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SEBP4617-03June 2009

PartsManual See General Informationfor New Parts ManualFeatures.924H Wheel LoaderKLN1-Up (Machine)C6E1-Up (Engine)J2Y1-Up (Transmission)

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Product and Dealer InformationNote: For product identification plate locations, see the section Product Identification Information in the Operationand Maintenance Manual.

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Product InformationModel:

Product Identification Number:

Engine Serial Number:

Transmission Serial Number:

Generator Serial Number:

Attachment Serial Numbers:

Attachment Information:

Customer Equipment Number:

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MEMORANDA

MEMORANDA SEBP4617-03

TABLE OF CONTENTSName Page Name Page

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . A5

REPAIR ALTERNATIVES . . . . . . . . . . . . . . . . . . . . A8

SUPPLEMENTAL COOLANT ADDITIVES . . . . . . A9

MAINTENANCE PARTS . . . . . . . . . . . . . . . . . . . . . . A10

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A14

MACHINE ARRANGEMENT . . . . . . . . . . . . . . . . . . 1CHASSIS AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1COMMON AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

ENGINE ARRANGEMENT . . . . . . . . . . . . . . . . . . . . 2ENGINE AR-PRIMARY . . . . . . . . . . . . . . . . . . . . 2INSTALLATION AR-ENGINE . . . . . . . . . . . . . . . . 3

BASIC ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . 4COVER GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 5COVER GP-VALVE MECHANISM . . . . . . . . . . 7CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . 11CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . 12CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . 15CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . . 17DRAIN GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . 19DRIVE GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . . 24HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . 25LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 27MOUNTING GP-ENGINE & XMSN . . . . . . . . . . 28PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . 32PLUG GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 33PLUG GP-FLYWHEEL HOUSING . . . . . . . . . . 34PULLEY GP-CRANKSHAFT . . . . . . . . . . . . . . . . 35ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . . 36VALVE MECHANISM GP . . . . . . . . . . . . . . . . . . 38

LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . 40BREATHER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . 41FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . 43PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . 44VALVE GP-FLUID SAMPLING . . . . . . . . . . . . . . 45

COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 46CONNECTION GP-WATER . . . . . . . . . . . . . . . . 46COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . 47COOLER GP-FLTR BASE & ENG OIL . . . . . . 49FAN GP-SUCTION . . . . . . . . . . . . . . . . . . . . . . . . 52GUARD GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . 53LINES GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . 55

PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . 57RADIATOR & AFTERCOOLER GP . . . . . . . . . . 59RADIATOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67TANK GP-COOLANT . . . . . . . . . . . . . . . . . . . . . . 71

AIR INLET AND EXHAUST SYSTEM . . . . . . . . . . 72AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . 72EXTENSION GP-EXHAUST . . . . . . . . . . . . . . . . 74LINES GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75MANIFOLD GP-INLET . . . . . . . . . . . . . . . . . . . . 76MUFFLER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78PRECLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . 79TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . 80

FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83FILTER GP-SECONDARY FUEL . . . . . . . . . . . . 83FILTER GP-WATER SEP & FUEL . . . . . . . . . . 84INJECTOR GP-FUEL . . . . . . . . . . . . . . . . . . . . . . 85LINES GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 87PUMP & MTG GP-UNIT INJ HYD . . . . . . . . . . 98PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . 99PUMP GP-FUEL PRM & WATER SEP . . . . . . 116TANK & MTG GP-FUEL . . . . . . . . . . . . . . . . . . . . 117TANK GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 118

ELECTRICAL AND STARTING SYSTEM . . . . . . 119ALARM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119ALTERNATOR GP-CHARGING . . . . . . . . . . . . 120BATTERY & WIRING GP . . . . . . . . . . . . . . . . . . 124BATTERY GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127CONTROL GP-LIFT KICKOUT . . . . . . . . . . . . . . 128CONTROL GP-POSITION . . . . . . . . . . . . . . . . . . 129ELECTRONICS AR-MACHINE . . . . . . . . . . . . . . 130ELECTRONICS GP-COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . 130ELECTRONICS GP-POWER TRAIN . . . . . . . . 130GLOW PLUG GP . . . . . . . . . . . . . . . . . . . . . . . . . . 131HEATER GP-JACKET WATER . . . . . . . . . . . . . . 132INSTALLATION GP-COMMUNICATION . . . . . . 134INSTALLATION GP-SECURITY . . . . . . . . . . . . 137LAMP GP-FLOOD . . . . . . . . . . . . . . . . . . . . . . . . 139LAMP GP-STOP & TAIL . . . . . . . . . . . . . . . . . . . . 143LAMP GP-WARNING BEACON . . . . . . . . . . . . 144LIGHTING GP-AUXILIARY . . . . . . . . . . . . . . . . 145LIGHTING GP-FLOOD . . . . . . . . . . . . . . . . . . . . 146LIGHTING GP-FLOOD & SIGNAL . . . . . . . . . . 152LIGHTING GP-REAR . . . . . . . . . . . . . . . . . . . . . . 154LIGHTING GP-WARNING BEACON . . . . . . . . 155MODULE AS-FUSE . . . . . . . . . . . . . . . . . . . . . . . . 156SENSOR GP-POSITION . . . . . . . . . . . . . . . . . . 158SENSOR GP-PRESSURE . . . . . . . . . . . . . . . . . . 159SENSOR GP-SPEED . . . . . . . . . . . . . . . . . . . . . . 160SENSOR GP-TEMPERATURE . . . . . . . . . . . . . . 161STARTING AID GP-ETHER . . . . . . . . . . . . . . . . 162STARTING MOTOR GP-ELECTRIC . . . . . . . . 164

SEBP4617-03 TABLE OF CONTENTS A1


SWITCH GP-DISCONNECT . . . . . . . . . . . . . . . . 167SWITCH GP-MAGNETIC . . . . . . . . . . . . . . . . . . 169SWITCH GP-PRESSURE . . . . . . . . . . . . . . . . . . 170SWITCH GP-TOGGLE . . . . . . . . . . . . . . . . . . . . 171SWITCH GP-WIPER . . . . . . . . . . . . . . . . . . . . . . 172VALVE GP-ETHER STARTING . . . . . . . . . . . . . . 175WARNING GP-BACKUP . . . . . . . . . . . . . . . . . . 176WIRING GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . 177WIRING GP-ELECTRONIC CONTROL . . . . . . 186WIRING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 187WIRING GP-FRONT . . . . . . . . . . . . . . . . . . . . . . 195WIRING GP-REAR . . . . . . . . . . . . . . . . . . . . . . . . 197WIRING GP-RIDE CONTROL . . . . . . . . . . . . . . 199

POWER TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201AXLE AR-FIXED . . . . . . . . . . . . . . . . . . . . . . . . . . 201AXLE AR-OSCILLATING . . . . . . . . . . . . . . . . . . 201BRAKE & PLANETARY GP . . . . . . . . . . . . . . . . 203CASE & PARTS GP-TRANSMISSION . . . . . . 207CLUTCH GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209COOLER GP-AXLE OIL . . . . . . . . . . . . . . . . . . . . 215COVER GP-TRANSMISSION . . . . . . . . . . . . . . 216DIFFERENTIAL GP . . . . . . . . . . . . . . . . . . . . . . . . 218DIFFERENTIAL GP-LIMITED SLIP . . . . . . . . . . 219DRIVE GP-FLEXIBLE COUPLING . . . . . . . . . . 220DRIVE GP-PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . 221FILLER GP-POWER TRAIN OIL . . . . . . . . . . . . 222FILTER & LINES GP-TRANSMISSION . . . . . . 223FILTER GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225GAUGE GP-SIGHT . . . . . . . . . . . . . . . . . . . . . . . . 226GEAR GP-BEVEL & PINION . . . . . . . . . . . . . . . . 227GEAR GP-INPUT TRANSFER . . . . . . . . . . . . . . 230GEAR GP-OUTPUT TRANSFER . . . . . . . . . . . . 231HOUSING GP-FIXED AXLE . . . . . . . . . . . . . . . . 232HOUSING GP-OSCILLATING AXLE . . . . . . . . 236LINES GP-AXLE OIL COOLER . . . . . . . . . . . . 242LINES GP-TORQUE CONV COOLER . . . . . . 247MOUNTING GP-AXLE . . . . . . . . . . . . . . . . . . . . 249MOUNTING GP-RIM . . . . . . . . . . . . . . . . . . . . . . 250POWER TRAIN AR . . . . . . . . . . . . . . . . . . . . . . . . 250PUMP GP-TRANSMISSION . . . . . . . . . . . . . . . . 251RIM AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253RIM GP-DEMOUNTABLE . . . . . . . . . . . . . . . . . . 254SHAFT GP-DRIVE . . . . . . . . . . . . . . . . . . . . . . . . 259SLIP JOINT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261STOP GP-AXLE OSCILLATION . . . . . . . . . . . . 262TIRE & RIM AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262TRANSMISSION AR . . . . . . . . . . . . . . . . . . . . . . 264VALVE GP-BYPASS . . . . . . . . . . . . . . . . . . . . . . 265VALVE GP-MODULATING . . . . . . . . . . . . . . . . . . 266VALVE GP-RELIEF . . . . . . . . . . . . . . . . . . . . . . . . 267VALVE GP-TIRE . . . . . . . . . . . . . . . . . . . . . . . . . . 268VALVE GP-TRANSMISSIONCONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269

FRAME AND BODY . . . . . . . . . . . . . . . . . . . . . . . . . . 272BOX GP-BATTERY . . . . . . . . . . . . . . . . . . . . . . . . 272COUNTERWEIGHT GP . . . . . . . . . . . . . . . . . . . . 273COVER GP-ACCESS . . . . . . . . . . . . . . . . . . . . . . 275DOOR GP-ACCESS . . . . . . . . . . . . . . . . . . . . . . 276FENDER GP-FRONT . . . . . . . . . . . . . . . . . . . . . . 278FRAME AS-REAR . . . . . . . . . . . . . . . . . . . . . . . . 279FRAME GP-LOADER . . . . . . . . . . . . . . . . . . . . . . 280FRAME GP-REAR . . . . . . . . . . . . . . . . . . . . . . . . 283GUARD GP-CRANKCASE . . . . . . . . . . . . . . . . . . 284GUARD GP-DRIVE SHAFT . . . . . . . . . . . . . . . . 285GUARD GP-LINES . . . . . . . . . . . . . . . . . . . . . . . . 286GUARD GP-POWER TRAIN . . . . . . . . . . . . . . . . 290GUARD GP-RADIATOR . . . . . . . . . . . . . . . . . . . . 291HITCH GP-ARTICULATING . . . . . . . . . . . . . . . . 293HOOD & GUARD GP . . . . . . . . . . . . . . . . . . . . . . 295LADDER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298LINES GP-GREASE . . . . . . . . . . . . . . . . . . . . . . 301LINK GP-STEERING FRAME LOCK . . . . . . . . 303PANEL GP-ACCESS . . . . . . . . . . . . . . . . . . . . . . 304PANEL GP-TOP . . . . . . . . . . . . . . . . . . . . . . . . . . 306

BRAKING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 307ACCUMULATOR GP-BRAKE . . . . . . . . . . . . . . 307ACCUMULATOR GP-HYDRAULIC . . . . . . . . . . 308BRAKE GP-PARKING . . . . . . . . . . . . . . . . . . . . . . 309CONTROL GP-PARKING BRAKE . . . . . . . . . . 310CONTROL GP-SERVICE BRAKE . . . . . . . . . . 315LINES GP-SERVICE BRAKE . . . . . . . . . . . . . . 317

STEERING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 320CYLINDER & MTG GP-STEERING . . . . . . . . . . 320CYLINDER GP-HYDRAULIC . . . . . . . . . . . . . . 322CYLINDER GP-STEERING . . . . . . . . . . . . . . . . 323LINES GP-STEERING . . . . . . . . . . . . . . . . . . . . 325STEERING AR-STANDARD . . . . . . . . . . . . . . . . 328STEERING COLUMN GP-ADJUSTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329

HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . 330ACCUMULATOR GP-PILOT OIL . . . . . . . . . . . . 330ACCUMULATOR GP-RIDE CONTROL . . . . . . 332CONTROL AR-RIDE . . . . . . . . . . . . . . . . . . . . . . 334CONTROL GP-RIDE . . . . . . . . . . . . . . . . . . . . . . 335COOLER GP-HYD & TMSN OIL . . . . . . . . . . . . 336COOLER GP-HYDRAULIC OIL . . . . . . . . . . . . 337CORROSION AR-PROTECTION . . . . . . . . . . . . 338CYLINDER & MTG GP-COUPLER . . . . . . . . . . 339CYLINDER GP-BUCKET . . . . . . . . . . . . . . . . . . 340CYLINDER GP-COUPLER . . . . . . . . . . . . . . . . 341CYLINDER GP-LIFT . . . . . . . . . . . . . . . . . . . . . . 342CYLINDER GP-TILT . . . . . . . . . . . . . . . . . . . . . . 343FILTER & MTG GP-HYDRAULIC . . . . . . . . . . . . 344FILTER GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345HYDRAULIC AR . . . . . . . . . . . . . . . . . . . . . . . . . . 346

