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    ROCK BREAKER BOOM SYSTEMS

    ROCK BREAKER BOOM SYSTEMS

    Improvingproductivity

    whileputtingSafetyFirst!

    McQuaid Engineering Ltd

    For further information and assistance in helping you determine which of the Boom

    Systems in the McQuaid Engineering range best responds to the needs of your particular

    application, please contact our sales department at the address below , or, alternatively,

    contact your nearest Authorised Deale r/Distributor.

    McQuaid Engineering Ltd84 Cookstown Road, Dungannon

    Co. Tyrone, N. Ireland, BT71 4BS

    Tel: ++44 (0)28 8774 9869Fax: ++44 (0)28 8774 9698

    Email: [email protected]

    www.mcquaidengineering.com

    Authorised Dealer/Distributor

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    McQuaid Engineering Ltd, boast over 15 years experience in the manufacture, sales and service of our rangeof quarry, construction and recycling attachments. Our extensive portfolio boasts our most specialised product,

    a comprehensive range of Rock Breaker Boom Systems that include both Static Pedestal Mounted Booms andMobile Crusher Mounted Booms.

    The cornerstone of our company is our team of engineers. With their vast expe rience in thedesign and manufacture of hydraulic breaker booms, partnered with our policy of continuednancial investment in the latest technologies and personnel, McQuaid Engineering Ltd

    continually strive to improve the quality of service and product offered to our customer.

    MQ Boom System PackageMcQuaid Engineering Ltd and its network of authorised dealers offer a Complete BoomSystem Package which includes; MQ Rock Breaker Boom, Hydraulic Breaker, Power Unit,Operating Controls, Supporting Platform and Full Installation. Operators also receive full trainingin the effective use of the MQ boom system once installed.

    A comprehensive After Sales Support Service is provided. Every effort is made to ensure thatour boom systems provide many years of highly productive and low-maintenance service.

    All customers are provided with a complete parts manual specic to their model for ease of

    ordering spare parts.

    Customer PortfolioOur MQ Pedestal Rock Breaker Boom Systems have been installed by industry leadingrms such as Tarmac, Lafarge, Aggregate Industries, Hanson, Roadstone, Cemex(Readymix) and Quinn Group. We have also worked collaboratively with a signicantnumber of high prole international mobile crusher manufactures such as Kleemann,Terex Finlay, Terex Pegson, Extec, Metso/ Nordberg, Fintec, Hartl-Crushtek,Hartl-Powercrusher, Parker, Tesab, Gipo and Continental Nord, supplying

    boom systems for integration onto their units.

    Product ConceptThe MQ Rock Breaker Boom is a hydraulically operated mechanical arm tted with a hydraulicbreaker. When mounted in close proximity to the primary crusher it allows blockages to be

    removed and obstructions to be cleared.

    Increased Production and Improved SafetyThe installation of an MQ Rock Breaker Boom greatly improves productivity, maintainingproduction capacity by preventing the crusher from clogging and averting bridging inthe feeder and jaw. The boom is used to resize oversized material and also to rake

    obstructed or bridged material towards the crusher, thus ensuring that the primarycrusher operates at its full capacity at all times. This has signicant economic benetsfor the quarry operator as the MQ boom quickly pays for itself in increased production.Therefore the installation of a MQ boom represents a simple and highly cost-effectivemeans for a quarry operator to eliminate some of the most hazardous operations found

    in the industry. A strong safety policy makes long term business sense.

    Built-in ReliabilityOur MQ Rock Breaker Boom Systems are designed and built to withstand thedestructive nature of their intended application. T hey are manufactured with the useof components that exceed design requirements and therefore ensure the boom a long

    service life and minimum maintenance requirements.

    McQuaid Engineering Ltds range of Static Pedestal Boom Systems are designed

    for use on Jaw, Impact, Cone and Gyratory crushers as well as other applications

    such as breaking oversized material on the Grizzly.

    Our Static Pedestal Boom range consists of 7 models with horizontal reach

    of 3m to 7.5m. Manufactured from the h ighest quality materials to withstand

    the toughest of applications, the range is built to ensure safety and

    increased production. To date our Pedestal Boom Systems have been

    successfully installed by industry leading rms such as Tarmac,

    Lafarge, Aggregate Industries, Hanson, Roadstone, Cemex

    (Readymix) and Quinn Group.

