Carbide Tipped Cutter Heads - Nap Gladu Tipped Cutter Heads... · Carbide Tipped Cutter Heads. ... 5/32” Thick Carbide Bores Over 2.125 (2-1/8”) ... • Center cutter is a one

Carbide TippedCutter Heads

With a base of solid experience, the latest in technological advancements and a focus on the needs of the customer, NAP Gladusurpasses its goal of providing more than just a cutting tool. We are your application engineers, engineering department, problemsolvers and partners in the drive to success.

Technology: The Competitive EdgeInteractive design...application engineering...problem solving: NAP Gladu dramatically expands your capabilities. With one of the

most sophisticated engineering departments in the industry, NAP Gladu is able to provide solutions to your most challenging toolingneeds. Our network of computer-controlled systems is capable of direct electronic feeds from off-site locations ... including yours. Thisenables us to measure tool patterns with precision for exact pattern duplication every time. When it comes to designing andmanufacturing tooling for your specific application, NAP Gladu uses its experience, knowledge and technical expertise to ensure thatyou get tooling that meets or exceeds your expectations -- guaranteed.

Service: Speed & Precision NAP Gladu offers unmatched reliability in the delivery of new and serviced tools. Customers depend on us for fast turnaround

times. What's more, they can count on NAP Gladu to do the job right the first time, every time.

Customer Focused & Technology Driven

USA 812.482.2000 • FAX 800.385.6049 • 800.634.8665 www.napgladu.com CANADA 450.460.4481 • FAX 888.660.2655 • 800.363.9117

© Copyright NAP Asset Holdings Ltd. 2013 All Rights Reserved Issue Date: 10/01/14

Table of Contents

3

Page

Ordering Instructions 4

Sharper & Tenon Heads

Additional Charges 5

Spiracut Shaper Heads 6

TH12 Reversible Tenon Head 7

Whisper Quiet Moulder Heads


Information 9

Whisper Quiet I Moulder Head 10-11

Whisper Quiet II Moulder Head 12-13

Whisper Quiet II Insert Cutter 14

Page

Straight Cutter Heads


Information 16-17

Mill-to-Pattern Profile Cutter Heads


Information 19-20

Brazed Profile Router Bits


Information 22



TENON AND SHAPER HEADS• BORE SIZE AND STYLE

q Straight q Cone collet q Sleeve

• KEYWAY SIZE AND QUANTITYq Specify the size, quantity, and location

(i.e. staggered)

• SPECIFY TYPE OF MATERIAL BEING CUT

MOULDER HEADS• STYLE

q 4WQI, 4WQII, 6WQI or 6WQIIq 4WQI and II are 4 wing equivalentsq 6WQI and II are 6 wing equivalents

• BORE SIZE AND STYLEq Straight q Cone collet q Sleeve

• HOOK ANGLEq Soft wood 20 degreesq Hard wood 10 degrees


ADJUSTABLE INSERT CUTTERS• ADJUSTABILITY

q Vertical adjustment (up and down) .100”.This depth of cut is based on a 5-1/2” or6-1/2” diameter head.

• USED MOULDER HEADq If plugs are for used moulder heads,

you must specify the exact diameter.


STRAIGHT CUTTER HEADS• BORE AND STYLE

q Straight q Cone collet q Sleeve


MILL TO PATTERN CUTTER HEADS• COLLAR SIZE

q If tool runs with a rub collar or bering,you must specify its diameter.

• DIAMETERq Dimension either the large or small

diameter of the pattern.q Does the tool run in sets? If so, specify

if matching diameters are required.

• BORE SIZE AND STYLEq Straight q Cone collet q Sleeve

• KEYWAYq Specify the size, quantity and location

(i.e. staggered)

• QUANTITY IN RH OR LH ROTATIONq Specify either RH or LH rotation and how

many of each.

• MOUNTING HOLESq Quantity, size and bolt circleq If the holes are to be countersunk, specify which side

is countersunk with the top tooth face coming.

• ASSEMBLED CUTTERSq Just locating pins?q Bolted together?q Hub mounted and pinned?q Hub mounted and bolted?


MILL TO PATTERN ROUTER BITS• SHANK DIAMETER

q Always specify the shank diameter and the length.

• DIAMETERSq Include the dimension for the large

diameter to be held.q Include the dimension for the small

diameter to be held.


4

Ordering Instructions

a) All graphic illustrations are for reference only. Your actual application may vary.b) Sizes depicted in this catalog are only representative of our product line. Additional sizes available upon request.