A2 TABLE OF CONTENTS SEBP4617-03


HYDRAULIC AR-2 VALVE . . . . . . . . . . . . . . . . . . 346HYDRAULIC AR-3 VALVE . . . . . . . . . . . . . . . . . . 346HYDRAULIC AR-4 VALVE . . . . . . . . . . . . . . . . . . 347KICKOUT & POSITIONER GP . . . . . . . . . . . . . . 348LINES GP-CONNECTING . . . . . . . . . . . . . . . . . . 350LINES GP-COUPLER . . . . . . . . . . . . . . . . . . . . . . 357LINES GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . . 369LINES GP-HYDRAULIC FAN . . . . . . . . . . . . . . 377LINES GP-LIFT CYLINDER . . . . . . . . . . . . . . . . 385LINES GP-PILOT . . . . . . . . . . . . . . . . . . . . . . . . . . 389LINES GP-RIDE CONTROL . . . . . . . . . . . . . . . . 392LINES GP-TILT CYLINDER . . . . . . . . . . . . . . . . 395MANIFOLD GP-CONTROL . . . . . . . . . . . . . . . . 398MOTOR & MTG GP-HYDRAULIC FAN . . . . . . 399MOTOR AR-HYDRAULIC FAN . . . . . . . . . . . . . . 400MOTOR GP-GEAR . . . . . . . . . . . . . . . . . . . . . . . . 401MOUNTING GP-CONTROL VALVE . . . . . . . . 406PIVOT GP-PILOT VALVE . . . . . . . . . . . . . . . . . . 407PLATE GP-PILOT VALVE . . . . . . . . . . . . . . . . . . 411PUMP & MTG GP-BRAKE & HYD FAN . . . . . . 412PUMP & MTG GP-IMPL & STEERING . . . . . . 413PUMP GP-GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . 414PUMP GP-PISTON . . . . . . . . . . . . . . . . . . . . . . . . 417ROTATING GP-PUMP . . . . . . . . . . . . . . . . . . . . . . 422TANK & MTG GP-HYDRAULIC . . . . . . . . . . . . 424TANK GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . . 425VALVE & MTG GP-RIDE CONTROL . . . . . . . . 426VALVE & MTG GP-SOLENOID . . . . . . . . . . . . . . 427VALVE GP-COMBINATION . . . . . . . . . . . . . . . . 428VALVE GP-CONTROL . . . . . . . . . . . . . . . . . . . . 429VALVE GP-MAIN CONTROL . . . . . . . . . . . . . . . . 430VALVE GP-MANUAL . . . . . . . . . . . . . . . . . . . . . . 442VALVE GP-PILOT . . . . . . . . . . . . . . . . . . . . . . . . . . 443VALVE GP-PILOT CARTRIDGE . . . . . . . . . . . . 457VALVE GP-PRESSURE REDUCING . . . . . . . . 465VALVE GP-PUMP CONTROL . . . . . . . . . . . . . . 466VALVE GP-RELIEF . . . . . . . . . . . . . . . . . . . . . . . . 470VALVE GP-SHUTOFF . . . . . . . . . . . . . . . . . . . . . . 472VALVE GP-SOLENOID . . . . . . . . . . . . . . . . . . . . 474

IMPLEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 476CONTROL GP-WORK TOOL . . . . . . . . . . . . . . 476

OPERATOR STATION . . . . . . . . . . . . . . . . . . . . . . . . 484ADJUSTER GP-SEAT . . . . . . . . . . . . . . . . . . . . . . 484AIR COMPRESSOR GP-SEAT . . . . . . . . . . . . . . 485AIR CONDITIONER & MOUNTING GP . . . . . . 486AIR CONDITIONER AR . . . . . . . . . . . . . . . . . . . . 487AIR CONDITIONER GP . . . . . . . . . . . . . . . . . . . . 488ARM GP-WINDOW WIPER . . . . . . . . . . . . . . . . 490ARMREST GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 492CAB AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495CAB AR-ENCLOSED ROPS . . . . . . . . . . . . . . . . 496CAB GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 497CAB GP-ENCLOSED ROPS . . . . . . . . . . . . . . . . 501

CANOPY AR-OPEN ROPS . . . . . . . . . . . . . . . . 504CANOPY GP-OPEN ROPS . . . . . . . . . . . . . . . . 504COMPRESSOR GP-REFRIGERANT . . . . . . . . 505CONDENSER & MTG GP-REFRIGERANT . . . . . . . . . . . . . . . . . . . . . . . . . . 507CONDENSER GP-REFRIGERANT . . . . . . . . . . 509CONSOLE GP-OPERATOR . . . . . . . . . . . . . . . . 511CONTROL GP-JOYSTICK . . . . . . . . . . . . . . . . . . 513CONTROL GP-PILOT OPERATEDHYD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 514CONTROL GP-STEERING . . . . . . . . . . . . . . . . 520CONTROL GP-TRANSMISSION . . . . . . . . . . . . 522CONVERSION GP-CAB . . . . . . . . . . . . . . . . . . . . 524DASH GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 525DEFROSTER GP-CAB . . . . . . . . . . . . . . . . . . . . 526DOOR GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 527DUCT GP-CAB AIR . . . . . . . . . . . . . . . . . . . . . . . . 542FILTER GP-CAB AIR . . . . . . . . . . . . . . . . . . . . . . 544FLOOR MAT GP . . . . . . . . . . . . . . . . . . . . . . . . . . 545LINER GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 553LINES GP-AIR CONDITIONER . . . . . . . . . . . . 558LINES GP-CAB HEATER . . . . . . . . . . . . . . . . . . 560LITERATURE GP . . . . . . . . . . . . . . . . . . . . . . . . . . 561MIRROR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 562MIRROR GP-REAR VIEW . . . . . . . . . . . . . . . . . . 563MOTOR GP-WINDOW WIPER . . . . . . . . . . . . . . 565MOUNTING GP-CAB . . . . . . . . . . . . . . . . . . . . . . 567OPERATOR AR . . . . . . . . . . . . . . . . . . . . . . . . . . 568OPERATOR AR-ENCLOSED ROPS . . . . . . . . 570OPERATOR AR-OPEN ROPS . . . . . . . . . . . . . . 570OPERATOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . 570PAN GP-BACKREST . . . . . . . . . . . . . . . . . . . . . . 571PANEL GP-INSTRUMENT . . . . . . . . . . . . . . . . . . 573PEDAL GP-BRAKE . . . . . . . . . . . . . . . . . . . . . . . . 588PEDAL GP-GOVERNOR . . . . . . . . . . . . . . . . . . 589RADIO GP-COMMUNICATION . . . . . . . . . . . . 593RECLINER GP-SEAT . . . . . . . . . . . . . . . . . . . . . . 594ROPS GP-ENCLOSED . . . . . . . . . . . . . . . . . . . . 595ROPS GP-OPEN . . . . . . . . . . . . . . . . . . . . . . . . . . 597SCREEN GP-SUN . . . . . . . . . . . . . . . . . . . . . . . . 598SEAT & MOUNTING GP . . . . . . . . . . . . . . . . . . . . 599SEAT BELT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 602SEAT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 603SEAT GP-SUSPENSION . . . . . . . . . . . . . . . . . . 606SKIRT GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 611SUPPORT GP-SEAT . . . . . . . . . . . . . . . . . . . . . . 613SUSPENSION GP-SEAT . . . . . . . . . . . . . . . . . . 615VISOR GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . 617WASHER GP-WINDOW . . . . . . . . . . . . . . . . . . . . 618WINDOW GP-DOOR . . . . . . . . . . . . . . . . . . . . . . 621WIPER GP-WINDOW . . . . . . . . . . . . . . . . . . . . . . 622

WORK TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625ADAPTER GP-TIP . . . . . . . . . . . . . . . . . . . . . . . . 625ARM GP-MATERIAL HANDLING . . . . . . . . . . . . 626

SEBP4617-03 TABLE OF CONTENTS A3


BUCKET AR-GENERAL PURPOSE . . . . . . . . 627BUCKET AR-LIGHT MATERIAL . . . . . . . . . . . . 629BUCKET AR-MULTIPURPOSE . . . . . . . . . . . . 631BUCKET AR-SIDE DUMP . . . . . . . . . . . . . . . . . . 634BUCKET AS-GENERAL PURPOSE . . . . . . . . 635BUCKET AS-LIGHT MATERIAL . . . . . . . . . . . . 640BUCKET AS-PENETRATION . . . . . . . . . . . . . . 642BUCKET GP-GENERAL PURPOSE . . . . . . . . 643BUCKET GP-LIGHT MATERIAL . . . . . . . . . . . . 647BUCKET GP-MULTIPURPOSE . . . . . . . . . . . . 649BUCKET GP-PENETRATION . . . . . . . . . . . . . . 651BUCKET GP-SIDE DUMP . . . . . . . . . . . . . . . . . . 652CARRIAGE AS-FORK . . . . . . . . . . . . . . . . . . . . . . 653COUPLER AR-QUICK . . . . . . . . . . . . . . . . . . . . 653COUPLER GP-QUICK . . . . . . . . . . . . . . . . . . . . 654EDGE GP-CUTTING . . . . . . . . . . . . . . . . . . . . . . 656EDGE GP-SEGMENT . . . . . . . . . . . . . . . . . . . . . . 656FORK GP-PALLET . . . . . . . . . . . . . . . . . . . . . . . . 657MOUNTING GP-BUCKET . . . . . . . . . . . . . . . . . . 660TIP GP-LONG . . . . . . . . . . . . . . . . . . . . . . . . . . . . 661TIP GP-SHORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 663

SERVICE EQUIPMENT AND SUPPLIES . . . . . . 665FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 665FILM GP-INTERNATIONAL . . . . . . . . . . . . . . . . 667PLATE & FILM GP . . . . . . . . . . . . . . . . . . . . . . . . 668PLATE GP-AXLE IDENTIFICATION . . . . . . . . 669

PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . B1

A4 TABLE OF CONTENTS SEBP4617-03

GENERAL INFORMATION

1. MACHINE IDENTIFICATION

Caterpillar machines are identified by ProductIdentification Numbers (PIN). Some componentsincluded in a machine may be identified by SerialNumbers (S/N). Typical components that will beserialized include engines, transmissions, bulldozers,and rippers. The machine and engine are furtheridentified by arrangement numbers and in some casesmodification numbers. These numbers are shown on theproduct identification plate(s) and on the master plate inthe operator's compartment.

Caterpillar dealers need all of these numbers todetermine accurate parts identification.

Effective First Quarter 2001 the Caterpillar ProductIdentification Number (PIN) changed from 8 to 17characters. In an effort to provide uniform equipmentidentification, Caterpillar and other constructionequipment manufacturers are moving to comply withthe latest version of the product identification numberingstandard. Non-road machine PINs are defined by ISO10261. The new PIN format will apply to all Caterpillarmachines and generator sets. The PIN plates and framemarking will display the 17 character PIN. The newformat will look like the following:

Where:

1. Caterpillar's World Manufacturing Code (characters 1-3)

2. Machine Descriptor (characters 4-8)

3. Check Character (character 9)

4. Machine Indicator Section (MIS) or Product SequenceNumber (characters 10-17). These were previouslyreferred to as the Serial Number.

Machines and generator sets produced before FirstQuarter 2001 will maintain their 8 character PIN format.

Components such as engines, transmissions, axles, etc.and work tools will continue to use an 8 character SerialNumber (S/N).

2. ORDERING PARTS

Quality Caterpillar replacement parts are availablefrom Caterpillar dealers throughout the world. Theirparts inventories are up to date and include allparts normally required to protect your investment inCaterpillar machines. Dealers may offer repair kits orremanufactured parts to allow selection of the mosteffective repair alternative for a particular situation.Whenordering parts, your order should specify the quantity,part number, part name, and the serial number/productidentification number of the machine for which the partsare needed.

3. PARTS MANUAL ORGANIZATION

Product information in this manual is presentedas "information elements" that represent all of thecomponents for the specific model. Engine Arrangementand Seat Group are examples of information elements.The information elements are organized alphabeticallyby part name and secondarily by part number withineach major section of the manual.

4. TABLE OF CONTENTS

A table of contents (TOC) is found at the beginning of themanual. The TOC lists each section of the manual witha complete list of all information elements organized asthey appear in the manual. Page numbers are providedfor quick reference to detailed parts identificationillustrations and serviceable consist lists.