    CM4120 SeriesTheCM4120series model pedestal booms are designed for use

    in large mobile and stationary crusher operations. We can offer

    four variations of this series (CM4120, CM4120-XR, CM4120SR &

    CM4120SR-XR.

    The CM4120boom is the standard model in the series. By design

    it has 2 jibs and a 180 degree twin trunnion slewing system. The

    CM4120-XRis a slight variation of the standard in that it as an

    additional jib.

    The CM4120SR(2 Jib Boom) & CM4120SR-XR(3 Jib Boom) are

    manufactured with a slew ring and pinion system allowing 360

    degree slewing, therefore increasing the versatility and options for

    mounting positions.

    Static Pedestal

    Boom Systems

    Improving Productivity while putting safety rst!

    CM4120 mounted on moving gantrywith MQ waste grab tted.

    CM4120mounted onto tower with powerunit and controls all accessible viamaintenance platform.

    CM4120SR-XRmounted on bridge type platformservicing both Jaw & Feeder.

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    www.mcquaidengineering.comROCK BREAKER BOOM SYSTEMS

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    CM4120 Series Specifcation

    CM4120 CM4120-XR CM4120SR CM4120SR-XR

    Mass Excluding Hammer (kg) 2250 2770 2035 2605

    Standard Hammer Mass (kg) Up to 1000 Up to 500 Up to 1000 Up to 500

    Rotation (degree) 180 180 360 360

    No. of Jibs 2 3 2 3

    Horizontal Reach A (mm) 4126 5650 3802 5388

    Horizontal Reach B (mm) 5977 7148 5667 7264

    Vertical Reach C (mm) 4226 5586 4165 5929

    Standard Power Pack (kw) 22-30 30 22 30

    Standard Working Pressure (Bar) 200 200 200 200

    Standard Flow Rate (L/min) 70-90 70 70-90 70

    Reach Drawing

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    CM4120mounted on top of rotary crusher

    CM4120mounted over feederon bridge platform

    Improvingproductivity

    whileputtingSafetyFirst!

    CM4120mounted on tower

    CM4120 SR-XR mounted over feeder

    a

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    Our team of designers are on hand to help you select the correct boom for your application.

    When selecting a Pedestal Rock Breaker Boom System you need to consider two key factors,

    its Location and the Breaker Size required.

    When looking at the Location you need to consider where best the boom can be positioned

    so it that it can provide;

    Optimum coverage to break oversized material whilst allowing ability to rake material into the crusher

    Operator and service/maintenance personnel accessibility to the boom, pedestal and breaker.

    Safe working position for the operator whilst maintaining an optimum view.

    The Breaker Size is also an important factor as it affects the efciency of the boom. You must consider how

    often it will be necessary to break oversized material and how hard the material is.

    Selecting the Right Pedestal Boom

    MCM4000mounted on aprimary crusher

    MCM4000mounted on a raised platform

    CM7500mounted on towerCM6000mounted to side of feeder

    MCM4000

    The MCM4000model boom is designed for use on small static

    crushers and large mobile crushers. By design it has a small base

    and large reach which offers many options for installation. For more

    information on this model see page 11.

    CM6000 and CM7500

    The CM6000& CM7500model pedestal booms are robust in design and have excellent reach and manoeuvrability.

    They are designed for extended use in high production operations, both having 2 jibs and operating on a 180 degreeslew system.

    CM6000 & CM7500 Specifcation

    CM6000 CM7500

    Mass Excluding Hammer (kg) 6680 7350

    Standard Hammer Mass (kg) Up to 1750 Up to 1250

    Rotation (degree) 180 180

    No. of Jibs 2 3

    Horizontal Reach A (mm) 6399 7594

    Horizontal Reach B (mm) 8655 9033

    Vertical Reach C (mm) 6344 6793

    Standard Power Pack (kw) 45 45

    Standard Working Pressure (Bar) 200 200

    Standard Flow Rate (L/min) 90 90

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    ROCK BREAKER BOOM SYSTEMS

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    MQ Rock Breaker Boom FeaturesSlewing Systems

    MQ Booms are supplied

    with either a 180 or 360

    degree slewing system

    Motion Control Valve

    protects the slew system

    Heavy duty 360 degree

    slew-ring and pinion system

    Two column height

    options offered to solve

    mounting requirements

    Twin trunnion

    mounted cylinders.