FACECOMING

MILL TO PATTERNCUTTER HEADSKETCHES

Always make your sketchas shown with the toptooth face coming

FACECOMING


© Copyright NAP Asset Holdings Ltd. 2013 All Rights Reserved Issue Date: 10/01/14 55

Shaper & Tenon Heads

Description of Additional ChargeItems And Special Features

5/32” Thick Carbide

Bores Over 2.125 (2-1/8”)

Cone Bore

Face Shear Both Directions

Face Shear One Direction

Hubs and Trepans (up to 1 inch)

Hubs and Trepans (over 1 inch)

Keyways

Mounting Holes (qty. 1-6)

Mounting Holes (qty. 7+)

Set Screw Mounting

Shim Stock

Sleeve Bore

TC-4 (Tantung, Crobalt)

Add Hydro Bore to Heads up to 5”

Add Hydro Bore to Heads >5”

Add Grease Fitting & Release to O.D.

NP552 - High Pressure Grease Gun

NP553 - High Pressure Hose

NP554 - Hydraulic Connector

NP555 - Grease Cartridge

NOTE: Any modifications not found on this page must be by special quotation only.

ADDITIONAL CHARGES



Spiracut Shaper Heads

APPLICATIONS• Used on both hand and automatic feed shaper operations.• Excellent tool for rip and end grain cuts.

TECHNICAL INFORMATION• Head is 2 wing effective.• Spiral tooth design for reduced cutting pressure.• 25 degree hook is standard.• Additional hook angles available upon request.• Stagger tooth design replaces two wing straight knife heads.• Specify straight or cone collet bore.

ADVANTAGES• Reduced cutting pressure and spiral teeth require less

horsepower over straight knife heads.• Less noise generated.• Minimal tear out.• Individual teeth facilitate lower total maintenance cost.

U.S. Part No. Head Diameter Number of Teeth Cutting Width

SSH 4-3 4” 18 3”

SSH 4-4 4” 24 4”

SSH 4-5 4” 30 5”

SSH 4-6 4” 36 6”

Bore sizes available in 1”, 1-1/8” and 1-1/4”. Other bores available upon request.Additional cutting widths available upon request by special quotation only.

The spiracut shaper head is C.N.C. machined from solid steel for accuracy.Spiral tooth design for reduced cutting pressure and faster feed rates.



The TH12 Tenonhead is C.N.C.machined fromsolid steel foraccuracy. TwoTH12replacement sawsare mounted oneach side toprovide clean cutswith minimumtearout.

7

TH12 Reversible Tenon Head

NOTES: • The reversible position utilizes 1/2 or less of the total cutting width of the head. The

unused area can then be used by mounting the head in the opposite position. Only onetrim blade is needed in the non-reversible position.

• For open end sleeve mount, you must add on the price of the sleeve (see accessoriessection).

APPLICATIONS• Designed for single and double end tenon machines.• Used to cut hard and soft woods, veneers, laminated plastic,

particleboard, etc.

TECHNICAL INFORMATION• Center cutter is a one piece staggered tooth design.• Trim blades on each side incorporate a 3:1 tooth design and

are mounted to the center of cutter for concentricity.

ADVANTAGES• Head is reversible for double production life over

conventional heads.• Trim saws act as scoring saws to deliver a clean smooth

edge on the material.

U.S. Part No. Head Diameter Cutting Width

TH12-8-2 8” 2”

TH12-8.75-2 8-3/4” 2”

TH12-8-3 8” 3”

TH12-8.75-3 8-3/4” 3”

NOTE: Includes two trim saws

TH12 REPLACEMENT SAWSU.S. Part No. Head Diameter Number of Teeth

TH12-8-44 8” 44

TH12-8.75-44 8-3/4” 44




ADDITIONAL CHARGESDescription of Additional ChargeItems And Special Features

Bores Over 2.125 (2-1/8”)

Cone Bore



Keyways



Set Screw Mounting

Sleeve Bore












APPLICATIONS• For running dimension stock in through feed or conventional

moulders.

TECHNICAL INFORMATION• Stagger tooth design on a one piece head.• Available in soft wood (20°) and hard wood (10°) hook

angles.• Additional hook angles available upon request.• Available in either a 4 wing (4WQI and 4WQII) or 6 wing

(6WQI or 6WQII) equivalent. Other wing counts quote only.

