38
Card Clothings for Flat Cards, Combs and Products for Short Staple Spinning Superior Performance

Card Clothings for Flat Cards, Combs and Products for ......Metallic Card Clothings 0104 5 / 1.en 0 1.05 Rights for technical modifications Clothing types for the widest range of

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Page 1: Card Clothings for Flat Cards, Combs and Products for ......Metallic Card Clothings 0104 5 / 1.en 0 1.05 Rights for technical modifications Clothing types for the widest range of

Card Clothings for Flat Cards, Combs and

Products for Short Staple Spinning

Superior Performance

Page 2: Card Clothings for Flat Cards, Combs and Products for ......Metallic Card Clothings 0104 5 / 1.en 0 1.05 Rights for technical modifications Clothing types for the widest range of

Metallic Card Clothings

0104

5/1

.en

0

1.05

R

ight

s fo

r te

chni

cal m

odifi

catio

ns r

eser

ved

Clo

thin

g ty

pes

for t

he w

ides

t ran

ge o

f req

uire

men

ts fo

r var

ious

raw

mat

eria

ls a

nd c

ard

capa

citie

s ar

e av

aila

ble.

Bel

ow is

a s

elec

tion

from

our

pro

duct

rang

e.

Pro

dukt

ion

C

otto

n M

an-m

ade

fibre

s (M

MF)

Bl

ends

Co

/ MM

F R

egen

erat

es

OE-

yarn

ca

rded

co

mbe

d <

1,0

dtex

1,

5–3,

0 dt

ex

> 3

dtex

or

MM

F 1,

0–1,

4 dt

ex

< 15

kg/

h C

ylin

der

R-2

525

x 0,

6

R

-252

5 x

0,6

R

-253

0 x

0,6

R

-252

0 x

0,6

R

-251

5 x

0,7

O

-321

5 x

0,9

R

-252

0 x

0,6

R-2

525

x 0,

6

R

-253

0 x

0,5

D

o�er

N

-402

5B x

0,9

N

-402

5B x

0,9

N

-402

5B x

0,9

N

-402

5B x

0,9

R N

-402

5B x

0,9

R N

-402

5B x

0,9

R

N-4

025B

x 0

,9R

N

-402

5B x

0,9

R

15–

40 k

g/h

Cyl

inde

r

R

-203

0 x

0,5

R-2

030

x 0,

5

R-2

530

x 0,

5

R-2

525

x 0,

6

R-2

520

x 0,

7

O-2

515

x 0,

9

R-2

525

x 0,

6

R

-252

5 x

0,6

R-2

030

x 0,

6

R-2

030

x 0,

6

R

-203

0 x

0,5

R-2

530

x 0,

6

R-2

530

x 0,

6

R-2

530

x 0,

6

P

-203

0 x

0,4

D

o�er

N

-402

5B x

0,9

N

-402

5B x

0,9

N

-402

5B x

0,9

N

-402

5B x

0,9

R N

-402

5B x

0,9

R N

-402

5B x

0,9

R

N-4

025B

x 0

,9R

N

-403

0B x

0,9

R

> 40

kg/

h C

ylin

der

R

-203

0 x

0,5

R

-203

0 x

0,5

R

-203

0 x

0,5

P

-202

5 x

0,5

R

-252

0 x

0,7

O

-251

5 x

0,9

R

-252

5 x

0,6

R-2

525

x 0,

6

P-1

840S

x 0

,4

P-2

040S

x 0

,4

P-2

030

x 0,

4

P

-202

5 x

0,5

R-2

530

x 0,

5

P-2

040S

x 0

,4

R-2

530

x 0,

6

D

o�er

N

-403

0B x

0,9

N

-403

0B x

0,9

N

-403

0B x

0,9

N

-403

0B x

0,9

R N

-403

0B x

0,9

R N

-403

0B x

0,9

R

N-4

030B

x 0

,9R

N

-403

0B x

0,9

R

L-40

30B

x 1

,0

L-40

30B

x 1

,0

Li

cker

in

E-5

510

x 1…

E-55

10 x

1…

E-55

10 x

1…

E-55

05 x

1…

D

-550

5 x

1…

C

-550

0 x

1…

D-5

505

x 1…

E-5

510

x 1…

V.E-

5010

V--8

V.

E-50

10V-

-8

V.E-

5010

V--8

V.E-

5005

V--8

V.D

-500

5V--

8

V.C

-500

0V--

8

V.D

-500

5V--

8

V.

E-50

10V-

-8

V.E-

5010

V-12

V.

E-50

10V-

12

V.

E-50

05V-

12

V

.E-5

010V

-12

Pro

duc

tion

Page 3: Card Clothings for Flat Cards, Combs and Products for ......Metallic Card Clothings 0104 5 / 1.en 0 1.05 Rights for technical modifications Clothing types for the widest range of
Page 4: Card Clothings for Flat Cards, Combs and Products for ......Metallic Card Clothings 0104 5 / 1.en 0 1.05 Rights for technical modifications Clothing types for the widest range of

General Informationon Metallic Card Clothings

CYLINDER CLOTHINGS, CLOTHING HEIGHT AND BREAST ANGLE

1,5 mm MICROTIP Short-toothed clothings for 1,8 mm HIPRO application on modern HP2,0 mm EVERSHARP cards. The improved cross section prevents possible loading with seed-coat fragments and trash.

