Carbide and Diamond Tools - Pcb Technologies Tool 2009_VHF.pdf · sists mainly of the hard materials tungsten carbide and other finest grind powders. This ... Carbide and Diamond

Carbide andDiamond Tools

Iss

ue 2

008/2

009

20 Years vhf

Engravinguniversal gravers and engraver’s milling cutters as well as special tools for engraving stainless steel

vhf Tools for...

Millingtools from one to four cutting edges made of car-bide or diamond – in more than 250 variants!

Deburring/Chamferingremoving burrs or chamfering edges with special tools from vhf

Countersinkingcountersinks for screws in wood, plastics, non-fer-rous metals or steel

Polishingspecial diamond polishing cutters bring your edges of cut to a high gloss

ThreadCuttingeither pure thread cutters or combined circular thread cutters with drill

Drillingfine drills in 0.1 mm gradations for different kinds of materials

n all your CAM system needs...

Welcome to vhf,

and thank you very much for your interest in our range of tools. This new catalogue issue shows our updated range of standard and special tools for the years 2008 and 2009.

Again, we are very pleased by the develop-ment of the vhf tool sector during the validity period of the last catalogue. For instance, the sales volume of our popular universal single tooth cutter Varius® has increased by more than 40% from 2005 to 2006.

In order to fully meet the increased demand, we have increased our workforce and in-vested considerably in our machinery. At the same time, we took this opportunity for a spin-off of an independent company, vhf tools GmbH, as a pure production site for vhf tools. Thus the vhf group has grown to four members in the meantime. However, please still contact vhf camfacture AG for all ques-tions and orders.

This new foundation comes along with good news for you: the increased efficiency in the tool production allows us to reduce the prices of tools which we sell in large quantities. Fur-thermore we could keep the prices of many other tools constant in spite the increased costs for carbide.

Please ask us any question concerning our catalogues or tools, our friendly vhf team will be glad to help you.

Frank Benzinger Manager

All prices exclude VAT, customs duties and transportation/packaging fees • Deliveries are always subject to our Terms of Sale; we would be glad to send them to you on request and you will find them on the internet at www.vhf-camfacture.de • All trade and product names mentioned in this catalogue belong to their owners • Technical modifications and errors excepted • February 2008.

Carbide and Diamond Tools�

General InformationCount on Carbide/Diamond 5Internet Tool Shop 6Tools Live in the Working Process 6Delivery Service 7Special Designs 7

Carbide ToolsGravers 10Box Gravers 12Engraver’s Milling Cutters for Acrylic 13Engraver’s Milling Cutters for Stainless Steel 14Single Tooth Cutters Varius® 15Single Tooth Cutters, Top Profile 16Single Tooth Cutters, Polished Flute 17Single Tooth Cutters, Hawk Beak Profile 18Single Tooth Cutters, Left-Hand Twist 19Single Tooth Cutters, Polish. Flute, Left-Twist 20Double Tooth Cutters Varius® 21Double Tooth Cutters, Fishtail 22Double Tooth Cutters, Face Radius 23Triple Tooth Cutters Varius® 24Triple Tooth Cutters for Stainless Steel 25Four Tooth Cutters Varius® 26Deburring Tools 27Isolation Engraving Tool 28Rub Out Cutters 29PCB Profile Cutters 30Router Bits 31 V Slot Cutters 31 Long Hole Slot Cutters 31 Slot Cutters 32 Dovetail Cutters 32 Radius Cutters 33 Chamfering Cutters 33 Character Cutters 33Thread Cutters 34Circular Thread Cutters 35Drills 36

Diamond Tools Diamond Single Tooth Cutters 37Diamond Double Tooth Cutters 38Diamond Polishing Cutters 39Diamond Polishing Gravers 40

AccessoriesStop Rings 41Reducing Bushes 41Cooling Liquids 41

Appendix Hints for the Right Number of Teeth 42Tips for the Proper Use of Tools 42Setting the Operational Parameters 43Milling Same or Counter Direction 43What to Do in Case of Problems? 44Cooling/Lubrication 44Order Form 45

Table of Contents

General Inform

ation

Engraver’s Millin

g Cutter

Graver

Circular Thread Cutter

Deburring To

ol

Single Tooth Cutter, H

awk Beak P

rofile

Single Tooth Cutter, P

olished Flu

te

Triple To

oth Cutter Varius®

Double Tooth Cutter, F

ace Radius

Router Bit

Single Tooth Cutter Varius®

Carbide and Diamond Tools �

General Inform

ation

Count on Carbide...

Due to its extraordinary features, tools made of carbide are far superior to those made of high speed steel (HSS). For high speed cutting, HSS tools can no longer be used. That’s why all tools in this cata-logue are carbide tools – either com-pletely or partly. Most of our tools are solid carbide tools, the diamond tools consist of a carbide shank with an attached diamond and the router bits have carbide cutting edges.

Carbide is an artificial product and con-sists mainly of the hard materials tungsten carbide and other finest grind powders. This mixture will be sintered under extreme pressure and high temperatures until it becomes a solid object. Therefore carbide cannot be compared to ferrous materials like steel. However, due to its extreme hardness and finest graining which en-sure a long endurance and clear edges of cut, it is also more brittle and fragile than steel.

... or onDiamond!

Diamond is even much harder than car-bide. Carbide tools with diamond attach-ment enable you to process even harder materials and have a multiple of the endurance of carbide tools.

We use two sorts of diamonds – mono-crystalline and polycrystalline diamonds. Our monocrystalline diamonds cor-respond in their structure to natural dia-monds although they have been produced artificially. They are excellent for polishing acrylic to a high gloss. Polycrystalline diamonds will be sintered from numer-ous unit crystals at high temperatures and pressures to a solid plate. This production process is comparable to that of carbide. Using these tools you can work on materi-als of all hardness grades.

Despite their higher cost price, diamond tools are the more economic alterna-tive for many processing tasks – last but not least due to the possibility that they can be regrind for several times.


Free of Shipping Costs via Internet

vhf offers all tools which are listed in this catalogue also on the internet. Under the address

www.vhf-camfacture.de

you will get into our internet shop. There you will find all tools which are described on the following pages. Especially attrac-tive for you is that all tools which you order via internet will be delivered free of ship-ping costs. Besides that, you will always get the latest offers. Tools which have been added to our range of products will be im-mediately available including all technical data. So it is in any case worthwile to pay a visit to the internet shop.

Tools Live in the Working Process

We exhibit our carbide and diamond tools at about one dozen trade fairs per year which are focused on quite differ-ent topics. The range extends from trade fairs for wood, plastics or metal processing up to specialized fairs for sign making or electronics.

It will be a pleasure for us to welcome you at one of these fairs where you can see many of our tools live in the work-ing process on our engraving and milling systems. Moreover, we exhibit numerous production samples which help you, too, to estimate the quality of our tools and ma-chines. Please ask us for the latest trade fair calendar or just check these dates directly on our web site.

Ordering tools quickly and comfortably via internet

tools in the working process – at about one dozen trade fairs per year

General Inform

ation


General Inform

ation

Order Today, Use It Tomorrow...

... if you order a delivery for Germany un-til noon. As we have about 20,000 stand-ard tools and special tools always in stock, they can be delivered usually directly. If we receive your order until 12:00, we will forward the parcel on the same day. Depending on the distance, you will re-ceive your tools usually within the follow-ing time spans:

Germany: 24 hours

European Union: 48 to 72 hours

Worldwide: 5 to 15 days

In very urgent cases, it is also possible to send the deliveries for an additional charge as express parcel or with a courier service.

n

n

n

Special Wishes?If you need a custom-made tool or if you need larger amounts of a special tool type, just give us a call. For instance, we can produce several kinds of tools exactly according to your specifications. So you will always have the proper tool for your special tasks.

Or you may have a great demand for a spe-cial kind of tool. In this case, we can agree an annual order at an attractive fixed price. Within one year, you can order par-tial deliveries of a previously defined total amount whenever you need the tools. You can take advantage of reduced storage costs and low capital lockup. Nevertheless you will benefit from advantageous quan-tity discounts. We would be glad to submit you an appropriate offer.

just 24 of approximately 20,000 tools which are always on stock

cheaper in larger quantities – ask us for annual orders


General Inform

ation

Graversn

Our classic gravers for engraving plastics, wood and non-ferrous met-als with top angles already from 15° on (ideal for working without work-piece levelling). Page 10

Box Graversn

A box graver is a special kind of grav-er with a top angle of 92°. This tool is very well suitable for chamfering or edge bending, e. g. for cabinet mak-ers. Page 12

Engraver’s Milling Cutters for Acrylicn

This engraver’s milling cutter is equipped with a flute. So the chips can be removed better and your en-gravings in acrylic become clean-cut and burr-free. Page 13

Engr. Milling Cutters for Stainless Steeln

Engraving stainless steel needs an engraver’s milling cutter with a spe-cial cutting edge to achieve clear re-sults and a long endurance also in this material. Page 14

Single Tooth Cutters Varius®n

This universal tool of our own brand Varius® has a favourable cost/per-formance ratio. You can work with it on different kinds of materials from plastics to aluminium. Page 15

Single Tooth Cutters, Top Profilen

Its conic tip makes this cylindric tool suitable for engraving as well as for milling. The large polished flute en-sures an optimum chip clearance.

Page 16

Single Tooth Cutters, Polished Fluten

This tool has a mirror finished pol-ished flute, so the risk of clogging is very low. Thus this milling cutter is ideal for working on extruded acryl-ic. Page 17

Single Tooth Cutters, Hawk Beak Profilen

Its very sharp and exposed cutting edge with an extreme grinding and a large flute makes this tool ideal for working mainly on aluminium.

Page 18

Single Tooth Cutters, Left-Hand Twistn

Our single tooth cutter Varius® is also available with a left-hand twist, i. e. the workpiece will be pressed down-wards while it is being processed.

Page 19

Single Tooth Cutters, Polished, Left-Twistn

The single tooth cutter with polished flute for working on plastics is also available with a left-hand twist. Very handy for small workpieces and vac-uum tables. Page 20

Double Tooth Cutters Varius®n

With its two cutting edges, this ver-sion of our milling cutter Varius® is suitable for working on harder sorts of aluminium and softer ferrous met-als. Page 21

Double Tooth Cutters, Fishtailn

Due to its fishtail grinding, this mill-ing cutter can dip into hard materials quite easily. It has a cost/perform-ance ratio which is nearly unbeat-able. Page 22

Double Tooth Cutters, Face Radiusn

The cutting edge of this double tooth cutter is semi-circular rounded for optimum results in threedimensional moulds or models without disturb-ing steps. Page 23

Triple Tooth Cutters Varius®n

Our Varius® milling cutter with three cutting edges is especially suitable for steel, reinforced plastics and epoxide compounds. Its endurance is excellent, too. Page 24

All Carbide and Diamond Tools...


General Inform

ation

... Compiled at a Glance

Triple Tooth Cutters for Stainless Steeln

For milling stainless steel with little abrasive force on the workpiece, this coated triple tooth cutter is equipped with a specially shaped and very short cutting edge. Page 25

Four Tooth Cutters Varius®n

The four-toothed Varius® is used for very hard materials, e. g. for milling tempered steel, cast and other sorts of material which are difficult to ma-chine. Page 26

Deburring Toolsn

This tool is used for deburring, coun-tersinking, chamfering of non-ferrous metals and plastics on your CAM system without manual reworking.

Page 27

Isolation Engraving Tooln

Our special tool for engraving iso-lation channels on printed circuit boards and other hard materials. The results become burr-free and clean-cut. Page 28

Rub Out Cuttersn

Its shortened cutting edge and its very sharp grinding make this cutter ideal for removing larger copper ar-eas from printed circuit boards (rub out areas). Page 29

PCB Profile Cuttersn

This tool has diamond patterned teeth and a fishtail grinding and so it is well suitable for milling very hard materials with a high endurance.

Page 30

Router Bitsn

Available in eight different variants for chamfering edges or milling sIots, characters and radii. These router bits are not only used for working on wood. Page 31

Thread Cuttersn

This is a special tool for cutting metric internal or external threads in pre-drilled holes (also tapped blind holes) with the CAM system.

Page 34

Circular Thread Cuttersn

A patented special tool which offers the possibility to drill the hole and to cut the thread in one working cycle. You save the time of the tool chang-ing process. Page 35

Drillsn

These tools which are available in steps of 0.1 mm are used for drill-ing holes into plastics, non-ferrous metals or into printed circuit boards.

Page 36

Diamond Single Tooth Cutters (PCD)n

If the cutting edge is made of dia-mond instead of carbide, you will achieve a significantly improved sur-face quality and endurance – with-out coolant. Page 37

Diamond Double Tooth Cutters (PCD)n

The second cutting edge again ex-tends the endurance and enables a slightly improved smoothness. This milling cutter is ideal for processing harder materials. Page 38

Diamond Polishing Cuttersn

You can produce polished acrylic let-ters or logos of any shape directly on your milling system. Separate polish-ing machines become dispensable.

Page 39

Diamond Polishing Graversn

This tool with its attached diamond polishes engravings on sophisticat-ed acrylic signboards etc. to a high gloss. It is available with a top angle of 60° and 90°. Page 40

Carbide and Diamond Tools10

Engraving Tools

GraversDescription:Gravers are conic tools (halved carbide rod) with one cutting edge. The deeper you dip into your workpiece, the broader becomes the engraving. The relationship be-tween dipping depth and engraving width is determined by the top angle of the tool. A smaller top angle enables a more constant engraving width, even if the surface is not absolutely plane. We recommend our special 15° grav-ers for spindles without workpiece levelling. On request, we can also produce special designs. Instead of the shown conical flattened gravers, there are also cy-lindrical rounded gravers available. Additionally, we offer a regrinding service at a price of 6.– € per tool.

FieldsofApplication:Optimal for plastics, non-ferrous metals and wood.

StopRing:3 mm gravers are equipped with a stop ring (white), dis-tance from tool tip to back of ring: 21 mm; stop rings for 4 and 6 mm gravers can be found on page 41.

