Cat tsmart seat valves 2015 03 en tcm11 23509

engineering for a better world

GEA Tuchenhagen Seat Valves T-smartBusiness Line Hygienic Valve Technology

Catalog 2015

3Legal notice

Publication date: March 2015

The publication of specifications, technical data and information in written or electronic form does not release the user from the responsibility of checking for themselves all products delivered by us for suitability for the application(s) intended. These may be subject to change without prior notification. Errors and printing errors excepted we assume no liability for the correctness of specifications given.

The general terms and conditions of delivery apply.

All rights reserved copyright on all contents

GEA Tuchenhagen GmbHAm Industriepark 2 10, 21514 BchenRegistered office: Bchen, Court of Registration: Lbeck, HRB 836 SBManagement office: Dipl.-Kfm. Franz BrmannVAT ID: DE 812589019

4GEA Tuchenhagen

Pages

Business Unit GEA Flow Components ...........................................................................................................................................................................6

Seat ValvesIntroduction Seat Valves T-smart .....................................................................................................................................................................................8

Overview ............................................................................................................................................................................................................................... 10

Technical Data ..................................................................................................................................................................................................................... 12

Valve Selection Matrix ...................................................................................................................................................................................................... 14

Shut-off ValvesOverview Single-Seat Valves........................................................................................................................................................................................... 16

Type 1007 ............................................................................................................................................................................................................................. 18

Type 1003 ............................................................................................................................................................................................................................. 20

Divert ValvesOverview Single-Seat Valves........................................................................................................................................................................................... 22

Type 2017 ............................................................................................................................................................................................................................. 24

Type 2027 ............................................................................................................................................................................................................................. 26

Mixproof Shut-off ValvesOverview Double-Seat Valves ........................................................................................................................................................................................ 28

Type 3022 ............................................................................................................................................................................................................................. 30

Type 3011 ............................................................................................................................................................................................................................. 32

Type 3012 ............................................................................................................................................................................................................................. 34

Type 3021 ............................................................................................................................................................................................................................. 36

Mixproof Shut-off ValvesOverview Double-Seal Valves ......................................................................................................................................................................................... 38

Type 5007 ............................................................................................................................................................................................................................. 40

Type 5003 ............................................................................................................................................................................................................................. 42

Tank Bottom ValvesOverview Single-Seat Bottom Valves .......................................................................................................................................................................... 44

Type 4001 ............................................................................................................................................................................................................................. 46

Type 4002 ............................................................................................................................................................................................................................. 48

Contents

5GEA Tuchenhagen

Pages

Spare PartsSeal Kits ................................................................................................................................................................................................................................. 50

Tools ........................................................................................................................................................................................................................................ 52

Control and Feedback SystemsOverview ............................................................................................................................................................................................................................... 55

Selection Matrix T.VIS ..................................................................................................................................................................................................... 56

T.VIS M-15 .......................................................................................................................................................................................................................... 58

T.VIS A-15 ........................................................................................................................................................................................................................... 64

Connection 0, INA ............................................................................................................................................................................................................. 68

Proximity Switches ............................................................................................................................................................................................................. 70

Adaption ............................................................................................................................................................................................................................... 71

Logic NOT-Element ............................................................................................................................................................................................................ 72

IP Protection Classes ......................................................................................................................................................................................................... 73

Semi-automatic Setup ...................................................................................................................................................................................................... 74

Connection Screw Fitting ................................................................................................................................................................................................ 75

Interface Types .................................................................................................................................................................................................................... 76

AppendixComposition of the Order Code ................................................................................................................................................................................... 77

Complete Order Code ...................................................................................................................................................................................................... 78

Certificates ........................................................................................................................................................................................................................... 82

Abbreviations and Terms ................................................................................................................................................................................................ 83

CAD Files ............................................................................................................................................................................................................................... 86

General Sales Terms and Conditions of Delivery .................................................................................................................................................... 87

Contact Data Business Unit GEA Flow Components ............................................................................................................................................ 93

Contents

6The GEA Group GEA Group Aktiengesellschaft is one of the largest system providers for the food-processing industry. As an internally active technology group, GEA focuses on process technology and components for demanding production processes in different end markets.

Whether it's dairy, beer, viscous food ingredients or fine-chemical products product quality and profitability are what matter in the end. This is precisely what the business unit GEA Flow Components stands for a specialist with many years of experience in everything that flows.

The Business Unit GEA Flow Components As a technology leader, the business unit GEA Flow Components develops and produces well-engineered process components and services for smooth production processes in the treatment of liquid products.

The business unit comprises of GEA Tuchenhagen in Germany, GEA Aseptomag in Switzerland and GEA Breconcherry in Great Britain as well as further sites in France, Poland, China, India, Canada and the USA.

GEA Tuchenhagen

Business Unit GEA Flow Components

7Four business lines for everything that flows

The product range of the business unit GEA Flow Components includes hygienic and aseptic valve technology, hygienic pumps and cleaning technology. These products are used particularly for the brewing, beverages, dairy and food industries, as well as for the pharmaceutical, health care, biotechnology and fine-chemicals industries.

Hygienic valves and components from GEA Tuchenhagen form the core component of matrix-piped process plants. For aseptic processes, which require components with the highest levels of sterility, GEA Aseptomag produces aseptic valves and systems that meet specific requirements.

The hygienic pump range from GEA Tuchenhagen also belongs to the business unit's range of solutions. This includes non-self priming and self-priming centrifugal pumps, as well as rotary piston pumps. Rounding off this range of solutions, GEA Breconcherry offers cleaning technology especially developed for the sustainable conservation of valuable resources.

The business unit GEA Flow Components focuses on major process solutions for the food processing, pharmaceutical and biotechnology manufacturing industries with leading hygienic and aseptic valve technology, pumps and cleaning technology.

Hygienic Valve Technology

GEA Tuchenhagen

Hygienic Pump Technology

GEA Tuchenhagen

Aseptic Valve Technology

GEA Aseptomag

Cleaning Technology

GEA Breconcherry

GEA Tuchenhagen

Business Unit GEA Flow Components

8Your investment pays off GEA Tuchenhagen seat valves of the T-smart series can save you considerable costs. The compact actuators and efficient control technology ensure low energy consumption.

The design of the valves without dead space satisfies the most exacting hygienic requirements and prevents unnecessary product losses. Long-lived seals help reduce operating costs. These design features reduce the consumption of valuable energy, water and cleaning media, as well as the time and staff expenditure for cleaning and maintenance.

The ROI on your investment in innovative process technology from GEA Tuchenhagen will be quickly noticeable.

GEA Tuchenhagen products are based on future-oriented company and product design principles that include an obligation to economic viability, sustainability and service.

Economical

Higher product quality

Reduced consumption of energy, water and cleaning media

Reduced time and personnel costs for maintenance and cleaning

GEA Tuchenhagen Seat Valves T-smart

Introduction to Seat Valves T-smart

9You score points with environmental protection Lower consumption of energy, water and chemicals means less pollution for the climate and environment. GEA Tuchenhagen meets these requirements by complying with binding international standards.

As a user of GEA Tuchenhagen products, you benefit from proven environmentally-friendly production processes, as well as the high standards for hygienic processing and care of your products. This makes a significant contribution to protecting the global environment and climate.

With our products, you show how important sustainable working processes are to you and that you take responsibility for future generations!

Our support is your gain In addition to our product range, you can also make use of the individualized engineering support from GEA Tuchenhagen. Even before you have started using our products, this support provides you with extensive digital tools from technical drawings to 3-D models.

The individualized service concepts from GEA Tuchenhagen ensure that maintenance work is conducted with the lowest amount of production downtime possible. We look forward to creating and customizing a maintenance plan for you.