2,5 mm PRIMASHARP Metallic clothing for universal application on conventional cards and for increased demands on the carding quality, as well as for man- made fibres of up to 3 dtex.

3,2 mm Application for man-made fibres in excess of 3 dtex.

15–20° Chosen for clothings on conventional cards or for the processing of man-made fibres

25–40° For short-toothed clothings on HP cards

LICKERIN CLOTHINGS, BREAST ANGLE

0° For man-made fibres > 3 dtex

5° For fine man-made fibres up to 3 dtex, long

staple cotton and blends of cotton / mmf

10° For cotton

20º Card specific for cotton

STEEL ALLOYS

Depending on the application and demands GRAF is in a positionto offer metallic card clothings made from different alloys.

Alloys for cylinder and lickerin clothingsl CS (CUTTY-SHARP) for highest demands and life time of up to 1000 t for cylinder clothings. Recommended for production rates of 80 kgs/h and above. A Graf TSG (Traversing Resharpening Device) is essential for the activating and resharpening of such

clothings.l HT, steel alloy with special additives. Substantially extended life time in comparison with conventional clothings. Life time of up to 600 t can be achieved without problem. Applied for production rates of up to 80 kgs/h. Clothings from this alloy can be activated with conventional grinding equipment.

DOFFER CLOTHINGS, CLOTHING HEIGHT AND BREAST ANGLE

4,0 mm For universal application

5,0 mm For card-specific application

20° Application on conventional cards with production rates below 15 kgs/h for processing man-made fibres

25° For cards with production rates below 15 kgs/h for processing cotton

25° and 30° Universal application for processing of cotton. Most suitable for very high delivery speeds

Clothing made Used for the processing of man-made from serrated fibres and blends, particularly for fibres profile (R) with low adhesion

Beak-shaped For the processing of very voluminous,clothing (G) siliconized fibres or fibres with insufficient adhesion

Arched tooth Optimum fibre adhesion

shape (B)

0103

5/2

.en

0

4.07

Rig

hts

for

tech

nica

l mod

ifica

tions

res

erve

d

Page 5: Card Clothings for Flat Cards, Combs and Products for ......Metallic Card Clothings 0104 5 / 1.en 0 1.05 Rights for technical modifications Clothing types for the widest range of

0103

5/2

.en

04

.07

R

ight

s fo

r te

chni

cal m

odifi

catio

ns r

eser

ved

General Informationon Metallic Card Clothings

SURFACE TREATMENT

Depending on the application and fibre materialthere are special surface treatments available.

We distinguish:

Blank Cleaned clothings without

scales on the tooth flanks.

Most suitable for processing

cotton with high trash content

or delicate man-made fibres.

Usually applied for doffer

clothings.

Polidur Improved surface finish achieved

by electrochemical polishing.

This process also results in the

complete deburring of the

clothing. Used in the roller card

range for the processing of

delicate man-made fibres.

Needle-Finish Electrochemical polishing and

NF rounding of all edges on the

clothing teeth. Used for special

applications only (circular

combs, top combs, clothings

for OE-combing rollers).

Page 6: Card Clothings for Flat Cards, Combs and Products for ......Metallic Card Clothings 0104 5 / 1.en 0 1.05 Rights for technical modifications Clothing types for the widest range of

Specification Base width p.p.s.i.

R-1535 0,4 35° 1080

P-1840S 0,4 40° 965

P-2040S 0,4 40° 965

P-2030 0,4 30° 965

R-2030 0,4 30° 1080

R-2030 0,5 30° 865

R-2030 0,6 30° 720

O-2515 0,7 15° 510

O-2515 0,8 15° 445

O-2515 0,9 15° 395

R-2515 0,7 15° 620

R-2515 0,8 15° 540

R-2520 0,6 20° 720

R-2520 0,7 20° 620

R-2525 0,6 25° 720

R-2530 0,5 30° 865

R-2530 0,6 30° 720

O-3215 0,9 15° 39501

060

/3.e

n

01.

05

R

ight

s fo

r te

chni

cal m

odifi

catio

ns r

eser

ved

Cylinder Clothings

<

Page 7: Card Clothings for Flat Cards, Combs and Products for ......Metallic Card Clothings 0104 5 / 1.en 0 1.05 Rights for technical modifications Clothing types for the widest range of
Page 8: Card Clothings for Flat Cards, Combs and Products for ......Metallic Card Clothings 0104 5 / 1.en 0 1.05 Rights for technical modifications Clothing types for the widest range of

Do�er Clothings

Specification Base width p.p.s.i.

N-4025B 0,9 25° 365

N-4030B 0,9 30° 365

L-4030B 1,0 30° 280

N-4030B 0,9R 30° 365

F-4045G 0,85R 45° 180

M-5030 0,9 30° 340

M-5030 0,9R 30° 340

0102

5/4

.en

0

1.05

Rig

hts

for

tech

nica

l mod

ifica

tions

res

erve

d

<

Page 9: Card Clothings for Flat Cards, Combs and Products for ......Metallic Card Clothings 0104 5 / 1.en 0 1.05 Rights for technical modifications Clothing types for the widest range of
Page 10: Card Clothings for Flat Cards, Combs and Products for ......Metallic Card Clothings 0104 5 / 1.en 0 1.05 Rights for technical modifications Clothing types for the widest range of

Lickerin Clothings

Specification Base width p.p.s.i.