Top angle from 15° on for constant engraving width

Gravers, 1�° – 3�°

Article No. Top Engraving Shank Total Price - 5% - 10% - 15% - 20% Angle Width Diameter Length in Euro 2 – 4 5 – 9 10 – 19 20 – 49GS-015-010-3-40 15° 0.10 mm 3 mm 40 mm 12.00 11.40 10.80 10.20 9.60GS-015-020-3-40 15° 0.20 mm 3 mm 40 mm 12.00 11.40 10.80 10.20 9.60GS-015-030-3-40 15° 0.30 mm 3 mm 40 mm 12.00 11.40 10.80 10.20 9.60GS-015-040-3-40 15° 0.40 mm 3 mm 40 mm 12.00 11.40 10.80 10.20 9.60GS-015-050-3-40 15° 0.50 mm 3 mm 40 mm 12.00 11.40 10.80 10.20 9.60GS-015-070-3-40 15° 0.70 mm 3 mm 40 mm 12.00 11.40 10.80 10.20 9.60GS-015-100-3-40 15° 1.00 mm 3 mm 40 mm 12.00 11.40 10.80 10.20 9.60

GS-036-010-3-40 36° 0.10 mm 3 mm 40 mm 12.00 11.40 10.80 10.20 9.60GS-036-010-4-40 36° 0.10 mm 4 mm 40 mm 15.00 14.25 13.50 12.75 12.00GS-036-010-6-40 36° 0.10 mm 6 mm 40 mm 22.00 20.90 19.80 18.70 17.60GS-036-020-3-40 36° 0.20 mm 3 mm 40 mm 12.00 11.40 10.80 10.20 9.60GS-036-020-4-40 36° 0.20 mm 4 mm 40 mm 15.00 14.25 13.50 12.75 12.00GS-036-020-6-40 36° 0.20 mm 6 mm 40 mm 22.00 20.90 19.80 18.70 17.60GS-036-030-3-40 36° 0.30 mm 3 mm 40 mm 12.00 11.40 10.80 10.20 9.60GS-036-030-4-40 36° 0.30 mm 4 mm 40 mm 15.00 14.25 13.50 12.75 12.00GS-036-030-6-40 36° 0.30 mm 6 mm 40 mm 22.00 20.90 19.80 18.70 17.60GS-036-040-3-40 36° 0.40 mm 3 mm 40 mm 12.00 11.40 10.80 10.20 9.60GS-036-040-4-40 36° 0.40 mm 4 mm 40 mm 15.00 14.25 13.50 12.75 12.00GS-036-040-6-40 36° 0.40 mm 6 mm 40 mm 22.00 20.90 19.80 18.70 17.60GS-036-050-3-40 36° 0.50 mm 3 mm 40 mm 12.00 11.40 10.80 10.20 9.60GS-036-050-4-40 36° 0.50 mm 4 mm 40 mm 15.00 14.25 13.50 12.75 12.00GS-036-050-6-40 36° 0.50 mm 6 mm 40 mm 22.00 20.90 19.80 18.70 17.60GS-036-070-3-40 36° 0.70 mm 3 mm 40 mm 12.00 11.40 10.80 10.20 9.60GS-036-070-4-40 36° 0.70 mm 4 mm 40 mm 15.00 14.25 13.50 12.75 12.00GS-036-070-6-40 36° 0.70 mm 6 mm 40 mm 22.00 20.90 19.80 18.70 17.60GS-036-100-3-40 36° 1.00 mm 3 mm 40 mm 12.00 11.40 10.80 10.20 9.60GS-036-100-4-40 36° 1.00 mm 4 mm 40 mm 15.00 14.25 13.50 12.75 12.00GS-036-100-6-40 36° 1.00 mm 6 mm 40 mm 22.00 20.90 19.80 18.70 17.60Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards.

Carbide and Diamond Tools 11

Engraving Tools

Gravers, �0° – �0°

Article No. Top Engraving Shank Total Price - 5% - 10% - 15% - 20% Angle Width Diameter Length in Euro 2 – 4 5 – 9 10 – 19 20 – 49GS-060-010-3-40 60° 0.10 mm 3 mm 40 mm 12.00 11.40 10.80 10.20 9.60GS-060-010-4-40 60° 0.10 mm 4 mm 40 mm 15.00 14.25 13.50 12.75 12.00GS-060-010-6-40 60° 0.10 mm 6 mm 40 mm 22.00 20.90 19.80 18.70 17.60GS-060-020-3-40 60° 0.20 mm 3 mm 40 mm 12.00 11.40 10.80 10.20 9.60GS-060-020-4-40 60° 0.20 mm 4 mm 40 mm 15.00 14.25 13.50 12.75 12.00GS-060-020-6-40 60° 0.20 mm 6 mm 40 mm 22.00 20.90 19.80 18.70 17.60GS-060-030-3-40 60° 0.30 mm 3 mm 40 mm 12.00 11.40 10.80 10.20 9.60GS-060-030-4-40 60° 0.30 mm 4 mm 40 mm 15.00 14.25 13.50 12.75 12.00GS-060-030-6-40 60° 0.30 mm 6 mm 40 mm 22.00 20.90 19.80 18.70 17.60GS-060-040-3-40 60° 0.40 mm 3 mm 40 mm 12.00 11.40 10.80 10.20 9.60GS-060-040-4-40 60° 0.40 mm 4 mm 40 mm 15.00 14.25 13.50 12.75 12.00GS-060-040-6-40 60° 0.40 mm 6 mm 40 mm 22.00 20.90 19.80 18.70 17.60GS-060-050-3-40 60° 0.50 mm 3 mm 40 mm 12.00 11.40 10.80 10.20 9.60GS-060-050-4-40 60° 0.50 mm 4 mm 40 mm 15.00 14.25 13.50 12.75 12.00GS-060-050-6-40 60° 0.50 mm 6 mm 40 mm 22.00 20.90 19.80 18.70 17.60GS-060-070-3-40 60° 0.70 mm 3 mm 40 mm 12.00 11.40 10.80 10.20 9.60GS-060-070-4-40 60° 0.70 mm 4 mm 40 mm 15.00 14.25 13.50 12.75 12.00GS-060-070-6-40 60° 0.70 mm 6 mm 40 mm 22.00 20.90 19.80 18.70 17.60GS-060-100-3-40 60° 1.00 mm 3 mm 40 mm 12.00 11.40 10.80 10.20 9.60GS-060-100-4-40 60° 1.00 mm 4 mm 40 mm 15.00 14.25 13.50 12.75 12.00GS-060-100-6-40 60° 1.00 mm 6 mm 40 mm 22.00 20.90 19.80 18.70 17.60

GS-090-010-3-40 90° 0.10 mm 3 mm 40 mm 12.00 11.40 10.80 10.20 9.60GS-090-010-4-40 90° 0.10 mm 4 mm 40 mm 15.00 14.25 13.50 12.75 12.00GS-090-010-6-40 90° 0.10 mm 6 mm 40 mm 22.00 20.90 19.80 18.70 17.60GS-090-020-3-40 90° 0.20 mm 3 mm 40 mm 12.00 11.40 10.80 10.20 9.60GS-090-020-4-40 90° 0.20 mm 4 mm 40 mm 15.00 14.25 13.50 12.75 12.00GS-090-020-6-40 90° 0.20 mm 6 mm 40 mm 22.00 20.90 19.80 18.70 17.60GS-090-030-3-40 90° 0.30 mm 3 mm 40 mm 12.00 11.40 10.80 10.20 9.60GS-090-030-4-40 90° 0.30 mm 4 mm 40 mm 15.00 14.25 13.50 12.75 12.00GS-090-030-6-40 90° 0.30 mm 6 mm 40 mm 22.00 20.90 19.80 18.70 17.60GS-090-040-3-40 90° 0.40 mm 3 mm 40 mm 12.00 11.40 10.80 10.20 9.60GS-090-040-4-40 90° 0.40 mm 4 mm 40 mm 15.00 14.25 13.50 12.75 12.00GS-090-040-6-40 90° 0.40 mm 6 mm 40 mm 22.00 20.90 19.80 18.70 17.60GS-090-050-3-40 90° 0.50 mm 3 mm 40 mm 12.00 11.40 10.80 10.20 9.60GS-090-050-4-40 90° 0.50 mm 4 mm 40 mm 15.00 14.25 13.50 12.75 12.00GS-090-050-6-40 90° 0.50 mm 6 mm 40 mm 22.00 20.90 19.80 18.70 17.60GS-090-070-3-40 90° 0.70 mm 3 mm 40 mm 12.00 11.40 10.80 10.20 9.60GS-090-070-4-40 90° 0.70 mm 4 mm 40 mm 15.00 14.25 13.50 12.75 12.00GS-090-070-6-40 90° 0.70 mm 6 mm 40 mm 22.00 20.90 19.80 18.70 17.60GS-090-100-3-40 90° 1.00 mm 3 mm 40 mm 12.00 11.40 10.80 10.20 9.60GS-090-100-4-40 90° 1.00 mm 4 mm 40 mm 15.00 14.25 13.50 12.75 12.00GS-090-100-6-40 90° 1.00 mm 6 mm 40 mm 22.00 20.90 19.80 18.70 17.60Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards.


Engraving Tools

Box GraversDescription:These special gravers with a top angle of 92° are very well suitable for bevelling. The material will be cut through nearly completely and bent up then. The oversize of 2° equals tolerances and offers space for glue. The name of the tool – box graver – results from this application: it can be used for producing boxes, or more generally, for cabinet making. We would be glad to manufacture on request also other special designs of gravers. For cal-culating the maximum material thickness which you can process with this tool, just subtract the engraving width (tip diameter of the graver) from the half cutting edge diameter.

FieldsofApplication:Universal tools for plastics, wood and aluminium.

StopRing:Appropriate stop rings can be found on page 41.

Ideal for producing boxes and furniture

Box Gravers, �2°

Article No. Cut. Edge Engrav. Shank Total Price - 5% - 10% - 15% - 20% Diameter Width Diameter Length in Euro 2 – 4 5 – 9 10 – 19 20 – 49GS-092-0300-010-3-40 3.00 mm 0.10 mm 3 mm 40 mm 12.00 11.40 10.80 10.20 9.60GS-092-0600-020-4-40 6.00 mm 0.20 mm 4 mm 40 mm 36.00 34.20 32.40 30.60 28.80GS-092-0600-020-6-40 6.00 mm 0.20 mm 6 mm 40 mm 26.00 24.70 23.40 22.10 20.80GS-092-0800-030-6-40 8.00 mm 0.30 mm 6 mm 40 mm 46.00 43.70 41.40 39.10 36.80GS-092-0800-030-8-40 8.00 mm 0.30 mm 8 mm 40 mm 38.00 36.10 34.20 32.30 30.40GS-092-1000-040-6-50 10.00 mm 0.40 mm 6 mm 50 mm 75.00 71.25 67.50 63.75 60.00GS-092-1000-040-10-50 10.00 mm 0.40 mm 10 mm 50 mm 50.00 47.50 45.00 42.50 40.00GS-092-1200-050-12-50 12.00 mm 0.50 mm 12 mm 50 mm 58.00 55.10 52.20 49.30 46.40GS-092-1600-050-12-60 16.00 mm 0.50 mm 12 mm 60 mm 125.00 118.75 112.50 106.25 100.00Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards.


Engraving Tools

Engraver’s Milling Cutters for Acrylic

Description:Engraver’s milling cutters are – like the gravers – conic tools with one cutting edge and a top angle of 30, 60 or 90 degrees. The additional polished spiral flute ena-bles a very good chip clearance. Thus your engravings are performed burr-free and clean cut.

Fieldsofapplication:Special cutters for engraving acrylic, but also for en-graving other sorts of plastics and non-ferrous metals.


Polished flute for burr-free engravings in acrylic

Engraver’s Milling Cutters

Article No. Top Engraving Shank Total Price - 5% - 10% - 15% - 20% Angle Width Diameter Length in Euro 2 – 4 5 – 9 10 – 19 20 – 49GF-030K-020-3-40 30° 0.20 mm 3 mm 40 mm 22.00 20.90 19.80 18.70 17.60GF-030K-020-4-40 30° 0.20 mm 4 mm 40 mm 25.00 23.75 22.50 21.25 20.00GF-030K-020-6-40 30° 0.20 mm 6 mm 40 mm 32.00 30.40 28.80 27.20 25.60GF-030K-050-3-40 30° 0.50 mm 3 mm 40 mm 22.00 20.90 19.80 18.70 17.60GF-030K-050-4-40 30° 0.50 mm 4 mm 40 mm 25.00 23.75 22.50 21.25 20.00GF-030K-050-6-40 30° 0.50 mm 6 mm 40 mm 32.00 30.40 28.80 27.20 25.60GF-030K-070-3-40 30° 0.70 mm 3 mm 40 mm 22.00 20.90 19.80 18.70 17.60GF-030K-070-4-40 30° 0.70 mm 4 mm 40 mm 25.00 23.75 22.50 21.25 20.00GF-030K-070-6-40 30° 0.70 mm 6 mm 40 mm 32.00 30.40 28.80 27.20 25.60

GF-060K-020-3-40 60° 0.20 mm 3 mm 40 mm 22.00 20.90 19.80 18.70 17.60GF-060K-020-4-40 60° 0.20 mm 4 mm 40 mm 25.00 23.75 22.50 21.25 20.00GF-060K-020-6-40 60° 0.20 mm 6 mm 40 mm 32.00 30.40 28.80 27.20 25.60GF-060K-050-3-40 60° 0.50 mm 3 mm 40 mm 22.00 20.90 19.80 18.70 17.60GF-060K-050-4-40 60° 0.50 mm 4 mm 40 mm 25.00 23.75 22.50 21.25 20.00GF-060K-050-6-40 60° 0.50 mm 6 mm 40 mm 32.00 30.40 28.80 27.20 25.60GF-060K-070-3-40 60° 0.70 mm 3 mm 40 mm 22.00 20.90 19.80 18.70 17.60GF-060K-070-4-40 60° 0.70 mm 4 mm 40 mm 25.00 23.75 22.50 21.25 20.00GF-060K-070-6-40 60° 0.70 mm 6 mm 40 mm 32.00 30.40 28.80 27.20 25.60

GF-090K-020-3-40 90° 0.20 mm 3 mm 40 mm 22.00 20.90 19.80 18.70 17.60GF-090K-020-4-40 90° 0.20 mm 4 mm 40 mm 25.00 23.75 22.50 21.25 20.00GF-090K-020-6-40 90° 0.20 mm 6 mm 40 mm 32.00 30.40 28.80 27.20 25.60GF-090K-050-3-40 90° 0.50 mm 3 mm 40 mm 22.00 20.90 19.80 18.70 17.60GF-090K-050-4-40 90° 0.50 mm 4 mm 40 mm 25.00 23.75 22.50 21.25 20.00GF-090K-050-6-40 90° 0.50 mm 6 mm 40 mm 32.00 30.40 28.80 27.20 25.60GF-090K-070-3-40 90° 0.70 mm 3 mm 40 mm 22.00 20.90 19.80 18.70 17.60GF-090K-070-4-40 90° 0.70 mm 4 mm 40 mm 25.00 23.75 22.50 21.25 20.00GF-090K-070-6-40 90° 0.70 mm 6 mm 40 mm 32.00 30.40 28.80 27.20 25.60Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards.

