Canon W7200 W7250 Service Manual

I. ABOUT THIS MANUAL

This manual is divided into five parts containing the information required forservicing the W7200/W7250 printer.

Part 1: Safety and PrecautionsThis part contains information on how to service the unit safety. It is veryimportant, and must be read.

Part 2: Product SpecificationsThis part outlines the product and its specifications.

Part 3: Operating InstructionsThis part explains how to operate the unit properly, how it is installed, and howto use the service mode.

Part 4: Technical ReferenceThis part outlines the unit operation giving a technically.

Part 5: MaintenanceThis part explains maintenance of the unit. It includes details of disassembly /assembly, adjustments required when assembling, troubleshooting procedures, andwiring / circuit diagrams, etc.

This manual does not contain complete information required fordisassembling and assembling the printer. Please also refer to theseparate Parts Catalog.

REF.

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II. TABLE OF CONTENTS

Page Part 1: SAFETY AND PRECAUTIONS1 - 1 1. SAFETY PRECAUTIONS1 - 1 1.1 Moving Parts1 - 2 1.2 Ink1 - 2 1.2.1 Ink passages 1 - 3 1.2.2 Ink mist1 - 4 1.3 Electrical Parts 1 - 5 1.4 Size and Weight of the Printer1 - 6 2. OTHER PRECAUTIONS1 - 6 2.1 Printhead1 - 6 2.1.1 How to handle the printhead 1 - 7 2.1.2 Capping1 - 7 2.1.3 When the printer is not used for a long time1 - 7 2.1.4 Conductivity of ink1 - 8 2.2 Ink Tank1 - 8 2.2.1 Opening the ink tank1 - 8 2.2.2 Handling the ink tank1 - 9 2.3 Handling the Printer1 - 9 2.3.1 Precautions against static electricity1 -10 2.3.2 Fixing the carriage1 -11 2.3.3 Replacing the waste ink absorber1 -11 2.3.4 Refilling the ink1 -12 3. PRECAUTIONS WHEN SERVICING THE PRINTER1 -12 3.1 Stored Data1 -13 3.2 Firmware Confirmation1 -13 3.3 Precautions Against Static Electricity1 -13 3.4 Precautions for Disassembly/Assembly1 -13 3.5 Self-Diagnostic Feature1 -13 3.6 Disposing of Waste Ink1 -13 3.7 Disposing of Lithium Battery

Part 2: PRODUCT SPECIFICATIONS2 - 1 1. PRODUCT OVERVIEW2 - 1 1.1 Product Overview2 - 2 1.2 Features2 - 3 1.3 Printhead2 - 3 1.4 Ink Tank2 - 4 1.5 Roll Holder2 - 5 1.6 Consumables2 - 5 1.6.1 Printhead2 - 5 1.6.2 Ink tank2 - 6 2. SPECIFICATIONS2 - 6 2.1 General Specifications2 -10 2.2 Interface Specifications2 -10 2.2.1 Network2 -11 2.2.2 USB (Universal Serial Bus)2 -12 2.2.3 IEEE1394 (optional in W7250)2 -13 2.3 Printer Driver Types

Part 3: OPERATING INSTRUCTIONS3 - 1 1. NAMES AND FUNCTIONS OF COMPONENTS3 - 1 1.1 Names and Functions of Components3 - 1 1.1.1 Front

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Page3 - 2 1.1.2 Rear3 - 2 1.1.3 Carriage unit3 - 3 1.1.4 Internal part3 - 4 1.1.5 Roll media tray unit3 - 5 2. PRINTER SETUP3 - 5 2.1 Installation3 - 6 2.1.1 Installation environment3 - 7 2.1.2 Unpacking3 -10 2.1.3 Assembling the stand (optional for W7250)3 -11 2.1.4 Installing the printer3 -13 2.1.5 Removing packing materials3 -14 2.1.6 Removing the belt stopper3 -15 2.1.7 Connecting the power supply3 -16 2.1.8 Installing the printhead3 -17 2.1.9 Installing the ink tanks3 -18 2.1.10 Language setting3 -19 2.1.11 Loading paper3 -19 2.1.12 Checking and adjusting the print status3 -20 2.1.13 Connecting the interface cable3 -21 3. TRANSPORTING THE PRINTER3 -21 3.1 Transporting the Printer3 -22 3.1.1 Moving the printer on the same floor3 -23 3.1.2 How to transport the printer to a different floor 3 -25 3.1.3 Manual capping3 -26 3.2 Reinstalling the Printer3 -26 3.2.1 Installing the printer on the same floor3 -26 3.2.2 Installing the printer on a different floor3 -27 4. OPERATION3 -27 4.1 User Replacements3 -27 4.1.1 Replacing print media3 -27 4.1.2 When to replace roll media3 -28 4.1.3 How to replace roll media3 -31 4.1.4 Loading the cut sheets3 -32 4.1.5 Replacing the printhead3 -34 4.1.6 Replacing the ink tank3 -36 4.2 Operation Panel3 -38 4.3 Change of Printer Status3 -39 4.4 Main Menu3 -39 4.4.1 Main Menu operations3 -40 4.4.2 Map of the main menu3 -43 4.4.3 Contents of main menu3 -50 5. PRINTER SERVICING FUNCTIONS3 -50 5.1 Service Mode3 -50 5.1.1 Service mode operation3 -51 5.1.2 Map of the service mode3 -54 5.1.3 Details of service mode3 -63 5.2 Error Indicators3 -64 5.2.1 Overview of warning and error codes3 -65 5.2.2 Warning and error codes3 -68 5.2.3 Description of warning and error codes3 -74 6. PRINTER SERVICE SOFTWARE3 -74 6.1 Overview of Service Software3 -74 6.1.1 Firmware version update software3 -74 6.1.2 Service information access software

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Page3 -74 6.2 Firmware Version Update Software3 -75 6.2.1 Upgrade procedure3 -76 6.3 Service Information Access Software3 -79 6.3.1 Service information access procedure

Part 4: TECHNICAL REFERENCE4 - 1 1. OVERVIEW4 - 1 1.1 Printer Block Diagram4 - 2 1.2 Print Signal Sequence4 - 5 1.3 Print Driving4 - 5 1.3.1 Print drive control4 - 6 1.3.2 Print drive timing4 - 7 2. FIRMWARE4 - 7 2.1 Power On/Off4 - 7 2.1.1 Power On4 - 8 2.2 Power Off4 - 8 2.2.1 Power Off sequence4 - 9 2.3 Print Control4 - 9 2.3.1 Print mode4 -11 2.4 Print Position Adjustment4 -11 2.4.1 Print position adjustment4 -11 2.5 Overheating Protection Control of Printhead4 -12 2.6 Pause between Pages4 -12 2.7 White Raster Skip4 -12 2.8 Sleep Mode4 -13 3. PRINTER MECHANICAL SYSTEM4 -14 3.1 Ink Passage4 -14 3.1.1 Overview of the ink passage4 -16 3.2 Ink Tank Unit4 -16 3.2.1 Structure of ink tank unit4 -18 3.3 Carriage Unit4 -18 3.3.1 Carriage functions4 -19 3.3.2 Structure of carriage4 -22 3.4 Printhead4 -22 3.4.1 Structure of printhead4 -26 3.5 Purge Unit4 -26 3.5.1 Functions of purge unit4 -28 3.5.2 Structure of purge unit4 -31 3.6 Waste Ink Absorber4 -31 3.6.1 Structure of waste ink absorber4 -32 3.7 Air Flow4 -32 3.7.1 Air flow4 -33 3.8 Paper Path4 -33 3.8.1 Overview of paper path4 -37 3.9 Structure of Paper Path4 -37 3.9.1 Structure of roll media tray4 -38 3.9.2 Structure of feed rollers4 -40 4. PRINTER ELECTRICAL SYSTEM4 -40 4.1 Overview4 -42 4.2 System Controller4 -42 4.2.1 System controller components4 -45 4.3 Engine Controller4 -45 4.3.1 Engine controller components4 -49 4.4 Carriage Relay PCB4 -49 4.4.1 Carriage relay PCB components

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Page4 -50 4.5 Head Relay PCB4 -50 4.5.1 Head relay PCB components4 -51 4.6 Motor Driver4 -51 4.6.1 Motor driver components4 -52 4.7 Power Supply4 -52 4.7.1 Power supply block diagram4 -54 5. DETECTION FUNCTIONS4 -54 5.1 Detection Functions Based on Sensors4 -54 5.1.1 Sensors for covers/roll media trays4 -56 5.1.2 Ink passage system4 -58 5.1.3 Carriage system4 -60 5.1.4 Paper path system

Part 5: MAINTENANCE5 - 1 1. MAINTENANCE5 - 1 1.1 List of Regular Replacement Parts5 - 1 1.2 List of Consumables5 - 1 1.3 List of Regular Maintenance5 - 2 2. SERVICE TOOLS5 - 2 2.1 List of Tools5 - 3 2.2 Using the Cover Switch Tool5 - 4 3. APPLYING THE GREASE5 - 6 4. SERVICE PARTS5 - 6 4.1 Service Parts5 - 6 4.1.1 Keep all packages with the warning not to turn over. 5 - 7 5. DISASSEMBLY/REASSEMBLY5 - 7 5.1 Disassembly/Reassembly5 - 8 5.1.1 Disassembly/assembly flowcharts for major parts5 -10 5.2 Points to Note on Disassembly and Reassembly5 -10 5.2.1 Note on locations prohibited from disassembly5 -11 5.2.2 Manual carriage movement5 -12 5.2.3 Units required for draining the ink5 -13 5.2.4 Outer covers5 -16 5.2.5 Driving unit5 -17 5.2.6 Ink tube unit5 -21 5.2.7 Carriage unit5 -27 5.2.8 Feeder unit5 -28 5.2.9 Purge unit5 -29 5.2.10 Ink tank unit5 -31 5.2.11 Waste ink absorber5 -32 5.2.12 Boards5 -33 5.3 Opening the Caps, Opening the Ink Supply Valve, and Moving the Wiper Unit5 -33 5.3.1 Opening the caps and releasing the carriage lock pins5 -34 5.3.2 Opening and closing the ink supply valve5 -35 5.3.3 Moving the wiper unit5 -35 5.4 Draining the Ink5 -35 5.4.1 Automatic ink drainage5 -35 5.4.2 Manual ink drainage5 -39 6. ADJUSTMENT AND SETUP5 -39 6.1 Adjustment and Setup Items5 -39 6.1.1 System controller DIP switch settings5 -39 6.1.2 Engine controller short connector settings5 -39 6.1.3 Adjustment of head holder tilt lever

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Page5 -40 6.2 Adjustment and Setup Procedures5 -40 6.2.1 System controller DIP switch settings5 -41 6.2.2 Engine controller short connector settings5 -42 6.2.3 Adjustment of the head holder tilt lever5 -44 7 TROUBLESHOOTING5 -44 7.1 Outline of Troubleshooting5 -44 7.1.1 Outline5 -44 7.1.2 Notice for Troubleshooting5 -45 7.2 Troubleshooting When Warnings Occur5 -45 7.2.1 x Ink Check (the ink color is indicated by x)

(W01000, W01001, W01002, W01003, W01004, W01005)5 -45 7.2.2 W-Ink Full Soon

(W01006)5 -46 7.2.3 Memory Overflow

(W0100C)5 -46 7.2.4 Feed Limit

(W0100F)5 -46 7.2.5 Incorrect Media

(W01021)5 -47 7.2.6 W01030/W01031/W01032/W01033/W01034/W01035/W01036/

W01037/W01038/W010395 -48 7.3 Troubleshooting When Errors Occur5 -48 7.3.1 E02000

Roll media end sensor error5 -48 7.3.2 E02005/E0200D/E02016

Feed sensor error5 -49 7.3.3 E0200A/E0200B/E0200C/E0200E/E0200F/E02010/E02015/

E02017/E02018Media sensor error

5 -50 7.3.4 E02011Roll media tray set sensor error

5 -50 7.3.5 E02400/E02401/E02402/E02403Path mismatch error

5 -51 7.3.6 E02500/E02501/E02502/E02503/E02504/E02505Ink empty error

5 -51 7.3.7 E02506/E02507/E02508/E02509/E0250A/E0250BInk tank uninstalled error (during ink tank replacement)

5 -52 7.3.8 E02800/E02801/E02802/E02803/E02811Printhead error

5 -52 7.3.9 E02804/E02805/E02806/E02807/E02808/E02809/E0280A/E0280B/E0280C/E0280D/E0280E/E0280FInk tank error

5 -53 7.3.10 E02812/E02A00/E02A01/E02A02/E02A03Engine controller internal error

5 -53 7.3.11 E02B01Tray sensor error

5 -54 7.3.12 E02B04Upper cover sensor error

5 -54 7.3.13 E02B05Right cover sensor error

5 -55 7.3.14 E02B06Carriage cover sensor error

5 -55 7.3.15 E02D00/E02D01Sensor error in purge unit

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Page5 -56 7.3.16 E02D02

Carriage homeposition error5 -57 7.3.17 E02D03

Feed motor error5 -57 7.3.18 E02D04

Roll media feed motor error5 -58 7.3.19 E02D05

Air flow fan error5 -58 7.3.20 E02E01/E02E05

Carriage motor error5 -59 7.3.21 E02E02

Roll media set sensor error5 -60 7.3.22 E02E03

Pinch roller up/down sensor error5 -61 7.3.23 E02E04

Roll feed sensor error5 -61 7.3.24 E02E10

IEEE1394 error5 -62 7.3.25 E02F00

System controller internal error5 -63 7.4 Troubleshooting When Service Call Errors Occur5 -63 7.4.1 Printhead error!

(E04000)5 -63 7.4.2 Waste ink full!

(E04001)5 -64 7.4.3 Scale read error!

(E04002)5 -65 7.5 Troubleshooting for Other Problems Indicated on the Display5 -65 7.5.1 Incorrect Value: Check Value5 -65 7.5.2 Offline: Load Roll Media5 -66 7.5.3 Offline: Load Cut Sheet

Offline: Remove Cut Sheet5 -66 7.5.4 Offline: Open Upper Cover5 -67 7.5.5 Offline: Open Tray5 -67 7.5.6 Off line: Open Roll Tray5 -68 7.5.7 Printer Setup: Install Phead5 -68 7.5.8 Printer Setup: Ins. Ink Tank OK5 -69 7.6 Troubleshooting for Problems Not Indicated on the Display5 -69 7.6.1 Printer does not turn on5 -69 7.6.2 Network is not connected5 -70 7.6.3 Right cover does not open5 -71 7.6.4 Printing problems (ink is full)5 -72 7.6.5 Printing problems (ink is not full)5 -72 7.6.6 Other printing problems5 -74 8. CONNECTOR POSITIONS AND PIN ARRANGEMENT5 -74 8.1 System Controller5 -79 8.2 Engin Controller5 -88 8.3 Carriage Relay PCB5 -93 8.4 Head Relay PCB5 -97 8.5 Motor Driver PCB5 -100 8.6 Power Supply

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Page5 -102 9. CIRCUIT DIAGRAM5 -104 9.1 General Circuit Diagram5 -108 9.2 System Controller5 -123 9.3 Engine Controller5 -136 9.4 Carriage Relay PCB5 -145 9.5 Head Relay PCB5 -148 9.6 Motor Driver5 -151 9.7 Power Supply

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III. ILLUSTRATION INDEX

Page Part 1: SAFETY AND PRECAUTIONS1 - 1 Figure 1- 1 Moving Parts of the Printer1 - 2 Figure 1- 2 Ink Passages1 - 3 Figure 1- 3 Ink Mist1 - 4 Figure 1- 4 Electrical Parts 1 - 6 Figure 1- 5 Printhead1 - 8 Figure 1- 6 Installing the Ink tank1 - 9 Figure 1- 7 Precautions Against Static Electricity1 -10 Figure 1- 8 Capping Position

Part 2: PRODUCT SPECIFICATIONS2 - 1 Figure 2- 1 External View of Printer2 - 3 Figure 2- 2 Printhead2 - 3 Figure 2- 3 Ink Tank2 - 4 Figure 2- 4 Roll holder2 - 5 Figure 2- 5 Printhead2 - 5 Figure 2- 6 Ink Tank

Part 3: OPERATING INSTRUCTIONS3 - 1 Figure 3- 1 Front View of the Printer3 - 2 Figure 3- 2 Rear View of the Printer3 - 2 Figure 3- 3 Carriage Unit3 - 3 Figure 3- 4 Internal Parts of the Printer3 - 4 Figure 3- 5 Roll Media Tray Unit3 - 5 Figure 3- 6 Required Space when Removing from Box3 - 6 Figure 3- 7 Space Required for Installation3 - 7 Figure 3- 8 Unpacking the Printer (1/2)3 - 8 Figure 3- 9 Handles the Printer (2/2)3 - 9 Figure 3- 10 Unpacking the Stand3 -10 Figure 3- 11 Assembling the Stand3 -11 Figure 3- 12 Installing the Printer3 -12 Figure 3- 13 Installing the Printer (Desktop 1/2)3 -12 Figure 3- 14 Installing the Printer (Desktop 2/2)3 -13 Figure 3- 15 Removing Packing Materials 3 -14 Figure 3- 16 Removing and Storing the Belt Stopper3 -15 Figure 3- 17 Connenting the Power Supply3 -16 Figure 3- 18 Installing Printhead3 -17 Figure 3- 19 Installing an Ink Tank3 -17 Figure 3- 20 Installing Order of Ink Tanks3 -18 Figure 3- 21 Specifying Language3 -20 Figure 3- 22 Connecting the Interface Cable3 -25 Figure 3- 23 Position of the Carriage During Manual Capping3 -27 Figure 3- 24 Remaining Roll Media Window3 -28 Figure 3- 25 Loading the Roll Media (1/5)3 -28 Figure 3- 26 Loading the Roll Media (2/5)3 -29 Figure 3- 27 Loading the Roll Media (3/5)3 -29 Figure 3- 28 Loading the Roll Media (4/5)3 -30 Figure 3- 29 Loading the Roll Media (5/5)3 -30 Figure 3- 30 Cutting the Roll Media3 -31 Figure 3- 31 Loading the Cut Sheet Media3 -32 Figure 3- 32 Replacing the Printhead (1/2)3 -33 Figure 3- 33 Replacing the Printhead (2/2)

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Page3 -34 Figure 3- 34 Replacing the Ink Tank (1/2)3 -35 Figure 3- 35 Replacing the Ink Tank (2/2)3 -36 Figure 3- 36 Operation Panel3 -38 Figure 3- 37 Change of Printer States3 -38 Figure 3- 38 Correlation Diagram for Each Mode3 -40 Figure 3- 39 Map of the Main Menu (1/3)3 -41 Figure 3- 40 Map of the Main Menu (2/3)3 -42 Figure 3- 41 Map of the Main Menu (3/3)3 -45 Figure 3- 42 Pattern A (Image)3 -46 Figure 3- 43 Pattern B (Image)3 -48 Figure 3- 44 Status Print (Image)3 -49 Figure 3- 45 Nozzle Check Pattern (Image)3 -49 Figure 3- 46 Viewing the Software Version3 -51 Figure 3- 47 Map of the Service Mode (1/3)3 -52 Figure 3- 48 Map of the Service Mode(2/3)3 -53 Figure 3- 49 Map of the Service Mode(3/3)3 -54 Figure 3- 50 PRINT-INF (Image)3 -55 Figure 3- 51 WARNING3 -55 Figure 3- 52 ERROR3 -56 Figure 3- 53 P-SETTING3 -57 Figure 3- 54 I/O DISPLAY3 -58 Figure 3- 55 NOZZLE (Image)3 -59 Figure 3- 56 SCALE (Image)3 -75 Figure 3- 57 Message Displayed when Updating the Firmware Version3 -76 Figure 3- 58 ssw (Image)3 -77 Figure 3- 59 ssw_head (Image)3 -78 Figure 3- 60 ssw_ink (Image)3 -79 Figure 3- 61 Service Information Access Software (Startup 1)3 -79 Figure 3- 62 Service Information Access Software (Startup 2)3 -80 Figure 3- 63 Service Information Access Software (Setup 1)3 -80 Figure 3- 64 Service Information Access Software (Setup 2)3 -81 Figure 3- 65 Service Information Access Software (Code Input)3 -81 Figure 3- 66 Service Information Access Software (Access Information Image)

Part 4: TECHNICAL REFERENCE4 - 1 Figure 4- 1 Printer Block Diagram4 - 2 Figure 4- 2 Print Signal Sequence4 - 5 Figure 4- 3 Conceptual Diagram of Nozzle Blocks4 - 6 Figure 4- 4 Example of Print Drive Timing (Nozzle Array Bk in Forward Printing)4 - 7 Figure 4- 5 Flow chart after Power On4 - 8 Figure 4- 6 Power Off Flow chart4 -13 Figure 4- 7 Printer Mechanical System4 -14 Figure 4- 8 Schematic Diagram of the Ink Passage (for One Color)4 -16 Figure 4- 9 Ink Tank4 -17 Figure 4- 10 Ink Supply Valve4 -19 Figure 4- 11 Carriage Unit (1)4 -20 Figure 4- 12 Carriage Unit (2)4 -22 Figure 4- 13 Nozzle Configuration4 -23 Figure 4- 14 Nozzle Structure4 -24 Figure 4- 15 Signal Contact Points4 -27 Figure 4- 16 Purge Unit4 -28 Figure 4- 17 Caps4 -29 Figure 4- 18 Wiping Operation (Image)4 -30 Figure 4- 19 Pumps4 -31 Figure 4- 20 Waste Ink absorber

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Page4 -32 Figure 4- 21 Air Flow4 -33 Figure 4- 22 Paper Path4 -34 Figure 4- 23 Roll Media feed Sequence4 -35 Figure 4- 24 Cut Sheet feed Sequence4 -37 Figure 4- 25 Roll Media Tray4 -38 Figure 4- 26 Manual Feed Tray/Paper Feed Unit4 -41 Figure 4- 27 Printer Electrical Section4 -42 Figure 4- 28 System Controller4 -45 Figure 4- 29 Engine Controller4 -49 Figure 4- 30 Carriage Relay PCB4 -50 Figure 4- 31 Head Relay PCB4 -51 Figure 4- 32 Motor Driver4 -52 Figure 4- 33 Power Supply Block Diagram4 -54 Figure 4- 34 Layout of Sensors for Covers/Roll Media Trays4 -56 Figure 4- 35 Layout of Sensors for Ink Passage System4 -57 Figure 4- 36 Cap Sensor Flag4 -57 Figure 4- 37 Pump Sensor Flag4 -58 Figure 4- 38 Layout of Sensors for Carriage System4 -59 Figure 4- 39 Media Sensor (Image)4 -40 Figure 4- 40 Layout paperpath sensor

Part 5: MAINTENANCE5 - 3 Figure 5- 1 Using the Cover Switch Tool5 - 4 Figure 5- 2 Apply the grease of upper cover5 - 4 Figure 5- 3 Applying the grase of carriage5 - 5 Figure 5- 4 Applying the grease of pinch roller unit5 - 5 Figure 5- 5 Applying the grease of feed roller5 - 6 Figure 5- 6 "Right side up" Sign5 - 8 Figure 5- 7 Disassembly/Assembly Flowcharts for Major Parts5 -10 Figure 5- 8 Units Needing to be Drained of Ink When the Printer is Disassembled5 -11 Figure 5- 9 Manual Carriage Movement5 -12 Figure 5- 10 ????5 -13 Figure 5- 11 Opening the Right Cover5 -13 Figure 5- 12 Rear Right Cover and Rear Left Cover5 -14 Figure 5- 13 Upper Rear Cover5 -14 Figure 5- 14 Upper Cover5 -15 Figure 5- 15 Paper Release Lever5 -16 Figure 5- 16 Drive Belt (for driving the feed roller)5 -16 Figure 5- 17 Fan Support5 -17 Figure 5- 18 Joints5 -18 Figure 5- 19 Prevention of ink leaks5 -19 Figure 5- 20 Cable Mount5 -19 Figure 5- 21 Ink Tube Unit5 -20 Figure 5- 22 Joints of Ink Tube (W7200)5 -21 Figure 5- 23 Prevention of ink leaks5 -22 Figure 5- 24 Ink Tube Unit5 -22 Figure 5- 25 Carriage Unit5 -23 Figure 5- 26 Belt Stopper5 -24 Figure 5- 27 Prevention of ink leaks5 -25 Figure 5- 28 Lock Pin of Head Holder5 -25 Figure 5- 29 Removing the Head Holder5 -26 Figure 5- 30 Checking the Printhead Height Adjustment Lever5 -27 Figure 5- 31 Paper Guide B5 -27 Figure 5- 32 Removing the Right Platen5 -28 Figure 5- 33 Removing the Purge Unit

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Page5 -29 Figure 5- 34 Opening the Ink Tank Unit5 -29 Figure 5- 35 Joints5 -30 Figure 5- 36 Purge Lever5 -30 Figure 5- 37 Checking the Ink Supply Valve5 -31 Figure 5- 38 Waste Ink Absorber5 -33 Figure 5- 39 Opening the Caps and Releasing the Carriage Lock Pins5 -34 Figure 5- 40 Opening and Closing the Ink Supply Valve5 -36 Figure 5- 41 Overview of Manual Ink Drainage (single color)5 -38 Figure 5- 42 Top View of Ink Tank Unit5 -38 Figure 5- 43 Manual Ink Drainage5 -40 Figure 5- 44 System Controller DIP Switch Settings5 -41 Figure 5- 45 Engine Controller Short Connector Settings5 -42 Figure 5- 46 Adjusting the Head Holder Tilt Lever5 -74 Figure 5- 47 System Controller5 -79 Figure 5- 48 Engin Controller5 -88 Figure 5- 49 Carriage Relay PCB5 -93 Figure 5- 50 Head Relay PCB5 -97 Figure 5- 51 Motor Driver PCB5 -100 Figure 5- 52 Power Supply

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IV. TABLE IND53EX

Page Part 1: SAFTEY PRECAUTIONS1 - 5 Table 1- 1 TYPICAL HEAVY SERVICE PARTS

Part 4: TECHNICAL REFERENCE4 -10 Table 4- 1 PRINT MODES4 -24 Table 4- 2 SIGNALS AND PIN NUMBERS OF THE SIGNAL CONTACT POINTS

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Part 1SAFETY ANDPRECAUTIONS

Page1 - 1 1. SAFETY PRECAUTIONS1 - 1 1.1 Moving Parts1 - 2 1.2 Ink1 - 4 1.3 Electrical Parts 1 - 5 1.4 Size and Weight of the Printer1 - 6 2. OTHER PRECAUTIONS1 - 6 2.1 Printhead1 - 8 2.2 Ink tank1 - 9 2.3 Handling the Printer1 -12 3. PRECAUTIONS WHEN SERVICING THE PRINTER1 -12 3.1 Stored Data1 -13 3.2 Firmware Confirmation1 -13 3.3 Precautions Against Static Electricity1 -13 3.4 Precautions for Disassembly/Assembly1 -13 3.5 Self-Diagnostic Feature1 -13 3.6 Disposing of Waste Ink1 -13 3.7 Disposing of Lithium Battery

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Part 1: Safety and PrecautionsW7200 / W7250

1. SAFETY PRECAUTIONS

1.1 Moving PartsBe careful not to get your hair, clothes, or accessories caught in the moving parts of theprinter. These include the carriage and carriage belt activated by the carriage motor; acaterpillar unit that interlocks with the carriage and protects the ink tube and flexiblecable and; motor-driven feed roller, purge unit and roll media tray activated by theirown motors.To prevent accidents, the upper cover of the printer is locked during printing so that itdoes not open. If the manual feed tray is opened during printing, the carriage moves tothe right or left to return to the home position, and the carriage motor and feed motorare immediately stopped. If the upper cover is opened in the online/offline mode, thecarriage motor, feed motor, and other driving power supplies are turned off.

Pinch roller drive unit

Feed motorRoll drive unit

Carriage motor

Feed roller

Pinch roller

Roll media tray

Purge unit

Caterpillar unit

Carriage unit

Carriage belt

Figure 1-1 Moving Parts of the Printer

1.2 Ink1.2.1 Ink passages

Be careful not to touch the ink passages of the printer or to allow ink to stain theworkbench, hands, clothes or the printer under repair.The ink flows through the ink tank unit, carriage unit, purge unit, maintenance-jettray waste ink absorber unit and the ink tubes that relay ink to each unit.

Although the ink is not harmful to the human body, it contains organicsolvents.Black/Photocyan/Photomagenta/magenta inks

Glycerin 56-81-5, Ethylene glycol 107-21-1,Diethylene glycol 111-46-6, Isopropyl alcohol 67-63-0

Cyan inkGlycerin 56-81-5, Ethylene glycol 107-21-1,Diethylene glycol 111-46-6, Isopropyl alcohol 67-63-0Copper compound

Yellow inkDiethylene glycol 111-46-6, Isopropyl alcohol 67-63-0

Avoid getting the ink in your mouth or eyes.Flush well with water and see a doctor if contact occurs.In case of accidental ingestion of a large quantity, call a doctorimmediately.Since this ink contains dyes, stains will not come out of clothing.

Part 1: Safety and Precautions W7200 / W7250

1-2

Ink tank unit

Purge unit

Carriage unit

Waste ink absorber

Maintenance-jet tray

Figure 1-2 Ink Passages

CAUTION

1.2.2 Ink mistSince the printhead prints by squirting ink onto the media, a minute amount of inkmist is generated in the printing unit during printing. The ink mist is collected in theprinter by the airflow. However, uncollected ink mist may stain the platen unit,carriage unit, main rail unit, external unit, or purge unit.These stains may soil the print media or hands and clothes when servicing theprinter, wipe them off carefully with a soft, well-wrung damp cloth.

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W7200 / W7250 Part 1: Safety and Precautions

Upper cover

Platen unit/Carriage unit/Main rail unit/Purge unit

Figure 1-3 Ink Mist

1.3 Electrical Parts The electrical unit of the printer is activated when connected to the AC power supply.At the rear of the printer are the system controller, engine controller, power supply,motor driver PCB, interface connector, and optional connector. The head relay PCB andcarriage relay PCB are incorporated in the carriage unit, and the operation panel islocated on the upper right cover.When servicing the printer with the cover removed, be extremely careful to avoidelectric shock and shorting contacts.


1-4

Figure 1-4 Electrical Parts

System controller

Engine controller

Power supply

Motor driver PCB

AC inlet

Optional connector(W7200 only)

Head relay PCB

Carriage relay PCB

Operation panel

Interface connector


1.4 Size and Weight of the PrinterThis printer has service parts which are large and heavy.Be careful not to get your fingers caught when carrying the printer or setting down theparts during assembly or disassembly.The printer stand sticks out of the body in front and behind. Take special care whencarrying large or heavy parts.

TABLE 1-1 TYPICAL HEAVY SERVICE PARTS

Service parts Dimensions of package box: Weight (kg)width x depth x height (mm)

Roll media tray unit 1065 x 372 x 160 9.5(W7200)Roll media tray unit 783 x 372 x 160 7.5(W7250)

1-5


2. OTHER PRECAUTIONS

2.1 Printhead2.1.1 How to handle the printhead

Do not open the printhead package until you are ready to install the head.When installing the printhead in the printer, hold the knob, and then remove theprotective material and protective cap, in that order. Do not replace the protection caponce you have removed it from the printhead, since the cap may scratch the nozzles.To prevent the nozzles from getting clogged with foreign matter or dried ink, install theprinthead immediately after you remove the protection cap. Also make sure to pressdown the locking lever of the printhead until you feel a click.In addition, to prevent clogging of the nozzles, never touch the nozzle unit or inksupply unit of the printhead, or wipe it with tissue paper or anything else. Also, becareful not to touch the electrical contact.Never attempt to disassemble the printhead or to wash it with water.

If the nozzles are clogged or purging operation is poor, white horizontallines can appear in the printed output. If the problem is not resolved bycleaning operations, replace the printhead with a new one.


1-6

Figure 1-5 Printhead

Knob

Protective material

Protective cap

Nozzle unit

Electrical contactInk port

NOTE

2.1.2 CappingThe printer will perform the capping operation when printing has finished or duringstandby due to errors, in order to protect the printhead and avoid ink leakage.If the power cord is accidentally unplugged, turn the power button off, reconnect thepower cord, and turn the power button on to confirm that the printer starts upproperly and changes to the “Online” or “Offline” state, then power off the printerusing the power button.

Improper ‘capping’ may cause clogged printhead nozzles due to dried inkor ink leakage from the printhead.

2.1.3 When the printer is not used for a long timeKeep the printhead installed in the printer even when it is not used for an extendedperiod of time.

If the printhead is left uninstalled, printing failure may arise from cloggednozzles due to the depositing of foreign matter or dried ink when it is re-installed.Even if the head remains installed, the nozzle may dry out and causeprinting failure if the ink is drained for transport.

2.1.4 Conductivity of inkThe ink used in this printer is electrically conductive. If ink leaks into the mechanicalunit, wipe clean with a soft, well-wrung damp cloth. If ink leaks onto electrical units,wipe them completely using tissue paper. In particular, if ink penetrates beneath theIC chips on the logic board and you cannot remove it completely, replace with a newlogic board.

If electrical units are powered on when ink has leaked, the units may bedamaged. Never connect the power cord when ink has leaked on the electrical units.

1-7


CAUTION

CAUTION

CAUTION

2.2 Ink Tank2.2.1 Opening the ink tank

Do not open the ink tank until ready to use.To prevent foreign matter from entering the ink supply unit, install the opened Inktank immediately.

2.2.2 Handling the ink tankTo prevent foreign matter from entering the ink flow path and causing ink suction andprinting problems, never touch the ink port or terminal section of the ink tank.When you press down the ink tank cover, the needle enters the ink supply unit, whichallows ink to flow between the printer and ink tank.Do not raise or lower the ink tank lever, except when replacing the ink tank.


1-8

Figure 1-6 Installing the Ink tank

Ink tank

Ink tank cover

Ink port

Terminal section

1-9

2.3 Handling the Printer2.3.1 Precautions against static electricity

Certain clothing may generate static electricity, causing an electrical charge to buildup on your body. Such a charge can damage electrical devices. In particular, never touch the printhead contacts.

Printhead contacts

Carriage unit

Figure 1-7 Precautions Against Static Electricity


1-10

2.3.2 Fixing the carriageAfter printing, the carriage caps the printhead and uses the lock arm inside the purgeunit to apply a mechanical lock.When transporting the printer, use belt stoppers to secure the carriage at the carriagehome position so that the carriage does not become separated from the lock arm. Thiswill prevent damage and ink leakage during transportation.

Belt stopper

Figure 1-8 Capping Position


1-11

2.3.3 Replacing the waste ink absorberWhen the waste ink absorber becomes full, an error occurs to indicate that the tankmust be replaced.The printer will not operate until the error is canceled.Be careful that the waste ink does not splash when you remove the waste inkabsorber from the printer.When the waste tank absorbers are full, they hold approx. 10.5 kg in the W7200 andapprox. 9.0 kg in the W7250.

After replacing the waste ink absorber in the printer, be sure to alwaysclear the counter value of the waste ink absorber using the Service mode.The counter value of the waste ink absorber is stored in the EEPROM(IC428) on the engine controller. Therefore, when replacing the enginecontroller, be sure to refer to Part 5: 5.2.12 Boards (page 5-32).

2.3.4 Refilling the inkAfter removing the ink in the printer according to the automatic or manual inkdraining procedure to disassemble, reassemble, or transport/ship the printer, refillthe ink as soon as possible upon completion of those tasks. If the ink remaining in the printer after the removal has dried up, the ink deposits onthe surfaces of the components may cause damage or abnormal operation.


CAUTION

3. PRECAUTIONS WHEN SERVICING THE PRINTER

3.1 Stored DataThis printer counts the printing length, number of ink tank replacements, carriagedriving time, number of cleanings, and the cutter usage, and stores this information inthe system controller EEPROM (IC36) and in the engine controller EEPROM (IC428) asthe service mode counter.The counter holds important information for indicating printer usage status.You can check the printer information in the counter by printing it in service mode ordisplaying it on the display.Be sure to follow the precautions below when servicing the printer.

1) Repairing or replacing the PCBFollow the "Each Controller Replacement Procedures" when replacing the systemcontroller and engine controller.

2) After replacing the carriage unitThe information on the carriage driving time is generated from the carriage unit.Initialize (clear) the carriage driving time information after replacing the carriage unit.

3) After replacing the purge unitThe information on the number of cleanings is generated from the purge unit. Initialize(clear) the number of cleanings information after replacing the purge unit.

4) After replacing the waste ink absorberThe information in the waste ink counter is generated from the waste ink absorber.Initialize (clear) the waste ink counter information after replacing the waste inkabsorber.

You cannot check the counter information once it is initialized (cleared).Be careful that you do not perform the initialization before checking theinformation.Also, you cannot modify the counter information from the operation panel.

For the "Each Controller Replacement Procedures," see Part 5: 5.2.12 Boards(Page 5-32).

1-12


CAUTION

REF.

3.2 Firmware ConfirmationFirmware has been downloaded to each of a System Controller and Engine Controller.When replacing each board with the one with Service Parts, confirm that each firmwareis the latest version. If it is not the latest version, please update it to the latest version.

For how to upgrade each board, please refer to Part 3: 6. PRINTERSERVICING SOFTWARE (Page 3-74).

3.3 Precautions Against Static ElectricityCertain clothing may generate static electricity, causing an electrical charge to build up on your body. Such a charge can damage electrical devices. To prevent this, discharge any static buildup by touching a grounded metal fittingbefore you start disassembling the printer.

3.4 Precautions for Disassembly/AssemblyThe Parts Catalog describes the disassembly/assembly procedures. See the PartsCatalog when assembling/disassembling the printer. The precautions fordisassembly/assembly are described in Part 5: 5. DISASSEMBLY/REASSEMBLY (Page 5-7).

3.5 Self-Diagnostic FeatureThe printer has a diagnostic feature which analyzes printer problems (which mayoccur).The diagnostic results will be displayed on the display and indicated by a light.For detailed information, see Part 3: 5.2 Error Indicators (Page 3-63).

3.6 Disposing of Waste InkDispose of the waste ink according to local regulations.

3.7 Disposing of Lithium BatteryDispose of the lithium battery according to local regulations.

One lithium battery is installed in the System Controller of theW7200/W7250 is not a replacement part.

1-13


REF.

NOTE

Part 2PRODUCTSPECIFICATIONS

Page2 - 1 1. PRODUCT OVERVIEW2 - 1 1.1 Product Overview2 - 2 1.2 Features2 - 3 1.3 Printhead2 - 3 1.4 Ink Tank2 - 4 1.5 Roll holder2 - 5 1.6 Consumables2 - 6 2. SPECIFICATIONS2 - 6 2.1 General Specifications2 -10 2.2 Interface Specifications2 -13 2.3 Printer Driver Types


1. PRODUCT OVERVIEW

1.1 Product OverviewThis printer is a BJ large format printer which is capable of high-speed, photo-qualityprinting on large-size paper up to 36 inches wide (A0 size with index lines) for theW7200 and up to 24 inches wide (A1 size with index lines) for the W7250.The W7200 is a stand-mounted printer, and the W7250 is a desktop-type printer. Bothprinters are capable of output to either roll media or cut sheet.

2-1

W7200 / W7250 Part 2: Product Specifications

Upper cover

Operation panel

Right cover

Leg cover R

Belt stopper

Roll holder

Printhead

Ink tank(W7200)

Ink tank(W7250)

Hex key wrench

Stacker

Leg cover L

Left cover

Tray

USB port

IEEE1394 port(option in W7250)

LAN portPower connector

Media take-up unit(W7200 only)

Stand(option in W7250)

Holder stopper

Rail cleaner

Figure 2-1 External View of Printer

1.2 Features• 1200 x 600 dpi high printing resolution.• High-quality photo printing with six color inks (Bk, PC, C, PM, M, and Y).• Bi-directional printing control for high-speed printing

A one-inch (1280 nozzles) printhead with six rows of integrated nozzles is installed oneach carriage.

• The printheads are completely separated from the high-capacity ink tank (330 ml forW7200 and 130 ml for W7250). Ink is supplied to each printhead from the ink tankthrough its own tube.

• Roll media can be fed automatically from the roll media tray.• Cut sheets can be fed manually from the tray.• Capable of feeding wide paper (up to 36 inches for the W7200 and up to 24 inches for

the W7250)• Capable of printing long paper up to 18 m in length• Cutter is provided for automatic cutting of media.• Convenient front panel operations, including feeding and delivery of media and

replacement of ink tanks

Part 2: Product Specifications W7200 / W7250

2-2

1.3 PrintheadOn the carriage, disposable printhead are installed, each of which contains six rows ofintegrated nozzles. Each row consists of 1280 nozzles, which are arranged in a staggered pattern forprinting efficiency. If print quality does not improve despite carrying out cleaning, the printhead should bereplaced with a new one. Generally, it is recommended that the print head be replacedabout 12 months after you have opened the package. The number of printable pages foreach model is shown below.W7200: Approx. 1,100 sheets (Standard mode (8-pass, Bi-directional), A0 size, 20% duty pattern for each color)W7250: Approx. 3,000 sheets (Standard mode (8-pass, Bi-directional), A1 size, 15% duty pattern for each color)

1.4 Ink TankThe ink tank is disposable.There are six colors of dye based Black (Bk), Photocyan (PC), Cyan (C), Photomagenta(PM), Magenta (M) and Yellow (Y).To install an ink tank, open the right cover of the printer and insert the tank. Theprinter features a mechanism by which only the correct color ink tank will fit in itsgiven slot. When the “No Ink” message is displayed, replace the ink tank with a new one. Also, theink tanks should generally be replaced six months after you have opened the package.The number of printable pages for each model is shown below.W7200: Bk/Approx. 1,780 sheets, PC/Approx. 194 sheets, C/Approx. 882 sheets,

PM/Approx. 171 sheets, M/Approx. 619 sheets, Y/Approx. 272 sheets(Standard mode (8-pass, Bi-directional), A0 size, Bicycle (ISO No.5) pattern)

W7250: Bk/Approx. 1,148 sheets, PC/Approx. 170 sheets, C/Approx. 663 sheets,PM/Approx. 136 sheets, M/Approx. 502 sheets, Y/Approx. 213 sheets(Standard mode (8-pass, Bi-directional), A1 size, Bicycle (ISO No.5) pattern)

2-3



Figure 2-3 Ink Tank

W7200 W7250

1.5 Roll HolderOne roll holder can be installed in the roll media tray.The roll holder for a 2-inch inner diameter paper tube is shipped with the printer. The roll holder locks into the cardboard tube of roll media with an outer diameter notmore than 130mm.


2-4

Figure 2-4 Roll holder

1.6 Consumables1.6.1 Printhead

The printhead for this printer is a consumable. This consumable printhead is thesame as the printhead shipped with the printer.

1.6.2 Ink tankThe ink tanks are consumable and are available in six colors Black (Bk), Photocyan(PC), Cyan (C), Photomagenta (PM), Magenta (M) and Yellow (Y). Consumable inktanks are the same as the ink tanks shipped with the printer except for the package.Each bottle has a life of six-months from the time the package is opened.

2-5



Figure 2-6 Ink Tank

W7200 W7250

2. SPECIFICATIONS

2.1 General Specifications1. Type

W7200: Bubble jet printer (Stand type)W7250: Bubble jet printer (Desk top type)

2. Feeding systemRoll media: Automatic feedingCut sheet: Manual setting

3. Feeding capacityRoll media: one of the roll media tray (outer diameter: 130mm or less)

Standard roll holder (provided with the product): inner diameter of thepaper tube: 50.8mm (2”)

Cut sheet: 1 sheet

4. Delivery systemDelivers the media with its printed side up in the forward direction

5. Sheet delivery capabilityW7200: 1 sheet (Delivered in stacker)W7250: 1 sheet

6. CutterAutomated replaceable cartridge-type cutter

7. Type of mediaPlain paper, Heavy coated paper, Coated paper, Glossy paper, Glossy film

8. Supported thickness 80µm to 500µm


2-6

9. Media sizeW7200Supported size of media Width LengthRoll media 297mm (11.69”) to 917mm (36”) 210mm to 18m*Cut sheet 210mm (8.27”) to 917mm (36”) 210mm to 1600mm* Outer diameter of roll:130mm or less.W7250Supported size of media Width LengthRoll media 297mm (11.69”) to 635mm (24”) 210mm to 18m*Cut sheet 210mm (8.27”) to 635mm (24”) 210mm to 1400mm* Outer diameter of roll:130mm or less.

10. Printable areaThe entire area inside the margins detailed in section 11 below.

11. MarginsRoll media Cut Sheet

Leading edge 20mm 20mmTrailing edge 23mm 23mmLeft edge 5mm 5mmRight edge 5mm 5mm

12. Printing speed and direction*1

*1 Typical speeds when a JIS SCID No.5 (ISO400) that has been enlarged to W7200:A0 full-size/W7250: A1 full-size is used as a test image.

Processing Print resolution Print Printing Print speed*2

Media type Mode resolution (dpi) (dpi) pass direction W7200 W7250

Plain paper Draft 150 x 150 1200 x 300 2-pass Bi-directional Approx. 2.0 min. Approx. 1.5 min.

Standard 300 x 300 1200 x 600 4-pass Uni-directional Approx. 6.0 min. Approx. 3.5 min.

Coated paper Draft 150 x 150 1200 x 300 2-pass Bi-directional Approx. 2.0 min. Approx. 1.5 min.

Standard 300 x 300 1200 x 600 8-pass Bi-directional Approx. 6.0 min. Approx. 3.5 min.

Hight 600 x 600 1200 x 600 8-pass Bi-directional Approx. 10 min. Approx. 7.0 min.

Heavy coated paper, Standard 300 x 300 1200 x 600 8-pass Bi-directional Approx. 6.0 min. Approx. 3.5 min.

Glossy paper, High 600 x 600 1200 x 600 8-pass Bi-directional Approx. 10 min. Approx. 7.0 min.

Glossy film Highest 600 x 600 1200 x 600 8-pass Uni-directional Approx. 15 min. Approx. 11 min.