5. MAINTENANCE PARTS INDEX

The Maintenance Parts Index, located near thebeginning of the manual, references most frequentlyused maintenance part numbers, providing description,quantity, usage and page number. This information isorganized alphabetically by part description.

SEBP4617-03 GENERAL INFORMATION A5

GENERAL INFORMATION

6. INDEX

The index located near the front of the manual is analphabetical listing of all information elements includedin the manual. Page numbers are provided for quickreference to detailed parts identification illustrations andserviceable consist lists.

7. PART NUMBER INDEX

A numerical index listing all part numbers and thecorresponding page number(s) appears at the back ofthe manual.

8. CAPTIONS

Captions located at the beginning of each informationelement identify the part number and part name alongwith additional descriptive information. PIN and S/Ninformation found in each caption should be usedto select correct information for a specific machine.Field replacement options, identification of optionalattachment components, and where used ("part of")information is also provided.

The first line of a caption is shown in larger type fontto indicate the beginning of an information element.Captions for additional pages that may be requiredto illustrate an information element will be shown instandard type font and will include the term (contd.) .

9. NON-SERVICED PARTS

In some instances it is necessary to display non-servicedparts that are a link to a lower level serviceable consistlists. These non-serviced part numbers are shown in italictype indicating that they are not available.

10. PARTS LIST REFERENCE NUMBERS

Numbers shown in the Ref No column correspondto numbers used in the associated graphic(s). Analphabetic suffix may be added to a reference number toidentify lower level consist items. Numbers shown in theGraphic Ref column refer to the graphic number identifierdisplayed in the lower left corner of each illustration. TheGraphic Ref number may be used in combination withthe item Ref No to determine the correct part number.There may be intentional omission of a Ref No in aconsist list as information is updated to reflect the latestserviceable part numbers.

11. INDENTED PART NAMES

When a part name is indented in a parts list, it is partof (included in) the group or assembly under which it isindented.

12. ILLUSTRATION REFERENCE LETTERS

When necessary, illustrations contain reference letters(A, B, C etc.) that are intended to track lines andharnesses from one point to another. They are also usedto show where to reconnect illustrations that have beenseparated.

13. ABBREVIATIONS AND SYMBOLS

O.D. Outside DiameterI.D. Inside DiameterA Not Part Of This GroupB Use As RequiredC Change From Previous TypeD Order By The MeterE Order By The CentimeterF Not ShownG Order By The InchI Refer To Hydraulic Information SystemM Metric PartR Remfg Part May Be AvailableY Separate IllustrationZ Not Serviced Separately

14. DESCRIPTION OF TYPE CHANGES

Type - A type is defined as any configuration changethat requires an additional Information Element for anArrangement, Group, or Assembly. If serial numberbreaks for types are not available, a type # ( Type 1,Type 2, etc.) will be displayed in the caption. These"type" changes are identified with a "C" note (changefrom previous type) in the Parts List. Only the "types" thatapply to this Parts Manual will be included. Additionaltypes may exist causing "C" notes to appear on anInformation Element when no other types are shown.

15.

This symbol indicates the end of an information element.

NOTE:

Continuing improvement and advancement ofproduct design may cause changes to your machinewhich may not be included in this publication.Whenever a question arises regarding yourcaterpillar product or this publication, pleaseconsult your caterpillar dealer for the latest availableinformation.

A6 GENERAL INFORMATION SEBP4617-03

GENERAL INFORMATION

SEBP4617-03 GENERAL INFORMATION A7

REPAIR ALTERNATIVES

REMANUFACTURED COMPONENTS

As an option when making repairs consider Caterpillar Remanufactured Components. Components that are availablethrough the Caterpillar Remanufactured Program are identified three ways in the parts book:

with the letter R in the note field of the parts list with an R* at the beginning of the first line of the caption with an *R at the end of the first line of the caption

Typical components included in the Remanufacturing Program include:

ALTERNATORSCONNECTING RODSCRANKSHAFTS - UNDERSIZECRANKSHAFTS - UPGRADE TO NEWCYLINDER HEADSELECTRONIC CONTROL MODULES (ECM)ELECTRONIC SENSORSFUEL INJECTORSFUEL NOZZLESFUEL PUMPSGOVERNORSOIL PUMPSPISTONSSHORT BLOCKSSTARTERSTURBOCHARGERS - COMPLETETURBOCHARGER CARTRIDGESWATER PUMPS

Caterpillar Remanufactured engines for many engine arrangements are also available.

A8 REPAIR ALTERNATIVES SEBP4617-03

SUPPLEMENTAL COOLANT ADDITIVES

CUSTOMER BENEFITS:

Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems.

Provides measured coolant conditioner.

DESCRIPTION:

Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) mustbe added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-chargedantifreeze, like Caterpillar's DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCAadded to the system is dependent on the capacity of the system.

The SCA for initial fill is provided as a liquid. SCA's for maintenance intervals are available in liquid form and as aspin-on element. (No Spin-on available for 3600 Family of Engines)

NOTE:

The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals.

The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTMD4985 or ASTM D5345 Specifications.

NOTE:

For use with standard heavy duty coolant only, not for use with Extended Life Coolant.

PARTS NEEDED:

Cooling System Capacity

Liters GallonsLiquid SCA at Initial Fill Liquid SCA atMaintenance*

Spin-on SCAMaintenance Element*

22-30 (6-8) 3P-2044 (1) 6V-3542 (1) 111-2370 (1)

30-38 (8-10) 3P-2044 (1)6V-3542 (1) 111-2372 (1) 111-2369 (1)

38-49 (10-13) 3P-2044 (1)8T-1589 (1) 111-2372 (1) 111-2369 (1)

49-64 (13-17) 3P-2044 (2) 8T-1589 (1) 9N-3368 (1)

64-83 (17-22) 3P-2044 (2)8T-1589 (1)111-2372 (1)6V-3542 (1) 111-2371 (1)

83-114 (22-30) 3P-2044 (3)8T-1589 (1) 3P-2044 (1) 9N-3718 (1)

114-163 (30-43) 3P-2044 (5) 3P-2044 (1)6V-3542 (1) 111-2371 (2)

163-242 (43-64) 3P-2044 (8) 3P-2044 (2) 9N-3718 (2)

* Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolantmaintenance instructions.

( ) Indicates quantity required.

SEBP4617-03 SUPPLEMENTAL COOLANT ADDITIVES A9

MAINTENANCE PARTSDESCRIPTION

PARTNUMBER QTY WHERE USED PAGE

AIR INLET AND EXHAUST SYSTEMFILTER ELEMENT AS-AIR (PRIMARY) 256-7902 1 AIR CLEANER GP 73FILTER ELEMENT AS-AIR(SECONDARY)

256-7903 1 AIR CLEANER GP 73

BASIC ENGINEBREATHER (CRANKCASE) 298-4547 1 COVER GP-VALVE MECHANISM 7GASKET-COVER (VALVE MECHANISM) 317-3064 1 COVER GP-VALVE MECHANISM 7

1 COVER GP-VALVE MECHANISM 9PLUG-DRAIN (ENGINE OIL) 7C-0351 1 DRAIN GP-ENGINE OIL 20

2 PAN GP-OIL 30

COOLING SYSTEMCAP AS-COOLANT TANK 251-3227 1 TANK GP-COOLANT 71GASKET-WATER REGULATOR 281-8744 1 CONNECTION GP-WATER 46REGULATOR AS-WATERTEMPERATURE (CONNECTORINCLUDED)

281-8745 1 CONNECTION GP-WATER 46

A10 MAINTENANCE PARTS SEBP4617-03



ELECTRICAL AND STARTING SYSTEMBATTERY(12-VOLT, MAINTENANCE FREE, WET)

9X-3404 2 BATTERY GP 127

BELT-SERPENTINE 226-0443 1 ALTERNATOR GP-CHARGING 122288-4641 1 ALTERNATOR GP-CHARGING 123

CAP-DUST 8C-3445 1 SWITCH GP-PRESSURE 170FLASHER AS (12 TO 24-VDC) 317-2284 1 LIGHTING GP-FLOOD & SIGNAL 152FUSE (100-AMPERE) 235-1845 2 WIRING GP-ENGINE 187

2 WIRING GP-ENGINE 191FUSE (20-AMPERE) 267-2680 1 MODULE AS-FUSE 156

1 WIRING GP-ENGINE 1871 WIRING GP-ENGINE 191

FUSE (30-AMPERE) 274-9872 1 MODULE AS-FUSE 1561 WIRING GP-ENGINE 1871 WIRING GP-ENGINE 191

FUSE (40-AMPERE) 278-6377 2 MODULE AS-FUSE 1571 WIRING GP-ENGINE 191

GLOW PLUG 292-9881 6 GLOW PLUG GP 131KEY (BATTERY DISCONNECT) 8H-5306 1 SWITCH GP-DISCONNECT 167KEY AS-ELECTRONIC (SECURITY) 206-5162 2 INSTALLATION GP-SECURITY 137LAMP (24-VOLT, 21-WATT) 242-0588 1 LAMP GP-FLOOD 141

1 LAMP GP-FLOOD 142LAMP (24-VOLT, 21-WATT) (STOP, TAIL) 9X-4493 1 LAMP GP-STOP & TAIL 143LAMP (24-VOLT, 3-WATT) 115-1748 2 WIRING GP-CAB 177

2 WIRING GP-CAB 180LAMP (24-VOLT, 3-WATT)(ACTION LIGHT)

115-1748 2 WIRING GP-CAB 183

LAMP (24-VOLT, 5-WATT) 130-3515 1 LAMP GP-FLOOD 1411 LAMP GP-FLOOD 142

LAMP (24-VOLT, 5-WATT) (STOP, TAIL) 9X-4492 1 LAMP GP-STOP & TAIL 143LAMP GP-WARNING BEACON(AMBER, STROBE)

140-3668 1 LIGHTING GP-WARNING BEACON 155

LAMP-HALOGEN (24-VOLT, 70-WATT) 9X-3463 1 LAMP GP-FLOOD 1401 LAMP GP-FLOOD 1411 LAMP GP-FLOOD 1421 LIGHTING GP-FLOOD 1461 LIGHTING GP-FLOOD 150

LAMP-HALOGEN (24-VOLT, 70-WATT)(FLOODLIGHT)

9X-3463 1 LAMP GP-FLOOD 139

FUEL SYSTEMCAP-FUEL 304-3885 1 TANK GP-FUEL 118FILTER AS-WATER SEP & FUEL(PRIMARY)

326-1644 1 FILTER GP-WATER SEP & FUEL 84

FILTER GP-FUEL(ULTRA HIGH EFFICIENCY)

308-7480 1 FILTER GP-SECONDARY FUEL 83

FILTER-FUEL(ULTRA HIGH EFFICIENCY)

299-8229 1 FILTER GP-SECONDARY FUEL 83

STRAINER-FUEL(FILLER NECK SCREEN)

180-3730 1 TANK GP-FUEL 118

SEBP4617-03 MAINTENANCE PARTS A11



HYDRAULIC SYSTEMBREATHER (HYDRAULIC TANK) 258-2829 1 TANK GP-HYDRAULIC 425CAP AS-FILLER (HYDRAULIC TANK) 142-8937 1 TANK GP-HYDRAULIC 425FILTER-OIL (ULTRA HIGH EFFICIENCY)(HYDRAULIC)

126-1818 1 FILTER GP-OIL 345

SCREEN (BREATHER) 299-7997 1 TANK GP-HYDRAULIC 425SCREEN AS (PILOT OIL) 141-9236 1 VALVE GP-PILOT 443

1 VALVE GP-PILOT 4481 VALVE GP-PILOT 4501 VALVE GP-PILOT 452

SCREEN-SUCTION (FILTER) 255-0759 1 TANK GP-HYDRAULIC 425STRAINER (HYDRAULIC OIL) 206-8818 1 TANK GP-HYDRAULIC 425STRAINER (HYDRAULIC TANK) 262-5689 1 TANK GP-HYDRAULIC 425

LUBRICATION SYSTEMBREATHER AS (CRANKCASE) 273-5711 1 BREATHER GP 40CAP-OIL FILLER (ENGINE) 130-9888 1 FILLER GP-ENGINE OIL 41FILTER-ENGINE OIL 269-8325 1 FILTER GP-ENGINE OIL 43

OPERATOR STATIONBLADE AS-WIPER (503-MM) (REAR) 6V-6543 1 WIPER GP-WINDOW 622BLADE AS-WIPER (700-MM) (FRONT) 6V-7419 1 WIPER GP-WINDOW 622

1 WIPER GP-WINDOW 624CAP-VENTED 8E-8292 1 WASHER GP-WINDOW 619CIRCUIT BREAKER AS (20-AMPERE) 280-2710 1 CONDENSER & MTG GP-

REFRIGERANT508

CIRCUIT BREAKER AS (20-AMPERE)(AIR CONDITIONER)

280-2710 1 AIR CONDITIONER & MOUNTING GP 486

FILTER ELEMENT-CAB AIR(OPTIONAL W/ ODOR REDUCTION)

