Catalog 296240 Revised 1-99 Global Application Tooling · AMP, ACTION PIN, ADUZI, AMPACT, AMP-BARREL, AMP FAX, AMP-LATCH, ... Catalog 296240 Revised 1-99 ... Connectors and Heat Shrink

Global Application ToolingCatalog 296240Revised 1-99

Global Application Tooling

Need more information?

For information specificallyabout tooling, call the AMPTooling Assistance Centerat 1-800-722-1111.

Or, call the AMP ProductInformation Center at 1-800-522-6752.

The Product InformationCenter is staffed with spe-cialists well versed in allAMP products. The Centercan provide you with:

■ Technical Support■ Catalogs■ Technical Documents■ Product Samples■ AMP Authorized

Distributor Locations■ AMP FAX Service

24 hours a day

Internet — ApplicationTooling Home Page athttp://www.amp.com/tooling

1997, 1998 by AMP Incorporated. All Rights Reserved.

AMP, ACTION PIN, ADUZI, AMPACT, AMP-BARREL, AMP FAX, AMP-LATCH,AMPLI-BOND, AMPLIMITE, AMPLIVAR,AMPMODU, AMP-O-LECTRIC, AMP-O-MATIC, AMPOMATOR, AMPOWER, AMP-TAPEMATIC, AMP-TY,AUTO-PRO, BANTAM ROTA-CRIMP,CABLE MAKER, CERTI-CRIMP, CERTI-LOK, CHAMP, CHAMPOMATOR,Comp-U-Sertor, Connecting at a Higherlevel, COPALUM, DIAMOND GRIP, DYNA-CRIMP, FASTON, MAG-MATE,PICABOND, PIDG, PLASTI-BOND, PLASTI-GRIP, PLASTI-STRIP, PRO-CRIMPER, SOLISTRAND, SUPER CHAMP, TERMASHIELD, TETRA-CRIMP and T-HEAD are trademarks.

Produced under a QualityManagement System certifiedto ISO 9001A copy of thecertificate is available uponrequest.

IntroductionMatching the broadestrange of electrical andelectronic connectiondevices worldwide, AMPprovides the broadestrange of tooling to applythese devices—from manu-al crimpers to semiautomat-ic bench machines to fully-automatic lead makers.Whether you’re simplyrepairing a broken appli-ance or producing hun-dreds of thousands ofcable assemblies, AMP hasthe tooling to match yourneeds.

This catalog is a compila-tion of brief descriptions ofAMP application tooling.The format is similar to thatused in the tooling sectionsof connector catalogs, withthe first column open forfuture translations to otherlanguages. While itincludes a fairly compre-hensive spectrum of AMPtooling, it does not includetooling such as all inser-tion/extraction hand tools,AMPACT tools for electric

utilities, and PICABONDtools for telephone compa-nies.

Catalog and/or instructionsheet numbers are identi-fied for more information.You can request a catalogor instruction sheet by call-ing customer support at 1-800-522-6752. Many ofthe instruction sheets canalso be downloaded overthe Internet from the AMPsite at http://www.amp.com.

When information is neededbeyond a customer manual,we recommend calling ourTooling Assistance Centerat 1-800-722-1111 (fromMexico:1-717-810-2993).Call this number, too, forimmediate assistance onmaintenance, adjustments,and repairs, and on-siteservice requests. In addi-tion to the broadest rangeof products and tooling,AMP also provides the mostextensive technical andfield engineering supportworldwide.

2

Catalog 296240Revised 1-99

For drawings or technical data, contact your AMP sales engineer or call the AMP Tooling Assistance Center: 1-800-722-1111.Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.Specifications subject to change. Consult AMP for latest specifications.


Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Need more information? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Classification of Application Tooling According to Product Type

1 Crimp Products

1.1.1 Mechanical Hand Tools for Interchangeable Die Sets . . . . . . . . . .4, 51.1.2 Pneumatic Hand Tools for Interchangeable Die Sets . . . . . . . . . . . ..51.1.3 Electrical Hand Tools for Interchangeable Die Sets . . . . . . . . . . . . . .51.1.4 Hydraulic Hand Tools for Interchangeable Die Sets . . . . . . . . . . . . . .61.1.5 Crimp Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-91.1.6 Lead Makers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101.1.7 Harness Makers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111.2.1 Applicators for End-Feed Products . . . . . . . . . . . . . . . . . . . . . . . . . .111.3.1 Applicators for Side-Feed Products . . . . . . . . . . . . . . . . . . . . . .12, 131.3.2 Stripper-Crimper Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131.5.1 Dedicated Hand Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-161.5.4 Special Tool Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

2 Insulation Displacement Contact (IDC) Products

2.x.1 Hand Tools for IDC Products . . . . . . . . . . . . . . . . . . . . . . . . . . . .17-192.x.2 Bench Machines for IDC Products . . . . . . . . . . . . . . . . . . . . . . .19, 202.x.3 Harness Board Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212.x.4 Semiautomatic Machines for Discrete Wire . . . . . . . . . . . . . . . .21, 222.x.5 Semiautomatic Machines for Ribbon Cable . . . . . . . . . . . . . . . . . . .222.x.6 Semiautomatic Machines for Jacketed Cable . . . . . . . . . . . . . . . . . .232.x.8 Automatic Machines for Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . .242.x.9 Automatic Machines for Jacketed Cable . . . . . . . . . . . . . . . . . . . . .25

3 Inserted Products

3.1.2 Connector Insertion Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253.2.1 Single Contact Insertion Devices . . . . . . . . . . . . . . . . . . . . . . . . . . .263.3 MAG-MATE Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26, 27

4 Products for Flexible Circuits

4.1 Single-Contact Devices for Flexible Circuits . . . . . . . . . . . . . . . . . . .27

9 Auxiliary Equipment

9.1 Strippers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27-299.2 Cable Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .309.3 Tie Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .309.4 Cutting Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Alphabetical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32, 33

Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Engineering Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

AMP Business Centers, Worldwide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

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Table of Contents


4

CERTI-CRIMP “C” HeadStraight Action Hand Tool(SAHT), 69710-1

Global Application ToolingCatalog 296240

Revised 1-99


1.1.1 Mechanical Hand Tools for Interchangeable Die Sets

Premium grade hand tool.Features ratchet control toprovide complete crimpcycle. The interchangeabledie sets close in a straightline to minimize contact orterminal rotation duringcrimping. When applicable,user-assist features, such asa contact or terminal locatorand a wire stop, are builtinto the die set.Approximate weight 1.9 lb[0.86 kg].

For more information, requestCatalog 65780, Instruction Sheet408-2095.

CERTI-CRIMP Platform DieHand Tool, 58078-3

Premium grade hand tool forcrimping Ultra-Fast andUltra-Fast Plus FASTON terminals. Features ratchetcontrol to provide completecrimp cycle. Same frameconfiguration as the TETRA-CRIMP hand tool.Includes an adjustable ter-minal locator. Approximateweight 1.4 lb [0.64 kg].


9293

6-8

CERTI-CRIMP Ferrule Hand Tool, 59500

Premium grade hand tool forcrimping insulated, uninsu-lated, and heat-resistantTERMASHIELD ferrules ontosingle and multiple conduc-tor shielded wire and coaxi-al cable. Features ratchetcontrol to provide completecrimp cycle. The inter-changeable die sets closein a straight line.Approximate weight 1.1 lb[0.49 kg].

For more information, requestInstruction Sheet 408-2613.

1060

44

CERTI-CRIMP Semi-RigidCable Hand Tool, 59980-1(Military M22520/36-01)

Premium grade hand toolfor crimping Blind Mate, N,SMA, and TNC connectorsonto semi-rigid coaxialcable. Features ratchet con-trol to provide completecrimp cycle. The tool isincluded in the SMA Tooland Cable Preparation Kit,59981-1. Locators must beordered separately, if notincluded in the kit.Approximate weight 2.0 lb[0.91 kg].


7843

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4135


Revised 1-99


5

1.1.2 Pneumatic Hand Tools for Interchangeable Die Sets

1.1.1 Mechanical Hand Tools for Interchangeable Die Sets (Continued)

626 Pneumatic ToolSystem

Lightweight, air-operatedmodular tooling system.Accepts a wide variety ofinterchangeable heads forcrimping various types ofcontacts, terminals andsplices onto wires ranging6-26 AWG [13-0.12 mm2],plus coaxial and fiber opticcable. Available with eitherhand- or foot-actuationswitch. Optional ratchetcontrol available to providecomplete crimp cycle.

SpecificationsOutside Diameter—1.83 [46.5]Length—11.6-12.9 [295-327]Grip Span—2.19 [55.6] over button/handleWeight—2.3-3.3 lb [1.0-1.5 kg]Air—90-100 psi [6.21-6.89 bar],11.14 in3 [0.00018 m3] Cycle Time—0.7-0.8 sec (16-14 AWG [1.3-2 mm2] PIDGTerminals)For more information, requestCatalog 124208.

Cordless Electric PowerTool, 933150-1 (Kit, 933592-1)

1.1.3 Electrical Hand Tools for Interchangeable Die Sets

Battery-operated hand toolfor crimping 6 and 8 AWG[13 and 8 mm2] COPALUMsplices. This tool is usedexclusively for re-connect-ing aluminum-wired homes,and is provided only to AMPcertified installers. The twosizes are crimped in a sin-gle, two-cavity, color-codeddie set. The battery packcan be removed andrecharged.

SpecificationsWidth—2.7 [69]Depth—17 [432]Height—10 [254]Weight—12 lb [5.4 kg]Battery Pack Life—approx. 200crimps on a full chargeFor more information, requestCatalog 82205 (COPALUMConnectors and Heat ShrinkTubing System),Instruction Sheet 408-9425.

CERTI-LOK Hand Tool,169400

Premium grade hand tool.Features similar to those ofthe CERTI-CRIMP "C" HeadSAHT. Die sets available tocrimp PIDG and PLASTI-GRIP terminals,PIDG "window" splices,SOLISTRAND terminals andsplices, and Multimate Type III+ and XII contacts.Approximate weight 1.4 lb[0.49 kg].


9964

5

PRO-CRIMPER II Hand Tool,354940-1

Commercial grade hand toolfor crimping various prod-ucts. Features ratchet con-trol to provide completecrimp cycle. Accepts bothpinned- and shouldered-style die sets. Locators areprovided with pinned-styledie sets for proper contactand wire positioning, and tohelp minimize contact rota-tion and bending duringcrimping. Approximateweight 1.3 lb [0.60 kg].


9375

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1.1.4 Hydraulic Hand Tools for Interchangeable Die Sets

DYNA-CRIMP II Battery-Operated Hydraulic PowerUnit, 122271-1, plus Heads

Portable power unit forcrimping large terminals andsplices, including AMPOWER and SOLISTRAND terminals,onto wires ranging from 8 AWG [8 mm2] through 1 000 kcmil [507 mm2]. It uses the same crimpingheads and die sets asDYNA-CRIMP Electric-Hydraulic Power Units. The battery pack can beremoved and recharged.