Sustainable

Lower climate and environmental impact

Sustainable, environmentally friendly production processes

High standards for hygienic processing and care of products

Service-oriented

Individual engineering support

Shortest possible interruptions of production

Individual service concept


Introduction to Seat Valves T-smart

10

The compact seat valves of the T-smart series set new standards for high power with low space demands. Due to their small build, the valves have a low weight, which considerably simplifies operation. Low operation, maintenance and servicing costs contribute to high system productivity.

The T-smart valve series offers valves in standard forms that are often used with optional equipment parts and comprehensive accessories. All necessary versions in housing spaces and control top types are available.

Like all GEA components, the T-smart series corresponds to the highest quality demands and seamlessly merges with the outstanding product range Made by GEA Tuchenhagen.

Small and compact

Low weight

Maintenance-friendly

Low servicing costs

Hygienic design

Low risk of contaminating the end product

Maximum efficiency in cleaning

Lower CIP costs

Seat valves T-smart Seat valves T-smart are subject to production certified acc. to DIN EN ISO 9001:2000 without exception and correspond to the requirements of the European Hygienic Engineering and Design Group (EHEDG).

The T-smart valves have not only been tested for precise compliance with the guidelines named, but also have passed an independent and a standardized cleaning test for their suitability with easy and efficient cleaning.


Overview

11

T-smart benefits

Made by GEA Tuchenhagen

EHEDG-certified

Innovative bayonet lock

The bayonet lock

The innovative bayonet lock is the perfect interface between the valve lantern and the housings. In connection with pre-tension-free radial seals, the benefit of this lock is that the user does not need any special tools to (dis)assemble the valve insert. Clamping connections were not used at all. The bayonet lock meets all necessary safety requirements: A securing clip prevents inadvertent twisting/opening of the valve; the two interlocking metal surfaces of the bayonet lock additionally secure against opening of the valve under product pressure.

Seat Valves T-smart

Reliable and simple maintenance

Hygienic and space-saving design

Suitable material selection for metal components and seals

High surface quality of components in contact and not in contact with the product

Self draining system of the housings without domes and sumps

GEA Tuchenhagen valve technology

Actuator

The actuators of the T-smart seat valve series are available spring-to-open and spring-to-close. This must be indicated clearly by the article number when ordering, since the actuator cannot be turned subsequently to change the effect.

The design of T-smart seat valves has been standardized as well. The lift functions for both valve discs are integrated into the actuator as standard.

GEA Tuchenhagen utilizes its known high quality demands and always maintenance-free designs with its actuators of the T-smart seat valve series. This ensures maximum safety for the user, since the actuators do not have to be opened with the present spring forces for maintenance purposes.

Valve housing

The housings of the T-smart seat valve series are delivered standardized with an inner surface quality of Ra 0.8m and a ground outer surface. This corresponds to the required surface qualities of the essential standards in the valve design (e.g. EHEDG).

For single-seat valves (shut-off, divert and tank bottom valves), in-line and angle housings (L- and T-housings) are available as standard versions; other housing combinations can be implemented via T-pieces and bends. Different housing combinations can be chosen for double-seat valves.

For all T-smart seat valves, the housing combinations are designed as firmly connected housings; therefore, the correct angle between the housings must be ensured when you place the order. The different angles are determined by the article numbers and must be indicated clearly in the order code.

Seals

The sealing of the valve discs takes place by maintenance-friendly O-rings, available in material EPDM. Particularly narrow production tolerances for these O-rings ensure hygienically proper sealing under the different process conditions.

To reduce necessary spare parts inventories at the customer's site, seals of the same kind are reused according to valve type and rated widths, so that the number of required sealings is minimal.

Valve informations system T.VIS

Control tops of the T.VIS generation are available in different versions for the T-smart seat valves, under which the proper selection is made depending on customer needs. The T.VIS control tops are individually optimized for each customer, independently of whether the proven sensor technology of the T.VIS M-15 or the state-of-the-art path measuring technology of the T.VIS A-15 are used.


Overview

12

Pipe classes

The dimensions of the welding ends comply with the following standards: Metric: Outside diameter acc. to DIN 11850 Inch OD: Outside diameter acc. to BS 4825

Surfaces

Surfaces in contact with the product are designed in Ra 0.8 m as standard.

Materials

Components in contact with the product are produced from AISI 316 L, while those not in contact with the product are made from AISI 304.

For detailed information about the properties of the materials, refer to the material properties table.

Material test certificates

Optionally, the valve housings and product wetted parts can be supplied with a test report 2.2 or an inspection certificate 3.1 acc. to EN 10204.

Seal materials

Seals in contact with the product are EPDM. NBR material is used for seals not in contact with the product.

The mixing constituents of our seal materials are contained in the FDA "White List" and are in accordance with "FOOD and DRUG" (FDA) guidelines 21 CFR Part 177.2600 or 21 CFR 177.1550: "Rubber articles intended for repeated use".

The resistance of the seal material depends on the nature and temperature of the product being transported. The contact time can negatively affect the service life of seals.

For detailed information about the properties of the seal materials, refer to the seal material properties table.

Operating pressure

The valves can be used up to a vacuum of 0.95 bar and are designed up to a product pressure of 5 bar (NC: DN 80DN 100, OD 4") or 6 bar (NC: DN 25DN 65, OD 1"OD 3" / NO: DN 25DN 100, OD 1"OD 4").

Ambient conditions

T-smart seat valves may be used at ambient temperatures of 0 to 45 C (32 to 113 F). If the valves are equipped with a control top and have solenoid valves contained in them, the ambient temperature must be between 0 and 45 C (32 and 113 F). The permitted ambient temperature for the proximity switches is 20 to 80 C (4 to 176 F).

The valves can also be used outdoors. However, in these application areas they must be protected against icing, or else de-iced before switching or lifting.

The product or operating temperature depends on the seal material and can be seen in the seal material properties table.

T-smart seat valves must be installed without stresses. Lateral forces such as expansion of the pipelines due to heat cannot be compensated in the valve; as a result valve damage is possible. In such cases, we recommend taking measures to compensate for the expansion, such as by using the VARICOMP expansion compensator.

The required clearance for installing and removing a T-smart seat valve is specified in the particular technical data and dimensional sheet.

Air supply

The air supply pressure is min. 6 bar, max. 8 bar. The actuator sizes are designed for an air supply pressure of min. 6 bar. The quality of the air supply must meet the requirements of ISO 8573-1:2010.

Actuator types

Seat valves T-smart are delivered with a pneumatic actuator. They are configured for long-term operation, and are maintenance-free.

ISO 8573-1:2010

Solid content Quality class 6

Particle size max. 5 m

Particle density max. 5 mg/m

Water content Quality class 4

Max. dew point 3 C

A correspondingly different dew point is required for applications at high altitude or with low ambi-ent temperatures.

Oil content Quality class 3

Max. 1 mg oil per 1 m air, preferably oil-free


Technical Data

13

Feedback

In the control top See section 7: Control and feedback systems

Proximity switch holder on the actuatorThe proximity switch holder M121 (INA) makes it possible to use feedback sensors above the actuator. The proximity switch holder has prepared M121 holes which allow the sensors to

be set optimally. A direct connection to the controller provides the feedback on the valve position (see section 7: Control and Feedback Systems).

Recommended flow direction

If possible, the valves should close against the flow direction in order to avoid water hammer.