    Orientation of

    cylinder adjustable

    for conned areas

    Compact base for

    ease of mounting in

    conned areas

    Mounting available

    for any hammer

    Hard steel pins &bushes. Hard wearing

    and long lasting

    Extremely rigid Box

    Proled boom

    Spherical self-aligning

    bearings throughout

    Operating manual

    controls can be mounted

    on the boom base or on

    an independent stand

    Alternatively you can opt

    for remote control

    Powerful and compact twin

    trunnion mounted cylinders

    Motion control

    loadhold valveHydraulic power unit is

    supplied with all Static

    Pedestal Booms

    Heavy duty cylinder withhard chrome rods

    180 degree

    slewing system

    CompleteBoomSystemPackageincludes: BreakerBoom HydraulicBreaker(anybrandofbreakercanbesuppliedatcustomersrequest) HydraulicPowerUnit(

    rangeofsizes.Optionoftandempumpcongurationforlargerhigh-owbreakers) Controls

    (optionofmanual hydraulic,umbilical-remoteorradio-remoteelectro-hydrauliccontrolsystems) CustomMountingPlatform(designedtointegratefullywithexistingstructuresandinstallations) Full Installation,CommissioningandTrainingService

    Improvingproductivity

    whileputtingSafetyFirst!

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    The MQ Mobile Boom Systems are specically designed for mobile crusher applications.

    Their compact dimensions enable the boom to remain on the crusher during transport

    thus eliminating down-time on site for assembly and disassembly.

    By design the mobile boom systems integrate onto ALLmakes and models

    of mobile crushers. As a general rule the boom systems are powered

    directly from the mobile crushers own hydraulic system, therefore

    eliminating the need in most cases for a separate hydraulic power supply.

    Our Mobile Boom range consists of 8 models with horizontal reach of

    1.9m to 5.4m, catering for a large variety of different sizes of mobile

    crusher and mounting conditions. To date our Mobile Boom systems have

    been successfully installed onto a wide range of mobile crusher makes

    and models including; Kleemann, Terex Finlay, Terex Pegson, Extec,

    Metso/ Nordberg, Fintec, Hartl-Crushtek, Hartl-Powercrusher, Parker,

    Tesab, Gipo and Continental Nord.

    MCM2400FB

    The MCM2400FBmodel Mobile Boom is a variation of the standardMCM2400. It

    is ideal for an application whereby integrating extended supporting steelwork onto

    the crusher is not an o ption.

    The boom has a lower column in comparison to the standard, allowing

    it to fold into a very compact position for transport.

    Mobile Boom Systems

    MCM2400The MCM2400model Mobile Boom is lightweight and compact. It is

    ideal for integration onto small to medium size mobile crushers. By

    design this boom can be mounted close beside the jaw allowing the

    boom to be mounted using the crushers existing structural steelwork.

    The boom has 2 jibs and operates on a 180 degree slewing system.

    MCM2400mountedon a Pegson

    MCM2400mounted on a Metso

    MCM2400mounted on a Hartl crusher

    Selecting the right Mobile Boom

    We can offer a boom system for ALL makes and models of mobile

    crusher and our team of engineers are on hand to help you select the

    correct boom.

    Key factors to consider when selecting a mobile b oom are the

    Transport Requirement, Size of Breaker and Boom Function.

    Is there a requirement for the boom to be attached

    to the mobile crusher?

    What size is the oversized material?

    Is the boom required to break material in the feeder

    and rake material into the crusher?

    MCM2400FBmounted on aTerex Finlay Jaw crusher

    MCM2400mountedon a Kleemann

    MCM2400FBmounted on a Finlay

    MCM2400mounted on a Hartl Crushtek

    MCM2400FBmounted on a Metso

    ROCK BREAKER BOOM SYSTEMS

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    MCM3000 & MCM4000

    The MCM3000& MCM4000mobile booms are very robust

    yet very compact. They have 2 jibs and operate on a 360

    degree slew ring and pinion system.

    By design they have a small base and large reach which

    offers many options for installation on medium to large

    mobile crushers and small static crusher applications.

    CM4120 Series

    The CM4120Series model booms are designed for

    use in large mobile and stationary crusher operations.

    For more information on this series see page 2.

    CM4120mounted on aGipo mobile crusher

    MCM4000mounted on a Terex Pegson crusher

    MCM3000 in folding position on Terex Pegson crusher.

    MCM4000mounted on a Extec/Sandvik mobile crusher.