SpecificationsWidth—9.5 [240]Depth—11.5 [292]Height—18.2 [464]Weight—65 lb [29 kg]Electrical—120 VAC, 60 Hz(69120-1); 220 VAC, 50 or 60 Hz (69120-2); 3 240 VA max.For more information, requestInstruction Sheet 408-1965.

SpecificationsWidth—5.12 [130]Depth—13.9 [352]Height—11 [279]Weight—19 lb [8.6 kg]Cycle Time: 25-30 sec.For more information, requestCatalog 296501, page 10,Instruction Sheet 408-1965.

Power units for crimpinglarge terminals and splices,including AMPOWER andSOLISTRAND terminals,onto wires ranging from 8 AWG [8 mm2] through 1 000 kcmil [507 mm2].Heads and die sets areinterchangeable. Availablewith either hand- or foot-actuation switch, andhose/coupling assembliesup to 28 ft [8.5 m] in length.

DYNA-CRIMP Electric-Hydraulic Power Units,69120-1, -2, plus Heads

2650

8-A

1006

2110

1210

Hand-Operated HydraulicPump, 314979-1, plusHeads

Power unit for crimpinglarge terminals and splices,including AMPOWER andSOLISTRAND terminals,onto wires ranging from 8 AWG [8 mm2] through 1 000 kcmil [507 mm2]. It uses the same crimpingheads and die sets asDYNA-CRIMP Electric-Hydraulic Power Units.Used primarily for low-vol-ume production or at loca-tions where electrical poweris not available.

SpecificationsWidth—9.5 [241]Depth—24 [610]Height—11.4 [290]Weight—58 lb [26 kg]For more information, requestInstruction Sheet 408-1965.

Levered hand tools forcrimping large terminalsand splices onto 8-4/0 AWG[8-100 mm2] wires for59973-1 and 8-2 AWG [8-34 mm2] for 59974-1 and59975-1. 59975-1 includes arotating die set for crimpingSOLISTRAND terminals andsplices only. Bench mount312324-1 is available for59973-1.

Hydraulic Hand CrimpingTools, 59973-1, 59974-1,59975-1

6540

2

SpecificationsHeight—22.5 [572] (59973-1);18 [457] (59974-1, 59975-1)Weight—12.5 lb [5.7 kg] (59973-1); 8 lb [3.6 kg] (59974-1,59975-1)For more information, requestInstruction Sheet 408-1965.


Revised 1-99


7

Semiautomatic benchmachines for crimpingreeled AMPLIVAR pigtail-type splices and direct con-nect contacts. All modelsare equipped with eithermanual or automatic preci-sion adjustment of crimpheight. Options includeCrimp Quality Monitor, pro-grammable sequencing ofdifferent crimp height set-tings and a wire stuffer,which automatically insertsadditional wire into thesplice to meet its minimumspecified CMA range.

AMPLIVAR ProductTerminators (APT)

AMP-O-LECTRIC Model “G”Terminating Machines,354500-1, -9, -11

Semiautomatic benchmachines for crimpingreeled terminals and con-tacts, featuring a quiet andreliable direct motor drive,microprocessor controls forease of setup and opera-tion, and guarding andlighting designed for opera-tor convenience and safety.All models are equippedwith either manual or auto-matic precision adjustmentof crimp height. Machine-mounted sensors are avail-able for crimp quality moni-toring using conventionalminiature-style applicators.

1.1.5 Crimp Machines

This machine is used withspecial standard-styleapplicators to apply termi-nals and splices requiringcrimping forces greaterthan the maximum output of AMP-O-LECTRICTermination Machines. Themachine is a modification ofa fixed-bed, mechanicalclutch press manufacturedby Benchmaster Products,Inc.

5-Ton Machine, 565433-4 SpecificationsWidth—29 [737]Depth—25.4 [645]Height—35.5 [902] without reelWeight—250 lb [113 kg]Electrical—120 VAC, 60 Hz, 6 AAir—90-110 psi [6.21-7.59 bar]when required for use with air-feedapplicatorsFor more information, requestCatalog 82221 (Magnet WireTerminals—AMPLIVAR andMAG-MATE).

SpecificationsWidth—38 [965] with CQM andproduct reelDepth—35 [889]Height—14 [356] Weight—156 lb [71 kg]Electrical—120 VAC, 60 Hz, or 220 VAC, 50 Hz; 360 VAAir—90-100 psi [6.21-6.89 bar], 22 scfm [0.01038 m3/s]For more information, requestCatalog 82221 (Magnet WireTerminals—AMPLIVAR andMAG-MATE), Catalog 82275[Crimp Quality Monitor (CQM)].

SpecificationsWidth—18.7-25.3 [475-643]depending on applicator typeDepth—21.5-28.1 [546-713]depending on applicator typeHeight—20 [508] Weight—240 lb [110 kg]Electrical—120 or 220 VAC, 50 or60 Hz; 310 VAAir—90-110 psi [6.21-7.59 bar],6 scfm [0.00282 m3/s] when required with air-feed applicatorsWire Range—26-10 AWG [0.12-6 mm2] solid or stranded,depending on product appliedFor more information, requestCatalog 65828, Video 198116,Catalog 82275 [Crimp QualityMonitor (CQM)], Video 198094.

9331

794

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Revised 1-99


8

1.1.5 Crimp Machines (Continued)

Semiautomatic benchmachine for use with stan-dard-style applicators. It isan electrically-powered,clutched, flywheel-energy-style machine, equippedwith a mechanical strip feedmechanism. Products com-monly applied with thismachine include AMPsplices, AMPLIVAR splices,and FASTON flag recepta-cles.

AMP-O-LECTRIC Model “K”Terminating Machine, 1-471273-3

SpecificationsWidth—21 [533] Depth—20 [508] Height—24 [610] without reelWeight—230 lb [104 kg]Electrical—120 VAC, 60 Hz, 6 AAir—90-110 psi [6.21-7.59 bar], 6 scfm [0.00282 m3/s] whenrequired with air-feed applicatorsWire Range—26-10 AWG [0.12-6 mm2] solid or stranded,depending on product appliedFor more information, contact AMP.

8116

9

Semiautomatic benchmachine is powered bymagnets and microproces-sor controlled. It’s capableof crimping up to 10 AWG[5 mm2] wire, depending onthe operating voltage. At120 VAC, the machine pro-duces a crimping force of 3 400 lb [15 125 N].Changing the line cord plugand operating at 220 VAC,increases the force to 5 000 lb [22 240 N].Accepts most end- andside-feed mini-style applica-tors with mechanical feed.Air-feed applicators requireoptional air valve assembly.

Model “M” TerminatingMachine, 904000-1, -2, -3

SpecificationsWidth—17 [430] Depth—16.7 [425] Height—22 [560] without reelWeight—175 lb [80 kg]Electrical—120 or 220 VAC, 50 or 60 Hz; 300 VAAir—90-110 psi [6.21-7.59 bar], 6 scfm [0.00282 m3/s] whenrequired with air-feed applicatorsFor more information, requestCatalog 889272.

1053

27

AMP-O-LECTRIC Model “K”Terminating Machines witha permanently-mountedapplicator that acceptsinterchangeable die sets toapply a variety of tape-mounted terminals andsplices. Many of the diesets can also be used inAMP-O-LECTRIC Termina-ting Machines with a tapeapplicator or in the AUTO-PRO Machine withappropriate applicators.

AMP-TAPETRONICMachines, 68250-1, 69875

SpecificationsWidth—16 [406] Depth—20 [508] Height—24 [610] without reelWeight—250 lb [113 kg]Electrical—120 VAC, 60 HzWire Range—12-4 AWG [3-21 mm2] (68250-1), 26-10 AWG [0.12-6 mm2] (69875),solid or stranded, depending onproduct applied For more information, contactAMP.

1033

30


Revised 1-99

9For drawings or technical data, contact your AMP sales engineer or call the AMP Tooling Assistance Center: 1-800-722-1111.Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.Specifications subject to change. Consult AMP for latest specifications.

1.1.5 Crimp Machines (Continued)

Modified AMP-O-LECTRICModel “K” Machine forcrimping various terminalsto spring and brush assem-blies used in motors. It isequipped with a mecha-nism that compresses thespring, and pulls the shuntwire through the spring andover the terminal. Themachine is capable of pro-ducing in the range of 400assemblies per hour,depending on brush dimen-sions and operator dexterity.

Carbon Brush Machine,459248-2

2790

937

316

SpecificationsWidth—27 [686] Depth—27 [686] Height—28 [711] without reelWeight—250 lb [113 kg]Electrical—120 VAC, 60 Hz, 6 AAir—80-100 psi [5.51-6.89 bar]For more information, requestCatalog 82227 (MachineApplied Terminations, OpenBarrel).

Compact, air-powered,semiautomatic bench toolfor crimping N, SMA, andTNC connectors onto semi-rigid coaxial cable. Inter-changeable locators areincluded; interchangeabledie sets are purchased sep-arately. The tool is operatedwith a trigger switch mount-ed on the front of the tool.(Note: See Semi-RigidCable Preparation Machineon page 28.)

Pneumatic Tool for Semi-Rigid Cable Terminations,58318-1

SpecificationsWidth—4.12 [105] Depth—6.25 [159] Height—5.12 [130] Weight—8 lb [3.6 kg]Air—80-100 psi [5.51-6.89 bar]For more information, requestInstruction Sheet 408-9351.

7116

8

AUTO-PRO TerminatingMachine, 818380-1

Air-powered semiautomaticbench machine for crimpingterminals mounted on tapeor plastic carriers, includingPLASTI-GRIP, PIDG andUltra-Fast FASTON tabsand receptacles and flagreceptacles. Interchange-able applicators arerequired for different prod-uct lines with interchange-able die sets for differentwire ranges.

SpecificationsWidth—17.5 [444] Depth—11 [279] Height—14.5 [368]Weight—56 lb [25.4 kg]Air—85 psi [5.86 bar], 1 scfm[0.00047 m3/s]Wire Range—26-10 AWG [0.12-6 mm2], solid or strandedFor more information, requestCatalog 82220.


10



1.1.6 Lead Makers

AMPOMATOR CLS IV+Lead-Making Machines,356500-1, -2, 1213400-1, -2

Fully-automatic machinesthat measure, cut, strip andterminate single leads.Microprocessor-controlled,and programmed and oper-ated using an easy-to-fol-low, menu-driven touch-screen. Features includedirect-drive terminatingunits with precision crimpheight adjustment, fully pro-grammable setups, wirerunout and splice detection,and motorized pre-feed withwire straightener. Crimpquality monitoring is alsoavailable.

SpecificationsWidth—159 [4 040] Depth—68 [1 730]Height—86 [2 185] with 24 [610] dia. reelWeight—2 000 lb [907 kg]Electrical—220 VAC, 50 or60 Hz, single phase, 25 A, with neutral and groundAir—90 psi [6.21 bar], 15 scfm[0.0071 m3/s] sustainedWire Range—26-10 AWG[0.12-6 mm2] stranded, 26-16 AWG[0.12-1.4 mm2] solidLead Lengths—3-90 [76.2-2 285], 90-1 000 [2 285-25 400] with long lead con-veyorsFor more information, requestCatalog 124324, Video 198153(NTSC), 199621 (PAL).

