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Cascade Aviation Services, Inc.
Document Identification:
Weight and Balance Compliance
Document No.
05CAS469-D20
Title:
Eyebrow Window Replacement for Boeing 737 Series Aircraft
Project No.:
ST01630SE
Customer:
TBD
Revision Date
NEW 8/24/05
A 9/19/05
B 5/1/06
C 8/9/07
Prepared by:
E. Graudins Date: 8/24/05 original revision signed by
Approved by:
P. Kingswell Date: 8/24/05 original revision signed by
Cascade Aviation Services Inc.
Document: 05CAS469-D20
Weight and Balance Revision: Page:
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REVISION PAGE
Revision Description Date Approval
NEW
Original Release.
8/24/05
See Cover
A
Added W&B manual references for other 737
models
9/19/05
Prepared:
E. Graudins Approved:
P. Kingswell
B
Corrected Classic 737 moment arms in Tables
1 and 3.
5/1/06
Prepared:
E. Graudins Approved:
P. Vallins
C
Added weight data for alternate installation
configurations, see Tables 4 and 5.
8/9/07
Prepared:
E. Graudins
Approved:
B. Norman
Cascade Aviation Services Inc.
Document: 05CAS469-D20
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LIST OF ACTIVE PAGES
Page Revision Added Pages Section Number Level Page Revision Page Revision Page Revision
1
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8
9
C
C
C
A
C
C
C
C
New
10
11
12
13
14
A
A
A
A
A
Cascade Aviation Services Inc.
Document: 05CAS469-D20
Weight and Balance Revision: Page:
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TABLE OF CONTENTS
TITLE PAGE....................................................................................................................................................... 1
REVISION PAGE................................................................................................................................................ 2
LIST OF ACTIVE PAGES.................................................................................................................................. 3
TABLE OF CONTENTS..................................................................................................................................... 4
REFERENCES..................................................................................................................................................... 5
INTRODUCTION................................................................................................................................................ 5
COMPLIANCE WITH APPLICABLE FAA RULES........................................................................................ 5
SUMMARY OF WEIGHT CHANGES .............................................................................................................. 6
FIGURE 1: WEIGHT AND CENTER OF GRAVITY ENVELOPE (737-700) ................................................ 8
FIGURE 2: CENTER OF GRAVITY LIMITS (737-300) .................................................................................. 9
FIGURE 3: CENTER OF GRAVITY LIMITS (737-400) .................................................................................10
FIGURE 4: CENTER OF GRAVITY LIMITS (737-500) .................................................................................11
FIGURE 5: CENTER OF GRAVITY LIMITS (737-800) .................................................................................12
FIGURE 6: CENTER OF GRAVITY LIMITS (737-900) .................................................................................13
Cascade Aviation Services Inc.
Document: 05CAS469-D20
Weight and Balance Revision: Page:
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REFERENCES
Cascade Aviation Services Drawings
-05CAS469201 737 Eyebrow Window Replacement, Installation Instructions
-05CAS469202 Insulation Upgrade Installation Instructions
-05CAS469203 737 Eyebrow Window Replacement, Installation Instructions
Boeing Documents
D6-15066-4 Boeing 737-300 Weight and Balance Control and Loading Manual
D043A540-HAP1 Boeing 737-400 Weight and Balance Control and Loading Manual
D6-15066-6 Boeing 737-500 Weight and Balance Control and Loading Manual
D043A570-AWW1 Boeing 737-700 Weight and Balance Control and Loading Manual
D043A580-ILF2 Boeing 737-800 Weight and Balance Control and Loading Manual
D043A590-ASA1 Boeing 737-900 Weight and Balance Control and Loading Manual
INTRODUCTION
This document summarizes the weight and balance changes to a Boeing 737 series aircraft for the
replacement of the OEM eyebrow windows with window blanks made by Cascade Aviation.
Balance Arm Stations determined from Flight Station of object CG.
COMPLIANCE WITH APPLICABLE FEDERAL AVIATION ADMINISTRATION RULES
This document demonstrates compliance with CFRs 25.23(a) amendment 25-0, 25.25 amendment 25-63,
and 25.27 amendment 25-0.
Cascade Aviation Services Inc.
Document: 05CAS469-D20
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SUMMARY OF WEIGHT CHANGES
The Station Locations of cockpit windows #4 and #5 are the same for all 737 series aircraft. The
corresponding Balance Arms for the windows of each particular aircraft model are shown in Table 1
(both classic and next-generation 737s). The detailed Weight and Balance change to one 737 model
resulting from the installation is shown in Table 2. Tables 3, 4, and 5 summarize the overall W&B change
for all models of 737 for each of the three installation kit configurations.