ADVANTAGES• Additional cutting widths available upon request.• Lower noise levels.• Smooth finish on material (no lines).• Stagger tooth design for deeper cuts and reduced

horsepower requirements.• Individual teeth facilitate lower total maintenance cost.• WQII slots allow for the insertion of adjustable insert cutters

for shaping and molding simultaneously.

Staggered tooth design reduces air turbulence, noise and cutting pressures on the material. Made from a one piece

solid steel body. Pictured is a Whisper Quiet II style.



Whisper Quiet I Moulder Head

The Whisper Quiet Moulder Head is the equivalent to a four (4)knife head. It has 8 rows of staggered teeth. Please specify thehook angle when ordering. Standard hook angle is either 20° (softwood) or 10° (hard wood).

Head Number of Cutting Width Number of CuttingDiameter Teeth per Tooth Effective Wings Width

5” 32 .500” 4 4”

5” 48 .500” 4 6”

5” 64 .500” 4 8”

5” 80 .500” 4 10”

5” 96 .500” 4 12”

5-1/2” 32 .500” 4 4”

5-1/2” 48 .500” 4 6”

5-1/2” 64 .500” 4 8”

5-1/2” 80 .500” 4 10”

5-1/2” 96 .500” 4 12”

6” 32 .500” 4 4”

6” 48 .500” 4 6”

6” 64 .500” 4 8”

6” 80 .500” 4 10”

6” 96 .500” 4 12”

6-1/2” 32 .500” 4 4”

6-1/2” 48 .500” 4 6”

6-1/2” 64 .500” 4 8”

6-1/2” 80 .500” 4 10”

6-1/2” 96 .500” 4 12”

8” 32 .500” 4 4”

8” 48 .500” 4 6”

8” 64 .500” 4 8”

8” 80 .500” 4 10”

8” 96 .500” 4 12”

Straight, Cone, or Sleeve Bore is available. Available in either 10° or 20° hook angle.

4 WING HEAD



Whisper Quiet I Moulder Head

The Whisper Quiet Moulder Head is the equivalent to a six (6)knife head. It has 12 rows of staggered teeth. Please specify thehook angle when ordering. Standard hook angle is either 20° (softwood) or 10° (hard wood).


5-1/2” 72 .330” 6 4”

5-1/2” 108 .330” 6 6”

5-1/2” 144 .330” 6 8”

5-1/2” 180 .330” 6 10”

5-1/2” 216 .330” 6 12”

6” 72 .330” 6 4”

6” 108 .330” 6 6”

6” 144 .330” 6 8”

6” 180 .330” 6 10”

6” 216 .330” 6 12”

6-1/2” 72 .330” 6 4”

6-1/2” 108 .330 6 6”

6-1/2” 144 .330 6 8”

6-1/2” 180 .330” 6 10”

6-1/2” 216 .330” 6 12”

8” 72 .330” 6 4”

8” 108 .330” 6 6”

8” 144 .330” 6 8”

8” 180 .330” 6 10”

8” 216 .330” 6 12”

6 WING HEAD



Whisper Quiet II Moulder Head

The Whisper Quiet Moulder Head is the equivalent to a four (4)knife head. It has 8 rows of staggered teeth. Please specify thehook angle when ordering. Standard hook angle is either 20° (softwood) or 10° (hard wood). The Whisper Quiet II has 4 dovetailslots milled into the head to receive the insert cutters. To order theinsert cutters, please refer to page 14.


5” 32 .500” 4 4”

5” 48 .500” 4 6”

5” 64 .500” 4 8”

5” 80 .500” 4 10”

5” 96 .500” 4 12”

5-1/2” 32 .500” 4 4”

5-1/2” 48 .500” 4 6”

5-1/2” 64 .500” 4 8”

5-1/2” 80 .500” 4 10”

5-1/2” 96 .500” 4 12”

6” 32 .500” 4 4”

6” 48 .500” 4 6”

6” 64 .500” 4 8”

6” 80 .500” 4 10”

6” 96 .500” 4 12”

6-1/2” 32 .500” 4 4”

6-1/2” 48 .500” 4 6”

6-1/2” 64 .500” 4 8”

6-1/2” 80 .500” 4 10”

6-1/2” 96 .500” 4 12”

8” 32 .500” 4 4”

8” 48 .500” 4 6”

8” 64 .500” 4 8”

8” 80 .500” 4 10”

8” 96 .500” 4 12”


The Whisper Quiet II allows for the insertion of specialadjustable inserts to produce plow cuts as well as profiles.

