26
Capacity creation for Junior Miners Fossil Fuel Foundation 30 September 2015 [email protected]

Capacity creation for Junior Miners - Fossil Fuel Foundation and Logistics... · 1 Capacity creation for Junior Miners Fossil Fuel Foundation 30 September 2015 [email protected]

Embed Size (px)

Citation preview

Page 1: Capacity creation for Junior Miners - Fossil Fuel Foundation and Logistics... · 1 Capacity creation for Junior Miners Fossil Fuel Foundation 30 September 2015 divyesh.kalan@transnet.net

1

Capacity creation for Junior Miners

Fossil Fuel Foundation30 September [email protected]

Page 2: Capacity creation for Junior Miners - Fossil Fuel Foundation and Logistics... · 1 Capacity creation for Junior Miners Fossil Fuel Foundation 30 September 2015 divyesh.kalan@transnet.net

2

Introduction

2

Currency Risk• Rand / Dollar exchange rate

RAIL Performance• RBCT Channel• Eskom Power supply

Port Performance• RB1 grade constraint

for Junior Miners

Economics• Coal prices • Oil Prices • GDP growth • Cleaner coal • Coal availability • Eskom Coal Supply

2014/15 – Proving to be an extremely challenging year

Page 3: Capacity creation for Junior Miners - Fossil Fuel Foundation and Logistics... · 1 Capacity creation for Junior Miners Fossil Fuel Foundation 30 September 2015 divyesh.kalan@transnet.net

3

The Export Coal Performance is showing an upward trend despite current market conditions

332826 3231212019 25242322

1,80

1,50

1,20

0,90535251504948474645444342414039383736352718 3029 3416151413121110987654321 17

Actual tempo

Required tempo to meet budgetAverage Budgeted Tempo

77,000

2015/16 budget

2014/15

76,000

2013/14

68,195

2012/13

69,209

2011/12

67,705

2010/11

62,626

+11%

Current Trend Analysis – Rail Volumes Million tons per week

Annual Trend Analysis – Rail Volumes Million tons per FY

Key Success Factors▪ Increased security to reduce cable theft▪ Increased reliability of rolling stock & network▪ Better collaboration from pit to port▪ Proactive deviation management and improved

response times▪ Regular tracking of system balance and actual

position of locos and wagons to avoid bunching▪ Maintaining high balance of the system in order to

create a buffer for potential disruptions▪ High commitment of the cross-functional teams

Page 4: Capacity creation for Junior Miners - Fossil Fuel Foundation and Logistics... · 1 Capacity creation for Junior Miners Fossil Fuel Foundation 30 September 2015 divyesh.kalan@transnet.net

4

To achieve 77Mt by end March, we need to maintain weekly tempo of 1.68Mt until week 45 and 1.73Mt from week 46

High Variability

22

20

10

26

60

21 24 2516 43

40

020

70

4619

80

382827 3029 3231 3423 3635 37

50

403318

30

17

1.4

1.5

47

1.6

1.3

1.2

1.1

1.8

41 4239 525150494845

1.7

44

1.68Mt

1.73Mt

1.52Mt

Week

Cumulative capacity assuming bad weeks and occupationsMt per week (Average trains per day)

1.61Mt

Weekly volumes to-dateCumulative volume

Average to-date 1Forecasted weekly volumes

Target step-up volume

Current week

Daily required # trains planned/day

Ermelo trains trains3

28.0 1.24

Natal trains andPanbult4

29.12 1.3 30.0 1.32

• Coal Availability • Stockpile capacity at

Port

Page 5: Capacity creation for Junior Miners - Fossil Fuel Foundation and Logistics... · 1 Capacity creation for Junior Miners Fossil Fuel Foundation 30 September 2015 divyesh.kalan@transnet.net

5

Existing Coal Railway System

Waterberg Feeder

Coal Backbone System

(North of Ermelo)

Coal Export Line(South of Ermelo)

Swazi Link System

Coalfields

Constraints

Springbok FlatsCoal Fields

Lephalale

Musina

Lothair

Maputo

Komatiepoort

Ermelo

OgiesPyramid

Broodsnyersplaas

Richards Bay

CFMWaterberg < 30mtpa

Limpopo Coal Fields

Waterberg Coal Fields

MpumalangaCoal Fields

200 wagon26t/axle 25 kV AC

100 wagon20t/axle Diesel

100 wagon20t/axle Diesel

Thabazimbi

100 wagon20t/axle 25 kV AC

100 wagon20t/axle 3 kV DC

Turf

Tunnel

Horse shoe

50 wagon20t/axle 3 kV DC

Limpopo Coal & Mineral Feeders

Page 6: Capacity creation for Junior Miners - Fossil Fuel Foundation and Logistics... · 1 Capacity creation for Junior Miners Fossil Fuel Foundation 30 September 2015 divyesh.kalan@transnet.net

