Catalog DOMEL - Permanent Magnet Synchronous Motors

Embed Size (px)

Citation preview

  1. 1. PERMANENT MAGNET SYNCHRONOUS MOTORS
  2. 2. Sustainable innovative solutions
  3. 3. 3 Domel draws its creative energy from its rich industrial tradition, and is a globally recognized developmental manufacturer and supplier of various electric motors. Through our network of representative offices, Domel is present on all of the worlds leading markets and our motors are used in over 250 million appliances worldwide. We are a developmental supplier with a clear vision and in-house development, through which we create trends and technical solu- tions at all levels of individual products and devices. Domel has received numerous awards from independent technical and con- sumer organizations, our laboratories are part of the national and international development network, we invest a great deal into social responsibility and enjoy long-standing collaboration with manufac- turers in numerous branches of industry. Our organizational structure allows us to respond flexibly to our cus- tomers individual requirements. First-class standards are assured by our in-house quality management system, where the develop- ment phase is strongly connected to the needs of our customers. With the help of various simulation techniques we can design the right electric motor for any application. The basis of our expertise lies in our highly motivated staff, who can, by the use of modern methods and equipment, develop a state-of-the-art product. Vision We want to become one of the leading global developers and sup- pliers of EC motors and maintain our leading position in the vacuum cleaner motors market. Mission Domel is a socially responsible company. As a global developer and supplier of advanced solutions in the field of electric motors and components based on our own innovative technologies, we enable the growth and sustainable development of the Domel group, in this way providing quality jobs in the broader environment. DOMEL, Slovenia With DOMEL towards an energy-efficient future ABOUT SLOVENIA Facts - Area: 20.273 km2 (7,827 mi2 ) - Population: 2.054.199 - Capital city: Ljubljana - Language: Slovenian - Currency: euro (EUR) - Neighboring countries: Italy, Austria, Hungary and Croatia - Calling Code: +386 - Time Zone: Central European Time (CET) and Central European Summer Time (CEST) in summer
  4. 4. 4 EC MOTORS Domel has been independently developing EC motors since 1986. Over the years we have gained the knowledge and expertise of key motor technologies (stamping and molding) and enriched core R&D competences in electromagnetics, aerodynamics, acous- tics, rotodynamics, power electronics, rapid prototyping and testing. With all the in-house knowhow Domel is now present in various markets where EC technology is becoming more and more no- ticeable. Some of the applications where you can find Domels EC motors are HVAC systems, gardening appliances, power tools, au- tomotive components, white goods, vacuum cleaners, fume/smoke extraction devices, boilers, handling devices, medical and labora- tory equipment, and much more Increased awareness about energy savings lead Domel to develop EC motors and controllers for HVAC industry, which is one of the top leading users of electricity consumption. In 2009 serial produc- tion of EC motors, named AZ motors, was industrialized. When developing highly efficient AZ motors, we placed consider- able emphasis on the optimum use of materials, state-of-the-art technology and long-life operation. The excellence of these mo- tors is further enhanced by their high capacity and strongly wear- resistant housing, optimal coordination between the motor and controller, and the monitoring of the rotor position without Hall sen- sors. They require no maintenance since, with the exception of the bearing system, they do not contain any mechanical parts which are susceptible to wear and tear. The motors are highly efficient (up to a level of approx. 95%) and have an excellent power capability. It is worth adding that AZ motors are extremely compact with very short bed length.