Main alloy elements in % by mass

Material number

Short name Similar materials WS*Cr

(Chrome)Ni

(Nickel)

Mo (Molybde-

num)

C max. (Carbon)

AISI 304 X5CrNi18-10 1.4301 BS 304S15 SS2332 18 17.5 19.5 8.0 10.5 0.07

AISI 316L X2 CrNiMo 17-12-2 1.4404 BS 316S11 SS2348 25 16.5 18.5 10.0 13.0 2.0 2.5 0.03

Material properties

* Effective sum of stainless steels = % Cr + 3.3 (% Mo + 0.5 W) + 20 N

Seal material properties

Other applications on request * Depending on the installation situation ** Inorganic acids include hydrochloric acid, nitric acid, sulphuric acid

Seal material EPDM

General application temperature*40 to 135 C40 to 275 F

Medium ConcentrationAt permitted

operating temperature

Alkali

3 % up to 80 C +

5 % up to 40 C +

5 % up to 80 C +

> 5 %

Inorganic acid**

3 % up to 80 C +

5 % up to 80 C

> 5 % up to 100 C

Water up to 80 C +

Steam up to 135 C +

Steam, approx. 30 min

up to 150 C +

Hydrocarbons/ fuels

Products containing grease

35 % +

> 35 %

Oils

+ = Good resistance = Reduced service life

= Not resistant


Technical Data

14

Seat Valves T-smart

Catalogs Cleaning Technology

Cleaning Technology

Catalogs Aseptic Valve Technology

Aseptic Valve Technology

Catalogs Hygienic Pump Technology

Hygienic Centrifugal Pumps

Catalogs Hygienic Valve Technology

Hygienic Valves VARIVENT and ECOVENT

Butterfly Valves T-smart

Seat Valves T-smart

Hygienic Valves and Components

GEA Tuchenhagen

Valve Selection Matrix

15

Single-seat valves

Tank Bottom valves

Mixproof seat valves

Shut-off valves 1

Divert valves 2

Mixproof shut-off valves 3

Double-seal valves 4

Single-seat tank bottom valves 5

Spare parts 6

Control and feedback systems 7

Seat Valves T-smart

16

T-smart shut-off valves Series 1000

T-smart single-seat valves of the 1000 series are used for simple shut-off in hygienic applications. The valves are characterized by their ease of operation and flexibility.

Function of the valve

In the simple shut-off, there is only one seal in the one-piece valve disc separating the pipelines from one another. This means liquid can pass from one pipeline to the other in the event of a seal defect. For this reason, shut-off valves of the 1000 series are not suitable for separating incompatible fluids.

Application examples

In practical use, these valves are used, for example, as emptying/drainage valves or for shutting off a bypass line. Frequently, these types of valve are also used as dosing valves.

Special features

EHEDG-certified hygienic configuration

Small and compact



GEA Tuchenhagen Shut-off Valves

Overview Single-seat Valves

17

T-smart benefits

The valve series T-smart offers valves in standard forms that are used often and dispenses with optional equipment parts and comprehensive accessories.

The compact design and the philosophy of the hygienic valves leads to an economical solutions for standard requirements. All necessary versions in terms of housing shapes and control top types are available.

Sizes T-smart 1000

DN 25 DN 100

OD 1" OD 4"

Housing combinations

Two housing designs are available as standard in the T-smart shut-off valve 1000 series. Optionally, the housings can be designed with 90 bends or T-pieces.


To avoid water hammers when closing one path while the product is flowing, T-smart shut-off valves 1000 should be switched against the flow direction of the product, if possible.

Single-seat valve type 1007




1

18

Pipe Housing Actuator Dimensions Valve

Nominal width

[mm]

A [mm]

C [mm]

D [mm]

H1[mm]

H2 [mm]

X[mm]

Stroke S[mm]

Particle size[mm]

Weight [kg]

DN 25 29,0 1,50 34.0 90 109 117.5 281.5 165 18 9 4.5

DN 40 41,0 1,50 37.0 90 109 130.5 294.5 190 25 16 4.5

DN 50 53,0 1,50 41.0 90 109 136.5 300.5 210 25 16 4.5

DN 65 70,0 2,00 50.0 125 135 / 170* 154.5 318.5 245 33 24 8.5

DN 80 85,0 2,00 65.5 125 170 180.0 344.0 285 41 32 12.5

DN 100 104,0 2,00 71.0 125 170 189.5 353.5 315 41 32 13.0

OD 1" 25,4 1,65 33.0 90 109 115.5 279.5 160 18 9 4.5

OD 1 " 38,1 1,65 36.5 90 109 129.0 293.0 185 25 16 4.5

OD 2" 50,8 1,65 42.0 90 109 135.5 299.5 205 25 16 4.5

OD 2 " 63,5 1,65 49.0 125 135 / 170* 151.5 315.5 235 33 24 8.5

OD 3" 76,2 1,65 52.5 125 135 / 170* 158.0 322.0 255 33 24 8.5

OD 4" 101,6 2,11 72.0 125 170 188.5 352.5 310 41 32 13.0

Technical data of the standard version

Recommended flow direction Contrary to the flow direction of the product

Material in contact with the product AISI 316L

Material not in contact with the product AISI 304

Seal material in contact with the product EPDM

Ambient temperature 0 to 45 C

Air supply pressure Min. 6 bar, max. 8 bar

Max. product pressure DN 25 DN 65

OD 1" OD 3"Max. 6 bar

DN 80 DN 100

OD 4"Max. 5 bar / max. 6 bar*

Surface in contact with the product Ra 0.8 m

Surface not in contact with the product Metal blank

Control and feedback system Connection 0 (without control top)

Actuator type Pneumatic actuator air/spring

Connection fittings Welding end

Certificates

* The left value refers to the closed fail-safe position of the valve, the right one to the open non-actuated position (see position 5 in the order code).


Type 1007 Single-seat Valves

19

Position Description of the order code for the standard version

1 Valve type

1 Shut-off valve

2 Housing combinations

007

L

3 Nominal width standard

0 OD 1 DN

4 Nominal width

100 OD 1" 025 DN 25

150 OD 1 " 040 DN 40

200 OD 2" 050 DN 50

250 OD 2 " 065 DN 65

300 OD 3" 080 DN 80

400 OD 4" 100 DN 100

5 Non-actuated position

0 Closed

1 Opened

6 Air connection

0 Without

1 Metric

2 Inch

7 Port orientation top

0 0

8 Air support

0 Without

9 Seal material

0 EPDM

10 Port orientation bottom

0 No connection

1 Bend 90

2 Bend 180

3 Bend 270

4 T-piece 90

11 Connection fittings

0 Welding end

1 Tri-clamp

12 Certificates

0 Without

1 Test report 2.2

2 Inspection certificate 3.1

3 Certificates 2.2 and 3.1

Position 1 2 3 4 5 6 7 8 9 10 11 12Code for control and feedback systems, see section 7

Code 1 007 - - 0 0 - 0 +

The code is composed as follows, depending on the chosen configuration:



1

20


Nominal width

[mm]

A [mm]

C [mm]

D [mm]

H1[mm]

H2 [mm]

X[mm]

Stroke S[mm]

Particle size[mm]

Weight [kg]

DN 25 29,0 1,50 34.0 90 109 117.5 281.5 165 18 9 4.5

DN 40 41,0 1,50 37.0 90 109 130.5 294.5 190 25 16 4.5

DN 50 53,0 1,50 41.0 90 109 136.5 300.5 210 25 16 4.5

DN 65 70,0 2,00 50.0 125 135 / 170* 154.5 318.5 245 33 24 8.5

DN 80 85,0 2,00 65.5 125 170 180.0 344.0 285 41 32 12.5

DN 100 104,0 2,00 71.0 125 170 189.5 353.5 315 41 32 13.0

OD 1" 25,4 1,65 33.0 90 109 115.5 279.5 160 18 9 4.5

OD 1 " 38,1 1,65 36.5 90 109 129.0 293.0 185 25 16 4.5

OD 2" 50,8 1,65 42.0 90 109 135.5 299.5 205 25 16 4.5

OD 2 " 63,5 1,65 49.0 125 135 / 170* 151.5 315.5 235 33 24 8.5

OD 3" 76,2 1,65 52.5 125 135 / 170* 158.0 322.0 255 33 24 8.5

OD 4" 101,6 2,11 72.0 125 170 188.5 352.5 310 41 32 13.0










DN 80 DN 100







Certificates




21


1 Valve type

1 Shut-off valve


003

T


0 OD 1 DN

4 Nominal width

100 OD 1" 025 DN 25

150 OD 1 " 040 DN 40

200 OD 2" 050 DN 50

250 OD 2 " 065 DN 65

300 OD 3" 080 DN 80

400 OD 4" 100 DN 100


0 Closed

1 Opened

6 Air connection

0 Without

1 Metric

2 Inch


0 0

8 Air support

0 Without

9 Seal material

0 EPDM


0 No connection

1 Bend 90

4 T-piece 90


0 Welding end

1 Tri-clamp

12 Certificates

0 Without

1 Test report 2.2




Code 1 003 - - 0 0 - 0 +




1

22

T-smart divert valve Series 2000

T-smart divert valves are used for simple divert functions in hygienic applications. The valves are characterized by their ease of operation. The individual variants are designed for different flow directions.