9765

9

ADUZI Lead-MakingMachine, 662700-1, -5 (Basic); -2, -6 (Value Package)

Compact, fully-automaticlead maker, featuring pro-grammable setups, includ-ing strip length and depthusing universal strippingblades. Programmed andoperated using a handheldpendant. Crimping is pow-ered by magnets for lowermaintenance requirements.Typical production rates are up to 3 000 leads perhour for closed barrel prod-ucts and 5 400 for cut/striponly. Value packageincludes 16 popular toolingoptions, priced less than ifpurchased separately.

SpecificationsWidth—31 [785] Depth—98 [2 490]Height—85 [2 160] max. (with 24 [610] dia. reel)Weight—910 lb [413 kg]Electrical—220 VAC, 50 or60 Hz, single phase, 20 AAir—90 psi [6.21 bar], 14.5 scfm[0.0068 m3/s]Wire Range—26-14 AWG[0.12-2.5 mm2] stranded, 26-18 AWG [0.12-0.8 mm2] solidLead Lengths—2.5-60 [65-1 525]; 1.62-90 [41.2-2 285]with short lead kit and long stackingtrayFor more information, requestCatalog 1242116, Video 198153(NTSC), 199621 (PAL).

1071

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11



1.1.7 Harness Makers

End-Feed Heavy-DutyMiniature Applicators(coded HDM)

1.2.1 Applicators for End-Feed Products

Interchangeable applicatorsfor crimping productsreeled end-to-end (primarilyopen-barrel terminals).Used in bench and lead-making machines; mostdesigns can be used, oradapted for use with minortooling changes, dial-in set-tings for different wire sizesand insulation diameters.Mechanical or air-poweredfeed systems, dependingon the product applied.


8983

1

End-Feed StandardApplicators (coded STD)

Applicators for use withAMP-O-LECTRIC Model “K”Terminating Machine, 1-471273-3. Consist of sep-arate ram and lower toolingassemblies. Lower tooling isbolted to the machine, andcan be adjusted to vary thewire crimp height. Mechan-ical or air-powered feedsystems, depending on theproduct. To crimp Tab-LokFASTON Flag terminals, thebase plate is spring loaded(called hinge bar).

For more information, requestInstruction Sheets 408-8014,408-8011 (Hinge Bar).

1061

97

Applicator 2000 End-FeedMiniature Applicators

Next-generation, mini-styleapplicators for bench andlead-making machines(excluding pre-CLS series).Precision wire and insula-tion crimp adjustments, andeasy changeover for benchor lead-maker use. Can alsobe converted to run differ-ent products; conversionslimited to similar feeddesigns.

For more information, requestCatalog 889271; Catalog 296501,page 41; CD-ROM 1307082.

1060

46

Customized, fully-automat-ic, modular lead- and har-ness-making systems.Capabilities range fromsequential lead making withprogrammable wire selec-tion, wire marking, wire dou-bling and kitting, to complexharness making with blockloading, pull tests, harnessforming and taping.Terminating stations acceptmini-style applicators andfeature programmablecrimp height. Crimp qualitymonitoring is also available.

AMP-ARA Systems

9765

5

SpecificationsBasic Machine:Width—166 [4 220] Depth—69 [1 755]Height—82 [2 085]Electrical—220 VAC, 50 or60 Hz, 3 phase, 32 AFor more information, contact AMP.


12

Stripper-CrimperApplicators (coded SCA)

Interchangeable applicatorsfor crimping products inAMP-O-MATIC Stripper-Crimper Machines. Consistof separate ram and lowertooling assemblies. Similardial-in settings for differentwire sizes and insulationdiameters as HDM applica-tors. Available with sensorsfor use with the CrimpQuality Monitor.

For more information, requestCatalog 65004 (AMP-O-MATICStripper-Crimper Machines),Catalog 82275 [Crimp QualityMonitor (CQM)].

8982

7



1.3.1 Applicators for Side-Feed Products

Side-Feed Heavy-DutyMiniature Applicators(coded HDM)

Interchangeable applicatorsfor crimping products reeledside-by-side on single ordual carrier strips (primarilyclosed-barrel terminals andopen-barrel contacts).Similar design as the end-feed version. All side-feedapplicators include a wirestop to help correctly posi-tion the wire end in thecrimping target area.


8982

8

Side-Feed StandardApplicators (coded STD)

Applicators for use withAMP-O-LECTRIC Model “K”Terminating Machine, 1-471273-3. Similar designas the end-feed version. All side-feed applicatorsinclude a wire stop to helpcorrectly position the wireend in the crimping targetarea.


8982

6

Applicator 2000 Side-FeedMiniature Applicators

Next-generation, mini-styleapplicators for bench andlead-making machines(excluding pre-CLS series).Precision wire and insula-tion crimp adjustments, andeasy changeover for benchor lead-maker use. Can alsobe converted to run differ-ent products; conversionslimited to similar feeddesigns. Similar design asthe end-feed version.

For more information, requestCatalog 889271; Catalog 296501,page 41; CD-ROM 1307082.

1079

79-2

13


Tape Applicators, 567200-2, -3, -4

Miniature-style applicatorsthat accept interchangeabledie sets for crimping a vari-ety of tape-mounted termi-nals and splices, includingPIDG, PLASTI-GRIP and SOLISTRAND. The samedie sets can also be used in the AMP-TAPEMATICMachine; the TETRA-CRIMPdie sets for PIDG and PLASTI-GRIP terminals canbe used in the AUTO-PROTerminating Machine. Thefeed mechanism is air pow-ered.




1.3.1 Applicators for Side-Feed Products (Continued)

1.3.2 Stripper-Crimper Machines

1041

80Semiautomatic benchcrimping machines that alsostrip the wire, and are there-fore used for terminatingjacketed cable. Featuremanual precision adjust-ment of crimp height, keyedstrip blades for faster, moreaccurate setups, and anefficient scrap removal sys-tem. All adjustments can bemade from the front of themachines without specialtools. Available with crimpquality monitoring.

SpecificationsWidth—14 [355]Depth—18 [457]Height—33 [838] without reelWeight—150 lb [68 kg]Electrical—120 VAC, 50 or 60 Hz, .5 AAir—80-100 psi [5.52-6.90 bar],3.5 scfm [0.00165 m3/s]Wire Range—32-14 AWG [0.03-2 mm2]For more information, requestCatalog 65004, Video 198075,Catalog 82275 [Crimp QualityMonitor (CQM)], Video 198094.

AMP-O-MATIC Stripper-Crimper Machines,854040-3, -4

8854

4

Portable bench machinethat strips wire and crimpstape-mounted, closed-barrel pin and socket con-tacts for AMPLIMITEMilitary, ARINC and CPCconnectors. The strippingand crimping heads areaccessible through sepa-rate openings in the front ofthe machine. Wire striplength and crimp height areadjustable. The strippinghead is pre-set to the prop-er cutting depth of fourstandard wire sizes.

AMP-TAPEMATIC 4/8 Indent Stripper-CrimperMachine, 599406-7

SpecificationsWidth—12.5 [317]Depth—12.5 [317]Height—10 [254] without reelWeight—45 lb [20 kg]Electrical—120 VAC, 60 Hz, 1.3 AWire Range—28-20 AWG [0.08-0.5 mm2]For more information, contact AMP.

2898

1


14

For more information, requestCatalog 65780.

Premium grade hand toolsfor crimping large coaxialconnectors and varioustypes of terminals andsplices on wires ranging 6-24 AWG [13-0.2 mm2].Feature ratchet control toprovide complete crimpcycle, and insulation crimpadjustment on tools forAMPLI-BOND, PIDG,DIAMOND GRIP, and PLASTI-GRIP terminals andsplices. Die sets close in astraight line. Approximateweight 2.1 lb [0.95 kg]

Premium grade hand tools.Feature ratchet control toprovide complete crimpcycle. Die sets close in astraight line. Include a con-tact locator and support.Same handle and ratchetdesign as DAHT.Approximate weight 1.5 lb[0.68 kg]




CERTI-CRIMP Heavy HeadHand Tools (HHHT)

CERTI-CRIMP DoubleAction Hand Tools (DAHT)

Premium grade hand tools.Feature ratchet control toprovide complete crimpcycle. Die sets close in anarc-like path. When applica-ble, user assist features,such as a contact or termi-nal locator and a wire stopare included. Approximateweight 1.2 lb [0.54 kg]

CERTI-CRIMP StraightAction, Double Action HandTools (SADAHT)

CERTI-CRIMP StraightAction Hand Tools (SAHT)

Premium grade hand tools.Feature ratchet control toprovide complete crimpcycle. Die sets close in astraight line. Include a con-tact locator and wire stop,plus an insulation crimpadjustment lever, whenapplicable. Approximateweight 1.3 lb [0.59 kg]

9293

6-1

9293

6-5

9293

6-3

9293

6-2



1.5.1 Dedicated Hand Tools

15


Revised 1-99


1.5.1 Dedicated Hand Tools (Continued)

Premium grade hand toolsfor crimping PIDG andPLASTI-GRIP terminals andsplices, plus spare wirecaps. Feature ratchet con-trol to provide completecrimp cycle. Die sets closein a straight line. Include alocator and a quick take-upfor holding the terminal orsplice in place.Approximate weight 1.3 lb[0.59 kg]


CERTI-CRIMP T-HEAD HandTools

9293

6-7

Lightweight hand tool forcrimping tape-mounted, 22-10 AWG [0.3-6 mm2],closed end splice, 2-328730-1. Features frontwire entry for easy access,and crimp cycle control forconsistent crimps. Triggeroperated. Equipped witheyebolts for counterbalancesetups on assembly lines.

Reel-Fed Pneumatic HandTool for Closed EndSplices, 217150-1

1021

99

Premium grade hand toolsfor crimping large SOLISTRAND and tubularterminals and splices, andCABLE MAKER battery ter-minals. The die sets rotateto provide multiple crimpingconfigurations for the differ-ent terminal and splicesizes. 600850-1 and BANTAM ROTA-CRIMPtool, 601075-1 areequipped with ratchet con-trol to provide completecrimp cycle.

ROTA-CRIMP Hand Tools,600850-1, 601075-1

1017

74

Lightweight, service gradehand tools, used primarilyfor shop work and fieldrepairs. Various designsavailable for crimping insu-lated and uninsulated termi-nals and splices, tabs andreceptacles, pin and socketcontacts, and modularplugs. Some tools can alsobe used to cut and stripwire, cut screws, and gagestud sizes. Available in kitsalong with an assortment ofproducts.


SUPER CHAMP Hand Toolsand Kits

9963

9

SpecificationsWidth—3.2 [81] Depth—10.7 [273] Height—3.2 [81]Weight—5 lb [2.3 kg]Air—65-80 psi [4.48-5.52 bar], 1.13 scfm [0.00053 m3/s]For more information, requestCatalog 296501, page 24.

Specifications600850:Length—25 [635]Weight—7.4 lb [3.4 kg]Wire Range—8-4/0 AWG [7-100 mm2]601075:Length—15 [381]Weight—4.6 lb [2.1 kg]Wire Range—8-1/0 AWG [7-60 mm2]For more information, requestCatalog 1242066.