  5. 5. 5 ENVIRONMENTAL CARE In an era of rising energy prices, concerns about reliance on gas, cli- mate changes and environmental taxes, the awareness of the impor- tance of the environment and energy saving has never been higher. Naturally, this trend is not only driven by increased awareness about energy saving, but also as a result of international political activities, which are becoming increasingly stringent. Heating, ventilation and air conditioning are among the five leading users of electricity consumption. Domel followed the trend in con- tributing to energy savings and, in 2009, commenced with the serial production of EC motors specifically designed for HVAC applications, named AZ motors. These motors adhere to the regulations and direc- tives for motor efficiency requirements and guarantee enormous en- ergy savings and hence improved Return on Investment. The products exceed the IE4 Super Premium efficiency class and, in ac- cordance with the newly proposed standard, also fulfill the criteria for the IE5 Ultra Premium efficiency class (according to IEC 60034-30). When purchasing a motor driven system, lifetime costs are of con- siderable importance. To only compare purchase prices is a false economy which overlooks the considerable financial benefits of the lower operating costs that may be achieved with a more efficient and quality system. Our motors reduce operating costs by working at very high level of efficiency within a wide speed and power range. Ad- vanced technology and state-of-the-art equipment assures highest quality and long lifetime of the product with maintenance- free operation. In comparison to standard AC motors in the IE2 High efficiency class, annual production of Domels AZ motors additionally saves more than 100 GWh of electricity each year, which is comparable to the annual supply of a medium-sized hydro power plant. In other words, Domel annually saves about 60.000 t CO2 , which is equivalent to the average generated exhaust of a vehicle traveling 300 million kilometers (source Europes Energy Portal (www.energy.eu)). Source: standard IEC/EN 60034-30 Source: Europes Energy Portal (www.energy.eu) Legend: High Efficiency (IE2) is equivalent to U.S. EPAct Premium Efficiency (IE3) is equivalent to U.S. NEMA Premium Savings in EUR for 5,5kW motor operating 4000 hours per year in comparison to AC motor (IE2) 95 90 85 80 75 1 2 3 4 5 6 7 8 9 10 2 3 4 5 6 7 Efficiency[%] Power [kW] Power [HP] Domel EC motor IE4 IE3 IE2 Pay attention to the lifetime operating costs
  6. 6. 6 Highlights -- extremely high efficiency up to 95%, -- very high efficiency throughout the entire operating area, -- use of non-rare earth magnets (ferrite magnets), -- highest quality with long lifetime, -- maintenance-free operation, -- very low noise, -- low weight, -- compact design, -- improved Return On Investment (ROI), -- compatible with readily available EC controllers. Applications Motors can be used in: -- axial fans -- plug fans -- centrifugal fans (backward or forward curved blades) -- mixed flow fans -- pumps -- compressors AZ MOTORS OVERVIEW EC motors type AZ are electronically commutated, brushless DC, per- manent magnet synchronous motors. They are available in four frame sizes: AZ 84, AZ 108, AZ 150 and AZ 220. Motors come in two options with or without additional cooling. Motors without additional cooling can only be used in applications where the motor is mounted into the airstream. For all other applications motor needs to be temperature tested or additional cooling is needed. EC motors require a motor controller and cannot be run directly off the mains AC power supply. Torque 2 - 45 Nm / 1.5 - 33.2 Ft-Lb Efficiency up to 95 % - all motors exceed IE4 Super Premium efficiency Shaft power (P2 ) 0,2 - 7,5 kW / 0.3 - 10 HP Speed variable, up to 6000 RPM Nr. of poles and phases 10-pole, three-phase motors Dust and humidity protection IP54 Ambient temperature between -20C and +40 C other temperatures should be checked in the application Insulation class F Assembly in Slovenia (European Union) ISO 9001, ISO 14001 and ISO/TS 16949 certified
  7. 7. 7 MOTOR TYPE AZ 84 Type Dimensions A Weight [mm] [in] [kg] [lbs] AZ 84-50 140,7 5,54 5,1 11,2 AZ 84-50 with additional cooling 164 6,46 5,3 11,7 Weight may vary due to construction differences and different electrical data between the motors. AZ 84 AZ 84 with additional cooling Motor Motor current Nominal torque Nominal speed Motor poles BackEMF Resistance Rs Inductance Ld [A] [Nm] [Ft-Lb] [min-1] [V] [] [mH] AZ 84-50-S070A 3,0 3,0 2.2 4500 10 68 1,94 7,2 Legend: Motor current: Nominal motor current per line Nominal torque: Design torque of the motor Nominal speed: Design speed of the motor Motor poles: Number of motor poles BackEMF: RMS value of Back EMF at 1000 rpm, line to line Ld: Inductance at d-axis position, line to star-point Rs: Resistance, line to star-pointNote: Presented speed is only an example. Motor can be optimized for any speed within the range.
