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GE Fanuc Automation
Computer Numerical Control Products
Series 0 i–Model A
Connection Manual (Function)
GFZ-63503EN-1/01 May 2000
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GFL-001
Warnings, Cautions, and Notesas Used in this Publication
WarningWarning notices are used in this publication to emphasize that hazardous voltages, currents,temperatures, or other conditions that could cause personal injury exist in this equipment or maybe associated with its use.
In situations where inattention could cause either personal injury or damage to equipment, aWarning notice is used.
CautionCaution notices are used where equipment might be damaged if care is not taken.
NoteNotes merely call attention to information that is especially significant to understanding andoperating the equipment.
This document is based on information available at the time of its publication. While effortshave been made to be accurate, the information contained herein does not purport to cover alldetails or variations in hardware or software, nor to provide for every possible contingency inconnection with installation, operation, or maintenance. Features may be described herein whichare not present in all hardware and software systems. GE Fanuc Automation assumes noobligation of notice to holders of this document with respect to changes subsequently made.
GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutorywith respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, orusefulness of the information contained herein. No warranties of merchantability or fitness forpurpose shall apply.
©Copyright 2000 GE Fanuc Automation North America, Inc.
All Rights Reserved.
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B–63503EN–1/01 DEFINITION OF WARNING, CAUTION, AND NOTE
s–1
DEFINITION OF WARNING, CAUTION, AND NOTE
This manual includes safety precautions for protecting the user and preventing damage to themachine. Precautions are classified into Warning and Caution according to their bearing on safety.Also, supplementary information is described as a Note. Read the Warning, Caution, and Notethoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a danger of both the userbeing injured and the equipment being damaged if the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the approved procedure is notobserved.
NOTE
The Note is used to indicate supplementary information other than Warning and Caution.
� Read this manual carefully, and store it in a safe place.
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B–63503EN–1/01 PREFACE
p–1
�������
This manual describes all the NC functions required to enable machinetool builders to design their CNC machine tools. The following items areexplained for each function.
1. GeneralDescribes feature of the function. Refer to Operator’s manual asrequied.
2. SignalsDescribes names, functions, output conditions and addresses of thesignals required to realize a function.
3. ParametersDescribes parameters related with a function.
4. Alarms and messagesLists the alarms and messages related with a function in a table.
5. Reference itemList the related items of the related manuals in a table.
A list of addresses of all signals and a list of signals are described in theappendix of this manual. Refer to it as required.
The models covered by this manual, and their abbreviations are :
Model name Abbreviation
FANUC Series 0i–TA 0i–TA
FANUC Series 0i–MA 0i–MASeries 0i
For ease of understanding, the models are categorized as follows:
T series: 0i–TA
M series: 0i–MA
NOTESome functions described in this manual may not be appliedto some products. For details, refer to the DESCRIPTIONS manual(B–63502EN).
Applicable models
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PREFACE B–63503EN–1/01
p–2
Relation of interface signals among the CNC, the PMC and the machinetool is shown below:
CNC PMC MT
Built in I/O(Basic)
FANUCI/O Link(Optional)
G000 or later
F000 or later
X1000 orlater
X000 orlater
Y1000 orlater
Y000 orlater
Machinetool
NOTEFor the signals, a single data number is assigned to 8 bits.Each bit has a different meaning.
One address accommodates eight signals.
#7 #6 #5 #4 #3 #2 #1 #0OPF000 SA STL SPL RWD
Symbol (#0 to #7 indicates bit position)Address
In an item where both T series and M series are described, some signalsare covered with shade ( ) in the signal address figure as shownbelow. This means either T series or M series does not have this signal.Upper part is for T series and lower part is for M series.
[Example 1]Signal EXLM, ST is a common signal, STLK is for T series only andRLSOT and RVS are for M series only.
T seriesM series
STLKRLSOT#0#7
G007#6
EXLM#2ST
#1
Signal description
� Expression of signals
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B–63503EN–1/01 PREFACE
p–3
Parameters are classified by data type as follows :
Dta type Valid data range Remarks
Bit
Bit axis0 or 1
Byte0 to�127 In some parameters, signs are ig-
Byte axis
0 to�1270 to 255
In some parameters, signs are ig-nored.
