CATALOG · Size 36” diameter x 15’ long Material of Construction ¼” CS ½” CS ⅜” 304 SS ¼” 316 SS Drive System 5 HP drive with 25:1 gearbox, saddle drive chain and

CATALOGVULCAN DRYING SYSTEMS

DRYING SYSTEMS

DryersDirect Fired Rotary Dryers ............................................ 6

Indirect Fired Rotary Dryers ......................................... 14

Dryer Burner Assemblies ............................................... 20

Live Bottom Feeders ..................................................... 22

Cyclones ....................................................................... 24

Baghouses ..................................................................... 28

Induced Draft Fans ...................................................... 30

Desorption and CalcinationPrimary Thermal Units ................................................... 32

Live Bottom Feeders ..................................................... 40

Induced Draft Fans ...................................................... 42

Oil-Water Separators .................................................... 44

Thermal Oxidizers .......................................................... 46

Thermal Desorption Systems ............................... 48

4 Vulcan Drying Systems Components Catalog

In the past decade, Vulcan Drying Systemshas grown from a small equipment company into an international leader in thermal processes.

Today, our systems are located in 16 countries around the world. Research and development are used to create customized drying, calcining and thermal desorption systems for a wide variety of industries.

From our early beginnings, Vulcan Drying Systems has been client-focused. Today, we continue that tradition by offering a catalog of our new equipment components.

If you are not in the market for new components, we house one of the world’s largest on-site inventories of quality reconditioned components as well.Having access to standardized thermal equipment and components can greatly reduce the time to complete your projects.Enjoy browsing our catalog, and contact us today for more information.

Vulcan Drying Systems Components Catalog 5

Proudly designed and manufactured in the USA.



Built for performance and reliability, Vulcan Drying Systems Rotary Dryer Plants produce quality and replicable drying results. This component catalog can be used to build your own dryer system using our manufactured components or replace components in existing dryer plants. The component catalog also affords you the opportunity to choose our Vulcan Drying Systems Integration Service to design, size, build, program, set up and commission your drying system. Vulcan Drying Systems Plants are built to rigorous safety and performance standards because they are 100% designed, manufactured and tested in the U.S.A.

Our rotary dryers are one of the most versatile industrial dryers on the market. Rotary dryers have been used to dry or pasteurize a wide range of materials in many industries including the mining and minerals, food, chemical and agriculture industries. Our ability to tackle a wide array of applications is backed by years of experience following best industry practices.

Vulcan Drying Systems Rotary Dryers come in standard sizes ranging from 3’ diameter by 15’ long to 8’diameter by 40’ long. Our modular approach allows you to pick the dryer size, flight arrangement, burner and air pollution control equipment to best suit your unique project. Because we use a modular approach, our dryers are an efficient and cost-effective solution for your drying needs.

Continued on page 8


Vulcan Drying System Model 3615 includes: a rotary dryer with drive motor, feed and burner bridging,discharge bridging, saddle chain drive and motor starter. Detailed specifications are outlined below.

Light Industrial Heavy Industrial Stainless Steel Food Grade Stainless Steel

Model No. 3615LI 3615HI 3615SS 3615FG

Size 36” diameter x 15’ long

Material of Construction

¼” CS ½” CS ⅜” 304 SS ¼” 316 SS

Drive System 5 HP drive with 25:1 gearbox, saddle drive chain and sprocket

Price On Request

OptionsAdd Flights (No flights are included in drums priced above.)

a. Standard

Price On Request

b. Aggressive

c. Combination

Knock Out Box †

Insulate & Wrap

External Finish Paint*

Internal hard refractory. This is not for drying applications. However, our rotary kilns are versatile and can be applied to other applications as well. Flights not available with this option. Price on Request.

† Over sized discharge bridging helps reduce particulate carry over into duct work.* Not applied to tires and trunnions; high temperature color options only.

A complete dryer package consists of a feed assembly, burner skid with fuel train, and a combustion box, if applicable depending on the type of material to be processed, a rotary drum with optional flights, discharge bridging and a vapor particulate control system consisting of a cyclone, baghouse and induced draft fan.