  8. 8. 8 MOTOR TYPE AZ 108 Weight may vary due to construction differences and different electrical data between the motors. Type Dimensions Weight A B C D [mm] [in] [mm] [in] [mm] [in] Thread [kg] [lbs] AZ 108-30 136,5 5,37 95 3,74 115 4,53 M8 5,7 12,6 80 3,15 100 3,94 M6 AZ 108-30 with additional cooling 167,8 6,61 95 3,74 115 4,53 M8 6,3 13,9 80 3,15 100 3,94 M6 AZ 108-55 161,5 6,36 95 3,74 115 4,53 M8 7,6 16,8 80 3,15 100 3,94 M6 Az 108-55 with additional cooling 192,8 7,59 95 3,74 115 4,53 M8 8,3 18,3 80 3,15 100 3,94 M6 AZ 108 AZ 108 with additional cooling Motor Motor current Nominal torque Nominal speed Motor poles BackEMF Resistance Rs Inductance Ld [A] [Nm] [Ft-Lb] [min-1] [V] [] [mH] AZ 108-30_S090A 3,0 3,0 2.2 4500 10 67 1,35 11,0 AZ 108-30-S120A 2,3 3,0 2.2 3400 10 88 2,14 21,4 AZ 108-55-S060A 4,2 5,0 3.7 3800 10 79 0,91 8,0 AZ 108-55-S075A 3,5 5,0 3.7 3100 10 96 1,38 13,1 Legend: Motor current: Nominal motor current per line Nominal torque: Design torque of the motor Nominal speed: Design speed of the motor Motor poles: Number of motor poles BackEMF: RMS value of Back EMF at 1000 rpm, line to line Ld: Inductance at d-axis position, line to star-point Rs: Resistance, line to star-pointNote: Presented speed is only an example. Motor can be optimized for any speed within the range.
  9. 9. 9 MOTOR TYPE AZ 150 Weight may vary due to construction differences and different electrical data between the motors. Type Dimension A Weight [mm] [in] [kg] [lbs] AZ 150-45 147 5,79 11,3 24,9 AZ 150-45 with additional cooling 188 7,40 12,0 26,5 AZ 150-70 172 6,77 14,7 32,4 AZ 150-70 with additional cooling 213 8,39 15,4 34,0 AZ 150-100 202 7,95 20,7 45,6 AZ 150 AZ 150 with additional cooling Legend: Motor current: Nominal motor current per line Nominal torque: Design torque of the motor Nominal speed: Design speed of the motor Motor poles: Number of motor poles BackEMF: RMS value of Back EMF at 1000 rpm, line to line Ld: Inductance at d-axis position, line to star-point Rs: Resistance, line to star-point Motor Motor current Nominal torque Nominal speed Motor poles BackEMF Resistance Rs Inductance Ld [A] [Nm] [Ft-Lb] [min-1] [V] [] [mH] AZ 150-45-S090A 4,0 7,5 5.5 2250 10 126 0,98 19,8 AZ 150-70-S070A 5,1 11,5 8.5 1900 10 150 0,77 16,3 AZ 150-70-D070A 8,4 11,0 8.1 3200 10 87 0,26 5,4 Note: Presented speed is only an example. Motor can be optimized for any speed within the range.
  10. 10. 10 MOTOR TYPE AZ 220 Weight may vary due to construction differences and different electrical data between the motors. Type Dimension A Weight [mm] [in] [kg] [lbs] AZ 220-55 172 6,77 27,0 59,5 AZ 220-55 with additional cooling 227,3 8,95 27,9 61,5 AZ 220-100 217 8,54 39,5 87,1 AZ 220-100 with additional cooling 272,3 10,72 40,6 89,5 AZ 220 AZ 220 with additional cooling Legend: Motor current: Nominal motor current per line Nominal torque: Design torque of the motor Nominal speed: Design speed of the motor Motor poles: Number of motor poles BackEMF: RMS value of Back EMF at 1000 rpm, line to line Ld: Inductance at d-axis position, line to star-point Rs: Resistance, line to star-point Motor Motor current Nominal torque Nominal speed Motor poles BackEMF Resistance Rs Inductance Ld [A] [Nm] [Ft-Lb] [min-1] [V] [] [mH] AZ 220-55-D105A 9,3 22,0 16.2 1700 10 157 0,33 10,0 AZ 220-55-P172A 12,0 22,0 16.2 2050 10 122 0,18 6,7 AZ 220-100-P150A 14,2 40,0 29.5 1400 10 187 0,19 10,3 AZ 220-100-P120A 17,7 40,0 29.5 1750 10 150 0,15 6,6 Note: Presented speed is only an example. Motor can be optimized for any speed within the range.
  11. 11. Sustainable innovative solutions KD47-JAN15
  12. 12. Domel, d.o.o. Otoki 21, 4228 elezniki, Slovenija Tel.: +386 (0)4 51 17 100, Fax: +386 (0)4 51 17 106 www.domel.si e-mail: [email protected]