CASCOUSA.COM(800) 728-5500

ENGINEERED AIR & FLUID SOLUTIONS FOR INDUSTRY

SUPPLY SIDE COMPRESSED AIR ANALYSIS The first step to optimizing a compressed air system is to develop a baseline, quantifying compressed air demand over time as well as pressure fluctuations and the required energy input to the system. A supply side audit is typically performed over one week and identifies:

> Compressed air usage over time> Pressure at the compressor station over time> Power consumed by compressors over time> Effectiveness of individual and multiple

compressor controls> Designed air quality level

DEMAND SIDE COMPRESSED AIR ANALYSIS We view the compressed air system as exactly that — a SYSTEM. Inappropriate uses and leaks of compressed air can easily cost you as much as a poorly performing compres-sor station. A demand side audit by CASCO USA reviews the plant air distribution system and end uses of compressed air to identify:

> Ultrasonic detection of leaks, including their locations and severity

> Inappropriate uses of compressed air> Opportunities for reducing compressed air usage> Improperly sized piping> Bottlenecks causing compressors to operate at

artificially high pressure

COMPRESSED AIR SYSTEMS AIRMASTER+ QUALIFIED SPECIALISTS Many of our engineers have achieved the United States Department of Energy AIRMaster+ Qualification. This qualification verifies our capabilities to perform meaningful quality compressed air system assessments and to accurately assess the opportunities for efficiency improvement in an air system.

ENGINEERING SERVICES

George Chesney

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Pres

sure

(PSI

G)

)Wk( re

woP ,)MFC(

wolF

Time

Thursday 5/23/2013TotalPower (kW) TotalFlow (CFM) Pavg (PSIG) Pmax (PSIG) Pmin (PSIG)

Compressor #2 Running

Compressor #3 Running

Minimum Pressure recordedduring produc�on. 74.3 PSIG caused by Compressor #2 failing to fully load.

CASCO USATM is proud to offer premium-quality, energy-efficient equipment and engineered solutions for

industry. Our dedication to providing the right solution begins at the onset of a project with expert needs

analysis, and continues through planning, installation, and commissioning.

WILLIAM S. DEARMENTBoard Chairman, CEO, and PresidentChannellock Inc.

“CASCO USA’s engineers had the

tools and expertise to identify

the inefficiencies in our existing

compressed air system.

Our new compressed air

system from CASCO USA has

eliminated downtime, reduced

maintenance costs, and

significantly lowered our plant’s

energy consumption.

CASCO USA even handled the

paperwork for our energy rebate,

which offset almost 13% of the

equipment cost.”

ENGINEERED AIR & FLUID SOLUTIONS FOR INDUSTRY

PITTSBURGH, PA • CLEVELAND, OH • ERIE, PA • WILLIAMSPORT, PA • DETROIT, MI

CAD SERVICESNeed help visualizing your new equipment installation, or installation drawings to provide your mechanical contractor? Let us help.

> Two-dimensional layout drawings can be supplied in PDF or various CAD formats. > Three-dimensional solid models can be generated and supplied in 3D PDF, STEP, or other

formats for more complete visualization of the project.

CUSTOM PACKAGING Do you need your equipment preconfigured and ready to run? We can offer any of our equipment packaged to your specification.

> Skid-mounted packages > Containerized systems> Prefabricated buildings > Pump/Heat exchanger skids> Compressor/Nitrogen system packages > Single-point hookups> Integrated controls

AIR SYSTEM SERVICE Downtime of your compressed air system equipment means lost production and lost money. Our service department is qualified for all aspects of compressed air system maintenance and repair to keep your system running smoothly. Capabilities include:

> Preventive maintenance > Overhauls of reciprocating compressors > Airend rebuilds and replacements > Air treatment troubleshooting and repair> Cooler cleaning (air and water cooled) > Oil analysis > Refrigerated and desiccant dryer repair > Dew point analysis

FLUID SYSTEM SERVICE CASCO USA can also keep your process chillers and water systems running reliably. Capabilities include:

> Refrigeration system maintenance and repair > Piping installation> Heat exchanger cleaning > Pump service and replacement

OTHER SERVICES INFRARED THERMOGRAPHY • ENERGY REBATE ASSISTANCE • CUSTOM CONTROLS • REMOTE MONITORING • ULTRASONIC TESTING

5'0" 6'5 3/4" 5'0" 5'8" 6'1 1/2" 4'8 1/2" 4'0"

6'0"

10'4 1/4"

13'7 3/4"

2'3"

0'9"

KOR1875P COALESCING FILTER

1550 GALLON RECEIVER

MOISTURE SEPARATOR WITH DRAIN(2 PLACES)

TI751

DSD150SFC160

4" ALUMINUM

2 1/2" ALUMINUM

8'0"15'0"

2'0"

8'0"

INTAKE AIR LOUVER,AUTOMATIC, WITH RAIN SHIELD)

SUMMER EXHAUST FANS(TO EXTERIOR)

SERVICE BYPASS

5 4

DESCRIPTION

SIZE FSCM NO.

DATE

C

ZONE

REVISIONS

7

2

DWG NO.

7SCALE

8

REV

58

120126A

APPROVED

6

B

D

6

1

A

SHEET

1

C

D

2

REV

3

3

B

A

4

D

EXISTING RECEIVER

1" = 6'

5'0" 6'5 3/4" 5'0" 5'8" 6'1 1/2" 4'8 1/2" 4'0"

6'0"

10'4 1/4"

13'7 3/4"

2'3"

0'9"

KOR1875P COALESCING FILTER

1550 GALLON RECEIVER

MOISTURE SEPARATOR WITH DRAIN(2 PLACES)

TI751

DSD150SFC160

4" ALUMINUM

2 1/2" ALUMINUM

8'0"15'0"

2'0"

8'0"

INTAKE AIR LOUVER,AUTOMATIC, WITH RAIN SHIELD)

SUMMER EXHAUST FANS(TO EXTERIOR)

SERVICE BYPASS

5 4

DESCRIPTION

SIZE FSCM NO.

DATE

C

ZONE

REVISIONS

7

2

DWG NO.

7SCALE

8

REV

58

120126A

APPROVED

6

B

D

6

1

A

SHEET

1

C

D

2

REV

3

3

B

A

4

D

EXISTING RECEIVER

1" = 6'

5'0" 6'5 3/4" 5'0" 5'8" 6'1 1/2" 4'8 1/2" 4'0"

6'0"

10'4 1/4"

13'7 3/4"

2'3"

0'9"

KOR1875P COALESCING FILTER

1550 GALLON RECEIVER

MOISTURE SEPARATOR WITH DRAIN(2 PLACES)

TI751

DSD150SFC160

4" ALUMINUM

2 1/2" ALUMINUM

8'0"15'0"

2'0"

8'0"

INTAKE AIR LOUVER,AUTOMATIC, WITH RAIN SHIELD)

SUMMER EXHAUST FANS(TO EXTERIOR)

SERVICE BYPASS

5 4

DESCRIPTION

SIZE FSCM NO.

DATE

C

ZONE

REVISIONS

7

2

DWG NO.

7SCALE

8

REV

58

120126A

APPROVED

6

B

D

6

1

A

SHEET

1

C

D

2

REV

3

3

B

A

4

D

EXISTING RECEIVER

1" = 6'