner Cone.Nut Kit - Includes: 1 x 3/4" Nut, Washer & Split Pin.Grease Cap Kit - Includes: 2 x 50.2mm dia Caps.These Hubs have a Flange dia of 190mm and have 5 Spigots cast into the rear of the Flange. Fitted with LM44610 Outer & LM48510 Inner Bearing Cups.Hub - BlankHub - 5 x 4 1/2 x 1/2Hub - 5 x 4 3/4 x 7/16Hub - 6 x 5 1/2 x 1/2

Part No:

994297994097PT1014PT10141PT1129

PT11291

PT10081PT1140HUBS

630105630135630140630155


2000kg NON BRAKED HUB SPARES(New type that accepts bolt-on Rotor)

NB: These Hubs will be replacing the current version shown on Page 6. They can be identified by the'5 Spigots' located on the rear of the Flange. These Spigots allow the mounting of Disc Brake Rotors,converting the Hubs from Non Braked to Braked. When sold as a Non Braked Hub & Stub Set, the Stub Axles supplied are fitted with a 'Yoke' for the mounting of Brake Calipers. Standard Stubs are alsoavailable. These Hubs are not interchangeable with earlier 2000kg versions. These components will alsofit current 2000kg Braked Duratorque Suspensions.

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MELBOURNE





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1500kg DISC BRAKED HUB SPARES225mm DIA ROTOR INTEGRAL WITH HUB

(Current production version)

NB:These components are available as spare parts or as Hub & Stub Sets where there is no alternate. 5 Stud versions will be replaced with the new two piece bolt on Rotor Hubs where applicable. See Page 9.To identify these Hubs from earlier versions, measure the distance from the Hub face to the end of the outer Bearing Boss. This measurement will be approx 34mm, while early ones are approx 27mm. Refer Page 16 for additional details.These components also suit 1000kg & 1500kg late model Duratorque Suspensions.

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Item:

11a23

456

Description:

Stub Axle & YokeStub Axle & Double YokeSeal Kit - Includes: 1 x Seals, Washers & Wear Rings.

.

Bearing Kit - Includes: 1 x LM11910 & LM11949 Outer Cup & Cone.1 x LM67010 & LM67048 Inner Cup & Cone.Nut Kit - Includes: 1 x 3/4" Nut, Washer & Split Pin.Grease Cap Kit - Includes: 2 x 45mm Grease Caps.These Hubs measure 34mm from the wheel flange to the end of the outer Bearing Boss. Fitted with LM11910 & LM67010 Bearing Cups.

Hub - BlankHub - 4 x 4 1/4 x 7/16Hub - 4 x 4 1/2 x 7/16Hub - 5 x 4 1/4 x 7/16Hub - 5 x 4 1/2 x 7/16Hub - 5 x 4 1/2 x 1/2Hub - 5 x 4 3/4 x 7/16Hub - 6 x 5 1/2 x 1/2

Part No:

993484993487PT10132PT1153

PT1008PT1007HUB &ROTOR

994016610015610020610025610030610035610040610055

Notes:

Refer Page 16 for specsAs aboveSeal - 37mm IDOuter bearing 3/4" IDInner Bearing 1 1/4" ID

Refer Page 18 for specs

Use 611005 or 612005 No AlternateNo AlternateUse 611025 or 612025 Use 611030 or 612030 Use 611035 or 612035 Use 611040 or 612040

STUB AXLE PROFILES - DISC BRAKED TYPE

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MELBOURNE





9

1500kg DISC BRAKE HUB SPARESWITH 225mm DIA BOLT ON ROTOR


NB:These Hubs and Rotors are two separate components and are bolted together with stainless steel bolts. The Rotor is available in cast iron or alloy bronze, these being interchangeable. These componentsalso suit 1000kg & 1500kg late model Duratorque Suspensions.

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Item:

11a23

456

7

Description:

Stub AxleStub Axle & Double YokeSeal Kit - Includes: 1 x Seals, Washers & Wear Rings.

.

