CASE STUDY Stone Column

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    CASE STUDY:

    STONE COLUMN

    Stone column technique for ground improvement is being extensively used to undertake

    constructions in weak soils. The stone columns essentially increase the bearing capacity

    of loose cohesionless soils. In cohesive soils, along with the increase of bearing capacity,

    the consolidation settlement of the ground under loading is also considerably reduced. In

    addition, in cohesive soils stone columns act as drainage paths to accelerate the rate of

    consolidation of the residual settlement. Even though stone columns are very useful for

    these purposes, designs made without proper concept of the behavior of the stone column

    and execution of work not understanding the stone column and behavior pattern of the

    nontreated ground leads to complications. !ailures have occurred where stone columns

    have been used for ground improvement. This paper attempts to highlight these factors. "

    case study where the foundation failure of a structure constructed on a soil improved by

    stone columns highlights the various aspects discussed.

    SHAPE OF STONE COLUMN AFTER LOADING

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    SUITABILITY OF THE GROUND FOR STONE COLUMNS

    Two common methods of stone column constructions are#

    $ %ibrofloatation

    $ &ored rammed system

    In the floatation technique, a vibrating needle working with the water 'et reduces the

    friction of the surrounding cohesionless soil, filling the voids and thus achieving

    compaction. This creates a cavity into which borrowed granular material is filled and

    compacted. Thus, in general, the density of the ground increases with the increase in

    friction angle. "s a result, bearing capacity increases. This technique is therefore possible

    only in cohesionless soils.

    The bored rammed stone columns are used in cohesive soils. In this technique, a casing

    pipe is used to remove the cohesive soil protecting the sides of the bore, thus minimising

    disturbance to the surrounding soil. The stones are laid into the bore and rammed to a

    larger diameter as the casing pipe is withdrawn. These columns achieve their strength by

    the lateral restraint offered by the surrounding soil. It is therefore very essential that the

    shear strength of the surrounding soil not be reduced by the construction of the stone

    column. (ence, the stone column technique could be adopted in clays of low sensitivity.

    These columns also act as drainage paths to accelerate settlements under loading.

    &)*E+ *"E+ ST)-E )/0- %I&*))1"TI)-

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    TERMINOLOGY:

    Displacementn!n"#isplacement t$pe !% installati!n p&!cessIf the soil is laterally

    displaced while making the whole due to driving of a tube or a casing ,it is the

    displacement type of boring .when the soil is taken out during boring ,it is non

    displacement type of installation.

    G&!'n# imp&!(ement"To improve the load bearing capacity of the loose or soft soil to

    the required depth by some practical methods.

    Sensiti(it$ !% cla$"The ratio of the unconfined compressive strength of clay at its natural

    state to the remoulded condition.

    )!&*in+ st!ne c!l'mn"" stone column forming part of a foundation system of a

    structure.

    Initial test c!l'mnolumns,which are not working columns, but are installed for

    assessing the load carrying capacity of stone column. Such columns may be tested either

    to its ultimate load capacity or to at least 2.3 times the design load .The test is called

    initial load test.

    R!'tin+ test c!l'mn" The column that is selected for load testing 4is subsequently

    loaded for the purpose. The test column may form working column itself, if sub'ected to

    routine load test with loads up to 2.2 times the safe load. This test is called routine load

    test.

    Ultimate l!a#5The maximum load which a column can carry before the failure of

    ground or column material, whichever is lower.

    Sa%e l!a#/oad derived by applying factor of safety on the ultimate load capacity of the

    column or as determine by column load test.

    Fact!& !% sa%et$*atio of ultimate load capacity of column to the safe load capacity of

    stone column.

    All!,a-le l!a#The load which may be applied to a stone column after taking into

    account its ultimate load capacity, column spacing, allowable settlement , etc.

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    ./ SOME IMPORTANT FEATURES OF STONE COLUMN TREATMENT:

    2.2 Influence of soil type

    Subsurface soil whose undrained shear strength range from 6 to 37kpa or loose sandy

    soils including silty or clayey sands represents a potential class of soils requiring

    improvement by stone columns. Subsurface conditions for which stone columns are in

    general not suited include sensitive clays and silts 8sensitivity greater than 9: which loose

    strength when vibrated and also where suitable bearing strata for resting the toe of the

    column is not available under weak strata.