Whether your company is drying to lower shipping costs, to reduce volume or weight, improve material characteristics, pasteurize or simply reduce moisture, a Vulcan Drying Systems Industrial Dryer Plant will surpass expectations in price, customer service and performance.



Vulcan Drying Systems Model 4217 includes: a rotary dryer with drive motor, feed and burner bridging,discharge bridging, saddle chain drive and motor starter. Detailed specifications are outlined below.



Size 42” diameter x 17.5’ long


¼” CS ½” CS ⅜” 304 SS ¼” 316 SS

Drive System 7.5 HP drive with 25:1 gearbox, saddle drive chain and sprocket

Price On Request


a. Standard

Price On Request

b. Aggressive

c. Combination

Knock Out Box †

Insulate & Wrap








¼” CS ½” CS ⅜” 304 SS ¼” 316 SS

Drive System 7.5 HP drive with 25:1 gearbox, saddle drive chain and sprocket

Price On Request


a. Standard

Price On Request

b. Aggressive

c. Combination

Knock Out Box †

Insulate & Wrap



ahackethal

Distance Measurement

0.61 in








¼” CS ½” CS ⅜” 304 SS ¼” 316 SS

Drive System 15 HP Drive with 25:1 gearbox, saddle drive chain and sprocket

Price On Request


a. Standard

Price On Request

b. Aggressive

c. Combination

Knock Out Box †

Insulate & Wrap








¼” CS ½” CS ⅜” 304 SS ¼” 316 SS


Price On Request


a. Standard

Price On Request

b. Aggressive

c. Combination

Knock Out Box †

Insulate & Wrap



11

† Over sized discharge bridging helps reduce particulate carry over into duct work. * Not applied to tires and trunnions; high temperature color options only.

Vulcan Drying Systems Components Catalog






¼” CS ½” CS ⅜” 304 SS ¼” 316 SS


Price On Request


a. Standard

Price On Request

b. Aggressive

c. Combination

Knock Out Box †

Insulate & Wrap








¼” CS ½” CS ⅜” 304 SS ¼” 316 SS


Price On Request


a. Standard

Price On Request

b. Aggressive

c. Combination

Knock Out Box †

Insulate & Wrap










¼” CS ½” CS ⅜” 304 SS ¼” 316 SS


Price On Request


a. Standard

Price On Request

b. Aggressive

c. Combination

Knock Out Box †

Insulate & Wrap








¼” CS ½” CS ⅜” 304 SS ¼” 316 SS


Price On Request


a. Standard

Price On Request

b. Aggressive

c. Combination

Knock Out Box †

Insulate & Wrap



13







¼” CS ½” CS ⅜” 304 SS ¼” 316 SS


Price On Request





¼” CS ½” CS ⅜” 304 SS ¼” 316 SS


Price On Request

† Over sized discharge bridging helps reduce particulate carry over into duct work. * Not applied to tires and trunnions; high temperature color options only.

Vulcan Drying Systems Components Catalog


a. Standard

Price On Request

b. Aggressive

c. Combination

Knock Out Box †

Insulate & Wrap




a. Standard

Price On Request

b. Aggressive

c. Combination

Knock Out Box †

Insulate & Wrap





Vulcan Drying Systems Indirect Rotary Dryers rely on the heat transferred through the drum’s shell to dry the material via conduction and radiation to reduce the material’s moisture content. Indirect drying allows you to tightly control the processing environment, an ideal characteristic when working with materials that can be combustible or where higher temperatures are required to remove bound water. Our indirect dryer units can have tumbling flights (optional) and an air stream heat exchanger (optional) mounted in the combustion chamber stacks to utilize waste heat to heat sweep air and increase drying efficiency.

Vulcan Drying Systems Indirect Rotary Dryers come in standard sizes ranging from a 3’ diameter x 15’ long heat zone to an 8’ diameter x 40’ long heat zone. Our modular approach allows you to pick the indirect kiln size, air pollution control, or vapor recovery equipment to best suit your unique project. Don’t have the expertise to pick your own thermal unit? Vulcan Drying Systems has the expertise and experience to guide you in selecting the optimum thermal system to meet all of your project demands. Our design and integration services are also available to design your entire system.

Why choose Vulcan Drying Systems?