Word0 to�32767
Word axis
0 to�327670 to 65535
2–word�
2–word axis0 to�99999999
NOTE1 For the bit type and bit axis type parameters, a single data
number is assigned to 8 bits. Each bit has a differentmeaning.
2 The axis type allows data to be set separately for eachcontrol axis.
3 The valid data range for each data type indicates a generalrange. The range varies according to the parameters. Forthe valid data range of a specific parameter, see theexplanation of the parameter.
Parameter description
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PREFACE B–63503EN–1/01
p–4
#7 #6 #5 #4 #3 #2 #1 #0
Data (#0 to #7 indicates bit position)Data No.
0000 SEQ INI ISO TVC
1023 Servo axis number of a specific axis
DataData No.
NOTEIn an item where both T series and M series are described,parameters having different meanings between the T seriesand M series and parameters that are valid only for the T orM series are indicated in two levels as shown below.Parameters left blank are unavaliable.
[Example 1]Parameter 5010 has different meanigs for the T series and M series.
5010Tool nose radius compensation . . . T series
Cutter compensation C . . . M series
[Example 2]DPI is a parameter common to the M and T series, but GSB and GSCare parameters valid only for the T series.
#7GSC
3401
#6GSB
#0DPI
DPI
T series
M series
[Example 3]The following parameter is provided only for the M series.
1450F1 digit feed . . .
T series
M series
� ����� � �� ��� ��
�� ��� ��� �������
� Notation of parametersother than bit type andbit axis type
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B–63503EN–1/01 PREFACE
p–5
The table below lists manuals related to MODEL A of Series 0i. In the table, this manual is marked with an asterisk(*).
Table 1 Related manuals
Manual name SpecificationNumber
DESCRIPTIONS B–63502EN
CONNECTION MANUAL (HARDWARE) B–63503EN
CONNECTION MANUAL (FUNCTION) B–63503EN–1 *
OPERATOR’S MANUAL For Lathe B–63504EN
OPERATOR’S MANUAL For Maching Center B–63514EN
MAINTENANCE MANUAL B–63505EN
PARAMETER MANUAL B–63510EN
PROGRAMMING MANUAL (Macro Compiler / Macro Executer)
B–61803E–1
FAPT MACRO COMPILER PROGRAMMING MANUAL B–66102E
The table below lists manuals related to the SERVO Motor α series.
Table 2 Manuals related to the SERVO Motor α series
Document name Documentnumber Major contents Major usage
FANUC AC SERVO MOTOR α seriesDESCRIPTIONS
B–65142E
� Specification� Characteristics� External dimensions� Connections � Selection of motor
FANUC AC SPINDLE MOTOR α seriesDESCRIPTIONS
B–65152E
� Specification� Characteristics� External dimensions� Connections
Selection of motor� Connection of motor
FANUC SERVO AMPLIFIER α seriesDESCRIPTIONS
B–65162E
� Specifications andfunctions
� Installation� External dimensions and
maintenance area� Connections
� Selection of amplifier
� Connection of amplifier
FANUC SERVO MOTOR α seriesMAINTENANCE MANUAL
B–65165E� Start up procedure� Troubleshooting� Maintenance of motor
� Start up the system(Hardware)
� Troubleshooting� Maintenance of motor
FANUC AC SERVO MOTOR α seriesPARAMETER MANUAL
B–65150E� Initial setting� Setting parameters� Description of parameters
� Start up the system(Software)
FANUC AC SPINDLE MOTOR α seriesPARAMETER MANUAL B–65160E
� Initial setting� Setting parameters� Description of parameters
(Software)� Turning the system
(Parameters)
����� �����
Manuals related to theSERVO Motor α series
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Table of ContentsB–63503EN–1/01
c–1
DEFINITION OF WARNING, CAUTION, AND NOTE s–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PREFACE p–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. AXIS CONTROL 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 CONTROLLED AXES 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 SETTING EACH AXIS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1 Name of Axes 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2 Increment System 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.3 Specifying the Rotation Axis 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.4 Outputting the Movement State of an Axis 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.5 Mirror Image 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.6 Follow–up 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.7 Servo Off (Mechanical Handle) 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.8 Position Switch 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 ERROR COMPENSATION 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.1 Stored Pitch Error Compensation 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.2 Backlash Compensation 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 SETTINGS RELATED TO SERVO–CONTROLLED AXES 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.1 Parameters Related to Servo 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.2 Absolute Position Detection 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 SETTINGS RELATED WITH COORDINATE SYSTEMS 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5.1 Machine Coordinate System 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5.2 Workpiece Coordinate System/Addition of Workpiece Coordinate System Pair (M series) 44. . .
