1
475 476 Alteration Code $/Code Alterations to tip PC WC Tip dimension change PCPmin./2 0.001mm increments When coating is selected, increments are 0.01mm. PCPmin./21.00 Tip dimension change PC WC Wmin.× 2 3 1.00 0.01mm increments If combined with PKC, 0.001mm increments can be selected.BC Tip length change 2BCBmax. 0.1mm increments Full length L must be at least 25mm longer than tip length BC. Tip length change 2BCBmax. 0.1mm increments Full length L must be at least 30mm longer than tip length BC. SC Tip roughness change Can be used for coating types only. With TiCN coating, the base material is finished before the coating is applied. PRC Rounding of tip side edge 0.3PRC1 0.1mm increments PRC≦(P0.2/2 Cannot be combined with PCC GC. PCC Chamfering to tip side edge 0.3PCC1 0.1mm increments PCC≦(P0.2/2 Cannot be combined with PRC GC. GC 20°≦GC90° 1°increments Tip length Bf2 fP/2×tan 90°-GC°) If combined with SC, tip edges are rounded. Cannot be used for P1.000. Cannot be combined with LKC LKZ PRC PCC. 0.2 G GL 0.08 Order Catalog No. L P W R onlyAWMPAS 10 60 P7.770 Type Shank diameter D tolerance Catalog No. The tip shape can be selected from tip shapes A G in the figure below. Type Tip shape B Tip length D 0.005 0 V30 HIP88 89HRA AWMP A D R E G Tip length BLS The tip end of a TiCN coating punch is ground before the coating is applied. Super fine grain 90 92HRA AWXMP D5 8LappingV30 HIP88 89HRA ALWMP Super fine grain HIP90 92HRA ALWXMP D5 8TiCN coatingV30 HIP88 89HRA AHWMP Super fine grain HIP90 92HRA AHWXMP D5 8Tip shape Tip shape Tip shape Tip shape Tip shape PW K√P² PW 0.15RW 2 PW PW D 3 1 5 0.01 0.03 D 0.3 0 L 0.3 0.005 0 0 B R10 2.53M Lapping M 1.6 G 0.2 G 0.08 GL 1.6 G P 0.005 0 P 0.01 0 P W 0.01 0 0.01 0 0.01 0 W R P 0.01 0 0.01 0 W 0.01 0 W P 0.01 0 D K K φ0.006 A 0.01/12 0.01 A A 0 0.01 1 D 2 0.005 0 0.002 P 0.01 0 Coating TiCN coating KP2R²+(W2R²2R CARBIDE TAPPED PUNCHES NORMAL LAPPING TiCN COATINGPRODUCTS DATA Catalog No. L 0.001mm increments 0.01mm increments B M Type Tip shape B Tip length D min. P max. P Kmax. P Wmin. R NormalAWMP AWXMP D5 8LappingALWMP ALWXMP D5 8TiCN coatingAHWMP AHWXMP D5 8A D R E G 5 40 50 60 70 2.000 4.999 0.15 R W 2 l only 8 3 6 40 50 60 70 2.000 5.999 5.97 1.50 8 4050 60 70 80 3.000 7.999 7.97 2.00 13 4 10 4050 60 70 80 3.000 9.999 9.97 2.50 5 13 4050 60 70 80 6.000 12.999 12.97 3.00 6 16 4050 60 70 80 10.000 15.999 15.97 4.00 19 5 50 60 70 2.000 4.999 13 3 6 50 60 70 2.000 5.999 5.97 2.00 8 50 60 70 80 3.000 7.999 7.97 2.50 19 4 10 50 60 70 80 3.000 9.999 9.97 2.50 5 13 50 60 70 80 6.000 12.999 12.97 3.00 6 16 60 70 80 10.000 15.999 15.97 4.00 25 L 40B8 If full length is 40, tip length is 8mm in all cases. P dimension incrementsWith TiCN coating, increments are 0.01mm. If used with PKC alteration, 0.001mm increments can be selected.Features Because the edge threads are machined by direct tapping tapping before sintering, these punches are interchangeable with steel-tapped punches. If there is concern of thread looseness, use KC SKC alterations punch key flats. L S P PCBmax. 