Bearing Kit - Includes: 1 x LM11910 & LM11949 Outer Cup & Cone.1 x LM67010 & LM67048 Inner Cup & Cone.Nut Kit - Includes: 1 x 3/4" Nut, Washer & Split Pin.Grease Cap Kit - Includes: 2 x 45mm Grease Caps.These Hubs have 5 Spigots on its rear face. Fitted with LM11910 & LM67010 Bearing Cups.Hub & Cast Iron Rotor - BlankHub & Alloy Bronze Rotor - BlankHub & Cast Iron Rotor - 5 x 4 1/4 x 7/16Hub & Alloy Bronze Rotor - 5 x 4 1/4 x 7/16Hub & Cast Iron Rotor - 5 x 4 1/2 x 7/16Hub & Alloy Bronze Rotor - 5 x 4 1/2 x 7/16Hub & Cast Iron Rotor - 5 x 4 1/2 x 1/2Hub & Alloy Bronze Rotor - 5 x 4 1/2 x 1/2Hub & Cast Iron Rotor - 5 x 4 3/4 x 7/16Hub & Alloy Bronze Rotor - 5 x 4 3/4 x 7/16These Rotors suit the above Hubs. Bolts are included in KitCast Iron Rotor Kit - Includes: 2 x Rotors, 5 x BoltsAlloy Bronze Rotor Kit - Includes: 2 x Rotors, 5 x Bolts

Part No:

993484993487PT10132PT1153

PT1008PT1007HUB &ROTOR611005612005611025612025611030612030611035612035611040612040ROTORSPT3110PT3111

Notes:

Refer Page 16 for specsRefer Page 16 for specsSeal - 37mm IDOuter bearing 3/4" IDInner Bearing 1 1/4" ID

Refer Page 18 for specsAvailable with 5 stud drillings only


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MELBOURNE





10

1500kg DISC BRAKED HUB SPARESWITH 260mm DIA BOLT-ON ROTOR


NB:Always check the Rotor diameter when ordering replacement items as parts differ between models with 225mm dia Rotors and 260mm dia Rotors. Note also that some 2000kg Braked Hubs could also be fitted with 260mm dia Rotors.

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Item:

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456

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Description:

Stub Axle - Right HandStub Axle - Left HandSeal Kit - Includes: 2 x Seals, Washers & Wear Rings.Seal Kit - Includes: 1 x Seal, Washer & Wear Ring .Bearing Kit - Includes: 1 x LM11910 & LM11949 Outer Cup & Cone.1 x LM67010 & LM67048 Inner Cup & Cone.Bearing Cone Kit - Includes: 1 x LM11949 Outer Cone & 1 x LM67048 Inner Cone.Nut Kit - Includes: 1 x 3/4" Nut, Washer & Split Pin.Grease Cap Kit - Includes: 2 x 45mm Grease Caps.These Hubs have 5 Spigots on its rear face. Fitted with LM11910 & LM67010 Bearing Cups.Hub & Cast Iron Rotor - 5" x 4 1/2" x 7/16"Hub & Cast Iron Rotor - 5" x 4 1/2" x 1/2"Hub & Alloy Bronze Rotor - 5" x 4 1/2" x 7/16"Hub & Alloy Bronze Rotor - 5" x 4 1/2" x 1/2"260mm dia Rotor260mm dia Rotor

Part No:

993454993455PT1013PT10131PT1010

PT10101

PT1008PT1007HUB &ROTOR615030615035616030616035PT3114PT3115

Notes:

Refer Page 16 for specsAs aboveSeal - 37mm IDAs aboveOuter bearing 3/4" IDInner Bearing 1 1/4" IDUse with new Hub which has fitted Cups


Rotor 260mm diaRotor 260mm diaRotor 260mm diaRotor 260mm diaCast IronAlloy Bronze


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MELBOURNE





11

2000kg DISC BRAKED HUB SPARES275mm DIA ROTOR INTEGRAL WITH HUB

(Current production model)

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NB:These components are available as spare parts or as Hub & Stub sets. Some Hub part numbers have been superceeded by the new bolt on Rotor type. To identify these Hubs from earlier versions, measure the Outer Bearing bore or Grease Cap diameter.This is 52mm, or check the outer bearing numbers which are LM44610 Cup and LM44649 Cone. These components also suit late model 2000kg Duratorque Suspensions.

Item:

12

3

456

Description:

Stub Axle & YokeSeal Kit - Includes: 2 x Seals, Washers & Wear Rings.Seal Kit - Includes: 1 x Seal, Washer & Wear Ring .Bearing Kit - Includes: 1 x LM44610 & LM44649 Outer Cup & Cone.1 x LM48510 & LM48548 Inner Cup & Cone.Bearing Cone Kit - Includes: 1 x LM44649 Outer Cone & 1 x LM48548 Inner Cone.Nut Kit - Includes: 1 x 3/4" Nut, Washer & Split Pin.Grease Cap Kit - Includes: 2 x 52mm Grease Caps.These Integral Hubs have a Flange dia of 220mm, and a Rotor dia of 275mm. Fitted with LM44610 & LM48510 Bearing Cups. These Hubs can be replaced with the latest bolt on Rotor type where shown. See RH column below.Hub - BlankHub - 5 x 4 1/2 x 7/16Hub - 5 x 4 1/2 x 1/2Hub - 5 x 4 3/4 x 7/16Hub - 5 x 6 1/2 x 1/2Hub - 6 x 5 1/2 x 1/2