This adds versatility to the Whisper Quiet Moulder Head line.

4 WING HEAD



Whisper Quiet II Moulder Head

The Whisper Quiet Moulder Head is the equivalent to a six (6)knife head. It has 12 rows of staggered teeth. Please specify thehook angle when ordering. Standard hook angle is either 20° (softwood) or 10° (hard wood). The Whisper Quiet II has 4 dovetailslots milled into the head to receive the insert cutters. To order theinsert cutters, please refer to page 14.

The Whisper Quiet II allows for the insertion of specialadjustable inserts to produce plow cuts as well as profiles.

This adds versatility to the Whisper Quiet Moulder Head line.


5-1/2” 72 .330” 6 4”

5-1/2” 108 .330” 6 6”

5-1/2” 144 .330” 6 8”

5-1/2” 180 .330” 6 10”

5-1/2” 216 .330” 6 12”

6” 72 .330” 6 4”

6” 108 .330” 6 6”

6” 144 .330” 6 8”

6” 180 .330” 6 10”

6” 216 .330” 6 12”

6-1/2” 72 .330” 6 4”

6-1/2” 108 .330” 6 6”

6-1/2” 144 .330” 6 8”

6-1/2” 180 .330” 6 10”

6-1/2” 216 .330” 6 12”

8” 72 .330” 6 4”

8” 108 .330” 6 6”

8” 144 .330” 6 8”

8” 180 .330” 6 10”

8” 216 .330” 6 12”


6 WING HEAD



Whisper Quiet II Insert Cutter

TO ADJUST: 1. Loosen allen screws “A”.2. Locate serrations of “B” into serrations of “C” as desired. (Adjusts up or down in .008”

increments per serration.)3. Locate insert cutters in moulder head slot.4. Tighten allen screws “A”.

NOTE: To be used with 4 WQII or 6 WQII (pages 12 or 13).






Bores Over 2.125 (2-1/8”)

Cone Bore





Keyways



Set Screw Mounting

Shim Stock

Sleeve Bore


Top Bevel Both Directions

Top Bevel One Direction












APPLICATIONS• Used on shapers, moulders, tenon machines, etc.

TECHNICAL INFORMATION• Carbide grades selected for material being cut.• Standard tools have carbide ground flush on sides.• 15 degree hook is standard.

ADVANTAGES• Additional diameter, bores and kerfs available.• Economically priced.

Available in either 3, 4, or 6 wings. Carbide is flush ground to the steel body unless tip to body is required.

LC

25 DEGREE POSITIVEHOOK ANGLE


15 degree hook angle is standard on all straight cutter heads.

NOTE: See page 17 for available cutting width diameters and wing information.





3” DIAMETERCutting Width

Wings 1.00” 1.50” 2.00” 2.50” 3.00” 3.50” 4.00”

3

4


Wings 1.00” 1.50” 2.00” 2.50” 3.00” 3.50” 4.00”

3

4

6


Wings 1.00” 1.50” 2.00” 2.50” 3.00” 3.50” 4.00”

3

4

6


Wings 1.00” 1.50” 2.00” 2.50” 3.00” 3.50” 4.00”

3

4

6


Wings 1.00” 1.50” 2.00” 2.50” 3.00” 3.50” 4.00”

3

4

6



Mill-to-Pattern Profile Cutter Head



Bores Over 2.125 (2-1/8”)

Cone Bore

Dual Hook Angles In One Cutter Head





Keyways



Set Screw Mounting

Shim Stock

Sleeve Bore






Plastic Checking Templates

Steel Checking Templates

Product Description Product Material

Grinding Template Plexiglas

Grinding Template Saw Steel





APPLICATIONS• Used on shapers, moulders, tenon machines, C.N.C. routers,

router tables, etc.

TECHNICAL INFORMATION• C.N.C. machined cutter bodies.• Computer generated profiles for accuracy.

ADVANTAGES• Tool diameter, wings, bore and pattern are all designed to fit

customer requirements.• Laser cut grinding template for accuracy and repeatability of

pattern.• Multi-piece units are available to maintain critical dimensions

of the profile.

WIDTH OF PATTERN

DIAMETER

DEPTH OFPATTERN

SMALLDIAMETER

LARGE CUTTERBODYWIDTH

Pictured is an example of the width and depth of the cut. Either the large or the small diameter

is required on all MTP orders.