16

1.5.4 Special Tool Sets

Air-feed applicators forcrimping uninsulated recep-tacles, and assemblingthem into insulating hous-ing. The receptacles andhousings are provided par-tially assembled, with thecrimp barrels extending out-side the housings. Thereceptacles are crimped onthe downward stroke of themachine, and assembledon the upward stroke.Straight receptacles areside fed; flag receptaclesare end fed.

For more information, requestInstruction Sheets 408-8095(Side Feed), 408-8099 (EndFeed).

End- and Side-Feed Heavy-Duty Miniature Applicatorsfor Ultra-Pod FASTONReceptacles

Interchangeable applicatorsfor use with modified AMP-O-LECTRIC Model “G”Terminating Machine,356462-1. The specialguarding enables use ofapplicators requiringaccess to opposite sides ofthe crimper, such as posi-tioning wires on oppositesides of a thru splice, andremoval of trimmed magnetwire. A keying feature pre-vents the use of unguardedapplicators in the modifiedmachine.

For more information, requestInstruction Sheets 408-8095(Side Feed), 408-8099 (EndFeed).

End- and Side-Feed, Self-Guarded Heavy-DutyMiniature Applicators



1.5.1 Dedicated Hand Tools (Continued)

Premium grade hand toolfor crimping PIDG, PLASTI-BOND, and PLASTI-GRIP terminals,PIDG butt splices, andPIDG FASTON terminalsonto wires ranging 22-10AWG [0.3-6 mm2]. Featuresratchet control to providecomplete crimp cycle,emergency ratchet release,and terminal locator andwire stop. Die set has threecolor-coded crimpingchambers. Approximateweight 1.4 lb [0.64 kg]


TETRA-CRIMP Hand Tool,59824-1

9962

6

1041

8110

3658

-2


17


2.x.1 Hand Tools for IDC Products


Service grade hand toolsfor inserting one or twounstripped wires into pcboard-mounted AMP-BARREL terminals.The tips of the tools are slot-ted to a depth to preventwire overinsertion. Theshanks of the tools are colorcoded. For improved com-fort, a slip-on cushion grip,231279-1, is available.

For more information, requestCatalog 82159 (Printed CircuitBoard Terminals andDisconnects), Instruction Sheet408-6553.

AMP-BARREL TerminalWire Insertion Tools,552714-1 thru -5

Terminating kit for .050[1.27] centerline ribboncable with 28 or 26 AWG[0.08 or 0.15 mm2] strandedor solid, or 30 AWG [0.05 mm2] solid conduc-tors. Includes commercialgrade hand tool with ratchetcontrol for complete termi-nation cycle, base assem-bly, bench-mount, toolingsets for standard and novoreceptacles, card edgeconnectors and D-Sub HDFlow-profile connectors, anda carrying case.


AMP-LATCH Hand Tool Kit,768340-1

Portable tool for applying14-, 24-, 36-, and 50-posi-tion CHAMP connectors,including Category 5. Massterminates and shears allwires in a single operation.Wires can be laced in thetool or in a separate lacingfixture, 230328-1, usingcolor bar guides. Lacing fix-ture allows 180° as well as90° wire dress.Approximate weight (includ-ing carrying case) 8.3 lb[3.8 kg]

For more information, requestCatalog 82008 (MiniatureRibbon Connector System),Instruction Sheet 408-7559.

CHAMP MI-1 “Butterfly”Hand Tools, 229378-1, -3, -20, -23

9072

210

3177

Kit includes index slides for14-, 24-, 36-, 50-, and 64-position connectors, cableclamp, hex wrench forratchet release, contactinsertion/extraction tool andcarrying case. Palm gripinserter features ratchetcontrol that will not releasethe pusher until it is bot-tomed, and an excess wiretrimmer. Connectors aremounted in the slides, andindexed by hand in theinserter.

For more information, requestCatalog 82008 (MiniatureRibbon Connector System).

CHAMP Palm Grip Inserterand Index Slide Kit,229764-2

7765

1


18



Molded plastic servicegrade hand tools. Featurepreset, non-replaceablecable jacket stripper andcolor-coded die set. Diesclose in a straight line.231648-1 applies 2-, 4-, and6-position line plugs;231649-1 applies 4-positionhandset plugs. Note: Alsosee SUPER CHAMP ModularPlug Hand Tool on page 15.

For more information, requestCatalog 82066 (ModularInterconnection System).

“Chordal” Modular PlugHand Tools, 231648-1,231649-1

Premium grade hand tools.Feature ratchet control toprovide complete termina-tion cycle, and emergencyratchet release. Includeinterchangeable die set,with color dot code on nestand indenter, that closes ina straight line. Also has aflat-oval cable cutter andstripper. Approximateweight .75 lb [0.3 kg].

For more information, requestCatalog 82066 (ModularInterconnection System).

Professional Modular PlugHand Tools, 231652 Series

Lightweight and easy-to-use hand tool for IDC con-nectors, featuring ratchetcontrol that will not releasethe trigger until wire reach-es proper insertion depth.Accepts interchangeableterminating heads that mayalso be used with bench-mounted power units,58338-1 and 931800-1.Most heads automaticallyindex to the next contactposition, or the connectormay be advanced by handto any position.


Pistol Grip Hand Tool,58074-1

Service grade hand tools forinserting individual wires intovarious IDC connectorswhen making repairs: MTA-100, 59803-1; MTA-156, 59804-1; MTA-156 Card Edge,59839-1; AMPLIMITE HDE,91287-1; CHAMP, 229384-1.

For more information, requestInstruction Sheets 408-7558(CHAMP), 408-7907 (MTA),408-9481 (HDE).

T-Handle Hand Tools,59803-1, 59804-1, 59839-1, 91287-1,229384-1

2.x.1 Hand Tools for IDC Products (Continued)

6610

674

011A

8975

536

944A

19


Revised 1-99


2.x.1 Hand Tools for IDC Products (Continued)

Lightweight hand tool forapplying two- and three-wire splices supplied inplastic cartridges. Featuresa pusher that automaticallyfeeds and ejects spliceswhen terminated, and aspring-loaded handle thatmust be fully bottomed andreleased before a terminat-ed splice can be ejected.Termination height gagesare molded into the tool.Approximate weight 1.0 lb[0.45 kg].


Tel-Splice Cartridge HandTool, 230722-1

2.x.2 Bench Machines for IDC Products

Bench machines for notch-ing and terminating ribboncable with MTA connectors,applying SDL plugs, andcrimping shielding ferrules.Tooling is mounted to theram and base plate of theframe. 312522-1 and -4 arefoot actuated; -2 is pushbut-ton actuated, -3 is bleed-sensor actuated for use withslide tooling. Stroke dis-tance can be adjusted on -1, -2, and -3 machines.

2 700-lb Pneumatic PowerUnits, 312522-1, -2, -3, -4

Bench frame for applying avariety of IDC connectors,including AMPMODU MT,AMP-LATCH, and CHAMP.Features adjustable ramand handle, and a slidebase. Tooling is mounted tothe ram and into the tracksof the base plate.

Manual Arbor FrameAssembly, 91085-2

SpecificationsWidth—8 [203] Depth—13.7 [349] Height—23.5 [596] Weight—50 lb [22.7 kg]Air—80-100 psi [5.51-6.89 bar]For more information, contact AMP.

SpecificationsWidth—7.6 [194] Depth—14.2 [362] Height—10 [254] Weight—13 lb [5.9 kg]For more information, requestInstruction Sheet 408-7777.

9190

885

080-

599

062


20



Pneumatic Auto-Cycle Unit,91112-3

Basically an air-poweredversion of Manual ArborFrame Assembly, 91085-2.Features adjustable ramand cycle time, and auto-matic cycling when thelower assembly is slid intothe frame to the rear of thebase plate. Includes aguard around the frameopening.

2.x.2 Bench Machines for IDC Products (Continued)

Air-powered benchmachines for simultaneous-ly terminating both ends offlat-oval and round tele-phone cable with modularplugs. Also tests the assem-blies when terminated foropens and shorts. Acceptsinterchangeable modules,856196 series, for differentsize or style plugs. Testercan be set to test specificplug sizes and contact con-figurations.

Modular Plug DualTerminators, 856195-1, -6

SpecificationsWidth—7 [179] Depth—19 [483] Height—13 [330] Weight—34 lb [15.4 kg]Air—80-100 psi [5.51-6.89 bar]For more information, requestInstruction Sheet 408-6732.

9194

7

SpecificationsWidth—8 [203] Depth—16.7 [425]Height—20.5 [521]Weight—62 lb [28 kg] (Terminatorand Module)Electrical—120 VAC, 60 Hz(856195-1); 220 VAC, 50 Hz(856195-6)Air—80-100 psi [5.51-6.89 bar]For more information, requestInstruction Sheet 408-9743.

Compact, lightweight, air-powered bench machinesfor applying modular plugs.Accepts interchangeabletooling kits, 354714 series,for different size or styleplugs. Tooling kits may beordered separately, orincluded with the machines.Contact insertion height iseasily adjustable. Actuatedby a foot valve.

Modular Plug SingleTerminators, 354711 Series

9930

262

013

SpecificationsWidth—3.5 [89] Depth—8.7 [221]Height—12.5 [317]Weight—7.2 lb [3.3 kg] Air—80-100 psi [5.51-6.89 bar]For more information, requestInstruction Sheet 408-9919.


21


2.x.3 Harness Board Tools


Bench machines for termi-nating wires one-at-a-timewith AMPLIMITE HDE D-Sub and AMPMODU MTconnectors with insulationdisplacement contacts.Feature a feed mechanismthat automatically indexesthe connector to the nextposition after each termina-tion. The connector mayalso be advanced withoutcycling the machine.Insertion depth isadjustable. Actuated by afoot switch.

Electric Discrete WireMachines, 58020-1, -2, -4, -5

2.x.4 Semiautomatic Machines for Discrete Wire

Lightweight hand tools forterminating wire harnesseswith MTA connectors:58575-1 for MTA-100;58576-1 for MTA-156. Usedwith board-mounted fixturesfor holding the connectorsand lacing the wires.Feature an applicator thatrotates 360° to easily alignwith the fixtures, andengages and disengagesthe fixtures automatically.Insertion depth isadjustable.

MTA Harness Board ManualPistol Grip Hand Tools, 58645-1, 58647-1

1042

94

SpecificationsWidth—5 [128] Depth—13.5 [343] Height—10 [254] Weight—22 lb [10 kg]Electrical—120 VAC, 60 Hz(58020-1); 220 VAC, 50 Hz (58020-4)For more information, contact AMP.

For more information, requestCatalog 296501, page 33.

Lightweight hand tools forterminating wire harnesseswith MTA-100 and -156feed-through connectors.Tools mass terminate dis-crete wires or notched rib-bon cable in small connec-tors (2 to 12 contacts forMTA-100, and 2 to 8 con-tacts for MTA-156). Termi-nating heads offer threadedmounting holes in their basefor fastening to harnessboards. Heads are mountedin the Manual Pistol GripHandle Assembly, 58074-1,or Pneumatic HandleAssembly, 58075-1.

