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Caring for Your Future Today!
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ProductsProductsBromineBromineBromine CompoundsBromine CompoundsChlorinated IsocyanuratesChlorinated IsocyanuratesNon Halogenated Non Halogenated FRsFRsMagnesia CompoundsMagnesia CompoundsChlorine based SaltsChlorine based Salts
Business DivisionsBusiness DivisionsFlame RetardantsFlame RetardantsAgricultural ProductsAgricultural ProductsBr Industrial ChemicalsBr Industrial ChemicalsBiocidesBiocidesMagnesia ProductsMagnesia ProductsChlorine based SaltsChlorine based SaltsIMI IMI -- R & D ServicesR & D Services
ICL Industrial ProductsICL Industrial Products
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Major R&D facilitiesMajor R&D facilitiesBeer Beer ShevaSheva and Haifa,and Haifa,IsraelIsrael
HeadquartersHeadquartersBeer Beer ShevaSheva, Israel, Israel
Sales officesSales officesNorth America North America EuropeEuropeJapanJapanChinaChinaHong KongHong Kong
•• Employees Employees -- 2,0002,000•• Fully owned by ICLFully owned by ICL
Production sitesProduction sitesIsrael Israel HollandHollandUSAUSAChinaChinaFranceFrance
ICLICL--Industrial ProductsIndustrial Products
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Global Presence
• Headquarters (inc. plants, R&D, Sales & Marketing, logistics)• Plants• Marketing & Sales• Logistics Centers• Tech Service
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Bromine World’s Sources
The Dead Sea: World’s most economical Source of Bromine
0 2 4 6 8 10 12
Dead Sea Brine(Israel, Jordan)
Underground Brine(USA, Ukraine)
Underground Brine(China)
Sea Water (Japan)
Grams/liter
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ElectronicsElectronics
ElectricalElectrical
CommunicationCommunication
TextilesTextiles
ConstructionConstruction
FurnitureFurniture
AutomotiveAutomotive
Wire & CablesWire & Cables
Flame Retardants End Markets Served
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World Trends in Fire Safety of Plastics
Caring for Your Future Today!
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December 30th 200312 people killed in a
German bus catchingfire
November 7th 200212 people killed in a
German train catchingfire.
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February 18th 2003120 people killed in a
Korean subway catchingfire
February 23rd 2003100 people killed in a
Nightclub fire in West Warwick-Rhode Island
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January 1st 2005More than 175 people killed
in a fire of a disco in Buenos Aires
February 14th 200559 people killed
in a fire of a mosque in Teheran
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February 14th 2005 100m high Windsor Tower in
Madrid catching fire and completely destroyed
February 20th 2002373 people killed in aTrain catching fire in
Egypt
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15 to 20 million fires/yearMore than 30,000 people killed per yearMore than 200,000 casualties per year$40-45billion/year cost in damages
How Much It Costs Fire statistics – years 95-2000
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USA Europe China 1995-96 1995-96 2000 Reported fires/year
425,500 519,700 Over 180,000
Fires / year (estimated)
4,255,000 5,700,000 1,800,000
Deaths/year 4,585 6,000 3,021
Casualties/year 66,000 100,000 4,404 Direct Fire Costs estimation
$12.9 billion $23 billion >1.5Yuan billion
Fire Statistics
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…and in Russia
18,000 casualties in fires in 2003That’s 50 casualties per day!