Part No:

994297PT1014PT10141PT1129

PT11291

PT10081PT1132HUBS

630009630030630035630040630050630055

Notes:

Refer Page 16 for specsSeal - 37mm IDAs aboveOuter bearing 1.06" IDInner Bearing 1.375" IDUse with new Hub which has fitted Cups

Large Hex Nut


Can use 631005 or 632005Can use 631030 or 632030Can use 631035 or 632035Can use 631040 or 632040No AlternateCan use 631055 or 632055


MELBOURNE





12

2000kg DISC BRAKED HUB SPARES260mm & 275mm DIA BOLT-ON ROTOR


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NB:These Hubs & Rotors are two separate components and are bolted together with stainless steel bolts. The Rotor is available in Cast Iron or Alloy Bronze, these beinginterchangeable. These Hub & Rotor assemblies can replace some of the One-piece Hubs & Rotorsshown on Page 10. Note that two Rotor diagrams are used.

Item:

12

3

456

7

Description:

Stub Axle & YokeSeal Kit - Includes: 2 x Seals, Washers & Wear Rings.Seal Kit - Includes: 1 x Seal, Washer & Wear Ring .Bearing Kit - Includes: 1 x LM44610 & LM44649 Outer Cup & Cone.1 x LM48510 & LM48548 Inner Cup & Cone.Bearing Cone Kit - Includes: 1 x LM44649 Outer Cone & 1 x LM48548 Inner Cone.Nut Kit - Includes: 1 x 3/4" Nut, Washer & Split Pin.Grease Cap Kit - Includes: 2 x 50.2mm Grease Caps.These Hubs are assembled with either Cast Iron or Alloy Bronze Rotors. See below for separate components. Hubs are fitted with LM44610 & LM48548 Bearing Cups. Hub & Cast Iron Rotor - Blank - 275mm dia RotorHub & Alloy Bronze Rotor - Blank - 275mm dia RotorHub & Cast Iron Rotor - 5 x 4 1/2 x 1/2 - 275mm dia RotorHub & Alloy Bronze Rotor - 5 x 4 1/2 x 1/2 - 275mm dia RotorHub & Cast Iron Rotor - 5 x 4 3/4 x 7/16 - 275mm dia RotorHub & Alloy Bronze Rotor - 5 x 4 3/4 x 7/16 - 275mm dia RotorHub & Cast Iron Rotor - 6 x 5 1/2 x 1/2 - 275mm dia RotorHub & Alloy Bronze Rotor - 6 x 5 1/2 x 1/2 - 275mm dia RotorHub & Cast Iron Rotor - 5 x 4 1/2 x 1/2 - 260mm dia RotorHub & Alloy Bronze Rotor - 5 x 4 1/2 x 1/2 - 260mm dia RotorThese Rotor Kits include: 2 x Rotors & 5 x Mounting BoltsCast Iron Rotor Kit - Includes Bolts - 275mm dia RotorAlloy Bronze Rotor Kit - Includes Bolts - 275mm dia RotorCast Iron Rotor - Includes Bolts - 260mm dia RotorAlloy Bronze Rotor - Includes Bolts - 260mm dia Rotor

Part No:

994297PT1014PT10141PT1129

PT11291

PT10081PT1140HUBS &ROTORS

631005632005631035632035631040632040631055632055641035642035ROTORSPT3112PT3113PT3116PT3117

Notes:

Refer Page 16 for specsSeal - 37mm IDAs aboveOuter bearing 1.06" IDInner Bearing 1.375" IDUse with new Hub which has fitted Cups

Large Hex Nut



MELBOURNE





13

9" HYDRAULICDRUM BRAKE SPARES

NB: For Identification, measure the inside diameter of the Drum and the width of the Brake Shoes. The Drum is 9" inside and the Shoes are 1 1/2" wide. The Drum is integral with the Hub. These components also suit 1000kg Duratorque Suspensions.

