CANOPY TOP LIGHTMOUNT AND FIXTUREby Spacesaver®

CAUTIONSpacesaver Recommends:1. All wiring must be done with the electrical

power turned off.2. Wear appropriate protective gear.

SECTION IINTRODUCTION

SECTION IIPRE-INSTALLATION ASSEMBLY

SECTION IIIFINAL INSTALLATION AND

ILLUSTRATIONS

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INSTALLATION INSTRUCTIONS

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TABLE OF CONTENTS

Page Identification Code:LIGHT = CANOPY TOP MOUNT AISLE LIGHTALI = AISLE LIGHT INSTALLATIONPAGE NUMBERXX/XX = LATEST REVISION DATE

Page No. SECTION I - INTRODUCTION3 Purpose of Manual3 Definition of Terms3 Support Material4 Installation Hints

SECTION II - PRE-INSTALLATION ASSEMBLY5 Small Parts and Hardware5 Mounting Components5 Fixture Components6 Fixture Preparation6 Fixture to Mount Assembly7 Mounting Bar Assembly

SECTION III - FINAL INSTALLATION AND ILLUSTRATIONS8-9 Light Mount to Canopy Top (Back to Back)9 Light Mount to Canopy Top (Single Faced)10 Fixture Wiring and Assembly11 Bulb and Tube Lock11 Basket Diffuser11 Decorative Tube End Covers12 Illustration 1 - Tube Locks13 Illustration 2 - Light Activation Box14 Illustration 3 - Top Wire Layout15 Illustration 4 - Fixture View

Rev. Level 2.0

SECTION IINTRODUCTION

The purpose of this manual is to describe the steps required for a successful aisle or bay light installation. Forset-up of lights regarding time on, time off and time duration please see the manual for Eclipse PoweredSystemTM series system diagnostic unit. For wiring of lighting boxes and fixtures, please see pages 13 and 14.For the purpose of clarity, all right, left, front and back references assume facing the planned frontof the system. The leader carriage is at the far left and all other carriages to the right are followers.The order in which the following steps are carried out is left to the discretion of the installer. The sequence thatfollows can be altered, indeed the steps may even parallel each other if more than one installer is involved withthe installation. The information in this booklet pertains to standard installations, exceptions are possible.The electrical wiring of the fixtures may have to be done by a licensed electrician. Check local codes for therules governing this procedure.TERMS:

Aisle Lighting:These lights are usually suspended over each aisle in the Spacesaver system. These lightsilluminate only the open aisle. All other lights remain out. The timing of these lights isprogrammed using the diagnostic/programmer unit.

Bay Lighting:These lights are usually ceiling mounted over the Spacesaver system. All lights in the systemcome on and go off together. The timing of these lights is programmed using thediagnostic/programmer unit.

Light Fixture: The two bulb fixture which usually suspends over the open aisles. The type shown in thismanual is the optional square basket wrap around type. The fixtures may not be provided bySpacesaver.

Light Mount:The canopy top mounting bracket which holds the fixture suspended over the aisle.

Light Mount Arm:Offset square tube that cantilevers over the aisle and supports the light fixture. 2 required perfixture.

Light Activation Box:This box interfaces with the system logic board and controls distribution of power to the lightfixtures. (See illustration 2, page 13).

SUPPORT MATERIAL REQUIRED:1. This manual.2. Light mount location top layout provided by production planning.

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INSTALLATION TIPS:1. Consult the drawing provided by production planning for the location of the light activation box.

Make sure all wire lengths are adequate before fastening the box. Pass the mounting machinescrews through the canopy tops or dust covers from the bottom up. Only the pan heads shouldshow from below.

2. The leader light activation box will contain two (2) solid state relays. The follower lighting boxes willcontain only one.

3. Normally, the leader carriage will house back-to-back light fixtures to cover aisles 1 and 2 and thefollower carriages will house fixtures to cover the aisle to their right. Exceptions will happen.Consult your planning paperwork.

4. Tube locks should be used to secure bulbs. Vibration from moving carriages may loosen the bulbs.See page 12 - Illustration 1.

5. A poor ground in the fixtures can cause flickering lights. Break the paint to reach bare metal at eachground location.

NOTE: Before beginning installation, insure you have proper ceiling clearance as thecanopy top light will add 9 1/2 inches to the overall height of the carriage.

STEP 33.1Select and disassemble a light fixture. Thefixture shown here is not the only type youmay encounter. Spacesaver does not providefixtures unless they are ordered separately.

Qty. Description1 Fixture-ballast-bulb sockets and

internal wiring1 Wire Cover1 Basket Wrap Diffuser

Caution:If Spacesaver did not provided the fixturesplease make certain that the total currentdraw is within acceptable limits.

STEP 22.1Select the parts required for one mountingbracket assembly pair. Quantities may vary withback to back vs. single fixture applications.Part # Qty. Description360087.001 2 Light Mount Arms (A)190119.001 (13”) 2 Mounting Bars (B)190119.002 (19”)190119.003 (35”)190119.004 (45”)400818.001 4 Mounting Brackets (C)

STEP 11.1Select the small parts and hardware requiredfor each mounting bracket. Some quantitiesmay vary with back to back vs. single fixtureapplications.