*2 Speeds represent the time period from when the carriage starts moving until thefinal band is printed, excluding the data transmission time.

2-7


13. EmulationNone

14. InterfaceNetwork (compliance with IEEE802.3 standards)Compliance with USB specification 1.1 standardsCompliant with IEEE1394-1995 standards and P1394a (draft2.0)

15. Printhead/Ink TankPrinthead and separate ink tanksPrinthead BC-1400Architecture Six rows of integrated nozzles arranged in parallel

One row of nozzles: 1280 nozzles arranged in a staggered pattern

Maximum number of sheets W7200: Approx. 1,100 sheetsthat a printhead can print (Standard mode (8-pass, Bi-directional), A0 size,

20% duty pattern for each color)W7250: Approx. 3,000 sheets

(Standard mode (8-pass, Bi-directional), A1 size,15% duty pattern for each color)

W7200Ink tank BCI-1401 Bk/PC/C/PM/M/YInk type Dye inkInk capacity Approx. 330 mlMaximum number of sheets Bk/Approx. 1,780 sheets, PC/Approx. 194 sheets,that an ink tank can print C/Approx. 882 sheets, PM/Approx. 171 sheets,

M/Approx. 619 sheets, Y/Approx. 272 sheets(Standard mode (8-pass, Bi-directional), A0 size,Bicycle (ISO No.5) pattern)

W7250Ink tank BCI-1411 Bk/PC/C/PM/M/YInk type Dye inkInk capacity Approx. 130 mlMaximum number of sheets Bk/Approx. 1,148 sheets, PC/Approx. 170 sheets, that an ink tank can print C/Approx. 663 sheets, PM/Approx. 136 sheets,

M / Approx. 502 sheets, Y/Approx. 213 sheets(Standard mode (8-pass, Bi-directional), A1 size,Bicycle (ISO No.5) pattern)


2-8

16. Detection functionsPresence or absence of media: Detectable Media trailing edge: DetectableMedia width: Detectable Skewed feeding: DetectableCarriage position: Detectable Presence or absence of printhead:

DetectablePresence or absence of ink tank: Detectable Ink level: DetectableFull waste ink absorber: Detectable Roll media tray opened or closed: Cover opened or closed: Detectable Detectable

17. Noise during operationAverage during standby: 35dB (A) or lessAverage during printing: 58dB (A) or less (W7200), 55dB (A) or less (W7250)(In conformance with ISO9296 sound pressure level )

18. Environmental ConditionsOperating environmentTemperature: 5°C to 35°C Humidity: 10% to 90% RHEnvironment where the printing quality is assuredTemperature: 15°C to 30°C Humidity: 10% to 80% RH

19. Power sourceAC100V (-15%) to AC240V (+10%)48Hz to 62Hz

20. Power consumptionAC100V to AC240V

Max. 160W or lessPrinting mode* 130W or lessStandby mode 30W or lessAverage in the power-save mode 30W or less* Average values when printed in the Standard mode (4-pass, Uni-directional).

21. Outer dimensions of the bodyW7200: W1,063mm x D820mm x H1,175mm (including the stand)W7250: W1,276mm x D517mm x H464mm

22. WeightW7200: Approx. 88kg (including the stand. Approx. 64kg is only the printer.)W7250: Approx. 51kg

2-9


2.2 Interface Specifications2.2.1 Network1) Interface format

Interface complying with IEEE802.3 standards

2) Data transfer 10Base-T/100Base-TX

3) Signal levelInput : threshold100 Base-TX : turn-on +1000mV diff pk-pk

turn-off +200mV diff pk-pk10 Base-T : max +585mV

min +300mVOutput:100 Base-TX : +0.95V ~ +1.05V10 Base-T : +2.2V ~ +2.8V

4) Interface cableCategory 5 (STP or UTP) cable, 100 m max.Compliance with EIA/TIA-568A or EIA/TIA-568B standards

5) Interface connectorPrinter side: IEEE802.3 standards, and compliance with ANSI X3.263 standardsCable side: IEEE802.3 standards, RJ-45 type

6) Input/output signals and pin configurationFor details, see Part 5: 8. Connector Position and Pin Arrangement (Page 5-74).


2-10


2.2.2 USB (Universal Serial Bus)1) Interface format

Interface complying with USB specification 1.1 standards

2) Data transferControl transferBulk transfer

3) Signal levelInput: Input sensitivity difference: +0.2 V (Max.)Common mode difference: +0.8 V to +2.5 VOutput:Static output High: +2.8 V to +3.6 VStatic output Low: +0.3 V max.

4) Interface cableTwisted-pair shielded cable, 5.0 m max.Compliance with USB standardsWire materials AWG No. 28, data wire pair (AWG: American Wire Gauge)

AWG No. 20 to No. 28, wire pair

5) Interface connectorPrinter side: USB standards, series B receptacleCable side: USB standards, series B plug


2-11


2.2.3 IEEE1394 (optional in W7250)1) Interface format

Interface complying with IEEE1394-1995, P1394a (draft 2.0) standards

2) Data transferAsynchronous transfer

3) Signal levelInput: Differential input voltage: S100 During negotiation period +173 mV to +260 mV

During data reception +142 mV to +260 mVS200 During negotiation period +171 mV to +262 mV

During data reception +132 mV to +260 mVS400 During negotiation period +168 mV to +265 mV

During data reception +118 mV to +260 mVOutput:Differential output voltage: +172 mV to +265 mV

4) Interface cableTwisted-pair shielded cable, 4.5 m max.Compliance with IEEE1394-1995 standards or P1394a (draft 2.0) standards

5) Interface connectorPrinter side: IEEE1394 standards, 6-pin connector (socket)Cable side: IEEE1394 standards, 6-pin connector (plug)



2-12

2.3 Printer Driver TypesThe relationship between the required operating environment and drivers for thisprinter and the supplied software is shown in the table below.

Windows Windows Windows Windows Windows Windows MacOS MacOS

XP 2000 NT 4.0 Me 98 95 X 8.6/9.x

GARO Printer

Driver

LPR Port – – –

USB Driver – – – (*1) – –

IEEE1394 Driver /

NetSpot Suite

Service

NetSpot Job

Monitor

NetSpot Console

Remote User

Interface

Device Status

Extension

Port Setting Tool – – – – –

: Installation required : Installation required for some interfaces

: Install if necessary – : Installation not necessary

: Not supported

*1 : Only inf file is necessary

The abbreviation GARO displayed in the printer driver stands for "GraphicArts Language with Raster Operations." GARO is a printer language forcreating raster image data.

2-13


NOTE

Part 3OPERATINGINSTRUCTIONS

Page3 - 1 1. NAMES AND FUNCTIONS OF COMPONENTS3 - 1 1.1 Names and Functions of Components3 - 5 2. PRINTER SETUP3 - 5 2.1 Installation3 -21 3. TRANSPORTING THE PRINTER3 -21 3.1 Transporting the Printer3 -26 3.2 Reinstalling the Printer3 -27 4. OPERATION3 -27 4.1 User Replacements3 -36 4.2 Operation Panel3 -38 4.3 Change of Printer Status3 -39 4.4 Main Menu3 -50 5. PRINTER SERVICING FUNCTIONS3 -50 5.1 Service Mode3 -63 5.2 Error Indicators3 -74 6. Printer Service Software3 -74 6.1 Overview of Service Software3 -74 6.2 Firmware version update software3 -76 6.3 Service Information Access Software

1. NAMES AND FUNCTIONS OF COMPONENTS

1.1 Names and Functions of ComponentsThe names and functions of the printer parts are shown below.

1.1.1 Front

3-1

W7200 / W7250 Part 3: Operations

Figure 3-1 Front View of the Printer

Stand (optional for W7250)This is a platform with casters thatsupports the printer unit.The inside of the stand can be equippedwith a stacker or optional take-up unit(W7200 only).

Stacker (when stand is installed)This is a cloth tray where the printedmedia are stacked.

Roll media trayThis tray is for loading theroll holder. This tray ispulled out when loadingthe roll media.

TrayThe tray sets cut sheets anddischarges printed sheets. Thetray is opened when loading theroll media.

Upper coverThis cover is opened when installing the printhead,sets cut sheets, removing paper jams inside theprinter, and other operations.

Operation panelThe operation panel includes thePower button, Online button, anddisplay.

Right coverThis cover is openedwhen replacing the inktanks. This cover isnormally locked.

1.1.2 Rear

1.1.3 Carriage unit

Part 3: Operations W7200 / W7250

3-2

Figure 3-2 Rear View of the Printer

Ground cable connectorThe ground cable is connected here.

Take-up unit connector (W7200 only)The take-up unit (optional) is connected here.

Power connectorThe power cord is connected here.

IEEE1394 port (optional for W7250)

USB port

LAN port

Printhead lock coverThis cover is used to lock theprinthead. This is opened wheninstalling the printhead.

Printhead

Carriage coverThis cover protects the carriage.This cover is opened wheninstalling the printhead.

Carriage

Print head lock leverThis lever is used to lock theprinthead lock cover. This leveris opened when installing theprinthead.

Figure 3-3 Carriage Unit

1.1.4 Internal part

3-3


Figure 3-4 Internal Parts of the Printer

Paper release leverThis lever is used to release thepinch roller when loading cutsheets and when a paper jamoccurs.

1.1.5 Roll media tray unit


3-4

Figure 3-5 Roll Media Tray Unit

Tray open leverThis lever is used to pull outthe roll media tray.

Roll release leverThis lever is used to releasethe pressure for the roll feed roller.

Belt stopperThe belt stopper is used for locking the carriage into placewhen moving the printer.

2. PRINTER SETUP

2.1 InstallationIn addition to the printer unit, an accessory kit is needed when installing the printer.The kit also includes regional components.

Take the following precautions when installing the printer.

• Always hold the handles when lifting and moving the printer. Never holdthe printer by any other parts.

• The printer unit weighs approximately 64 kg for the W7200 andapproximately 51 kg for the W7250. At least two people are required tounpack the printer and take it out from the box.

3-5

W7200 / W7250 PART 3 Operations

Figure 3-6 Required Space when Removing from Box

1m

1m

1m

CAUTION

2.1.1 Installation environmentLeave a clear space around the printer to ensure easy operation and maintenance.

Follow the precautions below when choosing the location.

• Do not subject the printer to extremely high or low temperature. Alsoavoid extremely high or low humidity. The operating temperature is 5°C -35°C with humidity 10% - 90% RH.

• Avoid direct sunlight. Use curtains if there is no alternative.• Avoid abrupt changes in temperature.• Avoid dusty locations.• Avoid placing it in the vicinity of an air conditioner or an electric fan.

Their air currents may damage the printer.• Avoid places prone to vibrations.• Install the printer unit on a stable floor or table which safely supports

the printer weight (approx. 88 kg for the W7200 (including stand) andapprox. 51 kg for the W7250) and will not subject the printer tovibrations. Do not install the printer on a carpeted floor, table with weaksupport, or other surface where it cannot remain level and stable. Doingso can harm the print quality. If the printer must be installed on a weaksurface due to unavoidable circumstances, install it on top of a sturdyplate (such as an iron plate) which is broad enough to accommodate theprinter.


3-6

Figure 3-7 Space Required for Installation

1m

1m

1m1m

Height and Width

Depth

1603mm

1432

mm

1276mm

724m

m14

32m

m*

1603mm

1432

mm

W7200 W7250

W7200 Installation space

CAUTION


2.1.2 Unpackinga) Unpacking the printer

1) Open the package and make sure that the items below have been included:

3-7


Figure 3-8 Unpacking the Printer (1/2)

6 angle wench driver

Printhead

Set-up guideUser's guideNetwork guideQuick reference guide

User Softwere CD-ROM

Ink tank(Bk,C,PC,M,PM,Y)

Power cord

Roll holder &holder stopper

Rail cleaner


3-8

Follow the precautions below when unpacking the printer.

• Always hold the handles when lifting and moving the printer. Holding theprinter by its cover can deform the cover.

Figure 3-9 Handles the Printer (2/2)

Handle Handle

CAUTION

b) Unpacking the accessory kitUnpack the accessory kit and make sure that the items below have been included:Hex key wrench, Power cord, Printhead, Ink tank, Set-up Guide, User's guide,Network guide, Quick reference guide, User softwere CD-ROM, and Rail cleaner.

• Other types of power cords are also available. Make sure to use thecorrect type of accessory kit in accordance with the region (country)where the printer is installed.

• A interface cable is needed to connect the printer to a computer.

c) Unpacking the stand (optional for W7250)Unpack the stand, and check that the items shown below are provided.

3-9


Figure 3-10 Unpacking the Stand

Stand leg L,R Stand upper stay Stand lower stay

Stacker

Hex screw (16 pcs.)

Leg cover L,R

Anti-slip sheet (2 pcs)Hex key wrench

NOTE

2.1.3 Assembling the stand (optional for W7250)The stacker, leg cover L, leg cover R, anti-slip sheets (2) are used after the printer isinstalled on the stand.


3-10

Figure 3-11 Assembling the Stand

Leg cover L

Leg cover R

Anti-slip sheet

Anti-slip sheet

Stacker

2.1.4 Installing the printerPlace the printer on a stand or table.1) Grasp the handles on the bottom of the printer, and place the printer on the stand

or table.

If placing on a stand, proceed with the following steps.2) Use the screws supplied with the stand to secure the printer to the stand.3) Mount the right cover and left cover.

Always hold the handles when lifting and moving the printer. Holding theprinter by its cover can deform the cover.

3-11


Figure 3-12 Installing the Printer

CAUTION

• For the W7250, the printer unit itself weighs approximately 51 kg. Wheninstalling on a table or other location, be sure to select a flat surface withadequate strength to support the printer. Installing on unstable locationsor slanted surfaces can cause the printer to fall over, resulting in aninjury or damage to the printer.

• Do not press down on the roll media tray or lean on it when it is pulledout. This can cause the printer to fall over, resulting in an injury ordamage to the printer.

In this printer, the roll media can develop slack due to the rewindingoperation and touch the installation location. As a result, if the surface ofthe installation location has a rough texture or has dust and dirt on it, theprinting surface for certain types of roll media can become soiled. In thiscase, affix regular or other types of paper (except for film-type paper)under the printer as shown in the figure below.


3-12

Figure 3-13 Installing the Printer (Desktop 1/2)

Align

Figure 3-14 Installing the Printer (Desktop 2/2)

800mm

500mm

Plain paper

CAUTION

NOTE

2.1.5 Removing packing materialsAfter installing the printer on a stand or table, remove all of the packing materialsattached to the printer.

3-13


Figure 3-15 Removing Packing Materials


3-14

2.1.6 Removing the belt stopperRemove the belt stopper (one screw).The belt stopper is needed when transporting the printer, and so store the beltstopper by screwing it to the left side of the roll media tray.

When removing the belt stopper, be careful not to bring it into contactwith the linear scale. If the linear scale is scratched, the printer may notoperate properly.

To prevent ink leakage and damage to the printhead, be sure to alwaysuse the belt stopper to secure the carriage before moving the printer.

Figure 3-16 Removing and Storing the Belt Stopper

Belt stopper

CAUTION

NOTE

3-15


2.1.7 Connecting the power supply1) Connect the power cord and the ground wire to the printer.2) Connect the ground wire to a ground terminal. Connect the power plug to an

electrical outlet.

• Be sure to connect the ground wire if a groundless power cord is beingused. Failure to connect the ground wire can result in electric shocks.

• You may connect the ground wire to:1. Grounding terminals of electrical outlets.2. Terminals used to make a connection to a ground.

Ground wire

Power cord

Tooth washer

Figure 3-17 Connenting the Power Supply

CAUTION

2.1.8 Installing the printheadFollow the steps below to install the printhead.

1) Check that all covers are closed.2) Press the Power button to turn on the printer.3) Open the upper cover.4) Remove the tape from the carriage cover and cutter.5) Open the carriage cover, printhead lock lever, and printhead lock cover until they

stop.6) Open the package containing the printhead.7) Remove the orange protective cap on the printhead.8) Install the printhead in the carriage.9) Close the printhead lock cover, printhead lock lever, and the carriage cover, in that

order, and then lock the printhead into position.10) Close the upper cover.

Take the following precautions when handling the printhead.• Unseal the package of the printhead only when you are ready to install

it.• Do not replace the orange protective cap once you have removed it from

the printhead. If there is foreign matter stuck to the protective cap, itmay scratch the printhead.

• Never put a printhead on racks or tables with the nozzles facingdownward. If the head becomes scratched or dirty, it may result in poorquality printing.

• Never touch the head area or the electrodes. If those areas become soiledby dirt or finger grease, it may result in poor quality printing.


3-16

2

2

3

1

1

Printheadlock lever

Printheadlock cover

Carriage cover

Figure 3-18 Installing Printhead

CAUTION


2.1.9 Installing the ink tanksFollow the steps below to install the ink tanks.

1) After installing the printhead, open the right cover.2) Open the package containing the ink tank.3) Install the ink tank while holding up the ink tank lever.4) Press down the ink tank cover firmly until you feel a click as the ink tank is locked

into position.5) Repeat steps 2) to 4) until the ink tanks are installed for all six colors.6) Close the right cover. The message "Ink Filling" is shown on the display, and the

initial filling of the ink is started automatically. It takes about 8 minutes for theinitial filling to be completed.

7) In the case of the W7250, "Stand" is displayed. Use the right and left arrow buttonsto select "Use" when the stand is installed and "No use" when the stand is notinstalled, and then press the ENTER button. (It is not displayed in the case of theW7200.)

The ink tank covers have a mark which indicates which ink color goes in aparticular slot, and each tank can be installed only in the correct slot.Never try to force a tank into a wrong slot, as this may damage the printer.Install Black (Bk), Photo cyan (PC), Cyan (C), Magenta (m), Photomagenta(PM) and Yellow (Y) from left to right.

3-17


Ink tank cover

Figure 3-19 Installing an Ink Tank

NOTE

BK PC C PM M Y

Figure 3-20 Installing Order of Ink Tanks

2.1.10 Language settingThis feature allows the user to specify which language should be used for messagedisplay. Select from the following six languages: English, Japanese, French, German,Italian and Spanish.Follow the steps below to specify the language.

• To change the language setting, refer to Part 3: 4.4 Main Menu (Page 3-39)and select the "Language" menu.

• After making the language setting, all messages are displayed in thespecified language except for those in Service mode. The messages inService mode are displayed in English regardless of the language settingmade in the menu.


3-18

Figure 3-21 Specifying Language

LanguageE n g l i s h

Enter the setting language.

Select the setting language.

Offline

NOTE

2.1.11 Loading paperRoll media and cut sheet media are available for this printer. Refer to Part 3: 4.1 UserReplacements (page 3-27) for how to load the print media.

2.1.12 Checking and adjusting the print statusAfter installing the printer, perform a nozzle check print and print positionadjustment to confirm that the printer is operating properly.

The printer may not produce satisfactory printing results when printing onpaper types other than those used for the adjustment or when the verticalposition of a printhead has been changed. It is recommended that youmake the "Adjustment" setting before a print job for producing optimumprint quality when a new paper type has been selected or when the verticalposition of a printhead has been changed.

a) Nozzle check1) Select the media to be used. (Roll media or cut sheets that are A3 size or larger

are needed.)2) Enter the Main menu. (See page 3-39.)3) Select "Test Print" --> "Nozzle Check".4) After printing, confirm that the check pattern printout is normal.

b) Adjusting the printhead position1) Select the media to be used for adjustment. (Roll media or cut sheets that are A3

size or larger are needed.)2) Enter the Main menu. (See page 3-39.)3) Select "System Setup" --> "Adjust Printer" --> "Print Pattern A".4) After printing, check the adjustment pattern, and then perform adjustment.

c) Adjusting the sheet feeding rate1) Select the media to be used for adjustment. (Roll media or cut sheets that are A3

size or larger are needed.)2) Enter the Main menu. (See page 3-39.)3) Select "System Setup" --> "Adjust Printer" --> "Print Pattern B".4) After printing, check the adjustment pattern, and then perform adjustment.

3-19


NOTE


3-20

2.1.13 Connecting the interface cableThe printer is provided with USB port, IEEE1394 port (optional for W7250), and LANport interfaces. Connect to these ports according to the computer that you are usingand the connection method.Note that this printer does not include an interface cable. Please obtain the suitablecable (available commercially) for the required length and connection method that youare using.

The available interfaces on the printer are 10Base-T/100Base-TX, USB(v1.1), and IEEE1394 (optional for W7250). Use the following lengths forthe connected interface cable.10Base-T/100Base-TX: 100 m max., USB: 5.0 m max., IEEE1394: 4.5 mmax.

The printer can be damaged if the connectors of the interface cable areconnected in the wrong direction. Be sure to check the direction of theconnectors before connecting the interface cable.

CableWire saddle

USB cable (type B)

IEEE1394 cable

Lan cable

Figure 3-22 Connecting the Interface Cable

NOTE

CAUTION

3. TRANSPORTING THE PRINTER

Do not remove the printhead once they are installed, as this may cause the nozzles todry out or accumulate foreign matter. Also the head must be capped and stay in thecarriage while transporting the printer. In spite of this precaution, shocks incurredduring transportation can still damage the print heads. Print the "Nozzle Check" beforemoving the printer, print the "Nozzle Check" after installing in a new location, andcompare the two printouts. If any deterioration is evident in the output quality, replacethe printhead with new ones.

3.1 Transporting the PrinterThis subsection describes how to transport the printer.When moving the printer to another place on the same floor of the building, move itslowly so that it does not receive any shocks. Follow the steps shown in 3.1.1 Moving theprinter on the same floor (Page 3-22).When moving it elsewhere, follow the steps shown in 3.1.2 How to transport the printer to adifferent floor, (Page 3-23) to a Different Floor and Means of Transportation to prevent inkleakage during transportation.

Always hold the handles at the bottom of the printer when lifting andmoving the printer. Holding the printer by its cover can deform the cover.Moving or transport operations where the printer needs to be temporarilytilted or stood upright must be performed by service personnel.

3-21


CAUTION

3.1.1 Moving the printer on the same floor1) Turn off the power button, and check that the heads are capped.2) Open the upper cover, and mount the belt stopper.

When mounting the belt stopper, be careful not to move the carriage byapplying too much pressure. If the carriage moves when the heads arecapped, the rubber part of the cap may touch the nozzles on the headsand damage the printheads.

3) Close the upper cover.4) Open the roll media tray, and wind the roll media back into the media cassette.5) Remove the roll media from the roll media tray, and then close the roll media tray.6) Remove the interface cable and power cord (ground wire) from the printer.7) If using a stand, unlock the casters on the stand. 8) Grasp the printer by the handles at the bottom, and then slowly move the printer.

If the printer is subjected to strong vibrations when it is moved, it cancause ink leakage or damage to the printhead. Be sure to move the printerslowly and carefully.


3-22

CAUTION

CAUTION

3.1.2 How to transport the printer to a different floor If the W7200 has a take-up unit or other optional devices mounted on it, removethese devices and have them packed for transportation.

Follow the steps shown in a) When the printer is operating properly. When the printeris not operating properly due to breakdown or a power-supply problem, follow thesteps shown in b) When the printer is not operating properly.

a) When the printer is operating properly

Before starting the operation, be sure to always check the value forCOUNTER > PRINTER > LIFE under Service mode.If the LIFE value exceeds 9000 sheets for the W7200 or 5000 sheets forthe W7250, the waste ink may leak when the printer is temporarily tiltedor stood upright. To prevent the waste ink from leaking, drain the ink, andthen remove the waste ink absorber and air flow fan unit. Package theremoved waste ink absorber and air flow fan unit separately so that thewaste ink does not leak from them.

1) Turn on the power button on the printer2) Open the roll media tray, and wind the roll media back into the media cassette.3) Remove the roll media from the roll media tray, and then close the roll media tray.4) While referring to Part 3: 4.4 Main Menu (Page 3-39), enter the Main menu, and then

select "System Setup" > "Move Printer". Follow the instructions in the messages,and remove all of the ink tanks.It takes approximately 4 minutes to complete the "Move Printer" operation.

• Never turn off the power button, disconnect the power cord, or open thecovers while the "Move Printer" operation is in progress since this cancancel the operation. If the "Move Printer" operation is canceled while inprogress, the printer will remain in offline mode, and it will not switch toonline mode. If the operation is canceled accidentally, restart theprocedure from step 4).

• The "Move Printer" operation will drain ink from the printer to the wasteink absorber. The drain amounts are approximately 35g of ink.

5) Once the "Move Printer" operation is completed, turn off the power button.6) Open the upper cover, check that the heads are capped, and then use the belt

stopper to secure the carriage in place. (See page 1-10.)

When mounting the belt stopper, be careful not to move the carriage byapplying too much pressure. If the carriage moves when the heads arecapped, the rubber part of the cap may touch the nozzles on the headsand damage the printheads.

3-23


CAUTION

CAUTION

CAUTION

7) Close the upper cover.8) Disconnect the interface cable and power cord (ground wire) from the printer.9) If the value for COUNTER > PRINTER > LIFE under Service mode that was

checked before operation exceeds 9000 sheets for the W7200 or 5000 sheets forthe W7250, remove the waste ink absorber and air flow fan unit, and packagethem separately so that waste ink does not leak from them.Reattach the parts removed in the process of removing the waste ink absorber andair flow fan unit to the printer.

10) While referring to Part 3: 2.1.5 Removing the Packing Materials (Page 3-13), attachthe cushioning materials and tape.

11) If the stand is used, remove the printer from the stand.12) Pack the printer into the packing box, and then put the roll media, ink tank, and

optional devices in another packing box for moving.Use the original packing material for the printer and optional devices. If it is notavailable, pack them with a sufficient amount of cushioning materials.

b) When the printer is not operating properly1) Make sure that the printer is turned off.2) Disconnect the interface cable and power cord (ground wire) from the printer.3) Open the roll media tray, and wind the roll media back into the media cassette.4) Remove the roll media from the roll media tray, and then close the roll media tray.5) While referring to Part 5: 5.4.2 Manual Ink Drainage (Page 5-35), drain the ink from

the printer.6) While referring to Part 3: 3.1.3 Manual Capping (Page 3-25), perform the capping

operation.7) Remove the waste ink absorber and air flow fan unit, and then package them

separately so that the waste ink does not leak from them.Reattach the parts to the printer that were taken off in the process of removingthe waste ink absorber and air flow unit.

8) Attach all of the exterior covers9) Open the upper cover, and then use the belt stopper to secure the carriage in

place. (See page 1-10.)10) Close the upper cover.11) While referring to Part 3: 2.1.3 Removing the Packing Materials (Page 3-13), attach

the cushioning materials and tape.12) If the stand is used, remove the printer from the stand.13) Use the original packing material for the printer and optional devices. If it is not

available, pack them with a sufficient amount of cushioning materials.


3-24

3.1.3 Manual cappingWhen transporting the printer, cap the Printhead to protect the nozzles from dryingout and to keep them clean. Follow the procedures described below:

1) While referring to Part 5: 5.3.1 Opening the caps and releasing the carriage lock pins(Page 5-33), open all of the caps.

2) Move the carriage to the home position.3) While referring to Part 5: 5.3.1 Opening the caps and releasing the carriage lock pins

(Page 5-33).

Manual capping is an emergency measure when the printer does notoperate. Manual capping can damage the printheads.

3-25


CAUTION

Figure 3-23 Position of the Carriage During Manual Capping

Move until it comes to a stop.

Carriage unit


3-26

3.2 Reinstalling the Printer

3.2.1 Installing the printer on the same floorIf ink has not been drained from the printer when moving it to another place on thesame floor, then an operation check (Nozzle Check) needs to be performed after theprinter is moved to a new location. Refer to Part 3: 2.1.12 Checking and adjusting the printstatus (Page 3-19).

3.2.2 Installing the printer on a different floorIf ink has been drained when transporting the printer to a different floor, follow theinstallation procedure below. It is nearly identical to the procedure when installing forthe first time.1) Unpack the printer, and place it on a stand or table.2) Remove the cushioning materials and tape. Refer to Part 3: 2.1.2 Unpacking (Page 3-7)

and Part 3: 2.1.5 Removing packing materials (Page 3-13).3) Remount the waste ink absorber and air flow fan unit if they were removed.4) Remove the belt stopper. Refer to Part 3: 2.1.6 Removing the belt stopper (Page 3-14).5) Connect the power cord and ground wire. Refer to Part 3: 2.1.7 Connecting the power

supply (Page 3-15).6) IInstall the ink tanks. Refer to Part 3: 2.1.9 Installing the ink tanks (Page 3-17).7) ILoad the media, and perform the operation check. Refer to Part 3: 2.1.12 Checking

and adjusting the print status (Page 3-19).


4. OPERATION

4.1 User ReplacementsThe print media, the ink tanks, the printhead, and the waste-ink absorber can bereplaced by the user as required. When it is necessary to replace the ink tanks amessage is shown on the display.

4.1.1 Replacing print mediaThe printer can load roll media and cut sheet.

When loading the print media, always hold the paper edges, outside theprint area. If you hold the print area, finger grease or foreign matter mayadhere to the paper surface, which may affect the print quality.

4.1.2 When to replace roll mediaEach roll media tray has a window indicating the amount of roll media remaining.This window allows you to check visually the approximate amount of roll mediaremaining in the tray.

3-27


NOTE

Figure 3-24 Remaining Roll Media Window

Roll media

Roll holder

4.1.3 How to replace roll media1) Pull out the roll media tray until it moves no more.2) Wind back the media, and then hold both ends of the roll holder to remove it from

the roll cassette.3) Remove the holder stopper from the roll holder, and then pull out the roll holder

from the roll cassette.

4) Prepare a new media roll.5) Insert the roll holder while paying attention to the winding direction of the roll

media.6) Attach the holder stopper.7) Load the roll holder with the mounted roll media into the roll media tray.


3-28

Figure 3-26 Loading the Roll Media (2/5)


8) Flip the roll release lever to the back to release the paper guide.9) Pull out the roll media with the leading end facing up, and then insert it between

the paper guides.

10) Pull out the media edge evenly up to the roll media so that the right and left edgesare parallel. Using the edges of the roll media as a guide, pull out the right and leftedges evenly.

11) While holding down the center of the roll media, turn the roll holder in thedirection shown in the figure below to take up any slack.

3-29




12) Pull the roll release lever forward while pressing down the roll holder to lock thepaper guides.

13) Turn the right and left roll holders in the direction of the arrows, and wind theleading edge of the media so that approximately 1 to 2 mm is visible from the edgeof the paper guides.

Make sure that the leading edge of the loaded media is straight and clean.If it is not, unwind and trim the media as necessary. Slide a cutter alongthe guide plate to cut the media.

14) Close the roll media tray. The message display will ask you to specify the type ofmedia to be loaded in the media tray.Select the media type, and then press the [ENTER] button. The printer feeds thepaper forward, cuts off about 100 mm (about 300 mm if the W7250 is being usedas a desktop) from the leading edge, and then winds it back to the print startingposition over the platen.

• The selected media type can be checked on the printer driver screen.• If the roll media tray is pulled out of the printer, the printer assumes

that the media has been changed, and it will display the screen forselecting the media type.


3-30

1~2mm


NOTE

Figure 3-30 Cutting the Roll Media

NOTE

4.1.4 Loading the cut sheets1) Press the Online button, and then select either "Offline" or "Main Menu".2) Press the Paper Source button so that the Cut Sheet lamp turns on. The paper

release lever raises up, and the roll media is automatically rewound to the standbyposition. If the W7250 is used without a stand, raise the paper release lever, pullout the roll media tray, and then manually wind up the roll media.

3) Open the upper cover.4) With the printing surface of the cut sheets facing upward, insert the sheet flatly

into the pinch roller, load in alignment with the right-side guide and rear-sideguides, and then close the upper cover.

5) Closing the upper cover shows the screen on the display for selecting the mediatype that is loaded. Select the media type, and then press the ENTER button.

You can not load the cut sheet media and print on the roll media. If theroll media has been selected but cut sheet media is loaded, the printer willeject the cut sheet automatically.Likewise it is impossible to load the cut sheet media while the roll media isbeing fed.

3-31


Figure 3-31 Loading the Cut Sheet Media

Rear-side guide RIght-side guide

NOTE

4.1.5 Replacing the printheadThe printer prints using four printhead. Each print head has six arrays of integratednozzles.

a) When to replace the printheadIf white lines appear on the printed image, it is possible that ink is not beingdischarged due to clogging of the nozzles in the printhead. In this case, enter Mainmenu, and perform the "Cleaning" operation two or three times, and then select"Nozzle Check" under "Test Print" to print the check pattern. Verify the checkpattern, and then replace the printhead if there are any clogged nozzles.

b) How to replace the printhead1) Enter the Main menu. (See page 3-39).2) Select "Replace Head" under the "System Setup" menu.

The printer uncaps the printheads, and the carriage moves over the platen.3) Open the upper cover.4) Open the carriage cover, printhead lock lever, and printhead lock cover until they

come to a stop.5) Open the package containing the printhead, and take out the printhead.6) Remove the printhead from the carriage.


3-32

Figure 3-32 Replacing the Printhead (1/2)

Carriage cover Printheadlock lever

Printheadlock lever

Printhead

7) Remove the orange protective cap from the new printhead.8) Install the new printhead in the carriage.9) Lower the printhead lock cover. 10) Lower the Printhead locking lever to secure the Printhead in place.11) Close the carriage cover.12) Close the upper cover.13) The carriage moves to the home position, and filling of the ink starts.

• Unseal the package containing the printhead only when you are ready toinstall it.

• Do not replace the orange protective cap once you have removed it fromthe printhead. If there is any foreign matter on the protective cap, it mayscratch the printhead.

• Never put a printhead on any surface with the nozzles facing downward.If the head becomes scratched or dirty, it may produce poor qualityprinting.

• Never touch the head area or the electrodes. If these areas become soiledby dirt or finger grease, this may result in poor quality printing.

3-33


CAUTION

Figure 3-33 Replacing the Printhead (2/2)

1

2

4.1.6 Replacing the ink tankThe printer supplies ink from the six separate ink tanks. The user can replace the inkbottles even when the printer is printing.

a) When to replace the ink tankWhen the printer detects no ink in the ink tank, the "Replace X Tank" messageappears on the message display (X = the ink color). If the "Replace X Tank" message appears on the message display during printing, theprinter will stop printing.

b) Replacing the ink tanks1) Enter the Main menu.2) Select "Rep. Ink Tank". The lock on the right cover is released, and the right cover

is opened.3) Open the ink tank cover for the ink tank to be replaced.4) Grasp the finger slots on the ink tank, and then remove the ink tank in the

upward direction. Put the removed ink tanks into a plastic bag, and then close thebag.


3-34

Ink tank cover Ink tank

Figure 3-34 Replacing the Ink Tank (1/2)

5) Open the package containing the new ink tank.6) Hold the grip and push the ink tank all the way into the slot.7) Press down the ink tank cover firmly until you feel a click as the ink tank is

locked in position.8) Close the right cover.

Do not raise or lower the ink tank cover unnecessarily once the ink tank isinstalled. The hollow needle may widen the holes in the ink supplier and the airpassage, causing ink -supply problems.

3-35


Ink tank cover

Figure 3-35 Replacing the Ink Tank (2/2)

CAUTION

4.2 Operation PanelThis section describes the function of the buttons and the meaning of the LEDs on theoperation panel.Buttons

1) PAPER SOURCE buttonOffline status: This button switches the paper source between roll media and cutsheets. However, if sheets are loaded on the take-up reel, the paper source is fixed atroll media.

2) CANCEL buttonOffline status: Holding down this button for 0.5 seconds or longer aborts the job inprogress or ink drying and then discharges the media.Pause status: Holding down this button for 0.5 seconds or longer aborts the pausedjob and discharges the media.

3) Left arrow buttonOffline status: The carriage moves to the left when the upper cover is close.When a menu is displayed: This button functions as a selector button and is used todisplay the previous option.

4) Lower arrow buttonOffline status: When roll media is loaded, this button functions as a manual feedbutton and feeds the media. When a cut sheet is loaded, the sheet is discharged.When a menu is displayed: This button is used to go to the next lower-level menu.

5) Right arrow buttonOffline status: The carriage moves to the left when the upper cover is close.When a menu is displayed: This button functions as a selector button and is used todisplay the next option.

6) Upper arrow buttonOffline status: When roll media is loaded, this button functions as a manual feedbutton and reverse-feeds the media. When a cut sheet is loaded, the sheet isdischarged.When a menu is displayed: This button is used to return to the next higher-levelmenu.


3-36

678

9

11

10

13

14

12

15

1

23

45

ENTERCANCEL

CUT SHEET

ROLL MEDIA

DATA MESSAGE POWER

ONLINE

PAPER SOURCE

Button Lamp

ENTERCANCEL

CUT SHEET

ROLL MEDIA

DATA MESSAGE POWER

ONLINE

PAPER SOURCE

Figure 3-36 Operation Panel


7) ENTER buttonWhen setting values are displayed: This button sets or executes the selected value oroperation.

8) Power buttonThis button is used to turn the printer on and off.When the power is off: Pressing this buttons turns on the power.When the power is on: Holding down this button for about 2.5 or more secondsturns off the power.

9) Online buttonThis button switches between online status, offline status, and menu display.Online status: This button switches to offline status.Offline status: This button switches to menu display.Menu display: This button cancels the menu operation and switches to onlinestatus. When an error message is displayed or media is not loaded, however, theprinter does not switch to online status until the problem is resolved.Job processing: This button switches to the pause status and pauses processing ofthe job.Error display: The error is cancelled, and the process is executed.

10) Roll Media lampOn: This indicates that roll media has been selected as the paper source.

11) Cut Sheet lampOn: This indicates that cut sheets have been selected as the paper source.

12) DATA lampOn: This indicates that a job is being received or processing.Flashing: This indicates that there is a job that has been stopped in pause status.Off: This indicates that there are no jobs.

13) Message lampOn: This indicates that a warning is displayed.Flashing: This indicates that an error has occurred.Off: This indicates that operation is normal.

14) Online lampOn: This indicates that the printer is in online status or job processing status.Flashing: This indicates that media are being loaded or a job that cannot beprocessed is being received.Off: This indicates that the printer is in offline status, pause status, or turned off.

15) DisplayThe display shows the printer status and menu options. (16 characters x 2 lines)

3-37


4.3 Change of Printer StatusThe chart below illustrates the various states of the printer and how they are changedby means of key operations.


3-38

Figure 3-37 Change of Printer States

Power ON

I n i t i a l i z i n g

Key operations and print commands

Holding down power button foradout 2.5 or more secounds.

Power Off

[POWER] button[ONLINE] button

[CANCEL] buttonAuto

[Sleep status]The printer enters Sleep mode from any oneof the states shown in the box when no keyoperations or print command are issued fora preset period of time.When the printer wakes from Sleep mode,it returns to the same state.

C a n o n W 7 2 0 0P l e a s e w a i t . .

O n l i n e

P r i n t i n g

P a u s e

O f f l i n e M A I N M E N UH e a d C l e a n i n g

P a u s eJ o b C a n c e l . .

S h u t D o w n . .P l e a s e W a i t . .

M A I N M E N US y s t e m S e t u p

MAIN MENU SERVICE MODE

Addition

Figure 3-38 Correlation Diagram for Each Mode

4.4 Main MenuThe printer has a User mode which provides the user with access to various adjustingand configuring features, for example: adjusting print position; performing cleaning orother maintenance features; auto-cutting, ink drying period and other print settings;message language and other parameter settings.

4.4.1 Main Menu operationsa) How to enter the Main Menu

To enter the Main menu, press the printer's Online button several times.

b) How to exit the Main MenuPress the Online key once to exit the User mode.

c) Keys used in the Main Menu• Select menu and parameter: Left/Right arrow key• Confirm menu and parameter, or decrease entered value: Down arrow key• Return to the menu on the upper level, or increase entered value: Up arrow key

3-39


4.4.2 Map of the main menuThe hierarchy of menus and parameters in the Main Menu is as shown below.


3-40

Head Cleaning

Force Cutting *3 *6

Auto Feed *1 *3 *5

Take-up Reel *1

Cut Sheet Type *4

Roll Media Type

Rep. Ink Tank

Auto Cut *3

Head Cleaning AHead Cleaning B

No

Yes

No

Yes

Heavy Coated

Plain PaperCoated Paper

Glossy PaperSemi-GlossyGlossy FilmSpecial 1-5

Heavy Coated

Plain PaperCoated Paper

Glossy PaperSemi-GlossyGlossy FilmSpecial 1-5

YesNo

Print Cut LineYes

No

DisableEnable

MAIN MENU

*Default valuesare underlined

*1: Displayed only for W7200*2: Displayed only for W7250*3: Displayed only in roll media mode*4: Displayed only in cut sheet mode

*5: Displayed only when thetake-up reel is enabled

*6: Displayed only when thecutter is enabled

(System Setup)

Figure 3-39 Map of the Main Menu (1/3)man

uals

4you

.com

man

uals

4you

.com

3-41


System Setup Cutter

DisableEnable

Buzzer

OffOn

Sleep Timer

5 min.Off

10 min.20 min.30 min.40 min.50 min.60 min.

EOP Timer

30 sec.10 sec.

1 min.2 min.

10 min.30 min.60 min.

5 min.

Replace P. head

YesNo

Adjust PrinterAuto Print

Print Pattern APrint Pattern B

Move Printer

YesNo

Stand *2

No UseUse

(Auto Cut)

(Test Print) (IP Setting)

OffOn

Figure 3-40 Map of the Main Menu (2/3)


3-42

IP Address

0-255.0-255.

IP Setting

0-255.0-255

Subnet Mask

0-255.0-255.

0-2550-255.

Default G/W

0-255.0-255.

0-2550-255.

Regis. Settings

YesNo

Cut Dust Reduct. Plain Paper

OnOff

Coated Paper

OnOff

Heavy Coated

OnOff

Test Print

Nozzle CheckStatus Print

Information

VersionInk

InterfaceRAM

Ext. Interface

ERRORMAC Address

LanguageEnglish

DeutschFrancais

ItalianoEspanol

(Stand)(System Setup)

Glossy Film

OnOff

Special 1-5

OnOff

Glossy Paper

OnOff

Semi-Glossy

OnOff

Figure 3-41 Map of the Main Menu (3/3)

4.4.3 Contents of main menuThe available options in the main menu are described below.

1) Head CleaningThis option cleans the printheads to prevent nozzles from getting clogged and torecover nozzles that are already clogged.

2) Force CuttingThis option is displayed only when "Cutter" is set to "Enable" in Roll Media mode.This option is used to cut the media at any selected position when in Roll Mediamode.However, if the cutting position is within 10 cm of the media leading edge, the mediawill be fed until there is 10 cm at the edge of the media.The operation will end without cutting if the media is not fed to the cutting position.

3) Auto Feed (Displayed only for W7200)This option is displayed in the W7200 only when "Take-up Reel" is set to "Enable"and the roll media is already loaded in Roll Media mode.When media are loaded in the take-up reel, the setting is changed to "Enable". Inthis case, the operation is identical to operation when "Cut Type" is set to "No Cut".Cutting can be performed, however, by selecting the "Force Cutting" option in theMain menu.

4) Take-up Reel (displayed only for W7200)This option is set when the take-up reel is used.When the "Enable" setting is made, the "Auto Feed" option is displayed in the Mainmenu.

5) Cut Sheet TypeThis option is displayed only in Cut Sheet mode.This is used to select the media type loaded in the cut sheet tray.

6) Roll Media TypeThis is used to select the media type loaded in the roll media tray.

7) Rep. Ink TankSelect this option when replacing the ink tank. It unlocks and opens the right coverso that the ink tank can be replaced.

8) Auto CutThis option is displayed only in Roll Media mode.When printing in Roll Media mode, this is used to select the operation that isperformed at the trailing edge of each media after printing is finished.To cut the media, select the "Yes" setting. To print a cut line at the cut positionwithout cutting, select the "Print Cut Line" setting. Also, to print without cutting,select the "No" setting.

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9) System Setup

a. CutterThis option prohibits all cutting operations when "Disable" is set.

b. BuzzerWhen this option is selected, the buzzer sounds whenever a warning or erroroccurs. The buzzer sounds once for warnings and three times at approximately 0.2second intervals for errors.

c. Sleep TimerThis sets the time until the device enters the sleep state.

d. EOP TimerThis sets the timeout time for a printing job.

e. Replace P.HeadSelect this option when replacing the printhead. This operation uncaps theprinthead and moves the carriage over the platen so that the printheads on theprinter can be replaced.

f. Adjust PrinterThis option allows the user to check if the nozzles are discharging normally or ifthe discharge positions are misaligned.Check each test pattern, and make the proper adjustment settings.Print Pattern B can be set for all media types.When Auto Print is set to "On", Print Pattern A is performed automatically after theprinthead is replaced.When Print Pattern A is executed in Cut Sheet mode, it is divided as shown below.

First sheet: Even and odd register adjustment and color separation adjustment(A to I)

Second sheet: Bi-directional register adjustment (J)Third sheet: Bi-directional register adjustment (K)


3-44

• Print Pattern APattern for even and odd adjustment, bi-directional adjustment, and color separation adjustment.

Even and Odd adjustment : 8-pass, Uni-directional printingColor separation adjustment : 8-pass, Uni-directional printingBi-directional adjustment : 2-pass, Bi-directional printing

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K (+2)

- 6

- 4

-12

-14

+ 2

+ 0

MAC ADDRESS : 000085184004

+12

+10

Canon Large Format Printer W7200 HEAD ADJUSTMENT

+14

- 2

-10

+10

A(+6)

B(+2)

C(+3)

D(+4)

E(+2)

F(+0)

G(+0)

H(+0)

I(-1)

+ 8

+ 6

- 2

J (+1)

+5 +4 +3 +2 +1 +0 -1 -2 -3 -4 -5

+5 +4 +3 +2 +1 +0 -1 -2 -3 -4 -5

Even and oddadjustment

Color separationadjustment

Bi-directionaladjustment

Base line

Base line

Figure 3-42 Pattern A (Image)

• Print Pattern B (Pattern for band separation correction)


3-46

Figure 3-43 Pattern B (Image)

+4

+3

Canon Large Format Printer W7200 BAND ADJUSTMENTMAC ADDRESS : 000085184004 R (+0) - Glossy Film

+5

+0

-5

-4

-3

-2

-1

+1

+2

Media type

1-pass, Uni-directional printing

2-pass, Uni-directional printing


g. Move PrinterThis option is selected when transporting the printer or moving it to another floorafter installation.For details, refer to Part 3: 3.1.2 How to transport the printer to a different floor (page. 3-23).

h. Stand (Displayed only for W7250)This option is set to "Use" when the W7250 is placed on the stand.When the setting is "No use", the rewind operation for the roll media is disabled toprevent slack forming in the roll media. Also, the leading edge cutting positionwhen loading the roll media is switched to about 300 mm.

i. IP SettingThis option sets the IP address, subnet mask, and default gateway.

j. CutDustReduct.This option reduces the scattering of cutting dust during roll media printing byprinting a line at the cutting position.This option can be set for all media types.

k. LanguageThis option is used to change the language for messages on the display.The available languages are Japanese, English, French, German, Italian, andSpanish.