MTA Harness BoardPneumatic Hand Tools,58575-1, 58576-1

1027

0810

3266

SpecificationsWeight—2.8 lb [1.3 kg] (58575-1)Air—75-95 psi [5.17-6.55 bar]For more information, requestCatalog 296501, page 28.


22


2.x.4 Semiautomatic Machines for Discrete Wire (Continued)

2.x.5 Semiautomatic Machines for Ribbon Cable


Electric Power Unit,931800-1

Lightweight bench machinefor use with the same inter-changeable terminatingheads used with Pistol GripHand Tool, 58074-1. Alsoaccepts heads with eitherloose-piece or tape feedtracks for applying MTAconnectors, and a headwith a tube feed track andseating station for applyingAMPMODU MTE connec-tors. Actuated by a footswitch.

SpecificationsWidth—7 [178] Depth—14 [356] Height—10 [254] Weight—12 lb [5.4 kg]Electrical—120 VAC, 60 Hz, 2 AFor more information, requestCatalog 296176 (Pistol GripHand Tool System).

8085

880

858

MTE Ribbon CableTerminator, 856002-1

Air-operated benchmachine for mass terminat-ing notched ribbon cablewith AMPMODU MTE con-nectors. Connectors are fedthrough their packagingtube into the terminatingstation by a spring-loadedpusher tape. Contacts areinserted into the connectorhousing in a manually-oper-ated seating station along-side the terminating station.Insertion depth isadjustable. Actuated by afoot valve.

SpecificationsWidth—43 [1 092] Depth—10 [254] Height—21 [533] Weight—60 lb [27.2 kg]Air—80 psi [5.51 bar] min., .5 scfm [0.00024 m3/s]Cable Range—30-22 AWG[0.05-0.4 mm2], .100 [25.4] center-linesFor more information, contact AMP.

8968

1


23



CHAMPOMATOR 2.6Terminating Machine,662300-1, plus Controllers,852423-4, -5

Terminates 30 AWG [0.06 mm2], .024 [0.61]maximum insulation diame-ter wires in the IDC contactsof 68-position 0.8 mm OffsetCHAMP plugs. It uses aprocess similar to the Model 2.5 machine for wirehandling. The Model 2.6bench machine comescomplete with a mandrelassembly, connector nest,and inserter package. A180˚ cable clamp is provid-ed with the machine

SpecificationsMachine:Width—16 [400] Depth—21 [530] Height—10 [250] Weight—75 lb [35 kg]Electrical—120 VAC, 60 Hz, 4 AAir—80 psi [5.52 bar] at 1.13 scfm[0.000533 m3/s]Controllers:Width—11 [285]Depth—17 [440]Height—6 [150]Weight—21 lb [9 kg]Electrical—120 VAC, 60 Hz(852423-4); 230 VAC, 50 Hz(852423-5); 480 VAFor more information, requestCatalog 82247.

1052

56-1

2.x.6 Semiautomatic Machines for Jacketed Cable

CHAMPOMATOR 2.5Terminating Machines,354786 Series, plusControllers, 852423-1, -3

Compact bench machinesfor terminating multi-con-ductor, jacketed cable witha variety of IDC connectors.Microprocessor controlled,and programmed using amembrane-switch key-board. Automatically indexthe connector through theprogrammed terminationpattern. Terminate either apair of wires simultaneouslyin opposite contacts, or justone wire at-a-time.

SpecificationsMachines:Width—24 [610] Depth—24 [610] Height—12 [305] Weight—75 lb [34 kg]Air—80 psi [5.52 bar] min., .75 scfm [0.00035 m3/s]Controllers:Width—11 [286]Depth—17 [438]Height—6 [152]Weight—21 lb [9.5 kg]Electrical—120 VAC, 60 Hz(852423-1); 220 VAC, 50 Hz(852423-3); 480 VAFor more information, requestCatalog 82247, Video 198043.

9933

8-2


24


2.x.8 Automatic Machines for Ribbon Cable


R-CAM 2A Ribbon CableAssembly Machine,760700-6, -7

Fully-automatic machinesfor producing and testing.050 [1.27]-centerline rib-bon cable assemblies up to48 [1 219] long with up tofour connectors in any ori-entation. Supplied with tool-ing to apply AMP-LATCH20-64 position card-edgeconnectors and novoreceptacles. Other toolingmay be ordered separately.Microprocessor controlled,and programmed and oper-ated using an interactivetouchscreen.

SpecificationsWidth—102 [2 591] Depth—58 [1 473] Height—60 [1 524] Weight—960 lb [435 kg]Electrical—120 VAC, 50 or 60 Hz,(760700-6); 220 VAC, 50 or 60 Hz(760700-7); 1 800 VAAir—80 psi [5.52 bar] min., 8 scfm[0.00378 m3/s] min.For more information, requestCatalog 296060.

SpecificationsWidth—48 [1 219] Depth—48 [1 219] Height—62 [1 575] Weight—630 lb [286 kg]Electrical—120 VAC, 50 or 60 Hz,(761900-1); 220 VAC, 50 or 60 Hz(761900-2); 1 800 VAAir—80 psi [5.52 bar] min., 8 scfm[0.00378 m3/s] min.Production Rate—1 075 assem-blies/hr (2 connectors, 4 [102]lengthFor more information, requestCatalog 296060, Video 198056.

SpecificationsWidth—68 [1 727] Depth—58 [1 473] Height—72 [1 829] Weight—590 lb [300 kg]Electrical—120 or 220 VAC, 50 or 60 Hz; 1 800 VAAir—80 psi [5.52 bar] min., 12 scfm [0.00566 m3/s] min.For more information, requestCatalog 296060.

7700

9-2

R-CAM 3A Ribbon CableAssembly Machines,761900-1, -2

High-speed models for pro-ducing and testing .050[1.27]-centerline jumpers upto 105 [2 667] long with oneor two connectors. It canalso produce two-connectorassemblies with up to 50 [1 270] long unterminatedtails. Controlled, pro-grammed and operatedsimilar to the R-CAM 2Amachines.

8159

5

R-CAM 4 Ribbon CableAssembly Machines,318800 Series

Top-of-the-line models forproducing and testingdaisy-chained assembliesup to 100 [2 540] long withup to 10 connectors in anyorientation. Longer lengthsare possible with limitations.Can be converted to runeither .050 [1.27]- or .025[0.63]-centerline cable. Canalso process slit-and-twistcable. Controlled, pro-grammed and operatedusing either an interactivetouchscreen or a keyboard.

9876

3-2


25


2.x.9 Automatic Machines for Jacketed Cable

3.1.2 Connector Insertion Devices

CHAMPOMATOR 3ATerminating Machines, 662600 Series

Automatic terminatingmachines for AMPLIMITEHDE, AMPMODU Level Vand CHAMP connectors.Microprocessor controlled,and programmed and oper-ated using an interactivetouchscreen. Terminatewires at random or selec-tively by identifying eachwire by checking continuitywith the terminated oppo-site end. Also test forshorts. Cable clamps avail-able for 90° and 180° wiredress.

Compact, air-poweredbench machine for seatingpreassembled ACTION PINconnectors with up to a totalof 150 contacts. Seatingtools may be requireddepending on connectorstyles. It can accommodatepc boards up to 20 [508]wide. Machine cycling isoperator controlled in con-junction with either pressureor board sensing to com-pensate for board thicknessvariations. Cycling time is 4 seconds.

SpecificationsWidth—60 [1 524] Depth—24 [610] Height—48 [1 219] Weight—250 lb [113 kg]Electrical—120 VAC, 50 or 60 Hz, single phase, 1AAir—80 psi [5.52 bar] min., 10 scfm [0.00472 m3/s] min.For more information, requestCatalog 82247, Video 198026.

SpecificationsWidth—35.5 [902] Depth—23 [584] Height—26.5 [673] Weight—290 lb [132 kg]Capacity—6 000 lb [26 700 N]Air—80 psi [5.52 bar] min., 1.5 scfm [0.00071 m3/s] min.For more information, contact AMP.


SM-3, 814700-2

Hydraulically-poweredmachine for seating one ormultiple preassembledACTION PIN connectorssimultaneously with up to atotal of 1 000 contacts.Seating tools may berequired depending on con-nector styles. It can accom-modate pc boards up to 28[711] wide. Machine cyclingis operator controlled.Cycling times range from 2 seconds at 10-ton, to 21/2seconds at 20-ton capacity.

SpecificationsWidth—73 [1 854] Depth—45 [1 143] Height—75 [1 905] Weight—2 185 lb [991 kg]Capacity—20 000 lb [89 000 N] or40 000 lb [178 000 N] (selectable)Electrical—220 VAC, 60 Hz, 3 phase, or 440 VAC, 60 Hz, 3 phase; 3 850 VA Air—80 psi [5.52 bar] min., 10 scfm [0.00472 m3/s] min.For more information, contact AMP.

SM-10/20 (H-Frame),803880-6

8012

083

039

6453

3


26


3.2.1 Single Contact Insertion Devices

3.3 MAG-MATE Products


Microprocessor-controlledX-Y positioning table forinserting a variety of prod-ucts into pc boards, includ-ing .0252 stamped or ban-doliered posts, mini-springsockets, and FASTON tabs.Insertion heads for the dif-ferent products are inter-changeable, and may alsobe used with benchmachines. Controlled, pro-grammed and operatedusing an interactive touch-screen. Options includedouble-action clinch tool-ing, powered dereeler,splice run-out detector,take-up winder for papertape, and scrap chopper.

Bench machines for insert-ing a variety of productsinto pc boards. Uses thesame interchangeableinsertion heads as theComp-U-Sertor II Machines.Series 217600 machinesfeature a manually-operatedX-Y positioning fixture, plusa locator spot light. Themachine cycles when theboard hole is placed on theanvil and both triggers onthe dual handles attachedto the X-Y fixture aredepressed. Series 662820machines, without board fix-turing, cycle automaticallywhen the hole is properlylocated. A stabilizing diskover the anvil helps keepthe board level.

Semiautomatic benchmachines for applying stan-dard and mini MAG-MATEterminals. Terminals may beinserted one or two at-a-time. Fixturing is customdesigned. Models availableare mounted horizontally orvertically, or as a module foruse in automatic equipmentincluding AMP Rotary IndexTables. Easy-to-use push-button controls with LCDdisplay.

MAG-MATE ProductTerminators (MPTs)

Comp-U-Sertor IIMachines, 122300-1, -2

SpecificationsWidth—58 [1 473] Depth—66 [1 676] with reelHeight—63 [1 600] Weight—500 lb [227 kg]Electrical—120 VAC, 50 or 60 Hz,(122300-1); 220 VAC, 50 or 60 Hz (122300-2); 1 800 VAAir—80 psi [5.52 bar] min., 15 scfm [0.00708 m3/s] min.Insertable Area—12 x 18 [305 x 457] max.For more information, requestCatalog 296059.