C-5500 1,0–1,6 0° variabel

D-5505 1,0–1,6 5° variabel

E-5510 1,0–1,6 10° variabel

GROOVE-WOUND CLOTHINGS

Specification Threads/” p.p.s.i.

V.C-5000V 8G 0° 24

V.D-5005V 8G 5° 32

V.E-5005V 8G 5° 41

V.E-5010V 8G 10° 41

V.E-5010V1 8G 10° 41

V.E-5005V 12G 5° 61

V.J2-5010V 12G 10° 120

V.K-5020G 16G 20° 160

V.N-5020B 16G 20° 210

INTERLINKED CLOTHINGS

0106

5/5

.en

0

4.07

Rig

hts

for

tech

nica

l mod

ifica

tions

res

erve

d

<

<

Page 11: Card Clothings for Flat Cards, Combs and Products for ......Metallic Card Clothings 0104 5 / 1.en 0 1.05 Rights for technical modifications Clothing types for the widest range of

0106

5/5

.en

04

.07

R

ight

s fo

r te

chni

cal m

odifi

catio

ns r

eser

ved

MCC for Feed- and Take-o� Rollers

Specification Base width p.p.s.i.

B-5015 1,5 15° 12

Filling wire 3,5 mm 2,5

J-2500 2,0 0° 114

V.B-5015 6G 15° 12

E2-45-40 3,0 – 40° 47

CLOTHINGS FOR FEED ROLLERS

Specification Base width p.p.s.i.

G2-40-281 1,8 – 28° 107

H-35-30 1,0 – 30° 206

TAKE -OFF ROLLER WIRES

<

<

Page 12: Card Clothings for Flat Cards, Combs and Products for ......Metallic Card Clothings 0104 5 / 1.en 0 1.05 Rights for technical modifications Clothing types for the widest range of

Flat Clothings

0104

0/6

.en

0

1.05

Rig

hts

for

tech

nica

l mod

ifica

tions

res

erve

d

Pro

duc

tion

C

otto

n M

an-m

ade

fibre

s (M

MF)

Bl

ends

Co

/ MM

F Re

gene

rate

s

OE

-yar

n ca

rded

co

mb

ed

< 1

,0 d

tex

1,5–

3,0

dte

x >

3 d

tex

Ble

nds

MM

F

C

o /

MM

F 1,

0–1,

4 d

tex

< 15

kg/

h P

RIM

ATO

P

PT

40/0

-5

S

PA

CE

TOP

PT

43/0

P

T 43

/0

P

T 43

/0

PT

43/0

PT

43/0

PT

40/0

-5

In

Line

-X-T

op

ILX

T C

-40/

0

C 4

0/0

F-5

0/0

M

-40/

0

M-3

5/0

M

-35/

0

C-4

0/0

M

-40/

0 C

-40/

0-7

S

UP

RA

TOP

ST

35/0

ST

35/0

D

IAM

AN

T/P

ICC

O-D

IAM

AN

T

D

I/P

D 3

3/0

DI/

PD

24/

0

DI/

PD

33/

0

15–4

0 kg

/h

PR

IMA

TOP

P

T 40

/0-5

PT

43/0

P

T 43

/0 S

PA

CE

TOP

P

T 43

/0

P

T 43

/0

P

T 40

/0-5

In

Line

-X-T

op

ILX

T C

-40/

0

C-4

0/0

F-5

0/0

M-4

0/0

M-3

5/0

M

-35/

0

C-4

0/0

M

-40/

0 C

-40/

0-7

S

UP

RA

TOP

ST

35/0

ST

35/0

re

sist

-O-t

op

RS

TO C

-41/

0

M-4

8/0

F-5

5/0

M-4

8/0

D

IAM

AN

T/P

ICC

O-D

IAM

AN

T

D

I/P

D 3

3/0

DI/

PD

24/

0

DI/

PD

33/

0

M

-TO

P

MTM

31/

0 M

TM 3

1/0

> 40

kg/

h P

RIM

ATO

P

PT

40/0

-5

PT

43/0

P

T 43

/0 S

PA

CE

TOP

P

T 43

/0

P

T 43

/0

P

T 40

/0-5

In

Line

-X-T

op

ILX

T C

-40/

0

C-4

0/0

F-5

0/0

M-4

0/0

M-3

5/0

M

-35/

0

C-4

0/0

M

-40/

0 C

-40/

0-7

S

UP

RA

TOP

ST

35/0

ST

35/0

re

sist

-O-t

op

RS

TO C

-41/

0

M-4

8/0

F-5

5/0

M-4

8/0

D

IAM

AN

T/P

ICC

O-D

IAM

AN

T

D

I/P

D 3

3/0

DI/

PD

24/

0

DI/

PD

33/

0

M

-TO

P

MTM

31/

0 M

TM 3

1/0

MTR

42/

0

Page 13: Card Clothings for Flat Cards, Combs and Products for ......Metallic Card Clothings 0104 5 / 1.en 0 1.05 Rights for technical modifications Clothing types for the widest range of
Page 14: Card Clothings for Flat Cards, Combs and Products for ......Metallic Card Clothings 0104 5 / 1.en 0 1.05 Rights for technical modifications Clothing types for the widest range of