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10) Test PrintThis option allows printing of Status Print or Nozzle Check.In Status Print, a status sheet is printed that contains the setting values,adjustment values, and other data in the "Information" option.In Nozzle Check, a nozzle check pattern is printed to check that the discharge fromthe nozzles is normal.If a check of the pattern reveals that the nozzles are not discharging properly,perform the "Head Cleaning" option from the Main menu. If the clogging of thenozzles is not improved after two or three cleanings, perform the "Replace P.Head"operation to replace the printhead.


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Figure 3-44 Status Print (Image)

Canon Large Format Printer W7200 STATUS PRINTS/C : Ver.0100 S/BOOT : Ver.0100E/C : Ver.0100 E/Rel :Ver.0100MAC Address : 00008518408F RAM : 64MB

Panel StatusCut Sheet Type : Glossy Film Roll Media Type : Coated PaperAuto Cut : Yes Take-up Reel : DisableCutter : Enable Buzzer : On Sleep Timer : 20 min. EOP Timer : 30 sec.Language : Japanese

Adjust PrinterAuto Adjust : OnA:+0 B:+1 C:+1 D:+0 E:+1 F:+0 G:+0 H:+1 I:+0 J:+2 K:+2

Cut Dust ReductionPlain Paper : Off Coated Paper : Off Heavy Coated : OffGlossy Paper : Off Semi-Glossy : Off Glossy Film : OnSpecial 1 : Off Special 2 : Off Special 3 : Off Special 4 : Off Special 5 : Off

InkBk : 100% C : 100% M : 100% Y : 100% PC : 100% PM : 100%

Interface : LAN/USB1.1 00000000208FExt. Interface : IEEE1394 00008514000004DC

Warning01:W00000 02:W00000 03:W00000 04:W00000 05:W00000

Error01:E02000 02:E02005 03:E02005 04:E02D03 05:E02D03

TCP/IPFrame Type : Ethernet I I IP Address : 192.168.0.215Subnet Mask : 255.255.255.0 Default G/W : 0.0.0.0DHCP : Off BOOTP : Off RARP :Off

Apple TalkPhase Type : Phase2 Network Number : 65280 Node ID : 128Name : Canon NB-12FBZone : *Type : GARO

The nozzle check pattern is printed in the Standard mode for each media type.

11) InformationIThis option displays the ink level remaining in the ink tanks, versions of the systemcontroller and engine controller, RAM capacity, interface name, MAC address, andwarning and error history.

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Bk

C

M

Y

PC

PM

Canon Large Format Printer W7200 NOZZLE CHECKMAC ADDRESS : 000085184004

Figure 3-45 Nozzle Check Pattern (Image)

Figure 3-46 Viewing the Software Version

Version No.

V e r s i o nS / C : X X X X

V e r s i o nE / C : X X X X

V e r s i o nS / B o o t : X X X X

V e r s i o nE / R e l : X X X X

V e r s i o nE / B o o t : X X X X

5. PRINTER SERVICING FUNCTIONS

5.1 Service ModeThis mode is used for servicing the printer.

5.1.1 Service mode operationa) How to enter Service mode

Follow the procedure below to enter Service mode.

1) Turn off the printer.2) Turn on the printer while holding down the [PAPER SOURCE] button and [Online]

button.3) Check that "Canon W72xx" is shown on the display, and then release the buttons.4) Next, "SERVICE MODE" is shown on the display. (If sheets are inserted, this will

be displayed after the sheets are loaded.)5) Use the [down arrow] button to make a selection.

Service mode is added to the options in the Main menu.Service mode can be entered even during error status (when Exxxx and Wxxxx areshown on the display) by turning the power off and then using the above keyoperation.

b) How to exit Service modeTo exit Service mode, turn off the printer.

c) Buttons used in Service mode• Selecting menus and parameters: [Left arrow] button and [right arrow] button• Entering a lower-level menu: [Down arrow] button• Entering a higher-level menu: [Up arrow] button• Setting menus and parameters: [ENTER] button


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3-51


5.1.2 Map of the service modeThe hierarchy of menus and parameters in the Service mode is as shown below.

Figure 3-47 Map of the Service Mode (1/3)

I/O DISPLAY

ADJUST PRINT PATTERNNOZZLE

(FUNCTION)

DISPLAY PRINT INF

SYSTEM

YESNO

TYPETMP BKTMP CTMP MTMP YTMP PCTMP PMSIZE LFSIZE CR

S1L1

BKCMYPCPM

HEAD

ERROR

WARNING

P-SETTING

INK

SERVICE MODE

Test Print

BAND

BAND

SCALE

System Setup


3-52

Figure 3-48 Map of the Service Mode(2/3)

FUNCTION

(ADJUST)

PANEL LED/LCDPANEL KEYPLATEN FANMIST FANPURGEPINCH ROLLERLF MOTORCR MOTORCUTTER

COUNTER PRINTER LIFEPOWER ONW-INK

PRINTDRIVE

CLNCLN-ACLN-M

INK BKINK CINK MINK YINK PCINK PM

DOTDOT BKDOT CDOT MDOT YDOT PCDOT PM

CARRIAGE

PURGE

INK

HEAD

(CUT SHEET)(INITIALIZE)

CUTTER

3-53


Figure 3-49 Map of the Service Mode(3/3)

ROLL MEDIA

CUT SHEET

(COUNTER) (HEAD)

MEDIA-ALL

MEDIA-01

MEDIA-02

MEDIA-03

MEDIA-OTHER

MEDIA-00 363024OTHER363024OTHER363024OTHER363024OTHER363024OTHER

363024OTHER

363024OTHER00010203OTHER

WARNINGERROR

P-SETTING

W-INKCUTTERCARRIAGEPURGEINKHEADS/C REPLACEE/C REPLACE

INITIALIZE

ADJUST

5.1.3 Details of service modeThe details of the Service mode menus are as shown below.

a) DISPLAYDisplays and prints the printer information.

1) PRINT-INFPrints the following information.• DISPLAY > SYSTEM• DISPLAY > WARNING• DISPLAY > ERROR• DISPLAY > P-SETTING• ADJUST• COUNTER

2) SYSTEMDisplays the printer information shown below.

Display DescriptionTYPE Engine controller type settingH-TMP BK Calibrated temperature of head temperature sensor (Bk)H-TMP C Calibrated temperature of head temperature sensor (C)H-TMP M Calibrated temperature of head temperature sensor (M)H-TMP Y Calibrated temperature of head temperature sensor (Y)H-TMP PC Calibrated temperature of head temperature sensor (PC)H-TMP PM Calibrated temperature of head temperature sensor (PM)SIZE LF Detected size of loaded media (feeding direction)SIZE CR Detected size of loaded media (carriage direction)


3-54

Figure 3-50 PRINT-INF (Image)

PRINT INFCanon Large Format Printer W7200

SYSTEMTYPE:36" TMP BK:00.0 TMP C:00.0 TMP M:00.0 TMP Y:00.0 TMP PC:00.0 TMP PM:00.0SIZE-LF: 0.0 SIZE-CR: 0.0

HEADS1:00000000 L1:00000000

INKBK:00000000 C:00000000 M:00000000 Y:00000000 PC:00000000 PM:00000000

WARNING01:Wxxxxx 02:Wxxxxx 03:Wxxxxx 04:Wxxxxx 05:Wxxxxx 06:Wxxxxx07:Wxxxxx 08:Wxxxxx 09:Wxxxxx 10:Wxxxxx 11:Wxxxxx 12:Wxxxxx

ERROR01:Exxxxx 02:Exxxxx 03:Exxxxx 04:Exxxxx 05:Exxxxx 06:Exxxxx 07:Exxxxx 08:Exxxxx 09:Exxxxx 10:Exxxxx11:Exxxxx 12:Exxxxx 13:Exxxxx 14:Exxxxx 15:Exxxxx 16:Exxxxx 17:Exxxxx 18:Exxxxx 19:Exxxxx 20:Exxxxx

P-SETTING01:R103302S0236E 02:R103302S0236E 03:R103302S0236E 04:R103302S0236E 05:R103302S0236E 06:R103302S0236E07:R103302S0236E 08:R103302S0236E 09:R103302S0236E 10:R103302S0236E 11:R103302S0236E 12:R103302S0236E

ADJUSTA:+0 B:+0 C:+0 D:+0 E:+0 F:+0 G:+0 H:+0 I:+0 J:+0 K:+0L:+0 M:+0 N:+0 P:+0 Q:+0 R:+0 V:+0 W:+0 X:+0 Y:+0 Z:+0

COUNTERPRINTER : 5000 000000 000000 000000CARRIAGE : 8 6PURGE : 000000 000000 000000INK : 000000 000000 000000 000000 000000 000000HEAD : 000000 000000 000000 000000 000000 000000 000000CUT SHEET : 000000 000000 000000 000000ROLL MEDIA : 000000 000000 000000 000000MEDIA-ALL : 000000 000000 000000 000000 000000MEDIA-00 : 000000 000000 000000 000000 MEDIA-01: 000000 000000 000000 000000MEDIA-02 : 000000 000000 000000 000000 MEDIA-03: 000000 000000 000000 000000MEDIA-OTHER: 000000 000000 000000 000000

Adjustment settings of MAIN MENU "Pattern A".Adjustment settings of MAIN MENU "Pattern B".

2)

3)

4)

5)

6)

7)

e)

L=Plain PaperM=Coated PaperN=Heavy CoatedP=Glossy PaperQ=Semi-GlossyR=Glossy Film

V=Special 1W=Special 2X=Special 3Y=Special 4Z=Special 5

3) HEADDisplays the following EEPROM information in the printhead.

Display DescriptionS1 Printhead serial numberL1 Printhead lot number

4) INKDisplays the following EEPROM information in the ink tank.

Display DescriptionBK Bk ink lot numberC C ink lot numberM M ink lot numberY Y ink lot numberPC PC ink lot numberPM PM ink lot number

5) WARNINGDisplays the warning history (up to 12 events). The newest event has the smallesthistory number.

6) ERRORDisplays the error history (up to 20 events). The newest event has the smallesthistory number.

3-55


Figure 3-51 WARNING

W A R N I N G0 1 : W x x x x x

Record No. Warning code

Figure 3-52 ERROR

E R R O R0 1 : E x x x x x

Record No. Warning code

7) P-SETTINGDisplays the print setting history (up to 12 events). The newest event has thesmallest history number.

Classification Display DescriptionFeeding method R1 Roll media feeding

C1 Cut sheet feedingMedia type 00 Plain paper

01 Coated paper02 Glossy paper03 FilmZZ All other types

Media size 36 36 inches or more30 30 to less than 36 inches24 24 to less than 30 inchesLL Banner-size sheets exceeding the maximum fixed sizeZZ Other sizes

Image quality 2W 2-pass, bi-directional (fast)4S 4-pass, Uni-directional (standard)8W 8-pass, bi-directional (standard/high image quality)8C 8-pass, Uni-directional (highest image quality)

Print end time 0000 SecondsPrinting status - Printing ends normally

W Warning occurs during printingE Error occurs during printing


3-56

Figure 3-53 P-SETTING

Record No.

Feeding method Media size

Media type

Printing statusPrint end timeImage quality

P - S E T T I N G0 1 : R 1 0 0 3 6 2 S W 1 3 0 -


b) I/O DISPLAYDisplays the status of the port I/O signal of the sensors and other devicesconnected to the engine controller.

Bit Sensor name Description1 Pump homeposition sensor 1: Homeposition2 Carriage homeposition sensor 1: Homeposition3 Roll media tray set sensor 1: Open4 Pinch roller sensor 0: Cancel5 Right cover sensor 0: Open6 Feed sensor 0: With media7 Cap sensor 0: With flag8 Roll media set sensor 0: Set9 Tray sensor 0: Open10 Roll media end sensor 0: No roll media11 Upper cover sensor 1: Open12 Carriage cover sensor 0: Open

3-57


Figure 3-54 I/O DISPLAY

I / O D I S P L A Y0 0 0 0 0 0 0 0 0 0 0 0 0

bit12 bit0

c) ADJUSTPerforms adjustment and prints the adjustment and check patterns needed foradjusting the printer parts.

The adjustment values under this option can be printed using the "PRINT-INF"option.

- PRINT PATTERN > BANDThe same pattern as Print Pattern B in the Main menu is adjusted to the mediawidth and printed over the entire area.

- PRINT PATTERN > NOZZLEThis is used for a nozzle check pattern during servicing that prints a single pass in asingle direction.This is used to check for nozzles that are not discharging properly.


3-58

Figure 3-55 NOZZLE (Image)

BK PC C PM M Y

Nozzle No.1279

Nozzle No.0

- PRINT PATTERN > SCALEMaintenance test pattern

- BANDNot used.

3-59


Figure 3-56 SCALE (Image)

1000mm

870mm

1170mm

795mm

580mm

d) FUNCTIONChecks the operation of the buttons on the operation panel and printer parts.

Display DescriptionPANEL LED/LCD This checks the LEDs and LCD on the operation panel.

The LEDs flash, and the squares in the LCD are displayed in a checkerboard pattern with and flash alternately.

PANEL KEY This checks the buttons on the operation panel.The name and symbol of the pressed button is displayed.Pressing the upper arrow button exits this mode after the key name is displayed. Also, pressing the Power button turns off the printer.

PLATEN FAN This checks operation of the suction fan.The fan rotates for five seconds at maximum speed and then rotates for five seconds at minimum speed.

MIST FAN This checks operation of the air flow fans.The right and left fans operate simultaneously for 10 seconds.

PURGE This checks operation of the recovery system.After the carriage is moved to the homeposition, the recovery suction operation is performed independently in the recovery system.

PINCH ROLLER This checks the up/down operation of the pinch roller.After the carriage is moved to the homeposition, the release (up) and pressure (down) operations are performed each time the ENTER button is pressed.

LF MOTOR This checks operation of the feed motor.The media is moved forward 500 mm and then stopped regardless of whether media is loaded or not.

CR MOTOR This checks operation of the carriage motor.The carriage moves back and forth once at the maximum printing width regardless of whether media is loaded or not.

CUTTER This checks operation of the cutter.When roll media is loaded, the roll media is cut for each 100-mm that it is fed. No operation is performed if roll media is not loaded. Press the CANCEL button to stop operation in progress.If using glossy film, shavings can adhere to the nozzle face of the printhead and damage the printhead.

e) COUNTERDisplays the service life (number of operation times and time) of each unit and printcounts for each media type.The count values under this option can be printed using the "PRINT-INF" option.

- PRINTER Counter for product lifeDisplay Description UnitLIFE Number of printed media expressed as A0/A1 sheets

equivalent (for checking printer durability)POWER ON Cumulative power-on time HoursW-INK Waste ink full detection counter mlCUTTER Number of cutter usages Single usage


3-60

- CARRIAGE Counter for carriage unitDisplay Description UnitPRINT Cumulative printing time HoursDRIVE Cumulative carriage driving time Hours

- PURGE Counter for purge unitDisplay Description UnitCLN Number of automatic and manual cleanings Single cleaningCLN-A Number of automatic cleanings Single cleanings

Each type (cleaning object) of automatic cleaningis counted as one cleaning.

CLN-M Number of manual (main menu) cleanings Single cleanings

- INK Counter for ink tankDisplay Description UnitINK xx Number of times ink tank is replaced Single replacement

(xx indicates the color)

- HEAD Counter for printheadDisplay Description UnitDOT Total amount of ink discharged from integrated Display value

printhead (minimum unit=100,000)x65,535 dots

DOT xx Amount of ink discharged (xx indicates the color)

- CUT SHEET Cumulative printing length of cut sheets for different media widths- ROLL MEDIA Cumulative printing length of roll media for different media widthsDisplay Description Unit36 36" or more m30 30" to less than 36" m24 24" to less than 30" mOTHER Less than 24" m

- MEDIA-ALL Cumulative printing length for different media typesDisplay Description Unit00 Plain paper m01 Coated paper m02 Glossy paper m03 Film mOTHER Other media m

- MEDIA-00 Cumulative printing length for different media widths (plain paper)- MEDIA-01 Cumulative printing length for different media widths (coated paper)- MEDIA-02 Cumulative printing length for different media widths (glossy paper)- MEDIA-03 Cumulative printing length for different media widths (film)- MEDIA-OTHER Cumulative printing length for different media widths (other media)Display Description Unit36 36" or more m30 30" to less than 36" m24 24" to less than 30" mOTHER Less than 24" m

3-61


f) INITIALIZEThe DISPLAY histories, ADJUST settings, COUNTER values, and other parameterscan be cleared individually.

Display DescriptionWARNING Initialization of DISPLAY>WARNINGERROR Initialization of DISPLAY>ERRORP-SETTING Initialization of DISPLAY>P-SETTINGADJUST Initialization of ADJUST and

Main menuW-INK Initialization of COUNTER>PRINTER>W-INKCUTTER Initialization of COUNTER>PRINTER>CUTTERCARRIAGE Initialization of COUNTER>CARRIAGEPURGE Initialization of COUNTER>PURGEINK Initialization of COUNTER>INKHEAD Initialization of COUNTER>HEADS/C REPLACE Not usedE/C REPLACE Not used


3-62

5.2 Error IndicatorsThe printer indicates errors using the display and LEDs.If an error occurs while a print job is in progress, the printer status is also displayed onthe status monitor of the printer driver.There are two types of errors indicated on the display.

• WarningsStatus where the print operation can be continued without remedying the cause ofthe problem. This can, however, adversely affect the print results.

• ErrorsStatus where the print operation is stopped, and regular operation cannot berecovered until the cause of the problem is remedied.

Refer to Part 5: 7 Troubleshooting (Page 5-44) for the remedy procedures when warningand errors occur.

3-63


5.2.1 Overview of warning and error codes

Codes* Problem typeW0100z Ink warningW0100a Other warningW0102x Media warningW0103x GARO warningE020xx Media feeding errorE020Bx Cover errorE025xx Ink errorE024xx Pass mismatch errorE028xx Printhead/Ink tank errorE02Axx Engine controller internal errorE02Dxx Other errorE02Exx Other errorE02Fxx System controller internal errorE040xx Service call error

*: THE ABOVE CODES SHOW "X" TO INDICATE A NUMBER OR LETTER, "A" TOINDICATE A LETTER, AND "Z" TO INDICATE A NUMBER.


3-64

5.2.2 Warning and error codesa) Warnings

Code*1 Display message Status Maintenance No.*2

(W01000) Bk Ink Check Bk ink tank is almost empty 7.2.1(W01001) Y Ink Check Y ink tank is almost empty(W01002) M Ink Check M ink tank is almost empty(W01003) C Ink Check C ink tank is almost empty(W01004) PM Ink Check PM ink tank is almost empty(W01005) PC Ink Check PC ink tank is almost empty(W01006) W-Ink Full Soon Waste ink absorber is almost full 7.2.2(W0100C) Memory Overflow Data fault due to insufficient memory 7.2.3(W0100F) Feed Limit.. Manual feed limit 7.2.4W01021 Incorrect Media Media type is not correct 7.2.5W01030 GARO W1030 Unsupported command in GARO image 7.2.6

modeW01031 GARO W1031 Invalid number of parameters in GARO

image modeW01032 GARO W1032 Required item was omitted in GARO

image modeW01033 GARO W1033 Data out of range in GARO image modeW01034 GARO W1034 Other warning in GARO image modeW01035 GARO W1035 Unsupported command in GARO setting

modeW01036 GARO W1036 Invalid number of parameters in GARO

setting modeW01037 GARO W1037 Required item was omitted in GARO

setting modeW01038 GARO W1038 Data out of range in GARO setting modeW01039 GARO W1039 Other warning in GARO setting mode

*1: The codes correspond to the numbers shown on the display in the service mode.Codes in parentheses are not shown on the display when warning occurs.

*2: The maintenance numbers correspond to the section title numbers in Part 5: 7Troubleshooting (page 5-44).

3-65


b) Errors

Code*1 Status Maintenance No.*2

E02000 No roll media 7.3.1E02005 Roll media feeding jam 7.3.2E0200A Media sensor light intensity adjustment error 7.3.3E0200B Media loading position error 7.3.3E0200C Media leading edge not detected 7.3.3E0200D Cut sheet trailing edge not detected 7.3.2E0200E Media is too small 7.3.3E0200F Media is too large 7.3.3E02010 Media is skewed 7.3.3E02011 Roll media tray was open during loading or printing 7.3.4E02015 Cutting failure 7.3.3E02016 Cut sheet trailing edge error during printing 7.3.2E02017 Media right edge not detected 7.3.3E02018 Media left edge not detected 7.3.3E02400 Cut sheets were loaded even though the received data 7.3.5

indicated roll mediaE02401 Roll media was not loaded even though the received data 7.3.5

indicated roll mediaE02402 Cut sheets were not loaded even though the received data 7.3.5

indicated cut sheetsE02403 Media was too small during printing of adjustment pattern 7.3.5E02500 No ink (Bk) 7.3.6E02501 No ink (Y)E02502 No ink (M)E02503 No ink (C)E02504 No ink (PM)E02505 No ink (PC)E02506 Ink tank not installed (Bk) 7.3.7E02507 Ink tank not installed (Y)E02508 Ink tank not installed (M)E02509 Ink tank not installed (C)E0250A Ink tank not installed (PM)E0250B Ink tank not installed (PC)E02800 No head 7.3.8E02801 Head overheating 7.3.8E02802 Incorrect head was installed 7.3.8E02803 Head EEPROM error 7.3.8*1: The codes correspond to the numbers shown on the display in the service mode.

Codes in parentheses are not shown on the display when warning occurs.*2: The maintenance numbers correspond to the section title numbers in Part 5: 7

Troubleshooting (page 5-44).


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Code*1 Status Maintenance No.*2

E02804 Incorrect ink tank was installed (Bk) 7.3.9E02805 Incorrect ink tank was installed (Y)E02806 Incorrect ink tank was installed (M)E02807 Incorrect ink tank was installed (C)E02808 Incorrect ink tank was installed (PM)E02809 Incorrect ink tank was installed (PC)E0280A Ink tank EEPROM error (Bk) 7.3.9E0280B Ink tank EEPROM error (Y)E0280C Ink tank EEPROM error (M)E0280D Ink tank EEPROM error (C)E0280E Ink tank EEPROM error (PM)E0280F Ink tank EEPROM error (PC)E02811 Unable to correct head DI 7.3.8E02812 Engine controller internal error 7.3.10E02A00E02A01E02A02E02A03E02B01 Manual feed tray was open during loading or printing 7.3.11E02B04 Upper cover was open when upper cover was locked 7.3.12E02B05 Right cover error 7.3.13E02B06 Carriage cover was open when upper cover was locked 7.3.14E02D00 Unable to detect home position of purge motor 7.3.15E02D01 Unable to detect home position of pump motor 7.3.15E02D02 Unable to detect home position of carriage motor 7.3.16E02D03 Feed motor timeout 7.3.17E02D04 Roll feed motor timeout 7.3.18E02D05 Air flow fan was locked 7.3.19E02E01 Cannot move carriage 7.3.20E02E02 Paper holder opening/closing failure 7.3.21E02E03 Pinch roller up/down failure 7.3.22E02E04 Roll media does not feed 7.3.23E02E05 Carriage movement timeout 7.3.20E02E10 IEEE1394 interface error 7.3.24E02F00 System controller internal error 7.3.25*1: The codes correspond to the numbers shown on the display in the service mode.

Codes in parentheses are not shown on the display when warnig occurs.*2: The maintenance numbers correspond to the section title numbers in Part 5: 7


c) Service call error list

Code*1 Display message Status Maintenance No.*2(E04000) Printhead Error! Head voltage error 7.4.1(E04001) Waste Ink FULL! Waste ink absorber is full 7.4.2(E04002) Scale Read Error Linear scale reading error 7.4.3*1: The codes correspond to the numbers shown on the display in the service mode.

Codes in parentheses are not shown on the display when warning occurs.*2: The maintenance numbers correspond to the section title numbers in Part 5: 7


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5.2.3 Description of warning and error codesa) Warning description

1) x Ink Check (the ink color is indicated by x)This is displayed when the electrodes mounted to the hollow needle detect that theink is below the prescribed level.

2) W-Ink Full SoonThis is displayed when a nearly full (approx. 95% capacity of the waste ink absorber)waste ink level is detected in the waste ink absorber.

3) Memory OverflowThis is displayed when a data fault occurs due to insufficient memory.

4) Feed Limit..This is displayed when the engine controller has detected the feed limit duringmanual feeding. During back feeding, the print standby position (on feed roller) is the feed limit.During forward feeding, however, the feed limits are as follows.Roll media: 18 mCut sheet: Detected size when sheets are loaded

5) Incorrect MediaDuring data reception, this is displayed when the media type required by thereceived data is different from the media type that is currently loaded.

6) GARO W0103x (number is indicated by x)During data reception, this is displayed when an error occurs in the data receptionGARO command.


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b) Error description

1) E02000End of RollThis is displayed when a roll media end sensor has detected the roll media trailingedge during printing or loading of the roll media.

2) E02005Media JamThis is displayed when the feed sensor could not detect the roll media even afterfeeding the prescribed length during loading of the roll media.

3) E0200ASize undetectedThis is displayed when the light intensity of the media sensor could not be adjustedduring media loading.

4) E0200BSize undetectedThis is displayed when the media sensor has detected a media loading position errorduring detection of the media right edge.

5) E0200CSize undetectedThis is displayed when the media sensor could not detect the media leading edgeduring detection.

6) E0200DSize undetectedThis is displayed when the feed sensor could not detect the cut sheet trailing edgeeven after feeding the prescribed length during cut sheet loading.

7) E0200EMedia Too SmallThis is displayed when the media sensor has detected a media smaller than theprescribed size during media loading.Media width: Less than 200 mmMedia length: Less than 100 mm

8) E0200FMedia Too LargeThis is displayed when the media sensor has detected a media larger than theprescribed size during media loading.Media width: More than 927 mm (W7200)/More than 645 mm (W7250)Media length (roll media): More than 18 mMedia length (cut sheets): More than 1.6 m (W7200) / More than 1.4m (W7250)

9) E02010Media SkewedThis is displayed when the media sensor detects slanting that exceeds the prescribedamount during media loading.

10) E02011Close Roll Tray (cut sheet mode) / Remove Roll Media (roll media mode)This is displayed when a roll media tray set sensor has detected that the roll mediatray has been pulled out during printing or loading of the roll media.

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11) E02015Cut FailedThis is displayed when the media sensor could not detect the media leading edgeduring detection after cutting of the roll media.

12) E02016Load Cut SheetThis is displayed during printing when the feed sensor has detected the cut sheettrailing edge at a different position from the media loading position.

13) E02017Size undetectedThis is displayed when the media sensor could not detect the media right edgeduring media loading.

14) E02018Size undetectedThis is displayed when the media sensor could not detect the media left edge duringmedia loading.

15) E02400Eject Cut SheetThis is displayed when the loaded media is a cut sheet when the received data isdesignated for roll media.

16) E02401Load Roll MediaThis is displayed when the roll media is not loaded when the received data isdesignated for roll media.

17) E02402Load Cut SheetThis is displayed when the cut sheet is not loaded when the received data isdesignated for cut sheets.

18) E02403Media Too SmallThis is displayed when the loaded media is smaller than the prescribed size duringprinting of the adjustment pattern.

19) E02500/E02501/E02502/E02503/E02504/E02505Replace x Tank (the ink color is indicated by x)This is displayed when no ink is detected in the ink tank. The final digit indicates the ink color. <0:Bk, 1:Y, 2:M, 3:C, 4:PM, 5:PC>

20) E02506/E02507/E02508/E02509/E0250A/E0250BNo x Ink Tank (the ink color is indicated by x)This is displayed when the sensor detects that the right cover is closed with an inktank removed during ink tank replacement. This error is canceled when the required ink tank is installed and the right cover isclosed.The final digit indicates the ink color. <6:Bk, 7:Y, 8:M, 9:C, A:PM, B:PC>


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21) E0250C/E0250D/E0250E/E0250F/E02510/E02511Remove x Tank (the ink color is indicated by x)This is displayed when the sensor detects installation of the ink tank after all of theink tanks have been removed during head replacement or secondary transportprocessing. This error is canceled by removing the respective ink tank so that theprocess being performed can be completed.The final digit indicates the ink color. <C:Bk, D:Y, E:M, F:C, 0:PM, 1:PC>

22) E02800No PrintheadThis is displayed when no printhead is detected.

23) E02801Check PrintheadThis is displayed when unusually high temperatures are detected in the printhead.

24) E02802Check PrintheadThis is displayed when an incorrect printhead is installed.

25) E02803Check PrintheadThis is displayed when a checksum error is detected in the printhead EEPROM.

26) E02804/E02805/E02806/E02807/E02808/E02809Check x Tank (the ink color is indicated by x)This is displayed when an incorrect ink tank is installed.The final digit indicates the ink color. <4:Bk, 5:Y, 6:M, 7:C, 8:PM, 9:PC>

27) E0280A/E0280B/E0280C/E0280D/E0280E/E0280FCheck x Tank (the ink color is indicated by x)This is displayed when a checksum error is detected in the ink tank EEPROM.The final digit indicates the ink color. <A:Bk, B:Y, C:M, D:C, E:PM, F:PC>

28) E02811Check PrintheadThis is displayed when a DI correction failure is detected in the printhead.

29) E02812Turn Power Off!!This is displayed when an error has occurred in the EEPROM of the enginecontroller.

30) E02A00Turn Power Off!!This is displayed when an error occurs in the firmware of the engine controller.

31) E02A01/E02A02/E02A03Turn Power Off!!This is displayed when an error occurs in the FLASH ROM of the engine controller.

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32) E02B01Close TrayThis is displayed when the manual feed tray sensor has detected that the tray isopen during media loading or printing.

33) E02B04Close Upper CoverThis is displayed when the upper cover sensor has detected that the upper cover isopen while the upper cover is locked.

34) E02B05Close Right CoverThis is displayed when the right cover sensor has detected that the right cover hasbeen opened not using operations from the main menu.Turn Power Off!!This is displayed when the right cover sensor has detected that the right cover isclosed even though the right cover opening operation has been performed theprescribed number of times.

35) E02B06Close CRG CoverThis is displayed when the carriage cover sensor has detected that the carriage coveris open while the upper cover is locked.

36) E02D00/E02D01Turn Power Off!!This is displayed when sensors for the purge unit could not detect the positions ofthe motors within the prescribed time.

37) E02D02Turn Power Off!!This is displayed when the carriage homeposition sensor could not detect the homeposition of the carriage motor within the prescribed time.

38) E02D03End of RollThis is displayed when the feed motor could not reach the prescribed speed withinthe prescribed time or the feed roller sensor could not detect the prescribed numberof steps from the encoder slit.

39) E02D04Turn Power Off!!This is displayed when the roll feed motor could not reach the prescribed speedwithin the prescribed time.

40) E02D05Turn Power Off!!This message is displayed when a fan lock is detected when the air flow fan isrunning.


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41) E02E01Turn Power Off!!This is displayed when a jam or other physical problem puts an excessive load onthe carriage motor so that the carriage cannot operate.

42) E02E02Turn Power Off!!This is displayed when the roll media set sensor could not detect positional changesby the paper holder during the paper holder opening and closing operations.

43) E02E03Turn Power Off!!This is displayed when the pinch roller up/down sensor could not detect positionalchanges by the pinch roller during the pinch roller up/down operations.

44) E02E04End of RollThis is displayed when the roll feed sensor has detected stoppage of the rotating flagduring supplying or feeding of the roll media.

45) E02E05Turn Power Off!!This is displayed when the carriage motor could not reach the prescribed speedwithin the prescribed time.

46) E02E10Turn Power Off!!This is displayed when an error has occurred in the IEEE1394 interface.

47) E02F00Turn Power Off!!This is displayed when an error has occurred in the firmware of the systemcontroller.

c) Service call error description

1) Printhead Error!This is displayed when a voltage error occurs in the printhead.

2) Waste Ink FULL!This is displayed when a full waste ink absorber is detected.

3) Scale Read ErrorThis is displayed when the carriage sensor could not read the linear scale.

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6. PRINTER SERVICE SOFTWARE

6.1 Overview of Service SoftwareIn this printer, the service tools can be used to update the versions of the firmware forthe two controllers installed in the printer.The service tools can also be used to access various types of information from theprinter.The required operating environment and conditions for upgrading the firmware andobtaining service information are shown below.

Software OS Printer port Interface cable

Upgrading lpr.exe(*1) Windows 95, 98, Me, LAN (10Base-T/100Base-TX) Crossover type

firmware version Windows NT, 2000, XP

Obtaining service hypertrm.exe Windows 95, 98, Me,

information (*2) Windows NT, 2000, XP RS-232C (9-pin, male) Crossover type

*1: Included in standard installations of Windows NT, 2000, and XP.

*2: Included in standard installations of Windows 95, 98, Me, Windows NT, 2000, and XP.

6.1.1 Firmware version update softwareThis tool is used to update the versions of the firmware for the system controller andengine controller.The required operating environment and conditions are shown below.


lpr.exe(*1) Windows 95, 98, Me, LAN (10Base-T/100Base-TX) Crossover type

Windows NT, 2000, XP

*1: Included in standard installations of Windows NT, 2000, and XP.

6.1.2 Service information access softwareThis tool is used to access varions types of Service mode information from the systemcontroller.The required operating environment and conditions are shown below.


hypertrm.exe(*2) Windows 95, 98, Me, RS-232C (9-pin, male) Crossover type

Windows NT, 2000, XP

*2: Included in standard installations of Windows 95, 98, Me, Windows NT, 2000, and XP.

6.2 Firmware Version Update SoftwareIn Windows NT, 2000, and XP, use the lpr.exe file that is provided in the standardinstallation.This is a software tool that connects the LAN cable to the LAN port on the systemcontroller.This allows the software to upgrade the firmware (for the system controller and engincontroller) contained the printer.


3-74

6.2.1 Upgrade procedure1) Connect the printer and computer using a LAN cable, and then turn the printer on.2) Check the IP address of the printer by referring to Part 3: 4.4 Main Menu (page 3-39).3) Check whether the printer is in online or offline status, and then start the program

below.- Windows NT, 2000, and XP

"Command Prompt" program- Windows 95, 98, and Me

"MS-DOS Prompt" program4) In the case of Windows NT, 2000, and XP, proceed to step 5.

In the case of Windows 95, 98, and Me, enter the following command after the ">"prompt.

set TEMP=c:\windows\temp

5) Enter the following command after the ">" prompt to run the lpr.exe program.- Windows XP

c:\widows\system32\lpr.exe

- Windows NT and 2000c:\winnt\system32\lpr.exe

- Windows 95, 98, and MeSince lpr.exe is not provided in the standard installation, obtain lpr.exe as afreeware file, and then specify the storage location of lpr.exe and run the file.

Example: d:\lpr.exe

6) Enter the following commands after the ">" prompt to designate the IP address andfirmware of the printer, and then perform the upgrade.Example: IP address=192.168.1.1

Firmware=v0001.cpcaStorage location=d:\firm\v0001.cpca

- Windows NT, 2000, and XPlpr -S192.168.1.1 -Plp -o l d:\firm\v0001.cpca

- Windows 95, 98, and Melpr -Plp -S192.168.1.1 -l d:\firm\v0001.cpca

7) If the version is update correctly, the "ROM Update OK?" is shown in the printerdisplay.Press the ENTER button to upgrade the version.Pressing the CANCEL button cancels the upgrading operation.After "Turn Power Off!" is displayed, turn off the printer.

8) Turn on the printer, and then check the firmware version.

3-75


S/C:XXXX->####ROM Update OK?

S/C:XXXX->####ROM Update..

Completed!Turn Power Off!!

Press the ENTER button

Figure 3-57 Message Displayed when Updating the Firmware Version

6.3 Service Information Access SoftwareUse the HyperTerminal software supplied in the standard installation in Windows 95,98, Me, NT, 2000, and XP.HyperTerminal is a software tool used to connect the serial cable to the serial port onthe sysytem controller.The following service information can be accessed based on the code that is entered.

a) Access service mode informationEntering the code below will display as log data all the information for the Servicemode and Main menu stored in the printer.Input code: ssw


3-76

sswMachineType:36"TMP:26.0 TMP BK:25.0 TMP C:26.0 TMP M:25.0 TMP Y:26.0 TMP PC:25.0 TMP PM:25.0SIZE-LF:0.0 SIZE-CR:914.3HeadEEPLotNo:001B01A0HeadSerialNo:00017BB3TankLotNo BK:20222810TankLotNo C:21240310TankLotNo M:21240310TankLotNo Y:20212510TankLotNo PC:21240310TankLotNo PM:21240310WARNING 01:W00000 02:W00000 03:W00000 04:W00000 05:W00000 06:W00000

07:W00000 08:W00000 09:W00000 10:W00000 11:W00000 12:W00000ERROR 01:E02000 02:E02005 03:E02005 04:E02D03 05:E02D03 06:E02D03 07:E02D03

08:E02D03 09:E02010 10:E02010 11:E02000 12:E02B04 13:E00000 14:E0000015:E00000 16:E00000 17:E00000 18:E00000 19:E00000 20:E00000

P-SETTING 01:R101ZZ8W0244- 02:R101248W0420- 03:R101368W0235- 04:R101368W1206-05:C103368W1030- 06:R103368W0002E 07:R101308W0924- 08:R101308W0757-09:R100ZZ4S0049W 10:0000000000000 11:0000000000000 12:0000000000000

ADJUST A:+0 B:+1 C:+1 D:+0 E:+1 F:+0 G:+0 H:+1 I:+0 J:+2 K:+2L:+4 M:+2 N:+2 P:+2 Q:+2 R:+2 V:+0 W:+0 X:+0 Y:+0 Z:+0

COUNTER PRINTER: 19 7131 59CARRIAGE: 2 2PURGE: 5 5 0INK: 2 2 2 2 2 2HEAD: 10 1 1 1 1 1 1CUT SHEET: 0 0 0 0ROLL MEDIA: 0 0 0 0MEDIA ALL: 0 0 0 0 0 0MEDIA-00: 0 0 0 0MEDIA-01: 0 0 0 0MEDIA-02: 0 0 0 0MEDIA-03: 0 0 0 0MEDIA-OTHER: 0 0 0 0

S/C:Ver. 00.34.00 S/BOOT:Ver. 01.00.00 E/C:Ver. 0.13 E/Rel:Ver. 00010.01MAC Address:00008518408F RAM:64MBCurrent Path:1 CutSheetType:Glossy Film RollMediaType:Coated PaperAutoCut:Yes TakeUpReel:DisableCutter:Enable Buzzer:On SleepTimer:20 min. EOPTimer:30 sec.Stand:J504Only Language:JapaneseAuto Adjust:OnAdjust A:+0 B:+1 C:+1 D:+0 E:+1 F:+0 G:+0 H:+1 I:+0 J:+2 K:+2

L:+4 M:+2 N:+2 P:+2 Q:+2 R:+2 V:+0 W:+0 X:+0 Y:+0 Z:+0CutDustReduct Plain:Off Coated:Off HeavyCoated:Off

GlossyPaper:Off Semi-Glossy:Off GlossyFilms:On BPF:OffSpecial1:Off Special2:Off Special3:Off Special4:Off Special5:Off

InkBk:100% InkC:100% InkM:100% InkY:100% InkPC:100% InkPM:100%Interface:LAN/USB1.1 00000000208F Ext.Interface:IEEE1394 00008514000004DCWarning 01:W00000 02:W00000 03:W00000 04:W00000 05:W00000Error 01:E02000 02:E02005 03:E02005 04:E02D03 05:E02D03TCP/IP FrameType:Ethernet II IPAddress:192.168.0.215 SubnetMask:255.255.255.0

DefaultG/W:0.0.0.0DHCP:Off BOOTP:Off RARP:OffApple Talk PhaseType:Phase2 NetworkNo:65280 NodeID:128Name:Canon NB-12FBZone:*Type:GAROvalue = 10 = 0xa->

Figure 3-58 ssw (Image)

b) Access printhead EEPROM informationEntering the code below will display as log date the serial number and all otherinformation stored in the printhead EEPROM.Input code: ssw_head

3-77


ssw_headHead EEPROM Dump003E 0401 EAD8 00000012 0410 3D3D 423A3A3C 0000 0000 00000000 0000 0000 06060706 0505 0000 00000000 0000 0000 00000000 0000 0000 00000000 0000 0000 00000000 0000 0000 00000000 0000 0000 00000000 0000 0000 00000000 0000 0000 00000000 0000 0000 00000000 0000 0000 00000000 0000 0000 00000000 4102 003E 0401EAD8 0000 0012 04103D3D 423A 3A3C 00000000 0000 0000 00000000 0606 0706 05050000 0000 0000 00000000 0000 0000 00000000 0000 0000 00000000 0000 0000 00000000 0000 0000 00000000 0000 0000 00000000 0000 0000 00000000 0000 0000 00000000 0000 0000 00000000 0000 0000 00000000 0000 0000 41020000 0000 0002 0003value = 3 = 0x3->

Figure 3-59 ssw_head (Image)

c) Access ink tank EEPROM informationEntering the code below will display the serial numbers and all other informationstored in each color's ink tank EEPROM in the form of log data for the six colorssimultaneously.Input code: ssw_ink


3-78

ssw_inkInkTank EEPROM DumpBlack Tank4341 4E4F 4E20 494E432E 1401 424B F1220521 0000 0000 0000F122 0521 0000 0001DBF4 0001 D4BF 61000001 43F4 0001 DBF40001 D4BF 6100 000143F4 0000 3134 30310000 8979 0001 FBD00001 DBF4 0061 00010000 7953 0001 DBF40061 0001 0000 79530000 0000 0000 00000000 0000 0000 00000000 0000 0000 00000000 0000 0000 0000Light Cyan Tank4341 4E4F 4E20 494E

0000 0000 0000 0000Yellow Tank4341 4E4F 4E20 494E432E 1401 5900 F1220822 0000 0000 0000F122 0822 0000 0001A8B0 0000 2C0F 61000001 1FE9 0001 A8B00000 2C0F 6100 00011FE9 0000 3134 30310000 8354 0001 FBD00001 A8B0 0061 00010000 AC97 0001 A8B00061 0001 0000 AC970000 0000 0000 00000000 0000 0000 00000000 0000 0000 00000000 0000 0000 0000value = 3 = 0x3->

Figure 3-60 ssw_ink (Image)

6.3.1 Service information access procedure1) Connect the printer and computer with a serial cable, and then turn on the

printer.2) Check that the printer is in the Online or Offline mode, and then start the

computer.3) At the Run command of the start menu, enter "hypertrm.exe", and then click OK.

4) Enter the name, select the icon, and then click OK.

3-79


Figure 3-61 Service Information Access Software (Startup 1)

Figure 3-62 Service Information Access Software (Startup 2)

5) Once the screen shown below is displayed, select the serial port of the computerthat is used, and then click OK.

6) Once the screen shown below is displayed, set the values as indicated below, andthen click OK,


3-80

Figure 3-63 Service Information Access Software (Setup 1)

Figure 3-64 Service Information Access Software (Setup 2)

7) Enter the access information cade, and then press Enter.

8) The log data corresponding to the input code is displayed.

3-81


Figure 3-65 Service Information Access Software (Code Input)

Figure 3-66 Service Information Access Software (Access Information Image)

Part 4TECHNICALREFERENCE

Page4 - 1 1. OVERVIEW4 - 1 1.1 Printer Block Diagram4 - 2 1.2 Print Signal Sequence4 - 5 1.3 Print Driving 4 - 7 2. FIRMWARE4 - 7 2.1 Power On/Off4 - 8 2.2 Power Off4 - 9 2.3 Print Control4 - 11 2.4 Print Position Adjustment4 - 11 2.5 Overheating Protection

Control of Printhead4 - 12 2.6 Pause between Pages4 - 12 2.7 White Raster Skip4 - 12 2.8 Sleep Mode4 - 13 3. PRINTER'S MECHANICAL

SYSTEM4 - 14 3.1 Ink Passage4 - 16 3.2 Ink Tank Unit4 - 18 3.3 Carriage Unit

Page4 - 22 3.4 Printhead4 - 26 3.5 Purge Unit4 - 31 3.6 Waste Ink Absorber4 - 32 3.7 Air Flow4 - 33 3.8 Paper Path4 - 37 3.9 Structure of Paper Path4 - 40 4. PRINTER ELECTRICAL

SYSTEM4 - 40 4.1 Overview4 - 42 4.2 System Controller4 - 45 4.3 Engine Controller4 - 49 4.4 Carriage Relay PCB4 - 50 4.5 Head Relay PCB4 - 51 4.6 Motor Driver4 - 52 4.7 Power Supply4 - 54 5. DETECTION FUNCTIONS4 - 54 5.1 Detection Functions

Based on Sensors

1. OVERVIEW

1.1 Printer Block DiagramA block diagram of the printer is shown in Figure 4-1 below.

4-1

Part 4: Technical ReferenceW7200 / W7250

Figure 4-1 Printer Block Diagram

J6

J211

J203

J210

J212

J84

FG

J213

+18

VG

ND

J405

J406

J407

J205J206J208

J200

J410 J11

J412

J409

J413

J17 J31

J19

J30

J211

J210

J209

J1003 J1006J1007

J86

J6J403 J404

CN1

J1008

J415

J100

5

J414

J100

2

J2J4

08

J104

J417

J103

J24 J82

J88

J2

J418

J7J5

J419

J1

J59

J13J60

J65

J66

J67

J68

J14 J1

J102

J105

J106

J1+5.