Carbide and Diamond Tools1�

Engraving Tools

Engraver’s Milling Cuttersfor Stainless Steel

Description:This engraver’s milling cutter has a very short cutting edge and a very stable geometry (three-quarter car-bide rod with an additional flute). The tool has a top an-gle of 35 or 60 degrees and a special coating for working on stainless steel. This makes it ideal for engraving very hard metal types.

FieldsofApplication:Special tool for engraving stainless steel.


Considerable advantages in stainless steel

Engraver’s Milling Cutters

Article No. Top Engraving Shank Total Price - 5% - 10% - 15% - 20% Angle Width Diameter Length in Euro 2 – 4 5 – 9 10 – 19 20 – 49GF-035V-020-3-40 35° 0.20 mm 3 mm 40 mm 28.00 26.60 25.20 23.80 22.40GF-035V-040-3-40 35° 0.40 mm 3 mm 40 mm 28.00 26.60 25.20 23.80 22.40

GF-060V-020-3-40 60° 0.20 mm 3 mm 40 mm 28.00 26.60 25.20 23.80 22.40GF-060V-040-3-40 60° 0.40 mm 3 mm 40 mm 28.00 26.60 25.20 23.80 22.40Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards.

Carbide and Diamond Tools 1�

Single Tooth Cutters

Single Tooth Cutters Varius®

Description:This single tooth cutter of our own brand Varius® is made of finest grain carbide; it has a spiral flute. Its endur-ance is superior.

FieldsofApplication:This tool is a universal single tooth cutter for milling alu-minium, copper, zinc, brass, cast acrylic and plastics which do not tend to smear.


All-rounder: single tooth cutter of finest grain carbide

Single Tooth Cutters Varius®

Article No. Cut. Edge Shank Cut. Edge Total Price - 5% - 10% - 15% - 20% Diameter Diameter Length Length in Euro 2 – 4 5 – 9 10 – 19 20 – 49ES-SC-0060-3-030-38 0.60 mm 3 mm 3.0 mm 38 mm 22.00 20.90 19.80 18.70 17.60ES-SC-0080-3-040-38 0.80 mm 3 mm 4.0 mm 38 mm 22.00 20.90 19.80 18.70 17.60ES-SC-0100-3-050-38 1.00 mm 3 mm 5.0 mm 38 mm 22.00 20.90 19.80 18.70 17.60ES-SC-0120-3-050-38 1.20 mm 3 mm 5.0 mm 38 mm 22.00 20.90 19.80 18.70 17.60ES-SC-0150-3-050-38 1.50 mm 3 mm 5.0 mm 38 mm 22.00 20.90 19.80 18.70 17.60ES-SC-0160-3-060-38 1.60 mm 3 mm 6.0 mm 38 mm 22.00 20.90 19.80 18.70 17.60ES-SC-0180-3-070-38 1.80 mm 3 mm 7.0 mm 38 mm 22.00 20.90 19.80 18.70 17.60ES-SC-0200-2-080-30 2.00 mm 2 mm 8.0 mm 30 mm 20.00 19.00 18.00 17.00 16.00ES-SC-0200-3-080-40 2.00 mm 3 mm 8.0 mm 40 mm 21.00 19.95 18.90 17.85 16.80ES-SC-0200-6-060-40 2.00 mm 6 mm 6.0 mm 40 mm 24.00 22.80 21.60 20.40 19.20ES-SC-0240-3-080-38 2.40 mm 3 mm 8.0 mm 38 mm 22.00 20.90 19.80 18.70 17.60ES-SC-0250-3-090-38 2.50 mm 3 mm 9.0 mm 38 mm 22.00 20.90 19.80 18.70 17.60ES-SC-0280-3-120-38 2.80 mm 3 mm 12.0 mm 38 mm 22.00 20.90 19.80 18.70 17.60ES-SC-0300-3-100-40 3.00 mm 3 mm 10.0 mm 40 mm 15.00 14.25 13.50 12.75 12.00ES-SC-0300-6-100-40 3.00 mm 6 mm 10.0 mm 40 mm 21.00 19.95 18.90 17.85 16.80ES-SC-0400-4-100-40 4.00 mm 4 mm 10.0 mm 40 mm 17.00 16.15 15.30 14.45 13.60ES-SC-0400-4-140-50 4.00 mm 4 mm 14.0 mm 50 mm 18.00 17.10 16.20 15.30 14.40ES-SC-0400-6-120-40 4.00 mm 6 mm 12.0 mm 40 mm 22.00 20.90 19.80 18.70 17.60ES-SC-0500-5-160-60 5.00 mm 5 mm 16.0 mm 60 mm 23.00 21.85 20.70 19.55 18.40ES-SC-0500-6-140-40 5.00 mm 6 mm 14.0 mm 40 mm 25.00 23.75 22.50 21.25 20.00ES-SC-0600-6-140-50 6.00 mm 6 mm 14.0 mm 50 mm 22.00 20.90 19.80 18.70 17.60ES-SC-0600-6-200-60 6.00 mm 6 mm 20.0 mm 60 mm 23.00 21.85 20.70 19.55 18.40ES-SC-0800-8-250-75 8.00 mm 8 mm 25.0 mm 75 mm 31.00 29.45 27.90 26.35 24.80ES-SC-1000-10-250-75 10.00 mm 10 mm 25.0 mm 75 mm 43.00 40.85 38.70 36.55 34.40ES-SC-1200-12-250-75 12.00 mm 12 mm 25.0 mm 75 mm 55.00 52.25 49.50 46.75 44.00Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards.



Single Tooth Cutterswith Top Profile

Description:This cylindric milling cutter has a conic tip for dipping more easily into the workpiece. A large polished flute en-sures an optimum chip clearance.

FieldsofApplication:The conic tip is very well suitable for engraving plastics, aluminium and non-ferrous metals. Due to the fact that this tool is a milling cutter, it is also possible to make deep engravings. If you dip so deep into the workpiece that the top profile vanishes completely in the run-out material, this single tooth cutter is perfectly suitable for milling softer synthetic materials like PVC, polyethyl-ene, softer acrylic, Teflon etc.

StopRing:All cutters are equipped with a stop ring (grey), distance from tool tip to back of ring: 21 mm; on request also avail-able without stop ring.

Cutter with top profile – for milling and engraving

Single Tooth Cutters, Top Profile

Article No. Cut. Edge Shank Cut. Edge Total Price - 5% - 10% - 15% - 20% Diameter Diameter Length Length in Euro 2 – 4 5 – 9 10 – 19 20 – 49ES-DP-150-3-055-38 1.50 mm 3 mm 5.5 mm 38 mm 16.00 15.20 14.40 13.60 12.80ES-DP-200-3-095-38 2.00 mm 3 mm 9.5 mm 38 mm 16.00 15.20 14.40 13.60 12.80ES-DP-300-3-095-38 3.00 mm 3 mm 9.5 mm 38 mm 16.00 15.20 14.40 13.60 12.80Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards.



Single Tooth Cutters with Polished Flute

Description:This single tooth cutter has a mirror finished polished flute. So the risk of clogging is low and the chip clear-ance is very good. The cutting edge of this tool is ex-tremely sharp and faceted. So the results will become very smooth even at high rates of feed.

FieldsofApplication:This tool has been developed especially for working on extruded acrylic; however, it is also very well suitable for working on other sorts of plastics, wood and thermo-plastics.


The original – often copied, but still unmatched

Single Tooth Cutters, Pol. Flute

Article No. Cut. Edge Shank Cut. Edge Total Price - 5% - 10% - 15% - 20% Diameter Diameter Length Length in Euro 2 – 4 5 – 9 10 – 19 20 – 49ES-PS-0100-3-040-30 1.00 mm 3 mm 4.0 mm 30 mm 31.00 29.45 27.90 26.35 24.80ES-PS-0150-3-060-30 1.50 mm 3 mm 6.0 mm 30 mm 33.00 31.35 29.70 28.05 26.40ES-PS-0200-2-080-30 2.00 mm 2 mm 8.0 mm 30 mm 18.00 17.10 16.20 15.30 14.40ES-PS-0200-2-080-60 2.00 mm 2 mm 8.0 mm 60 mm 23.00 21.85 20.70 19.55 18.40ES-PS-0200-3-080-30 2.00 mm 3 mm 8.0 mm 30 mm 32.00 30.40 28.80 27.20 25.60ES-PS-0300-3-100-30 3.00 mm 3 mm 10.0 mm 30 mm 18.00 17.10 16.20 15.30 14.40ES-PS-0300-3-100-60 3.00 mm 3 mm 10.0 mm 60 mm 23.00 21.85 20.70 19.55 18.40ES-PS-0300-3-200-60 3.00 mm 3 mm 20.0 mm 60 mm 23.00 21.85 20.70 19.55 18.40ES-PS-0300-6-100-50 3.00 mm 6 mm 10.0 mm 50 mm 33.00 31.35 29.70 28.05 26.40ES-PS-0400-4-120-50 4.00 mm 4 mm 12.0 mm 50 mm 19.00 18.05 17.10 16.15 15.20ES-PS-0400-4-200-60 4.00 mm 4 mm 20.0 mm 60 mm 25.00 23.75 22.50 21.25 20.00ES-PS-0400-4-300-70 4.00 mm 4 mm 30.0 mm 70 mm 28.00 26.60 25.20 23.80 22.40ES-PS-0400-6-120-50 4.00 mm 6 mm 12.0 mm 50 mm 33.00 31.35 29.70 28.05 26.40ES-PS-0500-5-160-60 5.00 mm 5 mm 16.0 mm 60 mm 23.00 21.85 20.70 19.55 18.40ES-PS-0500-5-300-70 5.00 mm 5 mm 30.0 mm 70 mm 33.00 31.35 29.70 28.05 26.40ES-PS-0500-6-160-50 5.00 mm 6 mm 16.0 mm 50 mm 34.00 32.30 30.60 28.90 27.20ES-PS-0600-6-200-60 6.00 mm 6 mm 20.0 mm 60 mm 25.00 23.75 22.50 21.25 20.00ES-PS-0600-6-300-70 6.00 mm 6 mm 30.0 mm 70 mm 33.00 31.35 29.70 28.05 26.40ES-PS-0600-6-380-80 6.00 mm 6 mm 38.0 mm 80 mm 40.00 38.00 36.00 34.00 32.00ES-PS-0800-8-220-60 8.00 mm 8 mm 22.0 mm 60 mm 44.00 41.80 39.60 37.40 35.20ES-PS-0800-8-380-80 8.00 mm 8 mm 38.0 mm 80 mm 58.00 55.10 52.20 49.30 46.40ES-PS-1000-10-300-75 10.00 mm 10 mm 30.0 mm 75 mm 54.00 51.30 48.60 45.90 43.20ES-PS-1200-12-300-75 12.00 mm 12 mm 30.0 mm 75 mm 67.00 63.65 60.30 56.95 53.60Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards.


Single Tooth Cutters with Hawk Beak Profile

Description:This single tooth cutter has a very sharp, exposed cut-ting edge (“hawk beak”) with an extreme grinding. The large flute enables a very good chip clearance. So the risk is low that the tool may clog during the milling process, also in softer sorts of aluminium.

FieldsofApplication:Special milling cutter for aluminium; however, also very good results in plastics and wood.


This hawk beak is especially keen on aluminium...