7 Transnet Projects

• Waterberg

• RichCor 81Mtpa

• Shongololo

• 2nd Overvaal Tunnel

• Swazi Link

• Navitrade RBTG

• Maputo/LCM Increase Capacity

• Expansion and Sustaining Capital

• Efficiency Levers• TVCC – Transnet value

Chain Co ordination• Lean ; Six Sigma• Pit to Port

Page 7: Capacity creation for Junior Miners - Fossil Fuel Foundation and Logistics... · 1 Capacity creation for Junior Miners Fossil Fuel Foundation 30 September 2015 divyesh.kalan@transnet.net

Waterberg ProjectUpgrade the existing rail infrastructure to accommodate initially an additional 2 x 100-wagon trains and eventually 6 x 200-wagon traversing from Lephalale to Ermelo to connect to with the coal line going to Richards Bay

Page 8: Capacity creation for Junior Miners - Fossil Fuel Foundation and Logistics... · 1 Capacity creation for Junior Miners Fossil Fuel Foundation 30 September 2015 divyesh.kalan@transnet.net

Why the Waterberg Coalfields?

Waterberg Coalfields• 40% of South Africa’s remaining coal reserves• Strategic shift from Mpumalanga

Page 9: Capacity creation for Junior Miners - Fossil Fuel Foundation and Logistics... · 1 Capacity creation for Junior Miners Fossil Fuel Foundation 30 September 2015 divyesh.kalan@transnet.net

9

Waterberg Project Stages

Stage 2 Stage 3 Stage 4 Stage 5

StatusFEL 3 –feasibility Engineering

FEL 3 – feasibility Engineering

FEL 3 –feasibility Engineering

FEL 3 –feasibility Engineering

Capacity 6.3 mtpa 12.6 mtpa 24 mtpa 24mtpa

Broad Scope of Work

• Loop extension and doubling of line to provide 3 x 100 wagon trains at 3 locations

• New Lephalale Yard for 100W trains

• Lengthening of loops at 6 locations for 3 x 200W trains

• Completion of the Lephalale Yard for 200W trains

• Upgrade of substations (6) from single to double units

New loops & extended loops of 6 x 200W trains with mixed diesel/electric locomotives (100 Electric and 100 Diesel) at (4) locations

• Electrification of the Lephalale to Thabazimbi.

• Operate 6 x 200W trains with distributed power (DP) using dual power AC/DC locomotives from mine to destination without any locomotive change over at either Thabazimbi or Pyramid South.

Completion2015/16 financial year

FEL3 study 2016/17 financial year

FEL3 study 2016/17 financial year

FEL3 study 2016/17 financial year

Page 10: Capacity creation for Junior Miners - Fossil Fuel Foundation and Logistics... · 1 Capacity creation for Junior Miners Fossil Fuel Foundation 30 September 2015 divyesh.kalan@transnet.net

RichCor 81Mtpa Ramp up and sustain tonnage capacity to 81Mtpa

Page 11: Capacity creation for Junior Miners - Fossil Fuel Foundation and Logistics... · 1 Capacity creation for Junior Miners Fossil Fuel Foundation 30 September 2015 divyesh.kalan@transnet.net

RichCor 81Mtpa

• 18 Locations1_North West1_Gauteng11_Mpumalanga5_Kwa-Zulu Natal

Page 12: Capacity creation for Junior Miners - Fossil Fuel Foundation and Logistics... · 1 Capacity creation for Junior Miners Fossil Fuel Foundation 30 September 2015 divyesh.kalan@transnet.net

RichCor 81Mtpa

• yard upgrade projects eg Blackhill; Saaiwater; Vryheid • new substations (5 on the DC section and 3 on the AC section)• substation upgrades (6 on the DC section and 2 on the AC section)• Electrical (OHTE) feeder wire projects, covering 99 km• Locomotive workshop in Ogies• Locomotive turntable in Richards Bay• Package of infra and rolling stock condition assessment systems• Two Eskom projects strengthening the transmission line backbones to the AC and DC

Transnet traction power systems, and providing power connections to the new substations• Continue the ~ R37bn expansion and sustaining project to 81mtpa

Page 13: Capacity creation for Junior Miners - Fossil Fuel Foundation and Logistics... · 1 Capacity creation for Junior Miners Fossil Fuel Foundation 30 September 2015 divyesh.kalan@transnet.net

Project ShongololoOptimize operational efficiencies on the Coal Line and reduce operational costs

Page 14: Capacity creation for Junior Miners - Fossil Fuel Foundation and Logistics... · 1 Capacity creation for Junior Miners Fossil Fuel Foundation 30 September 2015 divyesh.kalan@transnet.net

14

Project Shongololo

• FEL 2 - Pre Feasibility Development stage,

- Study Contract to be awarded

- Approximately 7 months

• Study to analyze- Entire rail network- Rolling stock- Related systems

• Possible outcomes- Eliminating dwell time at

yards- Running more robust

trains- Improving technology

Page 15: Capacity creation for Junior Miners - Fossil Fuel Foundation and Logistics... · 1 Capacity creation for Junior Miners Fossil Fuel Foundation 30 September 2015 divyesh.kalan@transnet.net

2nd Overvaal TunnelRemove bottleneck along the coal line by the existing tunnel and improve turnaround time.