    2.; Influence of construction methodology

    The disturbance caused to the soil mass due to the particular method of constructing the

    stone columns significantly affects the overall effects of the composite ground. The

    availability of equipment, speed of construction and the depth of treatment would

    normally influence the choice of construction technique.

    2.< Treatment depth

    The treatment depth with stone column for a given soil profike should be so determined

    that the most significant compressible strata that contribute to the settlement of the

    foundation.

    2.9 "rea of treatment

    Stone columns work most effectively when used for large area stabili=ation of the soil

    mass. Their application in small groups beneath building foundation is limited and it is

    not being used. Thus, large loaded areas which apply uniform loading a foundation soils,

    such as beneath embankments, tank farms and fills represent a ma'or area of application.

    2.3 Termination

    End bearing is not a specific requirement for stone columns. (owever, they should

    extent through soft compressible strata. The soil near the ground surface has a dominating

    influence on the settlement and ultimate bearing capacity of stone columns.

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    0/ BASIC DESIGN PARAMETERS

    ;.2 Stone column diameter, +

    ;.2.2 Installation of stone in soft cohesive soils is basically a self compensating process

    that is softer the soil, bigger is the diameter of the stone column formed. +ue to the

    lateral displacement of stones during the vibrations>ramming, the completed diameter of

    the hole is always greater than the initial diameter or the casing depend upon the soil

    type, its undrained shear strength, stone si=e, characteristics of the vibrating probe used

    and the construction method.

    ;.2.; "pproximate diameter of the stone column in the field may be determined from the

    known compacted volume of material required to fill the hole of known length and

    maximum and minimum densities of the stones.

    ;.; 1attern

    Stone columns should be installed preferably in an equilateral triangular pattern which

    gives the most dense packing although a square pattern may also be used.

    ;.< Spacing

    ;.

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    ;.9.; The equivalent circular has an effective diameter 8+e: which is given by following

    equation#

    +e ? 2.73 S for an equilateral triangular pattern, and

    ? 2.2< S for a square pattern

    where

    S ? spacing of the stone columns

    The resulting equivalent cylinder of composite ground with diameter + inclosing the

    tributary soil and one stone column is known as unit cell.

    ;.3 *eplacement ratio 8as:

    ;.3.2 !or purpose of settlement and stability analysis, the composite ground representing

    an infinitely wide loaded area may be modeled as a unit cell comprising the stone column

    and the surrounding tributary soil. To quantify the amount of soil replaced by the stone,

    the term replacement ratio, as, is used. *eplacement ratio 8as: is given by#

    as? "s>"? "s>8"s @ "g:

    Ahere

    "S ? "rea of stone column,

    "g ? "rea of ground surrounding the column,

    " ? Total area within the unit cell.

    ;.3.; The area replacement ratio may also be expressed as follows#

    as? 7.B76 8+>S:;

    Ahere the constant 7.B76 is a function of pattern used which, in this case, is commonly

    employed equilateral triangular pattern.

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    ;.C Stress oncentration !actor 8n:

    ;.C.2 Stress concentration occurs on the stone column because it is considerably stiffer

    than the surrounding soil. !rom equilibrium consideration the stress in the stiffer stone

    columns should be greater than the stress in the surrounding soil. The stress concentration

    factor, 8n: due to externally applied load is defined as the ratio of average stress in the

    stone column to the stress in the soil within the unit cell.

    n ?

    The value of 8n: generally lies between ;.3 and 3 at the ground surface. The stress

    concentration factor 8n: increases with time of consolidation and decreases along the

    length of stone column. (igher 8n: values at the ground surface may result if load is

    applied to the composite ground through a rigid foundation as compared to flexible

    foundation. The stress concentration factor 8n: may be predicted using elastic theory as

    function of the modular ratio of the stone and clay assuming equal vertical displacements.

    (owever, as the modular ratio can vary within wide limits.

    1. FAILURE MECHANISMS:

    !ailure mechanisms of single stone column loaded over its area significantly depends

    upon of length of column. !or column having length greater than its critical length 8that is

    about four times the column diameter: and irrespective whether its end bearing or

    floating, its fails by bulging. (owever, column shorter than the critical length are likely to

    fail in general shear if it is end bearing on a rigid base and end bearing. In practice,

    however, a stone column is usually loaded over an area greater than its own in which case

    it experiences significantly less bulging leading to greater ultimate load capacity and

    reduced settlements since the load is carried by both the stone column and the

    surrounding soil.