Our indirect rotary kilns are the most versatile industrial thermal units on the market and have been used for a wide variety of applications from the drying of combustible materials and

Continued on page 16


Vulcan Drying Systems Model IDR3615 includes: refractory lined combustion chamber, burnerassemblies, feed and discharge bridging, drive motor, feed auger, and the option of a stainless steel or Inconel drum. Detailed specifications are outlined below.

Light Industrial Low Temperature

Heavy Industrial Low Temperature High Temperature Food Grade

Stainless SteelModel No. IDR3615LI IDR3615HI IDR3615HT IDR3615FG

Size 36” Diameter x 15’ Heat Zone


¼” 304 SS ⅜” 304 SSl ⅜” Inconel ¼” 316 SS

Drive System 5 HP motor with gearbox and pinion drive

Maximum Firing Capacity

2.5 MMBtu/hr

Feed and Discharge Bridging

304 SS 304 SS 304 SS 316 SS

Feed Auger 304 SS 304 SS 304 SS 316 SS

Price On Request

Options:

Flights Price on Request

Drum Drive VFD Price on Request

thermal desorption, to calcination and incineration. Our ability to tackle a wide array of applications is backed by years of experience following best industry practices, and because we use a modular approach, our thermal units are an efficient and cost-effective solution for your drying needs.

Vulcan Drying Systems offers the following services: comprehensive design, system integration with in-house PLC programming, and onsite set up and commissioning. We also have a testing center where we can process your product to ensure we can achieve your drying goals.


Vulcan Drying Systems Model IDR4820 includes: refractory lined combustion chamber, burnerassemblies, feed and discharge bridging, drive motor as well as a feed auger, and the option of a stainless steel or Inconel drum. Detailed specifications are outlined below.


Heavy IndustrialLow Temperature High Temperature Food Grade



Material of Construction ¼” 304 SS ⅜” 304 SS ⅜” Inconel ¼” 316 SS


Maximum Firing Capacity 5 MMBtu/hr

Feed and Discharge Bridging 304 SS 304 SS 304 SS 316 SS


Price On Request

Options:












Price On Request

Options:



Vulcan Drying Systems Model IDR6025 includes: refractory lined combustion chamber, burner assemblies, feed and discharge bridging, drive motor as well as a feed auger, and the option of a stainless steel or Inconel drum. Detailed specifications are outlined below.











Price on Request

Options:













Price On Request

Options:














Price on Request

Options:






Burner Model No.

RM52.0500 RM52.1000 RM52.2000 RM52.3000

Capacity 5 MMBtu/hr 10 MMBtu/hr 20 MMBtu/hr 30 MMBtu/hr

Fuel Natural Gas

Blower Motor Size 5 HP 7.5 HP 20 HP 40 HP

Burner Controller Siemens LME71.111A1PKG

Safety Shut-Off Valve Type Siemens VGD Double Blocking Valves

Fuel Pipe Size 2” NPT 3” NPT

Price on Request

Vulcan Drying Systems Natural Gas Burner Assemblies for dryer applications come as a prepackaged burner unit. This includes an Eclipse Ratiomatic BurnerMatic burner, natural gas fuel train, burner controller, and push button relay logic control panel. These burner assemblies are specifically designed for rotary dryer applications and can be mounted directly to the dryer burner mounting plate or to a Vulcan Drying Systems Dryer Combustion Box. A combustion box is normally used with heat sensitive materials that need to be kept from direct contact with the flame.

Vulcan Drying Systems Dryer Burner Assemblies – Consist of a natural gas burner, Vulcan Drying Systems pre-assembled fuel train, Siemens Burner controller, and a push button relay logic control panel.



Vulcan Drying Systems Live Bottom Feeders are a great option for any of our drying systems or an existing system. Consistent drying requires a consistent feed rate, and our units are a simple, rugged way to meter the flow of material into your process. With sizes ranging from a single 6” screw up to a large triple 12” screw, we have a size or set up to fit your feed rate needs. We use sectional screws with thick ¼” flights on large diameter pipes to minimize screw deflection and give a long trouble free life.

Options include a grizzly screen on the hopper, oversized hopper, VHMW hopper lining, built-in load cell sensors and stainless steel construction.