1.5.3 Rotary Axis Roll Over 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6 SIMPLE SYNCHRONOUS CONTROL 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. PREPARATIONS FOR OPERATION 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 EMERGENCY STOP 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 CNC READY SIGNAL 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 OVERTRAVEL CHECK 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.1 Overtravel Signal 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.2 Stored Stroke Check 1 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.3 Stored Stroke Check 2, 3 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 ALARM SIGNAL 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5 START LOCK/INTERLOCK 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6 MODE SELECTION 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7 STATUS OUTPUT SIGNAL 97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.8 VRDY OFF ALARM IGNORE SIGNAL 99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.9 ABNORMAL LOAD DETECTION 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. MANUAL OPERATION 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 JOG FEED/INCREMENTAL FEED 112. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 MANUAL HANDLE FEED 120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 MANUAL HANDLE INTERRUPTION 125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTSB–63503EN–1/01
c–2
4. REFERENCE POSITION ESTABLISHMENT 127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 MANUAL REFERENCE POSITION RETURN 128. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 SETTING THE REFERENCE POSITION WITHOUT DOGS 140. . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 REFERENCE POSITION SHIFT(M series) 146. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 REFERENCE POSITION RETURN 149. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5 2ND REFERENCE POSITION RETURN/3RD, 4TH REFERENCE POSITION RETURN 151. . . . .
4.6 BUTT–TYPE REFERENCE POSITION SETTING 154. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. AUTOMATIC OPERATION 161. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 CYCLE START/FEED HOLD 162. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 RESET AND REWIND 167. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 TESTING A PROGRAM 171. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.1 Machine Lock 171. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.2 Dry Run 174. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.3 Single Block 177. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 MANUAL ABSOLUTE ON/OFF 180. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 OPTIONAL BLOCK SKIP/ADDITION OF OPTIONAL BLOCK SKIP 183. . . . . . . . . . . . . . . . . . . .
5.6 SEQUENCE NUMBER COMPARISON AND STOP 186. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7 PROGRAM RESTART 187. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.8 EXACT STOP/EXACT STOP MODE/TAPPING MODE/CUTTING MODE (M SERIES) 190. . . . . .
5.9 DNC OPERATION 192. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.10 MANUAL INTERVENTION AND RETURN 194. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.11 RETRACTION FOR RIGID TAPPING (M SERIES) 195. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6. INTERPOLATION FUNCTION 201. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 POSITIONING 202. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 LINEAR INTERPOLATION 204. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 CIRCULAR INTERPOLATION 207. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4 THREAD CUTTING 214. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.1 Thread Cutting 214. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.2 Thread Cutting Cycle Retract (T series) 220. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 SINGLE DIRECTION POSITIONING (M SERIES) 222. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6 HELICAL INTERPOLATION 224. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7 POLAR COORDINATE INTERPOLATION (T series) 226. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8 CYLINDRICAL INTERPOLATION 229. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.9 POLYGONAL TURNING (T SERIES) 232. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.10 NORMAL DIRECTION CONTROL (M SERIES) 238. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7. FEEDRATE CONTROL/ACCELERATION AND DECELERATION CONTROL 242. . . . .
7.1 FEEDRATE CONTROL 243. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.1 Rapid Traverse Rate 243. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.2 Cutting Feedrate Clamp 246. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.3 Feed Per Minute 248. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.4 Feed Per Revolution/Manual Feed Per Revolution 251. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.5 F1-digit Feed (M series) 253. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.6 Override 256. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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7.1.6.1 Rapid traverse override 256. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.6.2 Feedrate override 259. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.6.3 Override cancel 261. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.7 Automatic Corner Override (M series) 262. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.8 External Deceleration 267. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.9 Feedrate Clamping by Arc Radius (M series) 269. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.10 Automatic Corner Deceleration (M series) 272. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.11 Advanced Preview Control (M series) 276. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.12 Look–ahead control (Multiple blocks are read in advance) (M series) 285. . . . . . . . . . . . . . . . . .