General informationon Flat Clothings

GRAF strives to continuously improve theproduct range and today is in a position tomanufacture the card wire and the foundationmaterial for the flat clothings in addition to theprofile material for the metallic card clothings.Subsequently the entire production is in thehands of GRAF, i.e. all production stages such

as the manufacturing of foundation materialand wire as well as flat setting and confectioning is subject to the same stringent quality control as-suring our customers of impeccable quality of the finished product. A new surface treatment guar-antees additional resistance to wear and therefore extended life time of the GRAF flat clothings.

resist-O-top

resist-O-top is a flexible flat clothing applied forthe processing of cotton and blends of cottonand man-made fibres. It is a further developmentof the well-known PRIMATOP range of flats pro-gressively set without straight gaps between therows of teeth. This setting pattern favours theextraction of short fibres and trash as well as theelimination of neps. The newly developed settingpattern influences the so-called free passageresulting in a improved distribution of the cardingforces and a positive e�ect on the positioningof the teeth. The resist-O-top is set more denselyin the exit zone in comparison to the PRIMATO-Prange. The wire number for all types is chosenwith a di�erence of 5 numbers.

RSTO C-41/0 410 p.p.s.i. Applied for cotton up to Ne 20 (coarse short staple cotton)

RSTO M-48/0 480 p.p.s.i. Used for cotton or blends of man-made fibres and cotton (Ne 20–40)

RSTO F-55/0 550 p.p.s.i. Used for cotton (Ne 30 and finer )

PRIMATOP

The PRIMATOP is a range of flexible flat clothingsintended for the processing of cotton andman-made fibres. The density is progressive, i.e.the entry side, seen in the direction of the materialflow, is open and becomes continuouslynarrower towards the exit side. PT 43/0 andSPACETOP are set with card wire with a di�e-rence of 4 numbers.

PT 40/0-5 400 p.p.s.i. Applied for regenerated fibres and cotton up to Ne 20 (coarse, short staple cotton)

PT 43/0 430 p.p.s.i. Applied for yarns from Ne 20 – 40 (cotton and fine man-made fibres)

SPACETOP 520 p.p.s.i. Used for yarns Ne 30 and finer (fine, long staple cotton)

SUPRATOP

SUPRATOP is a flexible flat clothing withoutany straight gaps used for the processing ofman-made fibres. The setting pattern positivelyinfluences the parallelism of the fibres and theelimination of melted fibre particles.

ST 35/0 350 p.p.s.i. Used for man-made fibres 1,0–3,0 dtex

0103

0/7

.en

01

.05

R

ight

s fo

r te

chni

cal m

odifi

catio

ns r

eser

ved

Page 15: Card Clothings for Flat Cards, Combs and Products for ......Metallic Card Clothings 0104 5 / 1.en 0 1.05 Rights for technical modifications Clothing types for the widest range of

0103

0/7

.en

01

.05

R

ight

s fo

r te

chni

cal m

odifi

catio

ns r

eser

ved

General informationon Flat Clothings

InLine-X-Top

InLine-X-Top is a range of flexible flat clothingsintended for the processing of cotton and man-madefibres. These flat clothings with straight gaps, diagonal setting pattern and a di�erence of 5 numbers in the wire is particularly suitable for application on cards without stationary flats above the lickerin and medium production ranges.

ILXT M-35/0 350 p.p.s.i. For processing medium fine and coarse man-made fibres

ILXT M-40/0 400 p.p.s.i. Applied for man-made fibres (< 1,0 – 1,4 dtex)

ILXT C-40/0 400 p.p.s.i. Used for cotton or blends of man-made fibres with cotton (Ne 20 – 40)

ILXT C-40/0-7 400 p.p.s.i. For the processing of regener- rated fibres, set with a di�erence of 7 numbers in the wire

ILXT F-50/0 500 p.p.s.i. Applied for cotton (Ne 30 and finer)

DIAMANT / PICCO-DIAMANT

DIAMANT and PICCO-DIAMANT are semi-rigidflat clothings for the processing of man-madefibres as well as bleached cotton and rayon. Thespecial tooth position results in only minimalwaste. The tooth points of the PICCO-DIAMANTrange undergo additional side-grinding leadingto increased carding performance as well as extended life time.

METALLIC TOP

The M-TOP is a metallic flat clothing for the processing of man-made fibres and regenerated fibres. Compared to conventional flat clothings itis designed to withstand highest carding strainand is most suitable for high production rates.

MTM 31/0 310 p.p.s.i. For the processing of man-made fibres exceeding 1,5 dtex

MTR 42/0 420 p.p.s.i. Applied for regenerated fibres

DI/PD 24/0 240 p.p.s.i. Applied for man-made fibres exceeding 3 dtex

DI/PD 33/0 330 p.p.s.i. Used for man-made fibres of 1,0– 3,0 dtex, as well as bleached cotton and rayon

Page 16: Card Clothings for Flat Cards, Combs and Products for ......Metallic Card Clothings 0104 5 / 1.en 0 1.05 Rights for technical modifications Clothing types for the widest range of

IN ACCORDANCE WITH THE ORIGINAL EXECUTIONS THERE ARE DIFFERENT SYSTEMS AVAILABLE

ADVANTAGES

l Long lifetime due to application of CUTTY-SHARP alloy for all stationary flats.l Simple and straightforward replacement of all screw-type stationary flatsl Easy and trouble-free installation on to cast iron bars

The manufacturing program of GRAF comprises

stationary flat clothings for all known pre- and post-

carding systems such as Trützschler TT-system,

Rieter TREX-system and others as well as for the

carding segments of blow room equipment.

