Catalog Po Ak 2015

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2015.04Catalogue

TRIOL Articial Lift Surface Equipment

www.triolcorp.com

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Introduction

Dear customer!

The present catalogue covers articial lift surface equipment Triol AK series forcontrol and protection of submersible electric motors. It contains information relatedto application, functionality, technical characteristics, connection diagrams, andoverall dimensions.

For your convenience the products are divided into two sections containinginformation about models with NEMA enclosures and with IP43 enclosures for indoor/outdoor installation in a cold climate (according to industry standard GOST 15150-69).The catalogue covers three series, AK01, AK02, and AK06, with detailed descriptions forall models. Our equipment is a good solution for specic environmental conditions ofMiddle East, Asian Pacic, South America and Siberia.

Triol Corporation successfully combines experience and innovation. We providedevelopment, production, reliable supply and after-sales service throughout the world.

We appreciate our Partners and Customers and are always open for cooperation!

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Versions of variable speed drive Triol AK

Equipment for submersible

motors

Triol AK01

series

Type

GOST 15150-69

Type

NEMA 250.1.

IP43, outdoors,

cold climate NEMA3

NEMA4X

NEMA4

380 V 480 V

660 V 4 kV

1 5 kV

380 V 380 V

480 V

6-pulse, FPWM

6-pulse, 6-step

12-pulse, FPWM

12-pulse, 6-step

active input filter, FPWM

480 V / 380 V380 V

filtered PWM output

for permanent magnet motors

for induction and permanent magnet motors

active input filter

active input filter, filtered PWM output

500 V / 380 V

6-pulse, Filtered PWM output

activefront-end

NEMA3

NEMA4X

NEMA4

NEMA3

NEMA4X

NEMA4

Triol AK02

series

Triol AK06

series

Triol AK06

series

Triol AK02

series

Triol AK01

series

linear permanent magnet motors

480 V

IP43, outdoors,

cold climate

IP43, outdoors,

cold climate

6-pulse, FPWM

active input filter, FPWM

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AK**-XX-Y1Y2Y3Y4Y5Y6-Z-

4

Product code structure

Triol AK** series01 Switchboard (D.O.L. motor starter).02 Soft starter.06-AM Variable speed drive for induction motor.06-AH Variable speed drive for high speed induction motor.06-PC Variable speed drive for progressive cavity pumps.06-PM Variable speed drive for permanent magnet motor.06-PH Variable speed drive for high-speed permanent magnet motor.06-MM Variable speed drive for induction or permanent magnet motor(multipurpose version).06-SM Variable speed drive for synchronous motor.06-LL Variable speed drive for linear permanent magnet motors.06-ASPED Variable speed drive with automated system providing oil production

eciency increase.

Type of equipment (X)

Type of Triol AK Rated current, A

100 100

160 160

250 250

400 400

630 630

800 80010 1000

12 1200

14 1400

16 1600

18 1800

20 2000

25 2500

32 3200

tro

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AK**-XXX-Y1Y2Y3Y4Y5Y6--Z

5

Rectier type (Y1)

0 Thyristor-thyristor six-pulse bridge rectier1 Transistor active front-end

2 Half-controlled six-pulse bridge rectier3 Half-controlled twelve-pulse bridge rectier4 Half-controlled eighteen-pulse bridge rectier5 Soft starter without frequency converter6 Uncontrolled six-pulse bridge rectier7 Passive input grid lter8 With active lter

Sinewave lter (Y2)

0 Without build-in sine output lter1 With build-in sine output lter

Bypass system (Y3)

0 Without bypass device1 With bypass (optional)

Enclosure climatic version (Y4)

0 Enclosure type for cold and moderate climates (1 according to GOST 15150-69)1 Enclosure type for tropical dry zone (IP43, outdoor, cold climate)2 Operating conditions according to EN 61439-1:2010 for outdoor installation.Custom climatic version.

Controller type (Y5)

0 Without controller1 Provision for connection to a third party controller2 Modication upon customer request3 With UMKA-03 controller4 With UMKA-04 controller5 With UMKA-05 controller

Modication (Y6)

0 VSD basic modication

1...9 customized modication based on the clients requirements

Meter type ()

SET meter SET-4MER meter MerkuriyENM meter Energomer

Supply voltage (Z)

380 supply voltage of 380 V480 supply voltage of 480 V660 supply voltage of 660 V4000 supply voltage of 4000 V5000 supply voltage of 5000 V

Intro

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NEMA type

Intro

7

Triol Corporation has made a step forward by releasing products with protectionclasses NEMA 3, 4, and 4X according to standard NEMA 250.1.

