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Catalog Tieng Anh - Home Page | M&H Industry Viet Nam · 2016. 5. 24. · Our steel grating and galvanization production facilities are all new and management is run by Japanese to

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  • ■Company Information

    ■Company Profile

    Address : NO.18,DIEN NAM-DIEN NGOC INDUSTRIAL ZONE,DIEN NAM BAC WARD,DIEN BAN VILLAGE, QUANG NAM PROVINCE-VIETNAM

    Site area : 30,975 square meterBusiness description: Production of steel grating and steel products for road, plant, building construction and ship.

    Galvanilzation of steel productsFacilities : 2 lines of steel grating production facilities (1500 tons monthly producion capacity)

    1 line of galvanizing facilities for steel grating products (2500 tons monthly production capacity)

    Size of galvanizing tub: 8.0m(L) x 1.8m(W) x 2.5m(D)

    Company Name : M&H Industry Vietnam Co., Ltd.

    Company Information

    Page 1

    We are a joint corporation between Makitech Co., Ltd. and Heartful International Co., Ltd. Makitech is a conglomerate which comprises of conveyor, solar system, LED, grating and nursing care business. Heartful engages in grating production, welding and have an overseas global import-export business network. Our steel grating and galvanization production facilities are all new and management is run by Japanese to ensure high quality control. Our products are used for construction, road, plant, shipyard, incinerators as well as end-users. Steel gratings are highly consumed in infrastructure works in Vietnam and Asian countries. We export steel grating to Japan, Oceania, North America and Middle East countries.

  • CharacteristicsGratings

    Assured qualitySafe ・Reliable

    Low cost

    High quality control based on Japan standard

    Production by state-of-the-art welding machine

    Securing strength by Japan design, JIS(Japan Industrial Standard) qualified raw materials.

    ■Characteristics of Gratings

    ■Production facilities of Grating

    ■ISO Certificate

    ○Steel grating welding machines

    ○Steel grating cutting machines

    (Intend to accquire in 2016)

    Our associated company’s ISO

    ○Hot dip galvanizing line

    Page 2

  • Lighting

    Lightweight

    Drainage

    Arrange bright space without shutting the light

    Drain water smoothly due to vast opening space

    Lightweight and easy to install due to grid shape

    ■Advantage and use of steel gratings

    ○Groove lid used for side ditch of road

    ○Flooring and stair step of factory, power plant and ship

    ○Balcony and steer step

    Page 3

    GratingsAdvantage and use

  • Production Process Grating

    ①Raw material ②Pressure welding

    ③Cutting④Welding

    ⑤Galvanizing

    ⑥Inspection ⑦Shipment

    JIS standard made in Japan steel material is used.

    Produce 6,000 x 995 mm grating sheetby welding bearing bar to cross bar with welding machine.

    Cut the grating sheet with cutting machine

    Inspect all products and make adjustment if necessary Packing and shipping

    Weld the end bar

    hot dip galvanizing

    Pressure welding machine: 2 lines

    Page 4

  • Structure &name of each partGratingGrating consists of 3 parts;①Bearing bar ②Cross bar ③End plate

    ●Material: JIS G3101 SS400

    ●Surface treatment: Hot galvanizing finish JIS H8641

    End plate is attached at right anglesto bearing bar.

    End plate

    Supporting material welded to bearing barand is parallel to the groove width.

    Cross bar

    ●Cross bar pitchDistance from the center to center of cross bar

    Bearing barMain material supporting the loading weight and is arranged at right angles to groove width with equal intervals.

    ●Non-slip

    Made with flat steelNon-slip bearing bar which has unevenness androughness on the surface

    ●Flat bar (FB)

    Grating length(a)

    Braring bar height(h)

    Both sides spacing of the cross bar

    Cross bar pitch

    ■Grating structure and name of each part

    ■Size of grating and each material

    3/4” *1/8” FB19×3 1” *1/8” FB25×3 1-1/4” *1/8” FB32×3 1-1/2” *1/8” FB38×3 3/4” *3/16” FB19×4.5 1” *3/16” FB25×4.5 1-1/4” *3/16” FB32×4.5 1-1/2” *3/16” FB38×4.5 1-3/4” *3/16” FB44×4.5 3/4” *1/8” FB19×3 1” *1/8” FB25×3 1-1/4” *1/8” FB32×3 1-1/2” *1/8” FB38×3 3/4” *3/16” FB19×4.5 1” *3/16” FB25×4.5 1-1/4” *3/16” FB32×4.5 1-1/2” *3/16” FB38×4.5 1-3/4” *3/16” FB44×4.5 3/4” *1/8” FB19×3 1” *1/8” FB25×3 1-1/4” *1/8” FB32×3 1-1/2” *1/8” FB38×3 3/4” *3/16” FB19×4.5 1” *3/16” FB25×4.5 1-1/4” *3/16” FB32×4.5 1-1/2” *3/16” FB38×4.51-3/4” *3/16” FB44×4.5

    Narrow

    Regular

    Regular

    12.5

    3

    4.5

    3

    4.5

    3

    4.5

    30

    30

    φ6 100P 73

    31

    31

    100P

    50P

    ◇6

    ◇6

    Bearing bar size Bearing barpitch

    Bearing barthickness(㎜)

    Bearing barnumbers

    Cross barpitchCross barinch mm

    End plate height

    Bearing bar pitch

    Grating width(b)

    Page 5

  • Grating Sheet

    Page 6

    ますぶた・並目 ますぶた・細目

    ■ Size of Grating sheet

    Grating sheet:  flat grating sheet non-slip grating sheet

    Bearing Bar (mm)

    Bearing Bar Pitch (mm)

    Cross Bar Pitch (mm)

    Bearing Bar Thickness (mm)

    Surface treatment:  No treatment Powder coating Hot dip galvanization

    19*3 , 19*4.5 , 25*3 , 25*4.5 , 32*3 , 32*4.5 , 38*3 , 38*4.5

    12.5 , 15 , 30 , 40 , 50

    50 , 100

    3 , 4.5 , 5 , 7

    ■Sample of Grating Sheet

    We can produce steel grating in accordance with specific needs of customer with a panel size of up to1,200mm width × 7,200mm length.