Blow Room EquipmentFD 4 40 p.p.s.i.FD 6 60 p.p.s.i.

Lickerin sectionFD 6 und 6A 60 p.p.s.i.FD 9 und 9A 90 p.p.s.i.FD 9B 90 p.p.s.i.

Pre-carding zone (above lickerin)FD 9A 90 p.p.s.i.FD 14A 140 p.p.s.i.FD 24A 240 p.p.s.i.FD 32A 320 p.p.s.i.

Post-carding zone (above do�er)FD 24A 240 p.p.s.i. FD 32A 320 p.p.s.i. FD 42A 420 p.p.s.i.FD 55A 550 p.p.s.i. FD 64A 640 p.p.s.i.FD 86A 860 p.p.s.i.

Stationary Flat Clothings

Stationary Flat Clothingsfor Flat Cardsand Blow Room Equipment

0102

0/8

.en

0

1.05

Rig

hts

for

tech

nica

l mod

ifica

tions

res

erve

d

System 2 Height 16,8 mm

System 1 Height 11 mm

System 3 Height 7 mm

System 5 Height 18,4 mm

System 4 Height 7,5 mm

Page 17: Card Clothings for Flat Cards, Combs and Products for ......Metallic Card Clothings 0104 5 / 1.en 0 1.05 Rights for technical modifications Clothing types for the widest range of
Page 18: Card Clothings for Flat Cards, Combs and Products for ......Metallic Card Clothings 0104 5 / 1.en 0 1.05 Rights for technical modifications Clothing types for the widest range of

C-Cleaner II

One of the deciding factors for increased produc-

tion rates with equal quality or else improvements

in quality with equal production rates on today’s

generations of high production cards is the appli-

cation of additional carding elements. Older types

of cards can be easily retrofitted with such carding

elements with a minimum of e�ort.

GRAF has been manufacturing the C-Cleaner II

for years already and at the same keeps improving

its design. The stationary flat clothings,made from

our CUTTY-SHARP alloy guarantee long lifetime

and the straight forward replacement of the cloth-

ing strips.

C-Cleaner II, Systems ofStationary Flats and Pre-OpeningSegments

SPECIAL FEATURES

l Sturdy clothing carrier made from aluminium profile, resistant to deformation.l Utmost straightness of the carding elements allows accurate setting.l Wide range of clothings resistant to wear with 60–860 p.p.s.i.l Clothing strips easy to replace.

ADVANTAGES

l Pre-opening segments below the lickerin favour the opening of the fibre tufts, leading to improved trash elimination.l The C-Cleaner II above the lickerin, with and without trash elimination, results in the additional opening of the fibre material and protects the flat clothings which in turn extends their life time.l Above the do�er, the C-Cleaner II, with or without trash elimination, improves the fibre parallelism and eliminates further neps, leading to a positive e�ect on the yarn values.

PRE-OPENING SEGMENT

Pre-opening segment below lickerin with screen

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C-CLEANER II ABOVE LICKERIN C-CLEANER II ABOVE DOFFER

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C-Cleaner II

SCOPE OF DELIVERY

Depending on the type of card as well as the space available it ispossible to install 3–9 stationary flats, with or without mote knifeon the following cards: Falubaz CZ 690/693; Howa, Toyoda ;Marzoli C20–C300; Platt 600/1000; Rieter C1/1– C4;SSI KB 83–KB 88; Textima 1453/1454; Trützschler DK 700–DK 760.

3 stationary flats

9 stationary flats

6 stationary flatswith 1 mote knife and suction

3 stationary flatswith mote knife and suction

3 stationary flatswith mote knife and suction

6 stationary flatswith 1 mote knife and suction

6 stationary flats 3 stationary flats 6 stationary flats

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Hardened mote knife

It is well known, that the edges of the mote knifes of Rieter,

Trützschler and Crosrol high production cards become worn and

blunt relatively quickly. This has a detrimental e�ect on the trash

extraction, the flat clothings are subject to additional strain and

the quality of the card sliver su�ers.

This prompted us to manufacture these mote knives in hardened

execution. The knives are specially laser-hardened (in order to

maintain their straightness). Laser-hardened refers to only the

edge of the mote knife being laser-hardened.

Hardened mote knife for lickerinsand points of trash extraction

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Conversion of existing Systems

Di�erent and varying carding systems and statio-

nary flats can be found particularly on older

types of cards. In most cases customers are not

in a position to replace the worn clothings indepen-

dently but will have to send them to a service

workshop for replacement. For this reason

GRAF has designed a number of di�erent conver-

sion sets, allowing customers the e�cient,

straight-forward and economical replacement

of the clothings in-mill.

