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Case Okmetic: Expertise, innovationand competitiveness
30 October 2015Helsinki, Finland
Agenda
IntroductionSome perpectives on• Expertise• Innovation• CompetitivenessWrap-up
/ President Kai Seikku / 30 October 20152
Okmetic
• Founded 1985 by Outokumpu and Nokia• #8 silicon material company in the world, #1 by profitability since
2010• 85% higher TSR than industry average, 40% higher TSR than any
other silicon material company since 2010• Global operations (over 65% of sales outside the EU) but main
industrial base and almost all capex in Finland
/ President Kai Seikku / 30 October 20153
Unbranded materials early in the electronics value chain
Polycrystallinesupplier
Silicon wafersupplier8 BUSD
(Foundry) Semiconductorproducer
325 BUSD
(System supplier)
End productproducer
1,49 TrillionUSD
/ President Kai Seikku / 30 October 20154
E.g. automotive, consumer
electronics, IoT, healthcare,
process industry
Okmetic is typically 2nd – 5th tier raw material supplier to IC industry’s Sensor and Discrete&Analog manufacturers which do not follow Moore’s law as a design rule
But everyone here carries a little something fromOkmetic in his/her pocket…
/ President Kai Seikku / 30 October 20155
Micro-mirror for pico-projectorsand scanners
Motion sensors:• Accelerometer and
gyroscope for screenorientation
• Gameplay and navigation
BAW Filter for WLAN(WiFi and 4G WiMAX
connectivity) 2-4 Microphones for noise-cancellation and voice control
Oscillator for timing
Fuel cell for longer use
Compass for navigation
Pressure sensor for navigation
Humidity sensorSwitch mode powersupplyAuto-focus actuator
for camera4G LTE radio front-end:
• BAW duplexers• RF Switch / Variable Capacitor
…not to mention in the parking lot
/ President Kai Seikku / 30 October 20156
Barometric pressure sensor, inertialsensor and compass for navigation Bolometer for night-vision
Micro-mirror for smartheadlamps & head-up display
Pressure sensors, flowsensors and strain gauges
for engine management
Inclinometers for zero set, theft alarm, e-park brake,
headlight level
IR imager for pedestrian detection
Pressure sensorfor brake-booster
Pressure sensor, TPMS
Microphones for hands-free phone
Gyroscopes and accelerometersfor electronic stability control and
roll detection
Bluetooth connectivity
Smart power for peripherals
Radars for collisionavoidance and gesture
recognition
Vehicle radio link
Power electronics for hybridand electric vehicles
Or just about everywhere, surrounding us
/ President Kai Seikku / 30 October 20157
/ President Kai Seikku / 30 October 20158
IntroductionSome perpectives on• Expertise• Innovation• CompetitivenessWrap-up
Okmetic’s strengths
/ President Kai Seikku / 30 October 20159
Okmetic is the market leader in silicon-based solutions in its chosen market segmentsas well as a technological pioneer.
Crystal growing High-performancewafer manufacturing
Agilesupply chain
Customer relations
Long-term focus on selected niches
/ President Kai Seikku / 30 October 201510
Market size estimate for 2015, BUSD• Two segments: Sensor wafers and
Discrete&Analog wafers• Both segments building on shared
capabilities: 150 and 200mm technology, SOI technology and crystal properties
• Dominant categories; memory, logicand micro circuits on 300 mm platform remain outside Okmetic’sscope.
Data source: World SemiconductorTrade Statistics WSTS, Q2 2015
Importance of customer coverage: Supplying over80% of top 30 sensor manufacturers
/ President Kai Seikku / 30 October 201511
Hewlett Packard
Avago Technoliges
Knowles ElectronisTexas InstrumentsQorvo
CanonRobert Bosch
InfineonST Micro-electronics
Flir Systems
Source: Modified from Yole Développement
UlisMelexis
Invensense
Freescale Analog DevicesSensata
Amphenol Honeywell
UTC Aerospace Systems MeasurementSpecialities Inc.
Kionix
DensoPanasonic AKM
Murata ALPS ElectricSeiko Epson Omron
Goertek
MEMS part of Sensor segment
Importance of customer coverage: Supplying morethan 80% of discrete semiconductor manufacturers
/ President Kai Seikku / 30 October 201512
Fairchild
Vishay
MicrosemiON Semiconductors
Powerflex
NXPInfineon
IxysST Micro-electronics
ABB
Mitsubishi ElectricHitachi
Fuji ElectricRohm
ToshibaSanKen
PanasonicShindengen
Source: Modified from Yole Développement
Renesas
IGBT and power MOSFET key areas of D&A segment
Supply chain based on specialization and partialoutsourcing
/ President Kai Seikku / 30 October 201513
Vantaa plant, Finland• Crystal growth• Sensor wafers• Demanding Discrete&Analog wafers• Advanced wafers (SOI)
Allen plant, Texas, USA• Value-added wafers (EPI)
Fab lite (outsourced) capacity, Japan and China• Discrete&Analog wafers
Agile operations key capability
• Operations to support fast changes in demand, or in product mix.
• Vantaa plant specialized in high value-added products and flexiblesmall-batch production
• In sudden demand shifts, wafer capacity can be increased without investment by using fab lite (outsourced) capacity. Okmetic the onlysilicon wafer supplier utilizing competitors’ production capacity for partof its deliveries.