Equipment with NEMA 3 enclosures is intended for indoor and outdoor use and provides

protection against rain and snow. The enclosure also protects the user from accidentalcontact with live parts. In general it exceeds the performance requirements of IP55.

Equipment with NEMA 3 enclosures is intended for outdoor use and providesprotection against dust and moisture similar to IP66 in the temperature range fromminus 20 to +60C (4 to +140F). The NEMA4X diers from NEMA4 in its corrosionresistance.

To satisfy the requirements of class NEMA4/4X Triol Corporation has developedan air-tight cabinet with a special type of covering that withstands all necessary tests.For the most demanding applications there is a version with the cabinet made ofstainless steel which provides unique protection from corrosive medium and is suitablefor equipment to be used at manufacturing plants or oshore platforms.

The NEMA4 protection class of VSD AK series is provided by: Special corrosion-resistant fans that are also resistant to dust and sand; Built-in heat exchangers for removing heat from the power compartment providing

operation at ambient temperatures of up to +60C (+140F); Dust and sand catchers allow operation of the cooling system in dusty environments; Corrosion resistance of the enclosure is provided by a special paint coating while

that of the DC-link chokes is provided by special compound they are impregnatedwith (for NEMA4);

The highest corrosion resistance is provided by an enclosure made of stainless

steel while the cooled DC-link chokes are impregnated with special compound(for NEMA4H);

To remove moisture from air-tight compartments special unidirectional IP66diaphragms and dehumidier based on Peltier elements are used.

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Input section topology

6 pulse rectier

Supplymains

connection

ABC

Output 3-phases voltage

U V W

The power circuit with 6-pulse rectier (Graetz bridge) is shown in the Figure. With thistopology there is voltage ripple with a frequency of 300 Hz at the output of the rectierbridge. For smoothing the current waveform an LC-lter is applied. The lter reducesharmonic emission into the power network.

When using AK VSDs in networks with strict requirements to waveform distortion it isrecommended to use a three-phase lter.

12 pulse rectier

Supplymains

connection

Supplymains

connection


A1B1C1

U V W

A2

B2C2

The 12-pulse rectier is the most widespread solution at the moment as it is muchbetter than 6-pulse scheme in terms of harmonic emission into the mains.

There are two versions of the four-winding isolation transformers available: dry type(for indoor installation) and oil type (for outdoor installation). This gives maximum

exibility when selecting a solution depending on the available oor space, installationcosts, and permissible load on the air-conditioning system used to maintain the desiredroom temperature.

tro

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Active Harmonic Filter

ABC

U V W

Supplymains

connection


Presence of non-linear loads causes the higher order harmonics (5, 7, 11, and higher)to appear in the network. It has a negative eect on equipment as a whole (additionalheating of wiring, inecient use of energy, reducing life of insulation, overheating oftransformers, etc.)

To limit such distortions appropriate technologies and standards were introduced. Thisprocess has been quite successful in the sense that the problems faced by consumersalmost always arise due to the conditions that appear in their own area of responsibility,and only rarely are brought from the mains. If this situation continues consumers will haveto limit the level of harmonic current created by their equipment. Consequently consumeris the one who should provide ltering of harmonic components where necessary.

There are several methods of reducing the harmonic currents owing into the mainsduring operation of semiconductor converters. One of such methods is the use of passiveresonant lters that are bulky and have some other shortcomings.

A more advanced method is the active interference suppression which is achieved byinjecting into the network harmonic currents that are equal to those already present inthe network but are opposite in phase.

Total harmonic distortion in the input current for this VSD is less than 5% which totallycomplies with IEEE519. The AK06 VSD with active harmonic lters does not need bulkypassive lters or use of 12, 18, or 24-pulse phase shifting transformers, since it can be fedfrom an ordinary two winding transformer (one primary and one secondary windings).

Also the active lter provides fast response to changes in current harmonic compositionresulting in the most eective interference suppression.

Intro

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N-10

.01

AK01--500241- Switchboard

Application

Triol AK01 starter with NEMA3/4/4X enclosure, 660 V ... 4 kV, is a reliable, safe and low costsolution for controlling submersible motors with 600 V to 4 kV voltage ratings.