1.000 1.999 2.000 2.999 3.000 3.999 4.000 5.999 6.000 13 19 30 40 45 Alteration Code $/Code Alterations to tip PKC Tip tolerance change Normal lapping P 0.005 0 0.003 0 Coating P 0.01 0 0.005 0 Coating cannot be used for D16. Tip tolerance change P W dimensions can be selected in 0.001mm increments.P W 0.01 0 0.005 0 Cannot be used with coating. PKV Tip tolerance change Normal lapping P 0.005 0 ⇨±0.002 Coating P 0.01 0 ⇨±0.005 P dimension increment remains the same. Tip tolerance change P W 0.01 0 ⇨±0.005 Cannot be used with coating. P dimension increment remains the same. Alterations to full length LC Full length change 25B BC)≦LCL 0.1mm increments If difference between full length and tip length is 25mm or less, tip length is adjusted to Full length25mm. Full length change 30B BC)≦LCL 0.1mm increments If difference between full length and tip length is 30mm or less, tip length is adjusted to Full length30mm. If combined with LKC LKZ, 0.01mm increments can be selected.LKC Full length tolerance change L 0.3 0 0.05 0 LKZ Full length tolerance change L 0.3 0 0.01 0 Others KC Addition of single key flat Cannot be used for D5. Key flat position change 1° increments WKC Addition of double key flats in parallel Cannot be used for D5. Double key flats in parallel Can be combined with KC. NKC No key flat SKC Single key flat on shank D6 PD1.2 WD1.2 Machining width 0.5D8 PD2.2 WD2.2 Machining width 1 Cannot be combined with KC WKC. P. W LC L 0.5 1 L 270° 90° 0° 180° 0.5 D 2 0 0.01 1 D 2 0 0.01 Days to Ship Alterations Catalog No. L LC)- P PC)- W WCR BC KC WKC, etc.AWMPAS 13 80 P8.24 KCLKC P PC)・ W WCBmax. 1.000 1.999 2.000 2.499 2.500 3.999 4.000 8 13 19 25 Price Base unit price D AWMPAS AWMPAL AWMPDS AWMPDL AWMPRS AWMPRL AWMPES AWMPEL AWMPGS AWMPGL 5 6 8 10 13 16 D ALWMPAS ALWMPAL ALWMPDS ALWMPDL ALWMPRS ALWMPRL ALWMPES ALWMPEL ALWMPGS ALWMPGL 5 6 8 10 13 16 D AHWMPAS AHWMPAL AHWMPDS AHWMPDL AHWMPRS AHWMPRL AHWMPES AHWMPEL AHWMPGS AHWMPGL 5 6 8 10 13 16 D AWXMPAS AWXMPAL AWXMPDS AWXMPDL AWXMPRS AWXMPRL AWXMPES AWXMPEL AWXMPGS AWXMPGL 5 6 8 D ALWXMPAS ALWXMPAL ALWXMPDS ALWXMPDL ALWXMPRS ALWXMPRL ALWXMPES ALWXMPEL ALWXMPGS ALWXMPGL 5 6 8 D AHWXMPAS AHWXMPAL AHWXMPDS AHWXMPDL AHWXMPRS AHWXMPRL AHWXMPES AHWXMPEL AHWXMPGS AHWXMPGL 5 6 8 P.1236 L S B BC PC P PC P WC W 0.08 GL PRC±0.05 PCC±0.05 B f GC L