Einzahnfräser

Single Tooth Cutters, Hawk Beak

Article No. Cut. Edge Shank Cut. Edge Total Price - 5% - 10% - 15% - 20% Diameter Diameter Length Length in Euro 2 – 4 5 – 9 10 – 19 20 – 49ES-HB-0200-2-070-30 2.00 mm 2 mm 7.0 mm 30 mm 24.00 22.80 21.60 20.40 19.20ES-HB-0200-4-070-33 2.00 mm 4 mm 7.0 mm 33 mm 21.00 19.95 18.90 17.85 16.80ES-HB-0200-6-060-40 2.00 mm 6 mm 6.0 mm 40 mm 26.00 24.70 23.40 22.10 20.80ES-HB-0300-3-100-40 3.00 mm 3 mm 10.0 mm 40 mm 16.00 15.20 14.40 13.60 12.80ES-HB-0300-4-100-33 3.00 mm 4 mm 10.0 mm 33 mm 22.00 20.90 19.80 18.70 17.60ES-HB-0300-6-100-40 3.00 mm 6 mm 10.0 mm 40 mm 22.00 20.90 19.80 18.70 17.60ES-HB-0400-4-100-40 4.00 mm 4 mm 10.0 mm 40 mm 19.00 18.05 17.10 16.15 15.20ES-HB-0400-4-140-50 4.00 mm 4 mm 14.0 mm 50 mm 20.00 19.00 18.00 17.00 16.00ES-HB-0400-6-120-40 4.00 mm 6 mm 12.0 mm 40 mm 28.00 26.60 25.20 23.80 22.40ES-HB-0500-5-160-60 5.00 mm 5 mm 16.0 mm 60 mm 28.00 26.60 25.20 23.80 22.40ES-HB-0500-6-140-40 5.00 mm 6 mm 14.0 mm 40 mm 29.00 27.55 26.10 24.65 23.20ES-HB-0600-6-140-40 6.00 mm 6 mm 14.0 mm 40 mm 24.00 22.80 21.60 20.40 19.20ES-HB-0600-6-200-60 6.00 mm 6 mm 20.0 mm 60 mm 25.00 23.75 22.50 21.25 20.00ES-HB-0800-8-250-75 8.00 mm 8 mm 25.0 mm 75 mm 34.00 32.30 30.60 28.90 27.20ES-HB-1000-10-250-75 10.00 mm 10 mm 25.0 mm 75 mm 53.00 50.35 47.70 45.05 42.40ES-HB-1200-12-250-75 12.00 mm 12 mm 25.0 mm 75 mm 69.00 65.55 62.10 58.65 55.20Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards.




Single Tooth Cutters with Left-Hand Twist

Description:Our universal single tooth cutter Varius® is also available with a left-hand twisted flute. So the chips won’t be transported to the top but be pressed downwards into the milled slot, although the tool is right-cutting – like all vhf tools. An advantage of the left-hand twist is that the workpiece will be pressed downwards, too.

FieldsofApplication:Especially when workpieces have to be milled on a vac-uum table with low holding force, the danger that the workpiece may loosen accidentally due to the “cork-screw effect” will be reduced considerably. The left-hand twist also shows advantages when working on thin ma-terials or such which tend to fray easily. However, the removal rate is reduced a little bit. This tool is good for milling aluminium, copper, zinc, brass, acrylic, plastics...

StopRing:Appropriate stop rings can be found on page 41.The left-hand twist presses the workpiece downwards

Single Tooth Cutters, Left-Twist

Article No. Cut. Edge Shank Cut. Edge Total Price - 5% - 10% - 15% - 20% Diameter Diameter Length Length in Euro 2 – 4 5 – 9 10 – 19 20 – 49ES-SC-LD-0300-3-100-38 3.00 mm 3 mm 10.0 mm 38 mm 25.00 23.75 22.50 21.25 20.00ES-SC-LD-0400-4-140-38 4.00 mm 4 mm 14.0 mm 38 mm 27.00 25.65 24.30 22.95 21.60ES-SC-LD-0500-5-160-60 5.00 mm 5 mm 16.0 mm 60 mm 35.00 33.25 31.50 29.75 28.00ES-SC-LD-0600-6-200-50 6.00 mm 6 mm 20.0 mm 50 mm 37.00 35.15 33.30 31.45 29.60ES-SC-LD-0800-8-200-75 8.00 mm 8 mm 20.0 mm 75 mm 59.00 56.05 53.10 50.15 47.20ES-SC-LD-1000-10-250-75 10.00 mm 10 mm 25.0 mm 75 mm 78.00 74.10 70.20 66.30 62.40ES-SC-LD-1200-12-250-75 12.00 mm 12 mm 25.0 mm 75 mm 98.00 93.10 88.20 83.30 78.40Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards.



Single Tooth Cutters, Polished, Left-Hand Twist

Description:Like the universal single tooth cutter Varius®, our single tooth cutters with polished flute are also available with a left-hand twist. This single tooth cutter has a mirror finished polished flute. So the risk of clogging is low and the chip clearance is very good. The cutting edge of this tool is very sharp and the results will become very smooth even at high rates of feed.

FieldsofApplication:This tool has been developed especially for working on extruded acrylic; however, it is also very well suitable for working on other sorts of plastics and wood.


Cutter with left-hand twist for acrylic and plastics

Single Tooth Cutters, Left, Polish.

Article No. Cut. Edge Shank Cut. Edge Total Price - 5% - 10% - 15% - 20% Diameter Diameter Length Length in Euro 2 – 4 5 – 9 10 – 19 20 – 49ES-PS-LD-100-3-040-30 1.00 mm 3 mm 4.0 mm 30 mm 33.00 31.35 29.70 28.05 26.40ES-PS-LD-150-3-060-30 1.50 mm 3 mm 6.0 mm 30 mm 34.00 32.30 30.60 28.90 27.20ES-PS-LD-200-2-080-30 2.00 mm 2 mm 8.0 mm 30 mm 19.00 18.05 17.10 16.15 15.20ES-PS-LD-200-2-080-60 2.00 mm 2 mm 8.0 mm 60 mm 23.00 21.85 20.70 19.55 18.40ES-PS-LD-200-3-080-30 2.00 mm 3 mm 8.0 mm 30 mm 34.00 32.30 30.60 28.90 27.20ES-PS-LD-300-3-100-30 3.00 mm 3 mm 10.0 mm 30 mm 19.00 18.05 17.10 16.15 15.20ES-PS-LD-300-3-100-60 3.00 mm 3 mm 10.0 mm 60 mm 24.00 22.80 21.60 20.40 19.20ES-PS-LD-400-4-120-50 4.00 mm 4 mm 12.0 mm 50 mm 20.00 19.00 18.00 17.00 16.00ES-PS-LD-400-4-200-60 4.00 mm 4 mm 20.0 mm 60 mm 26.00 24.70 23.40 22.10 20.80ES-PS-LD-400-4-300-70 4.00 mm 4 mm 30.0 mm 70 mm 29.00 27.55 26.10 24.65 23.20ES-PS-LD-500-5-160-60 5.00 mm 5 mm 16.0 mm 60 mm 24.00 22.80 21.60 20.40 19.20ES-PS-LD-600-6-200-60 6.00 mm 6 mm 20.0 mm 60 mm 26.00 24.70 23.40 22.10 20.80ES-PS-LD-600-6-300-70 6.00 mm 6 mm 30.0 mm 70 mm 35.00 33.25 31.50 29.75 28.00ES-PS-LD-600-6-380-80 6.00 mm 6 mm 38.0 mm 80 mm 42.00 39.90 37.80 35.70 33.60ES-PS-LD-800-8-220-60 8.00 mm 8 mm 22.0 mm 60 mm 46.00 43.70 41.40 39.10 36.80ES-PS-LD-800-8-380-80 8.00 mm 8 mm 38.0 mm 80 mm 60.00 57.00 54.00 51.00 48.00ES-PS-LD-1000-10-300-75 10.00 mm 10 mm 30.0 mm 75 mm 56.00 53.20 50.40 47.60 44.80ES-PS-LD-1200-12-300-75 12.00 mm 12 mm 30.0 mm 75 mm 68.00 64.60 61.20 57.80 54.40Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards.


Double Tooth C

utters

Double Tooth CuttersVarius®

Description:This cutter of our own brand Varius® has two teeth and is made of finest grain carbide. It has a 30 degree spiral flute and a TiAlN special coating for a longer endur-ance.

FieldsofApplication:For milling hard sorts of aluminium (Rm > 300 N/mm2), zinc, brass, magnesium, graphite, construction or cementation steel.


All-round double tooth cutter of finest grain carbide

Double Tooth Cutters Varius®

Article No. Cut. Edge Shank Cut. Edge Total Price - 5% - 10% - 15% - 20% Diameter Diameter Length Length in Euro 2 – 4 5 – 9 10 – 19 20 – 49ZS-SC-0020-3-006-38 0.20 mm 3 mm 0.6 mm 38 mm 52.00 49.40 46.80 44.20 41.60ZS-SC-0030-3-009-38 0.30 mm 3 mm 0.9 mm 38 mm 38.00 36.10 34.20 32.30 30.40ZS-SC-0040-3-012-38 0.40 mm 3 mm 1.2 mm 38 mm 28.00 26.60 25.20 23.80 22.40ZS-SC-0050-3-015-38 0.50 mm 3 mm 1.5 mm 38 mm 28.00 26.60 25.20 23.80 22.40ZS-SC-0060-3-018-38 0.60 mm 3 mm 1.8 mm 38 mm 28.00 26.60 25.20 23.80 22.40ZS-SC-0070-3-021-38 0.70 mm 3 mm 2.1 mm 38 mm 28.00 26.60 25.20 23.80 22.40ZS-SC-0080-3-024-38 0.80 mm 3 mm 2.4 mm 38 mm 22.00 20.90 19.80 18.70 17.60ZS-SC-0090-3-027-38 0.90 mm 3 mm 2.7 mm 38 mm 22.00 20.90 19.80 18.70 17.60ZS-SC-0100-3-030-38 1.00 mm 3 mm 3.0 mm 38 mm 22.00 20.90 19.80 18.70 17.60ZS-SC-0110-3-033-38 1.10 mm 3 mm 3.3 mm 38 mm 22.00 20.90 19.80 18.70 17.60ZS-SC-0120-3-036-38 1.20 mm 3 mm 3.6 mm 38 mm 22.00 20.90 19.80 18.70 17.60ZS-SC-0130-3-039-38 1.30 mm 3 mm 3.9 mm 38 mm 22.00 20.90 19.80 18.70 17.60ZS-SC-0140-3-042-38 1.40 mm 3 mm 4.2 mm 38 mm 22.00 20.90 19.80 18.70 17.60ZS-SC-0150-3-045-38 1.50 mm 3 mm 4.5 mm 38 mm 20.00 19.00 18.00 17.00 16.00ZS-SC-0160-3-048-38 1.60 mm 3 mm 4.8 mm 38 mm 18.00 17.10 16.20 15.30 14.40ZS-SC-0170-3-051-38 1.70 mm 3 mm 5.1 mm 38 mm 18.00 17.10 16.20 15.30 14.40ZS-SC-0180-3-054-38 1.80 mm 3 mm 5.4 mm 38 mm 18.00 17.10 16.20 15.30 14.40ZS-SC-0190-3-057-38 1.90 mm 3 mm 5.7 mm 38 mm 18.00 17.10 16.20 15.30 14.40ZS-SC-0200-2-080-38 2.00 mm 2 mm 8.0 mm 38 mm 19.00 18.05 17.10 16.15 15.20ZS-SC-0200-3-090-38 2.00 mm 3 mm 9.0 mm 38 mm 19.00 18.05 17.10 16.15 15.20ZS-SC-0300-3-120-38 3.00 mm 3 mm 12.0 mm 38 mm 19.00 18.05 17.10 16.15 15.20ZS-SC-0400-4-120-40 4.00 mm 4 mm 12.0 mm 40 mm 19.00 18.05 17.10 16.15 15.20ZS-SC-0500-5-140-50 5.00 mm 5 mm 14.0 mm 50 mm 20.00 19.00 18.00 17.00 16.00ZS-SC-0600-6-160-50 6.00 mm 6 mm 16.0 mm 50 mm 24.00 22.80 21.60 20.40 19.20ZS-SC-0800-8-200-63 8.00 mm 8 mm 20.0 mm 63 mm 33.00 31.35 29.70 28.05 26.40ZS-SC-1000-10-220-72 10.00 mm 10 mm 22.0 mm 72 mm 52.00 49.40 46.80 44.20 41.60ZS-SC-1200-12-220-73 12.00 mm 12 mm 22.0 mm 73 mm 66.00 62.70 59.40 56.10 52.80Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards.


Double Tooth C

utters

Double Tooth Cutters with Fishtail

Description:Due to its fishtail grinding, this double tooth cutter can dip even into hard materials quite easily. On re-quest, this tool is also available with a 1/8 inch shank.

FieldsofApplication:A versatile double tooth cutter with an almost unbeatable cost/performance ratio for milling non-ferrous metals, plastics, wood and compound materials.

SpecialFeatures:Good value tool with long endurance and clear-cut re-sults.

StopRing:All cutters are equipped with a stop ring (green), dis-tance from tool tip to back of ring: 21 mm; on request also available without stop ring.

Universally applicable and a sensational bargain

Double Tooth Cutters, Fishtail

Article No. Cut. Edge Shank Cut. Edge Total Price - 5% - 10% - 15% - 20% Diameter Diameter Length Length in Euro 2 – 4 5 – 9 10 – 19 20 – 49ZS-FS-050-3-030-38 0.50 mm 3 mm 3.0 mm 38 mm 9.50 9.03 8.55 8.08 7.60ZS-FS-060-3-030-38 0.60 mm 3 mm 3.0 mm 38 mm 9.50 9.03 8.55 8.08 7.60ZS-FS-080-3-040-38 0.80 mm 3 mm 4.0 mm 38 mm 9.50 9.03 8.55 8.08 7.60ZS-FS-100-3-050-38 1.00 mm 3 mm 5.0 mm 38 mm 9.50 9.03 8.55 8.08 7.60ZS-FS-120-3-050-38 1.20 mm 3 mm 5.0 mm 38 mm 9.50 9.03 8.55 8.08 7.60ZS-FS-140-3-060-38 1.40 mm 3 mm 6.0 mm 38 mm 9.50 9.03 8.55 8.08 7.60ZS-FS-160-3-060-38 1.60 mm 3 mm 6.0 mm 38 mm 9.50 9.03 8.55 8.08 7.60ZS-FS-200-3-090-38 2.00 mm 3 mm 9.0 mm 38 mm 9.50 9.03 8.55 8.08 7.60ZS-FS-240-3-100-38 2.40 mm 3 mm 10.0 mm 38 mm 9.50 9.03 8.55 8.08 7.60ZS-FS-300-3-120-38 3.00 mm 3 mm 12.0 mm 38 mm 9.50 9.03 8.55 8.08 7.60Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards.


Double Tooth C

utters

Double Tooth Cutters with Face Radius

Description:This milling cutter has two cutting edges and is made of finest grain carbide. The tip of the tool is semi-circular rounded.