    Aherever interlayering of sand and clay occurs, and if the sand layer is thick enough as

    compared to the si=e of the loaded area, the general compaction achieved by the action of

    the installation of the stone column may provide adequate rigidity to effectively disperse

    the applied stresses thereby controlling the settlement of the weak layer. (owever,

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    effective reduction in settlement may be brought about by carrying out the treatment of

    stone columns through the compressible layer.

    Ahen clay is present in the form of lenses and if the ratio of the thickness of the lense to

    the stone column diameter is less than or equal to 2, the settlement due to presence of

    lenses may be insignificant.

    In mixed soils, the failure of stone columns should be checked both for the predominantly

    sandy soils as well as the clayey soil, the governing value being lower of the two

    calculated values.

    2/ DESIGN CONSIDERATIONS

    9.2Deneral

    &y assuming a triaxial state of stress in the stone column and both the column and the

    surrounding soil at failure, the ultimate vertical stresses a2, which the stone column can

    take, may be determined from the following equation#

    2 ? 2 @ sin2

    ; 2 @ sin;

    Ahere

    ? lateral confining stress mobili=ed by the surrounding soil to resist the bulging of

    the stone columnF

    Gs? angle of internal friction of stone columnF

    ? coefficient of passive earth pressure kpof the stone column.

    This approach assumes a plane strain loading condition and hence does not realistically

    consider three dimensional geometry of single stone column.

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    9.2.2The bearing capacity of an isolated stone column or that located within a group may

    be computed using the other established theories also .&esides the passive resistance

    mobili=ed by the soil, the increase in capacity of column due to surcharge should be taken

    into account.

    9.2.; 1articular attention should be paid to the presence of very weak organic clay layers

    of limited thickness where local bulging failure may takes place .therefore capacity of

    column in such weak clays should also be checked even if they are below the critical

    depth.

    9.; "d'acent Structures

    9.;.2when working near existing structure, care should be taken to avoid the damage to

    such strictures by suitable measures.

    9.;.; In case of deep excavation ad'acent to stone columns, prior shoring or other suitable

    arrangement should be done to ground against lateral movement of soil or loss of

    confining soil pressure.

    9.< 0ltimate load capacity and Settlement

    9.

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    9.3 /oad Test *esult

    The ultimate load capacity of single column may be determined from load tests with

    reasonable accuracy. The settlement of a stone column obtained at safe >working load

    form load test result on a single column should not be directly used in forecasting the

    settlement of the structure unless experience from similar foundation in similar soil

    conditions on its settlement behavior is available. The average settlement may be

    assessed on the basis of sub soil data and loading details of the structures as whole using

    the principles of soil mechanics.

    9.C !actor of Safety

    9.C.2 The following factors should be considered for selecting a suitable factor of safety#

    a: *eliability of the value of ultimate load carrying of the column,

    b: The type of superstructure and the type of loading,

    c: "llowable total and differential settlement of the structure, and

    d: The manner of load transfer from stone column to the soil.

    9.C.; It is desirable that the ultimate capacity of column is obtained from an initial load

    test. The minimum factor of safety for such a load test should be ;.3

    9.C.< Ahen ultimate capacity is derived from soil mechanics consideration, the minimum

    factor of safety recommended in each formula should be applicable.

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    STONE COLUMN IN CLAY SPACING

    3 GRANULAR BLAN4ETS:

    3.2 Irrespective of the method used to construct the stone columns, the blanket laid over

    the top of the stone columns should consist of clean medium to coarse sand compacted in

    layers to a relative density of 63 to H7 percent.

    3.; inimum thickness of the compacted sand blanket should be 7.3 m. This blanket

    should be exposed to atmosphere at its periphery for pore water pressure dissipation.

    3.< "fter ensuring complete removal of slush deposited during boring operations, a

    minimum depth of 7.3m, preferably 7.63 m below the granular blanket should be

    compacted by other suitable means, such as rolling >tamping to the specified densification

    criteria.