Rated voltage

Rated inputvoltage, V

Rated outputcurrent, A

Rated power ofmotor, kW

Rated power ofmotor, hp

Ordering code

660 4000200 100 135.96 01-200-500241-

400 200 271.92 01-400-500241-

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N.01

Host offunctions

D.O.L. start of submersible pump motors; Re-start blocking during motor rundown (rundown delay); Local and remote control of operating modes; Protection against short-circuit currents and overloads;

Provision for control with feedback from a submersible transducer; Protection settings may be checked and changed via RS-485; Operation in two modes: Manual and Automatic; Measurement of active energy, reactive energy, and total energy consumption; Automatic pump switching on with an adjustable time delay (from 1 to 9999 minutes)

after supply voltage is applied; Motor operation blocking in case of wrong phase sequence on the input of the starter; Motor operation blocking if the supply voltage is out of tolerance; Motor tripping with further automatic restart in case of severe supply voltage deviations

(higher or lower by more than 25% of the rated value) causing an overcurrent condition; Motor tripping when any phase is underloaded with selectable minimum phase current

and time delay; Motor tripping in case of overload according to programmable time-current characteristic; Automatic restart of motor after tripping by underload protection with preset time delay

(from 1 to 9999 minutes); Operation mode setting: with automatic restart after a trip or without automatic restart

after a trip; Motor operation blocking if the pump is caused to rotate by ow of liquid (turbine

rotation) with selectable frequency threshold; Automatic blocking of manual turning on and control while operating with external

process control system;

Automatic restart after fault; Selection of operation with automatic periodic turning the motor on and o according

to preset timing diagram (from 1 to 28800 minutes); Continuous monitoring of motor and cable insulation resistance with tripping if

the resistance drops below the threshold value; Possibility of operation with decreased cable and motor resistance and fast tripping

under overload conditions; Light indication of D.O.L. starter operating mode (run, wait, stop); Light indication in case of emergency stop; Monitoring of the motor current and supply-line voltage;

Provision for tuning at site: overload/underload protection, supply line over- andundervoltage protection (operation threshold setting); Embedded memory for recording of current parameters during operation of the pump; Displaying on the screen: motor current, supply-line voltage, all presets, operating

modes including operation of protections, time to switching on/o in automatic modewith timer, time to trip when protection thresholds are exceeded,

Recording of motor tripping time and its cause; Tripping the motor and restart blocking when supply-line voltage imbalance protection

threshold is exceeded; Tripping the motor when the current imbalance protection threshold is exceeded; D.O.L. starter control basing on additional technical parameters: pump temperature,

pressure, and pumping unit vibration.

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N-12

.01


Technical characteristicsMain characteristics

Voltage, V 660...4000, +10 %, -10 %

Frequency, Hz 50 ... 60Enclosure NEMA3 NEMA4X

Operation temperature -20 ... +60 / 4 ... 140F

Rectication type without recier

Analog inputs 2

Digital inputs (opto-isolated,220 V a.c.)

2

Altitude characteristics up to 1000 m / 3280 ft

Standards NEMA 250-2008, GOST 17516.1-90

Protection functions

Alarms and protections

external and internal short-circuit

underload (trip on underload)