SpecificationsWidth—18 [457] Depth—24 [610] Height—18 [457] Weight—250 lb [113 kg]Electrical—120 to 220 VAC, 50 or 60 Hz (217600); 120 or 240 VAC, 60 Hz, single phase, 120 VA (662820)Air—80 psi [5.52 bar] min., 15 scfm [0.00708 m3/s] min.Insertable Area—18 x 22 [457 x 559] max.For more information, requestCatalog 296059.

SpecificationsHorizontal Bench Machines:Width—15 [381] Depth—29 [734] Height—10 [254] Weight—115 lb [52 kg]Electrical—120 VAC, 60 Hz, or220 VAC, 50 Hz; 600 VAAir—80 psi [5.52 bar] min., 3 scfm [0.00142 m3/s] min.For more information, requestCatalog 82221 (Magnet WireTerminals — AMPLIVAR andMAG-MATE).

1049

86-1

1049

84-1

9618

7-2

Modular Insertion System(MIS) Bench Machines,217600 Series, 662820 Series (shown)


27


3.3 MAG-MATE Products (Continued)

Rotary Index Tables Microprocessor-controlledpositioning tables for apply-ing MAG-MATE terminalsusing one or two MPT mod-ules. Depending on thesetup of workstations, thetables are programmed torotate in 90° or 180° steps.Options include a continuitytest station, a station forbending terminals up to 90°after insertion, and rotatingfixtures. Machine functionsare easily programmedusing a hand held keypadand display.


4.1 Single-Contact Devices for Flexible Circuits

Flexible Film TerminationMachines, 224910-1, -2, -3, -4, -6

Semiautomatic benchmachines for terminating.050 [1.27]-, .100 [2.54]-,.200 [5.08]-, and .300[7.62]-centerline cable, circuitry and printed wiring.All positions are terminatedautomatically one afteranother. To skip positions,an optional Programmer Kit,356484-1, is available.Crimp height is adjustable.

9.1 Strippers

Cable Stripper/Slitter,Model CS-1, 606700-1

Hand tool for strippinground cable up to 1.0 [25]outside diameter (approxi-mately 350 kcmil [175 mm2]conductor). Uses a “V”clamp that slides in and outfor cable positioning. Bladecan be rotated 90° for circu-lar or lengthwise cuts.Blade depth is alsoadjustable. Edge of clampcan be used to help sepa-rate cable jacket. Suppliedwith a spare blade.

SpecificationsTable with Single Module:Width—62 [1 575] with reelDepth—35 [889] Height—71 [1 803] Weight—762 lb [356 kg]Electrical—120 VAC, 50 or 60 Hz,10 A Air—80 psi [5.52 bar] min., 3 scfm [0.00142 m3/s] min.For more information, contact AMP.

SpecificationsWidth—20.5 [520]Depth—27.5 [700] Height—18 [460] Weight—100 lb [45 kg]Electrical—120 VAC, 60 Hz,(224910-1, -3, -4); 240 VAC, 50 Hz (224910-2, -6)For more information, contact AMP.


8752

1-1

1005

5210

3005


28


9.1 Strippers (Continued)


Hand tool for stripping themore popular sizes of coax-ial cable. Features inter-changeable, color-codedblade cassettes for differentstrip lengths. Kits include aspecific blade cassette plusa set of four interchange-able, color-coded blocks foraccommodating differentcable diameters rangingfrom .10 [2.5] to .30 [7.6].Blade depth is adjustable.

Compact, semiautomaticmachine for cutting andstripping the outer conduc-tor and dielectric, andchamfering the center con-ductor. Interchangeabletooling, 813599-1, -2, avail-able for preparing 402 and405 RG/U cables, respec-tively, for termination withBlind Mate, N, SMA, andTNC connectors. Features acarriage for securing thecable for cutting and strip-ping. Cutting speed anddepth is adjustable.

Semi-Rigid CablePreparation Machine,220211-2

Coaxial Cable Stripper Kits,603995-1, -2, -3, -5, -6


SpecificationsWidth—11.6 [295] Depth—8.2 [210] Height—6 [152] Weight—45 lb [21 kg]Electrical—120 VAC, 60 Hz, 2 AFor more information, contact AMP.

4700

856

593A

1089

38-7

Fully electric, microproces-sor-controlled benchmachine for processingwire and round and flatcable. Features LED displayprompts for easy-to-followsetups and operation, auto-matic wire loading andunloading, and universal V-type blades. Prefeeder,1214317-1, and wire stack-er, 1214318-1, available forunattended operation.Process 5 200 wires perhour (22 AWG [0.3 mm2], 4 [100] length, partial stripboth ends).

SpecificationsWidth—14.6 [370] Depth—16.1 [410] Height—10.8 [275] Weight—48.6 lb [23 kg]Electrical—120 or 220 VAC, 50 or 60 Hz, 160 VAWire Range—32-10 AWG [0.05-6 mm2] stranded, 32-16 AWG[0.05-1.5 mm2] solidWire Lengths—.04 [1.0]-3 280 ft[1 000 m]Strip Lengths—up to 1.77 [45]For more information, requestCatalog 1307238.

Automatic Cut and StripMachine, 1214316-1


29


9.1 Strippers (Continued)


Hand tool for cutting, strip-ping, and bending strandedor solid 22-10 AWG [0.3-6 mm2] wire sizes.Features a simple screwadjustment for different wiresizes, a spring return forreopening the tool, and asafety lock. The safety lockis also used to help preventthe jaws from opening toowide during stripping.


Wire Stripper Hand Tool,314966-1

Hand tool for cutting andstripping stranded or solid20-12 AWG [0.3-3 mm2]wire sizes. Wires arestripped at the front of thetool, thereby allowingaccess to short wires inconfined areas. Also fea-tures a 3-position strippingdepth adjustment, and anadjustable wire stop.Stripping jaws can bereplaced with assembly 1-601827-2.


Wire Stripper Hand Tool,Model WS-2, 601827-2

1089

37-4

9133

596

526

Compact, lightweight, air-powered bench machine for stripping wires up to 14 AWG [1.65 mm2], andcable up to .13 [3.2] OD.Features automatic sensoractivation and universal V-type blades for process-ing varying wire sizes with-out changing blades. Full or partial stripping.Approximately .3 sec.machine cycle time forlongest strip length.

SpecificationsWidth—2.5 [60] Depth—9.0 [220] Height—6.5 [160] Weight—5.3 lb [2.4 kg]Air—75-105 psi [5.17-7.24 bar],.01 ft3 [.00028 m3]/operationWire Range—32-14 AWG [0.05-1.65 mm2]Strip Lengths—.06-.79 [1.5-20]For more information, requestCatalog 1307238.

Semiautomatic WireStripper Machine,1214315-1


30



9.2 Cable Cutters

Heavy-Duty Cable Cutters,605740-1, 605742-1,605744-1, 605745-2

Family of hand tools for cut-ting 8 AWG-1 000 kcmil [8-500 mm2] copper or alu-minum conductors. The cut-ting jaws are hook shapedto force the cables into thejaws. Handles are eithersteel or fiberglass with plas-tic grips. Not designed forcutting steel or steel-rein-forced conductors.

Specifications605745-2:Wire Range—2/0 AWG [70 mm2]max., Cu; 4/0 AWG [100 mm2]max., Al605744-1:Wire Range—350 kcmil [175 mm2] max.605742-1:Wire Range—500 kcmil [250 mm2] max.605740-1:Wire Range—1 000 kcmil [500 mm2] max.For more information, requestCatalog 65689 (Products forOutside Plant Applications).

9.3 Tie Gun

AMP-TY Application HandTool, 608336-1

Hand tool for applying nyloncable ties with up to a maxi-mum tensile strength of 50 lb [222 N]. Features anadjustment for regulatingthe amount of tension itapplies before automaticallytrimming off the unusedend. All metal construction.

For more information, requestCatalog 124132 (Products forInsulating and Bundling),Instruction Sheet 408-9625.

Ratcheted Cable CutterHand Tool, 607453-2

Lightweight hand tool forcutting up to 600 kcmil [300 mm2] copper or 800kcmil [400 mm2] aluminumconductors. Features ahighly-leveraged, circularcutting motion using aratcheted moving blade.The blade can also bequickly advanced using atake-up button convenientlylocated just beyond thehandle grip.

SpecificationsHeight—16 [406]Handle Opening—19.5 [495]max.Weight—3.3 lb [1.5 kg]For more information, requestInstruction Sheet 408-4089.

1046

1386

008

31


Revised 1-99

9.4 Cutting Tool


Tool cuts AMPMODU Mod. IIBreakaway Headers (Single-or Double-Row, Vertical orRight-Angle) with .025 [.64]square posts on .100 [2.54]centers. The Kit includes aPistol Grip Ratchet Handle,a Locator, a Cutting Head(includes blades and astored set of 2 extra blades),a Hex Wrench, and aCarrying Case.

Cutting Tool Kit, 314818-1

SpecificationsWidth—5.1 [130] Depth—9.0 [230] Height—5.5 [140] Weight—14.7 oz [417 g]For more information, requestCatalog 296501, page 45,Instruction Sheet 408-9707 .

1079

32


5-Ton Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7626 Pneumatic Tool System . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 700-lb Pneumatic Power Units (Bench Machines) . . . . . . . . .19

AADUZI Lead-Making Machine . . . . . . . . . . . . . . . . . . . . . . . . . .10AMP-ARA Systems (Lead- and Harness-Making Systems) . . .11AMP-BARREL Terminal Wire Insertion Tools . . . . . . . . . . . . . .17AMP-LATCH Hand Tool Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . .17AMPLIVAR Product Terminators (APT) . . . . . . . . . . . . . . . . . . .7AMP-O-LECTRIC Model “G” Terminating Machines . . . . . . . . . .7AMP-O-LECTRIC Model “K” Terminating Machine . . . . . . . . . . .8AMP-O-MATIC Stripper-Crimper Machine . . . . . . . . . . . . . . . .13AMPOMATOR CLS IV+ Lead-Making Machines . . . . . . . . . . .10AMP-TAPEMATIC 4/8 Indent Stripper-Crimper Machine . . . . .13AMP-TAPETRONIC Machines . . . . . . . . . . . . . . . . . . . . . . . . . .8AMP-TY Cable Tie Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30Applicator 2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11, 12Applicators for End-Feed Products . . . . . . . . . . . . . . . . . . .11, 16Applicators for Side-Feed Products . . . . . . . . . . . . . . . .12, 13, 16Applicators (Stripper-Crimper) . . . . . . . . . . . . . . . . . . . . . . . . . .12Applicators (Tape) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13APT (AMPLIVAR Product Terminators) . . . . . . . . . . . . . . . . . . .7Arbor Frame Assembly, Manual (for IDC Connectors) . . . . . . .19Auto-Cycle Unit, Pneumatic . . . . . . . . . . . . . . . . . . . . . . . . . . .20Automatic Cut and Strip Machine . . . . . . . . . . . . . . . . . . . . . . .28Automatic Machines for Jacketed Cable . . . . . . . . . . . . . . . . . .25Automatic Machines for Ribbon Cable . . . . . . . . . . . . . . . . . . .24AUTO-PRO Terminating Machine . . . . . . . . . . . . . . . . . . . . . . . .9Auxiliary Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27-31