FieldsofApplication:Due to its face radius, this tool is specially intended for model, tool and mould making. Materials that can be worked on are aluminium, zinc, brass, magnesium, acrylic, graphite and plastics.For working on materials like GRP composites, carbon fiber reinforced plastics, cast iron, epoxy resin or harder sorts of metals, it is also possible to get these cutters with four teeth and a TiAlN special coating.


Cutter with face radius for mould making

Double Tooth Cutters, Radius

Article No. Cut. Edge Shank Cut. Edge Total Price - 5% - 10% - 15% - 20% Diameter Diameter Length Length in Euro 2 – 4 5 – 9 10 – 19 20 – 49ZS-SCR-0100-3-050-38 1.00 mm 3 mm 5.0 mm 38 mm 19.00 18.05 17.10 16.15 15.20ZS-SCR-0150-3-060-38 1.50 mm 3 mm 6.0 mm 38 mm 19.00 18.05 17.10 16.15 15.20ZS-SCR-0200-3-090-38 2.00 mm 3 mm 9.0 mm 38 mm 19.00 18.05 17.10 16.15 15.20ZS-SCR-0300-3-120-38 3.00 mm 3 mm 12.0 mm 38 mm 19.00 18.05 17.10 16.15 15.20ZS-SCR-0300-3-250-60 3.00 mm 3 mm 25.0 mm 60 mm 26.00 24.70 23.40 22.10 20.80ZS-SCR-0400-4-120-40 4.00 mm 4 mm 12.0 mm 40 mm 21.00 19.95 18.90 17.85 16.80ZS-SCR-0400-4-250-60 4.00 mm 4 mm 25.0 mm 60 mm 30.00 28.50 27.00 25.50 24.00ZS-SCR-0500-5-140-50 5.00 mm 5 mm 14.0 mm 50 mm 27.00 25.65 24.30 22.95 21.60ZS-SCR-0500-5-300-70 5.00 mm 5 mm 30.0 mm 70 mm 33.00 31.35 29.70 28.05 26.40ZS-SCR-0600-6-160-50 6.00 mm 6 mm 16.0 mm 50 mm 31.00 29.45 27.90 26.35 24.80ZS-SCR-0600-6-300-70 6.00 mm 6 mm 30.0 mm 70 mm 38.00 36.10 34.20 32.30 30.40ZS-SCR-0800-8-200-63 8.00 mm 8 mm 20.0 mm 63 mm 42.00 39.90 37.80 35.70 33.60ZS-SCR-0800-8-350-80 8.00 mm 8 mm 35.0 mm 80 mm 59.00 56.05 53.10 50.15 47.20ZS-SCR-1000-10-220-72 10.00 mm 10 mm 22.0 mm 72 mm 66.00 62.70 59.40 56.10 52.80ZS-SCR-1000-10-450-100 10.00 mm 10 mm 45.0 mm 100 mm 83.00 78.85 74.70 70.55 66.40ZS-SCR-1200-12-220-73 12.00 mm 12 mm 22.0 mm 73 mm 88.00 83.60 79.20 74.80 70.40ZS-SCR-1200-12-450-100 12.00 mm 12 mm 45.0 mm 100 mm 102.00 96.90 91.80 86.70 81.60Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards.


Triple Tooth Cutters

Triple Tooth Cutters Varius®

Description:These triple tooth cutters of our own brand Varius® are made of finest grain carbide and have a 30 degree spiral flute with a centre cut. They already have a TiAlN special coating for a longer endurance.

FieldsofApplication:Triple tooth cutters are especially suitable for milling tool steel, graphite, thermosetting plastics, grey cast iron, cast steel, malleable cast iron, GRP composites, carbon fiber reinforced plastics and epoxy resin.


All-round triple tooth cutter of finest grain carbide

Article No. Cut. Edge Shank Cut. Edge Total Price - 5% - 10% - 15% - 20% Diameter Diameter Length Length in Euro 2 – 4 5 – 9 10 – 19 20 – 49DS-SC-0200-2-080-38 2.00 mm 2 mm 8.0 mm 38 mm 19.00 18.05 17.10 16.15 15.20DS-SC-0300-3-120-38 3.00 mm 3 mm 12.0 mm 38 mm 19.00 18.05 17.10 16.15 15.20DS-SC-0400-4-120-40 4.00 mm 4 mm 12.0 mm 40 mm 19.00 18.05 17.10 16.15 15.20DS-SC-0500-5-140-50 5.00 mm 5 mm 14.0 mm 50 mm 20.00 19.00 18.00 17.00 16.00DS-SC-0600-6-160-50 6.00 mm 6 mm 16.0 mm 50 mm 24.00 22.80 21.60 20.40 19.20DS-SC-0800-8-200-63 8.00 mm 8 mm 20.0 mm 63 mm 33.00 31.35 29.70 28.05 26.40DS-SC-1000-10-220-72 10.00 mm 10 mm 22.0 mm 72 mm 52.00 49.40 46.80 44.20 41.60DS-SC-1200-12-220-73 12.00 mm 12 mm 22.0 mm 73 mm 66.00 62.70 59.40 56.10 52.80Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards.

Triple Tooth Cutters, Varius®


Triple Tooth Cutters

Triple Tooth Cutters for Stainless Steel

Description:These milling cutters with three teeth have a very short cutting edge and a special coating for a longer endur-ance. The flute has an angle of 45 degrees instead of the usual 30 degrees. This reduces the abrasive force on the workpiece. The cutting force is being distributed more equally and the endurance of the tool will be prolonged.

FieldsofApplication:This tool is especially suitable for milling stainless steel.


Cutter with special geometry for stainless steel

Triple Tooth Cutters f. Stainl. Steel

Article No. Cut. Edge Shank Cut. Edge Total Price - 5% - 10% - 15% - 20% Diameter Diameter Length Length in Euro 2 – 4 5 – 9 10 – 19 20 – 49DS-ED-0100-4-020-50 1.00 mm 4 mm 2.0 mm 50 mm 39.00 37.05 35.10 33.15 31.20DS-ED-0200-4-030-50 2.00 mm 4 mm 3.0 mm 50 mm 39.00 37.05 35.10 33.15 31.20DS-ED-0300-6-045-57 3.00 mm 6 mm 4.5 mm 57 mm 39.00 37.05 35.10 33.15 31.20DS-ED-0400-6-060-57 4.00 mm 6 mm 6.0 mm 57 mm 39.00 37.05 35.10 33.15 31.20DS-ED-0500-6-070-57 5.00 mm 6 mm 7.0 mm 57 mm 39.00 37.05 35.10 33.15 31.20DS-ED-0600-8-080-63 6.00 mm 8 mm 8.0 mm 63 mm 45.00 42.75 40.50 38.25 36.00DS-ED-0800-10-100-72 8.00 mm 10 mm 10.0 mm 72 mm 67.00 63.65 60.30 56.95 53.60DS-ED-1000-10-120-72 10.00 mm 10 mm 12.0 mm 72 mm 67.00 63.65 60.30 56.95 53.60DS-ED-1200-12-150-83 12.00 mm 12 mm 15.0 mm 83 mm 79.00 75.05 71.10 67.15 63.20Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards.


Four Tooth Cutters

Four Tooth Cutters Varius®

Description:The four tooth cutters of our own brand Varius® are made of finest grain carbide. They have a 30° spiral flute and a TiAlN special coating for a longer endurance. On re-quest, we can also deliver four tooth cutters with a face radius for mould making.

FieldsofApplication:We recommend to use four tooth cutters for working on high-alloy steel and tempered steel, cast, titanium, nickel alloys, die steel and other materials which are hard to cut.


“Snappish”: four teeth for very hard materials

Four Tooth Cutters Varius®

Article No. Cut. Edge Shank Cut. Edge Total Price - 5% - 10% - 15% - 20% Diameter Diameter Length Length in Euro 2 – 4 5 – 9 10 – 19 20 – 49VS-SC-0020-3-006-38 0.20 mm 3 mm 0.6 mm 38 mm 52.00 49.40 46.80 44.20 41.60VS-SC-0030-3-009-38 0.30 mm 3 mm 0.9 mm 38 mm 38.00 36.10 34.20 32.30 30.40VS-SC-0040-3-012-38 0.40 mm 3 mm 1.2 mm 38 mm 28.00 26.60 25.20 23.80 22.40VS-SC-0050-3-015-38 0.50 mm 3 mm 1.5 mm 38 mm 28.00 26.60 25.20 23.80 22.40VS-SC-0060-3-018-38 0.60 mm 3 mm 1.8 mm 38 mm 28.00 26.60 25.20 23.80 22.40VS-SC-0070-3-021-38 0.70 mm 3 mm 2.1 mm 38 mm 28.00 26.60 25.20 23.80 22.40VS-SC-0080-3-024-38 0.80 mm 3 mm 2.4 mm 38 mm 22.00 20.90 19.80 18.70 17.60VS-SC-0090-3-027-38 0.90 mm 3 mm 2.7 mm 38 mm 22.00 20.90 19.80 18.70 17.60VS-SC-0100-3-030-38 1.00 mm 3 mm 3.0 mm 38 mm 22.00 20.90 19.80 18.70 17.60VS-SC-0110-3-033-38 1.10 mm 3 mm 3.3 mm 38 mm 22.00 20.90 19.80 18.70 17.60VS-SC-0120-3-036-38 1.20 mm 3 mm 3.6 mm 38 mm 22.00 20.90 19.80 18.70 17.60VS-SC-0130-3-039-38 1.30 mm 3 mm 3.9 mm 38 mm 22.00 20.90 19.80 18.70 17.60VS-SC-0140-3-042-38 1.40 mm 3 mm 4.2 mm 38 mm 22.00 20.90 19.80 18.70 17.60VS-SC-0150-3-045-38 1.50 mm 3 mm 4.5 mm 38 mm 20.00 19.00 18.00 17.00 16.00VS-SC-0160-3-048-38 1.60 mm 3 mm 4.8 mm 38 mm 18.00 17.10 16.20 15.30 14.40VS-SC-0170-3-051-38 1.70 mm 3 mm 5.1 mm 38 mm 18.00 17.10 16.20 15.30 14.40VS-SC-0180-3-054-38 1.80 mm 3 mm 5.4 mm 38 mm 18.00 17.10 16.20 15.30 14.40VS-SC-0190-3-057-38 1.90 mm 3 mm 5.7 mm 38 mm 18.00 17.10 16.20 15.30 14.40VS-SC-0200-2-080-38 2.00 mm 2 mm 8.0 mm 38 mm 19.00 18.05 17.10 16.15 15.20VS-SC-0200-3-090-38 2.00 mm 3 mm 9.0 mm 38 mm 19.00 18.05 17.10 16.15 15.20VS-SC-0300-3-120-38 3.00 mm 3 mm 12.0 mm 38 mm 19.00 18.05 17.10 16.15 15.20VS-SC-0400-4-120-40 4.00 mm 4 mm 12.0 mm 40 mm 19.00 18.05 17.10 16.15 15.20VS-SC-0500-5-140-50 5.00 mm 5 mm 14.0 mm 50 mm 20.00 19.00 18.00 17.00 16.00VS-SC-0600-6-160-50 6.00 mm 6 mm 16.0 mm 50 mm 24.00 22.80 21.60 20.40 19.20VS-SC-0800-8-200-63 8.00 mm 8 mm 20.0 mm 63 mm 33.00 31.35 29.70 28.05 26.40VS-SC-1000-10-220-72 10.00 mm 10 mm 22.0 mm 72 mm 52.00 49.40 46.80 44.20 41.60VS-SC-1200-12-220-73 12.00 mm 12 mm 22.0 mm 73 mm 66.00 62.70 59.40 56.10 52.80Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards.


Special Tools

Deburring ToolsDescription:Tools with a diameter of up to 8 mm have 4 cutting edg-es, tools with a diameter of 10 or more mm have 5 cutting edges. These tools always have a TiAlN special coating for a longer endurance and a top angle of 90 degrees. In contrast to conventional deburring tools, this type can also be used at high rotational speeds for deburring or chamfering all kinds of contours quickly.Especially when you use larger tool diameters with a high frequency spindle, it is recommended to use this special tool type due to its very little unbalance. The life of the spindle will be prolonged and your results will be im-proved.

FieldsofApplication:This tool is optimally suited for deburring and cham-fering plastics, non-ferrous metals and steel.


No chance for burrs with this special tool

Deburring Tools, �0°

Article No. Cut. Edge Shank Cut. Edge Total Price - 5% - 10% - 15% - 20% Diameter Diameter Length Length in Euro 2 – 4 5 – 9 10 – 19 20 – 49EG-0400-6-020-55 4.00 mm 6 mm 2.0 mm 55 mm 24.00 22.80 21.60 20.40 19.20EG-0600-6-030-55 6.00 mm 6 mm 3.0 mm 55 mm 25.00 23.75 22.50 21.25 20.00EG-0800-8-040-60 8.00 mm 8 mm 4.0 mm 60 mm 37.00 35.15 33.30 31.45 29.60EG-1000-10-050-60 10.00 mm 10 mm 5.0 mm 60 mm 49.00 46.55 44.10 41.65 39.20EG-1200-12-060-65 12.00 mm 12 mm 6.0 mm 65 mm 59.00 56.05 53.10 50.15 47.20Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards.


Special Tools

Isolation Engraving ToolDescription:This conic special tool has been developed exclusively for vhf, the exact geometry of the cutting edge remains a “secret recipe”. This results in extremely burr-free and absolutely finely cleared out isolation channels. This is for instance decisive for your success when you produce prototypes of PCBs.

FieldsofApplication:PCB prototyping by engraving isolation channels.

SpecialFeatures:Its high endurance and stability even at high rates of feed make this tool an ideal fine engraving tool for nearly all kinds of materials.

StopRing:All cutters are equipped with a stop ring (red), distance from tool tip to back of ring: 15 mm; on request also avail-able without stop ring.