1V,G

ND

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GN

D+

3.3V

GN

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US

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1

J1004 J1

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Tank sensor (PC)

Tank sensor (C)

Tank sensor (PM)

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1.2 Print Signal SequenceThe signal sequence from when the printer receives the print signals until printingstarts is shown in Figure 4-2 below.

Part 4: Technical Reference

4-2

W7200 / W7250

Figure 4-2 Print Signal Sequence

: Image data: Mask pattern data: Heat pulse: Command data: PCI bus: Data bus

Host computer

Printer driver Optional softwareRIP etc.

Interface unit

Expansion

CPU unit Image processingunit

Operationpanel

System controller

Head relay PCB

Latch IC

Printhead

Carriage relay PCB

DriverASIC

ReceiverASIC

Ink tank

Sensor and drive unit

Motor driver PCB

Driver IC

Engine controller

a aa'

USB1.1Network

bb b

CPU ASICj

EEPROM

FLASH EEPROM

FCRAM

c, j

dg

h

d

W7200 / W7250

SDRAM

SDRAM

FLASH

CPU

EEPRROM

ASIC

EEPROM

e

g g'

e, f

f

i

ii

i

i

i

i

SDRAM

a'

c

g

a) The printer driver in the host PC compresses the image data, and then sends thecommand data and other print data to the printer.The resolution conversion, color conversion process, and six-color binary conversionprocess for the image data are not performed.The image process table data is used in the color conversion process, binaryconversion process, and other operations of the image data to achieve a high-qualityimage output. This data is created and sent as command data based on the PaperType setting specified in the printer driver.

a') An optional software RIP performs resolution conversion of the image and thensends this image data to the printer together with the command data after a colorconversion process or six-color binary conversion is performed.

b) This printer receives the print data from the interfaces controlled by the interfaceunit of the system controller. The received print data is sent to the CPU or ASIC.

c) The system controller extracts the print data that was sent to the CPU or ASIC, andthen performs resolution conversion, color conversion process, and six-color binaryconversion while storing the data in the SDRAM or FCRAM at the optimal timing.

d) The ASIC in the system controller converts the print data to six-color binary imagedata and command data and sends the data to the ASIC in the engine controller.

e) The ASIC in the engine controller stores the received image data in the SDRAM atthe optimal timing, and the data is combined with the mask data in the ASIC andoutput in coordination with the discharge timing. The ASIC also sends the commanddata from the system controller to the CPU.

f) The CPU in the engine controller obtains the mask pattern data from the FLASHROM based on the command data, printhead information from the EEPROM in theprinthead, and internal temperature from the latch IC on the head relay PCB, andsends this data to the ASIC.

g) The ASIC in the engine controller sends the image data combined with the maskpattern to the printhead as print signals while converting to data corresponding tothe printhead information and internal temperature. During this operation, heatpulses are sent to the printhead for performing the optimal head driving.

g') The print signals undergo differential processing by the driver ASIC to reduce noiseand then are restored by the receiver ASIC.

h) The printheads convert the received print signals internally, which are in serialformat, into the parallel data used by a single nozzle array, and then perform heatpulse and AND processing to carry out the printing.

4-3

W7200 / W7250 Part 4: Technical Reference

i) The CPU in the engine controller manages the overall print drive operations whilecontrolling the motor driver and monitoring the status of the printer componentsbased on the adjustment values stored in the EEPROM.The SDRAM is used as work memory.

j) The CPU in the system controller manages the overall image processing operationswhile controlling key operation and message display based on the adjustment valuesstored in the EEPROM.The firmware is stored in the FLASH ROM.

Part 4: Technical Reference W7200 / W7250

4-4

1.3 Print DrivingIn this printer, the print signals and control signals pass through the carriage relayPCB and head relay PCB and are output to the printheads. This allows the printheadsto perform printing operations by discharging ink from the printhead nozzles.Each printhead has six nozzle arrays (Bk, PC, C, PM, M, and Y from the left with thecarriage installed). The print signals received by each printhead include even nozzle data (E_DTBK1,DTBK2, DTLC1, DTLC2, DTC1, DTC2, DTLM1, DTLM2, DTM1, DTM2, DTY1, DTY2)and odd nozzle data (O_DTBK1, DTBK2, DTLC1, DTLC2, DTC1, DTC2, DTLM1, DTLM2,DTM1, DTM2, DTY1, DTY2). These two data types are sent according to the timingdetermined by the data transfer clock (HSCLK) and data latch pulse (LTH).The drive control signals include heat enable signals (HE_BK, LC, C, LM, M, Y) forejecting ink from the printhead nozzle and subheat enable signals (SHE_BK, LC, C, LM,M, Y) for maintaining stable ink discharge rates by raising the temperature of the headwhen it is lower than the optimum operating temperature.

1.3.1 Print drive controlEach nozzle array on a printhead has 1280 nozzles.The nozzles used for discharging ink are selected by the block enable information inthe even nozzle data and odd nozzle data and are separated into 24 blocks. (The1280th nozzle ends at block number 15.) There are 54 nozzles in blocks 0 to 15, and52 nozzles in blocks 16 to 23.In the printhead nozzles in the selected block, heat enable signals and subheatenables signals are applied to adjust the pulse width according to the head rank, headtemperature, internal temperature, and other factors to ensure optimal ink discharge,and then the heat board in the printhead nozzle is driven so that ink is discharged.The optimal nozzle block is selected based on the printing pass.

4-5


23222120191817161514131211109876543210

0123456789

1011121314151617181920212223

303132333435363738394041424344454647

242526272829

1279

The pattern is repeated until 1280 nozzles is reached.The 1280th nozzle ends at block 15.

Prin

thea

dno

zzle

No.

Block No.

Figure 4-3 Conceptual Diagram of Nozzle Blocks

1.3.2 Print drive timingEach printhead has six nozzle arrays (Bk, PC, C, PM, M, Y). These six arrays all usethe data transfer clock (HSCLK) and data latch pulse (LTH) signals.The even nozzle data (E_DTBK1, DTBK2, DTLC1, DTLC2, DTC1, DTC2, DTLM1,DTLM2, DTM1, DTM2, DTY1, DTY2), odd nozzle data (O_DTBK1, DTBK2, DTLC1,DTLC2, DTC1, DTC2, DTLM1, DTLM2, DTM1, DTM2, DTY1, DTY2), heat enablesignals (HE_BK, LC, C, LM, M, Y), and subheat enable signals (SHE_BK, LC, C, LM,M, Y) are sent to a specific array as required to control each array separately.Printing is performed in both the carriage forward and reverse directions.The encoder sensor installed on the carriage generates 300-dpi pitch linear scaledetection signals (CRENCA) and 90°-phase shift signals (CRENCB). The carriagerecognizes the movement direction by the state of the CRENCB signals with respect tothe rising of the CRENCA signals.The printhead is driven using the 1200-dpi timing signals (XCOL-STR) that divide theCRENCA signals detected by the 300-dpi timing into four equal parts.Forward printing is based on the rising of the detection signals (CRENCA).Reverse printing is based on the falling of the detection signals (CRENCA) and isperformed in the same manner as forward printing, except that the transmissionorder of the even nozzle data and odd nozzle data reverses the heating order of theprinthead nozzles.


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Figure 4-4 Example of Print Drive Timing (Nozzle Array Bk in Forward Printing)

W7200 / W7250

Linear scale

Low active

Low active

300dpi

1200dpi

CRENCA

CRENCB

XCOL-STR

HSCLK

O_DTBK1

O_DTBK2

LTH

HE_BK

SHE_BK

1200dpi

E_DTBK1

E_DTBK2

Data of block 0

Data of block 0

Data of block 0

Data of block 0

Data of block 2

Data of block 2

Data of block 2

Data of block 2

Data of block 4

Data of block 4

Data of block 4

Data of block 4

Data of block 20

Data of block 20

Data of block 20

Data of block 20

Data of block 22

Data of block 22

Data of block 22

Data of block 22

2. FIRMWARE

2.1 Power On/Off2.1.1 Power On

The initialization sequence when the power is turned on and before the printer entersthe online state is shown in the flow chart below. The printer requires about 2minutes* to perform the initialization sequence.* This does not include the time required for supplying ink and cleaning after storage

for an extended period of time.

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Figure 4-5 Flow chart after Power On

"Initializing" isshown ondisplay

Softwareinitialization

* LEDs on operation panel turn off* The system controller and engine controller are initialized* LEDs on operation panel flash twice at one-second intervals* EEPROM check

Engine status check * Check of status whenpower was last turned off

Printhead check * Available printheads* Printhead EEPROM check

Right coverlock check

Upper cover lock

Upper cover lock release

Upper cover lock release

Media detection No media

Media detected

Upper cover lock

Media load

Carriage/feedinginitialization

* Carriage motor is initialized* Carriage homeposition

detection* Feeding motor is initialized

Inksupply/cleaning

"Online" is shownon display Waiting for print operation

"Offline" is shownon display

Waiting formedia loading

Power button ON * LEDs on operation panel turn on"Initializing" shown on display

Error message

Error message

Error message

Error message

Error message

Error message

"Canon W72xx"is shown ondisplay

* Available ink tanks* Ink tank EEPROM check* Ink tank level detection

Ink tank check

Error message

2.2 Power OffTurning off the power button will cut off the voltage to all driving systems that aresupplied power. In this case, the power-off sequence by the firmware is started.

This printer immediately suspends all operations in progress and stopswhenever the power cable is unplugged, or the upper cover, right cover, orroll media tray are opened. In this case, the printer may stop withoutperforming the regular capping operation for the printheads. If the powerwas turned off by unplugging the power cable, plug the power cable intothe outlet and turn the power on again so that the printer enters theonline state, and then press the power button to turn off the power.

2.2.1 Power Off sequence


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W7200 / W7250

Figure 4-6 Power Off Flow chart

"Exiting" is shown ondisplay

Media detectionCut sheet

Roll media

Engine controller databackup

* Writing to EEPROM

System controller databackup

* Writing to EEPROM

Power off

Power button OFF * Hold down for at least 2.5 seconds

Discharge operation

CAUTION

2.3 Print Control2.3.1 Print mode

This printer is capable of fast, high-quality printing without blurring or inconsistentink density by changing the carriage operation, sheet feeding operation, and otherprinting methods according to the selected paper, print quality, and print data.Printing is performed using a multi-pass technique for each color. This allows not onlya faster print speed, but also reduces the inconsistency in ink density due to differentamounts of ink discharged from the printhead nozzles. Blurring is also preventedsince the multi-pass printing technology shifts the print timing so that the inkdischarged onto the paper in the previous pass is nearly dry before the next inkdischarge occurs in the next pass. The printer supports a maximum of 8-pass printing according to the required printquality.

a) Draft modeIn the high-speed print mode, the image data is thinned out and a single band(equivalent to the height of a nozzle array) is printed in a two-pass operation. This mode is used by selecting the "Draft" option under Print Quality settings in theprinter driver.The image data is allocated for each color by the mask pattern control, divided intotwo parts by the nozzle block control, and then printed by a 2-pass bidirectional.

b) Standard modeIn normal print mode, a single band (equivalent to the height of a nozzle array) isprinted using a 4-pass or 8-pass operation. This mode is used by selecting the "Standard" option under Print Quality settingsin the printer driver. The printing operation varies depending on the sheet settings in the printer driver.If Plain Paper is selected in the sheet settings, the image data is allocated for eachcolor by the mask pattern control, divided into four parts by the nozzle blockcontrol, and then printed by a 4-pass single-directional carriage 2x-speedmovement.If a media other than Plain Paper is selected in the sheet settings, the image data isallocated for each color by the mask pattern control, divided into eight parts by thenozzle block control, and then printed by an 8-pass bidirectional.

c) High modeIn high quality print mode, a single band is printed using an 8-pass operation. This mode is used by selecting the "High" option under Print Quality settings in theprinter driver.The image data is allocated for each color by the mask pattern control, divided intoeight parts by the nozzle block control, and then printed by an 8-pass bidirectional.

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d) Highest modeIn super-high quality print mode, a single band is printed using an 8-passoperation. This mode is used by selecting the "Highest" Fine option under Print Qualitysettings in the printer driver. The image data is allocated for each color by the mask pattern control, divided intoeight parts by the nozzle block control, and then printed by an 8-pass single-directional.

Table 4-1 PRINT MODES

Mode Print resolution Number of Print direction Paper type(dpi) passes

Draft 1200 x 300 2 Bidirectional Plain paper, coated paper

Standard 1200 x 600 4 Single-directional Plain paper

1200 x 600 8 Bidirectional All sheets except plain paper

High 1200 x 600 8 Bidirectional All sheets except plain paper

Highest 1200 x 600 8 Single-directional All sheets except plain paper and coated paper


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W7200 / W7250

2.4 Print Position AdjustmentFor instructions on how to perform print position adjustments, see Part 3: 4.4.3 Contents of main

menu (page 3-43).

2.4.1 Print position adjustmentThis printer incorporates a print position adjustment function for manual adjustment of the

vertical/horizontal positions, bidirectional printing position, and sheet feeding rate of the

printheads installed on the carriage.

The print position is adjusted by first printing the print position adjustment patterns with

slightly modified conditions and setting the adjustment values observed visually from the

operation panel.

The print position adjustment requires a roll media or cut sheet that is A3 size or larger.

2.5 Overheating Protection Control of PrintheadThis printer is provided with an overheating protection control function that detects abnormally

high temperatures in the printheads.

The printheads can overheat, for instance, when the printing process continues forsome time with no ink supplied to the printhead nozzles. The overheating protectioncontrol function prevents a printhead nozzle from becoming permanently clogged ordamaged due to excessive heat.The overheating protection control process is based on the detected temperature of thehead temperature sensors in each nozzle array. If overheating is detected in a singlenozzle array, control is performed in one of the two stages below according to thetemperature.

Protection level 1:If the head temperature sensor detects a temperature above 80°C, the printer allowsthe carriage to continue in the direction of its scanning pass and then stops it at thescan end position. The wait control is activated to allow the heat to dissipate.Printing resumes when the temperature drops below 80°C or 30 seconds havepassed in the wait state.

Protection level 2:If the head temperature sensor detects a temperature above 120°C, the printerimmediately stops the printing operation, and the carriage returns to the homeposition where capping is performed. An error message is shown on the display.

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2.6 Pause between PagesTo prevent ink blots from forming, this printer discharges printed pages so that theyhang down from the platen and dry and is provided with a Pause between Pages functionfor discharging sheets after a specified wait time. The user can set the wait time from theprinter driver. This function is particularly useful for film-type and other sheets thatneed extra time to dry.

2.7 White Raster SkipTo improve the printing throughput, this printer incorporates a White Raster Skipfunction for skipping the carriage scan operation for continuous blank segments ofprint data.

2.8 Sleep ModeThis printer has a Sleep mode for reducing the standby power. The printer automatically enters Sleep mode (Power Save mode) when there are no useroperations and no print data has been received for a preset period of time in the Onlineor Offline mode. The printer wakes from Sleep mode whenever the user performs anykey operations on operation manual or print data is received from the host computer.Whenever the roller trace preventive sequence starts automatically, the printertemporarily switches to the normal power mode and then returns to Sleep mode againonce the operation is finished.The time until the printer enters Sleep mode can be changed from the operation panel.See Part 3: 4.4.3 Contents of main menu (page 3-43) for the procedure for changing thissetting.


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W7200 / W7250

3. PRINTER MECHANICAL SYSTEM

The printer mechanical system can be roughly divided into two major components: theink passage and paper path.The ink passage consists of ink tank unit and a carriage unit where printheads areinstalled, purge unit, and waste ink absorber unit and performs the supply, circulation,and suction/removal of ink.The paper path includes the roll media tray, roll media feeder, paper feeder and performstwo types of feeding, transport, and discharge of media.

This section presents an overview of the components of the mechanical system.

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Figure 4-7 Printer Mechanical System

Ink tank unit

Purge unit

Carriage unit

Roll media tray unit

Waste ink Absorber

Paper feed

Roll media feeder

3.1 Ink Passage3.1.1 Overview of the ink passage

The ink passage consists of the ink tanks, printheads, caps, maintenance jet tray,waste ink absorber, ink tubes for connecting the mechanical components, and inksuction pump that is activated when ink is removed. These components are used toperform the supply, circulation, and suction/removal of ink.

A schematic diagram of the ink passage (for one color) and the ink flow are shown inthe figure below.


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W7200 / W7250

Figure 4-8 Schematic Diagram of the Ink Passage (for One Color)

Joint

JointCarriage unit

Prin

thea

d

CapSuction pump

To waste ink absorber

Waste ink absorber

Ink tank

Ink supply valve

Sub buffer

To waste ink absorber

W7250

Mechanical Drive Unit

Ink or air flow

a) Ink supply from ink tank to ink supply valveThe ink tank contains ink which is supplied to the printhead. Ink flows from the ink tank to the ink supply valve due to the fluid level difference.

b) Ink inflow from ink tank to sub bufferAlthough ink flows from the ink tank to the sub buffer due to the fluid leveldifference, air also enters from the air passage of the sub buffer to maintain thepressure inside the ink tank at a fixed level. If the ink inside the sub buffer exceedsa certain level, the ink passes through the air passage and flows to the waste inkabsorber.

c) Ink supply from ink supply valve to printheadInk is supplied from the ink tank to the printhead by opening the ink supply valve,capping the heads, and then driving the suction pump. The ink removed from thecaps flows to the waste ink absorber.

d) Ink supply during printingDuring the printing operation, ink is constantly filling the printheads from the inktank due to the negative pressure applied to the printhead nozzle by the opening ofthe ink supply valve and discharging of the print ink.Waste ink removed by the cleaning operation and waste ink in the right maintenancejet tray flows to the waste ink absorber.

If all of the ink passages are opened (ink tank is not installed, ink supplyvalve is opened, and printhead lock lever is opened) when ink fills the inktube, the ink in the ink tube may reverse-flow due to the difference in thewater head, and ink may leak from the ink supply needle. Therefore, donot open all of the ink passages at the same time when the ink tube isfilled with ink.

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CAUTION

3.2 Ink Tank Unit3.2.1 Structure of ink tank unit

a) Ink tankThe ink tanks contain ink (approx. 330 ml for W7200, approx. 130 ml for W7250) foreach color. The amount of ink is stored in the EEPROM mounted on the ink tank. The remaining ink level in the ink tank is detected using a dot count based on theEEPROM information. When the electrodes mounted to the hollow needle detect that there is no electricalcurrent, a message appears on the display indicating that the ink is nearly empty. Ifthe dot count reaches the prescribed value from this state, the ink tank isconsidered to be empty.

b) Ink portThe hollow needle enters the ink port (covered by a rubber plug) when the ink tanklever of the printer is pressed down to the ink tank fixing position, and thisestablishes an ink passage between the printer and ink tank.

c) Air passageThe open hollow needle enters the air passage (covered by a rubber plug) when theink tank lever of the printer is pressed down to the ink tank fixing position, and theinternal pressure of the ink tank is opened so that the internal pressure ismaintained at a fixed level.

d) Notches for preventing incorrect installationThe ink tanks have notches for preventing incorrect installation. The wrong inktanks cannot be inserted and set because of these notches.The ink tank lever can be lowered only when the ink tank has been installed in theset position, and the ink supply will not start unless the ink tank lever is lowered.


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W7200 / W7250

W7200 W7250

EEPROMEEPROM

Ink tank

Notches for preventingincorrect installation

Ink tank

Notches for preventingincorrect installation

Air passageAir passage

Ink port Ink port

Figure 4-9 Ink Tank

e) Ink supply valveThe ink supply valve is located between the ink tank and ink tube. This valvepresents ink leakage from occurring when the ink tube on the ink tank side isopened during replacement of the ink tank.

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W7200 W7250

Ink supply valve Ink supply valve

Figure 4-10 Ink Supply Valve

3.3 Carriage Unit3.3.1 Carriage functions

a) Printhead mountingThe carriage mechanically locks the printheads and connects them to the terminalson the head relay PCB.

b) ControlA carriage relay PCB and encoder are installed on the carriage. The carriage relayPCB communicates the drive signal of the printhead, and the encoder detects thecarriage position and generates print timing signals. The carriage relay PCB isconnected to the engine controller by flexible cable.

c) Carriage driveThe carriage belt moves the carriage back and forth on the platen. The carriage beltis driven by the power from the carriage motor.

d) Printhead maintenanceThis printer has a cleaning function that performs wiping and suction of the printheadswhen the carriage is stopped at the carriage homeposition.

e) Media thickness adjustmentThe gap between the bottom face of the printheads and the media surface can beadjusted according to the media thickness. Although the print quality is higher whenthe gap is narrow, ink blots may form on the print surface due to contact of themedia with the printhead face, or the printhead nozzles may be damaged.In this printer, the user can use the printhead height adjustment lever to select thegap width according to the media thickness (3 positions).

f) Paper width/skew detectionA media sensor is installed at the bottom left of the carriage for detecting the paperwidth and skewing of the paper on the platen.

g) Internal temperature detectionThermistors installed in the printhead relay PCBs are used to detect the internaltemperature in the vicinity of the printhead.


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W7200 / W7250

3.3.2 Structure of carriagea) Printhead mounting unit

The printheads are mounted to the carriage by the printhead lock cover andprinthead lock lever. When the printheads are fixed to the carriage, the signalcontact point of the head relay PCB contacts the signal contact point of theprintheads, and this results in the transmission of print signals. Also, the inkpassage from the ink tank passes through the ink tube and connects to theprintheads.

b) Ink portInk passes through the ink tube and is supplied to the printheads.The ink tubes run through the joints and inside the frame-shape caterpillar andmove in coordination with the carriage.

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Printhead lock cover

Caterpiller

Carriage

Carriage motor

Ink supply joint

Ink tube

Printhead lock lever

Contact

Figure 4-11 Carriage Unit (1)

c) Control unitThe carriage relay PCBs are connected to the head relay PCBs by short flexiblecables. The flexible cable between the engine controller and carriage relay PCB ismounted on a frame-shaped caterpillar and moves in coordination with the carriage.A photocoupler-type encoder is mounted at the bottom of the rear of the carriage forreading the linear scale during carriage movement.

d) Carriage drive unitMechanical misalignment of the installed printheads in the vertical/horizontaldirection and in bidirectional printing can be corrected by using the Adjustmentcommand in the Main Menu to shift the print timing. The carriage belt, which is driven by the power from the DC motor-type carriagemotor, moves the carriage in the sheet horizontal direction.The carriage homeposition, which is also the capping position, is detected by thecarriage homeposition edge on the right side of the carriage and the photointerrupter-type carriage homeposition sensor on the carriage right-side plate. Theposition on the linear scale that corresponds to the detected carriage homepositionis recorded as the homeposition, and this position is set as the reference point forposition control. The carriage motor is then driven and controlled using the controlsignals generated by the engine controller.


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W7200 / W7250

Carriage relay PCB

Head relay PCB

Carriage cover sensor

Media sensorPrinthead heightadjustment lever

Carriagehomeposition edge

Carriage homeposition sensor

Maintenance-jet tray

Figure 4-12 Carriage Unit (2)

e) Printhead maintenance unitThe printer performs cleaning operations of the printheads at the carriagehomeposition. In the wiping operation, the printheads installed in the carriage are wiped as thepurge motor rotates when the carriage is stopped at the carriage homeposition. Themaintenance jets are discharged when the carriage passes through the maintenancejet tray, located at the right side of the platen, while the carriage is moving forward.The suction operation is performed using the suction cap of the purge unit.

f) Gap adjustment unitThe paper thickness lever located on the right side of the carriage works incoordination with the height adjustment cam. The height adjustment rollers locatedat the bottom-right edge of the carriage front are moved up and down by thismechanism, and this moves the head holder position up or down to change the gapbetween the face of the printheads and the media.

g) Media sensor unitThe media sensor located at the bottom left of the carriage consists of an LED andphotosensor.The sensor is protected by a transparent cover to prevent the adhesion of dust andother foreign substances due to ink mist.

h) Internal temperature detectionA thermistor for measuring the internal temperature is installed on the head relayPCB on the rear of the head holder.

i) Carriage homeposition edgeThe carriage homeposition is determined to be the position on the linear scalemeasured when the carriage homeposition edge has been detected.

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3.4 Printhead3.4.1 Structure of printhead

A printhead has six nozzle arrays. Each nozzle can be controlled individually so that asix-color discharge action is performed by a single printhead.

a) Nozzle arraysEach nozzle array provides 1280 nozzles arranged in a two-column staggeredpattern. Each column is comprised of 640 nozzles separated by an interval of 1/600inch and is arranged in a staggered pattern to form 1280 nozzles separated by aninterval of 1/1200 inch.


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W7200 / W7250

10

32

12771276

12791278

Y

10

32

12771276

12791278

M

10

32

12771276

12791278

PM

10

32

12771276

12791278

C

10

32

12771276

12791278

PC

10

32

12771276

12791278

Bk

5/600inch

1/1200inch

82/600inch

Figure 4-13 Nozzle Configuration

b) Nozzle structureInk is supplied from the ink tank, passes through by a mesh ink filter, and is sent tothe nozzles.Ink is supplied from the shared ink chamber to the nozzles. When the head drivingcurrent is applied to the nozzle heater, this causes the ink to boil and form bubblesso that ink droplets are discharged from the nozzles.

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Resin

Silicon plate

Heater

Shared ink chamber

Heater

Figure 4-14 Nozzle Structure

c) Signal contact pointsThe signal contact points on the printhead are connected to the signal contact pointson the head relay PCB so that print signals and other information are sent from thecarriage relay PCB to the nozzles.

Table 4-2 SIGNALS AND PIN NUMBERS OF SIGNAL CONTACT POINTS (1/2)

Pin number Signal IN/OUT Function1,2,3 HGND - GND4 E_DTLM1 IN Nozzle data signal (M nozzle array/even nozzle)5 E_DTLC1 IN Nozzle data signal (C nozzle array/even nozzle)6 O_DTLM2 IN Nozzle data signal (M nozzle array/odd nozzle)7,8 GND - GND9 E_DTC1 IN Nozzle data signal (C nozzle array/even nozzle)10 E_DTC2 IN Nozzle data signal (C nozzle array/even nozzle)11 O_DTC2 IN Nozzle data signal (C nozzle array/odd nozzle)12,13,14,15 HGND - GND16 SHE_LC IN Sub heat enable signal (PC nozzle array)17 O_DTLC1 IN Nozzle data signal (PC nozzle array/odd nozzle)18 SHE_BK IN Sub heat enable signal (Bk nozzle array)19 SHE_LM IN Sub heat enable signal (PM nozzle array)20 HE_LM IN Heat enable signal (PM nozzle array)21 GND - GND22 E_DTM2 IN Nozzle data signal (M nozzle array/even nozzle)23 LTH IN Data latch signal24,25 HGND - GND26 VHFBG - NC27 DIALC() OUT DI sensor signal (PC nozzle array)28 DIAK() OUT DI sensor signal (Bk nozzle array)29 DIAK() OUT DI sensor signal (Bk nozzle array)30 O_DTBKI IN Nozzle data signal (Bk nozzle array/odd nozzle)


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W7200 / W7250

Figure 4-15 Signal Contact Points

1

66

2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18 19 20 21 22 23 24 25 26

27 28 29 30 31 32 33 34 35 36 37 38 39

52515049484746454443424140

53 54 55 56 57 58 59 60 61 62 63 64 65

787776757473727170696867


Table 4-2 SIGNALS AND PIN NUMBERS OF SIGNAL CONTACT POINTS (2/2)

Pin number Signal IN/OUT Function31 HE_LC IN Heat enable signal (PC nozzle array)32 DIALM1 OUT DI sensor signal (PM nozzle array)33 SHE_M IN Sub heat enable signal (M nozzle array)34 HE_Y IN Heat enable signal (Y nozzle array)35 DIAM1 OUT DI sensor signal (M nozzle array)36 E_DTY2 IN Nozzle data signal (Y nozzle array/odd nozzle)37 P_DTM2 OM Nozzle data signal (M nozzle array/even nozzle)38 DIAY0 OUT DI sensor signal (Y nozzle array)39 E_DTY1 IN Nozzle data signal (Y nozzle array/even nozzle)40 O_DTBK1 IN Nozzle data signal (Bk nozzle array/odd nozzle)41 E_DTBK1 IN Nozzle data signal (Bk nozzle array/even nozzle)42 E_DTLC2 IN Nozzle data signal (C nozzle array/even nozzle)43 HE_BK IN Heat enable signal (Bk nozzle array)44 DIALM0 OUT DI sensor signal (PM nozzle array)45 DIAC0 OUT DI sensor signal (C nozzle array)46 HSCLK IN Synchronous clock signal47 HE_M IN Heat enable signal (M nozzle array)48 DIAY1 OUT DI sensor signal (Y nozzle array)49 O_DTY2 IN Nozzle data signal (Y nozzle array/odd nozzle)50 O_DTY1 IN Nozzle data signal (Y nozzle array/odd nozzle)51 P_DTM1 IN Nozzle data signal (M nozzle array/odd nozzle)52 DIAM0 OUT DI sensor signal (M nozzle array)53 VHFBH - NC54 VH IN Head drive power supply (18 V)55 E_DTBK2 IN Nozzle data signal (Bk nozzle array/even nozzle)56 O_DTLC2 IN Nozzle data signal (C nozzle array/odd nozzle)57 O_DTLM2 IN Nozzle data signal (PM nozzle array/odd nozzle)58 H5V IN Head logic power supply (5.1 V)59 PECE IN Head EEPROM chip select signal60 SHE_C IN Sub heat enable signal (C nozzle array)61 EPDO OUT Head EEPROM read data signal62 E_DTM1 OUT Nozzle data signal (M nozzle array/even nozzle)63 O_DTC1 IN Nozzle data signal (C nozzle array/odd nozzle)64,65,66,67 VH IN Head drive power supply (18 V)68 VHT IN Power transistor drive power supply (18 V)69 DIALC1 OUT DI sensor signal (PC nozzle array)70 O_DTLM1 IN Nozzle data signal (PM nozzle array/odd nozzle)71 H5V IN Head logic power supply (5.1 V)72 EPCLK IN Head EEPROM clock signal73 EPD1 IN Head EEPROM write data signal74 DIACI OUT DI sensor signal (C nozzle array)75 HE_C IN Heat enable signal (C nozzle array)76 SHE_Y IN Sub heat enable signal (Y nozzle array)77,78 VH IN Head drive power supply (18 V)

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3.5 Purge Unit3.5.1 Functions of purge unit

To maintain high print quality, the purge unit performs maintenance of the nozzles inthe printheads. The functions of the purge unit include capping, cleaning, and ink supply.

a) CappingCapping prevents nozzle drying and dust adhesion by pressing the cap of the purgeunit to the face plate on the nozzle section of the printhead. Capping is performed when printing is completed, at the start of the suctionoperation, and when switching to the standby state due to an error. The capping operation also connects the ink passage between the printhead andpurge unit.

b) CleaningCleaning includes a wiping operation for removing paper fibers and dried inkdeposits adhering to the nozzle face plates of the printheads, a suction operation forremoving ink from the nozzles and drawing new ink to refresh the nozzles, and amaintenance jet operation where ink is sprayed from the nozzles to the cap ormaintenance jet tray to remove bubbles in the nozzles and dust and other foreignparticles near the nozzles. The combination of these three maintenance operationsimproves nozzle discharge performance.

Details of the cleaning function are shown in the table below.

Printer status Cleaning description Ink consumption*1

At installation Initial refilling suction Approx. 35 gPower has been turned on after a Cleaning C Approx. 13 gpredefined amount of ink has beendischarged since the last ink level adjustment suction 2Power has been turned on after at Cleaning C Approx. 13 gleast 720 hours has elapsed sincethe last ink level adjustment suction 2Before printing when less than Wiping + Maintenance jet Approx. 0.008 g48 hours has elapsed since the last printing was completedBefore printing when between Wiping + Maintenance jet Approx. 0.016 g48 hours and 168 hours has elapsed since the last printing was completedBefore printing when more than Cleaning A Approx. 1 g168 hours has elapsed since the last printing was completedScan period during printing Maintenance jet 5 discharges per nozzleAfter printing is completed when a Wiping + Maintenance jet Approx. 0.008 gpredefined amount of ink has been discharged since the last wiping*2

After printhead replacement Cleaning C Approx. 13 g


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W7200 / W7250

Printer status Cleaning description Ink consumption*1

Manual cleaning (Head Cleaning A) Cleaning A Approx. 1 gManual cleaning (Head Cleaning B) Cleaning B Approx. 6 g

suctionWhen printer is exited normally*3 Cleaning C Approx. 13 g*1 Ink consumption amount for each nozzle array.*2 In the banner (48” oversize) print mode, the cleaning operation starts upon reaching a

predefined point.*3 When the power button was not pressed and capping could not be performed, such as

during a power outage or when the power cable is unplugged.

c) Ink supplyThe suction pump of the purge unit operates in coordination with the ink supplyvalve to deliver the ink in the ink tank to the printheads during the initial refillingand ink level adjustment.

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Purge unit

Figure 4-16 Purge Unit

3.5.2 Structure of purge unita) Caps

The caps are used to cap the nozzle arrays on the printheads during the capping andcleaning operations. The rubber section of the cap touches the face plate of thenozzle array. Each printhead (six nozzle arrays) installed in the carriage has twocaps.The caps are activated during the capping operation and are used to protect thenozzle arrays. The caps are raised by the cap cams operated by the purge motor tocover the arrays when the carriage has moved to the homeposition. Capping is also performed during the cleaning operation, and the suction pump isthen used to remove ink from the printheads.


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W7200 / W7250

Cap sensor

Cap

Pump motor

Purge motor

Pump homeposition sensor

Wipers

Carriage lockpin

Figure 4-17 Caps

4-29


b) WipersThe wipers are operated by the purge motor and perform the wiping of six nozzlearrays simultaneously of the printheads. One pairs of wiper blades are used toprovide improved wiping performance. The wiping operation is performed in a "slidewipe" style where the wiper blades slide based on the forward rotation of the purgemotor. This action is performed after the printing or suction operations using aconstant-speed movement in the front direction as viewed from the printer front.The wiper cam raises the wiper unit to the wiping position. The wiper blade, which ispositioned perpendicular to the printhead, wipes the entire face plate of theprinthead, and then the narrow blade is used to wipe the nozzle array. After wiping, the wiper blades are cleaned before they are set at the wiping positionso that maximum wiping performance can be maintained.In the wiper blade cleaning, ink that was wiped from the head section is rubbed offby an ink scrapping receptacle connected to the waste ink absorber, and then theblades are wiped off with a blade cleaner.

Printhead

Blade cleaner

Ink scrapping receptacle

Cap

Wiper blade

Wipers

Figure 4-18 Wiping Operation (Image)


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W7200 / W7250

c) PumpsIn this printer, tube pumps press on the ink tubes using push rollers to producenegative pressure and enable suction of the ink. Two rollers are used to press asingle tube one after the other to allow flexible control over the ink suction volume.The rotation timing of the push rollers in the suction pump is detected by the pumphome position sensor, and the rotation speed is controlled by the driving of thepump motor (stepping motor).

d) SensorsSensors are located in the purge unit for detecting the status of the printercomponents. For more information, see Part 4: 5 Detection Functions (page 4-54).

Pump motor

Pumps

Cap

Pump homeposition sensor

Cap

Push rollers

to Waste ink absorber

Ink tubes

Figure 4-19 Pumps

3.6 Waste Ink Absorber3.6.1 Structure of waste ink absorber

a) Waste ink absorberThe waste ink absorber can hold approx. 14400 ml ml of waste ink in the W7200and approx. 12000 ml in the W7250.

b) Waste ink absorber full detectionThe waste ink absorber full detection is calculated based on the dot count.When about 14,100ml or more of waste ink accumulates in the W7200 and about11,750ml or more of waste ink accumulates in the W7250, a warning messageappears on the display indicating that the waste ink is nearly full. Once about14,400 ml of waste ink accumulates in the W7200 and about 12,000 ml of waste inkaccumulates in the W7250, an error occurs when printing is completed andoperation is stopped.

After replacing the waste ink absorber in the printer, be sure to alwaysclear the counter value of the waste ink absorber using the Service mode.The counter value of the waste ink absorber is stored in the EEPROM(IC428) on the engine controller. Therefore, when replacing the enginecontroller, be sure to refer to Part 5: 5.2.12 Boards (page 5-32).

The ink discharge rate from the ink tubes and subbuffer resulting fromexecution of the Move Printer command in the Main menu is countedduring the initial filling suction.Ink discharge rate occurring from "Move Printer" command: Approx. 35 gper color

4-31


Figure 4-20 Waste Ink absorber

Waste ink absorber

CAUTION

NOTE

3.7 Air Flow3.7.1 Air flow

Ink mist that floats inside the printer or splashes from the paper during printing iscollected by the waste ink absorber at the right side and the mist tank at the left sideof the printer through the air flow inside the printer.The suction fans at the right and left sides of the printer create an air current thatcarries the ink mist to the waste ink absorber and mist tank.


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W7200 / W7250

Waste ink absorber

Air flow fan

Air flow fan unit (L)

Mist tank

Figure 4-21 Air Flow

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3.8 Paper Path3.8.1 Overview of paper path

The paper path includes the following components: roll media tray, roll drive unit, rollfeed unit, feed rollers, pinch roller drive unit for pressing and releasing the pinchrollers, and sensors for detecting the media feeding status. The paper path performsautomatic feeding for the roll media and manual feeding, transport, and delivery forthe cut sheets.

The diagram below presents an overview of the paper path and its operations.

4-33


Figure 4-22 Paper Path

Roll feed roller

Pinch roller

Printhead

Feed roller

Roll holderRoll load roller

Roll media

a) Roll media tray feedingRoll media fed in the roll media tray are transported by the roll media supply rollers,and feed rollers.If roll media is fed when the roll media tray feeding option is selected, the roll drivemotor and feed motor start operating once the roll media tray and tray are closed.When the roll media leading edge is detected by the feed sensor and moves apredetermined length from the feed sensor, the feeding operation is stoppedmomentarily. Next, to remove the slack from the roll media, temporarily release the pinch rollerunit, increase the suction rate of the suction fan, run the feed motor in reverse torewind the prescribed amount, and apply pressure with the pinch roller to pause thefeeding operation.After performing calibration of the media sensor in this state, perform media leadingedge detection, media width detection, and skewing detection, and then stop the rollmedia at the print standby position.The roll media is then fed by a length equivalent to the margin of the leading edge,and the printing operation is started. Feeding of the roll media during printing isperformed by controlling the rotation of the feed rollers according to the printingmode.


4-34

Feeding

Media sensor calibration

Media leadingedge detection

Media width detection

Media skewing detection

Media detection

Roll media feeding ends

Roll media feeding starts

1)Media sensor is moved over the media.2)Sensor output is determined, and the sensor input value over

the media is checked.3)Media sensor is moved over the platen.4)The sensor input value over the platen is checked.

This is performed each time the media is loaded since thesensor input value varies depending on the media type.

1) Media is fed 50 mm forwardfrom the media sensor

Feeding and transport 1)Media is supplied to the feedroller

2)Pinch rollers are pressed down3)Media is fed 5 mm in reverse4)Media is fed 40 mm forward

from the media sensor5)Pinch rollers are released6)Media is fed 40 mm in reverse7)Pinch rollers are pressed down8) Madia is fed 50 mm forward

1)Media sensor is moved over the media.2)The media is fed in reverse, and preliminary detection of the

media leading edge is made. (Feeding stops when detectionis made.)

3)The media is fed forward, and the media leading edge is detected.

1)The media sensor moves over the platen and the media is fed 50 mm forward.2)The media left edge is detected. (The carriage forward movement is stopped

momentarily when detection is made.)3)Preliminary detection of the media right edge is made. (The carriage forward

movement is stopped when detection is made.)4)The media right edge is detected. (The carriage backward movement is stopped

momentarily when detection is made.)

Media is not in print standby position

Media is in print standby position

1)The media sensor moves over the platen at the media left edge and themedia is fed 300 mm forward.

2)The media left edge is detected. (The carriage forward movement is stoppedmomentarily when detection is made.)This is compared with the media left edge found at media width detectionto find the skewing amount. (The skewing amount must be 1 mm or less.)

Print

Print standby position

Figure 4-23 Roll Media feed Sequence

b) Tray feedingCut sheets that are loaded on the platen are transported by the feed rollers.If the cut sheets are loaded when the tray feeding option is selected, the feed motorstarts operating once the upper cover is closed. The trailing edge of the cut sheetsloaded on the platen is detected by the feed sensor. After performing calibration ofthe media sensor in this state, perform media leading edge detection, media widthdetection, and skewing detection, and then stop the cut sheet at the print standbyposition. The cut sheets are then fed by a length equivalent to the margin of theleading edge, and the printing operation is started. Feeding of the cut sheets duringprinting is performed by controlling the rotation of the feed rollers according to theprinting mode.

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Media leading edgedetection (continued)

1)The sheet is fed forward,and the sheet leading edgeis detected.

Media skewing detection

Media skewingdetection

Media leading edgedetection (shutdown)

1)The media sensor moves overthe platen at the sheet leftedge.

Media trailing edgedetection

1)The sheet is fed forward, and preliminary detection of the sheettrailing edge is made by the feed sensor. (Feeding stopsmomentarily when detection is made.)

2)The sheet is fed in reverse, and the sheet trailing edge is detectedby the feed sensor. (Feeding stops when detection is made.)

Media leading edgedetection (recovery)

1)The media sensor is moved tothe leading edge detectionshutdown position.

2)The sheet is fed in reverse, andpreliminary detection of thesheet leading edge is made.(Feeding is stopped whendetection is made.)

3)The sheet is fed forward, andthe sheet leading edge isdetected. (Feeding is stoppedwhen detection is made.)

Media sensor calibration 1)Media sensor is moved over the sheet.2)Sensor output is determined, and the sensor input value over the sheet

is checked.3)Media sensor is moved over the platen.4)The sensor input value over the platen is checked.

This is performed each time the media is loaded since the sensor inputvalue varies depending on the media type.

Media leading edgedetection (start)

1)Media sensor is moved over the sheet.2)The sheet is fed 300 mm in reverse. (Feeding

stops when detection is made.)

Media width detection 1)The sheet left edge is detected. (The carriage forward movement is stoppedmomentarily when detection is made.)

2)Preliminary detection of the sheet right edge is made. (The carriage forward movementis stopped when detection is made.)

3)The sheet right edge is detected. (The carriage backward movement is stoppedmomentarily when detection is made.)

Leading edge detectionUnable to detect

Detected

Cut sheet fed ends

Cut sheet fed starts

1) The media sensor moves over the platen at the sheetleft edge and the sheet is fed 50 mm forward.

2) The sheet left edge is detected. (The carriage forwardmovement is stopped momentarily when detectionis made.)This is compared with the sheet left edge found atmedia width detection to find the skewing amount.(The skewing amount must be 1 mm or less.)

1)The sheet left edge is detected. (Thecarriage forward movement is stoppedmomentarily when detection is made.)This is compared with the sheet leftedge found at media width detectionto find the skewing amount. (Theskewing amount must be 1 mm orless.)

Print

Print standby position

Figure 4-24 Cut Sheet feed Sequence

c) Paper deliveryIf the cutter is enabled when using roll media, the media is fed to the cut positionafter printing and cut using the cutter. Then, the roll media on the platen is fed byapproximately 100 mm, and the cut roll media is pushed out. The discharged sheetis stacked on the stacker (optional in the W7250) with the printed side face down.The roll media on the platen is wound back to the print standby position. In continuous banner printing with roll media, the paper is not cut and waits inpause mode for maintenance operations such as cleaning.The printed cut sheets stop on the platen, and a message is displayed when printingis finished.

d) Other paper feed operationsi) Roll media replacement sequence

This printer assumes that the roll media has been replaced when the sensor detectsthat the tray is opened and closed.When the roll media is replaced, the roll media is fed over the platen where themedia leading edge detection, media width detection, and skewing detection isperformed. If no skewing is detected, approximately 100 mm of the media leadingedge is trimmed, and the roll media is wound back to the print standby position onthe platen.Media leading edge detection, media width detection, and skewing detection areperformed by the media sensor.In media width detection, the media edges at the carriage homeposition side and atthe opposite side are detected at the position where the media leading edge is fedapproximately 50 mm from the media sensor to find the media width.In skewing detection, the skewing amount is found using the media edge at thecarriage homeposition side found by media width detection and the shift of themedia edge at the same position when the media leading edge is fed approximately300 mm from the media sensor.

ii) Roll media trailing edge detection sequenceThe roll media is handled in the following manner according to the paper type.

Recommended roll media:When the roll media end sensor detects the roll media trailing edge during the rollmedia feeding operation, the feeding operation is stopped, and a warning messageis shown on the display.

Non-recommended roll media:If the roll media trailing edge is secured by strong adhesive tape, the roll mediatrailing edge cannot be detected by the roll media end sensor. In this case, the rollfeed sensor detects a media feeding error, the feeding operation is stopped, and awarning message is shown on the display.

iii) Roller trace prevention sequencePinch roller trace prevention sequencePinch roller traces can form on the roll media when the roll media is left at theprint standby position for an extended period of time. As a result, the followingsequence is performed to prevent roller traces from forming.While the power is on, the media is fed by about 2 mm at 100-minute intervals fourtimes, and then the media is rewound back to the roll media tray for standby.If printing is started during the roller trace prevention sequence, the media isrewound back to the print standby position before printing starts.If printing is started after the roller trace prevention sequence, the roll media isreloaded before printing starts.


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W7200 / W7250

3.9 Structure of Paper Path3.9.1 Structure of roll media tray

a) Roll media load unitOne roll media can be loaded in the roll media tray with the roll holder as the shaft.The roll drive motor transmits its power to the roll media load unit through the geartrain, and feeding of the roll media is performed.

b) Roll media detection unitThe roll media is detected by the roll media end sensor of the roll media load unitand the roll media feed sensor of the roll feed unit.The remaining amount of roll media can be checked visually from the small windowat the right side of the tray.