BBANTAM ROTA-CRIMP Hand Tool . . . . . . . . . . . . . . . . . . . . .15Battery-Operated Hydraulic Power Unit (DYNA-CRIMP II) . . . . .6Bench Machines for IDC Products . . . . . . . . . . . . . . . . . . .19, 20Bench Mount (for Hydraulic Hand Crimping Tool 59973-1) . . . .6“Butterfly” MI-1 Hand Tools (for CHAMP Connectors) . . . . . . .17

C“C” Head Straight Action Hand Tool (SAHT) . . . . . . . . . . . . . . . .4CQM (Crimp Quality Monitor) . . . . . . . . . . . . . . . . . . . . . .7, 10-13Cable Cutters (Hand Tools)

Heavy-Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30Ratcheted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Cable Tie Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30Cable Stripper/Slitter, Model CS-1 . . . . . . . . . . . . . . . . . . . . . .27Carbon Brush Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9Cartridge Hand Tool (for Tel-Splice Connectors) . . . . . . . . . . .19CERTI-CRIMP Hand Tools

“C” Head Straight Action Hand Tool . . . . . . . . . . . . . . . . . . . . .4Double Action Hand Tools (DAHTs) . . . . . . . . . . . . . . . . . . .14Ferrule Hand Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4Heavy Head Hand Tools (HHHTs) . . . . . . . . . . . . . . . . . . . . .14Platform Die Hand Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4Professional Modular Plug Hand Tools . . . . . . . . . . . . . . . . .18Semi-Rigid Cable Hand Tool . . . . . . . . . . . . . . . . . . . . . . . . . .4Straight Action, Double Action Hand Tools (SADAHTs) . . . .14Straight Action Hand Tools (SAHTs) . . . . . . . . . . . . . . . . . . .14T-HEAD Hand Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

CERTI-LOK Hand Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5CHAMP MI-1 “Butterfly” Hand Tools . . . . . . . . . . . . . . . . . . . . .17CHAMPOMATOR Terminating Machines (for IDC Connectors)

2.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .232.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .233A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

C (Continued)CHAMP Palm Grip Inserter and Index Slide Kit . . . . . . . . . . . .17“Chordal” Modular Plug Hand Tools . . . . . . . . . . . . . . . . . . . . .18CLS IV+ Lead-Making Machines (AMPOMATOR) . . . . . . . . . .10Coaxial Cable Stripper Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . .28Commercial PRO-CRIMPER II Hand Tool . . . . . . . . . . . . . . . . .5Comp-U-Sertor II Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . .26Connector Insertion Devices (Seating Machines) . . . . . . . . . . .25Controllers (for CHAMPOMATOR 2.5 and 2.6 Terminating

Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23Cordless Electric Power Tool/Kit . . . . . . . . . . . . . . . . . . . . . . . . .5Crimp Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-9Crimp Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-16Crimp Quality Monitor (CQM) . . . . . . . . . . . . . . . . . . . . . .7, 10-13CS-1, Cable Stripper/Slitter . . . . . . . . . . . . . . . . . . . . . . . . . . . .27Cutting Tool Kit (for AMPMODU Mod. II Breakaway Headers) .31

DDAHTs (Double Action Hand Tools) . . . . . . . . . . . . . . . . . . . . .14Dedicated Hand Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-16Discrete Wire Machines, Electric . . . . . . . . . . . . . . . . . . . . . . . .21DYNA-CRIMP Electric-Hydraulic Power Units . . . . . . . . . . . . . .6DYNA-CRIMP II Battery-Operated Hydraulic Power Unit . . . . . .6

EElectrical Hand Tools for Interchangeable Die Sets . . . . . . . . . .5Electric Discrete Wire Machines (for AMPLIMITE HDE

and AMPMODU MT Connectors) . . . . . . . . . . . . . . . . . . . . . .21Electric-Hydraulic Power Units (DYNA-CRIMP) . . . . . . . . . . . . .6Electric Power Unit (Uses same Terminating Heads as

Manual Pistol Grip Hand Tool 58074-1.) . . . . . . . . . . . . . . . .22End-Feed Heavy-Duty Miniature Applicators (HDM) . . . . . .11, 16End-Feed Standard Applicators (STD) . . . . . . . . . . . . . . . . . . .11

FFlexible Film Termination Machines . . . . . . . . . . . . . . . . . . . . .27

HHand-Operated Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . .6Hand Tools for IDC Products . . . . . . . . . . . . . . . . . . . . . . . .17-19Harness Board Tools

Manual Pistol Grip Hand Tools (for MTA Feed-Through) . . .21Pneumatic Hand Tools (for MTA Connectors) . . . . . . . . . . . .21

Harness Makers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Heavy-Duty Miniature (HDM) Applicators

End-Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Side-Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12, 13End- and Side-Feed for Ultra-Pod FASTON Receptacles . . .16End- and Side-Feed, Self-Guarded . . . . . . . . . . . . . . . . . . . .16

Heavy-Duty Cable Cutters (Hand Tools) . . . . . . . . . . . . . . . . . .30Heavy Head Hand Tools (HHHTs) . . . . . . . . . . . . . . . . . . . . . .14H-Frame (SM-10/20) Seating Machine . . . . . . . . . . . . . . . . . . .25Hydraulic Hand Tools for Interchangeable Die Sets . . . . . . . . . .6

IInserted Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25-27Insulation Displacement Contact (IDC) Products . . . . . . . . .17-25

LLacing Fixture (for CHAMP MI-1 “Butterfly” Hand Tools) . . . . .17Lead Makers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

ADUZI Lead-Making Machine . . . . . . . . . . . . . . . . . . . . . . . .10AMPOMATOR CLS IV+ Lead-Making Machine . . . . . . . . . . .10

MMAG-MATE Products

MAG-MATE Product Terminators (MPTs) . . . . . . . . . . . . . . .26Rotary Index Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Manual Arbor Frame Assembly (for IDC Connectors) . . . . . . . .19

32


Alphabetical Index



M (Continued)Mechanical Hand Tools for Interchangeable Die Sets . . . . . .4, 5MI-1 “Butterfly” Hand Tools (for CHAMP Connectors) . . . . . . .17Model CS-1, Cable Stripper/Slitter . . . . . . . . . . . . . . . . . . . . . .27Model “G” Terminating Machines (AMP-O-LECTRIC) . . . . . . . .7Model “K” Terminating Machine (AMP-O-LECTRIC) . . . . . . . . .8Model “M” Terminating Machine . . . . . . . . . . . . . . . . . . . . . . . . .8Model WS-2 Wire Stripper (Hand Tool) . . . . . . . . . . . . . . . . . . .29Modular Insertion System (MIS) Bench Machines . . . . . . . . . .26Modular Plug Terminators (Air-Powered Bench Machines)

Dual Terminators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Single Terminators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Modular Plug Hand Tools“Chordal” (Service) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18Professional, with Ratchet (Premium) . . . . . . . . . . . . . . . . . .18SUPER CHAMP Hand Tool (Service) . . . . . . . . . . . . . . . . . .15

MTA Harness Board Manual Pistol Grip Hand Tools . . . . . . . .21MTA Harness Board Pneumatic Hand Tools . . . . . . . . . . . . . .21MTE Ribbon Cable Terminator . . . . . . . . . . . . . . . . . . . . . . . . .22

PPalm Grip Inserter and Index Slide Kit

(for CHAMP Connectors) . . . . . . . . . . . . . . . . . . . . . . . . . . . .17Pistol Grip Hand Tool (for IDC Connectors) . . . . . . . . . . . . . . .18Pneumatic Auto-Cycle Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Pneumatic Hand Tool for Closed End Splices (Reel-Fed) . . . .15Pneumatic Hand Tools for Interchangeable Die Sets . . . . . . . . .5Pneumatic Power Units, 2 700-lb (Bench Machines) . . . . . . . .19Pneumatic Tool for Semi-Rigid Cable Terminations . . . . . . . . . .9Prefeeder, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28Premium Hand Tools (See CERTI-CRIMP, CERTI-LOK,

Professional Modular Plug, Ratcheted ROTA-CRIMP,and TETRA-CRIMP Hand Tools.)

PRO-CRIMPER II Hand Tool . . . . . . . . . . . . . . . . . . . . . . . . . . .5Products for Flexible Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . .27Professional Modular Plug Hand Tools . . . . . . . . . . . . . . . . . . .18

RRatcheted Cable Cutter (Hand Tool) . . . . . . . . . . . . . . . . . . . . .30R-CAM Ribbon Cable Assembly Machines

R-CAM 2A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24R-CAM 3A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24R-CAM 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Reel-Fed Pneumatic Hand Toolfor Closed End Splices (CESs) . . . . . . . . . . . . . . . . . . . . . . .15

Ribbon Cable (.050 [1.27] Centerline)Hand Tool Kit (AMP-LATCH) . . . . . . . . . . . . . . . . . . . . . . . . .17

Ribbon Cable Terminator (for AMPMODU MTE Connectors) . .22ROTA-CRIMP Hand Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Rotary Index Tables (for MAG-MATE Products) . . . . . . . . . . . .27

SSCA (Stripper-Crimper Applicators) . . . . . . . . . . . . . . . . . . . . .12Seating Machines (for ACTION PIN Connectors)

SM-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25SM-10/20 (H-Frame) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Self-Guarded, Heavy-Duty Miniature Applicators . . . . . . . . . . .16Semiautomatic Machines for Discrete Wire . . . . . . . . . . . .21, 22Semiautomatic Machines for Jacketed Cable . . . . . . . . . . . . . .23Semiautomatic Machines for Ribbon Cable . . . . . . . . . . . . . . .22Semiautomatic Wire Stripper Machine . . . . . . . . . . . . . . . . . . .29Semi-Rigid Coaxial Cable

Pneumatic Crimping Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9Preparation Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

S (Continued)Service Hand Tools (See “Chordal” Modular Plug Hand Tools,

SUPER CHAMP Hand Tools, T-Handle, and Wire InsertionTools.)