7.2 ACCELERATION/DECELERATION CONTROL 304. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.1 Automatic Acceleration/Deceleration 304. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.2 Rapid Traverse Bell–shaped Acceleration/Deceleration 309. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.3 Linear Acceleration/Deceleration after Cutting Feed Interpolation 312. . . . . . . . . . . . . . . . . . . .
7.2.4 Linear Acceleration/Deceleration before Cutting Feed Interpolation (Look–ahead Control) 315. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.5 Corner Control 318. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.5.1 In–position check 318. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.5.2 In–position check independently of feed/rapid traverse 320. . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.5.3 Error detect (T series) 322. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.6 Feed Forward in Rapid Traverse 323. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8. AUXILIARY FUNCTION 324. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 MISCELLANEOUS FUNCTION/2ND AUXILIARY FUNCTION 325. . . . . . . . . . . . . . . . . . . . . . . . .
8.2 AUXILIARY FUNCTION LOCK 338. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 MULTIPLE M COMMANDS IN A SINGLE BLOCK 340. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4 HIGH–SPEED M/S/T/B INTERFACE 343. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9. SPINDLE SPEED FUNCTION 348. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 SPINDLE SPEED FUNCTION (S CODE OUTPUT) 349. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2 SPINDLE SERIAL OUTPUT/SPINDLE ANALOG OUTPUT 350. . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3 SPINDLE SPEED CONTROL 358. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.4 CONSTANT SURFACE SPEED CONTROL 386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.5 SPINDLE SPEED FLUCTUATION DETECTION (T SERIES) 392. . . . . . . . . . . . . . . . . . . . . . . . . . .
9.6 ACTUAL SPINDLE SPEED OUTPUT (T SERIES) 397. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.7 SPINDLE POSITIONING (T SERIES) 398. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.8 Cs CONTOUR CONTROL 420. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.9 MULTI–SPINDLE CONTROL (T SERIES) 435. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.10 RIGID TAPPING 445. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.10.1 General 445. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.10.2 Connection Among Spindle, Spindle Motor, and Position Coder 447. . . . . . . . . . . . . . . . . . . . . .
9.10.3 Rigid Tapping Specification 452. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.10.4 Display Data on the Diagnosis Screen 453. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.10.5 Command Format 457. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.10.6 Signal 461. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.10.6.1 Signals for the rigid tapping function 461. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.10.6.2 Signals related to S code output 462. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.10.6.3 Signals related to gear switching 463. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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9.10.6.4 Signals related to second spindle rigid tapping 465. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.10.6.5 Signal addresses 467. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.10.6.6 Notes on interface with the PMC 467. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.10.7 Timing Charts for Rigid Tapping Specification 470. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.10.7.1 When M29 is specified before G84 (G74) 471. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.10.7.2 M29 and G84 (G74) are specified in the same block 475. . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.10.7.3 Specifying G84 (G74) for rigid tapping by parameters 479. . . . . . . . . . . . . . . . . . . . . . . . . .
9.10.7.4 Timing to cancel rigid tapping mode 483. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.10.8 Parameter 485. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.10.9 Alarm and Message 500. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.10.10 Notes 502. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.10.11 Reference Item 506. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.11 SPINDLE SYNCHRONOUS CONTROL 507. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.12 SPINDLE ORIENTATION 511. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.13 SPINDLE OUTPUT SWITCHING 514. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10. TOOL FUNCTIONS 516. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1 TOOL FUNCTION 517. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2 TOOL COMPENSATION VALUE/TOOL COMPENSATION NUMBER/TOOL COMPENSATION MEMORY 520. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.3 TOOL LIFE MANAGEMENT 526. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.4 CUTTER COMPENSATION 534. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.4.1 Cutter Compensation C (M Series) 534. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.4.2 Tool Nose Radius Compensation (T Series) 537. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11. PROGRAM COMMAND 540. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1 DECIMAL POINT PROGRAMMING/POCKET CALCULATOR TYPE DECIMAL POINT PROGRAMMING 541. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2 G CODE SYSTEM (T SERIES) 543. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3 PROGRAM CONFIGURATION 547. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.4 INCH/METRIC CONVERSION 550. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5 CUSTOM MACRO 554. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5.1 Custom Macro 554. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5.2 Interruption Type Custom Macro 563. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.6 CANNED CYCLE (M SERIES)/CANNED CYCLE FOR HOLE MACHINING (T SERIES) 567. . .