  • Special Grating

    ■Grating structure for plant use (Floor)

    ■Standard width for plant use (Floor)

    ■Maximum span for plant use (Floor)

    End plate is attached at right anglesto bearing bar.

    End plate

    Supporting material welded to bearing bar and is parallel to the groove width.

    Cross bar

    ●Cross bar pitch 50 ~ 100mmDistance from the center to center of cross bar.

    Bearing barMain material supportingthe loading weight and is arranged at right angles to groove width with equal intervals.

    Made with flat steel●Flat bar (FB)

    Width of grating (b)

    Grating length(a)

    Bearing bar height(h)

    Bearing bar pitch

    Both ends of cross bar pitch

    Cross bar pitch

    End plate height(h)

    30.3㎜35.3㎜ ●Material: JIS G3101 SS400

    ●Surface treatment: Hot galvanizing finish JIS H8641

    ■The shape of the end○Cut end style

    ○Closed end style

    ※Maximum Width(b): 995 ㎜※Maximum Length( a ): about5,000 ㎜

    ※load condition:360 ㎏ / ㎡・500 ㎏ / ㎡ Permissible stress:1400 ㎏ / ㎡

    Width (b)

    UNIT:mm

    UNIT:mm

    Bearing bar LoadDeflection

    Page 7

  • Hot dip galvanizationSurface treatment of Gratings

    ■Galvanization standard

    ■Special feature of galvanization

    ①Excellent corrosion resistance②Excellent adhesive strength

    ③Uniformly and evenly galvanizing in every corner

    ④High economical corrosion resistance method ⑤Strong coating against corrosion

    Testmethod Example of application materials

    Averagecoating thickness

    μmcoating weight

    g/ ㎡No. of

    copper sulfatetest

    Classificationsymbol

    Uniformity test

    Coating thickness test

    HDZ A 4 times - 28 ~ 42

    HDZ B 5 times - 35 ~ 49

    HDZ 35 - Above 350 Above 49

    HDZ 40 - Above 400 Above 56

    HDZ 45 - Above 450 Above 63

    HDZ 50 - Above 500 Above 69

    HDZ 55 - Above 550 Above 76

    Less than 5mm thick of Steel materials, steel parts, steel pipes, More than 12mmdiameter of bolts and nuts, In excess of 2.3mm thick of metal washers.

    In excess of 5mm thick of steel materials, steel parts, steel pipes, casted and forged parts.

    More than 1mm thick and less than 2mm thick of steel materials, steel parts, More than 12mm diameter of bolts and nuts,In excess of 2.3mm thick of metal washers.

    In excess of 2mm thick and less than 3mm thick of steel materials, steel parts, casted and forged parts.

    In excess of 3mm thick and less than 5mm thick of steel materials, steel parts, casted and forged parts.

    In excess of 5mm thick of steel materials, steel parts, casted and forged parts.

    Steel materials, steel parts, casted and forged parts used under the sever corrosion environment.

    Page 8

  • ■Galvanization Process

    ■Facilities

    ■Surface treatment

    Arrival of Goods Defluxing

    Acceptance Inspection

    Remove Grease

    Washing with water

    Washing with water

    Acid cleaning

    Galvanization

    Cooling

    Clear coating

    Delivery Inspection

    Finishing

    Acid Pickling Granite Tank: 9 × 2 × 2.5m 4TanksWater Rinse Granite Tank: 9 × 2 × 2.5m 2TanksDefluxing Granite Tank: 9 × 2 × 2.5m 1TankGalvanizing Tank: 8 × 1.8 × 2.5m 1TankCooling Granite Tank: 9 × 2 × 2.5m 1Tank

    Single Lane Type Crane 5T for Acid cleaning lines : 4cranesSingle Lane Type Crane 2T for Galvanizing lines: 6cranes

    ●Galvanized grating (Higher than HDZ 45・JIS)

    ●Red rust resisted grating

    ●Powder coated grating

    ●No treatment

    Hot dip galvanization

    Page 9

    ※Image for illustrative purpose only

    ※Image for illustrative purpose only

    ※Image for illustrative purpose only

  • Powder CoatingSurface Treatment

    Page 10

    Total length 420m

    ■ Powder Coating

    ■ Quality - Functionality - Durability UP

    ■ Advantage・ High quality・ High functionality・ High durability・ High rust-preventive power・ Ecological ■ Powder coating line・ Speed: 3.5m/min (8 hours, 2800 parts available)・ Number of hook: 700 hooks (Load capacity: 50kg/hook)・ Maximum dimension of products: 7m x 1.8m

  • Address:

    URL: www.mhi-vn.comContact: [email protected] (VN/JP/ENG)TEL: +84 (511) 3550618

    No.18 DIEN NAM DIEN NGOC INSDUSTRIAL ZONE, DIEN NAM BAC WARD, DIEN BAN VILLAGEQUANG NAM PROVINCE VIETNAM