Case Study of

Automotive Industry Logistics & SCM

Present by : Group 5 Loxy

MBA-Logistics RU (SEC.1)

เพอเปนสอในการเรยนการสอน จงขอน า Case Study of

Automotive Industry

มาน าเสนอ ผลงานของ Present by : Group 5 Loxy

MBA-Logistics RU (SEC.1) บรรยาย โดย อ.ธรวรา บวชชยภม เพอนรวมรน หนง เหมอนกน

1. Background of Business

1. Background of Business

2. Supply Chain ( Domestics )

Local Supplier

Import Supplier

Factory W/H

3PL W/H

Manufacturing

Factory W/H

2. Supply Chain ( Export )

Local Supplier

Import Supplier

Factory W/H

3PL W/H

Manufacturing

Dealer

Focus in Logistics Activities

A. Receive & Storage

E1 - Prepare Transportation ( Domestics Customer )

C. Production

B. Picking & Supply

G. Inventory Control

D. Transfer to Warehouse

E2 - Transportation Process ( Domestics Customer )

F1 - Prepare shipment ( Export Customer )

F2 - Shipment Process ( Export Customer )

A. Logistics Activity ( Receive & Storage )

Unloading from Truck

Check Receive - Item, Qty, Document -

Record data to System --Refer PO, Invoice, etc--

Move to Storage In Raw Material W/H

Warehouse Operator Record stock card

Keep Important Doc.

&

Forward Important Doc To other business unit

**Present : All steps work under manual operation **

B. Logistics Activity ( Picking & Supply )

Day - 2 Day - 1 Day ( Production Date)

Picking Slip Issue

Production Plan ( Confirm )

Link data

Picking Operator Check Stock

Picking from

Shelf and Prepare For supply

Waiting Supply

Supply to Line

** Supply to Line by period In every 2 hours **

Key Picking data For Cut stock

* Part supply will set as lot by lo *

C. Logistics Activity ( Production )

Ticket

- Production Lot

- Order Date

- Item No

- Lot Q’ty - Etc.

Operator in Each Station

Supply part into each station

D. Logistics Activity ( Transfer to W/H )

Read QR-code Tag On Each Box

Load data and Check List from Monitor

Storage into area ( In Warehouse )

Load to PC

Flow of Process

Wait to Delivery ( Domestics )

Wait for Shipping ( Export )

Update to Database

E-1. Logistics Activity ( Prepare transport for Domestics Customer )

Confirm Transport List

Receive Confirm Transport Sheet

Load Delivery List To Handheld

Read Cross check

1. Read Delivery List 2. Read Box Label

Load Reading via PC

And Check Detail on

Display Monitor

Update to Database

Confirm Delivery

via System

& Record data

E-2. Logistics Activity ( Transportation to Domestics customer )

Loading Dolly to Truck Allocation on Truck ( Divide each customer )

Transport Direct

Or Milk Run

Empty Box

F-1. Logistics Activity ( Prepare shipment for Export Customer )

Check Stock in

each shipment order

Shipment order data

< Data confirm from

Customer service >

Arrange data

For each pallet

Via PC and Print

Out Pallet List

Each pallet

Contain various SKUs

Pallet shipment List

1. Pallet Process

2. Scan check

( Pallet List + Box Label )

3. Print-out Shipping Mark

Load for Error checking

Via PC And Record data

Of Pallet-SKUs to Database

Wait for Shipment

Update to Database

Shipping Mark

F-2. Logistics Activity ( Shipment to Export Customer )

Contact to Freight

Forwarder for pick up

And

Issue Shipment

Order sheet

Unload from Rack

And load to truck

Shipment Order Sheet

Scan check for confirm

Shipment Order Sheet

+

Shipping Mark

Freight forwarder

Support shipment

To customer

Shipping Mark

G- Logistics Activity ( Inventory Management )

Inventory List

Issue for stock

Item

( Both R/M And F/G )

Inventory List

Read QR-code for

Check Stock F/G only

And

Manual check

For R/M

Load Reading List to PC

And Check Detail on

Display Monitor

Confirm Inventory

and update stock data

To Stock control system

Update to Database

Logistics Problem : Receive & Storage Raw Material with Manual Operation

Problem

1. Difficult to manage various items and supplier

2. Use Long time when receive & check items

3. Human Error Problem

4. Difficult to trace about Historical data of

operation

5. If have any problem about parts when supply

to line, can not search data for feed back to

suppliers

Improve Logistics Activity ( Receive & Storage )

Unloading from Truck

Check Receive - Item, Qty, Document -

Record data to System --Refer PO, Invoice, etc--

Move to Storage In Raw Material W/H

Warehouse Operator Record stock card

Keep Important Doc.

&

Forward Important Doc To other business unit

New System ( Improvement )

Scan Bar-code

Load data and

Check on system

Confirm Process

And Record data

to Database

1

2

Scan Bar-code

Each Box

Read Location

Bar-Code and Storage

- Load data

- Record database

- Add / Cut stock

< Operation both Storage and Picking for supply production >

Improvement plan – ( Solution )

Solution

1. Evaluate Performance in each suppliers

2. Select supplier for define objective ( WIN-WIN

solution )

3. Plan for create Pilot Project and Action plan

together

4. Go-Project and Evaluate success

5. Conclusion and study for feasibility of project

for next suppliers

Thank you for attention

Present by : Group 5 Loxy

MBA-Logistics RU (SEC.1)

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