180-7487 1 FILTER GP-CAB AIR 544

FILTER ELEMENT-CAB AIR (PRIMARY) 111-8738 1 FILTER GP-CAB AIR 544FUSE (10-AMPERE) 113-8490 19 PANEL GP-INSTRUMENT 575

19 PANEL GP-INSTRUMENT 584FUSE (15-AMPERE) 113-8491 6 PANEL GP-INSTRUMENT 575



2 PANEL GP-INSTRUMENT 584LAMP (24-VOLT, 10-WATT) 112-5219 1 LINER GP-CAB 553

259-1286 LINER GP-CAB 554LAMP (24-VOLT, 3-WATT) 115-1748 1 PANEL GP-INSTRUMENT 575RECEIVER AS 257-3227 1 LINES GP-AIR CONDITIONER 558SCREEN-FILTER 8T-5913 2 WASHER GP-WINDOW 619SEAT BELT GP (3-IN) 223-7937 1 SEAT & MOUNTING GP 600

1 SEAT & MOUNTING GP 601SEAT BELT GP (RETRACTABLE) 183-3648 1 SEAT GP 605

222-0345 1 SEAT & MOUNTING GP 599

A12 MAINTENANCE PARTS SEBP4617-03



POWER TRAINBREATHER (TRANSMISSION CASE) 9G-5127 1 CASE & PARTS GP-TRANSMISSION 207CAP-FILL (POWER TRAIN OIL) 137-6727 1 FILLER GP-POWER TRAIN OIL 222FILTER-MAGNETIC (TRANSMISSION) 8S-9129 1 CASE & PARTS GP-TRANSMISSION 207FILTER-OIL (ADVANCED EFFICIENCY)(POWER TRAIN)

1G-8878 1 FILTER GP-OIL 225

PLUG-DRAIN (TRANSMISSION) 7T-2703 1 CASE & PARTS GP-TRANSMISSION 207PLUG-MAGNETIC (AXLE HOUSING) 5P-4484 1 HOUSING GP-FIXED AXLE 232

1 HOUSING GP-FIXED AXLE 2341 HOUSING GP-OSCILLATING AXLE 2361 HOUSING GP-OSCILLATING AXLE 239

SCREEN AS (IN-LINE) 299-5499 1 LINES GP-AXLE OIL COOLER 242SCREEN-SUCTION 8S-9130 1 CASE & PARTS GP-TRANSMISSION 207

SEBP4617-03 MAINTENANCE PARTS A13

INDEXName Page Name Page

AACCUMULATOR GP-BRAKECHARGED . . . . . . . 307ACCUMULATOR GP-HYDRAULICUNCHARGED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308

ACCUMULATOR GP-PILOT OILCHARGED . . . . 330ACCUMULATOR GP-PILOT OILUNCHARGED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331

ACCUMULATOR GP-RIDE CONTROLCHARGED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332

333ACCUMULATOR-REFRIGERANT . . . . . . . . . . . . . . 558ADAPTER GP-OIL PAN DRAIN . . . . . . . . . . . . . . . . . 30ADAPTER GP-TIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625ADJUSTER GP-SEAT . . . . . . . . . . . . . . . . . . . . . . . . . 484AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

73AIR COMPRESSOR GP-SEAT . . . . . . . . . . . . . . . . . 485AIR CONDITIONER & MOUNTING GPWITH CABLE CONTROL . . . . . . . . . . . . . . . . . . . . 486

AIR CONDITIONER AR . . . . . . . . . . . . . . . . . . . . . . . . 487AIR CONDITIONER GP . . . . . . . . . . . . . . . . . . . . . . . . 488ALARM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

176ALTERNATOR GP-CHARGING . . . . . . . . . . . . . . . . . 120

122123

ARM GP-MATERIAL HANDLING . . . . . . . . . . . . . . . 626ARM GP-WINDOW WIPER . . . . . . . . . . . . . . . . . . . . 490ARM GP-WINDOW WIPERREAR . . . . . . . . . . . . . 491ARMREST GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 492ARMREST GPLH . . . . . . . . . . . . . . . . . . . . . . . . . . . . 493ARMREST GPRH . . . . . . . . . . . . . . . . . . . . . . . . . . . . 494ATOMIZER GP-ETHER . . . . . . . . . . . . . . . . . . . . . . . . 163AXLE AR-FIXEDFRONT, STANDARD DIFFERENTIAL . . . . . . . . 201

AXLE AR-OSCILLATINGREAR, LIMITED SLIP DIFFERENTIAL . . . . . . . . 202

AXLE AR-OSCILLATINGREAR, STANDARD DIFFERENTIAL . . . . . . . . . . 201

202

BBASE GP-VALVE COVER & INJ HARN . . . . . . . . . 7

9BATTERY & WIRING GP . . . . . . . . . . . . . . . . . . . . . . . 124BATTERY(12-VOLT, MAINTENANCE FREE, WET) . . . . . . 127

BATTERY COMPARTMENT DRIP PAN . . . . . . . . . 30BATTERY GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127BEARING GP-PILLOW BLOCK . . . . . . . . . . . . . . . . . 259BELT TENSIONER GP . . . . . . . . . . . . . . . . . . . . . . . . 123BELT-SERPENTINE . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

123

BLADE AS-WIPER (503-MM) (REAR) . . . . . . . . . . . 622BLADE AS-WIPER (700-MM) (FRONT) . . . . . . . . . 622

624BOX GP-BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272BRAKE & PLANETARY GPDUAL DISC . . . . . . . . 206BRAKE & PLANETARY GPSINGLE DISC . . . . . . 203

205BRAKE GP-PARKING . . . . . . . . . . . . . . . . . . . . . . . . . 309BREATHER (CRANKCASE) . . . . . . . . . . . . . . . . . . . . 7BREATHER (HYDRAULIC TANK) . . . . . . . . . . . . . . . 425BREATHER (TRANSMISSION CASE) . . . . . . . . . . . 207BREATHER AS (CRANKCASE) . . . . . . . . . . . . . . . . 40BREATHER GPCRANKCASE . . . . . . . . . . . . . . . . . 40BUCKET AR-GENERAL PURPOSE . . . . . . . . . . . . 628BUCKET AR-GENERAL PURPOSEQUICK COUPLER . . . . . . . . . . . . . . . . . . . . . . . . . . 627

BUCKET AR-LIGHT MATERIAL . . . . . . . . . . . . . . . . 629630

BUCKET AR-MULTIPURPOSE . . . . . . . . . . . . . . . . . 631632633

BUCKET AR-SIDE DUMP . . . . . . . . . . . . . . . . . . . . . . 634BUCKET AS-GENERAL PURPOSE . . . . . . . . . . . . . 635

637639

BUCKET AS-GENERAL PURPOSEQUICK COUPLER . . . . . . . . . . . . . . . . . . . . . . . . . . 638

BUCKET AS-LIGHT MATERIAL . . . . . . . . . . . . . . . . 641BUCKET AS-LIGHT MATERIALQUICK COUPLER . . . . . . . . . . . . . . . . . . . . . . . . . . 640

BUCKET AS-PENETRATION . . . . . . . . . . . . . . . . . . . 642BUCKET GP-GENERAL PURPOSE . . . . . . . . . . . . 643

646BUCKET GP-GENERAL PURPOSEQUICK COUPLER . . . . . . . . . . . . . . . . . . . . . . . . . . 644

645BUCKET GP-LIGHT MATERIAL . . . . . . . . . . . . . . . . 648BUCKET GP-LIGHT MATERIALQUICK COUPLER . . . . . . . . . . . . . . . . . . . . . . . . . . 647

BUCKET GP-MULTIPURPOSE . . . . . . . . . . . . . . . . . 649650

BUCKET GP-PENETRATION . . . . . . . . . . . . . . . . . . 651BUCKET GP-SIDE DUMP . . . . . . . . . . . . . . . . . . . . . . 652

CCAB AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495CAB AR-ENCLOSED ROPS . . . . . . . . . . . . . . . . . . . 496CAB AR-ENCLOSED ROPSSLIDING WINDOWS . . . . . . . . . . . . . . . . . . . . . . . . 496

CAB GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 497499

CAB GP-ENCLOSED ROPS . . . . . . . . . . . . . . . . . . . 501502504

A14 INDEX SEBP4617-03


CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4CANOPY AR-OPEN ROPS . . . . . . . . . . . . . . . . . . . . 504CANOPY GP-OPEN ROPS . . . . . . . . . . . . . . . . . . . . 504CAP AS-COOLANT TANK . . . . . . . . . . . . . . . . . . . . . 71CAP AS-FILLER (HYDRAULIC TANK) . . . . . . . . . . 425CAP-DUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170CAP-FILL (POWER TRAIN OIL) . . . . . . . . . . . . . . . . 222CAP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118CAP-OIL FILLER (ENGINE) . . . . . . . . . . . . . . . . . . . . 41CAP-VENTED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 619CARRIAGE AS-FORK . . . . . . . . . . . . . . . . . . . . . . . . . 653CASE & PARTS GP-TRANSMISSION . . . . . . . . . . . 207CHASSIS AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1CIRCUIT BREAKER AS (20-AMPERE) . . . . . . . . . . 508CIRCUIT BREAKER AS (20-AMPERE)(AIR CONDITIONER) . . . . . . . . . . . . . . . . . . . . . . . 486

CLUTCH GPFIRST, THIRD . . . . . . . . . . . . . . . . . . . 209CLUTCH GPFORWARD HIGH, FORWARD LOW . . . . . . . . . . 213

CLUTCH GPREVERSE, SECOND . . . . . . . . . . . . . 211COMMON AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1COMPRESSOR GP-REFRIGERANT . . . . . . . . . . . . 505

506CONDENSER & MTG GP-REFRIGERANT . . . . . . 507

508CONDENSER GP-REFRIGERANT . . . . . . . . . . . . . 509CONNECTION GP-WATER . . . . . . . . . . . . . . . . . . . . 46CONSOLE GP-OPERATOR . . . . . . . . . . . . . . . . . . . . 511CONTROL AR-RIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . 334CONTROL GP-HANDLE(DIRECTION, DOWNSHIFT SWITCHES) . . . . . 455

456513

CONTROL GP-JOYSTICKJOYSTICK, 4-FUNCTION . . . . . . . . . . . . . . . . . . . 513

CONTROL GP-LIFT KICKOUT . . . . . . . . . . . . . . . . . 128CONTROL GP-PARKING BRAKE . . . . . . . . . . . . . . 312

314CONTROL GP-PARKING BRAKEHANDLE . . . . . 310CONTROL GP-PILOT OPERATED HYD . . . . . . . . 519CONTROL GP-PILOT OPERATED HYDJOYSTICK, 2-FUNCTION . . . . . . . . . . . . . . . . . . . 514

517CONTROL GP-PILOT OPERATED HYDJOYSTICK, 3-FUNCTION . . . . . . . . . . . . . . . . . . . 515

518CONTROL GP-PILOT OPERATED HYDJOYSTICK, 4-FUNCTION . . . . . . . . . . . . . . . . . . . 516

CONTROL GP-POSITION . . . . . . . . . . . . . . . . . . . . . 129CONTROL GP-RIDE . . . . . . . . . . . . . . . . . . . . . . . . . . 335CONTROL GP-SERVICE BRAKE . . . . . . . . . . . . . . . 315CONTROL GP-STEERING . . . . . . . . . . . . . . . . . . . . . 520CONTROL GP-TRANSMISSION . . . . . . . . . . . . . . . 522

523CONTROL GP-UNPROGRAMMED (ENGINE) . . . 100

105110

CONTROL GP-UNPROGRAMMED(TRANSMISSION) . . . . . . . . . . . . . . . . . . . . . . . . . . 522

CONTROL GP-WORK TOOLHIGH LIFT MACHINES . . . . . . . . . . . . . . . . . . . . . . 480

CONTROL GP-WORK TOOLSTANDARD LIFT MACHINES . . . . . . . . . . . . . . . . 476

CONVERSION GP-CAB . . . . . . . . . . . . . . . . . . . . . . . 524COOLANT HEATER LINES . . . . . . . . . . . . . . . . . . . . 560COOLER GP-AXLE OIL . . . . . . . . . . . . . . . . . . . . . . . . 215COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . 47COOLER GP-FLTR BASE & ENG OIL . . . . . . . . . . . 49

50COOLER GP-HYD & TMSN OIL . . . . . . . . . . . . . . . . 336COOLER GP-HYDRAULIC OIL . . . . . . . . . . . . . . . . . 337CORE AS-POWER TRAIN OIL COOLER . . . . . . . . 336CORROSION AR-PROTECTION . . . . . . . . . . . . . . . 338COUNTERWEIGHT GP . . . . . . . . . . . . . . . . . . . . . . . . 273