Item:

123

456

7

89

Description:

Stub Axle & Flange Assembly.Seal Kit - Includes: 2 x Single Lip Seals.Bearing Kit - Includes: 1 x LM11910 & LM11949 Outer Cup & Cone.1 x LM67010 & LM67048 Inner Cup & Cone.Nut Kit - Includes: 1 x 3/4" Nut, Washer & Split Pin.Grease Cap Kit - Includes: 2 x 45mm dia Caps.These Drums are 9" inside dia. Hubs fitted with LM11910 & LM67010 Bearing Cups.Hub & Drum - BlankHub & Drum - 5 x 4 1/4 x 7/16 Holden CupsHub & Drum - 5 x 4 1/2 x 7/16 Holden CupsHub & Drum - 5 x 4 1/2 x 1/2Hub & Drum - 5 x 4 3/4 x 7/16Hub & Drum - 6 x 5 1/2 x 1/2Backing Plate Assembly - Left HandBacking Plate Assembly - Right HandBrake Shoe - Set (1 Pair)Wheel Cylinder Assembly

Part No:

593664PT10137PT1153

PT1008PT1007HUB & DRUM

996509996525996530996535996540996555593662593663PT5008PT1045

Notes:

Refer Page 16 for specsSeal diameter 37mm IDHolden

9" HYDRAULIC DRUM BRAKE SPARES

7 63 4

1 298 53

MELBOURNE





14

10" ELECTRICDRUM BRAKE SPARES

NB: For measure the inside diameter of the Drum and the width of the Brake Shoes. The Drum is 10" inside and the Brake Shoes 2 1/4" wide. The Drum is integral with the Hub. Also identify the type of magnet. Early versions were with a round magnet, while the later versionis oval. These components also suit 1250kg and 1500kg Duratorque Suspensions.

Item:

12

3

456

7

89

Description:

Stub Axle & Flange Assembly.Seal Kit - 1 x Single LipSeal Kit - 1 x Single LipBearing Kit - Includes: 1 x LM11910 & LM11949 Outer Cup & Cone.1 x LM67010 & LM67048 Inner Cup & Cone.Bearing Kit - Includes: 1 x LM12710 & LM12749 Outer Cup & Cone.1 x LM68110 & LM68149 Inner Cup & Cone.Nut Kit - Includes: 1 x 3/4" Nut, Washer & Split Pin.Grease Cap Kit - Includes: 2 x 45mm dia Caps.These Drums are 10" inside dia. Hubs fitted with LM11910 & LM67010 Bearing Cups.Hub & Drum - BlankHub & Drum - 5 x 4 1/4 x 7/16Hub & Drum - 5 x 4 1/2 x 7/16Hub & Drum - 5 x 4 1/2 x 1/2Hub & Drum - 5 x 4 1/2 x 1/2Hub & Drum - 5 x 4 3/4 x 7/16Hub & Drum - 6 x 5 1/2 x 1/2Backing Plate Assembly - Left HandBacking Plate Assembly - Right HandBrake Shoe Set - (One Side)Magnet - Round TypeMagnet - Oval Type - Current Version

Part No:

993465PT10137PT10139PT1153

PT1155

PT1008PT1007HUB & DRUM

997609997625997630997635997435997640997655593677593678PT5010PT5003PT5002

Notes:

Refer Page 16 for specsHoldenFalconOuter Bearing 3/4" IDInner Bearing 1 1/4" IDOuter Bearing 22mm IDInner Bearing 35mm ID

Holden CupsHolden CupsHolden CupsHolden CupsFalcon CupsHolden CupsHolden Cups

10" ELECTRICAL DRUM BRAKE SPARES

7 63 4

1 2 5398

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Part No:

994029994035995020995022994165994197994097

Description:

Early 1000kg Non-Braked HubsEarly 1500kg Non-Braked HubsCurrent 1500kg Non-Braked HubsCurrent 1500kg Non-Braked HubsEarly 2000kg Non-Braked HubsLate 2000kg Non-Braked Hubs2000kg Hubs with provision for Rotors

A260mm260mm218mm218mm260mm260mm260mm

B92mm

94.5mm106mm106mm98.4mm98.4mm117mm

C25.4mm

31.75mm31.75mm31.75mm

35mm35mm35mm

D19mm19mm19mm19mm19mm

26.98mm26.98mm

E32mm38mm38mm

33.8mm38mm38mm38mm

F31mm37mm37mm37mm47mm47mm47mm

Profile:

AAABBBB


STUB AXLE PROFILESNON BRAKED TYPE

NB: Some very early Stub Axles are no longer available but in some instances later versions can bemodified to suit. This mainly applies to Stub Axles fitted to Duratorque Suspensions where they areshorter in length to the ones listed below.

Length A

Length B

Dia

E

Dia

F

Dia

C

Dia

D

3/4

" U

NF

PROFILE A:

PROFILE B:

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STUB AXLE PROFILES:BRAKING TYPE

NB: Braking Stub Axles are fitted with 'yokes' or 'flanges' for mounting Calipers or Backing Plates. A profile of the different mountings are shown below.