Page 16: Capacity creation for Junior Miners - Fossil Fuel Foundation and Logistics... · 1 Capacity creation for Junior Miners Fossil Fuel Foundation 30 September 2015 divyesh.kalan@transnet.net

16

Second Overvaal Tunnel

• Existing tunnel – 30km South East of Ermeloapprox. 4km long

• Scope of Work:- Construction of 2nd Overvaal tunnel- and Provision of a signaled and electrified double track

• 2nd Overvaal tunnel offset 20m from existing tunnel

• FEL 3 stage – March 2015

Page 17: Capacity creation for Junior Miners - Fossil Fuel Foundation and Logistics... · 1 Capacity creation for Junior Miners Fossil Fuel Foundation 30 September 2015 divyesh.kalan@transnet.net

Swaziland Rail LinkAlternative route to assist relieve pressure on the Transnet Coal Line to Richards Bay, freeing capacity for heavy haul bulk coal traffic.

Page 18: Capacity creation for Junior Miners - Fossil Fuel Foundation and Logistics... · 1 Capacity creation for Junior Miners Fossil Fuel Foundation 30 September 2015 divyesh.kalan@transnet.net

18

Swazi Link

• FEL 3 – Feasibility Engineering Complete• FEL 4 Light in progress• Business Case approval – April 2015

Page 19: Capacity creation for Junior Miners - Fossil Fuel Foundation and Logistics... · 1 Capacity creation for Junior Miners Fossil Fuel Foundation 30 September 2015 divyesh.kalan@transnet.net

Navitrade RBTGUpgrading of the Bhizolo yard in Richards Bay to increase capacity to the RBTG Navitrade Terminal to 6Mtpa

Page 20: Capacity creation for Junior Miners - Fossil Fuel Foundation and Logistics... · 1 Capacity creation for Junior Miners Fossil Fuel Foundation 30 September 2015 divyesh.kalan@transnet.net

20

Navitrade RBTG

Navitrade Coal – from Mpumalanga and Newcastle/Dundee area to Richards Bay via Vryheid

Service design: 2 shunts per day, 80 – 120 wagons

Actual activity: 1 shunt per day, 50 wagons shortfall :

3 phased Plan - Study- Phase 1: Operational Improvements- Phase 2: Electrify 1 Arrival/Departure Line- Phase 3: Reconfigure Bhizolo yard to introduce

two arrival and two departure lines, and a bypass line.

Page 21: Capacity creation for Junior Miners - Fossil Fuel Foundation and Logistics... · 1 Capacity creation for Junior Miners Fossil Fuel Foundation 30 September 2015 divyesh.kalan@transnet.net

21

Navitrade RBTG

Anticipated tonnages by study from the 3 phase plan

Year Coal ExportCFL/ CFR Wagon types per day

2014 (currently) 1.8 Mtpa

2015 3 Mtpa 150

2016 4.5 Mtpa 200

2017 6 Mtpa 240

Later years +10-20 Mtpa 450

Page 22: Capacity creation for Junior Miners - Fossil Fuel Foundation and Logistics... · 1 Capacity creation for Junior Miners Fossil Fuel Foundation 30 September 2015 divyesh.kalan@transnet.net

Maputo/Limpopo Coal & MagnetiteAn efficiency improvement initiative to reduce train operation activities in the yard.

Page 23: Capacity creation for Junior Miners - Fossil Fuel Foundation and Logistics... · 1 Capacity creation for Junior Miners Fossil Fuel Foundation 30 September 2015 divyesh.kalan@transnet.net

23

Maputo/LCM

Required FEL-3 level study

FEL-3 study outputs, which will be completed in March 2015.

Page 24: Capacity creation for Junior Miners - Fossil Fuel Foundation and Logistics... · 1 Capacity creation for Junior Miners Fossil Fuel Foundation 30 September 2015 divyesh.kalan@transnet.net

24

INDUSTRY FORUM

• Transnet Commodity Database• Coal Industry Forum – March 2015

• Shared progress on Expansion Projects

• Contact :Silindile Khuzwayo -database administrator [email protected]

Page 25: Capacity creation for Junior Miners - Fossil Fuel Foundation and Logistics... · 1 Capacity creation for Junior Miners Fossil Fuel Foundation 30 September 2015 divyesh.kalan@transnet.net

25

Conclusion

Our Message

• Long term view• Investor Confidence• Emerging Miner capacity• Optimised investments • Informed view

Efficiency program

Capital Investment program

Sustainable capital program

Emerging Miner Capacity • RBCT• RBTG• Other

Loading facilities

Coal Industry Forum

Page 26: Capacity creation for Junior Miners - Fossil Fuel Foundation and Logistics... · 1 Capacity creation for Junior Miners Fossil Fuel Foundation 30 September 2015 divyesh.kalan@transnet.net

Thank you