274COUPLER AR-QUICK . . . . . . . . . . . . . . . . . . . . . . . . . 653COUPLER GP-QUICK . . . . . . . . . . . . . . . . . . . . . . . . . 654COVER GP-ACCESSCAB FLOOR . . . . . . . . . . . . 275COVER GP-CYLINDER HEAD . . . . . . . . . . . . . . . . . 7

9COVER GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 5

6COVER GP-TRANSMISSION . . . . . . . . . . . . . . . . . . 216COVER GP-VALVE MECHANISM . . . . . . . . . . . . . . 7

9CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11CYLINDER & MTG GP-COUPLER . . . . . . . . . . . . . . 339CYLINDER & MTG GP-STEERING . . . . . . . . . . . . . 320CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . . . . . 12

13CYLINDER GP-BUCKET . . . . . . . . . . . . . . . . . . . . . . . 340CYLINDER GP-COUPLER . . . . . . . . . . . . . . . . . . . . . 341CYLINDER GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . 322CYLINDER GP-LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . 342CYLINDER GP-STEERING . . . . . . . . . . . . . . . . . . . . 323CYLINDER GP-TILT . . . . . . . . . . . . . . . . . . . . . . . . . . . 343CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . . . . . 15CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . . . . . 17

DDASH GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 525DEFROSTER GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . 526DIFFERENTIAL GPSTANDARD . . . . . . . . . . . . . . . 218DIFFERENTIAL GP-LIMITED SLIP . . . . . . . . . . . . . 219DOOR GP-ACCESSHOOD SIDE . . . . . . . . . . . . . . 276

277DOOR GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 532

540541

SEBP4617-03 INDEX A15


DOOR GP-CABFIXED WINDOW, LH . . . . . . . . . . 527DOOR GP-CABLH . . . . . . . . . . . . . . . . . . . . . . . . . . . 531DOOR GP-CABRH . . . . . . . . . . . . . . . . . . . . . . . . . . . 529

539DOOR GP-CABSLIDING WINDOW, LH . . . . . . . . 536DOOR GP-CABSLIDING WINDOW, RH . . . . . . . . 533DRAIN GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 19

20DRIVE GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

22DRIVE GP-FLEXIBLE COUPLING . . . . . . . . . . . . . . 220DRIVE GP-PUMPTRANSMISSION . . . . . . . . . . . . 221DUCT GP-CAB AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . 542

EEDGE GP-CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . 656EDGE GP-SEGMENT . . . . . . . . . . . . . . . . . . . . . . . . . 656ELECTRONICS AR-MACHINE . . . . . . . . . . . . . . . . . 130ELECTRONICS GP-COMMUNICATIONPRODUCT LINK 300 . . . . . . . . . . . . . . . . . . . . . . . . 130

ELECTRONICS GP-POWER TRAINMACHINE CONTROL . . . . . . . . . . . . . . . . . . . . . . . 130

ENGINE AR-PRIMARY . . . . . . . . . . . . . . . . . . . . . . . . 2EXTENSION GP-BACKREST (CLOTH) . . . . . . . . . 605EXTENSION GP-EXHAUST . . . . . . . . . . . . . . . . . . . . 74

FFAN GP-SUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52FENDER GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . 278FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 41FILLER GP-POWER TRAIN OIL . . . . . . . . . . . . . . . . 222FILM (BLACK) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 472FILM (HIGH LIFT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 480FILM (INSTRUMENT PANEL COVER) . . . . . . . . . . 573FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 666FILM GPINTERNATIONAL . . . . . . . . . . . . . . . . . . . . 665FILM GP-INTERNATIONAL . . . . . . . . . . . . . . . . . . . . 667FILM-CONTROL (CONSOLE, RH) . . . . . . . . . . . . . . 575FILM-CONTROLS (FUSE, RELAY PANEL) . . . . . . 580

584FILM-FUSE/RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 580

585FILM-FUSE/RELAY (IDENTIFICATION) . . . . . . . . . 576FILM-IDENTIFICATION (IGNITION SWITCH) . . . . 137FILM-IDENTIFICATION (PANEL, RH) . . . . . . . . . . . 177

183FILM-IDENTIFICATION(REFRIGERANT CONDENSER) . . . . . . . . . . . . . 509

FILM-INFORMATION (24-VOLT) . . . . . . . . . . . . . . . . 665667

FILM-INFORMATION (BRAZIL) . . . . . . . . . . . . . . . . . 668FILM-INSTRUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . 129

168

FILM-INSTRUCTION (ENGINE START) . . . . . . . . . 573FILM-INSTRUCTION(LIFT EYE, TIE-DOWN LOCATION) . . . . . . . . . . 668

FILM-INSTRUCTION (LIFT KICKOUT) . . . . . . . . . . 128FILM-INSTRUCTION(MACHINE SECURITY, CONSOLE) . . . . . . . . . . 137

FILM-INSTRUCTION(PULL RING, ALTERNATE EXIT) . . . . . . . . . . . . . 540

FILM-INSTRUCTION (SEAT ADJUSTMENT) . . . . 615FILM-PANEL (LH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

181184

FILM-PANEL (RH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180FILM-RATING (LOAD) . . . . . . . . . . . . . . . . . . . . . . . . . 626FILM-WARNING(CRUSH HAZARD, STAY BACK) . . . . . . . . . . . . . 631

632633

FILM-WARNING(CRUSH HAZARD, STAY BACK, INTL) . . . . . . . 665

667FILM-WARNING(HIGH PRESSURE, READ OMM) . . . . . . . . . . . . 332

333FILM-WARNING(HIGH PRESSURE, READ OMM, INTL) . . . . . . 392

FILM-WARNING(HIGH PRESSURE, READ OMM, U.S.) . . . . . . . 392

FILM-WARNING(NO CLEARANCE, STAY BACK) . . . . . . . . . . . . . 634

FILM-WARNING(NO WELD, NO DRILL, READ OMM) . . . . . . . . . 665

667FILM-WARNING(PRODUCT LINK RADIO, INTL) . . . . . . . . . . . . . . 134

FILM-WINDOW (FRONT) . . . . . . . . . . . . . . . . . . . . . . 495568569

FILTER & LINES GP-TRANSMISSION . . . . . . . . . . 223FILTER & MTG GP-HYDRAULICOIL . . . . . . . . . . . 344FILTER AS-WATER SEP & FUEL (PRIMARY) . . . 84FILTER BASE & ENG OIL COOLER . . . . . . . . . . . . 49

50FILTER ELEMENT AS-AIR (PRIMARY) . . . . . . . . . 73FILTER ELEMENT AS-AIR (SECONDARY) . . . . . . 73FILTER ELEMENT-CAB AIR(OPTIONAL W/ ODOR REDUCTION) . . . . . . . . 544

FILTER ELEMENT-CAB AIR (PRIMARY) . . . . . . . . 544FILTER GP-CAB AIR . . . . . . . . . . . . . . . . . . . . . . . . . . 544FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 43FILTERGP-FUEL (ULTRAHIGHEFFICIENCY) . . . 83FILTER GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225FILTER GP-OILHYDRAULIC . . . . . . . . . . . . . . . . . . 345FILTER GP-SECONDARY FUEL . . . . . . . . . . . . . . . 83FILTER GP-WATER SEP & FUEL . . . . . . . . . . . . . . . 84



FILTER-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . . . 43FILTER-FUEL (ULTRA HIGH EFFICIENCY) . . . . . 83FILTER-MAGNETIC (TRANSMISSION) . . . . . . . . . 207FILTER-OIL (ADVANCED EFFICIENCY)(POWER TRAIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

FILTER-OIL (ULTRA HIGH EFFICIENCY)(HYDRAULIC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345

FITTING AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163FLASHER AS (12 TO 24-VDC) . . . . . . . . . . . . . . . . . 152FLOOR MAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 545

547550556

FLOOR MAT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 545547550

FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23FORK GP-PALLET . . . . . . . . . . . . . . . . . . . . . . . . . . . . 657

658659

FRAME AS-REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279FRAME GP-LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . 280

281282

FRAME GP-REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283FUSE (10-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 575

584FUSE (100-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . 187

191FUSE (15-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 575

584FUSE (20-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

187191575584

FUSE (25-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 575584

FUSE (30-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 156187191

FUSE (40-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 157191

GGASKET-COVER (VALVE MECHANISM) . . . . . . . . 7

9GASKET-WATER REGULATOR . . . . . . . . . . . . . . . . 46GAUGE AS-OIL LEVEL (DIPSTICK) . . . . . . . . . . . . 232

234236239

GAUGE GP-OIL LEVEL (DIPSTICK) (ENGINE) . . . 30GAUGE GP-SIGHT (POWER TRAIN OIL) . . . . . . . 250

GAUGE GP-SIGHTPOWER TRAIN OIL . . . . . . . . 226GAUGE-SIGHT (FLUID LEVEL) . . . . . . . . . . . . . . . . 425GEAR GP-BEVEL & PINIONFRONT . . . . . . . . . . . 228GEAR GP-BEVEL & PINIONREAR . . . . . . . . . . . . 227

229GEAR GP-INPUT TRANSFER . . . . . . . . . . . . . . . . . . 230GEAR GP-OUTPUT TRANSFER . . . . . . . . . . . . . . . 231GLOW PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131GLOW PLUG GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131GUARD AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285GUARD GP-CRANKCASE . . . . . . . . . . . . . . . . . . . . . 284GUARD GP-DRIVE SHAFT . . . . . . . . . . . . . . . . . . . . 285GUARD GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53GUARD GP-LINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286

289GUARD GP-LINESCOUPLER . . . . . . . . . . . . . . . . . 288GUARD GP-POWER TRAIN . . . . . . . . . . . . . . . . . . . 290GUARD GP-RADIATOR . . . . . . . . . . . . . . . . . . . . . . . 53

291

HHARNESS AS-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . 575

580584

HARNESS AS-CAB (MAIN) . . . . . . . . . . . . . . . . . . . . 177180183

HARNESS AS-CAB (UPPER) . . . . . . . . . . . . . . . . . . 177180183

HARNESS AS-CONTROL (JUMPER) . . . . . . . . . . . 134HARNESS AS-CONTROL(KICKOUT, POSITIONER) . . . . . . . . . . . . . . . . . . . 348

HARNESS AS-CONTROL(MACHINE SECURITY) . . . . . . . . . . . . . . . . . . . . . 137

HARNESS AS-CONTROL (PRODUCT LINK) . . . . 134HARNESS AS-CONTROL (TRANSMISSION) . . . . 270HARNESS AS-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 187

191HARNESS AS-ENGINE(ENGINE CONTROL MODULE) . . . . . . . . . . . . . . 186

HARNESS AS-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . 195HARNESS AS-HEATER & AIR COND . . . . . . . . . . . 488HARNESS AS-HEATER & AIR COND(CONDENSER FANS) . . . . . . . . . . . . . . . . . . . . . . . 509

HARNESS AS-LIGHTING . . . . . . . . . . . . . . . . . . . . . . 146148150152

HARNESS AS-RADIO (PRODUCT LINK) . . . . . . . . 134HARNESS AS-REAR . . . . . . . . . . . . . . . . . . . . . . . . . . 197HARNESS AS-RIDE CONTROL(PRESSURE SWITCH) . . . . . . . . . . . . . . . . . . . . . . 199



HARNESS AS-RIDE CONTROL(SOLENOID VALVE) . . . . . . . . . . . . . . . . . . . . . . . . 199

HARNESS AS-SENSOR(GOVERNOR PEDAL) . . . . . . . . . . . . . . . . . . . . . . 591

HARNESS AS-VALVE(SEAT AIR COMPRESSOR) . . . . . . . . . . . . . . . . . 615

HARNESS AS-WIRING (INJECTOR) . . . . . . . . . . . . 79

HEATER GP-JACKET WATER . . . . . . . . . . . . . . . . . 132133

HITCH GP-ARTICULATING . . . . . . . . . . . . . . . . . . . . 293HOOD & GUARD GP . . . . . . . . . . . . . . . . . . . . . . . . . . 295HOUSING GP-FIXED AXLEFRONT . . . . . . . . . . . 232

234HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . . . . . . . 24HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . 25HOUSING GP-OSCILLATING AXLEREAR . . . . . 236

239HYDRAULIC AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346HYDRAULIC AR-2 VALVEJOYSTICK CONTROL . . . . . . . . . . . . . . . . . . . . . . 346

HYDRAULIC AR-3 VALVEJOYSTICK CONTROL . . . . . . . . . . . . . . . . . . . . . . 346

HYDRAULIC AR-4 VALVE3-LEVER, WITH FNR . . . . . . . . . . . . . . . . . . . . . . . 347

HYDRAULIC AR-4 VALVE3-LEVER, WITH FNR,STANDARD LIFT MACHINES . . . . . . . . . . . . . . . . 347

IINDICATOR AS-AIR FILTER CHANGE . . . . . . . . . . 72INDICATOR GP-AIR FILTER CHANGE . . . . . . . . . . 72INJECTOR GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 85