PCB prototyping with long endurance

Isolation Engraving Tool

Article No. Cutting Edge Shank Total Price - 5% - 10% - 15% - 20% Diameter Diameter Length in Euro 2 – 4 5 – 9 10 – 19 20 – 49RS-ISO-STD 0.70 mm* 3 mm 30 mm 12.50 11.88 11.25 10.63 10.00 * the tool is tapered, the diameter at the tip of the tool is 0.05 mmAsk for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards.


Special Tools

Rub Out CuttersDescription:The shortened cutting edge of this tool reduces the risk of fracture; it is very sharp and straight (fishtail grinding). So it becomes quite easy to dip even into harder sorts of materials. This tool is also well suitable for engraving without workpiece levelling.

FieldsofApplication:You can use this tool especially for removing larger copper areas from printed circuit boards, but also for working on plastics and non-ferrous metals.

SpecialFeatures:High rates of feed become possible due to a short cutting edge; long endurance.

StopRing:All cutters are equipped with a stop ring (blue), distance from tool tip to back of ring: 15 mm; on request also avail-able without stop ring.

Cutter with extra short cutting edge and fishtail

Rub Out Cutters

Article No. Cut. Edge Shank Cut. Edge Total Price - 5% - 10% - 15% - 20% Diameter Diameter Length Length in Euro 2 – 4 5 – 9 10 – 19 20 – 49RO-050-3-015-30 0.50 mm 3 mm 1.5 mm 30 mm 12.50 11.88 11.25 10.63 10.00RO-100-3-025-30 1.00 mm 3 mm 2.5 mm 30 mm 12.50 11.88 11.25 10.63 10.00Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards.


Special Tools

PCB Profile CuttersDescription:This cutter has diamond patterned teeth (a special kind of carbide cutting edge) and a fishtail grinding at its tip. So it is especially useful for working on very hard materials. On request, this tool is also available with a 1/8 inch shank.

FieldsofApplication:Milling outline contours of PCBs (epoxy resin) and other glass fibre reinforced plastics.

SpecialFeatures:High rates of feed are possible and the tool has a great endurance.

StopRing:All cutters are equipped with a stop ring (purple), dis-tance from tool tip to back of ring: 21 mm; on request also available without stop ring.

Diamond patterned teeth: milling hard materials easily

Profile Cutters

Article No. Cut. Edge Shank Cut. Edge Total Price - 5% - 10% - 15% - 20% Diameter Diameter Length Length in Euro 2 – 4 5 – 9 10 – 19 20 – 49LK-100-3-040-38 1.00 mm 3 mm 4.0 mm 38 mm 9.00 8.55 8.10 7.65 7.20LK-160-3-070-38 1.60 mm 3 mm 7.0 mm 38 mm 9.00 8.55 8.10 7.65 7.20LK-200-3-085-38 2.00 mm 3 mm 8.5 mm 38 mm 9.00 8.55 8.10 7.65 7.20LK-240-3-085-38 2.40 mm 3 mm 8.5 mm 38 mm 9.00 8.55 8.10 7.65 7.20LK-300-3-105-38 3.00 mm 3 mm 10.5 mm 38 mm 9.00 8.55 8.10 7.65 7.20Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards.


Special Tools

Router BitsRouter bits are mostly used for working on wood. How-ever, due to their carbide cutting edges they are also very well suitable for working on other kinds of materials like plastics.

The router bits are available in different versions for chamfering or bevelling and for milling slots, char-acters or radii. Right of the schematic drawing of each tool, you can see the form of the milled channel.

Ask for an individual offer if you are interested in annual orders or single orders of larger quantities.

LS

LSØS

V Slot Cutters

Article No. Cut. Edge Shank Cut. Edge Price - 5% - 10% - 15% Diameter Diameter Length (LS) in Euro 2 – 4 5 – 9 10 – 19RB-VN-1270-6-127 12.70 mm 6 mm 12.7 mm 28.00 26.60 25.20 23.80RB-VN-1270-8-127 12.70 mm 8 mm 12.7 mm 28.00 26.60 25.20 23.80RB-VN-1600-8-127 16.00 mm 8 mm 12.7 mm 38.00 36.10 34.20 32.30RB-VN-1900-6-160 19.00 mm 6 mm 16.0 mm 36.00 34.20 32.40 30.60

Description:Massive steel body with two integrated carbide cutting edges, slotted straightly. Top angle 90 degrees.

FieldsofApplication:This tool can be used in various ways: for milling (decoration) slots, chamfering, en-graving characters etc...

Description:Massive steel body with two integrated carbide cutting edges, slotted straightly. Neg-ative cutting angle for perfectly even surfaces, against frayed out material.

FieldsofApplication:For producing tongue and groove or mortice and tenon joints, for milling space for hinges etc.

Long Hole Slot Cutters

Article No. Cut. Edge Shank Cut. Edge Price - 5% - 10% - 15% Diameter (ØS) Diameter Length (LS) in Euro 2 – 4 5 – 9 10 – 19RB-LN-1600-6-190 16.00 mm 6 mm 19.0 mm 23.00 21.85 20.70 19.55RB-LN-1600-8-190 16.00 mm 8 mm 19.0 mm 23.00 21.85 20.70 19.55RB-LN-1800-6-120 18.00 mm 6 mm 12.0 mm 25.00 23.75 22.50 21.25RB-LN-1800-8-120 18.00 mm 8 mm 12.0 mm 25.00 23.75 22.50 21.25RB-LN-2000-6-160 20.00 mm 6 mm 16.0 mm 27.00 25.65 24.30 22.95RB-LN-2000-8-160 20.00 mm 8 mm 16.0 mm 27.00 25.65 24.30 22.95


Special Tools

ØS LS

LS

ØS

NW

Description:Massive steel body with two integrated carbide cutting edges, slotted straightly. Sharp like a razor blade and ground radially for perfect surfaces.

FieldsofApplication:Suitable for milling plane surfaces, slots for letters or blunt connections, notches, tongue and groove joints etc.

Description:Massive steel body with two integrated carbide cutting edges, slotted straightly; slot angles from 7 degrees to 14 degrees.

FieldsofApplication:For producing the especially stable dovetail joints for cabinet or box production.

Dovetail Cutters

Article No. Slot Cut. Edge Shank Cut. Edge Price - 5% - 10% - 15% Angle (NW) Diameter (ØS) Diameter Length (LS) in Euro 2 – 4 5 – 9 10 – 19RB-SW-007-1600-6-220 7° 16.00 mm 6 mm 22.0 mm 39.00 37.05 35.10 33.15RB-SW-007-1600-8-220 7° 16.00 mm 8 mm 22.0 mm 39.00 37.05 35.10 33.15RB-SW-007-1900-6-220 7° 19.00 mm 6 mm 22.0 mm 41.00 38.95 36.90 34.85RB-SW-007-1900-8-220 7° 19.00 mm 8 mm 22.0 mm 41.00 38.95 36.90 34.85RB-SW-009-0950-6-095 9° 9.50 mm 6 mm 9.5 mm 31.00 29.45 27.90 26.35RB-SW-009-0950-8-095 9° 9.50 mm 8 mm 9.5 mm 31.00 29.45 27.90 26.35RB-SW-014-1270-6-127 14° 12.70 mm 6 mm 12.7 mm 27.00 25.65 24.30 22.95RB-SW-014-1270-8-127 14° 12.70 mm 8 mm 12.7 mm 27.00 25.65 24.30 22.95

Slot Cutters

Article No. Cut. Edge Shank Cut. Edge Price - 5% - 10% - 15% Diameter (ØS) Diameter Length (LS) in Euro 2 – 4 5 – 9 10 – 19RB-NF-0600-6-254* 6.00 mm 6 mm 25.4 mm 28.00 26.60 25.20 23.80RB-NF-0600-8-254* 6.00 mm 8 mm 25.4 mm 28.00 26.60 25.20 23.80RB-NF-0800-6-317* 8.00 mm 6 mm 31.7 mm 30.00 28.50 27.00 25.50RB-NF-0800-8-317* 8.00 mm 8 mm 31.7 mm 30.00 28.50 27.00 25.50RB-NF-1000-6-317 10.00 mm 6 mm 31.7 mm 30.00 28.50 27.00 25.50RB-NF-1000-8-317 10.00 mm 8 mm 31.7 mm 30.00 28.50 27.00 25.50RB-NF-1200-6-317 12.00 mm 6 mm 31.7 mm 30.00 28.50 27.00 25.50RB-NF-1200-8-317 12.00 mm 8 mm 31.7 mm 30.00 28.50 27.00 25.50RB-NF-1400-6-317 14.00 mm 6 mm 31.7 mm 32.00 30.40 28.80 27.20RB-NF-1400-8-317 14.00 mm 8 mm 31.7 mm 32.00 30.40 28.80 27.20RB-NF-1500-6-317 15.00 mm 6 mm 31.7 mm 32.00 30.40 28.80 27.20RB-NF-1500-8-317 15.00 mm 8 mm 31.7 mm 32.00 30.40 28.80 27.20RB-NF-1600-6-317 16.00 mm 6 mm 31.7 mm 34.00 32.30 30.60 28.90RB-NF-1600-8-317 16.00 mm 8 mm 31.7 mm 34.00 32.30 30.60 28.90* slot cutters with a cutting edge diameter of up to 8 mm are made of solid carbide


Special Tools

ØS

LS

LS

Description:Massive steel body with two integrated carbide cutting edges, slotted straightly. On request, there are also quarter rod milling cutters with concave radius available. An overview of the quarter rod milling cutters is in our internet shop.

FieldsofApplication:For milling rounded slots and for mould making.

Description:Massive steel body with two integrated carbide cutting edges, slotted straightly. For chamfering edges accurately (may also be used for producing polygons). The tool is available with three different chamfering angles.

FieldsofApplication:Suitable for chamfering edges and to justify coatings.

Description:Massive steel body with two integrated carbide cutting edges, slotted straightly. The top angle has 60 degrees and the radius at the tip of the tool is 3.2 mm. The special profile is well suitable for milling free standing letters.

FieldsofApplication:Effective removal of the material around the free standing letters.

Radius Cutters

Chamfering Cutters

Article No. Chamfering Cut. Edge Shank Cut. Edge Price - 5% - 10% - 15% Angle (FW) Diameter (ØS) Diameter Length (LS) in Euro 2 – 4 5 – 9 10 – 19RB-AF-015-2400-6-140 15° 24.00 mm 6 mm 14.0 mm 26.00 24.70 23.40 22.10RB-AF-015-2400-8-140 15° 24.00 mm 8 mm 14.0 mm 26.00 24.70 23.40 22.10RB-AF-030-2400-6-120 30° 24.00 mm 6 mm 12.0 mm 26.00 24.70 23.40 22.10RB-AF-030-2400-8-120 30° 24.00 mm 8 mm 12.0 mm 26.00 24.70 23.40 22.10RB-AF-045-2500-6-080 45° 25.00 mm 6 mm 8.0 mm 26.00 24.70 23.40 22.10RB-AF-045-2500-8-080 45° 25.00 mm 8 mm 8.0 mm 26.00 24.70 23.40 22.10

Character Cutter

Article No. Cut. Edge Shank Cut. Edge Price - 5% - 10% - 15% Diameter Diameter Length (LS) in Euro 2 – 4 5 – 9 10 – 19RB-SF-2540-6-190 25.40 mm 6 mm 19.0 mm 43.00 40.85 38.70 36.55

LS

FW

Article No. Cut. Edge Shank Cut. Edge Price - 5% - 10% - 15% Diameter (ØS) Diameter Length (LS) in Euro 2 – 4 5 – 9 10 – 19RB-RF-0320-6-095* 3.20 mm 6 mm 9.5 mm 30.00 28.50 27.00 25.50RB-RF-0600-6-127* 6.00 mm 6 mm 12.7 mm 30.00 28.50 27.00 25.50RB-RF-0950-6-064 9.50 mm 6 mm 6.4 mm 27.00 25.65 24.30 22.95RB-RF-1270-6-095 12.70 mm 6 mm 9.5 mm 29.00 27.55 26.10 24.65RB-RF-1600-6-095 16.00 mm 6 mm 9.5 mm 30.00 28.50 27.00 25.50RB-RF-1600-8-095 16.00 mm 8 mm 9.5 mm 30.00 28.50 27.00 25.50RB-RF-1900-6-115 19.00 mm 6 mm 11.5 mm 34.00 32.30 30.60 28.90RB-RF-1900-8-115 19.00 mm 8 mm 11.5 mm 34.00 32.30 30.60 28.90* radius cutters with a cutting edge diameter of up to 6 mm are made of solid carbide


Special Tools

Thread CuttersDescription:This carbide thread cutter is designed for cutting metric internal threads, but it can be used with certain restric-tions also for external threads. The teeth of this tool have a logarithmical relief grinding.

FieldsofApplication:Your thread in drill holes in metal or plastics will be ready after one circulation and you will achieve a very high thread quality. It is also possible to cut threads into tapped blind holes and the tool can produce as well nor-mal threads as fine threads.


Thread cutting in only one operation cycle

Article No. Thread/ Cut. Edge Diam./ Shank Cut. Edge Total Price - 5% - 10% Pitch Core Diameter Diameter Length Length in Euro 2 – 4 5 – 9GSF-M03 M 3/0.5 mm 2.00 mm/1.4 mm 4 mm 3.0 mm 54 mm 98.00 93.10 88.20GSF-M04 M 4/0.7 mm 2.60 mm/1.7 mm 6 mm 4.0 mm 54 mm 119.00 113.05 107.10GSF-M05 M 5/0.8 mm 3.60 mm/2.6 mm 6 mm 5.4 mm 54 mm 126.00 119.70 113.40GSF-M06 M 6/1.00 mm 4.40 mm/3.2 mm 6 mm 6.6 mm 60 mm 135.00 128.25 121.50GSF-M08 M 8/1.25 mm 5.80 mm/4.3 mm 6 mm 9.0 mm 60 mm 160.00 152.00 144.00GSF-M10 M 10/1.50 mm 7.80 mm/6.0 mm 8 mm 12.0 mm 60 mm 195.00 185.25 175.50GSF-M12 M 12/1.75 mm 9.00 mm/6.9 mm 10 mm 13.5 mm 75 mm 239.00 227.05 215.10 Ask for an individual offer if you are interested in annual orders or single orders of quantities from 10 upwards.