Length A

Yoke Profile

Dia

F

Length B

CBA D

Dia

E

Dia

C

Dia

D

3/4

" U

NF

Part No:

993481993484993487993454993455992809994297593664993465

Description:

Early 225mm dia - 1500kg Disc BrakeCurrent 225mm dia - 1500kg Disc BrakeCurrent 225mm dia - 1500kg Disc Brake - RHCurrent 260mm dia - 1500kg Disc Brake - LHLate 2000kg Disc Brake9" dia Hydraulic Drum Brakes10" dia Electric Drum BrakesCurrent 9" dia Hydraulic Drum Brakes10" dia Electric Drum Brakes

A260mm260mm260mm260mm260mm260mm260mm260mm260mm

B110mm106mm106mm106mm106mm117mm117mm106mm106mm

C31.75mm31.75mm31.75mm31.75mm31.75mm

35mm35mm

31.75mm31.75mm

D19mm19mm19mm19mm19mm19mm

26.98mm19mm19mm

E38mm38mm38mm38mm38mm38mm38mm38mm38mm

F37mm37mm37mm37mm37mm47mm47mm37mm37mm

Flange:

AAAAABBCD

STUB AXLE PROFILES - BRAKING TYPE

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Hub Type:NON BRAKED

1500kg (Check FlangeDiameter)

1500kg (Spigot Type)2000kg2000kg (Spigot Type)

Page:

Pg-4

Pg-5Pg-6Pg-7

Fig A:OUTER BORE

45mm

45mm50mm50mm

Fig B:INNER BORE

59mm

59mm65mm65mm

Fig C:FLANGE THICKNESS

11mm11mm14mm11mm17mm13mm

Fig D:FLANGE DIAMETER


Fig E:WIDTH OVERALL


NON BRAKED - HUB DIMENSIONS

HUB DIMENSIONS: NON BRAKEDThese dimensions are approximate only and are to be used for hub identification purposes only.NB: They are not to be used as machining dimensions.

DB A

E

C

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Hub Type:DISC BRAKED

1500kg1500kg (Spigot Type)2000kg2000kg2000kg (Spigot Type)

Page:

Pg-8Pg-9Pg-10Pg-11Pg-12

Fig A:OUTER BORE

45mm45mm45mm50mm50mm

Fig B:INNER BORE


Fig C:FLANGETHICKNESS


Fig D:FLANGEDIAMETER


Fig E:BOSSLENGTH


Fig F:ROTORDIAMETER

225mm225mm or 260mm275mm275mm275mm or 260mm

DISC BRAKE - HUB DIMENSIONS

HUB DIMENSIONS: DISC BRAKESThese dimensions are approximate only and are to be used for hub identification purposes only.NB: They are not to be used as machining dimensions.

F DB A

E

C

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HYDRAULIC DISC BRAKE CALIPERCURRENT MODEL - CAST IRON VERSION

NB: These Calipers are standard Cast Iron versions and are available as complete units. Where used forreplacing earlier MK2 Calipers, the only difference is the Anchor Plate. See under note column below.

Item:

1

23

45

6789

Description:

Anchor Plate - Suits 225mm & 260mm dia Rotors used with 1500kg Hubs and 275mm Rotors with 2000kg HubsAnchor Plate - Suits 260mm dia Rotors used with 2000kg Hubs onlyAnchor Plate - Includes BushesBody - No other components includedBrake Pad Kit - Includes: 2 x non asbestos PadsBrake Pad Kit - Includes: 2 x non asbestos PadsSeal Kit - Includes: 1 x Piston Boot, 1 x Piston Seal & 2 x Slide Pin BootsPiston Kit - Includes: 1 x PistonService Kit - Includes: 1 x Piston, 1 x Piston Boot, 1 x Piston Seal & 2 x Slide Pin BootsBleed Screw Kit - Includes: 1 x Bleed ScrewSlide Pin Kit - Includes: 2 x Pins, Nuts & WashersSlide Pin Boot - Includes: 2 x BootsSlide Pin Bushes - Includes: 2 x Bushes

Part No:

992265

992266992302992808PT1020PT10201PT1019PT1125PT1076

PT1091PT1078PT1075PT1079

Notes:

For MK2 Conversion

Mild Steel Backing PlateStainless Steel Backing Plate

Phenolic Piston

3/8" UNF threadReplaces Female type

Not fitted to early Anchors

HYDRAULIC DISC BRAKE CALIPER - CURRENT MK5 MODEL - CAST IRON VERSION

7 89

2

3 4 5 4

1

6

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HYDRAULIC DISC BRAKE CALIPERCURRENT MODEL - STAINLESS STEEL VERSION

NB: These Calipers are Stainless Steel versions and are available as complete units. Where used forreplacing earlier MK2 Calipers, the only difference is the Anchor Plate. Refer to note column below.