86INSTALLATION AR-ENGINE . . . . . . . . . . . . . . . . . . . 3INSTALLATION GP-COMMUNICATION . . . . . . . . . 134INSTALLATION GP-SECURITY . . . . . . . . . . . . . . . . 137

KKEY (BATTERY DISCONNECT) . . . . . . . . . . . . . . . . 167KEY AS-ELECTRONIC (SECURITY) . . . . . . . . . . . . 137KICKOUT & POSITIONER GP . . . . . . . . . . . . . . . . . . 348KIT-REPAIR (GOVERNOR PEDAL) . . . . . . . . . . . . . 590KIT-SENSOR (AIR PRESSURE) . . . . . . . . . . . . . . . . 100

105KIT-SENSOR (COOLANT TEMPERATURE) . . . . . 100

105KIT-SENSOR (ENGINE OIL PRESSURE) . . . . . . . 100

105KIT-SENSOR (ENGINE SPEED) . . . . . . . . . . . . . . . . 100

105KIT-SENSOR (INTAKE AIR TEMPERATURE) . . . . 100

105110

LLADDER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298LAMP (24-VOLT, 10-WATT) . . . . . . . . . . . . . . . . . . . . 553

554LAMP (24-VOLT, 21-WATT) . . . . . . . . . . . . . . . . . . . . 141

142LAMP (24-VOLT, 21-WATT) (STOP, TAIL) . . . . . . . 143LAMP (24-VOLT, 3-WATT) . . . . . . . . . . . . . . . . . . . . . 177

180575

LAMP (24-VOLT, 3-WATT) (ACTION LIGHT) . . . . . 183LAMP (24-VOLT, 5-WATT) . . . . . . . . . . . . . . . . . . . . . 141

142LAMP (24-VOLT, 5-WATT) (STOP, TAIL) . . . . . . . . . 143LAMP GP-DOME (24-VOLT) . . . . . . . . . . . . . . . . . . . 553LAMP GP-DOME (24-VOLT) (CAB) . . . . . . . . . . . . . 554LAMP GP-FLOOD (24-VOLT) . . . . . . . . . . . . . . . . . . 146

150LAMP GP-FLOODLH . . . . . . . . . . . . . . . . . . . . . . . . . 142LAMP GP-FLOODRH . . . . . . . . . . . . . . . . . . . . . . . . 141LAMP GP-FLOODSUSPENDED . . . . . . . . . . . . . . 139LAMP GP-FLOODSUSPENDED MOUNT . . . . . . 140LAMP GP-STOP & TAIL24-VOLT . . . . . . . . . . . . . . 143LAMP GP-WARNING BEACON(AMBER, STROBE) . . . . . . . . . . . . . . . . . . . . . . . . . 155

LAMP GP-WARNING BEACONAMBER, STROBE . . . . . . . . . . . . . . . . . . . . . . . . . . 144

LAMP-HALOGEN (24-VOLT, 70-WATT) . . . . . . . . . 140141142146150

LAMP-HALOGEN (24-VOLT, 70-WATT)(FLOODLIGHT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 27LIGHTING GP-AUXILIARYCAB FRONT . . . . . . . . 145LIGHTING GP-FLOOD & SIGNALOFF ROAD W/SIGNAL . . . . . . . . . . . . . . . . . . . . . . 152

LIGHTING GP-FLOODCAB FRONT . . . . . . . . . . . 148LIGHTING GP-FLOODCAB FRONT, REAR . . . . . 146LIGHTING GP-FLOODCANOPY FRONT, REAR . . . . . . . . . . . . . . . . . . . . 150

LIGHTING GP-REAR . . . . . . . . . . . . . . . . . . . . . . . . . . 154LIGHTING GP-WARNING BEACON . . . . . . . . . . . . 155LINER GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 553

554LINER GP-CABLOWER . . . . . . . . . . . . . . . . . . . . . . 556LINES GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75LINES GP-AIR CONDITIONER . . . . . . . . . . . . . . . . . 558LINES GP-AXLE OIL COOLER . . . . . . . . . . . . . . . . . 242LINES GP-CAB HEATER . . . . . . . . . . . . . . . . . . . . . . 560LINES GP-CONNECTING . . . . . . . . . . . . . . . . . . . . . . 350

351353



354356

LINES GP-COUPLER . . . . . . . . . . . . . . . . . . . . . . . . . 357358360

LINES GP-COUPLERSTANDARD LIFT MACHINES . . . . . . . . . . . . . . . . 367

LINES GP-COUPLERSTANDARD LIFT MACHINES, WIDE . . . . . . . . . 361

364LINES GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

899295

LINES GP-GREASE . . . . . . . . . . . . . . . . . . . . . . . . . . . 301LINES GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . 373LINES GP-HYDRAULIC3RD FUNCTION . . . . . . . 369LINES GP-HYDRAULIC4TH FUNCTION . . . . . . . 371LINES GP-HYDRAULIC FANREVERSING FAN . . . . . . . . . . . . . . . . . . . . . . . . . . 379

LINES GP-HYDRAULIC FANSTANDARD . . . . . . 377LINES GP-HYDRAULIC FANWITHOUT AXLE OIL COOLER . . . . . . . . . . . . . . 381

LINES GP-LIFT CYLINDER . . . . . . . . . . . . . . . . . . . . 385LINES GP-PILOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389LINES GP-PROTECTION . . . . . . . . . . . . . . . . . . . . . . 338LINES GP-RIDE CONTROL . . . . . . . . . . . . . . . . . . . . 392LINES GP-SERVICE BRAKE . . . . . . . . . . . . . . . . . . . 317LINES GP-STEERING . . . . . . . . . . . . . . . . . . . . . . . . . 325LINES GP-TILT CYLINDER . . . . . . . . . . . . . . . . . . . . 395LINES GP-TORQUE CONV COOLER . . . . . . . . . . . 247LINES GP-WATERWITH AXLE OIL COOLER . . . 55LINES GP-WATERWITHOUT AXLE OIL COOLER . . . . . . . . . . . . . . 56

LINK GP-STEERING FRAME LOCK . . . . . . . . . . . . 303LITERATURE GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

561LOCK GP-CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . 545

547550

MMANIFOLD GP-CONTROLQUICK COUPLER . . . . . . . . . . . . . . . . . . . . . . . . . . 398

MANIFOLD GP-INLET . . . . . . . . . . . . . . . . . . . . . . . . . 7677

MIRROR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 562MIRROR GP-REAR VIEWEXTERIOR . . . . . . . . . . 563MIRROR GP-REAR VIEWINTERIOR . . . . . . . . . . 564MODULE AS-FUSE . . . . . . . . . . . . . . . . . . . . . . . . . . . 157MODULE AS-FUSEMAIN POWER . . . . . . . . . . . . 156MODULE GP-DISPLAY (GAUGE CLUSTER) . . . . 573MODULE GP-INTERFACE (KEY) . . . . . . . . . . . . . . . 137

MOTOR & MTG GP-HYDRAULIC FANREVERSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399

MOTOR AR-HYDRAULIC FANREVERSING . . . . 400MOTOR AR-HYDRAULIC FANSTANDARD . . . . . 400MOTOR GP-GEARHYDRAULIC FAN . . . . . . . . . . 401

403405

MOTOR GP-GEARREVERSING FAN . . . . . . . . . . 402404

MOTOR GP-WINDOW WIPER(24-VOLT, 2-SPEED) . . . . . . . . . . . . . . . . . . . . . . . . 565

566MOTOR GP-WINDOW WIPERFRONT . . . . . . . . . 565MOTOR GP-WINDOW WIPERREAR . . . . . . . . . . 566MOUNTING GP-AXLE . . . . . . . . . . . . . . . . . . . . . . . . . 249MOUNTING GP-BUCKET . . . . . . . . . . . . . . . . . . . . . . 660MOUNTING GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . 567MOUNTING GP-CONTROL VALVE . . . . . . . . . . . . . 406MOUNTING GP-ENGINE & XMSN . . . . . . . . . . . . . . 28

250MOUNTING GP-ETHER CANISTER . . . . . . . . . . . . 163MOUNTING GP-RIM . . . . . . . . . . . . . . . . . . . . . . . . . . 250MUFFLER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

OOPERATOR AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 568

569OPERATOR AR-ENCLOSED ROPSSLIDING WINDOWS . . . . . . . . . . . . . . . . . . . . . . . . 570

OPERATOR AR-OPEN ROPS . . . . . . . . . . . . . . . . . . 570OPERATOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 570

PPADLOCK GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

424PAN GP-BACKREST . . . . . . . . . . . . . . . . . . . . . . . . . . 572PAN GP-BACKRESTLUMBAR . . . . . . . . . . . . . . . . 571PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30PANEL GP-ACCESSHOOD, CAB HEATER . . . . 304PANEL GP-INSTRUMENT . . . . . . . . . . . . . . . . . . . . . 575

584PANEL GP-INSTRUMENTFRONT . . . . . . . . . . . . . 573PANEL GP-INSTRUMENTOPEN ROPS . . . . . . . . 580PANEL GP-TOPHOOD, AIR CONDITIONER . . . 306PEDAL GP-BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 588PEDAL GP-GOVERNOR . . . . . . . . . . . . . . . . . . . . . . . 589

590591

PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 32PIVOT GP-PILOT VALVEAUXILIARY . . . . . . . . . . 409

410PIVOT GP-PILOT VALVELIFT . . . . . . . . . . . . . . . . . 407PIVOT GP-PILOT VALVETILT . . . . . . . . . . . . . . . . . 408



PLATE & FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 668PLATE GP-AXLE IDENTIFICATION . . . . . . . . . . . . . 202

669PLATE GP-PILOT VALVEJOYSTICK . . . . . . . . . . . 411PLATE-IDENTIFICATION (CAT) . . . . . . . . . . . . . . . . 638

639640

PLATE-IDENTIFICATION (WORK TOOL) . . . . . . . . 646647648

PLUG GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33PLUG GP-FLYWHEEL HOUSING . . . . . . . . . . . . . . 34PLUG-DRAIN (ENGINE OIL) . . . . . . . . . . . . . . . . . . . 20

30PLUG-DRAIN (TRANSMISSION) . . . . . . . . . . . . . . . 207PLUG-MAGNETIC (AXLE HOUSING) . . . . . . . . . . . 232

234236239

POSITIONER GP-WORK TOOL . . . . . . . . . . . . . . . . 658POWER TRAIN AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250PRECLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79PROTECTION GP-FUEL SYSTEM . . . . . . . . . . . . . 101

106111

PROTECTION GP-FUEL SYSTEM(LINE, LOW PRESSURE) . . . . . . . . . . . . . . . . . . . 89

9295

PROTECTION GP-VANDALISM . . . . . . . . . . . . . . . . 338PULLEY GP-CRANKSHAFT . . . . . . . . . . . . . . . . . . . 35PUMP & MOTOR GP-AXLE OIL CLR . . . . . . . . . . . 242PUMP & MTG GP-BRAKE & HYD FAN . . . . . . . . . . 412PUMP & MTG GP-IMPL & STEERINGIMPLEMENT,PILOT & STEERING . . . . . . . . . . . . 413

PUMP & MTG GP-UNIT INJ HYD . . . . . . . . . . . . . . . 98PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . 44PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . . . . . . 99

100105110115

PUMP GP-FUEL PRM & WATER SEPELECTRIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

PUMP GP-FUEL TRANSFER . . . . . . . . . . . . . . . . . . 9899115

PUMP GP-GEARBRAKE, HYDRAULIC FAN . . . 414415

PUMP GP-METERING (HMU) . . . . . . . . . . . . . . . . . . 325PUMP GP-PISTONFRONT . . . . . . . . . . . . . . . . . . . 420PUMP GP-PISTONIMPLEMENT,PILOT & STEERING . . . . . . . . . . . . 417

PUMP GP-PISTONREAR . . . . . . . . . . . . . . . . . . . . . 418

PUMP GP-TRANSMISSION1-SECTION GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . 251

252PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

RRADIATOR & AFTERCOOLER GP . . . . . . . . . . . . . 59

63RADIATOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

686970

RADIO GP-COMMUNICATIONPRODUCT LINK 121SR . . . . . . . . . . . . . . . . . . . . . 593

RECEIVER AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 558RECLINER GP-SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . 594REGULATOR AS-VOLTAGE (24-VOLT) . . . . . . . . . 120REGULATOR AS-WATER TEMPERATURE(CONNECTOR INCLUDED) . . . . . . . . . . . . . . . . . 46

RELAY AS (24-VOLT) . . . . . . . . . . . . . . . . . . . . . . . . . . 526RELAY AS (24-VOLT) (ALARM) . . . . . . . . . . . . . . . . 575