Model No. LBF0401 LBF0601 LBF0602 LBF0603Screw Size (in) 4 6 6 6

Length (ft) 8 8 8 8

No. of Screws 1 1 2 3

Approx. Hopper Capacity (yd) ¾ 1½ 1¾ 2¼

Drive System 1 HP drive, chain final drive

3 HP drive, chain final drive



Price on Request


Length (ft) 12 12 12 12


Approx. Hopper Capacity (yd) 3¼ 4¼ 5 6 ¾


7.5 HP drive, chain final drive



Price on Request



Vulcan Drying System Cyclones come in standard sizes ranging from a body diameter of 4’ to 7’ utilizing 1D3D design criteria. Our modular approach allows you to pick the options to suit your specific project and budget for a cost-effective solution. Vulcan Drying System Cyclones are designed and manufactured in the USA for quality and ingenuity. By using years of experience and following best of industry standards, our cyclones are the best option to prolong the life of your Vulcan Drying System Baghouse.

Vulcan Drying Systems can ship cyclones all over the world and provide on-site set up.

Light Industrial Std. Industrial Stainless Steel Food Grade Stainless Steel

Model No CY-48-15.6-LI CY-48-15.6-SI CY-48-15.6-SS CY-48-15.6-FG

Size 4’ D x 15.6’ OAH


3/16” CS ¼” CS ¼” 304 SS ¼” 316 SS

Price on Request

4’ Diameter Cyclone





3/16” CS ¼” CS ¼” 304 SS ¼” 316 SS

Price on Request




Model No. TCY-72-23.4- LI TCY-72-23.4-SI TCY-72-23.4-SS TCY-72-23.4-FG

Size Two 6’ D x 23.4’ OAH


3/16” CS ¼” CS ¼” 304 SS ¼” 316 SS

Price on Request

Double 6’ Diameter Cyclone


Model No CY-84-27.3-LI CY-84-27.3-SI CY-84-27.3-FG CY-84-27.3-SS



3/16” CS ¼” CS ¼” 304 SS ¼” 316 SS

Price on Request



Light Industrial Std. Industrial Stainless SteelFood Grade

Stainless Steel




3/16” CS ¼” CS ¼” 304 SS ¼” 316 SS

Price on Request


Double 7’ Diameter Cyclone


Model No TCY-84-27.3-LI TCY-84-27.3-SI TCY-84-27.3-SS TCY-84-27.3-FG

Size Two 7’ D x 27.3’ OAH


3/16” CS ¼” CS ¼” 304 SS ¼” 316 SS

Price on Request

OptionsRotary Airlock

Price on RequestAbrasion Resistant Wear Plates

Vortex Breaker to Reduce Re-Entrainment

Insulated with 2” Ceramic Fiber

section


2


Additional modules can be added for larger capacities. OAH is the physical baghouse and does not include ladder height.Note: 16-20 CFM of 90-100 PSIG compressed air is required.

Vulcan Drying Systems Pulse Jet Baghouses come modularized to fit a wide range of flows. Our standard models can range the full air-to-cloth ratio spectrum from as low as 4 fpm to as high as 12 fpm. Modules have a cloth area of 1,206 in a single unit and up to 6,030 sq. ft. with 5 modules. Multiple modules can be configured to meet various applications. Vulcan Drying Systems Baghouses are designed and manufactured in the USA with continuing innovation and attention to detail. Constructed from #12 gauge carbon steel with continuous weld external seams and stitch welded internal seams.Our unit is reinforced to easily handle +/-20” W.C. and comes with a magnetic pressure gauge and air reservoir. Each module has 64 top loading cages with high temperature filter bags. The clean air plenum with lift off top doors provide easy access to the filter bags and cages. The pulse cleaning system has a compressed air header pipe, diaphragm valves, and solenoid valves in a NEMA 4 enclosure, with tubing installed between the 2 valves. The solenoids are actuated from our solid state sequential timer board for optimum performance.