Item:

1

234

5

678

Description:

Anchor Plate - Suits 225mm & 260mm dia Rotors used with 1500kg Hubs and 275mm Rotors with 2000kg HubsAnchor Plate - Suits 260mm dia Rotors used with 2000kg Hubs onlyAnchor Plate - Stainless SteelBody - No other components includedBrake Pad Kit - Includes 2 x non asbestos PadsSeal Kit - Includes: 1 x Piston Boot, 1 x Piston Seal &2 x Slide Pin BootsPiston Kit - Includes 1 x PistonService Kit - Includes: 1 x Piston, 1 x Piston Boot, 1 x Piston Seal & 2 x Slide Pin BootsBleed Screw Kit - Includes 1 x Bleed ScrewSlide Pin Kit - Includes: 2 x Pins, Nuts & WashersSlide Pin Boot Kit - Includes 2 x Boots

Part No:

992268

992269992270992814PT10201PT1019

PT1125PT1076

PT1091PT1078PT1075

Notes:

For MK2 Conversion

Stainless Steel Backing

Phenolic Piston


HYDRAULIC DISC BRAKE CALIPER - CURRENT MK6 MODEL - STAINLESS STEEL VERSION

7

8

2

3 4 5 4

1

6

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HYDRAULIC MECHANICAL BRAKECALIPER - CURRENT MODEL

(Available in STAINLESS STEEL only)NB: These Calipers incorporate a mechanically operated Park Brake mechanism and because of this,are handed Left and Right (A & B sides).

Item:

1

2345

6789

10

1112

Description:

Anchor Plate - Suits 225mm & 260mm dia Rotors used with 1500kg Hubs and 275mm Rotors with 2000kg HubsAnchor Plate - Suits 260mm dia Rotors used with 2000kg Hubs onlyBody- Fitted with Lever Brackets. Fits all. Advise if side A or BBrake Pad Kit - Includes: 2 x non asbestos Pads with SS backingSeal Kit - Includes: 1 x Piston Boot, 1 x Piston Seal & 2 x Slide Pin BootsPiston Kit - Includes: 1 x PistonService Kit - Includes: 1 x Piston, 1 x Piston Boot, 1 x Piston Seal & 2 x Slide Pin BootsBleed Screw Kit - Includes: 1 x 3/8" UNF Bleed ScrewSlide Pin Kit - Includes: 2 x Pins, Nuts & WashersSlide Pin Boot Kit - Includes: 2 x BootsLever - Suits both forward & centre pull applicationsSpring for Lever - For centre pullSpring for Lever - For forward pullPush RodSeal for Push Rod - 2 required.

Part No:

992268

992269992816PT10201PT1019PT1125PT1076

PT1091PT1078PT1075748240748230593099748220Q112

Notes:

Stainless Steel Backing

Phenolic Piston


HYDRAULIC DISC BRAKE CALIPER - CURRENT MK6 MODEL - STAINLESS STEEL VERSION

7 8

2

3 4 5 4

1

6

1112

10

9

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3

4

3

2

1

NON BRAKED COUPLING2000kg

TC30COUPLING-1 7/8" &50mmMODELSItem:

1234

Description:

Handle Assembly Trigger & Spring Assembly Adjustment ScrewLock Pin & Spring

Part No:

PT4002PT4000PT4003PT4001

Notes:

Includes Trigger

NON BRAKED COUPLING - 2000kg VERSION

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4

1

3

2

HYDRAULIC BACK FRAME ASSEMBLY2000kg & 2500kg SPRING DAMPENED

OVERRIDE COUPLING

Item:

1

234

Description:

Back Frame Only Back Frame Assembly - Includes Lever & Hydraulic CylinderBack Frame Assembly - Includes Lever & Hydraulic CylinderBack Frame Conversion - Less CylinderLever Assembly - Includes Pawl (Fold-down type)Plastic GripMaster Cylinder Assembly - Refer Page 24Master Cylinder Assembly - Refer Page 24

Part No:

906128993050993052R93915993082PT1038PT10391PT10392

Notes:

All3/4" Cylinder7/8" CylinderMechanical to HydraulicAllAll3/4" Cylinder7/8" Cylinder