    TRIANGULAR ARRANGEMENT OF STONE COLUMN

    5 FIELD CONTROLS:

    C.2 In the methods involving boring the set criteria and the consumption of granular fillform the main quality control measures for the columns constructed by the non

    displacement technique. !or ascertaining the consumptions of fill, the diameter of the

    column as formed during field trials should be measured in its uppermost part for a depth

    of four diameters and average of these observations taken as the column diameter.

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    C.; In the case of vibrofloats, the following minimum field controls should be observed#

    a: %ibroflot penetration depth including the depth of embedment in firm strata,

    b: onitoring of volume of backfill added to obtain an indication of the densities

    achieved, and

    c: onitoring of ammeter or hydraulic pressure gauge readings to verify that the

    maximum possible density has been achieved in case of vibrofloted columns.

    6/ FIELD LOADING TESTS:

    6.2 Irrespective of the method used to construct the stone columns ,the initial load test

    should be performed at a trial test site to evaluate the load settlement behavior of the soil

    stone column system. The test should be conducuted on a single and also on a group of

    minimum three columns.

    6.; !or the initial load test, in order to simulate the equivalent steel plate of adequate

    thickness an rigidity may be based on the effective tributary soil area of stone column for

    a single column test and three times the effective area of single column for a three

    column group test in each case, the footing may cover the equivalent circular effective

    area centrally.

    6.9 The initial and final soil conditions at trial site should be investigated by drilling at

    least one borehole and one static cone test>pressure meter test>dynamic cone test prior and

    subsequent to the installation of column. "ll the tests including the standard penetration

    test, field vane shear test and collection of undisturbed>disturbed samples and laboratory

    testing on the samples should be as per relevant Indian standards.

    6.3 " granular blanket of medium to coarse having thickness not less than

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    6.6 !ollowing procedure should be followed for application of load#

    a: The load should be applied to the footing by a suitable kentledge, taking care to avoid

    impact or fluctuations.

    b: The kentledge will be minimum 2.3 of the design load and should be

    maintained till the rate of settlement is less than 7.73mm>h at which instant the next stage

    of loading should be applied.

    f: The design as well as the maximum test load should be maintained for a minimum

    period of 2; h after stabili=ation of settlement to the rate.

    g: /oad settlement and time settlement relationships should be plotted from the

    settlement observed from each increment of load at intervals of 2min,;min,9min,Hmin,2Cmin,2>;h,2h,2.3h,;h,

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    Sin+le c!l'mn test a&&an+ement: a7 c!l'mn a&ea l!a#in+8 -7 enti&e a&ea l!a#in+

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    9/ ELIMATION OF LOAD CAPACITY OF A COLUMN:

    H.2. ST)-E )/0-S I- )(ESI%E S)I/S

    /oad capacity of the treated ground may be obtained by summing up the contribution of

    each of the following components for the wide spread loads, such as tankages and

    embankments#

    2. apacity of the stone column resulting from the resistance offered by the surrounding

    soil against its lateral deformation under axial load.

    ;. apacity of the stone column resulting soil due to surcharge over it,

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    Ahere ro is the increase in mean radial stress due to surcharge, and q safe is the safe

    bearing pressure of soil with the factor of safety of ;.3

    qsafe?u.->;.3

    Increase in ultimate cavity expansion stress ? ro!qJ

    Ahere

    !q ? vesicKs dimension less cylindrical cavity expansion factor

    !qK?2 for Gg ?7

    Increase in yield stress of the column ?kpcol ro

    d: "llowing a factor safety of ;, increase in safe load of column, L; is given by the

    following formula#

    L; ? kpcol ro"S>;

    The surcharge effect is minimum at edges and it should be compensated by installingadditional columns in the peripheral region of the facility.

    H.< &earing support provided by the intervening soil#

    This component consists of the intrinsic capacity of the virgin soil to support a vertical

    load which may be computed as follows#

    Effective area of stone column including the intervening soil for triangular pattern

    ?7.HCC s;

    "rea of intervening soil for each column, "gis given by the following formula#

    "g ?7.HCCs;5M+;>9

    Safe load taken by the intervening soil,

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    L< ?qsafe"g

    )verall safe load on each column and its tributary soil

    L? L2 @L; @L