Side-Feed Heavy-Duty Miniature (HDM) Applicators . . . . .12, 16Side-Feed Standard Applicators (STD) . . . . . . . . . . . . . . . . . . .12Single-Contact Devices for Flexible Circuits

Flexible Film Termination Machines . . . . . . . . . . . . . . . . . . . .27Single Contact Insertion Devices . . . . . . . . . . . . . . . . . . . . . . .26Special Tool Sets

End- and Side-Feed HDM Applicatorsfor Ultra-Pod FASTON Receptacles . . . . . . . . . . . . . . . . . .16

End- and Side-Feed, Self-GuardedHeavy-Duty Miniature Applicators . . . . . . . . . . . . . . . . . . . .16

Standard Applicators (STD)End-Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Side-Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Straight Action Hand Tools (SAHTs) . . . . . . . . . . . . . . . . . . . . .14Straight Action, Double Action Hand Tools (SADAHTs) . . . . . .14Stripper-Crimper Applicators (SCA) . . . . . . . . . . . . . . . . . . . . .12Stripper-Crimper Machines

AMP-O-MATIC Stripper-Crimper . . . . . . . . . . . . . . . . . . . . . .13AMP-TAPEMATIC 4/8 Indent . . . . . . . . . . . . . . . . . . . . . . . . .13

StrippersAutomatic Cut and Strip Machine . . . . . . . . . . . . . . . . . . . . . .28Cable Stripper/Slitter, Model CS-1 (Hand Tool) . . . . . . . . . . .27Coaxial Cable Stripper Kits (Hand Tool) . . . . . . . . . . . . . . . .28Semiautomatic Wire Stripper Machine . . . . . . . . . . . . . . . . . .29Semi-Rigid Coaxial Cable Preparation Machine . . . . . . . . . .28Wire Strippers (Hand Tools) . . . . . . . . . . . . . . . . . . . . . . . . . .29

SUPER CHAMP Hand Tools and Kits . . . . . . . . . . . . . . . . . . . .15SUPER CHAMP IV Hand Tool . . . . . . . . . . . . . . . . . . . . . . . . .15

TTape Applicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Tel-Splice Cartridge Hand Tool . . . . . . . . . . . . . . . . . . . . . . . . .19TETRA-CRIMP Hand Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . .16T-Handle Hand Tools (for AMPLIMITE HDE, MTA,

and CHAMP IDC Connectors) . . . . . . . . . . . . . . . . . . . . . . . .18T-HEAD Hand Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Tie Gun (for Applying Cable Ties) . . . . . . . . . . . . . . . . . . . . . . .30

WWire Insertion Tools (for AMP-BARREL Terminals) . . . . . . . . .17Wire Prefeeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28Wire Strippers

Automatic Cut and Strip Machine . . . . . . . . . . . . . . . . . . . . . .28Hand Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29Semiautomatic Wire Stripper Machine . . . . . . . . . . . . . . . . . .29

33


Alphabetical Index (Continued)



58020-1 2158020-2 2158020-4 2158020-5 2158074-1 18, 21, 2258075-1 2158078-3 458318-1 958338-1 1858575-1 2158576-1 2158645-1 2158647-1 2159500 459803-1 1859804-1 1859824-1 1659839-1 1859973-1 659974-1 659975-1 659980-1 459981-1 468250-1 869120-1 669120-2 669710-1 469875 891085-2 19, 2091112-3 2091287-1 18

122271-1 6122300-1 26122300-2 26169400 5217150-1 15217600 26220211-2 28224910-1 27224910-2 27224910-3 27224910-4 27224910-6 27229378-1 17229378-3 17

2-229378-0 172-229378-3 17

229384-1 18229764-2 17230328-1 17230722-1 19231279-1 17231648-1 18231649-1 18231652 18312324-1 6312522-1 19312522-2 19312522-3 19312522-4 19

314818-1 31314966-1 29314979-1 6318800 24

2-328730-1 15354500-1 7354500-9 7

1-354500-1 7354711 20354714 20354786 23354940-1 5356462-1 16356484-1 27356500-1 10356500-2 10459248-2 9

1-471273-3 8, 11, 12552714-1 17552714-2 17552714-3 17552714-4 17552714-5 17565433-4 7567200-2 13567200-3 13567200-4 13599406-7 13600850-1 15601075-1 15601827-2 29

1-601827-2 29603995-1 28603995-2 28603995-3 28603995-5 28603995-6 28605740-1 30605742-1 30605744-1 30605745-2 30606700-1 27607453-2 30608336-1 30662300-1 23662600 25662700-1 10662700-2 10662700-5 10662700-6 10662820 26760700-6 24760700-7 24761900-1 24761900-2 24768340-1 17803880-6 25813599-1 28813599-2 28814700-2 25

818380-1 9852423-1 23852423-3 23852423-4 23852423-5 23854040-3 13854040-4 13856002-1 22856195-1 20856195-6 20856196 20904000-1 8904000-2 8904000-3 8931800-1 18, 22933150-1 5933592-1 5

1213400-1 101213400-2 101214315-1 291214316-1 281214317-1 281214318-1 28

Part Number Page Part Number Page Part Number Page

34


Part Number Index



35


Engineering Notes


Printed on recycled paper.36

296240—3M—ASG—AMP—1-99—015Printed in U.S.A.

AmericasRegional CenterAMPHarrisburg, PA, U.S.A.Phone: 717-564-0100FAX: 717-986-7575

AMP S.A. Argentina C.I.Y.F.Buenos Aires, ArgentinaPhone: 54-1-733-2000FAX: 54-1-793-9331

AMP do Brasil, Ltda.São Paulo, BrazilPhone: 55-11-861-1311FAX: 55-11-861-0397

AMP of Canada, Ltd.Markham (Toronto)Ontario, CanadaPhone: 905-475-6222FAX: 905-474-5520

AMP IncorporatedHarrisburg, PA, U.S.A.Phone: 800-522-6752FAX: 717-986-7575

AMP de Mexico, S.A.Mexico City, MexicoPhone: 525-398-7611FAX: 525-398-7964

Asia/PacificRegional CenterAMPKawasaki, Kanagawa 213, JapanPhone: 81-44-813-8502FAX: 81-44-813-8500

Australian AMP Pty., Ltd.Castle Hill, NSW 2154Phone: 61-2-680-3377FAX: 61-2-899-5649

AMP India, Pvt., Ltd.Bangalore, IndiaPhone: 91-80-845-3014FAX: 91-80-845-3038

AMP (Japan), Ltd.Kawasaki-shi, JapanPhone: 81-44-844-8111FAX: 81-44-812-3207

AMP Korea, Ltd.Seoul, South KoreaPhone: 82-2-589-0535FAX: 82-2-589-0524

New Zealand AMP, Ltd.Auckland, New ZealandPhone: 64-9-634-4580FAX: 64-9-634-4586

AMP Philippines Inc.Metro Manila, PhilippinesPhone: 632-811-0437FAX: 632-811-0441

AMP Products (Malaysia) SDN. BHD.Kuala Lumpur, MalaysiaPhone: 603-282-8128FAX: 603-282-8951

AMP Products Pacific, Ltd.Kowloon, Hong KongPhone: 852-2-735-1628FAX: 852-2-735-0243

AMP Shanghai, Ltd.Shanghai, People’s Republicof ChinaPhone: 86-21-485-0602FAX: 86-21-485-0728

AMP Singapore Pte. Ltd.SingaporePhone: 65-482-0311FAX: 65-482-1012

AMP Taiwan B.V.Taipei, TaiwanRepublic of ChinaPhone: 886-2-704-4815FAX: 886-2-704-4940

AMP (Thailand), Ltd.Bangkok, ThailandPhone: 662-513-9888FAX: 662-513-9889

EuropeRegional CenterAMPStoke Poges, SL2 4JL EnglandPhone: 44-1-753-676-800FAX: 44-1-753-676-801

AMP BelgiumBrussels Branch Officeof AMP HollandZaventem (Brussels), BelgiumPhone: 32-2-721-2020FAX: 32-2-721-3263

AMP Czech SROBrno, Czech RepublicPhone: 42-5-4321-5053FAX: 42-5-4321-5070

AMP DanmarkViby, DenmarkPhone: 45-86-295-055FAX: 45-86-295-133

AMP Deutschland G.m.b.H.Langen, GermanyPhone: 49-6103-7090FAX: 49-6103-709223

AMP Elektrik-ElektronikBaglanti Sistermieri Ticaret Ltd. StiIstanbul TurkeyPhone: 90-212-281-8181FAX: 90-212-281-8184

AMP Española, S.A.Barcelona, SpainPhone: 34-3-291-0330FAX: 34-3-291-7879

AMP Finland OYHelsinki, FinlandPhone: 358-0-512-3420FAX: 358-0-512-34250

AMP de France S.A.Pontoise, FrancePhone: 33-1-3420-8888FAX: 33-1-3420-8600

AMP of Great Britain, Ltd.StanmoreMiddlesex, EnglandPhone: 44-1-81-954-2356FAX: 44-1-81-954-6234

AMP-Holland B.V.’s-HertogenboschThe NetherlandsPhone: 31-73-24-6246FAX: 31-73-21-2365

AMP-Hungary Trading Co. Ltd.Budapest, HungaryPhone: 36-1-157-4236FAX: 36-1-262-4432

AMP Ireland, Ltd.Dublin, IrelandPhone: 353-1-820-3000FAX: 353-1-820-9790

AMP Italia S.p.A.Collegno (Torino), ItalyPhone: 39-11-4012111FAX: 39-11-4031116

Evag MoscoMoscow, RussiaPhone: 7-095-938-2846FAX: 7-095-938-2805

AMP Norge A/SRud (Oslo), NorwayPhone: 47-67-135-080FAX: 47-67-136-998

AMP Österreich G.m.b.H.Wien (Vienna), AustriaPhone: 43-1-277-97-0FAX: 43-1-270-26-61

AMP Polska Sp.z.o.o.Warzawa, PolandPhone: 482-672-47-90FAX: 482-672-47-88

AMP Portugal, Lda.Lisbon, PortugalPhone: 351-1-3877-016FAX: 351-1-3877-172

AMP Slovenia d.o.o.SloveniaPhone: 386-61-161-3270FAX: 386-61-161-3240

AMP Svenska ABStockholm-Jakobsberg,SwedenPhone: 46-8-580-833-00FAX: 46-8-580-194-70

AMP (Schweiz) A.G.Steinach, SwitzerlandPhone: 41-7-147-0707FAX: 41-7-147-0347

Wholly Owned Companies

ACSYS IncorporatedBurlington, MA, U.S.A.Phone: 617-270-5566FAX: 617-270-5575

AMP Packaging SystemsAustin, TX, U.S.A.Phone: 512-244-5100FAX: 512-244-5109

AMP Packaging SystemsDublin, IrelandPhone: 353-1-806-6500FAX: 353-1-806-6501

Carroll Touch Inc.Round Rock, TX, U.S.A.Phone: 512-244-3500FAX: 512-244-7040

Carroll Touch InternationalJapan BranchTokyo 160, JapanPhone: 81-3-345-8231

Connectware, Inc.Richardson, TX, U.S.A.Phone: 214-907-1093FAX: 214-907-1594

Connectware, Inc.Hants, EnglandPhone: 44-1-256-330-030FAX: 44-1-256-816-978

Kaptron, Inc.Palo Alto, CA, U.S.A.Phone: 415-493-8008FAX: 415-493-8924

M/A-COM, Inc.AmericasPhone: 1-800-366-2266FAX: 1-800-618-8883Europe/Middle East/AfricaPhone: 44 (1344) 869-595FAX: 44 (1344) 300-020Asia/PacificPhone: 81 (03) 3226-1671FAX: 81 (03) 3226-1451

Microwave Signal, Inc.Clarksburg, MD, U.S.A.Phone: 301-428-5197FAX: 301-540-8512

Precision Interconnect CorporationPortland, OR, U.S.A.Phone: 503-620-9400FAX: 503-620-7131

Raylan CorporationPalo Alto, CA, U.S.A.Phone: 415-813-0400FAX: 415-494-7844

Joint Ventures

AMP-AKZO CorporationGreenville, SC, U.S.A.

AMP Incorporated, Harrisburg, PA 17105; Phone: 717-564-0100; TAC fax: 717-810-2310; Internet: http://www.amp.com/toolingTooling Assistance Center; Phone: 1-800-722-1111