Part # Qty. Description780028.001 4 Square Tube End Caps41008.04 5 Wire Hole Snap Brushing96032.09 4 #8 - 32 x 1 1/2" Machine Screw93015.04 4 #8 - 32 Keps Nut96004.05 3 #10 - 32 x 1 1/2" Machine Screw

(This quantity may vary)93015.01 3 #10 - 32 Keps Nut

(This quantity may vary)96004.02 2 #10 - 32 x 3/8” Machine Screw93015.01 2 #10 - 32 Keps NutSee Illustration 4 for a full view drawing.

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A

BC

SECTION IIPRE-INSTALLATION ASSEMBLY

STEP 44.1Remove the knock-out which will line upwith a hole in the light mount arm. Thisknock-out is found at one end of thefixture only.

4.2Assemble the light mount arm to thelight fixture. Press a snap bushing intothe knock out hole before inserting thesecond screw. Use #8 - 32 x 1 1/2"machine screws and #8 - 32 keps nuts.

4.3Tighten the screws holding the lightmount arm to the fixture. The other lightmount arm assembles as shown exceptthat no snap bushing is required.

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STEP 55.1Assemble the mounting bars andbrackets. This step only applies tosingle fixtures! Further assembly ofback to back fixtures will be done later.Use #10 - 32 x 3/8" machine screwsand #10 - 32 keps nuts.

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Note:The following photos were takenfrom the rear of the carriage lookingtoward the front.

STEP 11.1This step applies to back to back fixtureinstallation. Generally this configurationis found on the leader carriage.Exceptions are possible, so check thetop layout provided by the productionplanning department!

1.2Assemble the back to back light mountcomponent parts as shown. Themounting brackets fasten to the lightmount arms with #10 - 32 x 1 1/2"machine screws and keps nuts. Theangle shaped mounting bars fasten tothe light mount arms with the samehardware. Some adjustment to shelvingwidth can be accomplished with theslots punched into the mountingbrackets. You will have to establishwhere to mount the angle shapedmounting bars to the light mount arms,realizing that only fine adjustment ispossible with the slots in the mountingbrackets. Once this sizing isestablished you may find it easier tobuild the assembly on the floor and thenraise it to the shelving top. Do whatworks best.1.3Place the remaining 4 snap bushings inthe wire holes in the light mount arms.3 are only for cosmetics. The fourth willprotect the wire(s) going to the fixture.Power enters and exits the fixturethrough the same light mount arm. Thisphoto illustrates power in from the aislelight activation box and wire out to thenext fixture. See Illustration 3 for furtherclarification.

SECTION IIIFINAL INSTALLATION AND ILLUSTRATIONS

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Note:An overall look at the finished singlelight mount assembly.

Note:An overall look at the finished backto back light mount assembly.

STEP 22.1This step applies to single fixtureinstallations. Generally thisconfiguration is found on the followercarriages. Exceptions are possible, socheck the top layout provided by theproduction planning department.Installation of the single configurationdiffers in that the angle mounting barprovides the reach to locate themounting bracket on the unlighted sideof the shelving. The angle mountingbars do come in different lengthsdepending on the shelving width. Sizingof the span must be done by theinstaller.

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STEP 33.1Connect the wires inside the lightfixture. Connect black to black, white towhite and the green ground to the greenground screw. A ring terminal is stakedto the ground wire. Use the wire nuts toconnect the wire ends together.

STEP 44.1Snap the wire/ballast cover into place.Squeeze the sides and slip the coveredge under the tab lances in the fixturebody.

STEP 55.1Install the 2 fluorescent tubes. Once inthe socket, turn them 90O to make electrical contact.

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STEP 88.1Press the 4 square tube end caps intoplace. One is required at both ends ofboth light mount arms.Note:If a fixture without the basket diffuseris used, we recommend the use of aclear plastic sleeve over eachfluorescent tube. Find these locally ororder Arm-A-Lite Safety Sleeves from:Laird Plastics1400 Centre Park, Suite 500West Palm Beach, FL 33401Phone: (407) 689-2200

STEP 77.1Snap the basket wrap diffuser onto thefixture.

STEP 66.1Install tube locks at one end of eachfluorescent tube. See Illustration 1 onpage 12 for further clarification.

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If light mounts ONLY are ordered and you choose to purchase the fixtureslocally, the tube locks will not be included. They can be ordered separatelyusing part number 55111.01.

TUBE LOCKSILLUSTRATION 1

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ILLUSTRATION 2

ILLUSTRATION 3

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Spacesaver Corporationa division of KIU.S.A.: 1450 Janesville Ave., Fort Atkinson, WI 53538, (920) 563-5546, 1-800-492-3434, FAX: (920) 563-2702CANADA: 266 King Street East, Toronto, Ontario M5A 4L5, (416) 360-1022, 1-800-544-3679, FAX: (416) 360-7290UK: Commonwealth House, 148-153 High Holborn, London WC1V 6PJ, (020) 7404-7441, Fax: (020) 7404-7442WEBSITE: www.spacesaver.com E-MAIL: ssc@spacesaver.comCopyright ©, 2006 by Spacesaver Corporation. All Rights Reserved. Printed in U.S.A.

LIGHT MOUNT KITCARRIAGE WIDTH 18" - 28" = #190119.001CARRIAGE WIDTH 28" - 34" = #190119.002CARRIAGE WIDTH 34" - 48" = #190119.003CARRIAGE WIDTH 48" - 60" = #190119.004

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ILLUSTRATION 4