TABLE 1: STA/Arm cross reference Window #4 Window #5 Aircraft
Type STA Balance Arm STA Balance Arm
737-100 219.0 219.0 230.0 230.0
737-200 219.0 196.0 230.0 207.0
737-300, -700 219.0 139.0 230.0 150.0
737-400 219.0 67.0 230.0 78.0
737-500, -600 219.0 193.0 230.0 204.0
737-800 219.0 21.0 230.0 32.0
737-900 219.0 -41.0 230.0 -30.0
TABLE 2: Example window removals and additions for 737-700 (using 05CAS469201 install) Window P/N Weight
(lbs)
Arm
(in)
Moment
(in-lbs)
Old RH window 4 5-89357-34 -7.3 139.0 -1014.7
Old RH window 5 5-89358-42 -4.4 150.0 -660.0
Old LH window 4 5-89357-33 -7.3 139.0 -1014.7
Old LH window 5 5-89358-41 -4.4 150.0 -660.0
New RH window 4 05CAS469401-2 6.5 139.0 903.5
New RH window 5 05CAS469402-2 4.1 150.0 615.0
New LH window 4 05CAS469401-1 6.5 139.0 903.5
New LH window 5 05CAS469402-1 4.1 150.0 615.0
TOTAL: -2.2 -312.4
TABLE 3: Weight & Balance change to 737 aircraft (05CAS469201 installation) Aircraft
Type
Weight Change
(lbs)
Moment Change
(in-lbs)
737-100 -2.2 -488.4
737-200 -2.2 -437.8
737-300, -700 -2.2 -312.4
737-400 -2.2 -154.0
737-500, -600 -2.2 -431.2
737-800 -2.2 -52.8
737-900 -2.2 83.6
Cascade Aviation Services Inc.
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TABLE 4: Weight & Balance change to 737 aircraft (05CAS469201 and 05CAS469202
installations) Aircraft
Type
Weight Change
(lbs)
Moment Change
(in-lbs)
737-100 -1.1 -242.0
737-200 -1.1 -216.7
737-300, -700 -1.1 -154.0
737-400 -1.1 -74.8
737-500, -600 -1.1 -213.4
737-800 -1.1 -24.2
737-900 -1.1 44.0
TABLE 5: Weight & Balance change to 737 aircraft (05CAS469203 installation) Aircraft
Type
Weight Change
(lbs)
Moment Change
(in-lbs)
737-100 -2.2 -489.0
737-200 -2.2 -438.4
737-300, -700 -2.2 -313.0
737-400 -2.2 -154.6
737-500, -600 -2.2 -431.8
737-800 -2.2 -53.4
737-900 -2.2 83.0
All models of 737 aircraft have the same Mean Aerodynamic Cord length and MAC Leading Edge
location.
L.E. MAC = 627.06” = Upper constant MAC = 155.81” = lower constant
Arm – 627.06
C.G. = 100 * = % MAC
155.81
The W&B change to a representative 737-700 aircraft (ref Table 2) is shown in Tables 6 and 7. The
acceptable weights and CG locations of a 737-700 are defined in the Boeing Weight and Balance
Manual, see manual D043A570-AWW1 (chart reproduced as Figure 1 on page 9 of this document).
The CG location (in %MAC) shifts less than 0.01%. Therefore, this very small change will not shift any
737 minor model aircraft out of the acceptable W&B range. Weighing the aircraft after the
modification is not necessary. It is the airline’s responsibility to verify that each specific aircraft remains
within the operation limits defined by the OEM weigh and balance manual. CAS has provided the
necessary weight and moment changes to allow the airline to update their documentation.
Cascade Aviation Services Inc.
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TABLE 6 PRE-MOD WEIGHT AND MOMENT
Aircraft Serial Weight Arm Moment %MAC
Tail # # (lbs) (in) (in-lb)
N738AL 28499 83,885.9 657.19 55,128,894.34 19.34
TABLE 7 POST-MOD WEIGHT AND MOMENT
Aircraft Serial Weight Arm Moment %MAC
Tail # # (lbs) (in) (in-lb)
N738AL 28499 83,883.7 657.20 55,128,581.94 19.35
Cascade Aviation Services Inc.
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FIGURE 1: WEIGHT AND CENTER OF GRAVITY ENVELOPE (737-700)
From page 2 of section 1-02-030 in Boeing W&B Manual D043A570-AWW1.
Sample aircraft’s CG location
Cascade Aviation Services Inc.
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FIGURE 2: CENTER OF GRAVITY LIMITS (737-300)
From Boeing W&B Manual D6-15066-4.
Cascade Aviation Services Inc.
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FIGURE 3: CENTER OF GRAVITY LIMITS (737-400)
From Boeing W&B Manual D043A540-HAP1.
Cascade Aviation Services Inc.
Document: 05CAS469-D20
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FIGURE 4: CENTER OF GRAVITY LIMITS (737-500)
From Boeing W&B Manual D6-15066-6.
Cascade Aviation Services Inc.
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FIGURE 5: CENTER OF GRAVITY LIMITS (737-800)
From Boeing W&B Manual D043A580-ILF2.
Cascade Aviation Services Inc.
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FIGURE 6: CENTER OF GRAVITY LIMITS (737-900)
From Boeing W&B Manual D043A590-ASA1.