Thread Cutters


Special Tools

Circular Thread CuttersDescription:This tool with its special tip grinding is a multifunction-al thread cutter and a tapping drill at the same time. It cuts the thread in the same working cycle in which also the tap hole is being milled. These “two tools in one” save not only an extra tool, but also a lot of time because the tool change process after the hole has been milled becomes obsolete.

FieldsofApplication:The circular thread cutter with its patented technology is suitable for plastics and non-ferrous metals. It can be used for producing metric internal threads and high-strength cable glands (PG). Each thread cutter (except M6) can be used for producing several thread sizes, so this saves time for tool changes, too.


Thread cutter and tapping drill at the same time

Circular Thread Cutters

Article No. Thread Shank Cut. Edge Total Price - 5% - 10% - 15% Diameter Length Length in Euro 2 – 4 5 – 9 10 – 19BGF-M2.5-M3 M 2.5 – M 3.0 3 mm 8.0 mm 40 mm 66.00 62.70 59.40 56.10BGF-M4-M5 M 4.0 – M 5.0 3 mm 10.0 mm 40 mm 66.00 62.70 59.40 56.10BGF-M6 M 6 6 mm 12.0 mm 50 mm 69.00 65.55 62.10 58.65BGF-M8-M10 M 8 – M 10 6 mm 12.0 mm 50 mm 74.00 70.30 66.60 62.90BGF-M12-M16 M 12 – M 16 6 mm 12.0 mm 50 mm 82.00 77.90 73.80 69.70BGF-PG7-PG48 PG 7 – PG 48 6 mm 12.0 mm 50 mm 58.00 55.10 52.20 49.30BGF-MKV metr. cable gland 6 mm 12.0 mm 50 mm 69.00 65.55 62.10 58.65Ask for an individual offer if you are interested in annual orders or single orders of quantities from 20 upwards.Please note that both, controller and production software, must be able to perform a helix movement to produce a thread with this tool. This is the case for all vhf controllers starting with CNC 550 and the manufacturing software Cenon.


Drills

DrillsDescription:These carbide drills for printed circuit boards, plas-tics or non-ferrous metals distinguish themselves by great quality and endurance. If you would like to drill ti-tanium, steel or stainless steel, please ask us. On request, these tools are also available with a 1/8 inch shank.

StopRings:All drills are equipped with a stop ring (yellow), distance from tool tip to back of ring: 21 mm; on request also avail-able without stop ring.

Drills for PCBs and other sorts of hard materials

Drills

Article No. Cut. Edge Shank Cut. Edge Total Price - 5% - 10% - 15% - 20% Diameter Diameter Length Length in Euro 2 – 4 5 – 9 10 – 19 20 – 49LB-050-3-053-38 0.50 mm 3 mm 5.3 mm 38 mm 4.50 4.28 4.05 3.83 3.60LB-060-3-070-38 0.60 mm 3 mm 7.0 mm 38 mm 4.50 4.28 4.05 3.83 3.60LB-070-3-085-38 0.70 mm 3 mm 8.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60LB-080-3-105-38 0.80 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60LB-090-3-105-38 0.90 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60LB-100-3-105-38 1.00 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60LB-110-3-105-38 1.10 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60LB-120-3-105-38 1.20 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60LB-130-3-105-38 1.30 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60LB-140-3-105-38 1.40 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60LB-150-3-105-38 1.50 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60LB-160-3-105-38 1.60 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60LB-170-3-105-38 1.70 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60LB-180-3-105-38 1.80 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60LB-190-3-105-38 1.90 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60LB-200-3-105-38 2.00 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60LB-210-3-105-38 2.10 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60LB-220-3-105-38 2.20 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60LB-230-3-105-38 2.30 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60LB-240-3-105-38 2.40 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60LB-250-3-105-38 2.50 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60LB-260-3-105-38 2.60 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60LB-270-3-105-38 2.70 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60LB-280-3-105-38 2.80 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60LB-290-3-105-38 2.90 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60LB-300-3-105-38 3.00 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards.


Diam

ond Tools

Diamond Single Tooth Cutters

Description:This single tooth cutter is equipped with a centre-cutting polycrystalline diamond (PCD). This material consists of many unit crystals which were sintered at a very high temperature and pressure. It has a very fine granula-tion, is extremely hard and nearly free from abrasion. A PCD tool ensures best surface qualities without ad-ditional cooling. Its endurance is fantastic!

FieldsofApplication:Due to its large flute, the PCD single tooth cutter is espe-cially suitable for working on plastics or softer wood.

SpecialFeatures:Very long endurance and regrindable for several times.


Diamond equipped single tooth cutter for best surfaces

Diamond Single Tooth Cutters

Article No. Cut. Edge Shank Cut. Edge Chip Total Price - 5% - 10% Diameter Diameter Length Channel* Length in Euro 2 – 4 5 – 9PKD-ES-300-3-050-40 3.00 mm 3 mm 5.0 mm 8 mm 40 mm 105.00 99.75 94.50PKD-ES-300-3-100-40 3.00 mm 3 mm 10.0 mm 13 mm 40 mm 117.00 111.15 105.30PKD-ES-400-4-080-50 4.00 mm 4 mm 8.0 mm 11 mm 50 mm 116.00 110.20 104.40PKD-ES-400-4-140-50 4.00 mm 4 mm 14.0 mm 17 mm 50 mm 134.00 127.30 120.60PKD-ES-600-6-100-50 6.00 mm 6 mm 10.0 mm 15 mm 50 mm 143.00 135.85 128.70PKD-ES-600-6-200-50 6.00 mm 6 mm 20.0 mm 25 mm 50 mm 206.00 195.70 185.40PKD-ES-800-8-100-50 8.00 mm 8 mm 10.0 mm 15 mm 50 mm 161.00 152.95 144.90PKD-ES-800-8-200-60 8.00 mm 8 mm 20.0 mm 25 mm 60 mm 241.00 228.95 216.90Our diamond tools are hand-made uniques, so we are also able to produce custom versions according to your specifications.* The chip channel indicates the maximum material thickness which can be processed.


Diam

ond Tools

Diam. Double Tooth CuttersDescription:The carbide shank of this centre cutting tool is equipped with two cutting plates of polycrystalline diamond (PCD). Due to the extreme hardness and the low wear of the material, you can process non-ferrous metals like alu-minium without cooling. In spite of that you will achieve a fantastic endurance and best surface qualities. Tests in ceramics have shown a more than hundredfold endurance compared with a carbide tool.

FieldsofApplication:The double tooth cutter will be used – depending on its grinding – for aluminium, harder wood, reinforced plastics, ceramics, graphite, compound materials and other highly abrasive materials. Dry processing is cost-efficient and your work environment remains clean.

SpecialFeatures:High cutting speed, endurance and regrindable for sev-eral times.

StopRing:Appropriate stop rings can be found on page 41. This diamond tool mills aluminium without cooling!

You can use a diamond single tooth cutter when you want to process the materials listed under “Fields of Application” with a smaller cutting edge diameter. For technical reasons, it is not possible to equip tools with smaller cutting edge diameters with more than one cutting edge. Please take care that you re-adjust the rotational speed and the feed rate accordingly while processing these materials.

Practical Tips

Diamond Double Tooth Cutters

Article No. Cut. Edge Shank Cut. Edge Chip Total Price - 5% - 10% Diameter Diameter Length Channel* Length in Euro 2 – 4 5 – 9PKD-ZS-600-6-100-50 6.00 mm 6 mm 10.0 mm 15 mm 50 mm 197.00 187.15 177.30PKD-ZS-600-6-200-50 6.00 mm 6 mm 20.0 mm 25 mm 50 mm 266.00 252.70 239.40PKD-ZS-800-8-100-50 8.00 mm 8 mm 10.0 mm 15 mm 50 mm 242.00 229.90 217.80PKD-ZS-800-8-200-60 8.00 mm 8 mm 20.0 mm 25 mm 60 mm 341.00 323.95 306.90Our diamond tools are hand-made uniques, so we are also able to produce custom versions according to your specifications.By default, the grinding of the diamonds is designed for working on aluminium. If you would like to process other kinds of materials, please tell us them.* The chip channel indicates the maximum material thickness which can be processed.


Diam

ond Tools

Diamond Polishing CuttersDescription:The monocrystalline diamond (MCD) which is at-tached to a carbide shank consists of pure carbon and is extremely resistant to wear. Although it has been pro-duced synthetically, it has the same characteristics as a natural diamond. This ultra-hard material ensures glassy polishing edges. It is centre-cutting and cuts sidewards as well as downwards.

FieldsofApplication:This tool is used for polishing acrylic edges and pock-ets of any contour. A cutting edge or pocket that has been milled is a sufficient preparation. So all kinds of polished acrylic letters or logos can be produced quite easily.



Polishes your acrylic edges and pockets to a high gloss

You can polish your workpieces in several steps if a fine polishing step does not bother you. For instance you can polish your 10 mm thick material with a cutting edge length of 4 mm in three steps. So you do not have to use a polishing cutter with a cutting edge length of 10 mm which is much more expensive. To achieve best polishing results, do not remove more than 0.05 mm of the material per working cycle.

Practical Tips

Diamond Polishing Cutters

Article No. Cut. Edge Shank Cut. Edge Chip Total Price - 5% - 10% Diameter Diameter Length Channel* Length in Euro 2 – 4 5 – 9MKD-PF-400-4-030-50 4.00 mm 4 mm 3.0 mm 13 mm 50 mm 341.00 323.95 306.90MKD-PF-400-4-040-50 4.00 mm 4 mm 4.0 mm 13 mm 50 mm 372.00 353.40 334.80MKD-PF-400-4-050-50 4.00 mm 4 mm 5.0 mm 13 mm 50 mm 388.00 368.60 349.20MKD-PF-400-4-060-50 4.00 mm 4 mm 6.0 mm 13 mm 50 mm on requestMKD-PF-400-4-080-50 4.00 mm 4 mm 8.0 mm 13 mm 50 mm on requestMKD-PF-600-6-030-50 6.00 mm 6 mm 3.0 mm 26 mm 50 mm 365.00 346.75 328.50MKD-PF-600-6-040-50 6.00 mm 6 mm 4.0 mm 26 mm 50 mm 383.00 363.85 344.70MKD-PF-600-6-050-50 6.00 mm 6 mm 5.0 mm 26 mm 50 mm 575.00 546.25 517.50MKD-PF-600-6-060-50 6.00 mm 6 mm 6.0 mm 26 mm 50 mm on requestMKD-PF-600-6-080-50 6.00 mm 6 mm 8.0 mm 26 mm 50 mm on requestMKD-PF-600-6-090-50 6.00 mm 6 mm 9.0 mm 26 mm 50 mm on requestMKD-PF-600-6-100-50 6.00 mm 6 mm 10.0 mm 26 mm 50 mm on requestOur diamond tools are hand-made uniques, so we are also able to produce custom versions according to your specifications.* The chip channel indicates the maximum material thickness which can be processed.Please note that there are good-value alternatives for the regular centre-cutting MCD polishing cutters available meanwhile: polishing cutters with a frontal diamond which does not cut over its centre. Due to the smaller width of its diamond, this tool costs much less, especially for greater cutting edge lengths. If you use it mostly for polishing edges, you won’t realize any restrictions in the usage. Please ask us for appropri-ate offers.

Carbide and Diamond Tools�0

Diam

ond Tools

Diamond Polishing GraversDescription:The diamond of this polishing graver is tapered with an-gles of 60 and 90 degrees. The monocrystalline dia-mond (MCD) is extremely resistant to wear and ensures crystal clear engravings.

FieldsofApplication:Using the polishing graver, you polish chamfers or engravings in acrylic to a high gloss. Up to a dipping depth of about 0.5 mm you can engrave directly with this tool, up to the maximum engraving depth of approxi-mately 2 mm you have to preprocess your workpiece with a regular graver.



Polishes your engravings in acrylic to a high gloss

Diamond Polishing Gravers

Article No. Top Engraving Shank Total Price - 5% - 10% Angle Width Diameter Length in Euro 2 – 4 5 – 9MKD-PS-060-030-3-50 60° 0.30 mm 3 mm 50 mm 363.00 344.85 326.70MKD-PS-060-030-4-50 60° 0.30 mm 4 mm 50 mm 368.00 349.60 331.20MKD-PS-060-030-6-50 60° 0.30 mm 6 mm 50 mm 374.00 355.30 336.60

MKD-PS-090-030-3-50 90° 0.30 mm 3 mm 50 mm 363.00 344.85 326.70MKD-PS-090-030-4-50 90° 0.30 mm 4 mm 50 mm 368.00 349.60 331.20MKD-PS-090-030-6-50 90° 0.30 mm 6 mm 50 mm 374.00 355.30 336.60 Our diamond tools are hand-made uniques, so we are also able to produce custom versions according to your specifications.

Carbide and Diamond Tools �1

Accessories

The stop rings made of nickel silver are suitable for automatic tool changing units with collet chuck receptacles and high frequency spin-dles, the plastic stop rings are suitable for changing the tools manu-ally. You can equip those tools with stop rings by yourself which are not already delivered with a ring. This enables a quicker exchange of tools without having to re-adjust the dipping depth afterwards.

Material: plastics (AR-300K) resp. nickel silver (AR-...N)

Art. No. External Internal Height Pack. Price Diam. Diam. UnitAR-300K 7.7 mm 3 mm 4.5 mm 20 2.50 €AR-300N 10.6 mm 3 mm 6.5 mm 5 9.50 €AR-400N 10.6 mm 4 mm 6.5 mm 5 9.50 €AR-500N 10.6 mm 5 mm 6.5 mm 5 9.50 €AR-600N 10.6 mm 6 mm 6.5 mm 5 9.50 €Scale of discount: > 3 packing units 5%, > 5 PU 10%, > 10 PU 15%

Using our enringing set, you can enring your 3 mm, 4 mm and 6 mm tools with stop rings by yourself. The set consists of an enringing plate and a steel pin punch. You will need nothing more, but a little hammer.