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Where Fire Happen
17%
33%
50%
Dwellings Other buildings Vehicles
(Europe 2003)
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Sources of Fire
28%
13%13%
46%
Cooking & heating appliances Upholstery textiles furniture E & E Others
Europe 1995
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Important Fire Standards Applications Territory/country Standard
USA ASTM E 84 known as The Steiner Tunnel test UK BS 476 part 6 & 7 class 1 Germany DIN 4102 B2 & B1 (“Brandschacht”) France NF P 92-506 (“Epiradiateur’) M1 & M2 Building Europe SBI (Single Burning Item: still in process of approval for
several applications such as pipes) USA & worldwide UL 94 V-0, V-1, V-2 and 5Vs
UL 1694 Europe IEC 65 Europe IEC 60695 – 2 – 11 (Glow Wire Test/GWT)
E & E
Worldwide IEC 112 (CTI -Tracking Index) California & USA California Bulletin 117 (being implemented in all USA) Upholstery &
furniture UK BS 5852 Crib 5 test Worldwide MVSS 302 Automotive
fuel tank Germany-Japan-Australia
ECE Regulation 34 (Berlin test)
Wire and Cables Worldwide IEC 60332
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Types of Flame Retardants ($million)
0 100 200 300 400
PVC
PO
HIPS/PS
ABS+PC/ABS
ETPs
Epoxy
UPE
PU
Rubber
Others
Br Cl P Inorg. Melamine
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Optimizing Flame Retardants Formulation
Fire safety standardsHealth, Safety & Environment (HSE) Thermal propertiesPurityMelting/softening rangeBromine contentCompatibility with the polymerCondition of useCost
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HIPS – FR FormulationHIPS V-0 (1.6 mm)
HIPS V-2 (1.6mm)HIPS Ref. no FR
Type
% wt ,Composition81.188.793.4100HIPS14.98.9--FR-245 (aromatic bromine)
--5.1SaFRon 5261
42.41.5-Antimony trioxide18.911.36.60Total FR content1063.20Bromine content, %
PropertiesFlame retardancy:
V-0V-2V-2Not ratedClass UL 94
15875MFI (2000C-5Kg), g/10min115120140130IZOD notched impact, J/m
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GFR PBT FormulationFR Type
Poly (pentabromobenzyl
acrylate) (FR-1025; ICL IP)
High MW Brominated epoxy
(F-2400; ICL IP)
Phenoxy-terminatedcarbonate oligomer
of TBBA (Commercial grade)
Composition, w% PBT 53.8 51.3 51.6 Glass fiber 30 Flame retardant 10.7 13.2 12.9 Antimony trioxide 5.4 Antidripping agent 0.1 Properties Flame retardancy: UL-94, class (0.8 mm) V-0 MFI (2500C-2.16 Kg), g/10min
54 33 38
Tensile: Maximum strength, MPa 121 121 110 Elongation at break, % 2.8 2 2.2 Modulus, MPa 10,100 10,300 10,400 IZOD notched impact, J/m 114 58 76 HDT (1.81MPa-annealed), 0C 204 204 203 CTI, V 300 200 200
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High Compatibility with Glass Fiber Matrix
(Electro-scans of fracture of GFR PBT)
FR-1025 improves GFR compatibility with the polymeric matrix
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Flame Retardants for PP/PE
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Seven Types of Flame Retardants
FRFR--12101210
FRFR--1025 (PBB PA)1025 (PBB PA)SaFRonSaFRon--53715371
SaFRonSaFRon--52615261
FRFR--720720
5202
FRFR--20 [Mg(OH)20 [Mg(OH)22 ]]
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5261
Highly stabilised HBCD for HIPS and PP
High cost efficiency Better Colour thermal stability than
alternative stabilized HBCD systemsGood Corrosion resistanceMelt Blendable
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HBr releaseAt 2300C, min:
HBr releaseAt 2300C, min:
23 min
15 min
21 min
10 min
-5261
FR-1206 HT
Commercial gradeof Stabilized HBCD
HBCD
Compression molding Color after 30 min at 2100C
Thermal stability ofThermal stability of 5261
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Flame Retardant for XPS
FR Content: 3.2%LOI: 26%DIN 4102, class: B2Corrosion: 4 times less than standard FR
5261
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Advantages of Polymeric FRs
Better Performance During Recycling
According to many studies and existing applications, polymeric brominated flame retardants systems are superior to halogen-free systems in high performance recycling operations and their end of life fate can be managed and controlled.
Lowest Toxicity During Incineration At Their End Of LifeIncineration studies published by the University of Munich in 2002, show that the toxicity of the combustion products from a technopolymer fire retarded by a polymeric brominated fire retardant system is several times lower than for a resin fire retarded by a halfree phosphinated salt based system and than beech wood used as a reference. The non FR technopolymer also emits highly toxic smoke during incineration.
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ConclusionPlastics are growing in sectors such as E & E,
automotive and buildingMost of these applications need better fire safetyBrominated FRs based systems are preferred
because of their efficiency and their good thermal stability
ICL-IP is offering a wide range of FR systems addressing all the sectors of the industry
ICL-IP is developing today the New FR systems for high demanding applications of the future
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Thank YouPlease visit us at our web site for more information and technical
support
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