Unit Dimensions1 Module 2 Modules 3 Modules

Model No. BH-64-SI BH-128-SI BH-192-SI

Size Cloth Area (in sq ft) 1,206 2,412 3,618

Cage Size 6” D x 12’ L

No. of Bags 64 128 192

Physical Size 8’ L x 8’ 3.5” W x 31’ 4.5” OAH 8’ L x 16’ 7” W x 31’ 4.5” OAH 8’ L x 25’ 2” W x 31’ 4.5” OAH

Price on Request

OptionsAir Compressor Unit Walkway & Ladder

Exterior Finish Coat of Enamel Paint – Choice of Color Insulation with Aluminum Skin

Spare Parts Screw Conveyor Mounted to Dust Hopper

a. Complete Set of Bags for Model Rotary Airlock (One Per Module)

b. Valve Kit (each) Inlet Adapter Flange

c. 10 Cages & Diffusers Price on Request



Vulcan Drying Systems Induced Draft Fans possess a New York Blower Series 30 GI Fan which features a radial-wheel design to deliver moderately high pressures and are suitable for dust collection, pneumatic-conveying, drying exhaust and more. Standard models have flows ranging from 5,000 CFM to 43,000 CFM and can reach pressures exceeding 15 inches of water column. Standard features include:

• High temperature design • DH wheel*• Belt drive • Arrangement 1*• Clockwise rotation • Upward blast discharge• Flanged inlets and outlets • Parallel blade outlet damper• Worldwide Electric Motor included in price

*Reference NYB Product Bulletin No. 251 (Page 3)

Size 224 264 294 334 364 404Capacity 5,029 CFM 6,271 CFM 7,857 CFM 10,164 CFM 12,183 CFM 14,022 CFM

Pressure 15” SP, 3,135 RPM

15” SP, 2,687 RPM

15” SP, 2,349 RPM

15” SP, 2,122 RPM

15” SP, 1,912 RPM

15” SP, 1,695 RPM

Max Temp 385°F

Motor Size 25 HP 25 HP 30 HP 40 HP 50 HP 60 HP

Price on Request

Options:Inspection Door

Price on RequestDamper

Split Housing

Series 30 GI Fan Information

Size 454 504 574A 574B 644Capacity 18,456 CFM 23,746 CFM 29,036 CFM 34,326 CFM 42,257 CFM


15” SP, 1,354 RPM

15” SP, 1,180 RPM

15” SP, 1,211 RPM

15” SP, 1,078 RPM

Max Temp 385°F

Motor Size 75 HP 100 HP 125 HP 150 HP 200 HP

Price on Request

Options:

Inspection Door


Split Housing



Vulcan Drying Systems Indirect Rotary Dryers come in standard sizes ranging from a 3’ diameter x 15’ long heat zone to an 8’ diameter x 40’ long heat zone. Our modular approach allows you to pick the indirect kiln size, air pollution control, or vapor recovery equipment to best suit your unique project. Don’t have the expertise to pick your own thermal unit? Vulcan Drying Systems has the expertise and experience to guide you in selecting the optimum thermal system to meet all of your project demands. Our design and integration services are also available to design your entire system.

Why Choose Vulcan Drying Systems?

Our indirect rotary kilns are the most versatile industrial thermal units on the market and have been used for a wide variety of applications from the drying of combustible materials and thermal desorption, to calcination and incineration. Our ability to tackle a wide array of applications is backed by years of experience following best industry practices, and because we use a modular approach, our thermal units are an efficient and cost-effective solution for your drying needs.

Vulcan Drying Systems offers the following services: comprehensive design, system integration with in-house PLC programming, and onsite set up and commissioning. We also have a testing center where we can process your product to ensure we can achieve your drying goals.


Vulcan Drying Systems Model IDR3615 includes: refractory lined combustion chamber, burnerassemblies, feed and discharge bridging, drive motor, feed auger, and the option of a stainless steel or Inconel drum. Detailed specifications are outlined below.