When ordering a MTP tool, it is important to indicate the proper rotation of the tool. You must also indicate the top or bottom of the material. A sketch of the tool in a face coming position is also required. Please note if the

tool is conventional or climb cutting.




Body Width 2 Wing 3 Wing 4 Wing 6 Wing

.188 - 2.00

3” to 4” TOOL DIAMETER

Body Width 2 Wing 3 Wing 4 Wing 6 Wing 8 Wing

.188 - 3.00

4.1” to 5” TOOL DIAMETER

Body Width 2 Wing 3 Wing 4 Wing 6 Wing 8 Wing 10 Wing

.188 - 6.00

5.1” to 6.5” TOOL DIAMETER


.188 - 6.00



.188 - 6.00



.188 - 6.00



.188 - 6.00



.188 - 6.00


NOTE: Other Mill-To-Pattern Profile Head sizes are available by special quote only.





Alternating Shear

Bearing, Drilled and Tapped

Bits with Boring Point

Drill Ream and Set Screw

Face Shear in One Direction or ATB

Mill A Flat on Shank of Router Bit

Multi-Piece Units (2 or more pieces)


If the Overall Length of the Router Bit is:

3” or less in Overall Length No Additional Charge

3.1” to 4.5” in Overall Length

4.6” or Greater in Overall Length

If the Large Diameter of the Router Bit is:

3” Large Diameter or Less No Additional Charge

3.1” Large Diameter or More Quote





Body WidthPattern Depth 0.50 0.75 1.00 1.50 2.00 2.50 3.00 3.50 4.00

0.25 - 1.25

1 & 2 FLUTE ROUTER BITS

FLUTES


0.25 - 1.25

3 FLUTE ROUTER BITS


0.25 - 1.25

4 FLUTE ROUTER BITS

DIAMETER

Body Width 1 & 2 Flute 3 & 4 Flute 2+2 Flute

.188” - 4”

ROUTER BIT DIAMETER UP TO 3”

NOTE: Other Brazed Profile Router Bit sizes are available by special quote only.

Other NAP Gladu Catalogs



Coast to Coast Coverage

US OPERATIONSCORPORATE HEADQUARTERSINDIANA MANUFACTURING& SERVICE CENTER1180 Wernsing RoadJasper, IN 47546Phone: 812-482-2000 / 800-457-7468Fax: 800-457-7458

CALIFORNIA SERVICE CENTER1941 S. Baker AvenueOntario, CA 91761Phone: 909-930-5990Fax: 909-930-5996

GEORGIA SERVICE CENTER1257 D. Kennestone Circle N.E.Marietta, GA 30066Phone: 770-426-1100Fax: 770-426-1994

ILLINOIS SERVICE CENTER7955 Burden Rd.Machesney Park, IL 61115Phone: 815-877-7011Fax: 815-877-7013

NORTH CAROLINA SERVICE CENTER169 Crawford RoadStatesville, NC 28625Phone: 704-872-9571Fax: 704-872-9575

OHIO SERVICE CENTER411 Geneva AvenueTallmadge, OH 44278Phone: 330-633-0599Fax: 330-633-0791

PENNSYLVANIA SERVICE CENTER11 Keystone DriveLV Business ParkLebanon, PA 17042Phone: 717-273-9301Fax: 717-274-3764

TEXAS SERVICE CENTER4647 Leston Avenue #603Dallas, TX 75247Phone: 214-637-4849Fax: 214-637-5012

WISCONSIN SERVICE CENTER3211 Industrial StreetWisconsin Rapids, WI 54495Phone: 888-221-8665Fax: 715-424-1920

CANADIAN OPERATIONSMARIEVILLE MANUFACTURING& SERVICE CENTER2115 Saint-Cesaire StreetMarieville, Quebec J3M 1E5 CANADAPhone: 800-363-9117Fax: 450-460-2655

TORONTO SERVICE CENTER222 Evans Ave.Toronto, Ontario M8Z 1J8 CANADAPhone: 416-251-2236 / 888-251-2236Fax: 416-251-7268

SAINT - GEORGES SERVICE CENTER3020 95th StreetSaint - Georges, Quebec G6A 1E2 CANADAPhone: 888-270-2248Fax: 418-228-7503

ISO 9001:2008Registered (IN & WI)Issue Date: 10/01/14

Documents

Carbide Tipped Cutter Heads - Nap Gladu Tipped Cutter Heads... · Carbide Tipped Cutter Heads. ... 5/32” Thick Carbide Bores Over 2.125 (2-1/8”) ... • Center cutter is a one