HYDRAULIC BACK FRAME ASSEMBLY - 2000kg & 2500kg SPRING DAMPENED OVERRIDE COUPLING

NB:Two Master Cylinder sizes are supplied on Trojan Couplings being 3/4" bore and 7/8" bore.The 3/4" bore version has an alloy body and reservoir, while the early 7/8" version has a plastic reservoir, late model 7/8" cylinders were all alloy. Very early back, frames were pressed steel. The current versions will interchange with these. A back frame assembly is available allowing the conversion of Mechanical Operation Override Couplings to Hydraulic action. See note below. New Lever (2) is fold-down type

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Item:

1

2

3

4

Not IllustratedNot IllustratedNot Illustrated

Part No:

PT10391PT10392PT1040PT10402PT1080PT1081PT1086PT1090PT2000PT1088PT1089PT1041

HYDRAULIC MASTER CYLINDERS

Description:

3/4" Bore Master Cylinder assembly7/8" Bore Master Cylinder assemblyCap to suit 3/4" CylinderCap to suit 7/8" Cylinder - Fits both early and late modelsBoot to suit 3/4" CylinderBoot to suit 7/8" Alloy CylinderSeal Kit to suit 3/4" Cylinder - Piston not includedSeal Kit to suit 7/8" Cylinder - Plastic reservoir model - Piston not includedOverhaul Kit to suit 7/8" Alloy Cylinder - Includes PistonPush Rod to suit 3/4" CylinderPush Rod to suit 7/8" Alloy CylinderReservoir to suit all early model 7/8" Cylinder

NB:Trojan Couplings are supplied with two size Master Cylinders being 3/4" diameter bore and 7/8" diameter bore. Check size before ordering spares.Two different designs of 7/8" Master Cylinders have been used. Early model Cylinders have a plastic reservoir fitted to a cast iron body while for later models the whole Cylinder is cast alloy. Some parts are not interchangeable.

TROJAN HYDRAULIC MASTERCYLINDERS

FITTED TO ALL TROJAN HYDRAULICOVERRIDE COUPLINGS

2

4

341

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DISC BRAKE HOSES & FITTINGSNB: Trojan Brake Hoses are available in standard rubber or sheathed in stainless steel with stainlessfittings. These Hoses are interchangeable. The Olive and Tube Nut previously used to connect the BrakePipe to the Master Cylinder has now been replaced with an adaptor and Flare Nut. Refer to item 4.

DRUM BRAKE HOSES & FITTINGSNB: Some early Drum Brakes had metric wheel Cylinder fittings - Refer to item 2. Check type whenordering. The Olive and Tube Nut previously used to connect the Brake Pipe to the Master Cylinder hasnow been replaced with an Adaptor and Flare Nut - Refer to item 6.

Item:

12

34567

Description:

Brass Tee FittingTube Nut - Late VersionTube Nut - Early VersionOliveBrake Hose - Male & Female endsFlare NutAdaptor Kit - Includes: Adaptor, Flare Nut & WasherCopper Washer

Part No:

M702-3P4285P4743593658H550993065PT1097502465

Notes:

3/8" UNF3/8" UNF10mm Metric3/16"3/8" UNF3/8" UNF3/8" UNF

DRUM BRAKE HOSES & FITTINGS

Item:

123456

Description:

Brass Tee FittingBrass Flare NutHalf NutAdaptor Kit - Includes: Adaptor, Flare Unit & WasherCopper WasherBrake Hose - Includes: 1 x Hose, Flare Unit & WasherBrake Hose - Includes: 1 x Hose, Flare Unit & Washer

Part No:

593659993065502564PT1097502465PT1037PT10371

Notes:

3/8" UNF3/8" UNF3/8" UNF3/8" UNF

Rubber HoseStainless Steel Hose

DISC BRAKE HOSES & FITTINGS

5 6 1 2

5

3 3 2 5 6 7

2 4

2 21 4

3

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TANDEM SPRING SUSPENSIONNB: These Suspensions are supplied in two capacities being 2500kg and 3500kg. The only differenceis the number of Spring Leaves. Very early versions had a slightly different Spring length, so advise the"Eye to Eye" measurement when ordering.

Item:

123456789

Not Illust.