In divert valves, there is only one seal for each switching position in the valve disc separating the particular pipelines from one another. This means liquid can pass from one pipeline to the other in the event of a seal defect. For this reason, divert valves of the T-smart series are not suitable for separating incompatible fluids.


In practice, these valves are frequently used in CIP supply and return lines. A typical use case is found at the end of a valve block as divert valve between the process line and drain, e.g. during pushing out.

Special features


Small and compact



GEA Tuchenhagen Divert Valves


23

Sizes T-smart 2000

DN 25 DN 100

OD 1" OD 4"

T-smart benefits

The valve series T-smart offers valves in standard forms that are used often and dispenses with optional equipment parts and comprehensive accessories.

The compact design and the philosophy of the hygienic valves leads to an economical solution for standard requirements. All necessary versions in terms of housing shapes and control top types are available.


T-smart divert valves are available as the standard in five housing versions.


To avoid water hammers when closing one path while the product is flowing, T-smart divert valves 2000 should be switched against the flow direction of the product, if possible.





2

24










DN 80 DN 100







Certificates



Nominal width

[mm]

A [mm]

C [mm]

K [mm]

D1 [mm]

H1[mm]

H2 [mm]

X[mm]

Stroke S[mm]

Particle size[mm]

Weight [kg]

DN 25 29,0 1,50 34.0 90 34.0 109 117.5 281.5 199 18 6 5.5

DN 40 41,0 1,50 46.0 90 37.0 109 130.5 294.5 236 25 16 5.5

DN 50 53,0 1,50 58.0 90 41.0 109 136.5 300.5 268 25 16 6.0

DN 65 70,0 2,00 74.0 125 53.0 135/170* 154.5 318.5 319 33 24 12.0

DN 80 85,0 2,00 89.0 125 65.5 170 180.0 344.0 374 41 32 16.5

DN 100 104,0 2,00 108.0 125 71.0 170 189.5 353.5 423 41 32 17.0

OD 1" 25,4 1,65 30.0 90 33.0 109 115.5 279.5 190 18 4 5.5

OD 1 " 38,1 1,65 43.0 90 36.5 109 129.0 293.0 228 25 16 5.5

OD 2" 50,8 1,65 55.5 90 42.0 109 135.5 299.5 261 25 16 6.0

OD 2 " 63,5 1,65 68.0 125 50.0 135/170* 151.5 315.5 303 33 24 11.5

OD 3" 76,2 1,65 81.0 125 52.5 135/170* 158.0 322.0 336 33 24 12.0

OD 4" 101,6 2,11 105.5 125 72.0 170 188.5 352.5 416 41 32 16.5



25


1 Valve type

2 Divert valve


017

K


0 OD 1 DN

4 Nominal width

100 OD 1" 025 DN 25

150 OD 1 " 040 DN 40

200 OD 2" 050 DN 50

250 OD 2 " 065 DN 65

300 OD 3" 080 DN 80

400 OD 4" 100 DN 100


0 Closed

1 Opened

6 Air connection

0 Without

1 Metric

2 Inch


1 90

2 180

3 270

8 Air support

0 Without

9 Seal material

0 EPDM


0 No connection

1 Bend 90

2 Bend 180

3 Bend 270

4 T-piece 90


0 Welding end

1 Tri-clamp

12 Certificates

0 Without

1 Test report 2.2




Code 2 017 - - 0 - 0 +




2

26










DN 80 DN 100







Certificates



Nominal width

[mm]

A [mm]

C [mm]

K [mm]

D1 [mm]

H1[mm]

H2 [mm]

X[mm]

Stroke S[mm]

Particle size[mm]

Weight [kg]

DN 25 29,0 1,50 34.0 90 34.0 109 117.5 281.5 199 18 6 5.5

DN 40 41,0 1,50 46.0 90 37.0 109 130.5 294.5 236 25 16 5.5

DN 50 53,0 1,50 58.0 90 41.0 109 136.5 300.5 268 25 16 6.0

DN 65 70,0 2,00 74.0 125 53.0 135/170* 154.5 318.5 319 33 24 12.0

DN 80 85,0 2,00 89.0 125 65.5 170 180.0 344.0 374 41 32 16.5

DN 100 104,0 2,00 108.0 125 71.0 170 189.5 353.5 423 41 32 17.0

OD 1" 25,4 1,65 30.0 90 33.0 109 115.5 279.5 190 18 4 5.5

OD 1 " 38,1 1,65 43.0 90 36.5 109 129.0 293.0 228 25 16 5.5

OD 2" 50,8 1,65 55.5 90 42.0 109 135.5 299.5 261 25 16 6.0

OD 2 " 63,5 1,65 68.0 125 50.0 135/170* 151.5 315.5 303 33 24 11.5

OD 3" 76,2 1,65 81.0 125 52.5 135/170* 158.0 322.0 336 33 24 12.0

OD 4" 101,6 2,11 105.5 125 72.0 170 188.5 352.5 416 41 32 16.5



27


1 Valve type

2 Divert valve


027

P


0 OD 1 DN

4 Nominal width

100 OD 1" 025 DN 25

150 OD 1 " 040 DN 40

200 OD 2" 050 DN 50

250 OD 2 " 065 DN 65

300 OD 3" 080 DN 80

400 OD 4" 100 DN 100


0 Closed

1 Opened

6 Air connection

0 Without

1 Metric

2 Inch


1 90

8 Air support

0 Without

9 Seal material

0 EPDM


0 No connection

1 Bend 90

2 Bend 180

3 Bend 270

4 T-piece 90


0 Welding end

1 Tri-clamp

12 Certificates

0 Without

1 Test report 2.2




Code 2 027 - - 1 0 - 0 +




2

28

T-smart double-seat valves Series 3000

To meet special requirements in different industries, applications and processes, the T-smart valve range also includes mixproof shut-off valves.

T-smart double-seat valves are used for mixproof shut-off of incompatible products at the pipe junctions.


When the valve is closed (non-actuated position), there are always two seals between the separated pipelines. If one seal is defective, the resulting leakage will be directed through the leakage outlet into the periphery, without mixing with the product in the second pipeline. This method enables that there is no mixing between the products from two pipelines.


T-smart double-seat valves are often used in non-critical areas: Breweries: Cold process area, e.g. fermenting cellar Dairies: Before heat treatment, e.g. milk reception, raw milk

storage

Special features


Leakage-free connection


Mixproof separation

GEA Tuchenhagen Mixproof Shut-off Valves

Overview Double-seat Valves

29

T-smart benefits

T-smart double-seat valves are characterized by a radial sealing which reduces the switching leakage to a minimum (possibilty of product residue adhering to the metallic surfaces). The T-smart design has the lower and upper valve discs both designed balanced.

The balanced valve discs give the valve the required water hammer safety (up to 25 bar) and reduce the necessary actuator diameter to open the valves to a minimum.

Since the valve is equipped with an integrated lifting actuator, as standard, that makes the valve appear compact.

Sizes T-smart 3000

DN 25 DN 100

OD 1" OD 4"


T-smart double-seat valves are available in four housing designs.