¼” 304 SS ⅜” 304 SS ⅜” Inconel ¼” 316 SS


Maximum Firing Capacity

2.5 MMBtu/hr

Feed and Discharge Bridging

304 SS 304 SS 304 SS 316 SS


Price on Request

Options:






Size 36” Diameter x 22.5’ Heat Zone






Price on Request

Options:















Price on Request

Options:









Maximum Firing Capacity 7.5 MMBtu/hr



Price on Request

Options:














Price on Request

Options:













Price on Request

Options:














Price on Request

Options:













Price on Request

Options:











Maximum Firing Capacity 24 MMBtu/hr 24 MMBtu/hr 24 MMBtu/hr 24 MMBtu/hr



Price on Request

Options:













Price Price on Request

Options:














Price on Request

Options:













Price on Request

Options:






Vulcan Drying Systems Live Bottom Feeders are a great option for any of our drying systems or an existing system. Consistent drying requires a consistent feed rate, and our units are a simple, rugged way to meter the flow of material into your process. With sizes ranging from a single 6” screw up to a large triple 12” screw, we have a size or set up to fit your feed rate needs. We use sectional screws with thick ¼” flights on large diameter pipes to minimize screw deflection and give a long trouble free life.Options include a grizzly screen on the hopper, over-sized hopper, UHMW hopper lining, built in load cell sensors, and stainless steel construction. Vulcan Drying Systems offers the following services: comprehensive design, system integration with in-house PLC programming, on-site set up and commissioning. We also have a testing center where we can process your product to ensure we can achieve your drying goals.


Length (ft) 8 8 8 8


Approx. Hopper Capacity (yd) ¾ 1½ 1¾ 2¼





Price on Request


Length (ft) 12 12 12 12


Approx. Hopper Capacity (yd) 3¼ 4¼ 5 6 ¾





Price on Request



Vulcan Drying Systems Induced Draft Fans possess a New York Blower Series 30 GI Fan which features a radial-wheel design to deliver moderately high pressures and are suitable for dust collection, pneumatic-conveying, drying exhaust and more. Standard models have flows ranging from 5,000 CFM to 43,000 CFM and can reach pressures exceeding 15 inches of water column. Standard features include:

• High temperature design • DH wheel*• Belt drive • Arrangement 1*• Clockwise rotation • Upward blast discharge• Flanged inlets and outlets • Parallel blade outlet damper• Worldwide Electric Motor included in price

*Reference NYB Product Bulletin No. 251 (Page 3)

Size 224 264 294 334 364 404Capacity 5,029 CFM 6,271 CFM 7,857 CFM 10,164 CFM 12,183 CFM 14,022 CFM


15” SP, 2,687 RPM

15” SP, 2,349 RPM

15” SP, 2,122 RPM

15” SP, 1,912 RPM

15” SP, 1,695 RPM

Max Temp 385°F

Motor Size 25 HP 25 HP 30 HP 40 HP 50 HP 60 HP

Price on Request

Options:Inspection Door


Split Housing

Series 30 GI Fan Information

Size 454 504 574A 574B 644Capacity 18,456 CFM 23,746 CFM 29,036 CFM 34,326 CFM 42,257 CFM


15” SP, 1,354 RPM

15” SP, 1,180 RPM

15” SP, 1,211 RPM

15” SP, 1,078 RPM

Max Temp 385°F

Motor Size 75 HP 100 HP 125 HP 150 HP 200 HP

Price on Request

Options:

Inspection Door


Split Housing



Model No. OWS08025 OWS18050 OWS48100 OWS64150 OWS80200 OWS96250Capacity (GPM) 25 50 100 150 200 250

Overall Length (in) 9’ 2” 9’ 2” 10’ 2” 10’ 2” 10’ 2” 10’ 2”

Overall Width (in) 2’ 6” 3’ 11” 4’ 6” 5’ 7” 5’ 7” 6’ 7”

Overall Height (in) 5’ 6” 6’ 6” 6’ 10” 6’ 10” 7’ 10” 7’ 10”

Price on Request

Vulcan Drying Systems Oil Water Separators are designed for the most demanding industrial environments. They are made from heavy gauge carbon steel and coated inside with epoxy paint for years of trouble free service. The standard polypropylene media is clog resistant and can withstand higher temperatures than PVC. Our large built in oil storage reservoirs reduce the oil pump out intervals. We have sizes that can handle up to 250 gallons per minute of effluent in a single unit with the largest unit still being readily transportable.

Options include: stainless steel construction, magnetic level indicators, stainless media, and fully air tight lid with vent line.