ADVANTAGES

l Most precise clothing strips which allow accurate settingl Simple replacement of the clothing stripsl Most economic

CONVERSION OF EXISTING CARDING PLATES TO 3 STATIONARY FLATS

Conversion from clipped toscrew-type fastening forstationary aluminium flat bars

Stationary flat clipped to alu bar

Converted stationary flat

Original version Conversion

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Conversion of existing Systems

Original version Conversion

CONVERSION OF EXISTING CARDING PLATES TO 3 STATIONARY FLATS

Original version Replacement

Original version Conversion

REPLACEMENT FOR EXISTING PRE-OPENINGSEGMENT BARS

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Auxiliary Clothings and Accessoriesfor Flat Cards

Our manufacturing program comprises thevarious auxiliary clothings for all types ofcards. Below you find a selection from ourrespective product range:

SPACED FLAT STRIPPING FILLET

Optimal cleaning e�ciency withless strain on and reduced wearof the flat clothings in the cleaningprocess

CLEANING FILLETS

Required for keeping the takeo�roller clean as well as for thetransfer of overflowing fibresinto the suction system

FLAT STRIPPING SHEETS

Various types for the cleaningof flat clothings as well as theflat cleaning brush

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FLAT STRIPPING FILLETS

In conventional design or inmodified form for individualHP cards

ZICK-ZACK

l Optimal penetration of the flat clothingl Requires only minimal

drive power l Increased capacity to withhold flat waste

FLAT CHAINS MADE FROM SPECIAL ALLOY STEEL

l Platt (106 flats)l Rieter C1 – C1/3 (110 flats) and C4 (112 flats)l SSI KB 40 (108 flats)l Saco-Lowell (110 flats)l Trützschler DK 700/710 (106 flats)l Trützschler DK 715/740 (80 flats)

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Auxiliary Items for Flat Cards

SETTING GAUGES FOR FLAT CARDS

The carding quality is determined not only by the card clothingsbut to a large extent by the settings of the various organs andcarding elements. For this purpose GRAF o�ers a range of settinggauges:

SIX-LEAVE GAUGE 300 X 45 MM

Blade thickness 0,075; 0,1;0,125; 0,175; 0,25; 0,3 mm(3, 4, 5, 7, 10, 12/1000”)

FOUR-LEAVE GAUGE 300 X 45 MM

Blade thickness0,125; 0,175; 0,25; 0,3 mm(5, 7, 10, 12/1000”)

SETTING GAUGES FOR C-CLEANER

Blade thickness 0,15; 0,2; 0,25;0,3; 0,35 mm(6, 8, 10, 12, 14/1000”)

FLAT GAUGES

Blade thickness0,125; 0,15; 0,175; 0,2; 0,225;0,25; 0,275; 0,3; 0,35 mm(5, 6, 7, 8, 9, 10, 11, 12, 14/1000”)

POCKET MICROSCOPE

Pocket microscope with illumina-tion and 30-fold magnificationfor the evaluation of the state ofthe card clothings

SIX-LEAVE GAUGE 400 X 32 MM FOR RIETER CARDS

Blade thickness 0,1; 0,125; 0,15;0,175; 0,2; 0,25; 0,3 mm(4, 5, 6, 7, 8, 10, 12/1000”)

SINGLE BLADE GAUGES 300 X 45 MM

Blade thickness 0,075 – 0,3 mm(3 – 12/1000”)

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Auxiliary Items for Flat Cards

POLISHING SPONGE WITH HOLDER

For the cleaning of newlymounted metallic card clothings

HAND STRIPPING CARD WITH HOLDER

For the removal of wood- andseed coat particles from cylinderand do�er wires as well asfor general cleaning purposes

CARBORUNDUM HAND GRINDING STONE WITH HOLDER

For the equalising of newlymounted clothings

MIRACLO HAND GRINDING STONE WITH HOLDER

For the removal of burrs fromfaced metallic card clothingsand to bridge the period upto the replacement of the clothings

BRONZE WIRE BRUSH WITH HOLDER

For the cleaning of newlymounted or resharpenedmetallic card clothings

CLOTHING CLEANER

For the removal of wood particlesembedded in the clothingsthat could not be removed withthe hand stripping card

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Metallic Clothings

for Blow Room Openers

Specification Base Width p.p.s.i.

A11010F 2,5 10° variable

A11000F 2,5 0° variable

B21010F 2,5 10° variable

B21000F 2,5 0° variable

F2-3500 3,0 0° 57

Specification Threads/” p.p.s.i.

VB2-8515 5G 15° 13

V.A375101 6G 10° 10

V.C160201 6G 20° 20

V.D-6020 8G 20° 32

V.C-5510F 6G 10° 18

V.D-5530 6G 30° 24

V.E-5530 6G 30° 30

V.E-5540 6G 40° 30

V.E-5520 6G 20° 31

V.D-5540 10G 40° 40

V.B-5015 6G 15° 12

Specification Threads/” p.p.s.i.

V.D255-10 6G – 10° 28

V.D255-35 6G – 35° 28

V.E-55-10 6G – 10° 30

V.E-55-25 6G – 25° 3101

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Pre-Opening Segmentsfor Blow Room Openers

BORDER WIRES

p.p.s.i.

FD4 40

FD6 60

Specification Base Width p.p.s.i.