Description:

Centre HangerSpring HangersShackle Nut - M16Centre Shakle Bolt - M16 x 100mmShackle Bolts - M16 x 90mmLink PlatesEqualizer Bar - Includes BushesBushes - Suit Springs & EqualizerSpring- 5 Leaf - 610mm - Eye to EyeSpring- 6 Leaf - 610mm - Eye to EyeLock Tab Kit - Includes Tabs for both sides

Part No:

8697R8605R8608AR8607R86088714G2760108712260050260060274009

Notes:

1 - per side2 - per side7 - per side1 - per side6 - per side4 - per side1 - per side7 - per side2 - per side2 - per side

TANDEM SPRING SUSPENSIONS

9

6

3

35

3

1

5

5

78

4

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Item:

1234

4a4b5

5a67

7a7b8

9

Description:

Centre HangerSpring SlipperRocker Bar Includes BushesRocker Bolt M20 x 120mm HTRocker Bolt Nut M20 NylockTab Washer For Rocker BoltSlipper Bolt M8 x 70mmSlipper Bolt Nut M8 NylockRocker Bush 20mmShackle Bolt M16 x 90mm HTShackle Bolt Nut M16 NylockTab WasherSpring - 3 leaf Suit 2200kg versionSpring - 4 leaf Suit 3000kg versionSpring - 5 leaf Suit 3500kg versionSpring Eye Bush

Part No:

8127608127658127688127158127208124208127045017938720812711R8608A8124162600702600732600758719

TANDEM SLIPPER SUSPENSION

TANDEM SLIPPER SUSPENSIONNB: These Suspensions are available in three capacities being 2200kg, 3000kg and 3500kg.

All components except the springs are the same.

1

4

4a

4b8

6

7

7a

7b

9

9 3

5

5a

2

Notes:

1 per side2 per side1 per side1 per side1 per side1 per side2 per side2 per side2 per side2 per side2 per side2 per side2 per side2 per side2 per side2 per side

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LOAD LEVELLERNB: Advise Towball diameter and Shank diameter when ordering Tow Ball

Item:

123456

7

Description:

Spring Assembly - Includes: 1 x Spring, Pivot Pin, Clip, Chain & ShackleChassis Bracket - Includes: 1 x Bracket, Lock Bolt, Nut & PadLocking Bolt Kit - Includes: 1 x Lock Bolt, Nut & PadPivot Pin Kit - Includes: 1 x Pivot Pin & R ClipR Clip Kit - Includes: 4 x R ClipsTow Bar Bracket - Includes: 1 x Bracket, 2 x Lock Bolts & NutsTow Bar Bracket - Includes: 1 x Bracket, 2 x Lock Bolts & NutsTow Ball - 1 7/8" dia Ball, 3/4" dia Shank, 55mm longTow Ball - 50mm dia Ball, 7/8" dia Shank, 60mm long

Part No:

993113993114PT1103PT1101PT1050993112

R8502540079

Notes:

Supplied as AssemblySupplied as AssemblySupplied as Assembly

Suit 3/4" dia Shank BallSuit 7/8" dia Shank Ball

LOAD LEVELLER

7 4 5

3

1

2

6

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6

7

4

1

3

5

WOBBLE ROLLER ASSEMBLY SPARESFOR BOTH DUAL & QUAD VERSIONS

Item:

12345567

Description:

Mounting Led - Suits both Dual & Quad modelsPivot Bolt - Includes Nut & Washer - Dual & QuadConnector Arm - For Quad models onlyPivot Bolt - For Quad models onlyRoller Arm - For Dual models onlyRoller Arm - For Quad models onlyWasher- Suits both Dual & Quad modelsSplit Pin - Suits both Dual & Quad models

Part No:

962010594058962025594057962005962015594056748155

Notes:

Not used on DualNot used on DualSuits M10 BoltSuits M8 Bolt

M4 x 32mm Stainless

WOBBLE ROLLER ASSEMBLY SPARES - FOR BOTH DUAL & QUAD VERSIONS

2

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Item:

1

2

34

Description

- Handle Assembly - 12mm dia hole with flatHandle Assembly - Handle Assembly - 16mm dia hole with flatHandle Assembly - Handle Assembly - 16mm dia hole with flatWheel 6" dia - Solid rubberWheel 250mm x 50mm - Steel Wheel with Solid TyreWheel & Tyre Assembly 350mm x 4mm - PneumaticWheel & Tyre Assembly 350mm x 4mm - PneumaticBearingC-Clamp4-Hole Chassis Bracket Weld-on Bracket

Part No

644102647004629601629701629600644109644107629595629301629593303220303231

Notes:

Suits all current 303 SeriesSuits all current 306 SeriesSuits early 304 Series - Standard DutySuits early 304 Series - Heavy DutySuits 303, 304 & 306 SeriesSuits 303107 & 304107 SeriesSuits 303115 & 304115 SeriesSuits 306165 SeriesSuits 644107 & 629595 SeriesSuits 306 SeriesSuits 303 SeriesSuits 303 Series

2

3

4

1

JOCKEY WHEEL SPARE PARTS

Handle AssemblyHandle Assembly

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