4-37


Figure 4-25 Roll Media Tray

Roll media tray

Roll media trayset sensor

Roll mediaend sensor

Roll mediaset sensor

Roll feed sensor

Roll drive unit

Pinch rollerdrive unit

3.9.2 Structure of feed rollersa) Paper feed unit

The paper feed unit consists of paper path parts, including the paper guides andplaten; and media feeding mechanisms, including feed rollers driven by the feedmotor and the pinch roller unit operating in conjunction with the feed rollers.To ensure that no waves form on the media, the paper remains flat as it passes overthe platen so that it is carried horizontally as it passes under the printheads of thecarriage.

b) Detection unitThe paper feed unit includes sensors for monitoring the media feeding status andsensors for monitoring the status of the component parts of the paper path.For more information, see Part 4: 5 Detection Functions (page 4-54).

c) Sheet cutterWhen "Autocut: Yes" is selected in the Main Menu, the cutter mounted on the leftside of the carriage automatically cuts the roll media.The cutter homeposition is on the left side. Once the sheet is fed to the cut position,the sheet is cut when the carriage moves from the left to the right in the backwardmovement.


4-38

W7200 / W7250

Cut

Pinch roller

Cutter

Feed roller

Paper guide

Figure 4-26 Manual Feed Tray/Paper Feed Unit

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4. PRINTER ELECTRICAL SYSTEM

4.1 OverviewThe printer electrical system consists of the system controller, engine controller, motordriver PCB, power supply, all of which are mounted at the rear of the printer; thecarriage relay PCBs, head relay PCBs, and printheads, which are located in the carriageunit; the operation panel on the upper right cover; and other electrical componentssuch as the sensors and motors.The system controller manages image data, and the engine controller manages allelectrical components. The other relay PCBs and drivers control the various functionsunder the management of the engine controller.


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4-41


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Figure 4-27 Printer Electrical Section

4.2 System Controller4.2.1 System controller components

a) CPU (IC1)The CPU, with a 32-bit internal bus, operates in synchronization with the 250-MHzinternal clock that is generated from a 33.333-MHz external clock.The CPU also includes eight 8-MB RAM chips, three 2-MB ROM chips, 2-KbitEEPROM chip, The CPU is connected to eight 8-MB RAM chips, three 2-MB ROMchips, and a 2-Kbit EEPROM chip. The CPU has the following functions.

DMA controllerThe DMA controller manages the network, expansion card slots, and other inputinterfaces and DMA transfer of the data stored in the SDRAM.

Interrupt controllerThe interrupt controller receives and processes the external interrupts from thenetwork, image process ASIC (IC12), and the expansion card slots, in addition tothe internal interrupts.

Serial input/output (I/O)The serial I/O controls input and output of the DIP switch settings and LED on/offsettings as serial signals.


4-42

W7200 / W7250

LED8LED7LED6LED5

IC13

IC11

IC44

SW3

IC36 SW2

IC8

IC34 IC32 IC35

J13

IC6 IC9 IC7

IC4 IC2 IC5

IC1

IC3

IC12

LED14

Figure 4-28 System Controller

b) Image process ASIC (IC12)The image process ASIC converts the RGB multi-value image data and YMCK multi-value image data from the host computer received after passing through theinterface connectors to six-color binary image data. In addition, the image processASIC has the following functions.

Engine controller communication controlThis function controls serial communication with the engine controller.

USB device controller controlThis function performs DMA control of the USB device controller.

Operation panel controlThis function controls serial communication with the operation panel.

c) USB device controller (IC11)The USB device controller receives print data transmitted from the host computerafter passing through the interface connectors. The controller also incorporates DMAfor performing DMA transfer of image data to the image process ASIC (IC12).

d) Network device controller (IC44)The network device controller receives print data sent from the host computer afterpassing through the interface connectors.

e) SDRAM (IC2, IC3, IC4, IC5, IC6, IC7, IC8, IC9)The 64-MB SDRAM is connected to the 64-bit data bus and is used as the workarea.

The SDRAM is used as the image buffer when print data is received.

f) FLASH ROM (IC32, IC34, IC35)The 6-MB FLASH ROM is connected to the 8-bit data bus and 64-bit data bus andstores a printer control program.

g) EEPROM (IC36)The 2-Kbit EEPROM stores the setting values and adjustment values from the MainMenu.

h) FCRAM (IC13)The 8-MB FCRAM is connected to the image process ASIC and is used as the imagebuffer when print data is received.

4-43


i) LED (LED5)This LED turns green when a program error occurs.

j) LED (LED6)This LED turns green when a hardware (PCI, RAM, NIC) error occurs.

k) LED (LED7)This LED turns green when the printer is in Service mode.

l) LED (LED8)This LED is for R&D and factory use.

m) LED (LED14)This LED turns green when network communication is being performed.

n) DIP switches (SW2)These DIP switches are for R&D and factory use.

o) DIP switches (SW3)This is for setting the network communication speed and transfer mode.Once the settings are modified, the power must be turned off and then on again.

No. ON OFF1 Manual Automatic2 100 Mbps 10 Mbps3 Full duplex mode Half duplex mode4 In development In development

The current communication settings can be checked using the LED of the LAN port.Green : 100 MpbsYellow : 10 Mbps

Do not try to operate the DIP switches and buttons for R&D and factoryuse. This could result in a malfunction or breakdown.

See Part 5: 6.2.1 System controller DIP switch settings (page 5-40) forinformation on the factory default settings.


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W7200 / W7250

CAUTION

NOTE

4.3 Engine Controller4.3.1 Engine controller components

a) CPU (IC401)The CPU, with a 32-bit internal bus, operates in synchronization with the 130.8-MHz internal clock that is generated from a 32.7-MHz external clock.The CPU also includes 8-MB SDRAM (IC408) and 16-Kbit EEPROM (IC428). TheCPU performs parameter control and has the following functions.

Power supply on/off controlThis function performs on/off control of the drive power (26.5 V, 5.1 V, and 3.3 V)supplied from the power supply based on the power button push-down signal thatis input after passing through the system controller.

Timer functionThis function is used for the roller trace prevention sequence and cleaningfunctions.The internal RTC (realtime clock) and lithium battery allow the timer to operateeven when the AC power supply is off for performing the cleaning function.

4-45


Figure 4-29 Engine Controller

BAT401

IC402

IC409

IC408

IC401

IC412

IC407

JP401

IC403

IC410

IC411

IC417

IC418IC416

LED404

IC415

IC428

IC421

IC422

IC445

IC439 IC440

IC432

IC424

Ink tank EEPROM controlThis function controls the reading and writing of data to the EEPROM mounted onthe ink tank for each color.

Ink tank level detectionThis function detects the remaining ink level for each color based on the signalsfrom the electrodes mounted on the hollow needle.

b) ASIC (IC409)The ASIC, with a 32-bit internal bus, operates in synchronization with the 65.4-MHzinternal clock that is generated from a 32.7-MHz external clock.The CPU also includes two 16-MB SDRAM chips and two driver ASIC chips. TheASIC has the following functions.

System controller communication controlThis function controls serial communication with the system controller.

Image data receptionThis function receives the image data from the system controller and stores it inthe SDRAM (IC402, IC403).

Image data generation/outputThis function generates the image data for printing each color from the image datareceived from the system controller and mask pattern corresponding to the printmode in the SDRAM (IC408).This function also controls the output of the generated image data to the carriagerelay PCB.

Heat enable signal controlThis functions uses the pulse width to perform variable control of the time that theheat enable signal is applied to the nozzle heater board for each nozzle array in theprintheads.

Linear scale countThis function reads the linear scale during carriage driving and generates the 300-dpi timing signal.

1200-dpi timing generationThis function divides the linear scale 300-dpi timing into four equal parts togenerate the 1200-dpi timing signal.

Dot countThis function counts the discharge dots used as information for the heat enablesignal function, maintenance jet control, cleaning function, and remaining ink levelfor each nozzle array.

PWM controlThis function performs driving control of the carriage motor, suction fan, and airflow fans and temperature control of the printheads based on the control signalsfrom the CPU.


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W7200 / W7250

Feed motor controlThis function performs rotation detection of the encoder slit after passing throughthe motor driver and control of the feed motor speed and position based on thecontrol signals from the CPU.

I/O portThis function performs I/O control from the sensors and controls the driving unitsof the motors, clutch, solenoids, and other parts.

c) Driver ASIC (IC410, IC411)The image data generated by the ASIC (IC409) undergoes differential processing toreduce noise and then is sent to the carriage relay PCB.

d) SDRAM (IC402, IC403)The 16-MB SDRAM is connected to the 32-bit data bus and is used as an imagebuffer when receiving the print data.

e) Flash ROM (IC407)The 2-MB FLASH ROM is connected to the 16-bit data bus and stores a printercontrol program and mask patterns.

f) SDRAM (IC408)The 8-MB SDRAM is connected to the 16-bit data bus and is used as a CPU workmemory. It also is used to store the service mode history (P-SETTING, WARNING,ERROR).

g) EEPROM (IC428)The 16-Kbit EEPROM stores the printer adjustment values.

h) Motor driver (IC412, IC417)This motor driver is used to drive the carriage motor, which is a DC motor withbuilt-in software servo.

i) Motor driver (IC415)This motor driver is used to perform constant-voltage driving of the pump motor,which is a two-phase stepping motor.

j) Motor driver (IC416, IC418)This motor driver is used to perform constant-current driving of the purge motor,which is a two-phase stepping motor.

k) Regulator IC (IC421)The regulator IC generates the ASIC internal driving power supply (2.5 V).

l) Regulator IC (IC422)The regulator IC generates the CPU internal driving power supply (1.9 V)

m) Regulator IC (IC445)The regulator IC generates the RTC driving power supply (1.8 V) in the CPU.

n) D/A converter (IC432)This converter is used to drive the media sensor LEDs.

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o) D/A converter (IC439)This converter is used to set the driving current of the roll feed motor.

p) D/A converter (IC440)This converter is used to set the driving current of the feed motor.

q) Reset IC (IC424)The reset IC initializes the engine controller based on the control signals from thesystem controller.

r) LED (LED404)This LED turns red when driving power (26.5 V, 5.1 V, 3.3 V) is supplied to theengine controller.

s) Short connector (JP401)This connector is used for switching W7200/W7250.

For information on short connector switching, see Part 5: 6.2.2 Enginecontroller short connector settings (page 5-41).

t) Lithium battery (BAT401)The lithium battery is connected to the RTC in the CPU. The battery can performsbackups for approximately two weeks with the AC power unconnected.


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NOTE

4.4 Carriage Relay PCB4.4.1 Carriage relay PCB components

a) Receiver ASIC (IC201, IC202)The receiver ASIC receives and recovers the image data that has undergonedifferential processing by the driver ASIC (IC410, IC411) in the engine controller,and then sends this data to the printheads.

b) Regulator IC (Q211)The regulator IC is used to generate the discharge drive power supply (18 V) of theprintheads from +26.5 V.

4-49


Figure 4-30 Carriage Relay PCB

Q211

J206

IC201 IC202

4.5 Head Relay PCB4.5.1 Head relay PCB components

a) Latch IC (IC1101)DI sensor reading control

The DI sensor value in the printheads and head rank are obtained for each colorand sent to the engine controller based on the control signals that are sent fromthe engine controller.

Environment temperature reading controlThe environment temperature detected by the thermistor (TH1101) on the headrelay PCB is sent to the engine controller based on the control signals that are sentfrom the engine controller.

Relay for head logic driving power supplyThe logic driving power (5 V) is supplied to the printheads based on the controlsignals that are sent from the engine controller.

b) Thermistor (TH1101)The thermistor sends the environment temperature in the vicinity of the head relayPCB to the engine controller after passing through the carriage relay PCB.


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W7200 / W7250

Figure 4-31 Head Relay PCB

TH1101

IC1101

4.6 Motor Driver4.6.1 Motor driver components

a) Feed motor driver (IC1001)This driver generates and sends the excitation signals for the feed motor based onthe control signals from the engine controller.

b) Roll feed motor driver (IC1002)This driver generates and sends the excitation signals for the roll feed motor basedon the control signals from the engine controller.

4-51


Figure 4-32 Motor Driver

IC1002

IC1001

4.7 Power Supply4.7.1 Power supply block diagram

The universal power supply converts AC voltages ranging from 100 V to 240 Vsupplied from the AC inlet to DC voltages for supplying the driving voltages of ICs,motors, and other parts.The voltage generating circuits are divided into the power supply system for drivingthe motors (+26.5 V) and sensors (+5.1 V) and the power supply system for driving thelogic circuits (+3.3 V).The +26.5 V/+5.1 V system uses a combination of START signals sent regularly fromthe power supply and power button signals to control the STANDBY signals and turnthe power on and off.During power save mode, the STANDBY signals are controlled to turn off the +26.5V/+5.1 V output. Also, only the carriage motor driving +26. 5 V power is turned offwhen the upper cover is opened.


4-52

W7200 / W7250

Operation panel

Invertertransformer

DC powersupply

control circuit

+5.1 V/+3.3Vgeneration

circuit

+26.5 Vgeneration

circuit

STANDBY

Active filter circuit

Noise filter circuit

Engine controller

AC inlet100 V to 240 V

Power supply

System controller

Carriage motor driving power: +26.5 V

+26.5V

+5.1V

+3.3V

START

DC powersupply

control circuit

Figure 4-33 Power Supply Block Diagram

4-53



5. DETECTION FUNCTIONS

5.1 Detection Functions Based on Sensors5.1.1 Sensors for covers/roll media trays


4-54

W7200 / W7250

Roll media trayset sensor

Tray sensor

Upper cover sensor (L)

Right cover sensor

Upper cover sensor (R)

Figure 4-34 Layout of Sensors for Covers/Roll Media Trays

Upper cover sensorsThe microswitch-based upper cover sensors detect opening and closing of the uppercover.When the upper cover is closed, a switch is depressed to notify the sensor that thecover is closed.To prevent the uneven fitting of the upper cover, sensors are located on both theright and left sides.

Right cover sensorThe photo interrupter-based right cover sensor detects the opening and closing ofthe right cover.When the right cover is closed, the sensor light is cut off by the sensor arm, and thisnotifies the sensor that the right cover is closed.

Tray sensorThis photo interrupter-based tray sensor detects when the tray is opened andclosed. When the tray is closed, the sensor light is cut off by the sensor arm, andthis notifies the sensor that the tray is closed.

Roll media tray set sensorThe photo interrupter-based roll media tray set sensor detects the opening andclosing of the roll media tray.When the roll media tray is closed, the sensor light is transmitted through thesensor arm, and this notifies the sensor that the roll media tray is closed.

When the upper cover is closed, the +26.5 V power is supplied by thepower supply to drive the carriage motor and feed motor.

4-55


NOTE

5.1.2 Ink passage system


4-56

Cap sensorPump homepositionsensor

Figure 4-35 Layout of Sensors for Ink Passage System

Cap sensorThe photo inerrupter-based cap sensor detects the status of the caps on the purgeunit.The sensor determines that the cap is closed when the rotary flag, which operates inconjunction with the cap cam shaft, cuts off the sensor light. The other states aredetermined by the number of pulses from the pulse motor based on the timing whenthe sensor light is cut off.

Pump homeposition sensorThe photo interrupter-based pump sensor detects the homeposition of the suctionpump rollers.The homeposition of the pump is defined as the position where the rotary flag, whichoperates in conjunction with the drive gear shaft of the rollers, cuts off the sensorlight.

4-57


Sensor

* Carriage lock* Capping

* Lowering of cap* Opening of air through

valve

* Wiping start * Wiper reversal* Closing of air through

valve

Rotary flag

Figure 4-36 Cap Sensor Flag

Sensor

* Pump * Homeposition * During suction * Homeposition

Rotary flag

Figure 4-37 Pump Sensor Flag

5.1.3 Carriage system


4-58

W7200 / W7250

Linear scale

Carriage homeposition sensor

Head relay PCB


Madia sensor

Linear encoder

Environmenttemperature sensor

Figure 4-38 Layout of Sensors for Carriage System

Media sensorThe photo reflection-based media sensor detects the edges of the media. The sensordetects the edges by monitoring the change in voltage with respect to changes in thereflection density from the media.Since the sensor light uses infrared light, light emission cannot be confirmedvisually.

Carriage cover sensorThe photo interrupter-based carriage cover sensor detects opening and closing of thecarriage cover.When the carriage cover is closed, the sensor light is cut off by the sensor arm, andthis notifies the sensor that the carriage cover is closed.

Carriage homeposition sensorThe photo interrupter-based carriage homeposition sensor detects the home positionof the carriage.The sensor, located on the right-side plate, detects the carriage homeposition edgeon the carriage unit during carriage traveling.The carriage homeposition is defined based on the location where the edge isdetected.

Linear encoderThe linear encoder, installed on the rear of the carriage, detects the position of thecarriage using the slits on the linear scale while the carriage is moving.

Environment temperature sensorThe environment temperature sensor (thermistor) installed on the head relay PCBdetects the environment temperature in the vicinity of the carriage.The resistance measured by the thermistor, which varies as the temperature insidethe printer changes, is sent to the engine controller after passing through thecarriage relay PCB.The environment temperature is used to calibrate the head temperature sensor andto detect abnormal internal printer temperatures.

Head temperature sensorA set of two diode head temperature sensors are installed at the top and bottom ofthe nozzle arrays of printhead to detect the temperature of the printhead.The voltage produced by each diode, which varies as the temperature near the nozzlearray changes, is sent to the engine controller after passing through the carriagerelay PCB.The head temperature information is used to control the operation of the head andto detect abnormal head temperatures.

Printhead contact detectionThe status of direct contact between the contact faces of the printhead and thecarriage is checked by testing the electrical conductivity.The contact status between the two faces is detected from the voltage changes of theflexible cable connecting two separate terminals on the contact surface of theprinthead, the +18 V power supply terminal, and the GND terminal.

4-59


Media

Photo-reflective sensor unit

Sensor cover

Figure 4-39 Media Sensor (Image)

5.1.4 Paper path system


4-60

Rool mediafeed sensor

Roll mediaend sensor

Roll mediaset sensor

Feed sensor

Figure 4-40 Layout paperpath sensor

Roll media set sensorThe photo interrupter-based roll media set sensor detects the opening and closing ofthe paper holder by the paper release lever.When the paper holder is closed and the roll media tray is closed, the sensor light istransmitted through the sensor arm, and this notifies the sensor that the paperholder is closed.

Roll media end sensorThe photo interrupter-based roll media end sensor detects the feed of paper from theroll media tray. The sensor light is blocked by the sensor arm when the paper is fed,and this notifies the sensor that paper is available in the tray.

Roll feed sensorThe photo interrrupter-based roll feed sensor detects the slit of the rotary flag thatturns as the roll media is fed. If the feed of roll media cannot be detected when thefeeding operation is being performed, the printer determines that a media feedingerror has occurred.

Feed sensorThe photo reflection-based feed sensor detects if paper is on the platen.The sensor detects the presence of paper by receiving the sensor light reflected fromthe paper.

4-61


Part 5

MAINTENANCE

Page5 - 1 1. Maintenance 5 - 1 1.1 List of Periodic Replacement

Parts5 - 1 1.2 List of Consumables 5 - 1 1.3 A List of Periodic

Maintenance 5 - 2 2. Servicing Tools 5 - 2 2.1 List of Tools 5 - 4 2.2 Using the Cover Switch Tool 5 - 5 3. Applying the Grease 5 - 6 4. Service Parts 5 - 6 4.1 Service Parts 5 - 8 5. Disassembly/Reassembly 5 - 8 5.1 Disassembly/Reassembly 5 - 8 5.2 Points to Note on

Disassembly andReassembly

5 -32 5.3 Cap/Valve Open/Wiper UnitUp/Down

5 -34 5.4 Ink Drain 5 -40 6. Adjustment/ Set-Up 5 -40 6.1 Adjustments and Settings5 -41 6.2 Adjustment and How to Set

Up 5 -48 7. Troubleshooting 5 -48 7.1 Outline of Troubleshooting 5 -49 7.2 Troubleshooting during

"Operator Call"

5 -64 7.3 Troubleshooting duringWarning/Error/Firmware Error

5 -83 7.4 Troubleshooting forConditions not Displayed inthe Message Display.

5 -88 8. Connector Positions and PinArrangement

5 -88 8.1 System Controller5 -100 8.2 Image Process Controller5 -104 8.3 Head Controller5 -114 8.4 Carriage Controller5 -125 8.5 Mech. Controller5 -134 8.6 Motor Controller5 -138 9 Circuit Diagram5 -140 9.1 General Circuit Diagram5 -148 9.2 System Controller5 -155 9.3 Image Process Controller5 -163 9.4 Head Controller5 -167 9.5 Carriage Controller5 -178 9.6 Mechanical Controller5 -189 9.7 Motor Controller5 -195 9.8 Cut Sheet Set Ass’y5 -196 9.9 Nozzle Check Sensor Ass’y5 -197 9.10 Print Position Sensor Ass’y5 -198 9.11 Skew Sensor Ass’y5 -199 9.12 Option Connector Ass’y

1. MAINTENANCE

1.1 List of Regular Replacement Parts

Level Regular replacement partUser NoneService personnel None

1.2 List of ConsumablesFor details, refer to Part 2: PRODUCT SPECIFICATIONS (page 2-1)

Level ConsumableUser Printhead

Air filter (Included with printhead)Ink tank (black)Ink tank (photo cyan)Ink tank (cyan)Ink tank (photo magenta)Ink tank (magenta)Ink tank (yellow)Cutter unit

Service personnel None

1.3 List of Regular Maintenance

Level Regular maintenanceUser Cleaning of ink mist and other substances

(When necessary and when replacing the printhead)Service personnel None

5-1

Part 5: MaintenanceW7200 / W7250

2. SERVICE TOOLS

2.1 List of ToolsGeneral-purpose tools ApplicationLong Phillips screwdriver Inserting and removing screws

Phillips screwdriver Inserting and removing screws

Flat-head screwdriver Removing the E-ring(small)

Needle-nose pliers Inserting and removing the spring parts

Hex key wrench Inserting and removing hexagonal screws

Penlight Assisting in the manual capping procedure

Multimeter Troubleshooting

Flat brush Applying grease

Silvon sheet Wiping off ink

Rubber gloves Preventing ink stains

LAN cable For upgrading the firmware version(Crossover cable)

RS-232C cable For obtaining service information(9-pin, male, crossover cable)

Special-purpose tools ApplicationCover switch tool Pressing the cover switch (see page 5-3)

(QY9-0103-000)Syringe Draining the ink manually (see page 5-35)

(CK-0541-000)

Tube Draining the ink manually (see page 5-35)(QA2-6161-000)

Grease PERMALUBE G-2 Applying to specified locations (see page 5-4)(CK-0551-020)

Grease MOLYKOTE PG-641 Applying to specified locations (see page 5-4)(CK-0562-020)

Part 5: Maintenance

5-2

W7200 / W7250

2.2 Using the Cover Switch ToolUse the cover switch tool by inserting the hook into the cover switch.

5-3

W7200 / W7250 Part 5: Maintenance

Cover switch tool

Cover switch tool

Figure 5-1 Using the Cover Switch Tool

3. APPLYING THE GREASE

Apply the grease at the location shown below.Smear the grease lightly and evenly with a flat brush.See Part 5: 5. DISASSEMBLY/REASSEMBLY (Page 5-7) and the Parts Catalog forreassembling and disassembling the printer.

Don't apply the grease to locations other than those designated. Unwantedgrease may cause poor print quality, take particular care that grease doesnot get onto the wiper, cap, or the linear scale.

Part 5: Maintenance W7200 / W7250

5-4

Permalub G No.2approx. 24mg

Permalub G No.2approx. 24mg

CAUTION

Figure 5-2 Apply the grease of upper cover

Cam : Permalub G No.2approx. 12mg

Plate spring : Permalub G No.2approx. 12mg

Lock pin :Permalub G No.2 approx. 12mg

Joint :Molykote PG-641 approx. 24mg

Figure 5-3 Applying the grase of carriage

5-5


Figure 5-4 Applying the grease of pinch roller unit

Molykote PG-641approx. 24mg

Feed roller

Permalube G No.2 approx. 24mg

Feed roller

Figure 5-5 Applying the grease of feed roller

4. SERVICE PARTS

4.1 Service PartsThe service parts indicated below require careful handling.

4.1.1 Keep all packages with the warning not to turn over. Pay careful attention to all individually packaged service part (carriage unit, purgeunit, ink tank unit, and other parts) boxes marked "This side up" and handleappropriately.


5-6

Figure 5-6 "Right side up" Sign

5. DISASSEMBLY/REASSEMBLY

5.1 Disassembly/ReassemblySee Parts Catalog for the process of disassembly and reassembly.The parts layout illustrations have figure numbers according to the disassemblyprocedure of the product.

5-7


5-9


5.1.1 Disassembly/assembly flowcharts for major parts


5-8

Feed rollerbushing (s1)

Rear right cover

Symbol Meaningsc: Connector, e: E-ring, h: Holder, s: Screw, /: Left side is for the W7200, and right side is for the W7250

Printer

Open the tray Rear cover (s16/14)

Pull out the rollmedia tray

Front tray cover(s6,h6/4)

Left cover

Motor driverPCB (c8,s4)

Power supply*(c5,s8)

Engine controller*(c13,s6)

Expansionboard (s2)

Rear staycover (s6)

Pull out the roll media trayGuide block

(s1)x8/6Open the

upper cover

Open the rightcover (page 5-13)Pinch roller

Right platen(page 5-27)

Platen (s5)x4/3

Rear platenx3/2

Feed sensor (c1,s2)

Pull out the roll mediatray

Paper guide unit B(s2)

Paper releaselever (page 5-15)

Lever guideplate

Paper guideunit A (s3)x3/2

Rear left cover (s4)

Roll media tray(s4)

Open paper guide unit B (page 5-27)

Blind cover (s2)

Suction fan (c1,s3)

IF cover (s1)

Roll media trayset sensor (c1,s2)

Roll media endsensor (c1,s2)

Roll media setsensor (c1,s2)

Upper right cover (c1,s3)

System controller (c1,s8)

Upper left cover (s2)

Open the trayLoosen the

tensioner on theidler roller mount

Air flow fanunit (L) (c1,s2)

Feed rollersensor (c1,s1)

Spring

Drive belt

Encoder slit (s1)

Spacer

Fan support (c1,s4)

Feed motor support(c7,s9)

Tensioner

Idler rollermount (s2)

Feed motor(c1,s4)

Belt guide(s1)

Drive belt

Pinch rollerdrive unit (s3)

Pull out the roll media tray

Feed roller

Roll drive unit(c2,s4)

Carriage unit (page 5-21)

Belt stopperx2 Spring

Carriage belt Linear scale

Open the rightcover (page 5-13)

Open the upper cover

Sensor shaft(s1)

Upper rearcover*(h2)

Operationpanel*(h10/8)

Open theupper cover Move the carriage over the platen (page 5-33) Connector stand

(c1,s1)

Right cover (s2)

Air flow fan (R) (c1,s3)

Carriage motor(c2,s4)

Carriagehomeposition

sensor(c1)

Sensor cover(s2)

Tube holder cover(c1,s2)

Tube holder(s1)

Spring

Head holder (page 5-24)

Sheet

Short flexible cable (c2)

Head relay PCB (s4)

Support stay (s11)

Open the ink tank unit(page 5-29)

Purge unit (c3,s4)(page 5-28)

Waste inkabsorber

Ink tank unit(page 5-29)

DC cable (c18,s1)

Tray Upper cover

Upper cover lock unit (R) (c5,s3)

Right cover lock unit (R)(c2,s5)

Tube base coverCablemount (s2)

Cable guide(s1)

Carriage relayPCB (c9,s2)

Motor drivecable (c11)

Ink tube unit (page 5-17)

Tray sensor (c1)

Upper coverlock unit (L)

(c3,s3)

*2

*1

*1

*1

*1

*1 Printhead lock lever

*1

*1: Perform the secondary transport sequence beforehand*2: W7250 only

Figure 5-7 Disassembly/Assembly Flowcharts for Major Parts

5.2 Points to Note on Disassembly and ReassemblyPoints to note on disassembly and reassembly are illustrated below.

5.2.1 Note on locations prohibited from disassemblyLocations that are prohibited from disassembly and cannot be adjusted outside of thefactory have red screws instead of the regular-colored screws. The W7200 printer has66 of these red screws, and the W7250 has 60 red screws.

Total number of red screws indicating disassembly is prohibited: 66 screws (W7200)/60 screws (W7250)

The red screws are also shown in the Parts Catalog as red color.

Part W7200 / W7250

5-10

BJ-W9000

AView from A

B

View from B

AA

View from AA

BB

View from BB

Figure 5-8 Units Needing to be Drained of Ink When the Printer is Disassembled

5.2.2 Manual carriage movementThe carriage is moved by holding down the left arrow button on the operation panelfor at least 0.5 seconds when the printer is offline. However, when the power is turnedoff such as during assembly or disassembly, move the carriage by holding the gripsshown in the figure below.

Move the carriage as required during assembly and disassembly to preventcontact of the carriage with the parts that are removed.The carriage does not move when capping has been performed. Refer tothe procedures in Part 5: 5.3 Opening the Caps, Opening the Ink Supply Valve,and Moving the Wiper Unit (page 5-33) to remove the caps and move thecarriage.

5-11


CAUTION

Figure 5-9 Manual Carriage Movement

Grip

Grip

5.2.3 Units required for draining the inkWhen disassembling the following units of the ink passage, drain the filled ink toprevent an ink leak. To drain the ink, refer to Part 5: 5.4 Draining the Ink (page 5-35).* Head holder

Refer to page 5-24.* Carriage unit

Refer to page 5-21.* Ink tube unit

Refer to page 5-17.* Ink tank unit

Refer to page 5-29.


5-12

Figure 5-10

Ink tube unit

Carriage unit(Include head holder)

Ink tank unit

5.2.4 Outer coversa) Opening the right cover

Unlock the right cover by manual opening the upper cover and pressing down theright cover switching solenoid lever inside the cover with your finger, and then openthe right cover.

b) Rear right cover and rear left coverThe hooks under the rear right cover and the rear left cover are engaged with theframe. Therefore, remove the covers by sliding them in the rear direction.If printer unit is stacked on the stand, operation can be facilitated by removing thecovers of the stand beforehand.

5-13

W7200 / W7250 PartBJ-W9000

Figure 5-11 Opening the Right Cover

Figure 5-12 Rear Right Cover and Rear Left Cover

Right cover open/close solenoid

Right cover

Press down with your finger

Rear right cover

Rear left cover

Hook

Hook

Leg cover L

Leg cover R

c) Upper rear coverThe supporting section of this cover holds the upper cover. Therefore, remove theupper rear cover in the direction of the arrow. Also, when attaching the upper rearcover, be careful not to pinch the cable inside the arm stay.

d) Upper coverOpen the upper cover while opening the left arm stay to the outside, and thenremove the upper cover.

Part W7200 / W7250

5-14

Figure 5-13 Upper Rear Cover

BJ-W9000

Upper rear coverLeft arm stay

Hook

Right arm stay

Figure 5-14 Upper Cover

Left arm stay

Upper cover

e) Paper release leverA hook is engaged with the right arm stay. Therefore, apply pressure to the pinchroller when removing the paper release lever.To attach the paper release lever, align the marks (phases) on the paper release levergear unit and receiving side gear unit.

5-15


Hook

Mark

Mark

Paper release lever

Figure 5-15 Paper Release Lever

5.2.5 Driving unita) Drive belt (for driving the feed roller)

To mount the drive belt for driving the feed roller, loosen the setscrews of thetensioner, and then use the spring pressure to determine the tension of the drivebelt. Once the belt is mounted, use the setscrews to secure the tensioner in place.

b) Fan supportWhen mounting the fan support, align the edge of the fan support with the edge ofthe top casing, and then secure in place.If it is mounted in a bent position, the cutter pressing section will not make propercontact with the cutter unit and the cutter blades may not lower down.


5-16

Timing belt

Spring

Setscrew

Tensioner

Figure 5-16 Drive Belt (for driving the feed roller)

Top casing

Align the edge

Fan support

Cutter pressing section

Figure 5-17 Fan Support

5.2.6 Ink tube unita) Removing the ink tube unit

1) Drain the ink. For details, refer to Part 5: 5.4 Draining the Ink (page 5-35).2) Turn off the power, and then move the carriage over the platen. For details, refer

to Part 5: 5.3 Opening the Caps, Opening the Ink Supply Valve, and Moving the Wiper Unit(page 5-33).

3) Remove the support stay, tube base cover, and tube holder cover.4) Remove the three flexible cables from the engine controller.5) Remove all the connectors on the carriage relay PCB.6) Remove all of the joints on the ink tube unit and ink tank unit.

5-17


W7200 W7250

Figure 5-18 Joints

7) Place the joint on the ink tube unit side on the waste ink absorber, and thenrelease the printhead lock lever to allow all of the ink remaining in the tube to flowto the waste ink absorber.

8) Remove the printhead.9) Remove the printhead lock lever.10) Wrap the joint on the ink tube unit with a plastic bag or other covering so that

no ink splashes or leaks, and then close the plastic bag.


5-18

W7200 W7250Ink tank side

Printhead side

Fig. 5-19 Prevention of ink leaks

11) Remove the two screws, and take off the cable mount from the frame.

12) Remove the two screws, and take off the ink tube unit.

5-19


Cable mount

Set screws

Fig. 5-20 Cable Mount

Fig. 5-21 Ink Tube Unit

Ink tube unit

Set screws

b) Assembling the ink tube unitCheck the numbers on the tube indicating the ink color, and then connect the jointson the W7200 ink tank side in the numerical order shown in the drawing.Also, if replacing the ink tube unit, turn on the power when the printhead and inktank are not installed, and then install the printhead and ink tank by following themessages and refill the ink.


5-20

W7200

Number indicator

1=BK

2=PC

3=C

4=PM

5=M

6=Y

Fig. 5-22 Joints of Ink Tube (W7200)

5.2.7 Carriage unita) Removing the carriage unit

1) Drain the ink. For details, refer to Part 5: 5.4 Draining the Ink (page 5-35).2) Turn off the power, and then move the carriage over the platen. For details, refer


3) Remove the tube base cover and tube holder cover.4) Remove the printhead.5) Remove all the connectors on the carriage relay PCB.6) Remove the printhead lock lever.7) Wrap the joint on the ink tube unit with a plastic bag or other covering so that no

ink splashes or leaks, and then close the plastic bag.

5-21



Ink tube unit

Set screws

8) Remove the two screws, and take off the ink tube unit from the carriage.

9) Remove the idler roller mount, and take off the carriage unit from the printer leftside.


5-22

Fig. 5-25 Carriage Unit

Fig. 5-24 Ink Tube Unit

Ink tube unit

Setscrews

b) Mounting the carriage beltTo mount the carriage belt, align the all notches of the carriage belt with the beltstopper.

5-23


Fig. 5-26 Belt Stopper

Carriage belt

Belt stopper

c) Removing the head holder1) Drain the ink. For details, refer to Part 5: 5.4 Draining the Ink (page 5-35).2) Turn off the power, and then move the carriage over the platen. For details, refer


3) Remove the tube base cover, tube holder cover, and tube holder.4) Remove the printhead.5) Remove all the connectors on the carriage relay PCB.6) Remove the printhead lock lever.7) Wrap the joint on the ink tube unit with a plastic bag or other covering so that no

ink splashes or leaks, and then close the plastic bag.


5-24


W7200 W7250Ink tank side

Printhead side

8) Use a flat-head screwdriver or other tool to press the lock pin at the left-rear sideof the head holder in the direction of the arrow and open the head holder.

9) Open the grips of the head holder and remove the head holder.

5-25


Fig. 5-28 Lock Pin of Head Holder

Lock pin

Head holder

2

Hook

1

Fig 5-29 Removing the Head Holder

d) Assembling the head holderAfter assembling the head holder, check that the head holder rises or falls inconjunction with the operation of the printhead height adjustment lever.


5-26

Fig. 5-30 Checking the Printhead Height Adjustment Lever

Head holder

Printhead height adjustment lever

5.2.8 Feeder unita) Opening paper guide B

1) Remove the spring.2) Remove the two lock screws of the lever.

b) Removing the right platen1) Turn off the power, and then move the carriage over the platen. For details, refer


2) Remove the cutter unit, and then move the carriage unit until it contacts the leftside.

3) Remove the two setscrews of the right platen.4) Raise the paper release lever, and then remove the right platen.

5-27


Lock screws of the lever

Paper guide B

Spring

Fig. 5-31 Paper Guide B

Setscrew

Right platen

Paper release leverCarriage

Fig. 5-32 Removing the Right Platen

5.2.9 Purge unita) Removing the purge unit

1) Turn off the power, and then move the carriage over the platen. For details, referto Part 5: 5.3 Opening the Caps, Opening the Ink Supply Valve, and Moving the Wiper Unit(page 5-33).

2) Open the ink tank unit. For details, refer to Part 5: 5.2.10 Ink tank unit (page 5-29).3) Remove the three connectors, and then remove the cable from the cable guide.4) Remove the four screws, and then remove the purge unit.

b) Check the replacing purge unitAfter replacing the purge unit, refer to Part 5: 5.2.10 Ink tank unit (page 5-29) and checkthe ink supply valve.


5-28

Fig. 5-33 Removing the Purge Unit

Ink tankPurge unit

5.2.10 Ink tank unita) Opening the ink tank unit

1) Remove the two set screws of the ink tank unit, and then loosen the fulcrumscrew.

2) Open the ink tank unit.3) Use the screw removed in step 1 to secure the ink tank unit in a temporary

position.

b) Removing the ink tank unit1) Drain the ink. For details, refer to Part 5: 5.4 Draining the Ink (page 5-35).2) Remove the support stay.3) Remove all joints on the ink tube unit and ink tank unit.

4) Place the joint for the ink tube unit side on the waste ink absorber.5) Remove the three screws and two connectors of the ink tank unit, and then

remove the ink tank unit.

5-29


Fig. 5-35 Joints

Fig. 5-34 Opening the Ink Tank Unit

Setscrews

Hole for temporarilysecuring

Hole for temporarilysecuring

Setscrews

Fulcrum screw

W7200 W7250

Fulcrum screw

W7200 W7250

c) Check the replacing the ink tank unitThe procedure for the ink tube joint is presented in Part 5: 5.2.6 Ink tube unit (page 5-17). Also, follow the procedure below when replacing the ink tank unit.1) Open the ink tank unit.2) Move the carriage over the platen, and then take out the purge lever. For details,

refer to Part 5: 5.3 Opening the Caps, Opening the Ink Supply Valve, and Moving the WiperUnit (page 5-33).

3) Close the ink tank unit, and then secure in place.4) Loosen the lever set screw of the ink tank unit.5) Check that the purge lever is making contact with the valve switching lever, and

then loosen the lever set screw.6) Turn the purge gear, and then return the purge lever.7) Check that the ink supply valve of the ink tank unit is closed.


5-30

Fig. 5-36 Purge Lever

Purge lever

Purge unit

Fig. 5-37 Checking the Ink Supply ValveW7200 W7250

Ink supply valve

Ink supply valveClose

Open

Open

Close

Set screw

Set screw

Ink tank unit Ink tank unit

5.2.11 Waste ink absorberThe capacities of the waste ink absorber are approximately 10.5 kg for the W7200 and9.0 kg for the W7250. The air flow fan unit (L) also has a capacity of approximately3.0 kg.When removing the waste ink absorber and air flow fan unit (L) from the printer, becareful that the waste ink does not spill.

In this printer, refilling detection is based on the capacity of the waste inkabsorber. Although the air flow fan unit can be replaced separately, besure to also always replace the air flow fan unit when replacing the wasteink absorber.After replacing the waste ink absorber, execute the INITIALIZE>W-INKcommand in Service mode to cancel any refilling detection errors. Do notexecute the INITIALIZE>W-INK command in Service mode when the airflow fan unit is replaced separately.

5-31


Fig. 5-38 Waste Ink Absorber

Air flow fan unit L

Waste ink absorber

CAUTION

5.2.12 BoardsDo not replace the system controller and engine controller at the same time.Each controller has important stored information such as the setting values, thewaste ink counter, and the carriage driving time. To retain this information, before acontroller is replaced, the information in the controller is temporarily stored in theother controller using internal communication and automatically updated. Therefore,the two controllers cannot be replaced at the same time.Also, when the system controller and engine controller are replaced as service parts,check that the firmware version is the latest available. If it is not, update the firmwareto the latest version.

a) Replacing the system controller

When replacing the system controller original information of the followingitems in the MAIN MENU and the SERVICE MODE are not backed up andnot restored in the new system controller.Save the original information accordingly, prior to the replacement of thesystem controller in case of need.• MAIN MENU>System Setup>IP Setting• SERVICE MODE>DISPLAY>WARNING• SERVICE MODE>DISPLAY>ERROR• SERVICE MODE>DISPLAY>P-SETTING

1) Turn off the power, and then replace the system controller.2) Use Service mode to start the printer.3) Next, "EEPROM Writing.." is shown on the display. (This will be displayed same

the "Canon W72xx".)4) Next, "SERVICE MODE" is shown on the display, and turn off the power.5) Turn on the power.6) Check the firmware version. If it is not the latest version, update the firmware.7) Set the original information in "MAIN MENU>System Setup>IP Setting".

b) Replacing the engine controller1) Turn off the power, and then replace the engine controller.2) Use Service mode to start the printer.3) Next, "E/C Replaced.." is shown on the display. (This will be displayed same the

"Canon W72xx".)4) Next, "Turn Power Off!!" is shown on the display, and turn off the power.5) Turn on the power.6) Check the firmware version. If it is not the latest version, update the firmware.


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CAUTION

5.3 Opening the Caps, Opening the Ink Supply Valve, and Moving the Wiper UnitThe procedures for manually opening the caps and ink supply valves are presentedbelow.The carriage lock pin and caps need to be released manually if moving the carriagewhen the power is turned off. For details on the sensors and flags, refer to Part 4: 5.DETECTION FUNCTIONS (page 4-54).

5.3.1 Opening the caps and releasing the carriage lock pins1) Remove the rear cover, rear right cover, and upper right cover.2) Insert a long Phillips-head screwdriver into the hole in the purge gear from the

printer right side.3) Rotate the purge gear in the counter-clockwise direction until the carriage lock pin

drops while checking the carriage lock pin from the printer rear side.

After opening the caps and removing the carriage lock pin, rotating thegear further will close the caps after the wiper unit has completed thereturn movement, and the carriage lock pin will rise and lock the carriage.

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Carriage lock pin

Suction fan

Carriage motor

Purge unit

Fig. 5-39 Opening the Caps and Releasing the Carriage Lock Pins

NOTE

5.3.2 Opening and closing the ink supply valve1) Remove rear cover, rear right cover, and upper right cover.2) Insert a long Phillips-head screwdriver into the hole in the purge gear from the

printer right side. (See Figure 5-39)3) Rotate the purge gear in the counter-clockwise direction, and then open or close

the ink supply valve.

The ink supply valve is open whenever the purge lever is sticking out.If the tube is filled with ink and the printhead lock lever is unlocked whilethe ink supply valve is opened, the ink in the tube may reverse-flow due tothe difference in the water head, and ink may leak from the ink supplyneedle.

5.3.3 Moving the wiper unit1) Remove the rear cover, rear right cover, and upper right cover.2) Insert a long Phillips-head screwdriver into the hole in the purge gear from the

printer right side. (See Figure 5-39)3) Rotate the purge gear in the counter-clockwise direction, and then move the wiper

unit.


5-34

CAUTION

W7200 W7250

Ink supply valve

Ink supply valveClose

Open

Open

Close

Ink tank unit Ink tank unit

Purge lever

Purge lever

Fig. 5-40 Opening and Closing the Ink Supply Valve

5.4 Draining the InkThere are two methods of removing the ink, using a manual method or automaticmethod.When the ink is drained, the ink inside the ink passage totaling approximately 210 g(35 g x 6 colors) is drained as waste ink.

To prevent ink leaks, be sure to always remove the ink inside the inkpassage when disassembling or transporting the parts of the ink passagesection.

5.4.1 Automatic ink drainageAutomatic ink drainage is performed by selecting Main Menu --> System Setup -->Move Printer from the operation panel. It takes about 4 minutes for automatic inkdrainage to be performed.

Perform automatic ink drainage again if a power outage or other causeshuts off the power during the operation for automatic ink drainage.

5.4.2 Manual ink drainageA syringe or other implement is used to remove the ink inside the ink passages onecolor at a time in the event of a printer electrical failure, firmware error, ormalfunction in supplying power to the printer.

a) PreparationPrepare the following items before starting the manual ink drainage procedure.1) Syringe having approx. 50-ml capacity (CK-0541-000) with connecting tube (QA2-

6161-000)If possible, try to use separate syringes for each color.If the syringes are severely stained or if the tubes are attached to different-colorneedles, flush and wash the tubes (syringes) with water and allow them to fully dryto prevent mixing of ink colors.

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CAUTION

CAUTION

b) Overview of manual ink drainageManual ink drainage is performed using the three steps below.Step 1 The ink in the ink tube unit flows to the waste ink absorber for all six colors

simultaneously.Step 2 The ink in the ink tank unit is removed separately for each color.Step 3 Step 2 is repeated for the remaining five colors.

If all of the ink passages are opened (ink tank is not installed, ink supplyvalve is opened, and printhead lock lever is opened) when ink fills the inktube, the ink in the ink tube may reverse-flow due to the difference in thewater head, and ink may leak from the ink supply needle. Therefore, donot open all of the ink passages at the same time when the ink tube isfilled with ink.


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Carriage unit

Waste ink absorber

Ink supply valve

Subbuffer

Step1

W7250

Step3 Repeated for the remaining five colors.