Art. No. Description PriceAR-BP-SET Enringing set with pin punch 9,50 €

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Stop Rings

Reducing bushes are used to clamp tools with a smaller shank diam-eter into a larger collet chuck. So it becomes for instance possible to clamp a tool with a shank diameter of 4 mm into a collet chuck with a diameter of 6 mm when you use the reducing bush RH-46.

Art. No. Intern. Ø Extern. Ø Length PriceRH-36 3 mm 6 mm 20 mm 18.00 €RH-46 4 mm 6 mm 20 mm 18.00 €Scale of discount: > 5 packing units 5%, > 10 PU 10%, > 20 PU 15%

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Reducing Bushes

Accessoriesn

If you use a special cooling lubricant for milling or engraving, you will achieve better results and the tool life will be extended. For some kinds of materials it is even absolutely necessary to use a cooling lu-bricant.

Art. No. Description Price ET-MK-EMUL Spray lubricant Emulgan-D (1 litre) 14.20 € for milling, drilling, grinding steel (water soluble up to 1:10); recommended for manual applicationET-MK-ALUN Spray lubricant ALU-N (1 litre) 7.60 € for milling, cutting, sawing non-ferrous metals and steel; for usage in cooling and spraying unitET-MK-WST20 Special lubricant WST 20 (1 litre) 24.00 € for working on non-ferrous metals and steel; only for usage in minimum quantity lubrication unit

Scale of discount: > 2 packing units 5%, > 5 PU 10%, > 10 PU 15%

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Cooling Liquids

Carbide and Diamond Tools�2

Appendix

Inwhichcase it isbest thatamilling cutterhasas fewteethaspossible...

The main problem of milling slots is the agglomeration of chips on the cutting edge which may lead to a plugged mill-ing cutter. When a milling cutter is finally plugged, it can no longer transport the chips, and the feeding force of the milling machine will break it. Usually this happens – depend-ing on the material – long before the cutting edge is worn out. So, primarily the question whereto the chips should be discharged has to be solved. Usually this will be done up-wards or to the back. However, the flute should be as large as possible to transport the chips past the substance of the milling cutter. A comparison of the cross-sections of differ-ent types clearly shows that the single tooth cutter has the greatest open space (= size of the flute). This leads to the lowest risk of plugging. The more cutting edges a milling cutter has, the more the open space is being reduced. The less cutting edges a milling cutter has (and the more tapered they are), the easier it is to dip into the surface of the workpiece.

For working on materials which are mainly used for sign making like plastics (PVC, acrylic, foam plastic, etc.), derived timber products (e. g. press boards) and non-ferrous metals (soft aluminium, aluminium composite material, brass, ...), the single tooth cutter is usually better. The cutting edge ero-sion is less strong here than the risk of plugging.

Inwhichcaseitisbestthatamillingcutterhasasmanyteethaspossible...

The cutting edge is the wearing part of the milling cutter. The more cutting edges a milling cutter has, the more cutting edges share the wear. So the endurance, the life-time, if the tool will be prolonged. A milling cutter with more cutting edges has a better true running accuracy than with only one cutting edge. Due to the greater cross-sectional area of a multiple tooth cutter that is being covered by carbide, more heat will be dissipated to the collet chuck. This is especially useful if there is no other way of cooling. Another important factor is that the more cutting edges a tool has, the smaller become the chips. This leads to smoother surfaces.

A double tooth cutter is recommended when you are work-ing on thermosetting plastics or harder sorts of aluminium (short-chipping).

We recommend multiple tooth cutters for very hard non-fer-rous metals (very hard aluminium alloys, brass, ...) and for ferrous material.

Hints for the Right Number of Teeth

Cross-section of single tooth cutter:The single tooth cutter has a great open space

Cross-section of triple tooth cutter:Three cutting edges need much more space

Tips for the Proper Use of ToolsAlways choose a milling cutter which is suitable for the material which you process. Please notice our extensive descrip-tions of the tools and their fields of application. Withstand the temptation to use a tool which you have at your fingertips incidentally. The tool should be as short as possible and be clamped as deep as possible into the collet chuck.

Internal contours should be milled clockwise, external contours counter-clockwise; so the worse side which has been milled in same direction will always be waste. Please note also the paragraph Milling Same or Counter Direction.

You should mill deeper slots in several steps, if possible. Usually, it is more economic to mill a slot in several steps with less dipping depth and at higher rates of feed than at once and accordingly slower. General guidelines for the dipping depth:

foam plastic 5 – 10 fold cutting edge diameter plastic (acrylic, etc.) 0.2 – 2 fold cutting edge diameter aluminium 0.2 – 0.5 fold cutting edge diameter steel 0.1 – 0.3 fold cutting edge diameter stainless steel 0.05 – 0.1 fold cutting edge diameter

In any case, the tool should be cooled if possible. The best way of cooling is with a spray lubricant or – better than nothing – with compressed air. You will find further information on cooling on page 44.

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Carbide and Diamond Tools �3

Appendix

Setting the Operational ParametersFor determining the operational parameters, we offer an interactive revolution and feed calculation tool on the in-ternet. Under www.carbide-tools.com you will find in the sector “Know How” the possibility to get an automatic calculation of these values. However, whether it is actually possible to work with these theoretically determined values depends on the interaction of a number of factors:

what material is the workpiece made of?

type of coolant/lubricant

power/maximum rotational speed of the spindle

minimum/maximum feed rate of the CAM system

stiffness of the machine.

As there is a large number of possible system configurations, these values can only serve as clues. They are maximum values which are calculated for optimum external circumstances for which we cannot assume liability due to the abovemen-tioned numerous configuration possibilities. You should approach these values from the safe side, i. e. you should choose at first for most materials a lower lowering speed, dipping depth and feed rate – but keep up the rotational speed. During the milling process, you can further optimise the results by carefully changing the parameters.

If the calculated feed rate should be faster than your CAM system can actually move, you should set the maximum speed of your system as feed rate instead. However, you should reduce in this case the rotational speed of the spindle a little bit.

The dipping depth depends on the power of your spindle, i. e. only if your spindle has a sufficient power reserve, you may actually set the maximum dipping depth. In case of doubt: It is better to remove in more steps less material than too much at once. If you are not sure about the correct dipping depth, you should also reduce the feed rate. Depending on the construc-tion of the machine, you should observe the following rule of thumb: when using lightweight construction machines (e. g. vhf CAM 100–CAM 2040), you should reduce the removal rate, when using heavy machine tools, you should rather reduce the feed rate.

Please observe also the load display of the spindle controller, especially when you are working with bigger tool diameters on difficult to machine (hard) materials like stainless steel. It should not exceed a load of 80%, if possible. So you should ap-proach the specified dipping depth only stepwise and watch always your spindle load.

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Milling Same or Counter Direction

The quality of both milled edges of cut will never be exactly the same. While milling in the counter direc-tion, the tool moves – relatively regarded – against the material. The chip size becomes increasingly big-ger towards the middle. While milling in the same direction, the tool moves with the material; the chip size is reduced again until the exit of the cutting edge from the material. The cutting edge runs in the coun-ter direction as well as in most parts of the same direc-tion against massive material. However, immediately before the exit, there is not much material left. So the last bit will often be rather torn off instead of being cut cleanly. Therefore the counter direction becomes smoother than the same direction. However, this ef-fect varies strongly with the characteristics of the ma-terial, the geometry and sharpness of the milling cut-ter and the operational parameters.

Thus we recommend to mill internal contours clockwise and external contours counter-clock-wise.

Carbide and Diamond Tools��

Appendix

What to Do in Case of Problems?If especially plastics should melt, the reason may be that the tool advances too slow and produces too much heat. Please reduce the rotational speed and increase the feed rate at the same time.

If a milling cutter should become plugged, usually the chips have not been discharged quick enough. In such a case, the dipping depth and/or the feed rate have to be reduced. It may also help to use a different tool. Please note the hints on the number of cutting edges of milling cutters on page 42.

When working on critical materials like extruded acrylic, milling cutters with polished flute have proven to be well suit-able. Here the chips can hardly stick to the cutting edge.

In case of a burr formation, you should increase the cooling. It could possibly become necessary to make also an ad-ditional finishing pass.

If a tool breaks rather frequently, the removal rate is too high or the true running of the spindle is not exact enough. Please reduce in such a case the feed rate and/or the dipping depth and exchange the collet chuck for test reasons.

If your material should not be listed, please classify it according to its machinability (hardness). When working on brass for instance, you should rather orient on the parameters of aluminium than on those of stainless steel, whereas when work-ing on construction steel, you should rather orient on stainless steel than on aluminium.

In case that your controller does not have a real look-ahead function (point-to-point or look-ahead of just one vector), you should stay below the calculated maximum feed rate, especially when performing fine engraving works. For instance, if you engrave small fonts which consist of numerous little vectors, the machine always has to accelerate and slow down strongly again. Even if the controller calculates one vector in advance (e. g. vhf CNC 450), it cannot accelerate in a curve to maximum speed because each next but one vector will be “in the dark”. You have a similar situation when you drive with your car in the fog, when you can only see from one guiding pole to the next. So an optimum velocity along the path (as is the case with CNC 550–980) can only be achieved with limitations. The bearings of the machine and the tool will be ex-posed to strong forces due to the strong acceleration and brake applications. On top of that, the machine can “overshoot” due to the mass inertia. This effect becomes obvious in a bucking of the machine which leads to results that are worse on the whole. The speed advantage can be neglected. Please interrupt the output process as soon as the machine starts buck-ing and restart it at reduced speed.

If a higher feed rate than your system permits would be possible according to tool and material data (please note also the abovementioned remarks concerning fine engraving works), you should reduce feed rate and rotational speed accord-ingly.

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Cooling/LubricationFor working on most kinds of materials it is necessary – or at least recommended – to cool the cutting edge of the tool with air or lubricant. This improves the sur-face quality and prolongs the endurance of the tool.

If cooling is not possible, the recommended minimum values for rotational speed should be adhered to; the feed rate, however, should not be set too slow. In this case, the heat dissipation will be made by the chips, otherwise you will risk that the material scorches.

Recommendedcoolants/lubricants:

Plastics/Acrylic: dry processing with chip extrac-tion or cooling with compressed air

Aluminium: spray lubricant ALU-N or minimum quantity lubricant WST 20

Steel: emulsion of spray lubricant Emulgan-D and water (mixing ratio up to 1:10) or minimum quantity lubricant WST 20

Stainless steel V2A, V4A: spray lubricant Emulgan-D or minimum quantity lubricant WST 20

Carbide and Diamond Tools ��

Your vhf Order Form

vhf camfacture AG

Im Marxle 3

72119 Ammerbuch

Fax+49(0)703297097-50

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Total:Minimum order value Germany: 50.– €; EU + Switzerland: 100.– €; worldwide: 250.– €.Forwarding expenses Germany: 4.80 €; EU + Switzerland: 9.80 €; worldwide: 24.80 € (expenses for express delivery and larger shipments on request). Preferred way of payment: o bank collection less 2% discount (only within Germany) o prepayment o invoice (to foreign countries only on appointment) o Mastercard o Visa credit card number & expiry date or account no. & bank code for bank collection

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Deliveries are always subject to our Terms of Sale; we would be glad to send them to you on request and you will find them on the internet at www.vhf-camfacture.de. All prices mentioned in this catalogue exclude VAT and customs du-ties.vhf camfacture AG n Registered office: Ammerbuch, Germany n Manager: Dipl.-Ing. (FH) Frank Benzinger n Chair-man of supervisory board: Dipl.-Finanzwirt (FH) Wolfgang Gsell n Amtsgericht Stuttgart – HRB 724223 n VAT-IdNo.: DE 159661298

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Carbide and Diamond Tools��

Product Catalogue CNC Machining SystemsIn addition to the tools, we also offer suitable engraving and milling systems... On more than 80 pages, you will find reli-able advice on the assembly of a CAM system which suits your needs optimally incl. an appropriate production software. If you are active in one the following branches of business, you will definitely find a proper machining system: sign making engraving model and mould making industry and manufacturing companies switch cabinet production electronics

Your free copy is waiting for you...

Here are only some of the most important features by which vhf CAM systems distinguish themselves: modular construction high-tensile aluminium construction precise steel linear guides numerous different machine sizes high working speed universal applicability easy usage 2 years warranty made in Germany complete service by vhf

You will find clearly arranged and extensively de-scribed system modules (basic systems, spindles, fixing devices and accessories) with which you can assemble a complete CAM system in just a few steps. The technical data profile of each module immedi-ately shows which component fits best for your ap-plication. So you will get a system with an optimum price/performance ratio. Of course, you can use the catalogue also for extend-ing CAM systems of other manufacturers by high-quality components.

CNC Machining Systems

and Accessories

20 Years vhf

Iss

ue 2

008/

2009

FOR A PERFECTSHAPE.

vhf camfacture AGIm Marxle 372119 Ammerbuch/GermanyTelefon +49 (0)70 32 970 97-0Telefax +49 (0)70 32 970 97-50Internet www.vhf-camfacture.deE-Mail [email protected]

Special Offer: CNC Milling System

CAM 2030 Active Pro

Easy operability,technical perfection and

a fantastic price.

AC

TI

VE

P

RO

Completesystem:2x3metersmountingareawith

specialvacuumtable,spindlewithupto30,000RPM(4,100Wmax.poweroutput),

cooling/sprayingunitanddustextractionunit.

Documents

Carbide and Diamond Tools - Pcb Technologies Tool 2009_VHF.pdf · sists mainly of the hard materials tungsten carbide and other finest grind powders. This ... Carbide and Diamond