E-4005 x 2,5 2,5 5° 52

Type a b t h

RL-27 x 1,2 2,5 1,2 1,5 2,7

RL-30 x 1,2 2,5 1,2 1,5 3,0

RL-32 x 1,0 2,5 1,0 1,5 3,2

RL-32 x 1,13 2,5 1,13 1,5 3,2

RL-32/1 x 1,0 4,0 1,0 1,5 3,2

RL-50 x 1,0 4,0 1,0 1,5 5,0

RL-65 x 1,5 4,0 1,5 1,8 6,5

Type a b t n

Profile Z-5,0 x 1,5 5,0 1,5 1,7 1,5

Profile Z-6,0 x 1,5 6,0 1,5 2,0 1,0

Z-Form

L-Form

I-Form

<

Type h b

Profile 3,5 x 1,0 3,5 1,0

Profile 4,0 x 1,0 4,0 1,0

Profile 4,0 x 1,13 4,0 1,13

Profile 4,0 x 1,6 4,0 1,6

Profile 4,5 x 1,5 4,5 1,5

RI-4,5 x 2,0 4,5 2,0

RI-6,0 x 2,0 6,0 2,0

RI-6,5 x 1,5 6,5 1,5

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PRIMACOMB

The high performance circular comb was developed

in years of research and in close co-operation with

RIETER. It permits an optimum combing process on

all RIETER combers which, based on the excellent results,

are initially equipped with PRIMACOMB.

PRIMACOMB, High Performance Circular Comb forRIETER Combers

SPECIAL FEATURES

l Ingenious distribution of points established by numerous in-field trials and optimum tooth geometry lead to a substantial reduction in neps as well as thin and thick placesl The alternately slanted arrangement of the individual sections leads to more inten-

sive combingl Special surface treatment eliminates the so-called running-in phase and allows for

remarkably extended cleaning intervals resulting in longer life time of the cleaning brushesl Minimum manufacturing tolerances guarantee fast and safe exchange of the combsl The application of metallic clothings allows life times of 800 –1000 tons/comber to be reached without problems in the short – and medium staple range. Life times of 600 – 800 tons can be expected in the long staple range >11⁄4“l Easy recognition of the di�erent types by the

PRIMACOMB 8015

l for E 75 and E 65l Diameter of circular comb shaft 85 mml Comb with 4 sections with combing

surface of 90°l Yellow side cover l Application for medium and long staple fibres of 11/16“ – 15/8“ (27–41 mm)

ADVANTAGE

Further development of the well proven PC 7015. Im-proved arrangement and distribution of tooth pointsin the four sections. Increased number of points persquare inch in the 3rd and 4th section. Conical in-feed,specially designed under consideration of the newtechnology on the E65 and E75 combers. Subsequentlyit is possible to achieve equal quality at increasedproduction rates or else improved results at equal pro-duction rate with 90° combing surface as with circularcombs with 111° combing surface on older combers.

PRIMACOMB, Comb with 4 sections with combing surface of 90°

PRIMACOMB 8014

l for E 75 and E 65l Diameter of circular comb shaft 85 mml Comb with 4 sections with combing surface of 90°l Anthracite side coversl Application for short and medium staple fibres of 11/32“–17/32“ (26 – 31 mm)

ADVANTAGE

Further development of the well proven PC 5014. Im-proved arrangement and distribution of tooth pointsin the four sections. Conical in-feed, specially designedunder consideration of the new technology on the E65 and E75 combers. Subsequently it is possible to achieve equal quality at increased production rates or else im-proved results at equal production rate with 90° comb-ing surface as with circular combs with 111° combing surface on older combers.

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90°

90°

85

85

1. S

ekt. 2. Sekt. 3. Sekt. 4. Sekt.

1. Sekt.

2. Sekt. 3. Sekt. 4. Sekt.

conical draw-in area

conical draw-in area

85

85

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PRIMACOMB 7011

l for E 72, E 62, E 70R, E 60H, E 60, E 7/6, E 7/5A, E 7/5l Diameter of circular comb shaft: 85 mml Comb with 4 sections with combing

surface of 90°l Brown side platesl Application for medium staple fibres of up to

11/8” (28,5 mm)

ADVANTAGE

The improved distribution of points leads to asubstantial reduction in the combing action (upto 2%) compared with the PRIMACOMB 5014with nearly identical yarn values. The intendedapplication is for the area of Upgrading andAirjet-Spinning.

PRIMACOMB

PRIMACOMB, Comb with 5 sections with combing surface of 111°

PRIMACOMB 5015

l for E 70R, E 60H, E 60, E 7/6, E 7/5A, E 7/5 l Diameter of circular comb shaft: 85 mml Comb with 5 sections with combing surface of 111°l Colourless side platesl Application for medium and long staple fibres of 13/16”–11/2” (30–38 mm)

ADVANTAGE

Intensified combing as a result of the increasedcombing surface (+ 23%)

REMARK

For the initial installation on combers E 7/5manufactured prior to February 1990 and E 7/4two additional fixing holes have to be drilled by askilled mill mechanic.

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PRIMACOMB 7015

l for E 72 and E 62 (E 70R, E 60H, E 60, E 7/6, E 7/5A, E 7/5)

l Diameter of circular comb shaft: 85 mml Comb with 4 sections with combing surface of 90°l Red side coversl Application for medium and long staple fibres of 11/16”–11/2” (27–38 mm)

ADVANTAGE

Modified arrangement and distribution of toothpoints of the 4 sections. Specially developedfor E 61 and E 72 combers. Even with the 90°combing surface equal quality at increasedproduction rate or else improved quality atequal production rate can be achieved in compari-son to older combers and circular combswith 111° combing surface. Application on previ-ous generations of combers in replacement ofthe PRIMACOMB 5015 is possible.