The Vulcan Drying Systems Direct Fired Thermal Oxidizer has been specifically designed to destroy a waste stream rich with volatile organic compounds (VOCs) and hazardous air pollutants (HAPs) from Vulcan Drying Systems Thermal Desorption Systems. Alternatively, the unit can be utilized for applications with up to 800 SCFM of contaminated air from industrial and chemical processes.Our units have a pilot burner, pre-piped with a NFPA 86 compliant fuel train that can utilize either fuel oil or gas. This unit has a maximum operating temperature up to 2,000°F (1,093°C) with up to 99.99% destruction removal efficiency (DRE). The ceramic fiber modules are coated with a rigidizing compound to increase the maximum velocity for optimal performance. Dual flame arrestors are included for safety. The modular design allows for an easy solution to increase residence time.Our oxidizers are designed and manufactured in the USA for reliability and regulatory compliance yet still offer a low cost and effective thermal abatement solution. If our standard unit does not fit your application, we can custom tailor a solution for your air pollution control problem.

Model No. TO1822 TO2433 TO3244 TO4055 TO4866Internal Dimensions 18L x 2W x 2H 24L x 3W x 3H 32L x 4W x 4H 40L x 5W x 5H 48L x 6W x 6H

Burner Size, MMBtu/hr 2 MMBtu/hr 6 MMBtu/hr 15 MMBtu/hr 30 MMBtu/hr 50 MMBtu/hr

2,000°F Exhaust CFM 2,900 8,500 20,500 40,000 65,000

Price on Request

Programmable Logic Control (PLC) or Relay Logic Control

Price on Request

External Combustion Blower

Upgrade Flame Arrestors to Detonation Arrestors

Upgrade Pilot Burner to Low NOx and Low CO Burner

Selectable On/Off Waste Injection Nozzles

Heat Recovery

Turnkey Packages Available

Options

part 3



Vulcan Drying Systems Indirect Fired Thermal Desorption Unit and Vapor Recovery System is designed to provide a complete recycling process. This unit is designed around parameters for the recovery of diesel/oil based drilling fluids from drill cuttings, however our team can design a system for your unique material.The process begins with material being delivered to the hopper on the live bottom feed (LBF) which meters the material flow. The incline feed conveyor takes the material from the LBF and empties into the slide gate air lock. The air lock is connected to the kiln feed screw which deposits the material into the primary thermal unit (PTU). The material cascades through the drum heat zone. The vapor is pulled counter currently into the insulated cyclone. The cyclone knocks down the large particulates before the vapor enters the 1st stage condensing tower for oil removal.

ComponentsBulk Solids Feed System

Hopper, live bottom feeder, incline screw conveyor, slide gate air lock, and kiln feed screw

Primary Treatment Unit Kiln box, drum, burners, fuel train, combustion air mainfold and blower

Solids Discharge System

Slide gate airlock and jacketed incline screw conveyor

Air Pollution Control Equipment:Insulated Cyclone Knocks down large particulates from the vapor stream

1st Stage Condensing Tower (Oil)

Cools the vapor stream while maintaining temperatures above the water dew point to condense oil only

1st Stage Shell & Tube Heat Exchanger

Cools the quench oil for re-circulation in the 1st stage condensing tower

2nd Stage Condensing Tower (Water)

Cools the vapor stream to near ambient to condensate both oil and water

Oil Water SeparatorSettles out the dirt and other contaminates from the oil and water. Gravity feeds the water and oil tanks for the cooling system and the jacketed discharge conveyor

2nd Stage Air Cooled Heat Exchanger

Cools the water from the oil water separator for re-circulation in the 2nd stage condensing tower

3rd Stage Condenser

Cools vapor stream to below ambient to improve overall recovery efficiency

Thermal Oxidizer Oxidizes remaining non-incondensable material


3615 System (All system components and procedures are identical from system to system with exception of the detailed specifications).

ComponentsDrum Size 3’D x 15’L

Primary Treatment Unit

2 heat zones, five - 0.5 MMBtu/hr, nozzle mix, dual fuel burners, (natural gas or No. 2 fuel oil) NFPA 86 compliant fuel train and a combustion air blower with pipe Maximum average residence time of 45 minutes.