Double-seat valve type 3022 Double-seat valve type 3011 Double-seat valve type 3012 Double-seat valve type 3021


Overview Double-seat Valves

3

30







Max. product pressure Max. 6 bar






Certificates


Nominal width

[mm]

A [mm]

C [mm]

K [mm]

D[mm]

H1[mm]

H2 [mm]

X[mm]

Stroke S[mm]

Particle size[mm]

Weight [kg]

DN 25 29,0 1,50 51.0 90 61.0 109 217.5 381.5 370 28 8.5

DN 40 41,0 1,50 63.0 90 69.0 109 223.5 387.5 410 30 9.0

DN 50 53,0 1,50 75.0 90 80.0 109 229.5 393.5 455 35 8 9.0

DN 65 70,0 2,00 91.0 125 88.0 135 237.5 401.5 500 35 8 17.0

DN 80 85,0 2,00 106.0 125 105.5 170 267.0 431.0 580 45 18 29.0

DN 100 104,0 2,00 125.0 125 115.0 170 276.5 440.5 635 45 18 30.0

OD 1" 25,4 1,65 47.0 90 55.0 109 215.5 379.5 360 24 8.5

OD 1 " 38,1 1,65 60.0 90 66.5 109 222.0 386.0 395 29 9.0

OD 2" 50,8 1,65 72.5 90 79.0 109 228.5 392.5 445 35 8 9.0

OD 2 " 63,5 1,65 85.0 125 85.0 135 234.5 398.5 485 35 8 17.0

OD 3" 76,2 1,65 98.0 125 91.5 135 241.0 405.0 525 35 8 18.0

OD 4" 101,6 2,11 122.5 125 114.0 170 275.5 439.5 630 45 18 30.0


Type 3022 Double-seat Valves

31


1 Valve type

3 Mixproof shut-off valves


022

E


0 OD 1 DN

4 Nominal width

100 OD 1" 025 DN 25

150 OD 1 " 040 DN 40

200 OD 2" 050 DN 50

250 OD 2 " 065 DN 65

300 OD 3" 080 DN 80

400 OD 4" 100 DN 100


0 Closed

6 Air connection

0 Without

1 Metric

2 Inch


0 0

1 90

8 Air support

0 Without

9 Seal material

0 EPDM


0 No connection


0 Welding end

1 Tri-clamp

12 Certificates

0 Without

1 Test report 2.2




Code 3 022 - - 0 0 - 0 +




3

32













Certificates


Nominal width

[mm]

A [mm]

C [mm]

K [mm]

D[mm]

H1[mm]

H2 [mm]

X[mm]

Stroke S[mm]

Particle size[mm]

Weight [kg]

DN 25 29,0 1,50 51.0 90 61.0 109 217.5 381.5 370 28 8.5

DN 40 41,0 1,50 63.0 90 69.0 109 223.5 387.5 410 30 9.0

DN 50 53,0 1,50 75.0 90 80.0 109 229.5 393.5 455 35 8 9.0

DN 65 70,0 2,00 91.0 125 88.0 135 237.5 401.5 500 35 8 17.0

DN 80 85,0 2,00 106.0 125 105.5 170 267.0 431.0 580 45 18 29.0

DN 100 104,0 2,00 125.0 125 115.0 170 276.5 440.5 635 45 18 30.0

OD 1" 25,4 1,65 47.0 90 55.0 109 215.5 379.5 360 24 8.5

OD 1 " 38,1 1,65 60.0 90 66.5 109 222.0 386.0 395 29 9.0

OD 2" 50,8 1,65 72.5 90 79.0 109 228.5 392.5 445 35 8 9.0

OD 2 " 63,5 1,65 85.0 125 85.0 135 234.5 398.5 485 35 8 17.0

OD 3" 76,2 1,65 98.0 125 91.5 135 241.0 405.0 525 35 8 18.0

OD 4" 101,6 2,11 122.5 125 114.0 170 275.5 439.5 630 45 18 30.0



33


1 Valve type



011

B


0 OD 1 DN

4 Nominal width

100 OD 1" 025 DN 25

150 OD 1 " 040 DN 40

200 OD 2" 050 DN 50

250 OD 2 " 065 DN 65

300 OD 3" 080 DN 80

400 OD 4" 100 DN 100


0 Closed

6 Air connection

0 Without

1 Metric

2 Inch


0 0

1 90

2 180

3 270

8 Air support

0 Without

9 Seal material

0 EPDM


0 No connection


0 Welding end

1 Tri-clamp

12 Certificates

0 Without

1 Test report 2.2




Code 3 011 - - 0 0 - 0 +




3

34













Certificates


Nominal width

[mm]

A [mm]

C [mm]

K [mm]

D[mm]

H1[mm]

H2 [mm]

X[mm]

Stroke S[mm]

Particle size[mm]

Weight [kg]

DN 25 29,0 1,50 51.0 90 61.0 109 217.5 381.5 370 28 8.5

DN 40 41,0 1,50 63.0 90 69.0 109 223.5 387.5 410 30 9.0

DN 50 53,0 1,50 75.0 90 80.0 109 229.5 393.5 455 35 8 9.0

DN 65 70,0 2,00 91.0 125 88.0 135 237.5 401.5 500 35 8 17.0

DN 80 85,0 2,00 106.0 125 105.5 170 267.0 431.0 580 45 18 29.0

DN 100 104,0 2,00 125.0 125 115.0 170 276.5 440.5 635 45 18 30.0

OD 1" 25,4 1,65 47.0 90 55.0 109 215.5 379.5 360 24 8.5

OD 1 " 38,1 1,65 60.0 90 66.5 109 222.0 386.0 395 29 9.0

OD 2" 50,8 1,65 72.5 90 79.0 109 228.5 392.5 445 35 8 9.0

OD 2 " 63,5 1,65 85.0 125 85.0 135 234.5 398.5 485 35 8 17.0

OD 3" 76,2 1,65 98.0 125 91.5 135 241.0 405.0 525 35 8 18.0

OD 4" 101,6 2,11 122.5 125 114.0 170 275.5 439.5 630 45 18 30.0



35


1 Valve type



012

C


0 OD 1 DN

4 Nominal width

100 OD 1" 025 DN 25

150 OD 1 " 040 DN 40

200 OD 2" 050 DN 50

250 OD 2 " 065 DN 65

300 OD 3" 080 DN 80

400 OD 4" 100 DN 100


0 Closed

6 Air connection

0 Without

1 Metric

2 Inch


0 0

1 90

8 Air support

0 Without

9 Seal material

0 EPDM


0 No connection


0 Welding end

1 Tri-clamp

12 Certificates

0 Without

1 Test report 2.2




Code 3 012 - - 0 0 - 0 +




3

36













Certificates


Nominal width

[mm]

A [mm]

C [mm]

K [mm]

D[mm]

H1[mm]

H2 [mm]

X[mm]

Stroke S[mm]

Particle size[mm]

Weight [kg]

DN 25 29,0 1,50 51.0 90 61.0 109 217.5 381.5 370 28 8.5

DN 40 41,0 1,50 63.0 90 69.0 109 223.5 387.5 410 30 9.0

DN 50 53,0 1,50 75.0 90 80.0 109 229.5 393.5 455 35 8 9.0

DN 65 70,0 2,00 91.0 125 88.0 135 237.5 401.5 500 35 8 17.0

DN 80 85,0 2,00 106.0 125 105.5 170 267.0 431.0 580 45 18 29.0

DN 100 104,0 2,00 125.0 125 115.0 170 276.5 440.5 635 45 18 30.0

OD 1" 25,4 1,65 47.0 90 55.0 109 215.5 379.5 360 24 8.5

OD 1 " 38,1 1,65 60.0 90 66.5 109 222.0 386.0 395 29 9.0

OD 2" 50,8 1,65 72.5 90 79.0 109 228.5 392.5 445 35 8 9.0

OD 2 " 63,5 1,65 85.0 125 85.0 135 234.5 398.5 485 35 8 17.0

OD 3" 76,2 1,65 98.0 125 91.5 135 241.0 405.0 525 35 8 18.0

OD 4" 101,6 2,11 122.5 125 114.0 170 275.5 439.5 630 45 18 30.0



37


1 Valve type



021

A


0 OD 1 DN

4 Nominal width

100 OD 1" 025 DN 25

150 OD 1 " 040 DN 40

200 OD 2" 050 DN 50

250 OD 2 " 065 DN 65

300 OD 3" 080 DN 80

400 OD 4" 100 DN 100


0 Closed

6 Air connection

0 Without

1 Metric

2 Inch


0 0

1 90

8 Air support

0 Without

9 Seal material

0 EPDM


0 No connection


0 Welding end

1 Tri-clamp

12 Certificates

0 Without

1 Test report 2.2




Code 3 021 - - 0 0 - 0 +




3

38

T-smart double-seal valve Series 5000

T-smart double-seal valves are used as a shut-off in hygienic applications. When the valve is closed (non-actuated position), there are always two seals between the separated pipelines. This leakage chamber can also be cleaned via flushing valves or can serve as leakage detection.