PRIMACOMB 5014

l for E 72, E 62, E 70R, E 60H, E 60, E 7/6, E 7/5A,E 7/5, E 7/4 l Diameter of circular comb shaft: 85 mml Comb with 4 sections with combing surface of 90°l Colourless side platesl Application for short and medium staple fibres of 11/32”–17/32” (26–31 mm)

ADVANTAGE

The circular combs can also be replaced onE 7/4 without any reworking.

90°

85

85

85

85

1

. Sekt.

2. Sekt. 3. Sekt. 4. Sekt.

1. Sekt.

2. Sekt. 3. Sekt. 4. Sekt.

1. Sekt.

2. Sekt. 3. Sekt. 4. Sekt.

1

. Sekt.

2

. Sekt. 3. Sekt. 4. Sekt. 5. Sekt.

90°

90°

111°

85

85

85

85

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Top Comb

Top Comb GRAF Ri-Q-Top®

For today’s generation of high performance comb-

ers the demands have increased on the two key

elements in the combing process, i.e. the circu-

lar- and the top combs. It is only as a result of the

particular configuration, precision and subsequent

finish of these main parts that the known increase

in production rates at equal or improved techno-

logical values could be realised.

For this reason GRAF, in close co-operation with

RIETER, has developed a new top comb with the

aim to substantially increase the cleaning intervals.

This top comb ideally complements the well known

PRIMACOMB circular comb and stands for best

yarn values in the combed range.

SPECIAL FEATURES

l available with 26 and 30 teeth /cml metallic teeth instead of needlesl special surface lapping of the teethl optimised tooth shape and adjusted angle lead to improved retaining of neps, short fibres, trash- and dust particles during the piecing processl wedge-shaped tooth points reduce the possibil-

ity of fibres winding around the clothing teeth resulting in a self-cleaning e�ect

l no soldered connection but connection actuated by clamping between row of teeth and top comb blade (aluminium profile) l reinforced ends of tooth row

ADVANTAGES

l self-cleaning top combl cleaning intervals extended by up to 4 timesl constant values in the combing sliverl nep values improved by up to 30% in the medium staple and by up to 20% in the long staplel invariable %-values in comber noils l more e�cient performance of top comb (elimination of short fibres, neps, trash, seed coat fragments and dustl improved life time due to lateral reinforcement of the teeth on the rim

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RANGE OF APPLICATION OF GRAF RI-Q-TOP®

GRAF RI-Q-TOP®

Top Comb

GRAF Ri-Q-Top®

patents pendingConventional top comb

with round needles

Comparison

The GRAF Ri-Q-Top can be applied on all Rieter combers as from model E 7/4 which are equipped with top comb blades.

Stapele length Type Teeth/cm Colour

Short and medium staple > 60 g/m web weight Ri-Q-Top 2026 26 red

up to 32 mm / 11/4”

Long staple > 32 mm / 11/4” _< 72 g/m web weight Ri-Q-Top 2030 30 blue

Micr. _< 4,3

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Brush to Circular Comb

GRAF is in a position to supplysuitable brushes to circularcombs for all Rieter combers asfrom model E 7/4.

SPECIAL FEATURES

l 2-part circular brushl synthetic corel natural bristles

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Metallic Clothingsfor OE-Combing Rollers

We are the manufacturer of high quality metallic clothings in CUTTY-SHARP (CS)- as well asCUTTY-SHARP / Needle finish (CS/NF)-execution for all known types of Open-End combingrollers.To enable us to provide you with our quotation please indicate: type of machine, type ofcombing roller as well as the raw material processed.

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Premium Swiss Quality

Vers

ion

1215

/ ©

Cop

yrig

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y G

raf

The data and illustrations in this brochure refer to the date of printing. Graf reserves the right to make any necessary changes at any time and without special notice. Graf high-performance clothings, service machines and Graf innovations are protected by patents.

Graf Kratzen GmbHAugsburger Strasse 16D-86368 GersthofenGermanyPhone +49 821 2 49 [email protected]

Graf Metallic of America, LLC104, Belton DriveP.O. Box 1370USA-Spartanburg, S.C. 29304USAPhone +1 864 948 25 [email protected]

Graf Holland B.V.Kratzen- und MaschinenfabrikLonnekerbrugstraat 130Postfach 2201NL-7500 CE EnschedeNetherlandsPhone +31 53 488 95 [email protected]

Graf Cardservice Far East Ltd.20/Fl. Pearl Oriental House60 Stanley Street, CentralHong KongPhone +852 2810 09 55 / [email protected]

Graf Máquinas Têxteis Ind. e Com. Ltda.Alameda Rio Preto, no. 165Centro Empresarial TamboreBR-06460-050 Barueri-SPBrazilPhone +55 11 4166 [email protected]

Gomitex SAZoning Industriel, Haut de Trême4801 Stembert (Verviers) BelgiumPhone +32 873 [email protected]

Graf + Cie AGBildaustrasse 68640 Rapperswil SwitzerlandPhone +41 55 221 71 11Fax +41 55 221 72 [email protected]

www.graf-companies.com

Subsidiaries . Establecimiento . Niederlassungen .