open-phase fault of input or output circuits

motor overload

power supply or control system fault

turning on at too low controller temperature

interlock preventing unauthorized access to

DOL starter settings

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N.01

External connection diagram

ESP ON

Control of the ESM

Digital inputs

Connecting TMS via RS-485

Internal power supply telemetry

Connecting an external automation

system via RS-485

External ban

Ain 1

Ain 2Ain common

ACS RS485 A+

ACS RS485 B-

ACS RS GND

ESP general

ESP OFF

+24 VPressure gauge

+24 V

Common analog input

Signal wire A RS485

5

2

TMS RS485 A+

TMS RS GND

TMS RXD

TMS TXD

TMS GND

Signal wire A RS485

Admission RS-232 data

~220 V

~220 V

Data transmission RS-232

Neutral wire RS232

~220 V

~220 V

Net

Net

TMS RS485 B-

ACVOT

Output U

Output V

Output W

Shield

Ground

Input3-phase

powercircuit

Neutral

Phase C

Phase B

Phase A

Description Appointment

Normally closed contacts

Common contact

Normally opened contacts

Digital input 1

Digital input 2

Analog input 1

Analog input 2

Signal wire B RS485

Neutral wire RS485

Power supply of digital inputs


Signal wire B RS485

Neutral wire RS485

Telemetry connection

ESM

Circuit diagram

CasingCasing

Step-uptransforme

Output W

Output V

Output V

Output terminals

Circuit

Circuit

Terminal of external connections

Socket

Power switchQF1

Phase A

Phase B

Phase C Contactor

Inputterminals

Circuit

Circuit

Circuit

ESMON

ESMcommon

ESMOFF

+24V

Cont.pres.gauge

Externalblocking

Ain1

Ain2

Aincommon

ACSRS485A+

ACSRS485B

ACSRSGND

1 2 3 4 5 6 7 8 9 10

11

12

TMSTXD

TMSRXD

TMSGND

RS485A

RS485B

RS485GND

1 2 3 1 2 3

A1

A2

33

34

31

32

43

44

41

42

220V AC, 50Hz

220V AC, 50Hz

NO 1.1

NO 1.2

NC 1.1

NC 1.2

NO 2.1

NO 2.2

NC 2.1

NC 2.2

1

2

220V AC

220V AC

FU1

FU3

FU2

1L1

5L3

3L2

1L1

5L3

3L2

2T1

6T3

4T2

KM1

TA1

TA2

TA3

SA1

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N-14

.01


840 mm (33.07 in)

12 mm (0.472 in)

380mm

(14.9

6in)

760mm(

29.9

2in)

1815mm(

71.4

6in)

1330 mm (52.36 in) 1035 mm (40.75 in)

985mm(

38.7

8in)

535mm

(21.0

6in)

1497mm(

58.9

4in)

Dimensions

Height of cable connection points

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N.01

max 90

Sling arrangement

2518 mm (99.13 in)

2720mm(

107.09

in)

Overall dimensions with open door(s) + door opening clearances

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N-16

.01


Application

Triol AK01 starter with NEMA3/4/4X enclosure, 1 5 kV, is a reliable, safe and low costsolution for controlling submersible motors with voltage ratings from 1 kV to 5 kV.

Rated voltage

Rated inputvoltage, V


Rated power ofmotor, kW


Ordering code

1 5000200 100 135.96 01-200-500241-

400 200 271.92 01-400-500241-

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N.01

Host offunctions

Motor switching on/o; Motor operation in the following modes: Manual (without automatic restart after

a trip); Automatic with automatic restart after a trip, and Automatic with operationaccording to preset timing diagram;

Current optimization after reaching a preset value of the motor frequency; Manual control of motor speed from UMKA-03 controller and remote control froma dispatching point;

Automatic change of the output frequency according to a preset timing diagram; Motor automatic starting after selectable delay when the supply voltage is applied; Automatic maintaining of some process parameters (pressure, current) at their setpoints; Measurement and indication of current parameters of submersible pump and VSD on

the integrated liquid-crystal display; Motor remote control, monitoring of motor parameters, uploading and downloading

of protection settings through telemetering system (downhole measured equipment)via RS485 interface;

Recording of trip events and corresponding current parameters into the integratednonvolatile memory;

Recording of modied settings into the event log with date and time corresponding tosuch modication;

Outdoor light alarm system indicating the pumping unit condition (run, wait, stop); Motor control with feedback from a submersible transducer; Congurable integrated protections: overload/underload, current imbalance, supply

voltage and DC-link voltage outside allowable limits, continuous operation at lowfrequency, power semiconductor overheating, operation at abnormal values ofparameters controlled by telemetering system (downhole);

Monitoring of input phase voltages. The drive is tripped or motor start is inhibited ifphase-loss condition is detected.

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N-18

.01



Voltage, V 1000...5000, +10 %, -10 %

Frequency, Hz 50 ... 60Enclosure NEMA3 NEMA4X


Rectication type without rectier

Analog inputs 2


2

Altitude up to 1000 m / 3280 ft

Standards NEMA 250-2008, GOST 17516.1-90



tripping in case of supply voltage deviation if suchdeviation results in overcurrent condition (withpossibility of auto-restart after voltage recovery)

overcurrent protection (OCP)