In the double shut-off, there are two seals in the one-piece valve disc separating the pipelines from one another. This means liquid can pass from one pipeline to the other in the event of a leak in the chamber.

To avoid contamination, this leakage space can be pressurized with steam with two flushing valves and prevent contamination of the product.


T-smart double-seal valves are often used in non-critical areas: Breweries: Cold process area, e.g. fermenting cellar Dairies: Before heat treatment, e.g. milk reception, raw milk

storage

Special features



Small and compact

Integrated flushing valves

Leakage chamber

In the standard version, two flushing valves are connected to the leakage chamber. To avoid contamination of the product, they can be pressurized with steam.

Alternatively, the flushing valves can also serve as leakage detection. Subsequent cleaning of the leakage chamber is recommended.


Overview Double-seal Valves

39

T-smart benefits

T-smart double-seal valves are characterized by leakage-free sealing that is permitted by the doubly radial seal. The compact design of the hygienic valves is an economical solution for basic requirements. All necessary versions in terms of housing shapes and control top types are available.

Sizes T-smart 5000

DN 25 DN 100

OD 1" OD 4"


Standard T-smart double-seal valves are available in two housing designs. Optionally, the housings can be designed with 90 bends or T-pieces.


To avoid water hammers when closing one path while the product is flowing, T-smart double-seal valves should be switched against the flow direction of the product, if possible.

Double-seal valve type 5007

Double-seal valve type 5003


Overview Double-seal Valves

4

40


Nominal width

[mm]

C [mm]

K [mm]

D1 [mm]

H1[mm]

H2 [mm]

X[mm]

Stroke S[mm]

Particle size[mm]

Weight [kg]

DN 25 29,0 1,50 90 43.5 109 117.5 281.5 206 18 4 5.5

DN 40 41,0 1,50 90 46.5 109 130.5 294.5 212 25 9 5.5

DN 50 53,0 1,50 90 50.5 109 136.5 300.5 222 25 9 5.5

DN 65 70,0 2,00 125 59.5 170 154.5 318.5 256 33 15 9.5

DN 80 85,0 2,00 125 75.0 210 182.5 346.5 299 41 23 17.5

DN 100 104,0 2,00 125 80.5 210 192.0 356.0 327 41 23 18.0

OD 1" 25,4 1,65 90 42.5 109 115.5 279.5 195 18 4 5.5

OD 1 " 38,1 1,65 90 46.0 109 129.0 293.0 208 25 9 5.5

OD 2" 50,8 1,65 90 51.5 109 135.5 299.5 218 25 9 5.5

OD 2 " 63,5 1,65 125 58.5 170 151.5 315.5 247 33 15 9.5

OD 3" 76,2 1,65 125 62.0 170 158.0 322.0 266 33 15 9.5

OD 4" 101,6 2,11 125 81.5 210 191.0 355.0 323 41 23 18.0










DN 80 DN 100







Certificates



Type 5007 Double-seal Valves

41


1 Valve type

5 Double-seal valve


007

L


0 OD 1 DN

4 Nominal width

100 OD 1" 025 DN 25

150 OD 1 " 040 DN 40

200 OD 2" 050 DN 50

250 OD 2 " 065 DN 65

300 OD 3" 080 DN 80

400 OD 4" 100 DN 100


0 Closed

6 Air connection

0 Without

1 Metric

2 Inch


0 0

8 Air support

0 Without

9 Seal material

0 EPDM


0 No connection

1 Bend 90

2 Bend 180

3 Bend 270

4 T-piece 90

5 T-piece 180


0 Welding end

1 Tri-clamp

12 Certificates

0 Without

1 Test report 2.2




Code 5 007 - - 0 0 0 - 0 +




4

42


Nominal width

[mm]

C [mm]

K [mm]

D1 [mm]

H1[mm]

H2 [mm]

X[mm]

Stroke S[mm]

Particle size[mm]

Weight [kg]

DN 25 29,0 1,50 90 43.5 109 117.5 281.5 206 18 4 5.5

DN 40 41,0 1,50 90 46.5 109 130.5 294.5 212 25 9 5.5

DN 50 53,0 1,50 90 50.5 109 136.5 300.5 222 25 9 5.5

DN 65 70,0 2,00 125 59.5 170 154.5 318.5 256 33 15 9.5

DN 80 85,0 2,00 125 75.0 210 182.5 346.5 299 41 23 17.5

DN 100 104,0 2,00 125 80.5 210 192.0 356.0 327 41 23 18.0

OD 1" 25,4 1,65 90 42.5 109 115.5 279.5 195 18 4 5.5

OD 1 " 38,1 1,65 90 46.0 109 129.0 293.0 208 25 9 5.5

OD 2" 50,8 1,65 90 51.5 109 135.5 299.5 218 25 9 5.5

OD 2 " 63,5 1,65 125 58.5 170 151.5 315.5 247 33 15 9.5

OD 3" 76,2 1,65 125 62.0 170 158.0 322.0 266 33 15 9.5

OD 4" 101,6 2,11 125 81.5 210 191.0 355.0 323 41 23 18.0










DN 80 DN 100







Certificates




43


1 Valve type

5 Double-seal valve


003

T


0 OD 1 DN

4 Nominal width

100 OD 1" 025 DN 25

150 OD 1 " 040 DN 40

200 OD 2" 050 DN 50

250 OD 2 " 065 DN 65

300 OD 3" 080 DN 80

400 OD 4" 100 DN 100


0 Closed

6 Air connection

0 Without

1 Metric

2 Inch


0 0

8 Air support

0 Without

9 Seal material

0 EPDM


0 No connection

1 Bend 90

2 Bend 180

3 Bend 270

4 T-piece 90

5 T-piece 180


0 Welding end

1 Tri-clamp

12 Certificates

0 Without

1 Test report 2.2




Code 5 003 - - 0 0 0 - 0 +




4

44

T-smart tank bottom valves Series 4000

T-smart tank bottom valves are used as tank protection in hygienic applications. These valves are characterized by their ease of operation and flexibility.


In the simple shut-off, there is only one seal in the one-piece valve disc separating the pipelines from one another. This means liquid can pass from one pipeline to the other in the event of a seal defect. For this reason, single-seat shut-off valves are not suitable for separating incompatible products.


T-smart tank bottom valves are used for shutting off pipelines at tanks or containers. The housing can be welded directly into the tank bottom wall, for flush mounted connection to the tank bottom.

Tank bottom valves of the T-smart 4000 series are inserted directly, thereby saving space below the tank.

GEA Tuchenhagen Tank Bottom Valves

Overview Single-seat Bottom Valves

45


T-smart tank bottom shut-off valves are available, as standard, in two housing versions.

Sizes T-smart 4000

DN 25 DN 100

OD 1" OD 4"

T-smart benefits

The T-smart valve series offers valves in standard forms that are often used with optional equipment parts and comprehensive accessories.