/ President Kai Seikku / 30 October 201514
Agile operations in high demand
/ President Kai Seikku / 30 October 201515
100-200 mm SOI
200 mm SSP
100-200 mm DSP
150-200 mm CAP
150 mm SSP
200 mm fab lite 150 mm fab lite
Highvalue-added
products
Vantaa wafer capacity
Agile operations in lower demand
/ President Kai Seikku / 30 October 201516
100-200 mm SOI
200 mm SSP
100-200 mm DSP
150-200 mm CAP
150 mm SSP
150 mm fab lite
Vantaa wafer capacity
200 mm fab lite
Highvalue-added
products
SOI Substrates
200 mm SSP
100-200 mm DSP
150-200 mm CAP
200 mm fab lite 150 mm fab lite
Vantaa wafer capacity
150 mm SSP
Many competences need to be built to enable flexibleproduction
/ President Kai Seikku / 30 October 201517
Multiskilled personnel
Process tools capable for different product mix
and wafer size
Fast new product creation and culture to manufacture various
small batch specifications
Qualified products
Qualified products
Fab litepartners with
• overcapacity• adequate
technicalcapability and cost structure
Vantaa always at capacity= cost effective
manufacturing process
Highvalue-added
products
People make the difference
• Personnel’s competence internationally competitive
• All production personnel have at least basic degree in chemical technology
• Multiskillness developed for more than 10 years
• Every 7th white-collar employee has a PhD
• All personnel groups are within the scope of incentive schemes
• Very good cooperation with Aalto University in recruiting new talent (summer interns (40+) most important source)
/ President Kai Seikku / 30 October 201518
Quality absolutely key in obtaining and retaining business
• All relevant quality and environmentalcertificates (ISO 9001, TS 16949, ISO 14001)
• Compliance with industry regulation(REACH, RoHS directive and the GADSL)
• Quality and environmental certificationrequired also from subcontractors (ISO 9001, ISO 14001)
• Improvements driven by Six Sigma and Lean manufacturing tools
• Okmetic’s production lines and systems audited continuously by main customers
/ President Kai Seikku / 30 October 201519
/ President Kai Seikku / 30 October 201520
IntroductionSome perpectives on• Expertise• Innovation• CompetitivenessWrap-up
New products to account for over 40% of business by 2020 – constant need for innovation
/ President Kai Seikku / 30 October 201521
0 %
10 %
20 %
30 %
40 %
50 %
60 %
70 %
80 %
90 %
100 %
2015 2016 2017 2018 2019 2020
New customers &new products
Current customers &new products
Current customers ¤t products
E E E E E E
Differentiation through joint material development / shared R&D with customers
/ President Kai Seikku / 30 October 201522
Benefits: cost reduction, faster cycles, shorter time to market and process streamlining
Volumemanufacturing
PrototypeDesign
Wafertailoring
R&D roadmaps extend beyond 2020, guiding investments and setting customer priorities
/ President Kai Seikku / 30 October 201523
2015 2020
Crystal development
Laser TSV
Advanced HRS product
New power products
Enhanced platform product for RF
Substrate for Smart Power
CompletesensorplatformImproved C-SOI product
200
mm
pla
tform SOI
development
Okmetic’s R&D model – utilisation of external reseachpartners and close cooperation with customers
/ President Kai Seikku / 30 October 2015
Local siliconcluster
Sciencecommunities Customers
Silicon clustersaround the world
Ideas, weak signals, market knowledge, technology development
Refining andrejecting ideas
Ideas for new productdevelopment
24
Financial instruments:• Tekes• EU• Otherinvestors
Innovation a prerequisite for survival
• In electronics, value chain is always looking for cost efficiency• Innovation can relate to process, use of tools, raw materials,
logistics etc. • Targets can be defined by customer or own needs and priorities• Roadmaps should never replace out-of-the box thinking• Important to indentify innovation – capable engineers (not everyone
is), and free up their time
/ President Kai Seikku / 30 October 201525
/ President Kai Seikku / 30 October 201526
IntroductionSome perpectives on• Expertise• Innovation• CompetitivenessWrap-up
ASP erosion makes silicon wafers a very tough, low-growth industry
/ President Kai Seikku / 30 October 201527
0
2000
4000
6000
8000
10000
12000
2010 2011 2012 2013 2014 Forecast 2015 Forecast 2016
Mill
ions
Silicon wafer market value USD
Source: SEMI, May 2015 and October 2014
Focusing on high-value products, Okmetic has managed to escape commotidization and develop a price premium
/ President Kai Seikku / 30 October 201528
Average Silicon Wafer Price, $/Sqi
>20%~100%
Market price figures provided by SEMI
How did we get there and how to maintain pricepremium in a competitive market?
• 100% customer penetration in main segments• Readiness to sacrifice any products that get commodotized, every
year• Strong focus on customer-driven NB pipeline• Embrace complexity and verify, time after time, Okmetic’s
commitment to develop the most ”impossible” wafers and materials• Dare invest in capability first and foremost. Capacity is secondary• Have faith in Finnish engineers.
/ President Kai Seikku / 30 October 201529
/ President Kai Seikku / 30 October 201530
IntroductionSome perpectives on• Expertise• Innovation• CompetitivenessWrap-up
Focused offering and business model for continuous success
• Technology advancing on a broad front, providing a growth market well into the foreseeable future
• Shared technology platforms leveraged across both customer segments
• Capex for capacity and capability• Flexible supply chain• Continued focus on cost efficiency in a highly competitive industry• Resilience to ASP erosion through specialization and long-term
development of technologies
/ President Kai Seikku / 30 October 201531
Thank you.
/ President Kai Seikku / 30 October 201532