CARBIDE TAPPED PUNCHES · 2019. 2. 26. · 1° increments Tip length B≧f+2 f=P/2×tan(90°- GC°) If combined with SC, tip edges are rounded. ... 50 60 70 2.000 ~ 5.999

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Page 1: CARBIDE TAPPED PUNCHES · 2019. 2. 26. · 1° increments Tip length B≧f+2 f=P/2×tan(90°- GC°) If combined with SC, tip edges are rounded. ... 50 60 70 2.000 ~ 5.999

475 476

Alteration Code $/Code

Alte

ratio

ns to

tip

PC WC

Tip dimension change PC≧Pmin./2 0.001mm increments �When coating is selected,

increments are 0.01mm. PC≧Pmin./2≧1.00

Tip dimension change PCWC≧Wmin.×2

3≧1.00 0.01mm increments (If combined with PKC, 0.001mm

increments can be selected.)

BC

Tip length change 2≦BC≦Bmax. 0.1mm increments

�Full length L must be at least 25mm longer than tip length BC.

Tip length change 2≦BC≦Bmax. 0.1mm increments

�Full length L must be at least 30mm longer than tip length BC.

SCTip roughness change

Can be used for coating types only.

With TiCN coating, the base material is finished before the coating is applied.

PRC

Rounding of tip side edge 0.3≦PRC≦1 0.1mm increments PRC≦(P-0.2)/2 Cannot be combined with PCC・GC.

PCC

Chamfering to tip side edge 0.3≦PCC≦1 0.1mm increments PCC≦(P-0.2)/2 Cannot be combined with PRC・GC.

GC

20°≦GC<90° 1° increments Tip length B≧f+2 f=P/2×tan(90°-GC°) �If combined with SC, tip

edges are rounded. Cannot be used for P≦1.000. �Cannot be combined with

LKC・LKZ・PRC・PCC.

0.2G GL

0.08⇨

OrderCatalog No. - L - P - W - R(only)

A-WMPAS 10 - 60 - P7.770Type

Shank diameter D tolerance

Catalog No.The tip shape can be selected from tip shapes A ~ G in the figure below.

Type Tip shape B Tip length

D +0.0050

V30(HIP) 88 ~ 89HRA A-WMP

A D R E G

Tip length (B)

L>S The tip end of a TiCN coating punch is ground before the coating is applied.

Super fine grain

90 ~ 92HRAA-WXMP (D5 ~ 8)

-Lapping-

V30(HIP) 88 ~ 89HRA AL-WMP

Super fine grain

(HIP) 90 ~ 92HRA

AL-WXMP (D5 ~ 8)

-TiCN coating-

V30(HIP) 88 ~ 89HRA AH-WMP

Super fine grain

(HIP) 90 ~ 92HRA

AH-WXMP (D5 ~ 8)

Tip shape Tip shape Tip shape Tip shape Tip shape

P≧W

K=√P²+W²

P≧W

0.15≦R< W2 P>W P>W

D

3

1

5-0.01-0.03D

+0.30L

+0.3

+0.

005

0

0B

R10

2.5~3MLapping

M

1.6G

0.2G

0.08GL

1.6G

P+

0.00

50

P+

0.01

0

P

W

+0.

01

0

+0.01 0

+0.01 0 W R

P+

0.01

0

+0.01 0W

+0.01 0W

P+

0.01

0

D

K K

φ0.006 A

0.01/12

0.01 A

A

0-0.01-1D

2+0.005 0 0.002

P+

0.01

0

Coat

ing

TiCN

coa

ting

┕┋ ┖┌ ┗┍ ┘┎ ┙┏

K=√(P-2R)²+(W-2R)²+2R

CARBIDE TAPPED PUNCHES

-NORMAL・LAPPING・TiCN COATING-

PRODUCTS DATA

Catalog No.L

0.001mm increments 0.01mm increments

B M Type Tip shape B

Tip length D min. P max. P・Kmax. P・Wmin. R

-Normal- A-WMP A-WXMP(D5 ~ 8)

-Lapping- AL-WMP AL-WXMP(D5 ~ 8)

-TiCN coating- AH-WMP AH-WXMP(D5 ~ 8)

A D R E G

5 40 50 60 70 2.000 ~ 4.999 - -

0.15≦

R <W - 2(l

onl

y )

8 36 40 50 60 70 2.000 ~ 5.999 5.97 1.508 (40) 50 60 70 80 3.000 ~ 7.999 7.97 2.00

134

10 (40) 50 60 70 80 3.000 ~ 9.999 9.97 2.50 513 (40) 50 60 70 80 6.000 ~ 12.999 12.97 3.00 616 (40) 50 60 70 80 10.000 ~ 15.999 15.97 4.00 195 50 60 70 2.000 ~ 4.999 - - 13 36 50 60 70 2.000 ~ 5.999 5.97 2.008 50 60 70 80 3.000 ~ 7.999 7.97 2.50

194

10 50 60 70 80 3.000 ~ 9.999 9.97 2.50 513 50 60 70 80 6.000 ~ 12.999 12.97 3.00 616 60 70 80 10.000 ~ 15.999 15.97 4.00 25

L(40)B=8 If full length is (40), tip length is 8mm in all cases. P dimension incrementsWith TiCN coating, increments are 0.01mm. (If used with PKC alteration, 0.001mm increments can be selected.)