The compact design of the hygienic valves is an economical solution for basic requirements. All necessary versions in terms of housing shapes and control top types are available.

Tank bottom valve type 4001

Tank bottom valve type 4002

Radial sealings flush at the front

The weld-in flange of the tank bottom housing permits shut-off flush at the front of the tank and thus ideal for the best tank cleaning.

Thanks to the compact design of the housing, the pipeline is well accessible for the cleaning media.


Overview Single-seat Bottom Valves

5

46

Pipe Housing Actuator Dimensions Valve Housing connection

Nominal width

[mm]

C [mm]

D1 [mm]

H1[mm]

H2 [mm]

X[mm]

Stroke S[mm]

Particle size[mm]

Weight [kg]

K [mm]

t* [mm]

DN 25 29,0 1,50 90 109 123.5 287.5 197 25 16 8.5 59.5 165

DN 40 41,0 1,50 125 170 140.5 304.5 231 33 24 9.0 71.0 200

DN 50 53,0 1,50 125 170 146.5 310.5 237 33 24 9.0 65.0 200

DN 65 70,0 2,00 140 170 172.5 336.5 298 41 32 17.0 91.0 225

DN 80 85,0 2,00 140 170 180.0 344.0 306 41 32 29.0 83.5 225

DN 100 104,0 2,00 140 170 189.5 353.5 340 41 32 30.0 99.0 225

OD 1" 25,4 1,65 90 109 124.5 288.5 194 25 16 8.5 59.0 165

OD 1 " 38,1 1,65 125 170 139.0 303.0 236 33 24 9.0 66.5 200

OD 2" 50,8 1,65 125 170 145.0 309.0 242 33 24 9.0 60.5 200

OD 2 " 63,5 1,65 140 170 170.0 334.0 296 41 32 17.0 91.5 225

OD 3" 76,2 1,65 140 170 176.5 340.5 303 41 32 18.0 85.0 225

OD 4" 101,6 2,11 140 170 188.5 352.0 339 41 32 30.0 100.5 225


Recommended flow direction Filling, emptying








DN 80 DN 100







Certificates



Type 4001 Single-seat Bottom Valves

47


1 Valve type

4 Tank bottom valve


001

F


0 OD 1 DN

4 Nominal width

100 OD 1" 025 DN 25

150 OD 1 " 040 DN 40

200 OD 2" 050 DN 50

250 OD 2 " 065 DN 65

300 OD 3" 080 DN 80

400 OD 4" 100 DN 100


0 Closed

6 Air connection

0 Without

1 Metric

2 Inch


0 0

8 Air support

0 Without

9 Seal material

0 EPDM


0 No connection


0 Welding end

1 Tri-clamp

12 Certificates

0 Without

1 Test report 2.2




Code 4 001 - - 0 0 0 - 0 0 +




5

48

Pipe Housing Actuator Dimensions Valve Housing connection

Nominal width

[mm]

C [mm]

D1 [mm]

H1[mm]

H2 [mm]

X[mm]

Stroke S[mm]

Particle size[mm]

Weight [kg]

K [mm]

t* [mm]

DN 25 29,0 1,50 90 109 123.5 287.5 197 25 16 8.5 59.5 165

DN 40 41,0 1,50 125 170 140.5 304.5 231 33 24 9.0 71.0 200

DN 50 53,0 1,50 125 170 146.5 310.5 237 33 24 9.0 65.0 200

DN 65 70,0 2,00 140 170 172.5 336.5 298 41 32 17.0 91.0 225

DN 80 85,0 2,00 140 170 180.0 344.0 306 41 32 29.0 83.5 225

DN 100 104,0 2,00 140 170 189.5 353.5 340 41 32 30.0 99.0 225

OD 1" 25,4 1,65 90 109 124.5 288.5 194 25 16 8.5 59.0 165

OD 1 " 38,1 1,65 125 170 139.0 303.0 236 33 24 9.0 66.5 200

OD 2" 50,8 1,65 125 170 145.0 309.0 242 33 24 9.0 60.5 200

OD 2 " 63,5 1,65 140 170 170.0 334.0 296 41 32 17.0 91.5 225

OD 3" 76,2 1,65 140 170 176.5 340.5 303 41 32 18.0 85.0 225

OD 4" 101,6 2,11 140 170 188.5 352.0 339 41 32 30.0 100.5 225


Recommended flow direction Filling, emptying








DN 80 DN 100







Certificates




49


1 Valve type

4 Tank bottom valve


002

D


0 OD 1 DN

4 Nominal width

100 OD 1" 025 DN 25

150 OD 1 " 040 DN 40

200 OD 2" 050 DN 50

250 OD 2 " 065 DN 65

300 OD 3" 080 DN 80

400 OD 4" 100 DN 100


0 Closed

6 Air connection

0 Without

1 Metric

2 Inch


0 0

8 Air support

0 Without

9 Seal material

0 EPDM


0 No connection


0 Welding end

1 Tri-clamp

12 Certificates

0 Without

1 Test report 2.2




Code 4 002 - - 0 0 0 - 0 0 +




5

50

Components of the sealing set for a T-smart shut-off valve 1000

Position Designation

1 Sealing ring

7 O-ring

Components of the sealing set for a T-smart divert valve 2000


1 Sealing ring

7 O-ring

Components of the sealing set for a T-smart double-seat valve 3000


1 Sealing ring

7 O-ring

65 Sealing ring

72 Snap seal

74 O-ring

Nominal width EPDM

DN OD Article number

25 1" 231-000227

40 / 50 1 "/ 2" 231-000228

65 / 80 2 "/ 3" 231-000229

100 4" 231-000230

Nominal width EPDM


25 1" 231-000235

40 / 50 1 "/ 2" 231-000236

65 / 80 2 "/ 3" 231-000237

100 4" 231-000238

Nominal width EPDM


25 / 40 / 50 1"/ 1 "/ 2" 231-000243

65 2 " 231-000244

80 / 100 3"/ 4" 231-000245

The adjacent illustrations of the T-smart seat valves show an example for the composition of a sealing set. The content differs between the individual valve types.

A seal kit contains the seals, for the specific valve, that come in contact with the product. The precise components of all seal kits and information about maintenance can be found in the associated operating instructions.

1

1

1

7

7

7

7

7

65 74

72

GEA Tuchenhagen Spare Parts

Seal Kits Seat Valves T-smart

51

Components of the sealing set for a T-smart double-seal valve 5000


1 Sealing ring

7 O-ring

8 O-ring

175 O-ring

176 O-ring

177 O-ring

Components of the sealing set for a T-smart single-seat bottom valve 4000


1 Sealing ring

7 O-ring

Nominal width EPDM


25 / 40 / 50 1"/ 1 "/ 2" 231-000488

65 2 " 231-000489

80 / 100 3"/ 4" 231-000490

Nominal width EPDM


40 / 50 1 "/ 2" 231-000228

65 / 80 2 "/ 3" 231-000229

100 4" 231-000230

The adjacent illustrations of the T-smart seat valves show an example for the composition of a sealing set. The content differs between the individual valve types.

A seal kit contains the seals, for the specific valve, that come in contact with the product. The precise components of all seal kits and information about maintenance can be found in the associated operating instructions.

176

175

177

1

7

1

7

8


Seal Kits Seat Valves T-smart

6

52

Lubricant

Tool Article number

Rivolta F.L.G. MD-2 413-071

Tools T-smart 1000 / T-smart 2000 / T-smart 4000

Tool Article number

Hose cutter 407-065

Strap wrench 408-142

Allen key 3 mm 408-121

Open-end spanner 1317 mm 408-036

Adjustable face wrench 125/63 mm

408-198

Tools T-smart 3000

Tool Article number

Ring screw M14

The ring screw can be used for installation and maintenance of a double-seat valve T-smart 3000. For this, the ring screw must be screwed

into the piston stem of the actuator after disassembly of the control top, which permits secure transport with the present lifting equipment.