580584

RELAY AS (24-VOLT) (CONDENSER) . . . . . . . . . . 509RELAY AS (24-VOLT)(FRONT FLOODLIGHTS) . . . . . . . . . . . . . . . . . . . 575

580584

RELAY AS (24-VOLT) (REVERSING FAN) . . . . . . . 379RELAY AS (24-VOLT) (RIDE CONTROL) . . . . . . . . 199RELAY AS (24-VOLT)(RIDE CONTROL, LOAD CHECK RELAY) . . . . 199

RIM AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253RIM GP-DEMOUNTABLE . . . . . . . . . . . . . . . . . . . . . . 254

255256257258

ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36ROPS GP-ENCLOSED . . . . . . . . . . . . . . . . . . . . . . . . 595

596ROPS GP-OPEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 597ROTATING GP-PUMP . . . . . . . . . . . . . . . . . . . . . . . . . 422

423

SSCREEN (BREATHER) . . . . . . . . . . . . . . . . . . . . . . . . 425SCREEN AS (IN-LINE) . . . . . . . . . . . . . . . . . . . . . . . . 242SCREEN AS (PILOT OIL) . . . . . . . . . . . . . . . . . . . . . . 443

448450452

SCREEN GP-SUN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 598



SCREEN-FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 619SCREEN-SUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 207SCREEN-SUCTION (FILTER) . . . . . . . . . . . . . . . . . . 425SEAL GP-DUO-CONE . . . . . . . . . . . . . . . . . . . . . . . . . 232

234236239

SEAT & MOUNTING GP . . . . . . . . . . . . . . . . . . . . . . . 599600601

SEAT BELT GP (3-IN) . . . . . . . . . . . . . . . . . . . . . . . . . 600601

SEAT BELT GP (RETRACTABLE) . . . . . . . . . . . . . . 599605

SEAT BELT GPRETRACTABLE . . . . . . . . . . . . . . . 602SEAT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 605SEAT GPCLOTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 603SEAT GP-SUSPENSIONAIR . . . . . . . . . . . . . . . . . . 606SEAT GP-SUSPENSIONCLOTH . . . . . . . . . . . . . . 609SEAT GP-SUSPENSIONVINYL . . . . . . . . . . . . . . . 607SENDER AS-FUEL LEVEL . . . . . . . . . . . . . . . . . . . . . 117SENSOR GP-POSITION . . . . . . . . . . . . . . . . . . . . . . . 158

591SENSOR GP-PRESSURE . . . . . . . . . . . . . . . . . . . . . 159SENSOR GP-PRESSURE (BRAKE OIL) . . . . . . . . 315SENSOR GP-SPEED . . . . . . . . . . . . . . . . . . . . . . . . . . 160SENSOR GP-SPEED (SECONDARY, TIMING) . . . 98

99115

SENSOR GP-SPEED(TRANSMISSION OUTPUT) . . . . . . . . . . . . . . . . . 270

SENSOR GP-TEMPERATURE(ENGINE COOLANT) . . . . . . . . . . . . . . . . . . . . . . . 187

191SENSOR GP-TEMPERATURE(TORQUE CONVERTER OIL) . . . . . . . . . . . . . . . 270

SENSOR GP-TEMPERATURE(TRANSMISSION OIL) . . . . . . . . . . . . . . . . . . . . . . 269

SENSOR GP-TEMPERATUREPULSE WIDTH MODULATED . . . . . . . . . . . . . . . . 161

SENSOR-PRESSURE(FUEL RAIL PRESSURE) . . . . . . . . . . . . . . . . . . . 100

105110

SERVICE GP-COMMUNICATION(PRODUCT LINK 300) . . . . . . . . . . . . . . . . . . . . . . 130

SERVICE GP-POWER TRAIN . . . . . . . . . . . . . . . . . . 130SHAFT GP-DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260SHAFT GP-DRIVEFRONT . . . . . . . . . . . . . . . . . . . . 259SKIRT GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 611

612SLIP JOINT GPCENTER . . . . . . . . . . . . . . . . . . . . . 261SOFTWARE GP-COMMUNICATION(PRODUCT LINK 121SR) . . . . . . . . . . . . . . . . . . . 593

SOFTWARE GP-COMMUNICATION(PRODUCT LINK 300) . . . . . . . . . . . . . . . . . . . . . . 130

SOFTWARE GP-POWER TRAIN . . . . . . . . . . . . . . . 130SOLENOID AS (WASTEGATE) . . . . . . . . . . . . . . . . . 80SPIDER & BEARING GP . . . . . . . . . . . . . . . . . . . . . . . 259

260261

SPRING AS-GAS (HOOD) . . . . . . . . . . . . . . . . . . . . . 295SPRING AS-GAS (STEERING COLUMN) . . . . . . . 329STARTING AID GP-ETHER . . . . . . . . . . . . . . . . . . . . 162

163STARTING MOTOR GP-ELECTRIC . . . . . . . . . . . . . 164

165STEERING AR-STANDARD . . . . . . . . . . . . . . . . . . . . 328STEERING COLUMN GP-ADJUSTABLE . . . . . . . . 329STOP GP-AXLE OSCILLATION . . . . . . . . . . . . . . . . 262STRAINER (HYDRAULIC OIL) . . . . . . . . . . . . . . . . . 425STRAINER (HYDRAULIC TANK) . . . . . . . . . . . . . . . 425STRAINER-FUEL (FILLER NECK SCREEN) . . . . . 118SUN VISOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 617SUPPORT GP-SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . 613

614SUSPENSION GP-SEATAIR . . . . . . . . . . . . . . . . . . 615SWITCH AS (STARTER) . . . . . . . . . . . . . . . . . . . . . . . 165SWITCH AS-DISCONNECT . . . . . . . . . . . . . . . . . . . . 168SWITCH AS-LIMIT (BRAKE PEDAL) . . . . . . . . . . . . 575

580584

SWITCH AS-LIMIT (PARKING BRAKE) . . . . . . . . . 310314

SWITCH AS-PRESSURE . . . . . . . . . . . . . . . . . . . . . . 242SWITCH AS-PRESSURE(HYDRAULIC OIL FILTER BYPASS) . . . . . . . . . . 345

SWITCH AS-PRESSURE(POWER TRAIN OIL FILTER BYPASS) . . . . . . . 225

SWITCH AS-PRESSURE (REFRIGERANT) . . . . . 558SWITCH AS-ROCKER (24-VOLT) . . . . . . . . . . . . . . 199SWITCH AS-ROCKER(AIR CONDITIONER, HEATER CONT) . . . . . . . 486

SWITCH AS-ROCKER(AUTOSHIFT CONTROL) . . . . . . . . . . . . . . . . . . . 177

180183

SWITCH AS-ROCKER(BLOWER FAN SPEED) . . . . . . . . . . . . . . . . . . . . . 575

SWITCH AS-ROCKER(BUCKET/FORK SELECTOR) . . . . . . . . . . . . . . . 348

SWITCH AS-ROCKER(FLOODLIGHTS, FRONT) . . . . . . . . . . . . . . . . . . . 177

180183

SWITCH AS-ROCKER(HAZARD WARNING LIGHTS) . . . . . . . . . . . . . . . 177

180183



SWITCH AS-ROCKER(HYDRAULIC LOCKOUT) . . . . . . . . . . . . . . . . . . . 361

364575580584

SWITCH AS-ROCKER (KICKOUT ON, OFF) . . . . 580584

SWITCH AS-ROCKER (KICKOUT ON/OFF) . . . . . 575SWITCH AS-ROCKER(REVERSING FAN ON, OFF) . . . . . . . . . . . . . . . . 379

SWITCH AS-ROCKER (ROADING LIGHTS) . . . . . 178181184

SWITCH AS-ROCKER(THROTTLE LOCK ON, OFF) . . . . . . . . . . . . . . . . 580

584SWITCH AS-ROCKER(THROTTLE LOCK ON/OFF) . . . . . . . . . . . . . . . . 575

SWITCH AS-ROCKER(THROTTLE LOCK SET, RESUME) . . . . . . . . . . 575

580584

SWITCH AS-ROCKER (WARNING BEACON) . . . 155SWITCH AS-ROCKER(XMSN NEUTRALIZER OVERRIDE CONT) . . . 177

180183

SWITCH AS-ROTARY (WIPER, WASHER)(REAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

SWITCH AS-START (KEY) (ENGINE) . . . . . . . . . . . 573SWITCH AS-TURN SIGNAL . . . . . . . . . . . . . . . . . . . . 152SWITCH GP-DISCONNECT . . . . . . . . . . . . . . . . . . . . 168SWITCH GP-DISCONNECTBATTERY . . . . . . . . . 167SWITCH GP-MAGNETIC . . . . . . . . . . . . . . . . . . . . . . 169SWITCH GP-PRESSURE . . . . . . . . . . . . . . . . . . . . . . 170SWITCH GP-PRESSURE(RIDE CONTROL DISABLE) . . . . . . . . . . . . . . . . . 392

SWITCH GP-TOGGLE . . . . . . . . . . . . . . . . . . . . . . . . . 171SWITCH GP-WIPER . . . . . . . . . . . . . . . . . . . . . . . . . . . 173SWITCH GP-WIPER (24-VOLT, INTERMITTENT)(FRONT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

SWITCH GP-WIPERINTERMITTENT . . . . . . . . . . 172174

TTANK & MTG GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . 117TANK & MTG GP-HYDRAULIC . . . . . . . . . . . . . . . . . 424TANK GP-COOLANT . . . . . . . . . . . . . . . . . . . . . . . . . . 59

6371

TANK GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118TANK GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . 425TIP GP-LONG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 661

662TIP GP-SHORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 663

664TIRE & RIM AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262

263TORQUE CONVERTER GP(TRANSMISSION) . . . . . . . . . . . . . . . . . . . . . . . . . . 264

TRANSMISSION ARSTANDARD SPEED . . . . . . 264TUBE GP-HYDRAULIC PUMP . . . . . . . . . . . . . . . . . 30TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . . . . 80

UUNIVERSAL JOINT GP . . . . . . . . . . . . . . . . . . . . . . . . 260

VVALVE & MTG GP-RIDE CONTROL . . . . . . . . . . . . 426VALVE & MTG GP-SOLENOID . . . . . . . . . . . . . . . . . 427VALVE AS-RELIEF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110VALVE GP-ACCUMULATOR CHARGING(BRAKE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 415

VALVE GP-BRAKE CONTROL (SERVICE) . . . . . . 315VALVE GP-BYPASS . . . . . . . . . . . . . . . . . . . . . . . . . . . 265VALVE GP-CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 430

434438

VALVE GP-CHECK (BACKPRESSURE) . . . . . . . . . 430434438

VALVE GP-CHECK (COUPLER CYLINDER) . . . . . 341VALVE GP-CHECK(HYDRAULIC OIL COOLER BYPASS) . . . . . . . . 242

381VALVE GP-CHECK (LOAD) . . . . . . . . . . . . . . . . . . . . 429

430434438

VALVE GP-CHECK (MAKEUP OIL) . . . . . . . . . . . . . 430438

VALVE GP-CHECK (REGENERATION) . . . . . . . . . 430434438

VALVE GP-CHECK (RETURN RESTRICTOR) . . . 373VALVE GP-COMBINATIONTILT RELIEF . . . . . . . 428VALVE GP-CONTROLAUXILIARY . . . . . . . . . . . . . 429VALVE GP-COUNTERBALANCE . . . . . . . . . . . . . . . 351VALVE GP-DIVERTER (TILT) . . . . . . . . . . . . . . . . . . . 428VALVE GP-DRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3VALVE GP-ETHER STARTING . . . . . . . . . . . . . . . . . 175VALVE GP-FLOW CONTROL(SIGNAL DRAIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . 430

434438

VALVE GP-FLUID SAMPLINGENGINE OIL . . . . . 45



VALVE GP-MAIN CONTROL . . . . . . . . . . . . . . . . . . . 430434

VALVE GP-MAIN CONTROL4-FUNCTION . . . . . 438VALVE GP-MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . 442VALVE GP-MODULATING . . . . . . . . . . . . . . . . . . . . . 266VALVE GP-PILOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 452VALVE GP-PILOT (JOYSTICK, 4-FUNCTION) . . . 516VALVE GP-PILOT2-FUNCTION . . . . . . . . . . . . . . . 445VALVE GP-PILOT CARTRIDGE . . . . . . . . . . . . . . . . 457

459460461462463464

VALVE GP-PILOTJOYSTICK, 2-FUNCTION . . . . 443448455

VALVE GP-PILOTJOYSTICK, 4-FUNCTION . . . . 450456

VALVE GP-PRESSURE REDUCING . . . . . . . . . . . . 465VALVE GP-PUMP CONTROLPRESSURE, FLOW COMPENSATOR . . . . . . . . 466