IGBT de-saturation protection

protection against current imbalance

motor overload protection

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N.01


ESP ON

Control of the ESM

Digital inputs

Connecting TMS via RS-485

Internal power supply telemetry

Connecting an external automation

system via RS-485

External ban

Ain 1

Ain 2Ain common

ACS RS485 A+

ACS RS485 B-

ACS RS GND

ESP general

ESP OFF

+24 VPressure gauge

+24 V

Common analog input

Signal wire A RS485

5

2

TMS RS485 A+

TMS RS GND

TMS RXD

TMS TXD

TMS GND

Signal wire A RS485

Admission RS-232 data

~220 V

~220 V

Data transmission RS-232

Neutral wire RS232

~220 V

~220 V

Net

Net

TMS RS485 B-

ACVOT

Output U

Output V

Output W

Shield

Ground

Input3-phase

powercircuit

Neutral

Phase C

Phase B

Phase A



Common contact

Normally opened contacts

Digital input 1

Digital input 2

Analog input 1

Analog input 2

Signal wire B RS485

Neutral wire RS485

Power supply of digital inputs


Signal wire B RS485

Neutral wire RS485

Telemetry connection

ESM

Circuit diagram

CasingCasing

Step-uptransforme

Output W

Output V

Output V

Output terminals

Circuit

Circuit


Socket

Power switchQF1

Phase A

Phase B

Phase C Contactor

Inputterminals

Circuit

Circuit

Circuit

ESMON

ESMcommon

ESMOFF

+24V

Cont.pres.gauge

Externalblocking

Ain1

Ain2

Aincommon

ACSRS485A+

ACSRS485B

ACSRSGND

1 2 3 4 5 6 7 8 9 1

0

1

1

1

2

TMSTXD

TMSRXD

TMSGND

RS485A

RS485B

RS485GND

1 2 3 1 2 3

A1A2

33

34

31

32

43

44

41

42

220V AC, 50Hz220V AC, 50Hz

NO 1.1

NO 1.2

NC 1.1

NC 1.2

NO 2.1

NO 2.2

NC 2.1

NC 2.2

1

2

220V AC

220V AC

FU1

FU3

FU2

1L1

5L3

3L2

1L1

5L3

3L2

2T1

6T3

4T2

KM1

TA1

TA2

TA3

SA1

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N-20

.01


840 mm (33.07 in)

12 mm (0.472 in)

380mm

(14.9

6in)

760mm(

29.9

2in)

1815mm(

71.4

6in)

1330 mm (52.36 in) 1035 mm (40.75 in)

985mm(

38.7

8in)

535mm

(

21.0

6in)

1497mm(

58.9

4in)

Dimensions


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N.01

max 90

Sling arrangement

2518 mm (99.13 in)

2720mm(

107.0

9in

)


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N-22

.06

06-AM--110231-480 Variable speed drive

Application

Triol AK06 variable speed drive with 6-pulse rectier and ltered PWM output,NEMA3/4/4X enclosure, 480 V, with system integration options for submersible pumpapplications. The drive provides enhanced motor performance and reliability.

Rated voltage

Ratedinput

voltage, V


Rated powerof motor, kW


Ordering code

480

100 70 95.17 06-AM-100-110231-480

160 100 135.96 06-AM-160-110231-480

250 200 271.92 06-AM-250-110231-480

400 330 448.67 06-AM-400-110231-480630 520 706.99 06-AM-630-110231-480

800 660 897.34 06-AM-800-110231-480

1000 830 1128.47 06-AM-10-110231-480

1200 995 1352.80 06-AM-12-110231-480

1400 1160 1577.14 06-AM-14-110231-480

1600 1330 1808.27 06-AM-16-110231-480

1800 1495 2032.60 06-AM-18-110231-480

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N.06

Host offunctions

Motor switching on/o; Motor operation in the following modes: Manual (without automatic restart after

a trip); Automatic with automatic restart after a trip, and Automatic with operationaccording to preset timing diagram;

Current optimization after reaching a preset value of the motor frequency; Operation according to pre-programmed timing diagram with motor ON/OFF periodsprogrammed separately;

Manual control of motor speed from UMKA-03 controller and remote control fromsupervisory control console;

Automatic change of the output frequency according to a preset timing diagram; Motor acceleration and deceleration at preset rates (acceleration and deceleration ramps); Motor reversal; Motor automatic starting after selectable delay when the supply voltage is applied; Automatic maintaining of some process parameters (pressure, current) at their setpoints; Selectable motor starting modes: swinging, impact start (may be used for unjamming

the submersible unit), soft start with synchronization. Unjamming is done with maximumpossible motor torque at low speed;

Continuous monitoring of motor and cable insulation resistance with tripping ifthe resistance drops below the threshold value;

Possibility of operation with decreased cable and motor resistance and fast trippingunder overload conditions;

Measurement and indication of current parameters of submersible pump and VSD onthe integrated liquid-crystal display;

Motor remote control, monitoring of motor parameters, uploading and downloadingof protection settings through telemetering system (downhole measured equipment)

via RS485 interface; Recording of trip events and corresponding current parameters into the integrated

nonvolatile memory; Recording of modied settings into the event log with date and time corresponding to

such modication; Outdoor light alarm system indicating the pumping unit condition (run, wait, stop); Motor control with feedback from a submersible transducer; Congurable integrated protections: overload/underload, current imbalance, supply

voltage and DC-link voltage outside allowable limits, continuous operation at lowfrequency, power semiconductor overheating, operation at abnormal values of para-

meters controlled by telemetering system; Opening of the VSD door may be signalized to dispatching station through telemetering

system (downhole); Measurement of electric energy consumption; Monitoring of input phase voltages. The drive is tripped or motor start is inhibited if

phase-loss condition is detected.