    MCM4000mounted on a Parker mobile crusher

    Mobile Boom Specifcations

    MCM2400 MCM2400FB MCM3000 MCM4000

    Mass Excluding Hammer (kg) 690 615 910 1020

    Standard Hammer Mass (kg) Up to 250 Up to 250 Up to 300 Up to 650

    Rotation (degree) 180 180 360 360

    No. of Jibs 2 2 2 2

    Horizontal Reach A (mm) 2028 1924 2764 3016

    Horizontal Reach B (mm) 3196 3071 4195 4358

    Vertical Reach C (mm) 797 1201 2905 2530

    Vertical Reach D (mm) 1996 1944

    Column Height 1280 812

    Standard Power Pack (kw) 22 22 22 22

    Standard Working Pressure (Bar) 200 200 200 200

    Standard Flow Rate (L/min) 70 70 70 70

    Reach Drawing

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    Improvingproductivity

    whileputtingSafetyFirst!

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    At McQuaid Engineering Ltdwe offer a complete boom system package to our customers. Along with our

    Rock Breaker Boom, we can also supply the Hydraulic Breaker, Hydraulic Power Unit, Operating Controls,Supporting Platform and Full Installation.

    Hydraulic Breakers

    We offer the option of supplying a hydraulic breaker with the boom. We can source and supply any make

    or model of hydraulic breaker that the customer wishes. It is also possible to use an existing breaker. If the

    customer wishes to procure their own beaker or use an existing one, a custom made breaker bracket will be

    manufactured and dispatched with the boom an d the hydraulic circuit will be appropriately adjusted to ensure

    optimum performance.

    Hydraulic Power Unit

    As standard, all MQ boom systems destined for static

    applications are supplied with a high specication hydraulic

    power unit as shown below. The unit comprises a high

    efciency electric motor, a large displacement hydraulic

    pump and a high capacity reservoir.

    We also offer two remote control options, radio remote and umbilical cable.

    Both come with an extremely compact and lightweight yet remarkably robust and

    reliable hand unit. The hand unit (as illustrated) permits easy conguration of the

    boom functions function speed and function responsiveness can be adjustedat the touch of a button without alteration to the hydraulic system. The hand unit

    also incorporates an accessible stop button.

    Importantly the hand held unit gives the operator the freedom to position

    themselves where they can best observe the area the breaker is working in at all

    times, all while maintaining a safe distance.

    When supplying a remote control system we generally mount manual controls on

    the booms base as a back up to the remote control unit supplied. This allows the

    boom to be controlled both manually and remotely.

    Installation ServiceTo assist the customer in choosing the correct boom system, our engineer, on request, will visit the site

    and take relevant measurements in order for our designers to create 3D installation drawings. As illustrated

    below, the drawings will show the full movement parameters of the boom including movement within the jaw,

    feeder and hopper.

    MQ Boom System Package

    Operating ControlsMcQuaid Engineering Ltdoffer a range of manual and remote

    proportional control options for operating the MQ boom system.

    The standard control system is a multi-lever manual proportional

    control valve bank. The manual control valve is often mounted on

    the machine base (as illustrated).

    Alternatively the valve bank can be mounted on an independent

    stand, positioned in a safe area whilst allowing the operator to

    have a good view of the area around the jaw, feeder and hopper.

    Return line lterFiller cap

    Inspection plate(access to insideof tank)

    Inline suction

    strainer

    Multiple pump& motor optionsmounted belowreservoir foreasy access andmaintenance

    Drain bung

    Combination oil level andtemperature gauge

    22KW 30KW 30KW 45KWStandard Standard Tandem Tandem

    Flow (Lt/min) 70 90 60/100 90/140

    Working Pressure (bar) 200 200 200/180 200/180

    Reservoir Capacity (Lt) 150 200 200 400

    Type of Fluid (Mineral Hydraulic Oil (ISO HM32/ISO HM46*)

    Voltage 380-440 380-440 380-440 380-440

    AdditionalOptions

    Forextremecold

    conditions

    wecanofferanIntank

    OilHeater

    andaBundedReservo

    ir(insulated).

    Forextremehotc

    onditions

    wecanofferanOilCo

    oler.

    *Depending on ambient temperature

    CM6000mounted on oor to side of jaw,

    servicing the jaw, feeder and dump chuteMCM2400mounted on a

    hydraulically raised platform

    MCM4000mounted to

    side of mobile crusherCM4120mounted on a bridge

    type platform over hopper

    CM4120mounted on

    a lattice frame tower

    MCM4000tower mounted to

    side of crusher

    ROCK BREAKER BOOM SYSTEMS