221-104.98

Hose cutter 407-065





408-198

Snap ring pliers for shafts A31, 40-100

9065839

Mounting tool DSV 231-000275


Tools Seat Valves T-smart

53

Tools T-smart 5000

Tool Article number

Ring screw M14

The ring screw can be used for installation and maintenance of a double-seat valve T-smart 5000. For this, the ring screw must be screwed into the piston stem of the actuator after disassembly f the control top,

which permits secure transport with the present lifting equipment.

221-104.98

Hose cutter 407-065





408-198


Tools Seat Valves T-smart

6

55

T.VIS Control Top

The T.VIS control top is an optimal system for controlling and monitoring GEA Tuchenhagen valves.

This is available in several variants depending on the valve type, tasks and user convenience.

Common features of all T.VIS variants are:

Flexible modular system for optimum variant configuration for the particular task (e.g. type of interface module, number of solenoid valves, etc.)

Internal air supply for high security against failure of the main valve functions because no external air hose is required

Characteristic design

High protection class (min. IP66, optional IP67 or IP69k)

Ease of cleaning without dead zones, whatever the installation orientation

Clear visualization of the valve status via a light dome visible 360, which is illuminated by colored LEDs

Low energy consumption

Ease of handling

Maintenance-free electronic modules

Many special options, e.g.: Throttles Cable connections, etc.

For maintenance work on the valve, the control tops and proximity switch holders can be removed from the valve actuator by loosening two bolts on the clamp, without electrical or pneumatic connections having to be disconnected.

T.VIS concept for valves with pneumatic actuator

T.VIS M-15 control top with manual sensor setting

For open/close position feedback and actuator control

Proven sensor technology Modules and solenoid valves can be

retrofitted

T.VIS A-15 control top with automatic set-up

For open/close position feedback and actuator control

Automatic set-up Semi-automatic set-up

INA proximity switch holder on the actuator

For 2 proximity switches M121

Control and Feedback SystemsGEA Tuchenhagen

Overview

7

56

4 20 mA (3-wire)

Function

Available interface

Product

Available for

Butterfly valve T-smart 7

Control and feedback

DeviceNet

24 V DC

48 130 V AC

AS-i

Control top (solenoid valves

possible)

Automatic set-up

Manual sensor setting

T.VIS M-15

T-smart 1000 and 2000

Shut-off and divert valves

T-smart 5000Double-seal valves

T-smart 4000Tank Bottom Valves

T-smart 3000Mixproof Valves

T.VIS A-15

GEA Tuchenhagen

Selection Matrix of Control and Feedback Systems for Valves with Pneumatic Actuator

57

Without feedbackControl and feedback

Manual proximityswitch setting

INA Connection 0

Proximity switch (without solenoid

valves)

Control and Feedback Systems

7

58

Concept

The T.VIS M-15 is equipped with manually adjustable sensors and a modular system of options, all of which form the basics of the T.VIS feedback technology. This means it is optimally adapted to the basic requirements of the process system.

With proven sensor technology, it offers the advantages of the modern T.VIS series in an inexpensive manner.

Standard version

Structure

The T.VIS M-15 is characterized by proven sensor technology. The basic equipment of the control top comprises of the 24 V DC interface module with two sensors for feedback of the valve position and three solenoid valves which can be installed subsequently, if necessary. In the interface types with AC (alternating current), DeviceNet and AS-Interface, an adapter module is connected ahead of the standard interface module, and can also be retrofitted or converted.

A replaceable filter in the supply air connection protects the solenoid valves.

Features

Flexible modular system

Use of proven sensor technology

Quick and easy adjustment of the sensors

Valve status display by LED

Various communication standards available

Components can be upgraded/converted subsequently

Filter protects solenoid valves

High-quality pneumatic screw connections

Exchangeable compressed air connection

Supply and exhaust air throttles can be fitted

Logic NOT-element

Standard protection class IP66

1

6 7

4

2 3 3

5

1 Pneumatic block

2 24 V DC interface module

3 Sensors

4 Solenoid valves

5 LED lighting

6 Central compressed air connection with replaceable filter

7 Cable gland

GEA Tuchenhagen Control and Feedback Systems

T.VIS M-15 Overview

59

Position detection

Inductive sensor system the valve positions (open/close) are detected using two manually adjustable sensors.

Setting

Mechanical the sensors are calibrated mechanically using the positioning spindles, which are subsequently secured to prevent self-adjustment.

Logic NOT-element (not available for T-smart 3000)

A logic NOT-element is available as an option. It simplifies wiring with automatic air support of the spring in the actuator, in order to increase the holding force of the valve.

For more information about the logic NOT-element, refer to the end of this section.

Visualization

LED display: green yellow


T.VIS M-15 Overview

7

60

Type of interface 24 V DC, 3-wire, PNP24 V DC, 3-wire, NPN 48 130 V AC

Supply

Operating voltage 24 V DC (+20 %, 12.5 %) 48 130 V AC

No-load current 40 mA 51 mA

Maximum current consumption 285 mA 185 mA

Polarity reversal protection Yes Yes

Certificate cCSAus cULus

Inputs

Activation voltage 21 28,8 V = High; < 16 V = Low48 130 V = High*; < 30 V = Low > 1.5 mA = High*; < 0.4 mA = Low

Current consumption per input 35 mA 3 mA

Control PV Y1 Direct PV activation Electronic input



Outputs

Connection type 24 V DC (PNP / NPN changeover function)Maximum current carrying capacity per feedback output

50 mA 100 mA

Voltage drop on the outputs 3 V 5 V

Feedback Start position Electronic outputs Electronic outputs

Feedback End position Electronic outputs Electronic outputs

Feedback Seat lift position Electronic outputs Electronic outputs

* Leakage currents can arise if PLC modules with electronic outputs are used. If the leakage currents are more than 1.5 mA, it is essential to use a load resistor in parallel with the interface module. Recommendation: 15 K / 2 W


Position detection Sensors

Housing material PA12/L

Ambient temperature 20 to +60 C

Air supply Pressure range 2 bis 8 bar

Standard acc. to ISO 8573-1:2010

Solid content Quality class 6

Water content Quality class 4

Oil content Quality class 3

Dimensions of air connections Metric 6/4 mm, inch 6.35/4.31 mm (")

Protection class IP66 (powerful water jet)

Sound pressure level via exhaust air throttle Max. 72 dB

Visualization LED (green, yellow)

Certificates (optional) CSA C22.2 UL 429


T.VIS M-15 V AC / DC

61

Position Description of the order code

13 Feedback location

TM15 Control top T.VIS M-15

14 Control top type

N Without solenoid valve

P 1 solenoid valve Y1

R 1 solenoid valve Y1 (retrofittable: Y2, Y3)

I 2 solenoid valves Y1, Y2 (retrofittable: Y3)

J 2 solenoid valves Y1, Y3 (retrofittable: Y2)

L 3 solenoid valves Y1, Y2, Y3

V 1 solenoid valve Y1, logic NOT-element

15 Feedback

2 2 feedbacks

16 Type of interface

B 24 V DC, 3-wire, PNP

N 24 V DC, 3-wire, NPN

C 48 130 V AC

17 Solenoid valve

A 24 V DC, 0,85 W

0 Without

18 Screw fitting

M Metr. Air connection, M201.5 cable gland

Z Inch air connection, 0.5" NPT cable gland

J Metr. air connection, 5-pin M12 plug (1 solenoid valve, 2 feedbacks)

P Inch air connection, 5-pin M12 plug (1 solenoid valve, 2 feedbacks)

H Metr. air connection, 8-pin M12 plug (> 1 solenoid valve, > 2 feedbacks)

I Inch air connection, 8-pin M12 plug (> 1 solenoid valve, > 2 feedbacks)

B Inch air connection, Brad Harrison 0.5" NPT 5-pin plug (US)

Options (mult

Documents

Cat tsmart seat valves 2015 03 en tcm11 23509