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N-24

.06



Voltage, V 480 +15, -25%

Frequency, Hz 50 ... 60Eciency, % 97

Overload capability 125 % of the rated current for 300 seconds

Rectication type half-controlled six-pulse (Graetz bridge)

Analog inputs 2


2

Enclosure NEMA3 NEMA4X

Operation temperature -20 ... +60 / 4 ... 140FAltitude up to 1000 m / 3280 ft

StandardsNEMA 250-2008, GOST 17516,1-90,GOST 18058-80, GOST 15150-69,



tripping in case of supply voltage deviation if suchdeviation results in overcurrent condition (withpossibility of auto-restart after voltage recovery)

tripping on underload

overload according to programmable time-currentcharacteristic

overcurrent protection (OCP)

tripping if motor and cable insulation resistancedrops below the threshold

motor stall protection

IGBT de-saturation fault protection

tripping in case of power modules overheating

tripping if parameters monitored by telemetering

system exceed preset valuestripping if pipeline pressure is outside the limits(using signals from contact pressure gauge)

tripping if power compartment door is opened

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N.06



ESP on

ESP common

ESP off

+24 V +24 V

Control of ESM operation

Power supply of discrete inputs

Pressure gauge Contact pressure gauge Digital input, contact pressure gauge

Ain 1.1 Analog input 1

Ain common Common analog input

Ain 1.2 Analog input 2Connection sensors of

submersible telemetry unit

ACS RS485 A+

ACS RS485 B-

Signal cable A RS485

Signal cable B RS485Connecting the external ACS

by RS-485ACS RS GND Neutral wire RS-485

Circuit Description Purpose


Signal cable B RS485

Neutral wire RS-485

Connect a digital telemetry

RS-485

Connect a digital telemetry

RS-232Neutral wire RS232

Data transmission RS232

Data receiving RS232

Telemetry power supply~ 220 V~ 220 V

Internal/external circuit

ACVOT-0

If the is a jumper in this terminal, Rizis measured by variable speeddrive, not by telemetry system

ACVOT-0

ACVOT-0

Casing ACVOT ESM

Control circuit ~220 V

GroundingGND

Input3480V

thereduction

ofpowertransformer



A

B

C

Neutral

TMS TXD

TMS RXD

TMS GND

TS RS GND

TS RS485 A+

TS RS485 B-

External bloking External blocking of turn-on External blocking of ESM start

Ain 2.1 Analog input 1

Ain common Common analog input

Ain 2.2 Analog input 2Connection sensors of


XT9

X3

X5

Din reserve Reserve digital input Reserve digital input

Circuit diagram

2

2

1

3

2

1

3

2

1

3

2

1

3

6

4

5

3

1

TA1

TA2

Power switchQF1

X1 Socket

Circuit

220V AC

220V AC

1

2


X5

X3

ESMON

ESMcommon

ESMOFF

+24V

Cont.pres.gauge

Externalblocking

Ain1

Ain2

Aincommon

ACSRS485A+

ACSRS485B

ACSRSGND

Circu

it

1 2 3 4 5 6 7 8 9 10

11

12

Contact pressure gauge

TMS terminal (downhole sensors)

1 2 3 4 5 6 7 8 9 10

11

12

TMSRS485A+

TMSRS485B-

TMSRSGND

TMSTXD

TMSRXD

TMSGND

Ain1

Ain2

Aincommon

220VAC

220VAC

Circu

it

Casing

Casing

Step-uptransformer

Output W

Output V

Output V

Output terminals

Phase A

Phase B

Phase C

Inputterminals

TA3

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N-26

.06


14 mm (0.55 in)

983 mm (38.70 in)

85

5mm(

33.6

6in)

2090mm(

82.2

8in)

1050 mm (41.34 in)

1360 mm (53.54 in)

1185 mm (46.65 in)

1350 mm (53.15 in)

External connections Transformer secondary star point

3-phase choke star point

connection star point

onnection panel

1247mm(

49.0

9in)

1286mm(

50.6

3in)

1337mm(

52.6

4in)

1599mm(

62.9

5in)

Dimensions


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N.06

R224 mm (8.82 in)

R1019 mm (40.12 in)

R1039 mm (40.91 in)

max 90

Sling arrangement


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.06

06-LL--110231-480 Variable speed drive

Application

Triol AK06 variable speed drive with 6-pulse input and ltered PWM output, IP43enclosure type (outdoors, cold climate), 480 V, oers enhanced motor performance,reliability and system integration options for linear motor control ESPs.