11.7 EXTERNAL MOTION FUNCTION (M SERIES) 578. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.8 CANNED CYCLE (T SERIES)/MULTIPLE REPETITIVE CANNED CYCLE (T SERIES) 580. . . .
11.9 INDEX TABLE INDEXING FUNCTION (M SERIES) 587. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.10 SCALING (M SERIES) 596. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.11 COORDINATE SYSTEM ROTATION (M SERIES) 600. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.12 MACRO COMPILER/EXECUTER 603. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.13 SMALL HOLE PECK DRILLING CYCLE (M SERIES) 604. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12. DISPLAY/SET/EDIT 612. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1 DISPLAY/SET 613. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1.1 Clock Function 613. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1.2 Displaying Operation History 614. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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12.1.3 Help Function 616. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1.4 Displaying Alarm History 617. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1.5 Servo Tuning Screen 617. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1.6 Spindle Setting and Tuning Screen 618. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1.7 Waveform Diagnosis Display 619. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1.8 Self–diagnosis 621. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1.9 Display of Hardware and Software Configuration 622. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1.10 Position Display Neglect 623. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1.11 Run Hour and Parts Count Display 624. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1.12 Graphic Display 630. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1.13 Displaying Operating Monitor 633. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1.14 Software Operator’s Panel 635. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1.15 Multi–language Display 646. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1.16 External Operator Message Logging and Display 647. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1.17 Erase Screen Display/Automatic Erase Screen Display 649. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2 EDIT 652. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.1 Part Program Storage Length 652. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.2 No. of Registered Programs 653. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.3 Memory Protection Key 654. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.4 Password Function 656. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.5 Background Editing 658. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.6 Playback 659. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.7 Conversational Programming with Graphic Function 660. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13. INPUT/OUTPUT OF DATA 661. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1 READER/PUNCHER INTERFACE 662. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.2 EXTERNAL I/O DEVICE CONTROL 669. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.3 EXTERNAL PROGRAM INPUT 676. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14. MEASUREMENT 681. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.1 TOOL LENGTH MEASUREMENT (M SERIES) 682. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.2 AUTOMATIC TOOL LENGTH MEASUREMENT (M SERIES)/AUTOMATIC TOOL OFFSET (T SERIES) 683. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.3 SKIP FUNCTION 690. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.3.1 Skip Function 690. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.3.2 High–speed Skip Signal 693. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.3.3 Torque Limit Skip 697. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.4 ENTERING COMPENSATION VALUES 700. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.4.1 Input of Offset Value Measured A (T series) 700. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.4.2 Input of Tool Offset Value Measured B (T series) 702. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.4.3 Input of Measured Workpiece Origin Offsets 712. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15. PMC CONTROL FUNCTION 713. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.1 PMC AXIS CONTROL 714. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.2 EXTERNAL DATA INPUT 760. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.3 EXTERNAL WORKPIECE NUMBER SEARCH 769. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.4 SPINDLE OUTPUT CONTROL BY THE PMC 773. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTSB–63503EN–1/01
c–6
15.5 EXTERNAL KEY INPUT 780. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.6 DIRECT OPERATION BY Personal computer connected to the HSSB 785. . . . . . . . . . . . . . . . . . . . .
APPENDIX
A. INTERFACE BETWEEN CNC AND PMC 789. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.1 List of Addresses 790. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.1.1 List of Addresses 790. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.2 SIGNAL SUMMARY 810. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.2.1 Signal Summary (In Order of Functions) 810. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.2.2 List of Signals (In Order of Symbols) 825. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.2.3 List of Signals (In Order of Addresses) 838. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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