Step1

Step1

Step2

Step1

Step2 Step1

Step2

Fig. 5-41 Overview of Manual Ink Drainage (single color)

CAUTION

c) Manual ink drainage procedureStep 1

1) Open the right cover. For details, refer to Part 5: 5.2.4 Outer covers (page 5-13).2) Remove the ink tank.3) Remove all the joints for the ink tube unit and ink tank unit. For details, refer to

Part 5: 5.2.10 Ink tank unit (page 5-29).4) Place the joint on the ink tube unit side on the waste ink absorber and secure in

place.5) Move the carriage over the platen. For details, refer to Part 5: 5.3 Opening the Caps,

Opening the Ink Supply Valve, and Moving the Wiper Unit (page 5-33).6) Unlock the printhead lock lever to allow all the ink in the ink tubes to flow to the

waste ink absorber for all six colors simultaneously.

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Step 27) Connect the syringe ink tube to the needle of the subbuffer. Pull the plunger of

the syringe to remove the ink inside the subbuffer and drain the waste inkabsorber. Repeat until there is no more ink left.

8) Open the ink supply valve. For details, refer to Part 5: 5.3.2 Opening and closing theink supply valve (page 5-34).

9) Connect the syringe ink tube to the needle of the ink supply side. Pull the plungerof the syringe to remove the ink inside the ink port and drain the waste inkabsorber. Repeat until there is no more ink remaining.

Step 310) Repeat step 2 for each color until all of the ink is removed.* This figure shows the main access points for manual ink drainage.

The numbers in parentheses correspond to the numbers of the manual inkdrainage procedure.


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W7250W7200

Ink supply side needle

Subbuffer side needle

Ink supply side needle

Subbuffer side needle

Fig. 5-42 Top View of Ink Tank Unit

Printhead lock lever (6)

Carriage unit (5)

Ink tank unit (7)(8)(9)

Waste ink absorber (4)(6)(7)(9)

Joint (3)(4)

Fig. 5-43 Manual Ink Drainage

6. ADJUSTMENT AND SETUP

6.1 Adjustment and Setup Items6.1.1 System controller DIP switch settings

These settings are made during assembly, disassembly, and replacement of thesystem controller.

6.1.2 Engine controller short connector settingsThese settings are made during assembly, disassembly, and replacement of the enginecontroller.

6.1.3 Adjustment of head holder tilt leverThis procedure is performed when the edge sections of the image are not sharp whenprinting in Fast mode (2-pass).

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6.2 Adjustment and Setup Procedures

6.2.1 System controller DIP switch settingsBe careful that you do not move the DIP switch setting positions during assembly anddisassembly of the system controller.Make the settings as shown in the figure below if the setting positions of the DIPswitches are inadvertently moved or a system controller installed as a service part hasdifferent DIP switch setting positions.


5-40

SW2

IC8

IC34 IC32 IC35

J13

IC6 IC9 IC7

IC4 IC2 IC5

IC1

IC3

IC12

12

34

ON

12

34

ON

SW3

Fig. 5-44 System Controller DIP Switch Settings

6.2.2 Engine controller short connector settingsBe careful that you do not move the short connector setting positions during assemblyand disassembly of the engine controller. Make the settings as shown in the figure below if the setting positions of the shortconnector are inadvertently moved or a system controller installed as a service parthas different short connector setting positions.

5-41


JP401

W7200

W7250

Fig. 5-45 Engine Controller Short Connector Settings

6.2.3 Adjustment of the head holder tilt leverThis adjustment is performed when the edge sections of the image are not sharp whenprinting in Fast mode (2-pass).After adjusting the head holder tilt lever, mark the number visible from the window ofthe head holder tilt lever with the number inside the sensor cover.


5-42

Fig. 5-46 Adjusting the Head Holder Tilt Lever

Sensor cover

Head holder tilt lever

5-43



7. TROUBLESHOOTING

7.1 Outline of Troubleshooting

7.1.1 OutlineThere are two types of trouble: trouble which is reported by the messages indicated onthe display, including "operator call," "warning," "error," and "firmware error"; andtrouble not indicated on the message display. In this manual, a colon (:) is used to distinguish the first and second lines of themessage.The alphanumeric code indicating the type of error, that is the "warning", or "error,"will be displayed on the printer's display. The letters at the end of the code indicatesthe following: W for the "warning" and E for the "error".See Part 3: 5.3 Error Indications (Page 3-63) for a list of the problems which can bedetailed on the message display.

7.1.2 Notice for Troubleshooting1. Obtain information about the system environment and the type of media used for

printing.2. Before performing troubleshooting, make sure that all cables are connected

properly.3. When servicing the printer with the external cover is removed and the AC power

connected, pay special attention when handling the electrical parts or the boards toavoid an electric shock or short circuit.

4. In the following sections, the troubleshooting steps (action) are described such thatthe component related to the most probable cause of the problem will be repairedor replaced first, following by components with less failure probability. If multiplecomponents are the same probability of predicted failure, the steps are indicatedbased on how easy the servicing is. After performing a step, check to see if the problem has been solved by executing atest print. If not resolved, proceed with the next step.

5. When the service has been completed, check to ensure that all connectors/cablesare reinstalled and screws are firmly tightened.

6. After performing replacement or repair services, run test prints to check whetherthe problem has been solved.

Part 5: Maintenance

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W7200 / W7250

7.2 Troubleshooting When Warnings OccurCodes in parentheses are not displayed when a warning occurs. These codes can bechecked in the warning history by using SERVICE MODE>DISPLAY>WARNING.

7.2.1 x Ink Check (the ink color is indicated by x)(W01000, W01001, W01002, W01003, W01004, W01005)

<Cause>This is displayed when the electrodes mounted to the hollow needle in the ink tankunit detect that the ink is below the prescribed level.

<Probable problem locations>Ink tank, ink tank unit, engine controller, system controller

<Remedy>1.Check the ink level.2.Replace the ink tank.3.Check the connectors of the ink tank unit.4.Replace the ink tank unit.5.Replace the engine controller.6.Replace the system controller.

7.2.2 W-Ink Full Soon(W01006)

<Cause>This is displayed when a nearly full (approx. 95% capacity of the waste ink absorber)waste ink level is detected in the waste ink absorber.

<Probable problem locations>Waste ink absorber, engine controller, system controller

<Remedy>1.Waste ink absorber

Use SERVICE MODE>COUNTER>PRINTER>W-INK to check the waste ink absorber. Replace if the waste ink level is near the limit (W7200: 14400/W7250: 12000).After replacing the tank, perform SERVICE MODE>INITIALIZE>W-INK.

2.Replace the engine controller.3.Replace the system controller.

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7.2.3 Memory Overflow(W0100C)

<Cause>This is displayed when a data fault occurs due to insufficient memory.

<Probable problem locations>Operation error, system controller

<Remedy>1.Check the operating procedure and transmit data.2.Replace the system controller.

7.2.4 Feed Limit(W0100F)

<Cause>This is displayed when the engine controller has detected the feed limit of the mediaduring manual feeding.During back feeding, the print standby position (on feed roller) is the feed limit.During forward feeding, the feed limits are as follows.Roll media: 18 mCut sheet: Detected size when sheets are loaded

<Probable problem locations>Engine controller, system controller

<Remedy>1.Replace the engine controller.2.Replace the system controller.

7.2.5 Incorrect Media(W01021)

<Cause>During data reception, this is displayed when the media type required by thereceived data is different from the media type that is currently loaded.

<Probable problem locations>Operation error, engine controller, system controller

<Remedy>1.Check the operating procedures and reprint.2.Replace the engine controller.3.Replace the system controller.


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7.2.6 W01030/W01031/W01032/W01033/W01034/W01035/W01036/W01037/W01038/W01039: GARO W0103x (number is indicated by x)

<Cause>During data reception, this is displayed when an error occurs in the data receptionGARO command.

<Probable problem locations>Operation error, system controller

<Remedy>1.Check the operating procedures and reprint.2.Replace the system controller.

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7.3 Troubleshooting When Errors Occur

7.3.1 E02000Roll media end sensor error

<Cause>This is displayed when a roll media end sensor has detected the roll media trailingedge during printing or loading of the roll media.

<Probable problem locations>Roll media, roll media end sensor, engine controller, system controller

<Remedy>1.Roll media

Install the roll media if there is none.2.Visual check

Replace the sensor if the sensor flag is damaged, deformed, or otherwise does not function normally.

3.Roll media end sensorCheck operation using SERVICE MODE>I/O DISPLAY, and replace if anything does not function normally.

4.Cable connection checkReplace the cable between the roll media end sensor and engine controller if the connection is not functioning normally.


7.3.2 E02005/E0200D/E02016Feed sensor error

<Cause>This is displayed when the feed sensor could not detect the roll media even afterfeeding the prescribed length during loading of the roll media.This is displayed when the feed sensor could not detect the cut sheet trailing edgeeven after feeding the prescribed length during cut sheet loading.This is displayed during printing when the feed sensor has detected the cut sheettrailing edge at a different position from the media loading position.

<Probable problem locations>Paper path, roll drive unit, feed sensor, engine controller, system controller

<Remedy>1.Visual check

Remove any foreign objects adhering to the paper path and feed sensor.Replace the paper path if the feeding surface or sliding section of the paper path is damaged, deformed, or otherwise does not function normally.Replace the roll drive unit if it is damaged, deformed, or otherwise does not function normally.

2.Feed sensorUse SERVICE MODE>I/O DISPLAY to check operation, and replace if faulty.

3.Cable connection checkReplace the cable between the feed sensor and engine controller if the connection is not functioning normally.



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7.3.3 E0200A/E0200B/E0200C/E0200E/E0200F/E02010/E02015/E02017/E02018Media sensor error

<Cause>This is displayed when the light intensity of the media sensor could not be adjustedduring media loading.This is displayed when the media sensor has detected a media loading position errorduring detection of the media right edge.This is displayed when the media sensor could not detect the media leading edgeduring detection of the media leading edge.This is displayed when the media sensor has detected a media smaller than theprescribed size during media loading.

Media width: Less than 200 mmMedia length: Less than 100 mm

This is displayed when the media sensor has detected a media larger than theprescribed size during media loading.

Media width: More than 927 mm (W7200)/More than 645 mm (W7250)Media length (roll media): More than 18 mMedia length (cut sheet): More than 1.6 m (W7200) / More than 1.4 m (W7250)

This is displayed when the media sensor detects slanting that exceeds the prescribedamount during media loading.This is displayed when the media sensor could not detect the media leading edgeduring detection after cutting of the roll media.This is displayed when the media sensor could not detect the media right edgeduring media loading.This is displayed when the media sensor could not detect the media left edge duringmedia loading.

<Probable problem locations>Media, media loading procedure, media sensor, carriage relay PCB, enginecontroller, system controller

<Remedy>1.Media check

Replace any media that have printing or soiling at the detection position or that areoutside the prescribed size.

2.Media loading checkReload the media if there is anything abnormal about the media loading status.

3.Visual checkRemove any foreign objects adhering to the media sensor.

4.Media sensorUse SERVICE MODE>DISPLAY>SYSTEM>SIZE CR to check the reading of themedia sensor. Replace if it is not functioning normally.

5.Cable connection checkReplace the cable between the media sensor and carriage relay PCB if theconnection is not functioning normally.

6.Replace the carriage relay PCB.7.Cable connection check

Replace the cable between the carriage relay PCB and engine controller if theconnection is not functioning normally.


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7.3.4 E02011Roll media tray set sensor error

<Cause>This is displayed when a roll media tray set sensor has detected that the roll mediatray unit has been pulled out during printing or loading of the roll media.

<Probable problem locations>Operating procedure, roll media tray set sensor, engine controller, system controller

<Remedy>1.Operation check

Reload the roll media tray unit.2.Visual check

Remove any foreign objects adhering to the roll media tray set sensor.Replace the sensor if the sensor flag is damaged, deformed, or otherwise does notfunction normally.

3.Roll media tray set sensorCheck operation using SERVICE MODE>I/O DISPLAY, and replace if anythingdoes not function normally.

4.Cable connection checkReplace the cable between the roll media tray set sensor and engine controller ifthe connection is not functioning normally.


7.3.5 E02400/E02401/E02402/E02403Path mismatch error

<Cause>This is displayed when the loaded media is a cut sheet when the received data isdesignated for roll media.This is displayed when the roll media is not loaded when the received data isdesignated for roll media.This is displayed when the cut sheet is not loaded when the received data isdesignated for cut sheet.This is displayed when printing the adjustment pattern if the loaded media issmaller than the prescribed size of the adjustment pattern.

<Probable problem locations>Media, engine controller, system controller

<Remedy>1.Media check

Check the media loading status, and reload the media if the media are differentfrom the transmit data, the media are not loaded, or the loaded media are outsideof the prescribed size.



5-50

7.3.6 E02500/E02501/E02502/E02503/E02504/E02505Ink empty error

<Cause>This is displayed when no ink is detected in the ink tank.

<Probable problem locations>Ink tank, engine controller, system controller

<Remedy>1.Replace the ink tank.2.Replace the engine controller.3.Replace the system controller.

7.3.7 E02506/E02507/E02508/E02509/E0250A/E0250BInk tank uninstalled error (during ink tank replacement)

<Cause>This is displayed when the sensor detects that the right cover is closed with an inktank removed during ink tank replacement.

<Probable problem locations>Operating procedure, ink tank, right cover sensor, ink tank unit, engine controller,system controller


Install the ink tank.2.Visual check

Remove any foreign objects adhering to the ink tank contacts and right coversensor.

3.Replace the ink tank.4.Right cover sensor

Check operation using SERVICE MODE>I/O DISPLAY, and replace if anythingdoes not function normally.

5.Cable connection checkReplace the cable between the right cover sensor and engine controller if theconnection is not functioning normally.

6.Replace the ink tank unit.7.Cable connection check

Replace the cable between the ink tank unit and engine controller if the connectionis not functioning normally.


5-51


7.3.8 E02800/E02801/E02802/E02803/E02811Printhead error

<Cause>This is displayed when no printhead is detected.This is displayed when unusually high temperatures are detected in the printhead.This is displayed when installation of an incorrect printhead is detected.This is displayed when a checksum error occurs in the printhead EEPROM.This is displayed when a DI correction failure is detected in the printhead.

<Probable problem locations>Printhead, head relay PCB, carriage relay PCB, engine controller, system controller

<Remedy>1.Replace the printhead.2.Replace the head relay PCB.3.Cable connection check

Replace the cable between the head relay PCB and carriage relay PCB if theconnection is not functioning normally.




7.3.9 E02804/E02805/E02806/E02807/E02808/E02809/E0280A/E0280B/E0280C/E0280D/E0280E/E0280FInk tank error

<Cause>This is displayed when installation of an incorrect ink tank is detected.This is displayed when a checksum error occurs in the ink tank EEPROM.

<Probable problem locations>Ink tank, ink tank unit, engine controller, system controller

<Remedy>1.Replace the ink tank.2.Replace the ink tank unit.3.Cable connection check




5-52

7.3.10 E02812/E02A00/E02A01/E02A02/E02A03Engine controller internal error

<Cause>This is displayed when an error occurs in the engine controller EEPROM.This is displayed when an error occurs in the firmware of the engine controller.This is displayed when an error occurs in the FLASH ROM of the engine controller.

<Probable problem locations>Engine controller, system controller

<Remedy>1.Turn the power off and then on again.2.Replace the engine controller.3.Replace the system controller.

7.3.11 E02B01Tray sensor error

<Cause>This is displayed when the tray sensor has detected that the tray is open duringmedia loading or printing.

<Probable problem locations>Operating procedure, tray sensor, engine controller, system controller


Open / close the tray.2.Visual check

Remove any foreign objects adhering to the tray sensor.3.Tray sensor


4.Cable connection checkReplace the cable between the tray sensor and engine controller if the connection isnot functioning normally.


5-53


7.3.12 E02B04Upper cover sensor error

<Cause>This is displayed when the upper cover sensor has detected that the upper cover isopen while the upper cover is locked.

<Probable problem locations>Upper cover, upper cover sensor, upper cover lock unit, engine controller, systemcontroller


Replace the sensor if the upper cover sensor flag or upper cover sensor is damaged,deformed, or otherwise does not function normally.Remove any foreign objects adhering to the upper cover lock unit.

2.Upper cover sensorCheck operation using SERVICE MODE>I/O DISPLAY, and replace if anythingdoes not function normally.

3.Cable connection checkReplace the cable between the upper cover sensor and engine controller if theconnection is not functioning normally.

4.Upper cover lock unitCheck operation, and replace if it is not functioning normally.

5.Cable connection checkReplace the cable between the upper cover lock unit and engine controller if theconnection is not functioning normally.


7.3.13 E02B05Right cover sensor error

<Cause>This is displayed when the right cover sensor has detected that the right cover hasbeen opened not using operations from the main menu.

<Probable problem locations>Right cover, right cover lock unit, right cover sensor, engine controller, systemcontroller


Replace the right cover or right cover lock unit if any of them are damaged,deformed, or otherwise does not function normally.

2.Right cover sensorCheck operation using SERVICE MODE>I/O DISPLAY, and replace if anythingdoes not function normally.

3.Cable connection checkReplace the cable between the right cover sensor and engine controller if theconnection is not functioning normally.



5-54

7.3.14 E02B06Carriage cover sensor error

<Cause>This is displayed when the carriage cover sensor has detected that the carriage coveris open while the upper cover is locked.

<Probable problem locations>Operating procedure, carriage cover sensor, carriage relay PCB, engine controller,system controller


Close the carriage cover firmly.2.Visual check

Replace the carriage cover if it is damaged, deformed, or otherwise does notfunction normally.

3.Carriage cover sensorCheck operation using SERVICE MODE>I/O DISPLAY, and replace if anythingdoes not function normally.

4.Cable connection checkReplace the cable between the carriage cover sensor and carriage relay PCB if theconnection is not functioning normally.




7.3.15 E02D00/E02D01Sensor error in purge unit

<Cause>This is displayed when sensors in the purge unit could not detect the positions ofthe motors within the prescribed time.

<Probable problem locations>Purge unit, engine controller, system controller

<Remedy>1.Homeposition sensor

Check operation using SERVICE MODE>I/O DISPLAY, and replace the purge unitif anything does not function normally.

2.Cable connection checkReplace the cable between the sensors and engine controller if the connection isnot functioning normally.


5-55


7.3.16 E02D02Carriage homeposition error

<Cause>This is displayed when the carriage homeposition sensor could not detect thecarriage within the prescribed time.

<Probable problem locations>Foreign object in carriage contact section, carriage homeposition sensor, linear scale,linear encoder, engine controller, system controller


Remove any foreign objects adhering to the carriage contact section, carriagehomeposition sensor, linear scale, and linear sensor.

2.Carriage homeposition sensorCheck operation using SERVICE MODE>I/O DISPLAY, and replace if anythingdoes not function normally.

3.Cable connection checkReplace the cable between the carriage homeposition sensor and engine controllerif the connection is not functioning normally.

4.Replace the linear scale.5.Replace the linear encoder.6.Replace the engine controller.7.Replace the system controller.


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7.3.17 E02D03Feed motor error

<Cause>This is displayed when the feed motor could not reach the prescribed speed withinthe prescribed time or the feed roller sensor could not detect the prescribed numberof steps from the encoder slit.

<Probable problem locations>Feed roller sensor, encoder slit, feed motor, motor driver PCB, engine controller,system controller


Remove any foreign objects adhering to the feed roller sensor and encoder slit.2.Replace the feed roller sensor.3.Cable connection check

Replace the cable between the feed roller sensor and motor driver PCB if theconnection is not functioning normally.

4.Replace the feed motor.5.Cable connection check

Replace the cable between the feed motor and motor driver PCB if the connection isnot functioning normally.

6.Replace the motor driver PCB.7.Cable connection check

Replace the cable between the motor driver PCB and engine controller if theconnection is not functioning normally.


7.3.18 E02D04Roll media feed motor error

<Cause>This is displayed when the roll media feed motor could not reach the prescribedspeed within the prescribed time.

<Probable problem locations>Roll media feed motor, engine controller, system controller

<Remedy>1.Replace the roll media feed motor2.Cable connection check

Replace the cable between the roll media feed motor and engine controller if theconnection is not functioning normally.


5-57


7.3.19 E02D05Air flow fan error

<Cause>Fan rotation could not be detected while the air flow fan was running.

<Probable problem locations>Air flow fan, engine controller, system controller

<Remedy>1.Cable connection check

Replace the cable between the air flow fan and engine controller if the connection isnot functioning normally.

2.Replace the air flow fan.3.Replace the engine controller.4.Replace the system controller.

7.3.20 E02E01/E02E05Carriage motor error

<Cause>This is displayed when a jam or other physical problem puts an excessive load onthe carriage motor so that the carriage could not operate.This is displayed when the carriage motor could not reach the prescribed speedwithin the prescribed time.

<Probable problem locations>Foreign object in carriage movement path, carriage rail, carriage belt, linear scale,linear encoder, carriage motor, engine controller, system controller

<Remedy>1.Carriage movement path check

Remove any foreign objects (jammed sheet) in the carriage movement path.2.Carriage rail

Use rail cleaner to clean the carriage rails if a visual check reveals that they aredirty.

3.Carriage beltIf a visual check reveals slack in the carriage belt, remount the belt.

4.Replace the linear scale.5.Replace the linear encoder.6.Replace the carriage motor.7.Cable connection check

Replace the cable between the carriage motor and engine controller if theconnection is not functioning normally.



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7.3.21 E02E02Roll media set sensor error

<Cause>This is displayed when the roll media set sensor could not detect positional changesby the paper guide during the paper guide opening and closing operations.

<Probable problem locations>Roll media set sensor, roll media tray unit, roll drive unit, motor driver PCB, enginecontroller, system controller


Remove any foreign objects adhering to the roll media set sensor.2.Roll media set sensor


3.Cable connection checkReplace the cable between the roll media set sensor and engine controller if theconnection is not functioning normally.

4.Roll media tray unitReplace the unit if a visual check reveals that the gears are damaged, deformed, orotherwise do not function normally.Replace the unit if an operation check reveals that the roll release lever does notfunction normally.

5.Roll drive unitReplace the unit if a visual check reveals that the gears are damaged, deformed, orotherwise do not function normally.

6.Cable connection checkReplace the cable between the roll drive unit and motor driver PCB if theconnection is not functioning normally.



9.Replace the engine controller.10. Replace the system controller.

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7.3.22 E02E03Pinch roller up/down sensor error

<Cause>This is displayed when the pinch roller up/down sensor could not detect positionalchanges by the pinch roller during the pinch roller up/down operations.

<Probable problem locations>Pinch roller up/down sensor, pinch roller drive unit, motor driver PCB, enginecontroller, system controller


Remove any foreign objects adhering to the pinch roller up/down sensor.2.Pinch roller up/down sensor


3.Cable connection checkReplace the cable between the pinch roller up/down sensor and motor driver PCBif the connection is not functioning normally.

4.Pinch roller drive unitReplace the unit if a visual check reveals that the gears are damaged, deformed, orotherwise do not function normally.

5.Cable connection checkReplace the cable between the pinch roller drive unit and motor driver PCB if theconnection is not functioning normally.





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7.3.23 E02E04Roll feed sensor error

<Cause>This is displayed when the roll feed sensor has detected stoppage of the rotary flagduring supplying or feeding of the roll media.

<Probable problem locations>Media, roll feed sensor, engine controller, system controller

<Remedy>1.Paper path check

Perform a visual check, and remove any foreign objects (jammed sheet) in thepaper path.

2.MediaReplace the media if media feeding cannot be performed normally, such as whenthe media trailing edge is stuck to the paper tube.

3.Visual checkRemove any foreign objects adhering to the roll feed sensor.

4.Roll feed sensorCheck operation using SERVICE MODE>I/O DISPLAY, and replace if anythingdoes not function normally.

5.Cable connection checkReplace the cable between the roll feed sensor and engine controller if theconnection is not functioning normally.

6. Replace the engine controller.7.Replace the system controller.

7.3.24 E02E10IEEE1394 error

<Cause>This is displayed when an error has occurred in the IEEE1394 interface.

<Probable problem locations>IEEE1394 interface board, system controller

<Remedy>1.Turn the power off and then on again.2.IEEE1394 interface board

Remount the IEEE1394 interface board, and then turn on the power again.Replace the IEEE1394 interface board if it still is not functioning normally.

3.Replace the system controller.

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7.3.25 E02F00System controller internal error

<Cause>This is displayed when an error has occurred in the firmware of the systemcontroller.

<Probable problem locations>System controller

<Remedy>1.Turn the power off and then on again.2.Replace the system controller.


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7.4 Troubleshooting When Service Call Errors OccurCodes in parentheses are not displayed when a service call error occurs. These codescan be checked in the error history by using SERVICE MODE>DISPLAY>ERROR.

7.4.1 Printhead error!(E04000)

<Cause>This is displayed when a drive voltage error occurs in the printhead.

<Probable problem locations>Printhead, head relay PCB, carriage relay PCB, engine controller, system controller

<Remedy>1.Replace the printhead.2.Replace the head relay PCB.3.Replace the carriage relay PCB.4.Replace the engine controller.5.Replace the system controller.

7.4.2 Waste ink full!(E04001)

<Cause>This is displayed when a full waste ink absorber is detected.

<Probable problem locations>Waste ink absorber, engine controller, system controller

<Remedy>1.Replace the waste ink absorber.

Use SERVICE MODE>COUNTER>PRINTER>W-INK to check the waste inkabsorber. Replace if the waste ink level is near the limit (W7200: 14400/W7250:12000).After replacing the tank, perform SERVICE MODE>INITIALIZE>W-INK.


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7.4.3 Scale read error!(E04002)

<Cause>This is displayed when the carriage sensor could not read the linear scale.

<Probable problem locations>Linear scale, carriage sensor, carriage unit, carriage relay PCB, engine controller,system controller


Replace the linear scale if it is dirty, damaged, deformed, or otherwise does notfunction normally.Remove any foreign objects adhering to the carriage sensor.

2.Replace the carriage unit.3.Cable connection check

Replace the cable between the carriage sensor and carriage relay PCB if theconnection is not functioning normally.



6.Replace the engine controller.7.Replace the system controller


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7.5 Troubleshooting for Other Problems Indicated on the Display

7.5.1 Incorrect Value: Check Value

<Cause>This is displayed when it is detected that the default G/W input value does notmatch the IP address.

<Probable problem locations>Operating procedure, system controller


Check that the message turns off when the proper value is entered for "SystemSetup" > "IP Setting" > "Default G/W" of the main menu.


7.5.2 Offline: Load Roll Media

<Cause>This is displayed when the roll media end sensor does not detect any roll media inroll media mode.

<Probable problem locations>Operating procedure, roll media end sensor, roll media set sensor, engine controller,system controller


Check that the message changes when the roll media is loaded and the roll mediatray is closed.

2.Visual checkRemove any foreign objects adhering to the sensors.Replace the sensor if the sensor flag is damaged, deformed, or otherwise does notfunction normally.

3.Roll media end sensor/roll media set sensorCheck operation using SERVICE MODE>I/O DISPLAY, and replace if anythingdoes not function normally.

4.Cable connection checkReplace the cable between the sensors and engine controller if the connection isnot functioning normally.


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7.5.3 Offline: Load Cut SheetOffline: Remove Cut Sheet

<Cause>This is displayed when the feed sensor does not detect any sheets in cut sheet mode.This is displayed when the feed sensor detects sheets when switching from cut sheetmode to roll media mode.

<Probable problem locations>Operating procedure, feed sensor, engine controller, system controller

<Remedy>1. Operation check

Check that the message changes when the cut sheets are loaded or when the cutsheets are removed.

2.Visual checkRemove any foreign objects adhering to the feed sensor.

3.Feed sensorCheck operation using SERVICE MODE>I/O DISPLAY, and replace if anythingdoes not function normally.

4.Cable connection checkReplace the cable between the feed sensor and engine controller if the connection isnot functioning normally.


7.5.4 Offline: Open Upper Cover

<Cause>This is displayed when the upper cover sensor detects that the upper cover is closedwhen switching from roll media mode to cut sheet mode.

<Probable problem locations>Operating procedure, upper cover, upper cover sensor, upper cover lock unit, enginecontroller, system controller


Check that the message changes when the upper cover is opened.2.Visual check

Replace the sensor if the upper cover sensor flag or upper cover sensor is damaged,deformed, or otherwise does not function normally.Remove any foreign objects adhering to the upper cover lock unit.

3.Upper cover sensorCheck operation using SERVICE MODE>I/O DISPLAY, and replace if anythingdoes not function normally.

4.Cable connection checkReplace the cable between the upper cover sensor and engine controller if theconnection is not functioning normally.



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7.5.5 Offline: Open Tray

<Cause>This is displayed when the roll media end sensor detects that there is no roll mediain roll media mode, and the tray sensor detects that the tray is closed.

<Probable problem locations>Operating procedure, tray sensor, engine controller, system controller


Check that the message changes when the tray is opened.2.Visual check

Remove any foreign objects adhering to the tray sensor.3.Tray sensor


4.Cable connection checkReplace the cable between the tray sensor and engine controller if the connection isnot functioning normally.


7.5.6 Off line: Open Roll Tray

<Cause>This is displayed when the roll media end sensor detects that there is no roll mediain roll media mode, and the roll media tray set sensor detects that the roll mediatray is closed.

<Probable problem locations>Operating procedure, roll media tray set sensor, engine controller, system controller


Check that the message changes when the roll media tray is opened.2.Visual checkRemove any foreign objects adhering to the roll media tray set sensor.3.Roll media tray set sensor


4.Cable connection checkReplace the cable between the roll media tray set sensor and engine controller if the

connection is not functioning normally.5.Replace the engine controller.6.Replace the system controller.

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7.5.7 Printer Setup: Install Phead

<Cause>This is displayed when no printhead is detected when the power is turned on.

<Probable problem locations>Operating procedure, printhead, head relay PCB, carriage relay PCB, enginecontroller, system controller


Check that the message changes when the printhead is installed.2.Visual check

Remove any foreign objects adhering to the printhead contact face.3.Replace the printhead.4.Replace the head relay PCB.5.Cable connection check

Replace the cable between the head relay PCB and carriage relay PCB if theconnection is not functioning normally.




7.5.8 Printer Setup: Ins. Ink Tank OK

<Cause>This is displayed when no ink tank is detected when the power is turned on.

<Probable problem locations>Operating procedure, ink tank, ink tank unit, engine controller, system controller


Check that the message changes when the ink tanks for all colors are installed.2.Visual check

Remove any foreign objects adhering to the contact face.3.Cable connection check


4.Replace the ink tank.5.Replace the ink tank unit.6.Replace the engine controller.7.Replace the system controller.


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7.6 Troubleshooting for Problems Not Indicated on the Display

7.6.1 Printer does not turn on

<Condition example>Nothing is shown on the display when the Power button is pressed.

<Cause>Broken connection in connector, faulty inlet unit, faulty power supply, faultyoperation panel, faulty engine controller, faulty system controller

<Remedy>1.Power cord

Reconnect the power cord.2.Connector check

Reconnect the connectors for the operation panel (CN1), relay connector (J86),system controller (J6, J2), engine controller (J408, J417, J418, J419), and powersupply (J1, J102, J103, J105).

3.Fuse checkReplace if the fuse for the power supply is blown.

4.Cable connection checkReplace the cable between the operation panel and system controller if theconnection is not functioning normally.Replace the cable between the engine controller and power supply if the connectionis not functioning normally.Replace the cable between the power supply and inlet unit if the connection is notfunctioning normally.

5.Replace the power supply.6.Replace the operation panel.7.Replace the engine controller.8.Replace the system controller.

7.6.2 Network is not connected

<Condition example>Printing cannot be performed from the network.

<Cause>Cable is not connected properly, incompatibility with hub, system controller fault

<Remedy>1.Check the cable.

Reconnect the LAN cable.2.Check the communication settings.

Auto-negotiation cannot be performed for some configurations of the connectedhub. Use the DIP switches (SW3) on the system controller to reset the networktransmission speed and transfer mode according to the specifications of the hubthat is used.

3.Replace the hub.Explain to the customer that there is no problem with the printer unit.

4.Replace the sysytem controller.

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7.6.3 Right cover does not open

<Condition example>The right cover does not open. (No error message is shown on the display.)

<Cause>Connector is not connected properly, engine controller fault

<Remedy>1.Check the connector

Connect the connector (J42) for the right cover lock solenoid and the relayconnector (J24) for the right cover sensor to the connectors having the same color.

White: Connector for right cover lock solenoid (J42)Blue: Relay connector for right cover sensor (J24)

2.Replace the engine controller.


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7.6.4 Printing problems (ink is full)

<Condition example>Step 1

* Interface is not recognized.* A test print can be printed, but printing from the host computer is not functioning

normally.Step 2

* No printing can be performed.* Printing of the test print and printing from the host computer are not functioning

normally.* Textures appear in the image.

<Cause>Faulty host computer, faulty interface cable, dirty carriage rail, improper position forhead tilt lever, faulty printhead, faulty purge unit, faulty linear scale, faulty carriageunit, faulty carriage relay PCB, faulty engine controller, faulty system controller

Step 1 remedy1.Interface cable

Replace the interface cable if a visual check reveals that the connectors aredamaged, deformed, or otherwise do not function normally.

2.ComputerInstall the printer drivers to a computer, and connect to the printer. If the printdata can be sent normally, instruct the customer to replace his computer.


Step 2 remedy1.Dirty carriage rail

Use rail cleaner to clean the carriage rails if a visual check reveals that they aredirty or other abnormalities.

2.Head tilt leverCheck if changing the position of the head tilt lever fixes the problem.

3.Purge unitPerform a visual check, and remove any foreign objects adhering to the caps andwipers.

4.Print adjustment checkExecute print adjustment, and adjust the shift between nozzle arrays.

5.PrintheadExecute head cleaning, and replace the printhead if the result is not improved.

6.Linear scaleReplace the linear scale if it is dirty or otherwise does not function normally.

7.Replace the carriage unit.8.Replace the carriage relay PCB.9.Replace the engine controller.10. Replace the system controller.

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7.6.5 Printing problems (ink is not full)

<Condition example>* No printing can be performed.* A specific ink is not printed.* Ink is not filled to the ink tube for the printhead lock lever.* Ink is not filled to the ink tube before the ink tank unit.

<Cause>Faulty ink tank, faulty printhead, faulty purge unit, faulty ink tank unit, faulty inktube unit, faulty engine controller, faulty system controller


Remove the ink tube if it is bent or otherwise not functioning normally.2.Ink tank

Remount the ink tank.3.Ink supply valve

Refer to Part 5: 5.2.10 Ink tank unit (p.5-29), and check the ink supply valve.4.Ink filling

Check if there is any ink inside the ink tube, and then remove the printheads andink tanks, and turn on the power. Then, follow the messages to install theprintheads and ink tanks and fill the ink.

5.Replace the printhead.6.Replace the purge unit.7.Replace the ink tank unit.8.Replace the ink tube unit.9.Replace the engine controller.10. Replace the system controller.

7.6.6 Other printing problems

<Condition example>Soiled media

<Cause>Soiling due to ink mist or other substances.

<Remedy>1.Moisten the upper cover interior or feed unit, and then clean using a soft, full-

wrung cloth.


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8. CONNECTOR POSITIONS AND PIN ARRANGEMENT8.1 System Controller

J1Pin number Signal name IN/OUT Function

1 5V OUT Power supply (+5.0V)2 TRST IN JTAG test reset signal3 TMS IN JTAG test mode select signal4 TDI IN JTAG test data input signal5 GND –– GND6 RST IN Reset signal7 GND –– GND8 GNT IN Grant signal9 AD31 IN/OUT Address and data signal10 AD29 IN/OUT Address and data signal11 AD27 IN/OUT Address and data signal12 GND –– GND13 AD25 IN/OUT Address and data signal14 CBE3 OUT Bus command and byte enable signal15 AD23 IN/OUT Address and data signal16 AD21 IN/OUT Address and data signal17 GND –– GND18 AD19 IN/OUT Address and data signal19 AD17 IN/OUT Address and data signal20 CBE2 OUT Bus command and byte enable signal21 GND –– GND22 IRDY OUT Initiator ready signal23 DEVSEL IN Device select signal24 LOCK OUT Lock signal25 GND –– GND26 SERR OUT System error signal27 CBE1 OUT Bus command and byte enable signal28 AD14 IN/OUT Address and data signal29 GND –– GND


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J6

J2J1

J7

SW3

J3SW2

J13

J5

IC12

Figure 5-47 System Controller

Pin number Signal name IN/OUT Function30 AD12 IN/OUT Address and data signal31 AD10 IN/OUT Address and data signal32 AD8 IN/OUT Address and data signal33 GND –– GND34 AD7 IN/OUT Address and data signal35 AD5 IN/OUT Address and data signal36 AD3 IN/OUT Address and data signal37 AD1 IN/OUT Address and data signal38 GND –– GND39 3.3V OUT Power supply (+3.3V)40 3.3V OUT Power supply (+3.3V)41 GND –– GND42 TCK IN JTAG test clock signal43 TDO OUT JTAG test data output signal44 INTA OUT Interrupt signal45 GND –– GND46 CLK IN Clock signal47 GND –– GND48 REQ OUT Request signal49 AD30 IN/OUT Address and data signal50 AD28 IN/OUT Address and data signal51 AD26 IN/OUT Address and data signal52 GND –– GND53 AD24 IN/OUT Address and data signal54 IDSEL IN Initialization device select signal55 AD22 IN/OUT Address and data signal56 AD20 IN/OUT Address and data signal57 GND –– GND58 AD18 IN/OUT Address and data signal59 AD16 IN/OUT Address and data signal60 FRANE OUT Cycle frame signal61 GND –– GND62 TRDY IN Target ready signal63 STOP IN Stop signal64 PERR IN/OUT Parity error signal65 GND –– GND66 PAR IN/OUT Parity signal67 AD15 IN/OUT Address and data signal68 AD13 IN/OUT Address and data signal69 GND –– GND70 AD11 IN/OUT Address and data signal71 AD9 IN/OUT Address and data signal72 CBE0 OUT Bus command and byte enable signal73 GND –– GND74 AD6 IN/OUT Address and data signal75 AD4 IN/OUT Address and data signal76 AD2 IN/OUT Address and data signal77 AD0 IN/OUT Address and data signal78 GND –– GND79 3.3V OUT Power supply (+3.3V)80 3.3V OUT Power supply (+3.3V)

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1 GND –– GND2 NC –– NC3 NC –– NC4 NC –– NC5 GND –– GND6 NC –– NC7 NC –– NC8 GND –– GND9 NC –– NC10 NC –– NC11 GND –– GND12 SREQ IN Status request signal13 GND –– GND14 SACK OUT Status acknowledge signal15 NC –– NC16 GND –– GND17 GND –– GND18 GND –– GND19 CEDATA1 IN/OUT Bidirectional data bus (bit1)20 GND –– GND21 CEDATA4 IN/OUT Bidirectional data bus(bit4)22 CEDATA5 IN/OUT Bidirectional data bus(bit5)23 CEDATA7 IN/OUT Bidirectional data bus(bit7)24 GND –– GND25 CEDATA10 IN/OUT Bidirectional data bus(bit10)26 CEDATA11 IN/OUT Bidirectional data bus(bit11)27 CEDATA13 IN/OUT Bidirectional data bus(bit13)28 GND –– GND29 CEDATA16 IN/OUT Bidirectional data bus(bit16)30 CEDATA17 IN/OUT Bidirectional data bus(bit17)31 CEDATA19 IN/OUT Bidirectional data bus(bit19)32 GND –– GND33 CEDATA22 IN/OUT Bidirectional data bus(bit22)34 CEDATA23 IN/OUT Bidirectional data bus(bit23)35 CEDATA25 IN/OUT Bidirectional data bus(bit25)36 GND –– GND37 CEDATA28 IN/OUT Bidirectional data bus(bit28)38 CEDATA29 IN/OUT Bidirectional data bus(bit29)39 CEDATA31 IN/OUT Bidirectional data bus(bit31)40 STANDBY OUT Power supply ON/OFF signal41 NC –– NC42 NC –– NC43 +3.3V IN Power supply (+3.3V)44 +3.3V IN Power supply (+3.3V)45 +3.3V IN Power supply (+3.3V)46 +3.3V IN Power supply (+3.3V)47 RESETC OUT Controller reset signal48 NC –– NC49 NC –– NC


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Pin number Signal name IN/OUT Function50 GND –– GND51 GND –– GND52 NC –– NC53 GND –– GND54 NC –– NC55 GND –– GND56 GND –– GND57 NC –– NC58 GND –– GND59 NC –– NC60 GND –– GND61 GND –– GND62 CREQ OUT Command request signal63 CACK IN Command acknowledge signal64 GND –– GND65 READY IN Image data request signal66 GND –– GND67 DCLK OUT Image data transfer synchronous signal68 GND –– GND69 CEDATA0 IN/OUT Bidirectional data bus(bit0)70 CEDATA2 IN/OUT Bidirectional data bus(bit2)71 CEDATA3 IN/OUT Bidirectional data bus(bit3)72 GND –– GND73 CEDATA6 IN/OUT Bidirectional data bus(bit6)74 CEDATA8 IN/OUT Bidirectional data bus(bit8)75 CEDATA9 IN/OUT Bidirectional data bus(bit9)76 GND –– GND77 CEDATA12 IN/OUT Bidirectional data bus(bit12)78 CEDATA14 IN/OUT Bidirectional data bus(bit14)79 CEDATA15 IN/OUT Bidirectional data bus(bit15)80 GND –– GND81 CEDATA18 IN/OUT Bidirectional data bus(bit18)82 CEDATA20 IN/OUT Bidirectional data bus(bit20)83 CEDATA21 IN/OUT Bidirectional data bus(bit21)84 GND –– GND85 CEDATA24 IN/OUT Bidirectional data bus(bit24)86 CEDATA26 IN/OUT Bidirectional data bus(bit26)87 CEDATA27 IN/OUT Bidirectional data bus(bit27)88 GND –– GND89 CEDATA30 IN/OUT Bidirectional data bus(bit30)90 START IN Steady-state input power supply (+3.3V)91 +5V IN Power supply (+5.0V)92 NC –– NC93 +3.3V IN Power supply (+3.3V)94 +3.3V IN Power supply (+3.3V)95 +3.3V IN Power supply (+3.3V)96 +3.3V IN Power supply (+3.3V)97 WAKE OUT Wake signal from sleep mode98 NC –– NC99 NC –– NC100 GND –– GND

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J3 (RS-232C)Pin number Signal name IN/OUT Function

1 CD IN Data Carrier Detect2 RXD IN Receive data by serial communication3 TXD OUT Transmit data by serial communication4 DTR OUT Data Terminal ready5 GND –– GND6 DSR IN Data set ready7 RTS OUT Request to send8 CTS IN Clear to send9 RI IN Ring Indicate

J5 (LAN)Pin number Signal name IN/OUT Function

1 TD+ OUT 10BASET-T/100BASE-TX differential output signal2 TD- OUT 10BASET-T/100BASE-TX differential output signal3 TDCT –– Pulse transfer center tap GND4 GND –– GND5 GND –– GND6 RDCT –– Pulse transfer center tap GND7 RD+ IN 10BASET-T/100BASE-TX differential input signal8 RD- IN 10BASET-T/100BASE-TX differential input signal9 G_LED+ –– Green LED anode10 G_LED- –– Green LED cathode11 Y_LED+ –– Yellow LED anode12 Y_LED- –– Yellow LED cathode


1 +3.3V OUT Power supply (+3.3V)2 PCS OUT Select signal to operation panel3 PDO OUT Transmit data to operation panel4 PCLK OUT Clock signal to operation panel5 PDI IN Receive data from operation panel6 GND –– GND7 SOFT_SW1 IN Power supply ON/OFF signal8 SOFT_SW2 OUT Steady-state input power supply (+3.3V)

J7 (USB)Pin number Signal name IN/OUT Function

1 VBUS IN Power supply (+5.0V)2 D- IN/OUT USB data signal3 D+ IN/OUT USB data signal4 GND –– GND


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8.2 Engin Controller


1 GND –– GND2 +3.3V OUT Power supply (+3.3V)3 DIPSW5 –– For factory4 DIPSW4 –– For factory5 DIPSW3 –– For factory6 DIPSW2 –– For factory7 DIPSW1 –– For factory8 DIPSW0 –– For factory


1 GND –– GND2 TANKCVR IN Right cover opening and closing detection signal3 +5V OUT Power supply (+5.1V)4 VM OUT Power supply (+26.5V)5 COVERSOL_R OUT Upper cover lock solenoid right drive signal6 VM OUT Power supply (+26.5V)7 TANKSOL OUT Right cover lock solenoid drive signal


1 VM_CRM OUT Carriage motor drive power supply (+26.5V)2 VM_CRM IN Carriage motor drive power supply (+26.5V)

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J407

J404J403J401

IC409

IC401J408

JP401

J409

J406

J405

J418

J421

J417J415J414J413J410

J412

J425

Figure 5-48 Engin Controller


1 GND –– GND2 C2_SUBH OUT Subheat pulse output (PM)3 C1_SUBH OUT Subheat pulse output (M)4 C0_SUBH OUT Subheat pulse output (Y)5 C2_HENB OUT Heat pulse output (PM)6 C1_HENB OUT Heat pulse output (M)7 C0_HENB OUT Heat pulse output (Y)8 GND –– GND9 HDLTP OUT Head data latch signal + output10 HDLTN OUT Head data latch signal - output11 HDCLKP OUT Head data transfer clock + output12 HDCLKN OUT Head data transfer clock - output13 GND –– GND14 C2_EDATA1P OUT Odd nozzle data 1 + output (PM)15 C2_EDATA1N OUT Odd nozzle data 1 - output (PM)16 C2_EDATA0P OUT Odd nozzle data 0 + output (PM)17 C2_EDATA0N OUT Odd nozzle data 0 - output (PM)18 C2_ODATA1P OUT Even nozzle data 1 + output (PM)19 C2_ODATA1N OUT Even nozzle data 1 - output (PM)20 C2_ODATA0P OUT Even nozzle data 0 + output (PM)21 C2_ODATA0N OUT Even nozzle data 0 - output (PM)22 GND –– GND23 C1_EDATA1P OUT Odd nozzle data 1 + output (M)24 C1_EDATA1N OUT Odd nozzle data 1 - output (M)25 C1_EDATA0P OUT Odd nozzle data 0 + output (M)26 C1_EDATA0N OUT Odd nozzle data 0 - output (M)27 C1_ODATA1P OUT Even nozzle data 1 + output (M)28 C1_ODATA1N OUT Even nozzle data 1 - output (M)29 C1_ODATA0P OUT Even nozzle data 0 + output (M)30 C1_ODATA0N OUT Even nozzle data 0 - output (M )31 GND –– GND32 C0_EDATA1P OUT Odd nozzle data 1 + output (Y)33 C0_EDATA1N OUT Odd nozzle data 1 - output (Y)34 C0_EDATA0P OUT Odd nozzle data 0 + output (Y)35 C0_EDATA0N OUT Odd nozzle data 0 - output (Y)36 C0_ODATA1P OUT Even nozzle data 1 + output (Y)37 C0_ODATA1N OUT Even nozzle data 1 - output (Y)38 C0_ODATA0P OUT Even nozzle data 0 + output (Y)39 C0_ODATA0N OUT Even nozzle data 0 - output (Y)40 GND –– GND