Rated voltage

Ratedinput

voltage,V

Rated current ofpower circuit, A

Rated powerof motor, kW

Rated powerof motor, hp

Catalog number

480

250 200 271.92 06-LL-250-110231-480

320 265 360.29 06-LL-320-110231-480

400 330 448.67 06-LL-400-110231-480

500 415 564.23 06-LL-500-110231-480

630 520 706.99 06-LL-630-110231-480

800 660 897.34 06-LL-800-110231-480

1000 830 1128.47 06-LL-10-110231-480

1200 995 1352.80 06-LL-12-110231-480

1400 1160 1577.14 06-LL-14-110231-480

1600 1330 1808.27 06-LL-16-110231-480

1800 1495 2032.60 06-LL-18-110231-480

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A.06

Keyfunctions

Motor switching on/o; Motor operation in the following modes: Manual without automatic restart after

a trip), Automatic with automatic restart after a trip, and Automatic with operationaccording to preset timing diagram;

Current optimization mode on reaching a preset value of the motor frequency; Manual control of motor speed from UMKA-03 controller and remote control froma dispatching point;

Automatic change of the output frequency according to a preset timing diagram; Motor automatic starting after selectable delay when the supply voltage is applied; Automatic maintaining of some process parameters (pressure, current) at their setpoints; Measurement and indication of current parameters of submersible pump and VSD on

the integrated liquid-crystal display; Motor remote control, monitoring of motor parameters, uploading and downloading of

protection settings through telemetering system (downhole measured equipment) viaRS485 interface;

Recording of trip events and corresponding current parameters into the integratednonvolatile memory;

Recording of modied settings into the event log with date and time corresponding tosuch modication;

Outdoor light alarm system indicating the pumping unit condition (run, wait, stop); Motor control with feedback from a submersible transducer; Congurable integrated protections: overload/underload, current imbalance, supply

voltage and DC-link voltage outside allowable limits, continuous operation at lowfrequency, power semiconductor overheating, operation at abnormal values ofparameters controlled by telemetering system (downhole);

Monitoring of input phase voltages. The drive is tripped or motor start is inhibited ifphase-loss condition is detected.

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.06



Voltage, V 480 +10, -10%

Frequency, Hz 50 ... 60Eciency, % 97

Overload capability 125 % of the rated current for 300 seconds

Rectication type Half-controlled six-pulse (Graetz bridge)

Analog inputs 2


2

Enclosure NEMA3 NEMA4X


Relative humiditynot more than 80 % at +20C(without condensation)

Altitude up to 1000 m / 3280 ft

StandardsNEMA 250-2008, GOST 17516,1-90,GOST 18058-80, GOST 15150-69,



tripping in case of supply voltage deviation if suchdeviation results in overcurrent condition

(with possibility of auto-restart after voltage)overcurrent protection (OCP)

IGBT de-saturation protection

protection against current imbalance

motor overload protection

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A.06



ESP on

ESP gen.

ESP off

+24 V +24 V

Control of ESM operation

Power supply of discrete inputs

Pressure Gauge Contact pressure gauge Digital input, contact pressure gauge

Ainput 1 Analog input 1

Ainput gen. General analog input

Ainput 2 Analog input 2Connection sensors of


ACS RS485 A+

ACS RS485 B-


Signal cable B RS485Connecting the external ACS

by RS-485ACS RS GND Neutral wire RS-485


Casing ACVOT ESM

GroundingGND

Input3480V

thereduction

ofpowertransformer

A

B

C

Circuit diagram

2

2

1

3

2

1

3

2

1

3

2

1

3

6

4

5

3

1

TA1

TA2

Power switchQF1

X1 Socket

Circuit

220V AC

220V AC

1

2


X5

X3

ESMON

ESM

common

ESMOFF

+24V

Cont.pres.gauge

Extern

alblocking

Ain1

Ain2

Ain

common

ACS

RS485A+

ACS

RS485B

ACS

RSGND

Circu

it

1 2 3 4 5 6 7 8 9 10

11

12

Contact pressure gauge

TMS terminal (downhole sensors)

1 2 3 4 5 6 7 8 9 10

11

12

TMS

RS485A+

TMSRS485B-

TMS

RSGND

TM

STXD

TM

SRXD

TM

SGND

Ain1

Ain2

Aincommon

220VAC

220VAC

C

ircu

it

Casing

Casing

Step-uptransformer

Output W

Output V

Output V

Output terminals

Phase A

Phase B

Phase C

Inputterminals

TA3

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.06


4 holes

1887mm(

74.2

9in)

887 mm (34.92 in) 815 mm (32.09 in)