468VALVE GP-RADIATOR DRAIN . . . . . . . . . . . . . . . . . 67VALVE GP-RELIEF(HYDRAULIC FAN MOTOR) . . . . . . . . . . . . . . . . . 402

VALVE GP-RELIEF (MAKEUP) . . . . . . . . . . . . . . . . . 430431435439

VALVE GP-RELIEF (PILOT OPERATED) . . . . . . . . 430434438

VALVE GP-RELIEF (SIGNAL LIMITER) . . . . . . . . . 430434438

VALVE GP-RELIEF (TILT) . . . . . . . . . . . . . . . . . . . . . . 428VALVE GP-RELIEFTORQUE CONVERTER OUTLET . . . . . . . . . . . . 267

VALVE GP-RELIEFTRANSMISSION HYDRAULIC CONTROL . . . . 470

VALVE GP-SHUTOFF (RETURN MANIFOLD) . . . 389VALVE GP-SHUTOFFHYDRAULIC LOCKOUT . . . . . . . . . . . . . . . . . . . . . 472

VALVE GP-SOLENOID . . . . . . . . . . . . . . . . . . . . . . . . 474475

VALVE GP-SOLENOID (24-VOLT)(HYDRAULIC FAN) . . . . . . . . . . . . . . . . . . . . . . . . . 401

402VALVE GP-SOLENOID (24-VOLT)(QUICK COUPLER) . . . . . . . . . . . . . . . . . . . . . . . . . 398

VALVE GP-SOLENOID(HYDRAULIC LOCKOUT) . . . . . . . . . . . . . . . . . . . 427

VALVE GP-SOLENOID (RIDE CONTROL) . . . . . . . 335

VALVE GP-TIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255268

VALVE GP-TRANSMISSION CONTROL . . . . . . . . 269270

VALVE MECHANISM GP . . . . . . . . . . . . . . . . . . . . . . . 38VISOR GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 617

WWARNING GP-BACKUP . . . . . . . . . . . . . . . . . . . . . . . 176WASHER GP-WINDOW . . . . . . . . . . . . . . . . . . . . . . . 618

619620

WATER SEP & FUEL PRM PUMP GP . . . . . . . . . . 116WINDOW GP-DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . 621WIPER GP-WINDOW . . . . . . . . . . . . . . . . . . . . . . . . . . 622WIPER GP-WINDOWFRONT . . . . . . . . . . . . . . . . . 624WIRING GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183WIRING GP-CABENCLOSED ROPS . . . . . . . . . . 177WIRING GP-CABOPEN ROPS . . . . . . . . . . . . . . . . 180WIRING GP-ELECTRONIC CONTROL . . . . . . . . . . 186WIRING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 187

191WIRING GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . 195WIRING GP-REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197WIRING GP-RIDE CONTROL . . . . . . . . . . . . . . . . . . 199


MEMORANDA

A24 MEMORANDA SEBP4617-03

MACHINE ARRANGEMENT289-8841 CHASSIS AR

S/N: KLN1-UPPART OF 289-8840 COMMON AR

SMCS-7000 i02989122

NOTE PART NUMBER QTYPART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

SEEPAGE

Y 112-7167 1 BATTERY GP 127Y 202-0420 1 BOX GP-BATTERY 272Y 289-8930 1 CONTROL GP-PARKING BRAKE 312Y 202-0430 1 CONTROL GP-SERVICE BRAKE 315Y 132-2550 1 CYLINDER & MTG GP-STEERING 320Y 289-8960 1 DOOR GP-ACCESS (HOOD SIDE) 276Y 257-1650 1 FRAME GP-LOADER 280Y 257-1640 1 FRAME GP-REAR 283Y 290-7198 1 GUARD GP-FAN 53Y 113-3790 1 HITCH GP-ARTICULATING 293Y 289-8912 1 HOOD & GUARD GP 295Y 218-9937 1 KICKOUT & POSITIONER GP 348Y 289-8913 1 LADDER GP 298Y 307-2578 1 LINES GP-GREASE 301Y 289-8925 1 LINES GP-SERVICE BRAKE 317Y 289-8923 1 LINES GP-TORQUE CONV COOLER 247Y 7V-2885 1 LINK GP-STEERING FRAME LOCK 303Y 6V-1970 1 LITERATURE GP 561Y 132-2471 1 MOUNTING GP-AXLE 249Y 211-4767 1 MOUNTING GP-CONTROL VALVE 406Y 312-4574 1 PLATE & FILM GP 668Y 289-8911 1 TANK & MTG GP-FUEL 117Y 180-8807 1 WARNING GP-BACKUP 176Y 289-8902 1 WIRING GP-ENGINE 187Y 289-8956 1 WIRING GP-FRONT 195Y 289-8959 1 WIRING GP-REAR 197

Y-SEPARATE ILLUSTRATION

289-8840 COMMON ARS/N: KLN1-UP

SMCS-7000 i03016511


SEEPAGE

Y 289-8841 1 CHASSIS AR 1Y 289-8802 1 ELECTRONICS AR-MACHINE 130Y 292-5306 1 ENGINE AR-PRIMARY 2Y 289-8833 1 HYDRAULIC AR 346Y 289-8894 1 INSTALLATION AR-ENGINE 3Y 290-7223 1 LIGHTING GP-FLOOD & SIGNAL 152Y 289-8815 1 POWER TRAIN AR 250

Y-SEPARATE ILLUSTRATION

SEBP4617-03 MACHINE ARRANGEMENT 1

ENGINE ARRANGEMENT292-5306 ENGINE AR-PRIMARY

S/N: C6E1-UP99 BRAKE KW (132 BHP) AT 2300 RPM

PART OF 289-8840 COMMON AR

SMCS-1000 i03559489


SEEPAGE

Y 280-2050 1 BREATHER GP (CRANKCASE) 40Y 279-8837 1 CAMSHAFT GP 4Y 281-8748 1 CONNECTION GP-WATER 46Y 283-4558 1 COOLER GP-FLTR BASE & ENG OIL 49

S/N: C6E1-11296Y 330-4724 1 COOLER GP-FLTR BASE & ENG OIL 50

S/N: C6E11297-UPY 277-4224 1 COVER GP-ENGINE 5

S/N: C6E1-11296Y 330-6501 1 COVER GP-ENGINE 6

S/N: C6E11297-UPY 320-6564 1 COVER GP-VALVE MECHANISM 7Y 279-8762 1 CRANKSHAFT GP 11Y 292-5856 1 CYLINDER BLOCK GP 12Y 279-8821 1 CYLINDER HEAD GP 17Y 291-2513 1 DRAIN GP-ENGINE OIL 20

S/N: C6E1-7899Y 291-2515 1 DRIVE GP-FAN 21Y 297-5184 1 DRIVE GP-FAN 22Y 277-1973 1 FILLER GP-ENGINE OIL 41Y 277-2912 1 FILTER GP-ENGINE OIL 43Y 280-1394 1 FILTER GP-SECONDARY FUEL 83Y 286-7834 1 FLYWHEEL GP 23Y 277-4410 1 GLOW PLUG GP 131Y 281-6332 1 HOUSING GP-FLYWHEEL 24Y 277-3014 1 HOUSING GP-FRONT 25Y 279-9653 1 LIFTING GP-ENGINE 27Y 308-9075 1 LINES GP-FUEL 89Y 288-7985 1 MANIFOLD GP-INLET 76Y 289-3268 1 PAN GP-OIL 30Y 279-8780 1 PISTON & ROD GP 32Y 277-5007 1 PLUG GP-ENGINE 33Y 299-3949 1 PLUG GP-FLYWHEEL HOUSING 34Y 274-1929 1 PULLEY GP-CRANKSHAFT 35Y 277-4262 1 PUMP GP-ENGINE OIL 44Y 303-2930 1 PUMP GP-FUEL INJECTION 100Y 277-2939 1 PUMP GP-WATER 57Y 331-8936 1 TURBOCHARGER GP 80Y 277-4694 1 VALVE GP-FLUID SAMPLING (ENGINE OIL) 45

S/N: C6E1-11296Y 330-6502 1 SWITCH GP-PRESSURE (ENGINE OIL) 170

S/N: C6E11297-UPY 279-8825 1 VALVE MECHANISM GP 38Y 299-3953 1 WIRING GP-ELECTRONIC CONTROL (ENGINE) 186

277-6990 1 CYLINDER BLOCK GP (SHORT)Y-SEPARATE ILLUSTRATION

2 ENGINE ARRANGEMENT 1 of 1 SEBP4617-03

ENGINE ARRANGEMENT289-8894 INSTALLATION AR-ENGINE

S/N: KLN1-UPPART OF 289-8840 COMMON AR

SMCS-1000 i03021458


SEEPAGE

Y 289-3322 1 AIR CLEANER GP 72Y 257-6549 1 DRAIN GP-ENGINE OIL 19Y 311-2236 1 EXTENSION GP-EXHAUST 74Y 185-1045 1 FAN GP-SUCTION 52Y 289-3533 1 LINES GP-AIR 75Y 289-8938 1 LINES GP-FUEL 87Y 290-0637 1 MOUNTING GP-ENGINE & XMSN 28Y 289-3232 1 MUFFLER GP 78Y 289-9075 1 RADIATOR & AFTERCOOLER GP 59Y 234-2667 1 STARTING MOTOR GP-ELECTRIC 164

290-6483 1 VALVE GP-DRAIN7X-7729 2 WASHER (11X25X3-MM THK)

M 8T-4195 2 BOLT (M10X1.5X30-MM)285-0620 1 COVER

M-METRIC PARTY-SEPARATE ILLUSTRATION

SEBP4617-03 1 of 1 ENGINE ARRANGEMENT 3

BASIC ENGINE279-8837 CAMSHAFT GP

S/N: C6E1-UPPART OF 292-5306 ENGINE AR-PRIMARY

SMCS-1210, 1211, 1212 i03568641

NOTEREFNO

GRAPHICREF PART NUMBER QTY

PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

SEEPAGE

1 1 347-1132 1 CAMSHAFT AS2 1 1B-8736 1 KEY-WOODRUFF3 1 278-5126 12 PUSHROD4 1 278-5125 12 TAPPET

GRAPHIC #1 g01210120

4 BASIC ENGINE 1 of 1 SEBP4617-03

BASIC ENGINE277-4224 COVER GP-ENGINE

S/N: C6E1-11296PART OF 292-5306 ENGINE AR-PRIMARY

SMCS-1000 i02752456

NOTEREFNO



SEEPAGE

1 1 209-5502 1 COVER AS (POWER TAKE-OFF)2 1 209-5503 1 SEAL-COVER3 1 111-8222 5 BOLT (M8X16-MM)

M 4 1 100-4830 1 BOLT (M10X1.5X20-MM)5 1 277-4223 1 PLUG

M-METRIC PART


SEBP4617-03 1 of 1 BASIC ENGINE 5

BASIC ENGINE330-6501 COVER GP-ENGINE

S/N: C6E11297-UPPART OF 292-5306 ENGINE AR-PRIMARY

SMCS-1000 i03246266

NOTEREFNO



SEEPAGE

M 1 1 100-4830 1 BOLT (M10X1.5X20-MM)2 1 111-8222 5 BOLT (M8X16-MM)3 1 329-7854 1 PLATE AS3A 1 329-7856 1 SEAL-O-RING

M-METRIC PART


6 BASIC ENGINE 1 of 1 SEBP4617-03

BASIC ENGINE320-6564 COVER GP-VALVE MECHANISM

S/N: C6E1-6975PART OF 292-5306 ENGINE AR-PRIMARY

SMCS-1107 i03024881

NOTEREFNO



SEEPAGE

1 1 2S-3440 2 CLAMP-HOSEM 2 1 6I-0217 1 BOLT (M8X1.25X20-MM)

3 1 7C-1281 1 BRACKETM 4 1 100-4841 5 BOLT (M6X1X10-MM)

5 1 204-0302 1 CLAMP-HOSEM 6 1 101-3895 2 BOLT (M8X1.25X35-MM)

7 1 277-5031 9 BOLT-SPECIAL (SHOULDER)8 1 277-5067 6 SLEEVE9 1 277-5094 1 COVER AS9A 1 277-5096 1 SEAL-O-RING10 1 280-2023 1 HOSE11 1 286-0014 1 BASE AS-FILTER11A 1 286-0015 1 STEM12 1 298-4550 6 BOLT-SPECIAL (SHOULDER)13 1 311-2825 1 SPACER14 1 317-2717 1 BASE GP-VALVE COVER & INJ HARN14A 1 277-5064 3 SEAL-O-RING14B 1 277-5065 3 CLIP14C 1 285-1975 3 HARNESS AS-WIRING (INJECTOR)14D 1 309-6664 1 GASKET-COVER15 1 318-8038 1 COVER GP-CYLINDER HEAD15A 1 317-3064 1 GASKET-COVER (VALVE MECHANISM)15B 1 318-1726 1 BOLT15C

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