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1 GND –– GND2 C3_SUBH OUT Subheat pulse output (C)3 C4_SUBH OUT Subheat pulse output (PC)4 C5_SUBH OUT Subheat pulse output (BK)5 C3_HENB OUT Heat pulse output (C)6 C4_HENB OUT Heat pulse output (PC)7 C5_HENB OUT Heat pulse output (BK)8 GND –– GND9 C3_EDATA1P OUT Odd nozzle data 1 + output (C)10 C3_EDATA1N OUT Odd nozzle data 1 - output (C)11 C3_EDATA0P OUT Odd nozzle data 0 + output (C)12 C3_EDATA0N OUT Odd nozzle data 0 - output (C)13 C3_ODATA1P OUT Even nozzle data 1 + output (C)14 C3_ODATA1N OUT Even nozzle data 1 - output (C)15 C3_ODATA0P OUT Even nozzle data 0 + output (C)16 C3_ODATA0N OUT Even nozzle data 0 - output (C)17 GND –– GND18 C4_EDATA1P OUT Odd nozzle data 1 + output (PC)19 C4_EDATA1N OUT Odd nozzle data 1 - output (PC)20 C4_EDATA0P OUT Odd nozzle data 0 + output (PC)21 C4_EDATA0N OUT Odd nozzle data 0 - output (PC)22 C4_ODATA1P OUT Even nozzle data 1 + output (PC)23 C4_ODATA1N OUT Even nozzle data 1 - output (PC)24 C4_ODATA0P OUT Even nozzle data 0 + output (PC)25 C4_ODATA0N OUT Even nozzle data 0 - output (PC)26 GND –– GND27 C5_EDATA1P OUT Odd nozzle data 1 + output (BK)28 C5_EDATA1N OUT Odd nozzle data 1 - output (BK)29 C5_EDATA0P OUT Odd nozzle data 0 + output (BK)30 C5_EDATA0N OUT Odd nozzle data 0 - output (BK)31 C5_ODATA1P OUT Even nozzle data 1 + output (BK)32 C5_ODATA1N OUT Even nozzle data 1 - output (BK )33 C5_ODATA0P OUT Even nozzle data 0 + output (BK)34 C5_ODATA0N OUT Even nozzle data 0 - output (BK)35 GND –– GND36 ADC_DRET IN AD converter receive data37 ADC_DSET OUT AC converter transmit data38 ADC_CLK OUT Clock for AD converter data transfer39 ADC_CS OUT Clock for AD converter data transfer40 GND –– GND

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1 MGND –– GND2 MGND –– GND3 MGND –– GND4 MGND –– GND5 MGND –– GND6 VM OUT Power supply (+26.5V)7 VM OUT Power supply (+26.5V)8 VM OUT Power supply (+26.5V)9 VM OUT Power supply (+26.5V)10 VM OUT Power supply (+26.5V)11 GND –– GND12 +5V OUT Power supply (+5.1V)13 +5V OUT Power supply (+5.1V)14 LVDSENB OUT Differential IC (for reception) output enable signal15 +3.3V OUT Power supply (+3.3V)16 VHENB OUT Head drive voltage ON/OFF control signal17 H5VENB OUT Head 5V power supply ON/OFF control signal18 GND –– GND19 GND –– GND20 PLEDON OUT LED ON/OFF control signal for media sensor21 DCDC_OVP IN DC-DC converter error detection signal22 PSNS IN Media sensor detection signal23 PLED OUT LED light intensity control signal for media

sensor24 BAIAS IN Head overcurrent detection signal25 JOINTSNS IN Carriage cover opening and closing detection signal26 GND –– GND27 HEADEEPCLK OUT Head EEPROM data transfer clock signal28 HEADEEPRD IN Head EEPROM read data29 HEADEEPWD OUT Head EEPROM write data30 HEADEEPCS OUT Head EEPROM chip select signal31 CRENCB IN Linear scale phase signal B32 CRENCA IN Linear scale phase signal A33 GND –– GND34 DACLK OUT ASIC control data transfer clock signal35 ADTRG OUT Head DI sensor output sample signal36 DADT OUT ASIC control data signal37 DLD OUT ASIC control data load signal38 DSOUT1A IN ASIC output analog signal 139 DSOUT2A IN ASIC output analog signal 240 GND –– GND


5-82


1 GND –– GND2 NC –– NC3 NC –– NC4 NC –– NC5 GND –– GND6 NC –– NC7 NC –– NC8 GND –– GND9 NC –– NC10 NC –– NC11 GND –– GND12 SREQ OUT Status request signal13 GND –– GND14 SACK IN Status acknowledge signal15 NC –– NC16 GND –– GND17 GND –– GND18 GND –– GND19 CEDATA1 IN/OUT Bidirectional data bus (bit1)20 GND –– GND21 CEDATA4 IN/OUT Bidirectional data bus (bit4)22 CEDATA5 IN/OUT Bidirectional data bus (bit5)23 CEDATA7 IN/OUT Bidirectional data bus (bit7)24 GND –– GND25 CEDATA10 IN/OUT Bidirectional data bus (bit10)26 CEDATA11 IN/OUT Bidirectional data bus (bit11)27 CEDATA13 IN/OUT Bidirectional data bus (bit13)28 GND –– GND29 CEDATA16 IN/OUT Bidirectional data bus (bit16)30 CEDATA17 IN/OUT Bidirectional data bus (bit17)31 CEDATA19 IN/OUT Bidirectional data bus (bit19)32 GND –– GND33 CEDATA22 IN/OUT Bidirectional data bus (bit22)34 CEDATA23 IN/OUT Bidirectional data bus (bit23)35 CEDATA25 IN/OUT Bidirectional data bus (bit25)36 GND –– GND37 CEDATA28 IN/OUT Bidirectional data bus (bit28)38 CEDATA29 IN/OUT Bidirectional data bus (bit29)39 CEDATA31 IN/OUT Bidirectional data bus (bit31)40 STANDBY IN Power supply ON/OFF signal41 NC –– NC42 NC –– NC43 +3.3V OUT Power supply (+3.3V)44 +3.3V OUT Power supply (+3.3V)45 +3.3V OUT Power supply (+3.3V)46 +3.3V OUT Power supply (+3.3V)47 RESETC IN Controller reset signal48 NC –– NC49 NC –– NC50 GND –– GND

5-83


Pin number Signal name IN/OUT Function51 GND –– GND52 NC –– NC53 GND –– GND54 NC –– NC55 GND –– GND56 GND –– GND57 NC –– NC58 GND –– GND59 NC –– NC60 GND –– GND61 GND –– GND62 CREQ IN Command request signal63 CACK OUT Command acknowledge signal64 GND –– GND65 READY OUT Image data request signal66 GND –– GND67 DCLK IN Image data transfer synchronous signal68 GND –– GND69 CEDATA0 IN/OUT Bidirectional data bus (bit0)70 CEDATA2 IN/OUT Bidirectional data bus (bit2)71 CEDATA3 IN/OUT Bidirectional data bus (bit3)72 GND –– GND73 CEDATA6 IN/OUT Bidirectional data bus (bit6)74 CEDATA8 IN/OUT Bidirectional data bus (bit8)75 CEDATA9 IN/OUT Bidirectional data bus (bit9)76 GND –– GND77 CEDATA12 IN/OUT Bidirectional data bus (bit12)78 CEDATA14 IN/OUT Bidirectional data bus (bit14)79 CEDATA15 IN/OUT Bidirectional data bus (bit15)80 GND –– GND81 CEDATA18 IN/OUT Bidirectional data bus (bit18)82 CEDATA20 IN/OUT Bidirectional data bus (bit20)83 CEDATA21 IN/OUT Bidirectional data bus (bit21)84 GND –– GND85 CEDATA24 IN/OUT Bidirectional data bus (bit24)86 CEDATA26 IN/OUT Bidirectional data bus (bit26)87 CEDATA27 IN/OUT Bidirectional data bus (bit27)88 GND –– GND89 CEDATA30 IN/OUT Bidirectional data bus (bit30)90 START OUT Steady-state input power supply (+3.3V)91 +5V OUT Power supply (+5.1V)92 NC –– NC93 +3.3V OUT Power supply (+3.3V)94 +3.3V OUT Power supply (+3.3V)95 +3.3V OUT Power supply (+3.3V)96 +3.3V OUT Power supply (+3.3V)97 WAKE IN Wake signal from sleep mode98 NC –– NC99 NC –– NC100 GND –– GND


5-84


1 OUTA OUT Carriage motor phase signal (A)2 OUTB OUT Carriage motor phase signal (B)3 OUTC OUT Carriage motor phase signal (C)4 NC –– NC


1 +3.3V OUT Power supply (+3.3V)2 GND –– GND3 EEPWD OUT Tank EEPROM write data signal4 TANKEEPRD IN Tank EEPROM read data signal5 EEPCLK OUT Tank EEPROM data clock signal6 TANKCS5 OUT Tank EEPROM select signal (BK)7 TANKCS4 OUT Tank EEPROM select signal (PC)8 TANKCS3 OUT Tank EEPROM select signal (C)9 TANKCS2 OUT Tank EEPROM select signal (PM)10 TANKCS1 OUT Tank EEPROM select signal (M)11 TANKCS0 OUT Tank EEPROM select signal (Y)12 GND –– GND13 LM_SENSE IN Remaining ink level detection signal (PM)14 LC_SENSE IN Remaining ink level detection signal (PC)15 Y_SENSE IN Remaining ink level detection signal (Y)16 M_SENSE IN Remaining ink level detection signal (M)17 C_SENSE IN Remaining ink level detection signal (C)18 BK_SENSE IN Remaining ink level detection signal (BK)


A1 VM OUT Power supply (+26.5V)A2 MISTPWM_R OUT Air flow fan right drive signalA3 ASF_A OUT Pump motor phase excitation signal AA4 ASF_B OUT Pump motor phase excitation signal BA5 ASF_BN OUT Pump motor phase excitation signal BNA6 ASF_AN OUT Pump motor phase excitation signal ANA7 NC –– NCA8 NC –– NCA9 VM OUT Power supply (+26.5V)A10 PGA OUT Purge motor phase excitation signal AA11 PGAN OUT Purge motor phase excitation signal ANA12 PGB OUT Purge motor phase excitation signal BA13 PGBN OUT Purge motor phase excitation signal BNA14 NC –– NCB1 GND –– GNDB2 ASFHP IN Pump motor home position signalB3 +5V OUT Power supply (+5.1V)B4 GND –– GNDB5 PGHP IN Purge motor home position signalB6 +5V OUT Power supply (+5.1V)B7 +5V OUT Power supply (+5.1V)

5-85


Pin number Signal name IN/OUT FunctionB8 GND –– GNDB9 HALL_IN1 IN Carriage motor hall element input (1)B10 HALL_IN2 IN Carriage motor hall element input (2)B11 HALL_IN3 IN Carriage motor hall element input (3)B12 VM OUT Power supply (+26.5V)B13 KYUINPWM_R OUT Suction fan drive signalB14 GND –– GND


1 GND –– GND2 ROLLEND IN Roll media end detection signal3 +5V OUT Power supply (+5.1V)4 GND –– GND5 HIKIDASHISET IN Roll media tray set detection signal6 +5V OUT Power supply (+5.1V)7 GND –– GND8 KAATSU IN Roll media set detection signal9 +5V OUT Power supply (+5.1V)10 GND –– GND11 CRGHP IN Carriage homeposition detection signal12 +5V OUT Power supply (+5.1V)13 GND –– GND14 MEDIA IN Media detection signal15 +5V OUT Power supply (+5.1V)16 GND –– GND17 ROLLFEED IN Roll media feed detection signal18 +5V OUT Power supply (+5.1V)19 NC –– NC


1 COVERSOL_L OUT Upper cover lock solenoid left drive signal2 GND –– GND3 SUBLF_CL OUT Roll media feed clutch drive signal4 PINCH_CL OUT Pinch roller up/down clutch drive signal5 ATUKAI_CL OUT Follow roller up/down clutch drive signal6 MISTPWM_L2 OUT Air flow fan right drive signal7 ROLLCVR IN Manual tray opening and closing detection signal8 GND –– GND9 LFENCB IN Encoder slit rotation detection signal (B phase)10 LFENCA IN Encoder slit rotation detection signal (A phase)11 SUBLF_HP IN Pinch roller up/down detection signal12 LFMAIN_A OUT Feed motor phase excitation signal (A)13 LFMAIN_B OUT Feed motor phase excitation signal (B)14 LFMAIN_AN OUT Feed motor phase excitation signal (AN)15 LFMAIN_BN OUT Feed motor phase excitation signal (BN)16 GND –– GND17 SUBLF_A OUT Roll media drive motor phase excitation signal (A)


5-86

5-87



18 SUBLF_B OUT Roll media drive motor phase excitation signal (B)19 SUBLF_AN OUT Roll media drive motor phase excitation signal (AN)20 SUBLF_BN OUT Roll media drive motor phase excitation signal (BN)


1 GND –– GND2 SUBLF_OUT2 OUT Roll media drive motor maximum phase current (Vref2)3 SUBLF_OUT1 OUT Roll media drive motor maximum phase current (Vref1)4 GND –– GND5 LFMAIN_OUT2 OUT Feed motor maximum phase current (Vref2)6 LFMAIN_OUT1 OUT Feed motor maximum phase current (Vref1)


1 GND –– GND2 GND –– GND3 +3.3V IN Power supply (+3.3V)4 +3.3V IN Power supply (+3.3V)


1 GND –– GND2 +5V IN Power supply (+5.1V)3 MGND –– GND4 VM IN Power supply (+26.5V)5 MGND_CRM –– GND for VM_CRM6 MGND_CRM –– GND for VM_CRM7 VM_CRM IN Carriage motor drive power supply (+26.5V)8 VM_CRM IN Carriage motor drive power supply (+26.5V)


1 START IN Steady-state input power supply (+3.3V)2 STANDBY OUT Power supply ON/OFF signal


1 VM OUT Power supply (+26.5V)2 MGND –– GND3 +5V OUT Power supply (+5.1V)4 GND –– GND


1 VM OUT Power supply (+26.5V)2 MISTFAN_S OUT Air flow fan left drive signal3 NC –– NC


5-88

8.3 Carriage Relay PCB


1 RGV19 OUT Power supply for driving head (+18.05V)2 HGND –– GND3 GNDR –– GND


1 GND –– GND2 JOINTSNS IN Carriage cover opening and closing detection signal3 +5V OUT Power supply (+5.1V)


1 CRENCB IN Linear scale phase signal B2 +5V OUT Power supply (+5.1V)3 CRENCA IN Linear scale phase signal A4 GND –– GND


1 PTC OUT Media sensor light-receiving element power supply

2 PTE IN Media sensor light-receiving element detection signal

3 PLED_A OUT Media sensor light-emitting element power supply

4 PLED_K IN Media sensor light-emitting element ON/OFF signal

5 NC –– NC

J212

J211 J210 J209

J213

J203

J205J206J208

Figure 5-49 Carriage Relay PCB


1 GND –– GND2 DSOUT2A OUT ASIC output analog signal 23 DSOUT1A OUT ASIC output analog signal 14 DLD IN ASIC control data load signal5 DADT IN ASIC control data signal6 ADTRG IN Head DI sensor output sample signal7 DACLK IN ASIC control data transfer clock signal8 GND –– GND9 CRENCA OUT Linear scale phase signal A10 CRENCB OUT Linear scale phase signal B11 HEADEEPCS IN Head EEPROM chip select signal12 HEADEEPWD IN Head EEPROM write data13 HEADEEPRD OUT Head EEPROM read data14 HEADEEPCLK IN Head EEPROM data transfer clock signal15 GND –– GND16 JOINTSNS OUT Carriage cover opening and closing detection signal17 BAIAS OUT Head overcurrent detection signal18 PLED IN LED control signal for media sensor19 PSNS OUT Media sensor detection signal20 DCDC_OVP OUT DC-DC converter error detection signal21 PLEDON IN LED ON/OFF control signal for media sensor22 GND –– GND23 GND –– GND24 H5VENB IN Head 5V power supply ON/OFF control signal25 VHENB IN Head driving power supply ON/OFF control signal26 +3.3V IN Power supply (+3.3V)27 LVDSENB IN Differential IC (for reception) output enable signal28 +5V IN Power supply (+5.1V)29 +5V IN Power supply (+5.1V)30 GND –– GND31 VM IN Power supply (+26.5V)32 VM IN Power supply (+26.5V)33 VM IN Power supply (+26.5V)34 VM IN Power supply (+26.5V)35 VM IN Power supply (+26.5V)36 MGND –– GND37 MGND –– GND38 MGND –– GND39 MGND –– GND40 MGND –– GND


1 GND –– GND2 ADC_CS IN Clock for AD converter data transfer3 ADC_CLK IN Clock for AD converter data transfer4 ADC_DSET IN AD converter transmit data5 ADC_DRET OUT AD converter receive data6 GND –– GND

5-89


Pin number Signal name IN/OUT Function7 C5_ODATA0N IN Even nozzle data 0- output (BK)8 C5_ODATA0P IN Even nozzle data 0+ output (BK)9 C5_ODATA1N IN Even nozzle data 1- output (BK)10 C5_ODATA1P IN Even nozzle data 1+ output (BK)11 C5_EDATA0N IN Odd nozzle data 0- output (BK)12 C5_EDATA0P IN Odd nozzle data 0+ output (BK)13 C5_EDATA1N IN Odd nozzle data 1- output (BK)14 C5_EDATA1P IN Odd nozzle data 1+ output (BK)15 GND –– GND16 C4_ODATA0N IN Even nozzle data 0- output (PC)17 C4_ODATA0P IN Even nozzle data 0+ output (PC)18 C4_ODATA1N IN Even nozzle data 1- output (PC)19 C4_ODATA1P IN Even nozzle data 1+ output (PC)20 C4_EDATA0N IN Odd nozzle data 0- output (PC)21 C4_EDATA0P IN Odd nozzle data 0+ output (PC)22 C4_EDATA1N IN Odd nozzle data 1- output (PC)23 C4_EDATA1P IN Odd nozzle data 1+ output (PC)24 GND –– GND25 C3_ODATA0N IN Even nozzle data 0- output (C)26 C3_ODATA0P IN Even nozzle data 0+ output (C)27 C3_ODATA1N IN Even nozzle data 1- output (C)28 C3_ODATA1P IN Even nozzle data 1+ output (C)29 C3_EDATA0N IN Odd nozzle data 0- output (C)30 C3_EDATA0P IN Odd nozzle data 0+ output (C)31 C3_EDATA1N IN Odd nozzle data 1- output (C)32 C3_EDATA1P IN Odd nozzle data 1+ output (C)33 GND –– GND34 C5_HENB IN Heat pulse output (BK)35 C4_HENB IN Heat pulse output (PC)36 C3_HENB IN Heat pulse output (C)37 C5_SUBH IN Subheat pulse output (BK)38 C4_SUBH IN Subheat pulse output (PC)39 C3_SUBH IN Subheat pulse output (C)40 GND –– GND


1 GND –– GND2 C0_ODATA0N IN Even nozzle data 0- output (Y)3 C0_ODATA0P IN Even nozzle data 0+ output (Y)4 C0_ODATA1N IN Even nozzle data 1- output (Y)5 C0_ODATA1P IN Even nozzle data 1+ output (Y)6 C0_EDATA0N IN Odd nozzle data 0- output (Y)7 C0_EDATA0P IN Odd nozzle data 0+ output (Y)8 C0_EDATA1N IN Odd nozzle data 1- output (Y)9 C0_EDATA1P IN Odd nozzle data 1+ output (Y)10 GND –– GND11 C1_ODATA0N IN Even nozzle data 0- output (M)12 C1_ODATA0P IN Even nozzle data 0+ output (M)


5-90


Pin number Signal name IN/OUT Function13 C1_ODATA1N IN Even nozzle data 1- output (M)14 C1_ODATA1P IN Even nozzle data 1+ output (M)15 C1_EDATA0N IN Odd nozzle data 0- output (M)16 C1_EDATA0P IN Odd nozzle data 0+ output (M)17 C1_EDATA1N IN Odd nozzle data 1- output (M)18 C1_EDATA1P IN Odd nozzle data 1+ output (M)19 GND –– GND20 C2_ODATA0N IN Even nozzle data 0- output (PM)21 C2_ODATA0P IN Even nozzle data 0+ output (PM)22 C2_ODATA1N IN Even nozzle data 1- output (PM)23 C2_ODATA1P IN Even nozzle data 1+ output (PM)24 C2_EDATA0N IN Odd nozzle data 0- output (PM)25 C2_EDATA0P IN Odd nozzle data 0+ output (PM)26 C2_EDATA1N IN Odd nozzle data 1- output (PM)27 C2_EDATA1P IN Odd nozzle data 1+ output (PM)28 GND –– GND29 HDCLKN IN Head data transfer clock - output30 HDCLKP IN Head data transfer clock + output31 HDLTN IN Head data latch signal - output32 HDLTP IN Head data latch signal + output33 GND –– GND34 C0_HENB IN Heat pulse output (Y)35 C1_HENB IN Heat pulse output (M)36 C2_HENB IN Heat pulse output (PM)37 C0_SUBH IN Subheat pulse output (Y)38 C1_SUBH IN Subheat pulse output (M)39 C2_SUBH IN Subheat pulse output (PM)40 GND –– GND


1 C0_HENB_B OUT Heat pulse input (Y)2 C1_HENB_B OUT Heat pulse input (M)3 C2_HENB_B OUT Heat pulse input (PM)4 C0SUBH OUT Subheat pulse input (Y)5 C1SUBH OUT Subheat pulse input (M)6 C2SUBH OUT Subheat pulse input (PM)7 C3SUBH OUT Subheat pulse input (C)8 C4SUBH OUT Subheat pulse input (PC)9 C5SUBH OUT Subheat pulse input (BK)10 C3_HENB_B OUT Heat pulse input (C)11 C4_HENB_B OUT Heat pulse input (PC)12 C5_HENB_B OUT Heat pulse input (BK)13 GND –– GND14 DACLKX OUT Receiver ASIC input data clock15 GND –– GND16 DSOUT2 IN Receiver ASIC analog output17 DSOUT1 IN Receiver ASIC analog output18 DLDX OUT Receiver ASIC input data latch signal

5-91

Pin number Signal name IN/OUT Function19 DADTX OUT Receiver ASIC input data20 DASHX OUT Receiver ASIC output sample hold21 GND –– GND22 HEADEEPCLKX OUT Head EEPROM data transfer clock23 HEADEEPRDX IN Head EEPROM read signal24 HEADEEPWDX OUT Head EEPROM write signal25 HEADEEPCSX OUT Head EEPROM chip select signal26 VHFBH –– NC27 VHFBG –– NC28 +5V OUT Power supply (+5.1V)29 H5V OUT Power supply for driving head logic (+5.1V)30 GND –– GND


1 GND –– GND2 C3_ODATA0 OUT Even nozzle data 0 (C)3 C3_ODATA1 OUT Even nozzle data 1 (C)4 C3_EDATA0 OUT Odd nozzle data 0 (C)5 C3_EDATA1 OUT Odd nozzle data 1 (C)6 C4_ODATA0 OUT Even nozzle data 0 (PC)7 C4_ODATA1 OUT Even nozzle data 1 (PC)8 C4_EDATA0 OUT Odd nozzle data 0 (PC)9 C4_EDATA1 OUT Odd nozzle data 1 (PC)10 C5_ODATA0 OUT Even nozzle data 0 (BK)11 C5_ODATA1 OUT Even nozzle data 1 (BK)12 C5_EDATA0 OUT Odd nozzle data 0 (BK)13 C5_EDATA1 OUT Odd nozzle data 1 (BK)14 GND –– GND15 C0_ODATA0 OUT Even nozzle data 0 (Y)16 C0_ODATA1 OUT Even nozzle data 1 (Y)17 GND –– GND18 C0_EDATA0 OUT Odd nozzle data 0 (Y)19 C0_EDATA1 OUT Odd nozzle data 1 (Y)20 C1_ODATA0 OUT Even nozzle data 0 (M)21 C1_ODATA1 OUT Even nozzle data 1 (M)22 C1_EDATA0 OUT Odd nozzle data 0 (M)23 C1_EDATA1 OUT Odd nozzle data 1 (M)24 C2_ODATA0 OUT Even nozzle data 0 (PM)25 C2_ODATA1 OUT Even nozzle data 1 (PM)26 C2_EDATA0 OUT Odd nozzle data 0 (PM)27 C2_EDATA1 OUT Odd nozzle data 1 (PM)28 HDCLK OUT Head data transfer clock29 HDLT OUT Head data latch signal30 GND –– GND


5-92

8.4 Head Relay PCB


1 RGV19 OUT Power supply for driving head (+18.05V)2 RGV19 OUT Power supply for driving head (+18.05V)3 C0SUBH OUT Subheat pulse output (Y)4 C3_HENB_B OUT Heat pulse output (C)5 DIAC1 IN DI sensor signal 1 (C)6 HEADEEPWDX OUT Head EEPROM write signal7 HEADEEPCLKX OUT Head EEPROM data transfer clock8 H5V OUT Power supply for driving head logic (+5.1V)9 C2_ODATA0 OUT Even nozzle data 0 (PM)10 DIALC1 IN DI sensor signal 1 (PC)11 VHT OUT Power supply for driving transistor in head (+18.05V)12 RGV19 OUT Power supply for driving head (+18.05V)13 RGV19 OUT Power supply for driving head (+18.05V)14 RGV19 OUT Power supply for driving head (+18.05V)15 RGV19 OUT Power supply for driving head (+18.05V)16 C3_ODATA0 OUT Even nozzle data 0 (C)17 C1_EDATA0 OUT Odd nozzle data 0 (M)18 HEADEEPRDX IN Head EEPROM read signal19 C3SUBH OUT Subheat pulse output (C)20 HEADEEPCSX OUT Head EEPROM chip select signal21 H5V OUT Power supply for driving head logic (+5.1V)22 C2_EDATA1 OUT Odd nozzle data 1 (PM)23 C4_ODATA1 OUT Even nozzle data 1 (PC)24 C5_EDATA1 OUT Odd nozzle data 1 (BK)25 RGV19 OUT Power supply for driving head (+18.05V)26 RGV19 OUT Power supply for driving head (+18.05V)27 DIAM0 IN DI sensor signal 0 (M)28 C1_ODATA0 OUT Even nozzle data 0 (M)29 C0_ODATA0 OUT Even nozzle data 0 (Y)30 C0_ODATA1 OUT Even nozzle data 1 (Y)

5-93


J1108J1107

J1104

J1105 J1106

J1102

Figure 5-50 Head Relay PCB

Pin number Signal name IN/OUT Function31 DIAY1 IN DI sensor signal 1 (Y)32 C1_HENB_B OUT Heat pulse output (M)33 HDCLK OUT Head data transfer clock34 DIAC0 IN DI sensor signal 0 (C)35 DIALM0 IN DI sensor signal 0 (PM)36 C5_HENB_B OUT Heat pulse output (BK)37 C4_EDATA1 OUT Odd nozzle data 1 (PC)38 C5_EDATA0 OUT Odd nozzle data 0 (BK)39 C5_ODATA0 OUT Even nozzle data 0 (BK)40 C0_EDATA0 OUT Odd nozzle data 0 (Y)41 DIAY0 IN DI sensor signal 0 (Y)42 C1_ODATA1 OUT Even nozzle data 1 (M)43 C0_EDATA1 OUT Odd nozzle data 1 (Y)44 DIAM1 IN DI sensor signal 1 (M)45 C0_HENB_B OUT Heat pulse output (Y)46 C1SUBH OUT Subheat pulse output (M)47 DIALM1 IN DI sensor signal 1 (PM)48 C4_HENB_B OUT Heat pulse output (PC)49 C5_ODATA1 OUT Even nozzle data 1 (BK)50 DIAK1 IN DI sensor signal 1 (BK)51 DIAK0 IN DI sensor signal 0 (BK)52 DIALC0 IN DI sensor signal 0 (PC)53 VHFBG –– NC54 HGND –– GND55 HGND –– GND56 HDLT OUT Head data latch signal57 C1_EDATA1 OUT Odd nozzle data 1 (M)58 GND –– GND59 C2_HENB_B OUT Heat pulse output (PM)60 C2SUBH OUT Subheat pulse output (PM)61 C5SUBH OUT Subheat pulse output (BK)62 C4_ODATA0 OUT Even nozzle data 0 (PC)63 C4SUBH OUT Subheat pulse output (PC)64 HGND –– GND65 HGND –– GND66 HGND –– GND67 HGND –– GND68 C3_ODATA1 OUT Even nozzle data 1 (C)69 C3_EDATA1 OUT Odd nozzle data 1 (C)70 C3_EDATA0 OUT Odd nozzle data 0 (C)71 GND –– GND72 GND –– GND73 C2_ODATA1 OUT Even nozzle data 1 (PM)74 C4_EDATA0 OUT Odd nozzle data 0 (PC)75 C2_EDATA0 OUT Odd nozzle data 0 (PM)76 HGND –– GND77 HGND –– GND78 HGND –– GND


5-94

5-95



1 RGV19 IN Power supply for driving head (+18.05V)


1 MGND –– GND for VM


1 MGND –– GND for VM


1 GND –– GND2 HDLT IN Head data latch signal3 HDCLK IN Head data transfer clock4 C2_EDATA1 IN Odd nozzle data 1 (PM)5 C2_EDATA0 IN Odd nozzle data 0 (PM)6 C2_ODATA1 IN Even nozzle data 1 (PM)7 C2_ODATA0 IN Even nozzle data 0 (PM)8 C1_EDATA1 IN Odd nozzle data 1 (M)9 C1_EDATA0 IN Odd nozzle data 0 (M)10 C1_ODATA1 IN Even nozzle data 1 (M)11 C1_ODATA0 IN Even nozzle data 0 (M)12 C0_EDATA1 IN Odd nozzle data 1 (Y)13 C0_EDATA0 IN Odd nozzle data 0 (Y)14 GND –– GND15 C0_ODATA1 IN Even nozzle data 1 (Y)16 C0_ODATA0 IN Even nozzle data 0 (Y)17 GND –– GND18 C5_EDATA1 IN Odd nozzle data 1 (BK)19 C5_EDATA0 IN Odd nozzle data 0 (BK)20 C5_ODATA1 IN Even nozzle data 1 (BK)21 C5_ODATA0 IN Even nozzle data 0 (BK)22 C4_EDATA1 IN Odd nozzle data 1 (PC)23 C4_EDATA0 IN Odd nozzle data 0 (PC)24 C4_ODATA1 IN Even nozzle data 1 (PC)25 C4_ODATA0 IN Even nozzle data 0 (PC)26 C3_EDATA1 IN Odd nozzle data 1 (C)27 C3_EDATA0 IN Odd nozzle data 0 (C)28 C3_ODATA1 IN Even nozzle data 1 (C)29 C3_ODATA0 IN Even nozzle data 0 (C)30 GND –– GND


5-96


1 GND –– GND2 H5V IN Power supply for driving head logic (+5.1V)3 +5V IN Power supply (+5.1V)4 VHFBG –– NC5 VHFBH –– NC6 HEADEEPCSX IN Head EEPROM chip select signal7 HEADEEPWDX IN Head EEPROM write signal8 HEADEEPRDX OUT Head EEPROM read signal9 HEADEEPCLKX IN Head EEPROM data transfer clock10 GND –– GND11 DASHX IN ASIC output sample hold12 DADTX IN ASIC input data13 DLDX IN ASIC input data latch signal14 DSOUT1 OUT ASIC analog output15 DSOUT2 OUT ASIC analog output16 GND –– GND17 DACLKX IN ASIC input data clock18 GND –– GND19 C5_HENB_B IN Heat pulse input (BK)20 C4_HENB_B IN Heat pulse input (PC)21 C3_HENB_B IN Heat pulse input (C)22 C5SUBH IN Subheat pulse input (BK)23 C4SUBH IN Subheat pulse input (PC)24 C3SUBH IN Subheat pulse input (C)25 C2SUBH IN Subheat pulse input (PM)26 C1SUBH IN Subheat pulse input (M)27 C0SUBH IN Subheat pulse input (Y)28 C2_HENB_B IN Heat pulse input (PM)29 C1_HENB_B IN Heat pulse input (M)30 C0_HENB_B IN Heat pulse input (Y)

5-97


8.5 Motor Driver PCB


1 VM IN Power supply (+26.5V)2 MGND –– GND3 +5V IN Power supply (+5.1V)4 GND –– GND


1 SUBLF_BN IN Roll media drive motor phase excitation signal (BN)2 SUBLF_AN IN Roll media drive motor phase excitation signal (AN)3 SUBLF_B IN Roll media drive motor phase excitation signal (B)4 SUBLF_A IN Roll media drive motor phase excitation signal (A)5 GND –– GND6 LFMAIN_BN IN Feed motor phase excitation signal (BN)7 LFMAIN_AN IN Feed motor phase excitation signal (AN)8 LFMAIN_B IN Feed motor phase excitation signal (B)9 LFMAIN_A IN Feed motor phase excitation signal (A)10 SUBLF_HP OUT Pinch roll up/down detection signal11 LFENCA OUT Encoder slit rotation detection signal (A phase)12 LFENCB OUT Encoder slit rotation detection signal (B phase)13 GND –– GND14 ROLLCVR OUT Tray opening and closing detection signal15 MISTPWM_L2 IN Air flow fan right drive signal16 ATUKAI_CL IN Follow roller up/down clutch drive signal17 PINCH_CL IN Pinch roller up/down clutch drive signal18 SUBLF_CL IN Roll media feed clutch drive signal19 MISTPWM_L1 IN Air flow fan left drive signal20 COVERSOL_L IN Upper cover lock solenoid left drive signal

J1003

J1002

J1001

J1005

J1008 J1006

J1004

J1007

Figure 5-51 Motor Driver PCB


1 LFENCB IN Encoder slit rotation detection signal (B phase)2 +5V OUT Power supply (+5.1V)3 LFENCA IN Encoder slit rotation detection signal (A phase)4 GND –– GND5 GND –– GND6 ROLLCVR IN Tray opening and closing detection signal7 +5V OUT Power supply (+5.1V)8 GND –– GND9 SUBLF_HP IN Pinch roll up/down detection signal10 +5V OUT Power supply (+5.1V)


1 VM OUT Power supply (+26.5V)2 NC –– NC3 PINCH_CL OUT Pinch roller up/down clutch drive signal4 VM OUT Power supply (+26.5V)5 COVERSOL_L OUT Upper cover lock solenoid left drive signal6 VM OUT Power supply (+26.5V)7 MISTPWM_L1 OUT Air flow fan left drive signal


1 LFMAIN_OUT1 IN Feed motor maximum phase current (Vref1)2 LFMAIN_OUT2 IN Feed motor maximum phase current (Vref2)3 GND –– GND4 SUBLF_OUT1 IN Roll media drive motor maximum phase current (Vref1)5 SUBLF_OUT2 IN Roll media drive motor maximum phase current (Vref2)6 GND –– GND


1 VM OUT Power supply (+26.5V)2 VM OUT Power supply (+26.5V)3 SUBLF_AN OUT Roll media drive motor phase excitation signal (AN)4 SUBLF_A OUT Roll media drive motor phase excitation signal (A)5 SUBLF_B OUT Roll media drive motor phase excitation signal (B)6 SUBLF_BN OUT Roll media drive motor phase excitation signal (BN)


5-98

5-99



1 VM OUT Power supply (+26.5V)2 VM OUT Power supply (+26.5V)3 LFMAIN_A OUT Feed motor phase excitation signal (A)4 LFMAIN_AN OUT Feed motor phase excitation signal (AN)5 LFMAIN_B OUT Feed motor phase excitation signal (B)6 LFMAIN_BN OUT Feed motor phase excitation signal (BN)7 NC –– NC


1 VM OUT Power supply (+26.5V)2 SUBLF_CL OUT Roll media feed clutch drive signal3 VM OUT Power supply (+26.5V)4 ATUKAI_CL OUT Follow roller up/down clutch drive signal


8.6 Power Supply


1 –– –– Power supply (AC 100V to AC 240V)2 –– –– Power supply (AC 100V to AC 240V)


1 GND –– GND2 +5V OUT Power supply (+5.1V)3 MGND –– GND4 VM OUT Power supply (+26.5V)5 MGND_CRM –– GND6 MGND_CRM –– GND7 VM_CRM OUT Power supply (+26.5V)8 VM_CRM OUT Power supply (+26.5V)


1 GND –– GND2 GND –– GND3 +3.3V OUT Power supply (+3.3V)4 +3.3V OUT Power supply (+3.3V)

J104

J102

J105

J103

J101

Figure 5-52 Power Supply

5-100


1 VM OUT Power supply (+26.5V)2 MGND –– GND3 +5V OUT Power supply (+5.1V)4 GND –– GND


1 START OUT Stead-state input power supply (+3.3V)2 STANDBY IN Power supply ON/OFF signal


5-101

9. CIRCUIT DIAGRAM

Refer to Parts Catalog for the part layouts on each board.


5-102

5-103




5-104

J15D123

J209221412

393735333129272523211917151311

10

9

8

7

6

5

4

3

2

1

16 18 20 26 28 30 32 34 36 38 4024J211

221412

393735333129272523211917151311

10

9

8

7

6

5

4

3

2

1

16 18 20 26 28 30 32 34 36 38 4024

SR10

123

SR9

3 2 1

M4

12345

J210221412

393735333129272523211917151311

10

9

8

7

6

5

4

3

2

1

16 18 20 26 28 30 32 34 36 38 4024

M1

21

J22L

J23D3 2 1

J23L

J20D 4 3 2 1J21D5 4 3 2 1

J14H

J16D 1 32

J417

1 432

J419

2 1

J418

7654321 8

J409

2 3 41

J407

2440 38 36 34 32 30 28 26 20 18 16

1

2

3

4

5

6

7

8

9

10

111315171921232527293133353739

121422

J406

22 14 12

39 37 35 33 31 29 27 25 23 21 19 17 15 13 11

10

9

8

7

6

5

4

3

2

1

1618202628303234363840 24

J405

2440 38 36 34 32 30 28 26 20 18 16

1

2

3

4

5

6

7

8

9

10

111315171921232527293133353739

121422

J103

2 3 41

J105

21

J102

81 2 3 4 5 6 7

J101

13

2

J104

14 3 2

J1001 234 1

J14D5 4 3 2 1

J14L

FM1

1 2J15H

J22D 3 2 1

FT2

M5

1234

J412B

1413121110982 3 4 5 61 7

J412A

71 65432 8 9 10 11 12 13 14

J10L

FM3

1 2

J21L

J15L

J16L

J20LINLET

3

12

FT1

J10D2 1 J10H

J11L 4321J11HJ11D 1234

J12HJ12D 12345

J12L 54321 J13L1 2 3 4 5 6J13HJ13D6 5 4 3 2 1

J106

J421

4321

J32 4 3 2 1COR1

COR2

COR4

COR5

COR3

M

M

M

1 2 3 414131211109876521 3 4431 2

NC

3 4 5 6 721

J420

38 3240 39 37 36 35 34 33 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 34 2 1

34 2

GN

D

NC

124 35

124 35678

24 3

12

3

1 2 76543 81 21 2 4

GN

D

GN

D

GN

D

GN

D

GN

D

GN

D

GN

D

3

1 2 43

431 212 121

MG

ND

MG

ND

MG

ND

MG

ND

VM

VM

VM

VM

+5V

+5V

VM

GN

D

MG

ND

124 3567891011121314151617181920212223242526272829303133343536373940124 356789101112131415161718192021222324252627282930313233343536373940

3 4 3 4 5 6 7 82

OU

TA

OU

TC

OU

TB

HA

LL_I

N1

HA

LL_I

N2

C0_

OD

ATA

0N

C0_

OD

ATA

0PC

0_O

DA

TA1N

C0_

OD

ATA

1PC

0_E

DA

TA0N

C0_

ED

ATA

0PC

0_E

DA

TA1N

C0_

ED

ATA

1P

C1_

OD

ATA

0NC

1_O

DA

TA0P

C1_

OD

ATA

1NC

1_O

DA

TA1P

C1_

ED

ATA

0NC

1_E

DA

TA0P

C1_

ED

ATA

1NC

1_E

DA

TA1P

C2_

OD

ATA

0N

C2_

OD

ATA

0PC

2_O

DA

TA1N

C2_

OD

ATA

1PC

2_E

DA

TA0N

C2_

ED

ATA

0PC

2_E

DA

TA1N

C2_

ED

ATA

1P

HD

CLK

P

HD

LTP

C0_

HE

NB

C2_

HE

NB

C1_

HE

NB

C0_

SU

BH

C1_

SU

BH

C2_

SU

BH

DS

OU

T2_

A

DS

OU

T1_

AD

LDX

DA

DT

XA

DT

RG

X

DA

CLK

XG

ND

XC

RE

NC

AX

CR

EN

CB

HE

AD

EE

PC

SX

HE

AD

EE

PR

DX

HE

AD

EE

PW

DX

HE

AD

EE

PC

LKX

GN

D

XJO

INT

SN

S

PLE

DP

SN

S

GN

D

H5V

EN

BX

VH

EN

BX

GN

D

VM

MG

ND

+5V

+5V

GN

D

32

DIP

SW

5

DIP

SW

4D

IPS

W3

DIP

SW

2D

IPS

W1

DIP

SW

0

38

HD

CLK

N

HD

LTN

DC

DC

_OV

P

+3.

3VLV

DS

EN

BX

GN

D

NC

GN

D

+3.3V

+3.3V

+5V

+24V

1 2

1

38

3

NC

5

BA

IAS

PLE

DO

NX

1

Engine Controller (1/3)

HA

LL_I

N3

VM

KY

UIN

PW

M_R

J401

NC

8 9 10 11 12

J14

NC

GN

D

5 6 7 8 9 10 11 12 13 14

(To Motor Driver PCB)

REVERSE

(To Carriage Relay PCB)

VM

_CR

MV

M_C

RM

MG

ND

_CR

MM

GN

D_C

RM

VM

MG

ND

+5V

GN

D

STA

ND

BY

STA

RT

+3.

3V

+3.

3VG

ND

GN

D

GN

DC

3_S

UB

H

C4_

SU

BH

C5_

SU

BH

C3_

HE

NB

C4_

HE

NB

C5_

HE

NB

GN

D

C3_

OD

ATA

0NC

3_O

DA

TA0P

C3_

OD

ATA

1NC

3_O

DA

TA1P

C3_

ED

ATA

0NC

3_E

DA

TA0P

C3_

ED

ATA

1NC

3_E

DA

TA1P

GN

D

C4_

OD

ATA

0NC

4_O

DA

TA0P

C4_

OD

ATA

1NC

4_O

DA

TA1P

C4_

ED

ATA

0NC

4_E

DA

TA0P

C4_

ED

ATA

1NC

4_E

DA

TA1P

GN

D

C5_

OD

ATA

0P

C5_

OD

ATA

0N

C5_

OD

ATA

1N

C5_

OD

ATA

1PC

5_E

DA

TA0N

C5_

ED

ATA

0PC

5_E

DA

TA1N

C5_

ED

ATA

1PG

ND

AD

C_D

RE

TX

AD

C_D

SE

TX

AD

C_C

LKX

AD

C_C

SX

GN

D

4 3 2 1

MG

ND

+5V

GN

D

VM

J13

VM

PG

A

PG

AN

PG

B

PG

BN

GN

D

XA

SF

HP

+5V

GN

DX

PG

HP

+5V

AS

F_A

AS

F_B

AS

F_B

NA

SF

_AN

MIS

TP

WM

_RV

M

1

General Curcuit Diagram(1/4)

F

E

D

C

B

A

2345678

SR12

3 2 1

SR8

123

SR1

123

SR2

3 2 1

J17D7 16 5 4 3 289

J17L71 65432 8 9

J25D 3 2 1

J26D3 2 1

J26L

J27D3 2 1

J27L

J18D3 2 1 J28D3 2 1

SR7

123 J28LJ29D3 2 1

J29L

J19L654321

J31L1 2 3 4 5 6

J31D123456

J19D6 5 4 3 2 1

J17HJ19H

J31HJ30D3 2 1

J30L321

J25L

J18L

SR6

123

J30H

J413

1971 65432 8 9 10 11 12 13 14 15 16 17 18

PS

191817161514131211109873 42

NC

+5V

GN

D

+5V

XR

OLL

FE

ED

XM

ED

IA

GN

D

GN

D

XR

OLL

EN

D

+5V

GN

D

XH

IKID

AS

HIS

ET

+5V

GN

DX

KA

AT

SU

+5V

1 65

GN

DX

CR

GH

P

+5V

(To Carriage Relay PCB) (To Carriage Relay PCB)

Power supply

(Carriage motor)

Option Board

(Purge Motor)(Pomp Motor)

(Suc

tion

fan)

(Cap sensor)

(Pomp home position sensor)

(Carriage homeposition sensor)

(Roll media trayt set sensor)

(Roll mediaset sensor)

(Roll media end sensor)

(Feed sensor) (Roll feed sensor)

W7200 only

(Air flow fan (R))

9.1 General Circuit Diagram


5-105

J48

123456

J47

6 5 4 3 2 1

J46

123456

J44

123456

FT

7

FT

6

FT

9

FT

8

FT

5

FT

10

J84H

FT

11

J84D7 6 5 4 3 2 1

J410

71 65432 8 9 10 11 12 13 14 15 16 17 18

J84L1 765432

J6

7 16 5 4 3 2891011

J45

6 5 4 3 2 1

J43

6 5 4 3 2 1

J49

1 2 3 4 5 6

J50

654321

J51

1 2 3 4 5 6

J52

654321

J53

1 2 3 4 5 6

J54

654321

65431 265431 265431 265431 265431 265431

65 7 8 9 10 11 12 13 14 15 16 17 18

3456 2 1 126 5 4 33456 2 1 126 5 4 33456 2 1

GN

D

GN

D

GN

D

GN

D

+3.