Heat Zone Up to 2.5 MMBtu/hr

Components

Bulk Solids Feed System

Hopper, live bottom feeder, incline screw conveyor, slide gate air lock, and kiln feed screw

Primary Treatment Unit Kiln box, drum, burners, fuel train, combustion air mainfold and blower

Solids Discharge System

Slide gate airlock and jacketed incline screw conveyor

Air Pollution Control Equipment:

Insulated Cyclone Knocks down large particulates from the vapor stream

1st Stage Condensing Tower (Oil)

Cools the vapor stream while maintaining temperatures above the water dew point to condense oil only

1st Stage Shell & Tube Heat Exchanger

Cools the quench oil for re-circulation in the 1st stage condensing tower

2nd Stage Condensing Tower (Water)

Cools the vapor stream to near ambient to condensate both oil and water

Oil Water Separator

Settles out the dirt and other contaminates from the oil and water. Gravity feeds the water and oil tanks for the cooling system and the jacketed discharge conveyor

2nd Stage Air Cooled Heat Exchanger

Cools the water from the oil water separator for re-circulation in the 2nd stage condensing tower

3rd Stage Condenser

Cools vapor stream to below ambient to improve overall recovery efficiency

Thermal Oxidizer Oxidizes remaining non-incondensable material

The oil from the tower is gravity fed to the oil tank and pumped to the shell and tube heat exchanger for recirculation in the 1st condensing tower. The vapor continues on to the 2nd stage condensing tower for further cooling to remove oil and water which continues downstream to the oil water separator (OWS). The OWS settles out the dirt and other contaminates and feeds both the water and oil tanks that feed the condensing towers. The water tank also feeds the water jacketed discharge conveyor which recirculates to the 2nd condensing tower. Vapor from the 2nd stage condensing tower is pulled into the 3rd stage condenser for cooling to below ambient temperature for a final condensate of any remaining oil and water. The final stage for the vapor is the thermal oxidizer for oxidation of any remaining non-incondensable material.




3 heat zones, four - 1 MMBtu/hr, two – 0.5 MMBtu/hr, nozzle mix, dual fuel burners, (natural gas or No. 2 fuel oil) NFPA 86 compliant fuel train and a combustion air blower with pipe Maximum average residence time of 54 minutes.

Heat Zone Up to 5 MMBtu/hr

4820 System



3 heat zones, eight – 7-1 MMBtu/hr, nozzle mix, dual fuel burners, (natural gas or No. 2 fuel oil) NFPA 86 compliant fuel train and a combustion air blower with pipe Maximum average residence time of 54 minutes.

Heat Zone Up to 7.5 MMBtu/hr

4830 System



4 heat zones, twelve – 1 MMBtu/hr, nozzle mix, dual fuel burners, (natural gas or No. 2 fuel oil) NFPA 86 compliant fuel train and a combustion air blower with pipe Maximum average residence time of 42 minutes.


6025 System



4 heat zones, eight – 2 MMBtu/hr, four – 1 MMBtu/hr, nozzle mix, dual fuel burners, (natural gas or No. 2 fuel oil) NFPA 86 compliant fuel train and a combustion air blower with pipe Maximum average residence time of 48 minutes.


7230 System

ComponentsDrum Size 6.5’D x 32.5’L


4 heat zones, twelve – 2 MMBtu/hr, nozzle mix, dual fuel burners, (natural gas or No. 2 fuel oil) NFPA 86 compliant fuel train and a combustion air blower with pipe Maximum average residence time of 58 minutes.


7832 System


Vulcan Drying Systems

A proven leader in innovation and product design, Vulcan Drying Systems develops effective and economical solutions to complex industrial issues. With over 10 years of experience in thermal processes and equipment, Vulcan Drying Systems offers quality products and the services of a knowledgeable team.

From direct and indirect fired dryers to thermal desorption units to calciners and incinerators, Vulcan Drying Systems provides solutions to almost any thermal project. In addition to designing and manufacturing customized systems, we also house a massive inventory of equipment components. Whether you’re looking for a small part or a larger piece to augment an existing system, Vulcan Drying Systems can help.

Please feel free to contact us with any questions about our products. Our highly qualified and experienced staff is eager to assist you.

(660) 263-7474 | vulcandryingsystems.com

Documents

CATALOG · Size 36” diameter x 15’ long Material of Construction ¼” CS ½” CS ⅜” 304 SS ¼” 316 SS Drive System 5 HP drive with 25:1 gearbox, saddle drive chain and