14 mm (0.551 in)

606 mm (23.86 in)

500mm(

19.6

9in)

External connections compartment Intput connection panel

Output connection panel

Terminal

of step-up transformer connection

1208mm(

47.5

6in)

1255mm(

49.4

1in)

1208mm(

47.5

6in)

Dimensions


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A.06

R743 mm (29.25 in)

R200 mm (7.87 in)

R755 mm (29.72 in)

R237 mm

(9.33 in)

1512 mm (59.53 in)

1966mm(

77.4

0in)

< 90

Sling arrangement


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N.I

Optional equipment

GSM modem Triol MT01 providing remote control of the VSD (for more details visit ourwebsite www.triolcorp.com);

Modem Fargo Maestro or any other modem that provides data exchange with the variablespeed drive via GSM protocol;

Energy meters with RS-485; Ethernet communication unit; Safety shutdown feature (+ emergency o button). If the supply voltage disappears

or falls below the limit (or if the emergency stop button is pressed) the VSD will beautomatically turned o;

Uninterruptible power supply providing power for the controller for 24 hours aftera power failure. This simplies diagnostics of the VSD (determination of failure time,VSD behavior before the event, etc.);

Communication protocols for SCADAs Triol, Region, Telescope, and Salym Pet.

Package contents

The NEMA type drives Triol 01, 02, and 06 are supplied with the following items: Lock keys; Hardware kit for telemetering;

USB Flesh memory.

VSD can be supplied with the following items (optional): Spare parts including:

invertor unit rectier unit supply unit

Higher-level / lower-level controllers; Reduction Power Transformers; Fuses, with accordance to VSD rated voltage and current;

Invertor fans; Power switches; Modem kit with GSM-antennas and connection sockets; Electrical conduits for cabling in places of process facilities; Interfaces protection devices, used under pulse overloads and distortions; other equipment items, according to the Supply contract.

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N.I

Operation with downhole sensors

The NEMA type drives Triol 01, 02, and 06 provide operation with the followingdownhole sensors:

Triol Triol TMT produced by Triol Corporation; Borets produced by Borets LLC;

Electon produced by Electon; Izhevsk produced by JSC Izhevsk radio manufacturing plant; WoodGroup Smartguard produced by Woodgroup; Phoenix Phoenix produced by REDA (Shlumberger); SKAD-2002 SKAD-2002 produced by BelNipineft; Novomet produced by Novomet.

Installation of the surface units for the sensors can be done both inside and outsidethe VSD. Reception and transmission of data is carried out by means of protocols RS-232or RS-485. Supply voltage for the downhole units is 220 V.

Operation with SCADA

The NEMA type drives Triol 01, 02, and 06 can be interfaced to SCADA. Data istransmitted over the RS-485 protocol. Automatic tuning of communication is possible forthe following protocols:

Triol setting of communication channel for Triol protocol; Region communication channel for Region 2000 protocol; Telescope communication channel for Telescope protocol; Salym Pet communication channel for Salym protocol.

With the protocol Modbus RTU it is possible to communicate with the dispatchingstation.

The NEMA type drives Triol 01, 02, and 06 can be provided with custom digitaland analog inputs for connecting various sensors.

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S

Services

Triol Corporation is a leading developer and manufacturer of electric equipment. Thatswhy it pays considerable attention to service support of the products oered. We conducttrainings for maintenance personnel of our Customers and Partners.

Triol Corporations service support is carried out in collaboration with our Partners andincludes:

Warranty repair and spare parts; Post-warranty repair and spare parts; Diagnosis and Troubleshooting; Online Technical support ; Site inspection; Preventative service;

Personnel trainings.

We have spare parts warehouse and service support through our partners. It allows usto immediately respond to your requests and allows our Partners and Customers to feelcondent in the future.

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S

Supporting documentation

Supporting documents include: Registration certicate. It includes main information, technical details of the product,

information about resources, lifetime and storage periods, manufacturer warranty;data about the delivery set; packing and reception certicates; product service record,notes on maintenance and storage; details about utilization and reclamation; specialnotes;

Operation manual contains information about the installation, operation and tech-nical parameters of variable speed drive Triol AK.

We can oer you a specialized Service software for getting, archiving and handling datafrom the well. It allows to analyze the event log on more than 50 indicators of the wellbehavior. The information is available both in graphic form and in Excel charts for dataexchange convenience. Combination of service software and Triol MT01 allows imple-

menting wells supervision.You can download up to date manuals and service software on our website

www.triolcorp.com in sections Technical documents and Software.

Documents

Catalog Po Ak 2015