■Features ・Because the edge threads are machined by direct tapping (tapping before sintering), these punches are interchangeable with steel-tapped punches. ・If there is concern of thread looseness, use KC・SKC alterations (punch key flats).

L

S

P(PC) Bmax.1.000 ~ 1.999 2.000 ~ 2.999 3.000 ~ 3.999 4.000 ~ 5.999 6.000 ~

13 19 30 40 45

Alteration Code $/Code

Alte

ratio

ns to

tip PKC

Tip tolerance change Normal・lapping P +0.005

0 ⇨+0.0030

Coating P +0.01

0 ⇨ +0.0050

�Coating cannot be used for D16.

Tip tolerance change (P・W dimensions can be selected in 0.001mm increments.) P・W +0.01

0 ⇨+0.0050

�Cannot be used with coating.

PKV

Tip tolerance change Normal・lapping P +0.005

0 ⇨±0.002 Coating P +0.01

0 ⇨±0.005 �P dimension increment

remains the same.

Tip tolerance change P・W +0.01

0 ⇨±0.005 �Cannot be used

with coating. �P dimension increment

remains the same.

Alte

ratio

ns to

full

leng

th

LC

Full length change 25+B(BC)≦LC<L 0.1mm increments If difference between full length and

tip length is 25mm or less, tip length is adjusted to (Full length-25mm).

Full length change 30+B(BC)≦LC<L 0.1mm increments If difference between full length and

tip length is 30mm or less, tip length is adjusted to (Full length-30mm).

(If combined with LKC・LKZ, 0.01mm increments can be selected.)

LKC Full length tolerance change L+0.3

0 ⇨+0.050

LKZ Full length tolerance change L+0.3

0 ⇨+0.010

Othe

rs

KCAddition of single key flat Cannot be

used for D5.

Key flat position change 1° increments

WKCAddition of double key flats in parallel Cannot be used for D5.

Double key flats in parallel Can be combined with KC.

NKC - No key flat

SKC

Single key flat on shank ・D6 P≦D-1.2 W≦D-1.2 (Machining width 0.5) ・D8 ~ P≦D-2.2 W≦D-2.2 (Machining width 1)

Cannot be combined with KC・WKC.

P.W

LCL

0.5

1

L ┄

270°

90°

0° 180°

-0.5D2

0-0.01

-1D2

0-0.01

Days to Ship

Alterations Catalog No. - L(LC) - P(PC) - W(WC) - R -(BC・KC・WKC, etc.)

A-WMPAS 13 - 80 - P8.24 - KC-LKC

P(PC)・W(WC)Bmax.1.000 ~ 1.999 2.000 ~ 2.499 2.500 ~ 3.999 4.000 ~

8 13 19 25

Price

■Base unit price

D

A-WMPAS A-WMPAL

A-WMPDS A-WMPDL

A-WMPRS A-WMPRL

A-WMPES A-WMPEL

A-WMPGS A-WMPGL

568

101316

D

AL-WMPAS AL-WMPAL

AL-WMPDS AL-WMPDL

AL-WMPRS AL-WMPRL

AL-WMPES AL-WMPEL

AL-WMPGS AL-WMPGL

568

101316

D

AH-WMPAS AH-WMPAL

AH-WMPDS AH-WMPDL

AH-WMPRS AH-WMPRL

AH-WMPES AH-WMPEL

AH-WMPGS AH-WMPGL

568

101316

D

A-WXMPAS A-WXMPAL

A-WXMPDS A-WXMPDL

A-WXMPRS A-WXMPRL

A-WXMPES A-WXMPEL

A-WXMPGS A-WXMPGL

568

D

AL-WXMPAS AL-WXMPAL

AL-WXMPDS AL-WXMPDL

AL-WXMPRS AL-WXMPRL

AL-WXMPES AL-WXMPEL

AL-WXMPGS AL-WXMPGL

568

D

AH-WXMPAS AH-WXMPAL

AH-WXMPDS AH-WXMPDL

AH-WXMPRS AH-WXMPRL

AH-WXMPES AH-WXMPEL

AH-WXMPGS AH-WXMPGL

568

P.1236

L

S

BBC

PC PPC P

WCW

0.08GL

PRC±0.05

PCC±0.05

B

fGC

L

P08-14.indd 475-476 2012/10/18 14:11:25