3V

GN

D+

3.3V

11 10 127 6 5 4 389

+3.

3V

TAN

KC

S0

TAN

KC

S1

TAN

KC

S2

TAN

KC

S3

TAN

KC

S4

C_S

EN

SE

M_S

EN

SE

Y_S

EN

SE

TAN

K_E

SC

S0

EE

PR

OM

_SK

EE

PR

OM

_RD

EE

PR

OM

_WD

GN

D

TAN

K_E

SC

S1

EE

PR

OM

_SK

EE

PR

OM

_RD

EE

PR

OM

_WD

TAN

K_E

SC

S2

EE

PR

OM

_SK

EE

PR

OM

_RD

EE

PR

OM

_WD

TAN

K_E

SC

S3

EE

PR

OM

_WD

EE

PR

OM

_SK

EE

PR

OM

_RD

TAN

K_E

SC

S5

EE

PR

OM

_SK

EE

PR

OM

_RD

EE

PR

OM

_WD

1 2 3 4

(To INK TANK)

TAN

KE

EP

RD

X

EE

PC

LKTA

NK

CS

5

GN

D

LM_S

EN

SE

LC_S

EN

SE

BK

_SE

NS

E

EE

PW

D

GN

D+

3.3V

TAN

K_E

SC

S4

EE

PR

OM

_SK

EE

PR

OM

_RD

+3.

3V

EE

PR

OM

_WD

+3.

3V

+3.

3V

Tank Relay PCB

12

2

3456

W7250 only W7200 only

Engine Controller (2/3) Motor Driver PCB

(From power supply)

SL31

2

CL2

12

J65L

21

J66L

32

1

J72

32

1

J71HJ71D

21

J65HJ65D

21

J66D

32

1

J66H

J64D

21 F

M2

21

J100

4

76

54

32

1

J64L

J71L

CL312

M3

12

34

56

M2

65

43

21

CL112

J60L

32

1

J61

43

21

J62L

J63L

J67L

12

3

J68HJ68L

32

1

J70D

32

1

J70LSR141

23

J68D

32

1

J67HJ67D

12

3

J62D

23

45

67

1

J63D

12

34

56

SR1312

3

J69LJ69D

32

1

J100

7

17

65

43

2

J100

3

71

65

43

28

910

J100

8

43

21

J59L

43

21

J59D

43

21

J60D

32

1

J60H

J59H

J100

6

21

65

43

J64H

J74

32

1

J73

12

3

J62H

SL

CL

CL

MM

CL

74

56

12

3

NC

31

2

VMMISTFAN_S

(Air flow fan unit (L))

(Upper cover lock solenoid (L))

VM

PINCHCL

+5V

GND

7

VMVM

VM

+5V

VM

GN

D

MG

ND

3 421

43

21

21

33

12

41

32

16

J1001

SUBLF_B

SUBLF_BN

LF_B

LF_ANLF_A

ROLLCVR

GND

+5V

LF_LHA

LF_LHB

VM

SUBLF_A

SUBLF_AN

GND

+5V

SUBLF_HP

LF_BN

54

NC

32

34

56

71

2

(Pinch roller sensor)

(Tray sensor)

Feed roller sensor

(Feed motor)

(Roll drive motor)

(Roll feed clutch)

SUBLFCLVM

VM

ATUKAICL

69

101

82

34

57

VMCVRSOLL

(Follow roller up/down clutch)

1


F

E

D

C

B

A

2345678

J415

65

43

21

J1005

12

34

56

J1002

197

16

54

32

89

1011

1213

1415

1617

1820

J414

197

16

54

32

89

1011

1213

1415

1617

1820

65

43

21

65

43

21

2019

18

23

45

67

910

1112

1314

1516

1718

1817

1615

1413

1211

109

76

54

32

81

GND

SUBLFM_BN

SUBLFM_ANSUBLFM_B

SUBLFM_A

PINCH_CL

ATUKAI_CL

XROLLCVR

XLFENCAXLFENCB

MISTPWM

SUBLF_CL

SUBLF_HP

GNDLFMAIN_BN

LFMAIN_ANLFMAIN_B

LFMAIN_A

COVERSOL_L

1920

GND

LFMAIN_OUT1LFMAIN_OUT2

GNDLFSUB_OUT1

LFSUB_OUT2GND

COR6

MT7

J42H

MT5

SL2

21

SR11

123

J41L

J403

7654321

SL1

1 2

J41H

J40L

J41D2 1

J40D 3 2 1

J24L321

J42D123

J42L

SW1

12

3

SW2

12

3

J404

1 32

FT3FT4

FT12FT13

J82D21

MT4

J24D3 2 1 J24H

MT6

J82L21

SL

SL

NC

NO

CO

M

NC

NO

CO

M

654321 7

VM

VM

XTA

NK

SO

L

+5V

TAN

KC

VR

GN

D

XC

OV

ER

SO

L_R

3

1 2

Upper cover locksolenoid (R)

Right cover sensor

Right coverlock solenoid

Upper cover sensor (L)

Upper cover sensor (R)

FT

7

FT

6

FT

9

FT

8

FT

5

FT

10

FT

11

J410

71 65432 8 9 10 11 12 13 14 15 16 17 18

J83L71 65432 8 9 10 11

J83D 7 16 5 4 3 2891011

J84D7 6 5 4 3 2 1 J84H

J84L1 765432

J6 7 16 5 4 3 2891011

J83H

J7

1817161514131211109765432 81

12

34

56

12

34

56

12

34

56

12

34

56

23

45

6 65

43

21

LM_S

EN

SE

LC_S

EN

SE

Y_S

EN

SE

M_S

EN

SE

C_S

EN

SE

BK

_SE

NS

E

123456891011 7

1

J5 J4 J3 J2J6

Tank Relay PCB

TAN

KC

S0

GN

D

TAN

KC

S1

TAN

KC

S2

TAN

KC

S3

TAN

KC

S4

TAN

KC

S5

EE

PC

LK

TAN

KE

EP

RD

XE

EP

WD

GN

D+

3.3V

(To INK TANK)

J1


5-106

J1106J1105J1104

J42

J200L

J200D4 3 2 1 J200H

40383634323028262422201816141210864239373533312927252321191715131197531

39373533312927252321191715131197531

53 7877767574737271706968676665646362616059585756555452515049484746454443424140393837363534333231302928272625242322212019181716151413121110987654321

HG

ND

HG

ND

E_D

TLM

1

E_D

TLC

1O

_DT

LM2

GN

D

GN

DE

_DT

C1

E_D

TC

2O

_DT

C2

HG

ND

HG

ND

HG

ND

HG

ND

SH

E_L

CO

_DT

LC1

SH

E_B

KS

HE

_LM

HE

_LM

GN

DE

_DT

M2

LTH

HG

ND

HG

ND

HG

ND

VH

FB

G

DIA

LC0

DIA

K0

DIA

K1

O_D

TB

K1

HE

_LC

DIA

LM1

SH

E_M

HE

_Y

DIA

M1

E_D

TY

2

O_D

TM

2D

IAY

0E

_DT

Y1

O_D

TB

K1

E_D

TB

K1

E_D

TLC

2H

E_B

K

DIA

LM0

DIA

C0

HS

CLK

HE

_MD

IAY

1

O_D

TY

2O

_DT

Y1

O_D

TM

1

DIA

M0

VH

FB

H

VH

E_D

TB

K2

O_D

TLC

2

E_D

TLM

2

H5V

EP

CE

SH

E_C

EP

DO

E_D

TM

1O

_DT

C1

VH

VH

VH

VH

VH

T

DIA

LC1

O_D

TLM

1

H5V

EP

CLK

EP

DI

DIA

C1

HE

_C

SH

E_Y VH

VH

5378 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

403836343230282624222018161412108642

SR5

1 2 3

J78D 321

J206

4 3 2 1

J205

3 2 1

39373533312927252321191715131197531

403836343230282624222018161412108642

J208

54321

J78L

J794321

3 2 1

111

2 3

321

HG

ND

RG

V19

GN

DR

J203

1

21 3 54

PLE

D_K

PLE

D_A

PT

E

PT

C

Media sensor

4 2 3 1

1 432

(TO ENGINE Controller)

1 62 43 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30292827262524232221201918171615141312111098753 42 61

16 24 3578910111213141516171819202122232425262728293030 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 5 34 2

Printhead

GN

D

+5V

+5V

GN

D

Head Relay PCB


JOIN

TS

NS

X

CR

EN

CA

CR

EN

CB

J1102

6 1

1234

J211

J209

OP

EN

J212



Linear encorder

C0_

HE

NB

_B

C1_

HE

NB

_BC

2_H

EN

B_B

C0S

UB

HC

1SU

BH

C2S

UB

HC

3SU

BH

C4S

UB

HC

5SU

BH

C3_

HE

NB

_BC

4_H

EN

B_B

C5_

HE

NB

_BGN

D

DA

CLK

XG

ND

DS

OU

T2

DS

OU

T1

DLD

XD

AD

TX

DA

SH

XG

ND

HE

AD

EE

PC

LKX

HE

AD

EE

PR

DX

HE

AD

EE

PW

DX

HE

AD

EE

PC

SX

VH

FB

HV

HF

BG

+5V

H5V

GN

DJ213

C0_

ED

ATA

1C

0_E

DA

TA0 G

ND

C0_

OD

ATA

1

C0_

OD

ATA

0 GN

D

C5_

ED

ATA

1C

5_E

DA

TA0

C5_

OD

ATA

1C

5_O

DA

TA0

C4_

ED

ATA

1C

4_E

DA

TA0

C4_

OD

ATA

1C

4_O

DA

TA0

C3_

ED

ATA

1C

3_E

DA

TA0

C3_

OD

ATA

1C

3_O

DA

TA0 G

ND

C1_

OD

ATA

0

C1_

OD

ATA

1C

1_E

DA

TA0

C1_

ED

ATA

1C

2_O

DA

TA0

C2_

OD

ATA

1C

2_E

DA

TA0

C2_

ED

ATA

1H

DC

LK

HD

LTG

ND

J210

1


F

E

D

C

B

A

2345678

Carriage Relay PCB


5-107

J2

65

43

21

J2 (Engine I/F)

(Boa

rdto

Boa

rd)

(Boa

rdto

Boa

rd)

3.3V3.3V

GND GND

8078

7674

7270

6866

6462

6365

6769

7173

7577

79

6058

5654

5253

5557

5950

4846

4442

4345

4749

4038

3634

3230

2826

2422

2325

2729

3133

3537

39

2018

1614

1210

86

42

35

79

1113

1517

191

61

51

2141 41

21

51

611

GND


1

2

100

9896

9492

9088

8684

8280

7876

7472

7068

6664

6260

5856

5452

9997

9593

9189

8785

8381

7977

7573

7169

6765

6361

5957

5553

51

5048

4644

4240

3836

3432

3028

2624

2220

1816

1412

108

64

35

79

1113

1517

1921

2325

2729

3133

3537

3941

4345

4749

123

46

78

5421

GND

GND

GND

GND

GND

GND

NC+3.3V

GND

NC

NC

NC

GND

+3.3V+3.3V

+3.3V

NCNC NC

NC

+3.3V

+3.3V+3.3V

GND

GNDNC

NC

NCGND

4947

4543

4139

3735

3331

2927

2523

2119

1715

1311

97

53

46

810

1214

1618

2022

2426

2830

3234

3638

4042

4446

4850

5153

5557

5961

6365

6769

7173

7577

7981

8385

8789

9193

9597

99

5254

5658

6062

6466

6870

7274

7678

8082

8486

8890

9294

9698

100

NCGND

NCGND

NC

GND

GNDCEDATA1

CEDATA4CEDATA7

CEDATA10

NC

SREQ

SACK

GND

CEDATA5

GND

CEDATA11

GND

CEDATA13

CEDATA16CEDATA17

GND

CEDATA19

CEDATA22CEDATA23

GND

CEDATA25

CEDATA28CEDATA29

GND

STANDBY

NC

NC+3.3V

RESETC

NC

GND

GND

GND

CREQ

GND

CACKREADY

DCLKCEDATA0

CEDATA2CEDATA3CEDATA6

CEDATA8CEDATA9

GNDCEDATA12

CEDATA14CEDATA15

GNDCEDATA18

CEDATA20CEDATA21CEDATA24

CEDATA26CEDATA27

GND

CEDATA30START

+5V

WAKE

GND

CEDATA31

GND

2

1

51 2 4

3 5

6

7

8

13

14

15

16

1 2 3 4

3

6 7 8 9

12

34

NC

GN

D

TX

0R

X0

C0

RT

SC

TS

RI

VD

DT

RS

T

+3.3V

NC

NC

NC

GN

D

NC

TC

K

TM

S

HA

LTE

DT

0IT

00

SR

ES

ET

HR

ES

ET

CK

ST

P_O

UT

T0+

T0CT

T0-

GND

R0CTR0+R0-

G_LED-Y_LED+Y_LED-

10

11

12

9

910

1112

DS

R

J5

J719

1715

1311

97

53

24

68

1012

1416

1820

3937

3533

3129

2725

2322

2426

2830

3234

3638

40

4947

4543

4244

4648

5059

5755

5352

5456

5860

7977

7573

7169

6765

6362

6466

6870

7274

7678

80

J4

5V

TRSTTNS

T0IGND

RSTGND

GNT

AD31AD29

AD27GND

AD29CBE3

AD23AD21

GNDAD19

AD17CBE2

IRDY

LOCKGND

SERRCBE1

AD14GND

AD12AD10

AD8GND

AD7AD5

AD3AD1

GND3.3V

GND

TCKT00

INTAGND

CLKGND

REQ

AD30AD28

AD26GND

AD24IOSEL

AD22AD20

GNDAD18

AD16FRANE

TRDY

STOPPERR

GNDPAR

AD15AD13

GNDAD11

AD9CBE0

GNDAD6

AD4AD2

AD0GND

3.3V

G_LED+

DEVSEL

0TR

System Controller

J408 (Controller I/F)

J13

J3

J1(Expand I/F)J1

IEEE1394 Board

1


F

E

D

C

B

A

2345678

MT3

MT2

J85 81 2 3 4 5 6 7

J87 7 6 5 4 3 2 18

J86L 97654321 8J86HJ86D

8 12345679

CN1

SO

FT

_SW

2

87654321

12345678

SO

FT

_SW

1G

ND

P0I

PC

LKP

C00

PC

90+

3.3V

J6

W7200 : EquippedW7250 : Option

Operation Panel


5-108

R1

CP

238

CP

239

CP

2401 1 1

12

12

12

R2

R3

2.625V 2.625V 2.625V

2.625V

OS

-CO

N

1+

2

12

12

12

12

C4 C24 C25 C26 C27

OS

-CO

N

OS

-CO

N

OS

-CO

N

OS

-CO

N

OS

-CO

N

OS

-CO

N

1+

2

1+

2

1+

2

1+

2

1+

2

1

AF

24

C17

D17

W4

V24

T4

R24

M3

L23

J3 H23

F3

D8

D11

C21

C18

C15

AD

9

AD

6

AD

12

AC

19

AC

16

AA

24

Y24

T23

P24

M24

K24

J23

G24

E24

C24

C20

C14

AD24

AD20

AB24

Y3

V4

U3

R3

P4

N3

L4

K4

H4

G3

E3

D9

D5

D13

C7

C5

C3

C12

C10

AD7

AD5

AD3

AD15

AD13

AD10

GND1

GND2

GND3

GND4

GND5

GND6

GND7

GND8

GND9

GND10

GND11

GND12

GND13

GND14

GND15

GND16

GND17

GND18

GND19

GND20

GND21

GND22

GND23

GND24

GND25

GND26

GND27

GND28

GND29

GND30

GND31

GND32

OVDD7

OVDD6

OVDD5

OVDD4

OVDD3

OVDD2

OVDD1

GVDD30

GVDD29

GVDD28

GVDD27

GVDD26

GVDD25

GVDD24

GVDD23

GVDD22

GVDD21

GVDD20

GVDD19

GVDD18

GVDD17

GVDD16

GVDD15

GVDD14

GVDD13

GVDD12

GVDD11

GVDD10

GVDD9

GVDD8

GVDD7

GVDD6

AA2

AA23

AC12

AC15

AC24

AC3

AC6

AC9

AD11

AD14

AD16

AD19

AD23

AD4

AE18

AE2

AE21

AE25

B2

B25

B6

B9

C11

C13

C16

C23

C4

C8

D12

D15

D18

D21

AVD

D2

AVD

D

LAV

DD

VD

D20

VD

D19

VD

D18

VD

D17

VD

D16

VD

D15

VD

D14

VD

D13

VD

D12

VD

D11

VD

D10

VD

D9

VD

D8

VD

D7

VD

D6

VD

D5

VD

D4

VD

D3

VD

D2

VD

D1

OV

DD

14

OV

DD

13

OV

DD

12

OV

DD

11

OV

DD

10

OV

DD

9

OV

DD

8

GN

D33

GN

D34

GN

D35

GN

D36

GN

D37

GN

D38

GN

D39

GN

D40

GN

D41

GN

D42

GN

D43

GN

D44

GN

D45

GN

D46

GN

D47

GN

D48

GN

D49

GN

D50

GN

D51

GN

D52

LVD

D1

LVD

D2

LVD

D3

LVD

D4

LVD

D5

LVD

D6

LVD

D7

GV

DD

1

GV

DD

2

GV

DD

3

GV

DD

4

GV

DD

5

D24 D3

F25 F4

H24 J2

5 J4

L24 L3

M23 M4

N24 P

3

R23 R4

T24 T3

V2

V23 W

3

AC

20

AC

23

D20

D23

G23

P23

Y23

AB

3

AB

4

AC

10

AC

11

AC

8

+2C5 C28 C6 C29 C7 C30

IC1

1/4

+3.3V

OS

-CO

N

1+

2

12

12

12

12

C3 C20 C21 C22 C23

+3.3V

OS

-CO

N

1+

2

12

12

C1C165 C12

+3.3V

OS

-CO

N

1+

2

12

12

12

12

C2 C17C16 C18 C19

12

12

C198 C13

12

12

C199 C14

12

12

C213 C15

1

System Controller (1/15)

F

E

D

C

B

A

2345678

9.2 System Controller


5-109

CP

233

+3.3V

R75 AS

D32

FOE

MAA[0:2]

PMAA[0:2]

MA[11:0]

QACK

RCSO

MAA0

PMAA0

MAA1

MAA2

MCP

CKE

1 2

+3.3V

+3.3V

+3.3V

SDA

SCL

+3.3V

RST

IRQ[0:4]

IC28

IRQ0 C19B21AC2

2AE24

A23A19A20B16D16A18B14B20

IRQ0/S_INTIRQ1/S_CLKIRQ2/S_RSTIRQ3/_S_FRAMEIRQ4/_L_INTHRST_CPUHRST_CTRLSRESETNMISMITBENTEST1

MAA2MAA1MAA0

DA2DA13DA12DA11DA15DA14

TESTOTDOTDI

AE1AF1AF2C25AF19AF17AD26J2F1AD22AC21AF23

F2

D14 Y

2A

D21

A22

B19

A21

B18

B17

AE

23A

E22

AF

22

_QA

CK

/DA

0C

HK

STO

P_I

NT

ES

T2

OS

C_I

NP

LL_C

FG

0/D

A10

PLL

_CF

G1/

DA

9P

LL_C

FG

2/D

A8

PLL

_CF

G3/

DA

7P

LL_C

FG

4/D

A6

TR

ST

TM

ST

CK

CKO

/DA

1S

CL

SD

AM

CP

MIV

TE

ST

3T

ES

T4

PM

AA

2P

MA

A1

PM

AA

0

B15

AF

21A

E20

A17

A16

AF

20A

C18

AE

19A

F18

AD

18

MAA2MAA1MAA0

DA13DA12DA11DA15DA14

IRQ1IRQ2IRQ3IRQ4

CP205

R59

IRQ

0

IRQ

1

IRQ

2

IRQ

3

IRQ

4

12

R58

12 R53

12

R52

12

R491 2

R50R51R55

IC28HRST

CP

4

1 2

1 2

1

1

2

+3.3V

+3.3V

+3.3V

+3.3V

+3.3V

+3.3V

+3.3VIC28

IC28

C9

X2

R41 1 2

R561 2

R65 CLK1 2

R1361 2

R44

TDO

TDI

HALTED

TCK

TMS

SRESET

HRESET

CKSTP_OUT

TRST

VDD

1

3

5

7

9

11

13

15

2

4

6

8

10

12

14

16

J4

1 2

R421 2

R401 2

R391 2

R541 2

R57

CP

81

12

R43

RA75

C85

1

8

6

4

2

7

5

3

1

21

12

1NC

VCC

GND

VCC

GND OUT4

14

7

08

8

5

2

808

08

9

10

IC286

084

5

11

0812

13

31 1

CP2001

CP2071

CP2011

CP2021

CP2031

CP2041

CP

208

1

CP

209

1

CP

216

PLL

_CF

G0

PLL

_CF

G1

PLL

_CF

G2

PLL

_CF

G3

PLL

_CF

G4

1

CP

217

1

CP

218

1

CP

237

1

CP

21

CP

11

CP

236

1

CP

235

1

CP

234

1

PM

AA

2P

MA

A1

PM

AA

01

CP229

IC1

4/4

1

CP2281

CP2271

CP226CP225

1

1

CP2241

CP2231

CP2221

CP2211

CP2201

CP2191

2

R61

12

R60

12

R62

12

R63

12

R64

12

+3.3V

R941 2

R951 2

R961 2

R1061 2

R911 2

R971 2

R981 2

R991 2

R921 2

R931 2

R1001 2

R1011 2

R1021 2

R1031 2

R1041 2

R1051 2

R761 2

R851 2

R861 2

R871 2

R881 2

R801 2

R771 2

R781 2

R791 2

R891 2

R901 2

R811

1

1

1

1

2

R821 2

R83 CP206

CP230

PMAA1CP231

PMAA2

MAO

CP232

1 2

R841 2

R1071 2

R1081 2

R1091 2

R1101 2

R1111 2

R1121 2

R1571 2

R1741 2

1PLL_CFGO PLL_CFG[0:4]CP211

1PLL_CFG1CP212

1PLL_CFG2CP213

1PLL_CFG3CP214

1PLL_CFG4

GNT4

CP215

1


F

E

D

C

B

A

2345678


5-110

D[0:63]RA18

D2D1D0D33

8

6

4

2

7

5

3

1

RA

17

R74

1

1 1

2

R19

1D

28

D32

D29

D30

D31

D5

D37

D38

D36

D45

D43

D10

D44

D48

D56

D57

D52

D51

D50

D49

D54

D55

D53

12

R20

41

2

R20

71

2

R20

81

2

R21

21

2

R2131 2

1 2

1 2

1 2

1 2

R2231 2

R2241 2

R2251 2

R2261 2

R2271 2

R17

6

AC17

AF16

AE16

AE14

AF14

AC13

AE12

AE11

AE10

AE9

AE8

AC7

AE7

AE6

AF5

AC5

E4

A2

B3

D4

B4

B5

D6

C6

B7

C9

A9

B10

A11

DH0

DH1

DH2

DH3

DH4

DH5

DH6

DH7

DH8

DH9

DH10

DH11

DH12

DH13

DH14

DH15

DH16

DH17

DH18

DH19

DH20

DH21

DH22

DH23

DH24

DH25

DH26

DH27

DH28

SDMA7

SDMA8

ADMA9

SDMA10

SDMA11

SDMA12/SDBA1

SDBA0

_RA57/_C57

_RA56/_C56

_RA55/_C55

_RA54/_C54

_RA53/_C53

_RA52/_C52

_RA51/_C51

_RA50/_C50

_CA57/DQM7

_CA56/DQM6

_CA55/DQM5

_CA54/DQM4

_CA53/DQM3

_CA52/DQM2

_CA51/DQM1

_CA50/DQM0

DL31

DL30

DL29

DL28

DL27

DL26

T2

T1

R2

R1

N1

P1

P2

L1

N1

L2

M2

AC4

AA4

AA3

Y4

J1

K1

AC2

AC1

K2

K3

AB2

AB1

A14

B12

B11

A12

D10

A10

SDMA8SDMA9SDMA10SDMA11

SDBA1SDBA0CS1CS0DQM7DQM6DQM5DQM4DQM3DQM2DQM1DQM0D63D62D61D60D59D58

DQM4DQM5DQM0DQM1DQM2DQM3DQM6DQM7

BA1BA0SDCS1SDCS0

BA[1:0]

MA[11:0]

MAR[0:7]

CKE

WE

SDRAS

SDCAS

RCS1

RCS0

FOE

AS

SDCS[0:1]

SDDQM[0:7]SDDQM4SDDQM5SDDQM0SDDQM1SDDQM2SDDQM3SDDQM6SDDQM7

13571357

24682468

RA16

RA15

RA14

1

3

5

7

2

4

6

8

MA8MA9MA10MA11

R228R229R230R231

1 2R37

CP

391 CP

381 CP

371 CP

361 CP

351

1 2R30

1 2R31

1 2R33

1 2R32

1 2R34

1 2R35

1 2R36

DQM[7:0]

SDMA0SDMA1SDMA2SDMA3SDMA4SDMA5SDMA6SDMA7

RA12

RA13

1

3

5

7

1

3

5

7

2

4

6

8

2

4

6

8

MA0MA1MA2MA3MA4MA5MA6MA7

SD

RA

M_S

YN

C_I

N

SD

RA

M_S

YN

C_O

UT

SD

RA

M_C

LK3

SD

RA

M_C

LK2

SD

RA

M_C

LK1

SD

RA

M_C

LK0

PA

R7/

AR

12

PA

R6/

AR

13

PA

R5/

AR

14

PA

R4/

AR

15

PA

R3/

AR

16

PA

R2/

AR

17

PA

R1/

AR

18

PA

R0/

AR

19

CK

E

WE

SD

RA

S

SD

CA

S

RC

S1

RC

S0

FO

E

AS

SD

MA

0

SD

MA

1

SD

MA

2

SD

MA

3

SD

MA

4

SD

MA

5

SD

MA

6

H3

C1

E1

G2

G1

D1

C2

D2

AF

4

AE

4

E2

G4

AE

3

AF

3

H2

AA

1

AD

1

AD

2

N2

N4

H1

Y1

M2

M1

V3

V1

U1

U2

U4

A13

B13

A15

AD

17

AE

17

AE

15

AF

15

AC

14

AE

13

AF

13

AF

12

AF

11

AF

10

AF

9

AD

8

AF

8

AF

7

AF

6

AE

5

B1

A1

A3

A4

A5

A6

A7

D7

A8

B8

DH

29

DH

30

DH

31

DL0

DL1

DL2

DL3

DL4

DL5

DL6

DL7

DL8

DL9

DL1

0

DL1

1

DL1

2

DL1

3

DL1

4

DL1

5

DL1

6

DL1

7

DL1

8

DL1

9

DL2

0

DL2

1

DL2

2

DL2

3

DL2

4

DL2

5

CP

353

CP

352

12

R17

71

2

R17

81

2

R17

91

2

R18

51

2

R18

81

2

R18

11

2

R18

31

2

MC

LK1

MC

LK[0

:1]

MA

R7

MA

R6

MA

R5

MA

R4

MA

R3

MA

R2

MA

R1

MA

R0

MC

LK0

1 3 5 7

2 4 6 8

RA19D3D4D34D35

8

6

4

2

7

5

3

1

RA20D7D6D40D39

8

6

4

2

7

5

3

1

RA21D9D42D8D41

8

6

4

2

7

5

3

1

RA24D13D46D11D12

8

6

4

2

7

5

3

1

RA25

D15D47D14

8

6

4

2

7

5

3

1

RA68D16D17D18D19

1

3

5

7

2

4

6

8

RA26D23D22D21D20

1

3

5

7

2

4

6

8

RA27D27D26D25D24

1

3

5

7

2

4

6

8

RA

631 3 5 7

2 4 6 8 RA

641357

2468

RA

651357

2468 RA

661 3 5 7

2 4 6 8

RA

671 3 5 7

2 4 6 8

IC1

3/4

1


F

E

D

C

B

A

2345678


5-111

SDDQM[0:7]

+3.3V

12

1 2

2 1

12

L5

C35

SD0

SD7

SD1SD2

SD3SD4

SD5SD6

C15

0IC2C149

12 C33

CKEMCLK[0:1]

12 C34

SD15

SD14SD13

SD12SD11

SD10SD9

SD8

SDDQM1

SDCS0BA1BA0MA10MA0MA1MA2MA3

MA11MA9MA8MA7MA6MA5MA4

SDDQM0MCLK0

D0D1D2D3

SD0SD1SD2SD3

1

3

5

7

2

4

6

8

RA32

D4D5D6D7

SD4SD5SD6SD7

1

3

5

7

2

4

6

8

RA33

D8D9D10D11

SD8SD9SD10SD11

1

3

5

7

2

4

6

8

RA34

D12D13D14D15

SD12SD13SD14SD15

1

3

5

7

2

4

6

8

RA35

D16D17D18D19

SD16SD17SD18SD19

1

3

5

7

2

4

6

8

RA28

D20D21D22D23

SD20SD21SD22SD23

1

3

5

7

2

4

6

8

RA29

D24D25D26D27

SD24SD25SD26SD27

1

3

5

7

2

4

6

8

RA30

D28D29D30D31

SD28SD29SD30SD31

1

3

5

7

2

4

6

8

RA31

D32D33D34D35

SD32SD33SD34SD35

1

3

5

7

2

4

6

8

RA69

D36D37D38D39

SD36SD37SD38SD39

1

3

5

7

2

4

6

8

RA70

D43D42D41D40

SD43SD42SD41SD40

1

3

5

7

2

4

6

8

RA71

D47D46D45D44

SD47SD46SD45SD44

1

3

5

7

2

4

6

8

RA72

D48D49D50D51

SD48SD49SD50SD51

1

3

5

7

2

4

6

8

RA74

D52D53D54D55

SD52SD53SD54SD55

1

3

5

7

2

4

6

8

RA73

D56D57D58D59

SD56SD57SD58SD59

1

3

5

7

2

4

6

8

RA22

D60D61D62D63

SD60SD61SD62SD63

1

3

5

7

2

4

6

8

RA23

123456789

101112131415161718192021222324252627

VCC1DQ0VCCQ1DQ1DQ2VSSQ1DQ3DQ4VCCQ2DQ5DQ6VSSQ2DQ7VCC2LDQMXWEXCASXRASXCSA13A12A10A0A1A2A3VCC3

545352515049484746454443424140393837363534333231302928

VSS3DQ15

VSSQ4DQ14DQ13

VCCQ4DQ12DQ11

VSSQ3DQ10

DQ9VCCQ3

DQ8VSS2

NC2UDQM

CLKCKENC1A11A9A8A7A6A5A4

VSS1

+3.3V

12

1 2

2 1

12

L6

C36

SD16

SD23

SD17SD18

SD19SD20

SD21SD22

C65

IC3C151

12 C38

12 C37

SD31

SD30SD29

SD28SD27

SD26SD25

SD24

SDDQM3WE



SDDQM2MCLK0CKE

123456789

101112131415161718192021222324252627


545352515049484746454443424140393837363534333231302928

VSS3DQ15

VSSQ4DQ14DQ13

VCCQ4DQ12DQ11

VSSQ3DQ10

DQ9VCCQ3

DQ8VSS2

NC2UDQM


VSS1

+3.3V

12

1 2

2 1

12

L7

C39

SD[0:63]

SD32

SD39

SD33SD34

SD35SD36

SD37SD38

C98IC4

C96

12 C41

12 C40

SD47

SD46SD45

SD44SD43

SD42SD41

SD40

SDDQM5WE



SDDQM4MCLK0CKE

123456789

101112131415161718192021222324252627


545352515049484746454443424140393837363534333231302928

VSS3DQ15

VSSQ4DQ14DQ13

VCCQ4DQ12DQ11

VSSQ3DQ10

DQ9VCCQ3

DQ8VSS2

NC2UDQM


VSS1

+3.3V

12

1 2

2 1

12

L8

C42

SD48

SD55

SD49SD50

SD51SD52

SD53SD54

C66IC5

C152

12 C44

12 C43

SD63

SD62SD61

SD60SD59

SD58SD57

SD56

SDDQM7WE



SDDQM6MCLK0CKE

123456789

101112131415161718192021222324252627


545352515049484746454443424140393837363534333231302928

VSS3DQ15

VSSQ4DQ14DQ13

VCCQ4DQ12DQ11

VSSQ3DQ10

DQ9VCCQ3

DQ8VSS2

NC2UDQM


VSS1

WESDCASSDRASSDCS[0:1]

BA[1:0]

MA[11:0]

D[0:63]

1


F

E

D

C

B

A

2345678


5-112

S D D Q M [ 0 : 7 ]

S D [ 0 : 6 3 ]

+ 3 . 3 V + 3 . 3 V

S D 1 5 S D 3 1

S D 3 0S D 2 9

S D 2 8

S D 2 7

S D 2 6

S D 2 5

S D 2 4

S D D Q M 3

W E

S D 1 4

S D 1 3

S D 1 2

S D 11

S D 1 0

S D 9

S D 8

S D D Q M 1

S D C S 1

B A 1

B A 0

M A 1 0

M A 0

M A 1

M A 2

M A 3

2 7 2 8

2 9

3 0

3 1

3 2

3 3

3 4

3 5

3 6

3 7

3 8

3 9

4 0

4 1

4 2

4 3

4 4

4 5

4 6

4 7

4 8

4 9

5 0

5 1

5 2

5 3

5 4

2 8

2 9

3 0

3 1

3 2

3 3

3 4

3 5

3 6

3 7

3 8

3 9

4 0

4 1

4 2

4 3

4 4

4 5

4 6

4 7

4 8

4 9

5 0

5 1

5 2

5 3

5 4

2 8

2 9

3 0

3 1

3 2

3 3

3 4

3 5

3 6

3 7

3 8

3 9

4 0

4 1

4 2

4 3

4 4

4 5

4 6

4 7

4 8

4 9

5 0

5 1

5 2

5 3

5 4

S D 0

S D 1

S D 2

S D 3

S D 4

S D 5

S D 6

S D 7

S D D Q M 0

M C L K 1

M A 11

M A 9

M A 8

M A 7

M A 6

M A 5

M A 4

M A 11

M A 9

M A 8

M A 7

M A 6

M A 5

M A 4

M A 11

M A 9

M A 8

M A 7

M A 6

M A 5

M A 4

M A 11

M A 9

M A 8

M A 7

M A 6

M A 5

M A 42 6

2 5

2 4

2 3

2 2

2 1

2 0

1 9

1 8

1 7

1 6

1 5

1 4

1 3

1 2

11

1 0

9

8

7

6

5

4

3

2

1

2 7

2 6

2 5

2 4

2 3

2 2

2 1

2 0

1 9

1 8

1 7

1 6

1 5

1 4

1 3

1 2

11

1 0

9

8

7

6

5

4

3

2

1

2 7

2 6

2 5

2 4

2 3

2 2

2 1

2 0

1 9

1 8

1 7

1 6

1 5

1 4

1 3

1 2

11

1 0

9

8

7

6

5

4

3

2

1

2 8

2 9

3 0

3 1

3 2

3 3

3 4

3 5

3 6

3 7

3 8

3 9

4 0

4 1

4 2

4 3

4 4

4 5

4 6

4 7

4 8

4 9

5 0

5 1

5 2

5 3

5 4

2 7

2 6

2 5

2 4

2 3

2 2

2 1

2 0

1 9

1 8

1 7

1 6

1 5

1 4

1 3

1 2

11

1 0

9

8

7

6

5

4

3

2

1

12

12

V C C 1

V C C Q 1

V C C Q 2

V C C 2

X W E

X C A S

X R A S

X C S

A 1 3

A 1 2

A 1 0

A 0

A 1

A 2

A 3

V C C 3 V S S 1

A 4

A 5

A 6

A 7

A 8

A 9

A 11

N C 1

C K E

C L K

U D Q M

N C 2

V S S 2

V C C Q 3

V C C Q 4

V S S Q 3

V S S 3

V S S Q 4

D Q 8

D Q 9

D Q 1 0

D Q 11

D Q 1 2

D Q 1 3

D Q 1 4

D Q 1 5

V S S Q 1

V S S Q 2

D Q 0

D Q 1

D Q 2

D Q 3

D Q 4

D Q 5

D Q 6

D Q 7

L D Q M

V C C 1S D 1 6 S D 4 7 S D 3 2 S D 6 3

S D 6 2

S D 4 8

S D 4 9

S D 5 0

S D 5 1

S D 5 2

S D 5 3

S D 5 4

S D 5 5

S D 6 1

S D 6 0

S D 5 9

S D 5 8

S D 5 7

S D 5 6

S D 3 3

S D 3 4

S D 3 5

S D 3 6

S D 3 7

S D 3 8

S D 3 9

S D D Q M 4

S D D Q M 7

S D D Q M 6

M C L K 1

C K E

M C L K 1

C K E

W E

S D 4 6

S D 4 5

S D 4 4

S D 4 3

S D 4 2

S D 4 1

S D 4 0

S D D Q M 5

W E

S D 1 7

S D 1 8

S D 1 9

S D 2 0

S D 2 1

S D 2 2

S D 2 3

S D D Q M 2

M C L K 1

C K E

V C C Q 1

V C C Q 2

V C C 2

X W E

X C A S

X R A S

X C S

A 1 3

A 1 2

A 1 0

A 0

A 1

A 2

A 3

V C C 3 V S S 1

A 4

A 5

A 6

A 7

A 8

A 9

A 11

N C 1

C K E

C L K

U D Q M

N C 2

V S S 2

V C C Q 3

V C C Q 4

V S S Q 3

V S S 3

V S S Q 4

D Q 8

D Q 9

D Q 1 0

D Q 11

D Q 1 2

D Q 1 3

D Q 1 4

D Q 1 5

V S S Q 1

V S S Q 2

D Q 0

D Q 1

D Q 2

D Q 3

D Q 4

D Q 5

D Q 6

D Q 7

L D Q M

V C C 1

V C C Q 1

V C C Q 2

V C C 2

X W E

X C A S

X R A S

X C S

A 1 3

A 1 2

A 1 0

A 0

A 1

A 2

A 3

V C C 3 V S S 1

A 4

A 5

A 6

A 7

A 8

A 9

A 11

N C 1

C K E

C L K

U D Q M

N C 2

V S S 2

V C C Q 3

V C C Q 4

V S S Q 3

V S S 3

V S S Q 4

D Q 8

D Q 9

D Q 1 0

D Q 11

D Q 1 2

D Q 1 3

D Q 1 4

D Q 1 5

V S S Q 1

V S S Q 2

D Q 0

D Q 1

D Q 2

D Q 3

D Q 4

D Q 5D Q 6

D Q 7

L D Q M

V C C 1

V C C Q 1

V C C Q 2

V C C 2

X W E

X C A S

X R A S

X C S

A 1 3

A 1 2

A 1 0

A 0

A 1

A 2

A 3

V C C 3 V S S 1

A 4

A 5

A 6

A 7

A 8

A 9

A 11

N C 1

C K E

C L K

U D Q M

N C 2

V S S 2

V C C Q 3

V C C Q 4

V S S Q 3

V S S 3

V S S Q 4

D Q 8

D Q 9

D Q 1 0

D Q 11

D Q 1 2

D Q 1 3

D Q 1 4

D Q 1 5

V S S Q 1

V S S Q 2

D Q 0

D Q 1

D Q 2

D Q 3

D Q 4

D Q 5

D Q 6

D Q 7

L D Q M

C 8 C 4 5 C 4 9 C 4 8

12

12

12

12 C 5 2 C 5 1

12

12 C 5 5 C 5 4

12

12

C K E

M C L K [ 0 : 1 ]

W E

S D C A S

S D R A S

S D C S [ 0 : 1 ]

B A [ 1 : 0 ]

M A [ 11 : 0 ]

1

12

12

12

12 1

2

12

12

2 1

1

2

2

L 9 L 1 0+ 3 . 3 V

1 2

2 1

L 11+ 3 . 3 V

1 2

2 1

L 1 2

C 5 3

C 6 2I C 9C 5 9 C 6 1

C6

3

C5

8

C6

4

C 4 7

C 5 6

C 5 0

I C 8I C 7

C 4 6

C6

0I C 6

S D C S 1

B A 1

B A 0

M A 1 0

M A 0

M A 1

M A 2

M A 3

S D C S 1

B A 1

B A 0

M A 1 0

M A 0

M A 1

M A 2

M A 3

S D C S 1

B A 1

B A 0

M A 1 0

M A 0

M A 1

M A 2

M A 3

1


F

E

D

C

B

A

2345678


5-113

RCS0

MAR [ 0 : 7 ]

BA0

MA [11 : 0 ]

FOE

WE

HAST

+3.3V

+3.3V

J13

RSTIN

RSTOUTR1841 2

1 2

AMP

175390-4

1

2

3

4

BA1

R143

D [0 : 63 ]

MAR0

MAR1

MAR2

MAR3

1

29

1061

2

08

08

3

64

5

4

5

IC42

08 04 32

32

8 53

6 1 2

1 2

IC42 IC38 IC39

IC39R27

R122RCS10

RCS1

IC42

+3.3V

IC32MAR3

MAR4

MAR5

MAR6

MAR7

MA10

MAR9

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

A15

A14

A13

A12

A11

A10

A9

A8

A19

NC1

WE

RESET

NC2

NC3

RY/_BY

A18

A17

A7

A6

A5

A4

A3

A2

A1

MAR2

MA0

D0

D1

D2

D3

D4

D5

D6

D7

MA1

48

47

46

45

44

43

42

41

40

39

38

37

36

35

34

33

32

31

30

29

28

27

26

25

A16

BYTE

VSS2

DQ15

DQ7

DQ14

DQ6

DQ13

DQ5

DQ12

DQ4

VCC

DQ11

DQ3

DQ10

DQ2

DQ9

DQ1

DQ8

DQ0

OE

VSS1

CE

AO

MAR0

MAR1

MA8

MA7

MA6

MA5

MA4

MA3

MA2

IC34

MAR4

MAR5

MAR6

MAR7

MA10

MA9

MA8

MAR0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

A15

A14

A13

A12

A11

A10

A9

A8

A19

NC1

WE

RESET

NC2

NC3

RY/_BY

A18

A17

A7

A6

A5

A4

A3

A2

A1

IC35

MAR4

MAR5

MAR6

MAR7

MA10

MA9

MA8

MAR0

MAR1

MAR2

MA7

MA6

MA5

MA4

MA3

MA2

MA1 MA0

R1461 2

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

A15

A14

A13

A12

A11

A10

A9

A8

A19

NC1

WE

RESE

T

NC2

NC3

RY/_B

Y

A18

A17

A7

A6

A5

A4

A3

A2

A1

MAR3

D32

D40

D33

D41

D34

D42

D35

D43

D36

D44

D37

D45

D38

D46

D39

D47

48

47

46

45

44

43

42

41

40

39

38

37

36

35

34

33

32

31

30

29

28

27

26

25

A16

BYTE

VSS2

DQ15

DQ7

DQ14

DQ6

DQ13

DQ5

DQ12

DQ4

VCC

DQ11

DQ3

DQ10

DQ2

DQ9

DQ1

DQ8

DQ0

OE

VSS1

CE

A0

MAR1

MAR2

MA7

MA6

MA5

MA4

MA3

MA2

MA1

R145

+3.3V

1 2

MAR3

D16

D24

D17

D25

D18

D26

D19

D27

D20

D28

D21

D29

D22

D30

D23

D31

48

47

46

45

44

43

42

41

40

39

38

37

36

35

34

33

32

31

30

29

28

27

26

25

A16

BYTE

VSS2

DQ15

DQ7

DQ14

DQ6

DQ13

DQ5

DQ12

DQ4

VCC

DQ11

DQ3

DQ10

DQ2

DQ9

DQ1

DQ8

DQ0

OE

VSS1

CE

A0

+3.3V

C86C

87 21

12

12

C84

IC4212

13

0811 14

7

IC42

+3.3V

08VCCGND

1C122 2

4

17

IC39

+3.3V

32VCCGND

1C123 2

+3.3V

MA0

+3.3V

1


F

E

D

C

B

A

2345678


5-114

TDI

TCK

CBE0

CBE1

CBE2

CBE3

PCIAD0

PCIAD1

PCIAD2

PCIAD3

PCIAD4

PCIAD5

PCIAD6

PCIAD7

PCIAD8

+3.3V

L17

2

R532R533R531R534

12

1 2

1 2

1 2

1 2

IC46CLK 1

2

3

4

REF

Q0

Q1

GND

QFB

Q3

VDD

Q2

8

7

6

5

C206

R535

C207

2 1

1 2

1 +2

AD31

AD30

AD29

AD28

CP354

CP355

CP356

CP357

CP358

CP359

CP360

CP361

CP362

CP363

CP364

CP365

CP366

CP367

CP368

CP369

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

AD31

AD30

AD29

AD28

AD27

AD26

AD25

AD24

AD23

AD22

AD21

AD20

AD19

AD18

AD17

AD16

V25

U25

U26

U24

U23

T25

T26

R25

R26

N26

N25

N23

M26

M25

L25

L26

AD31

AD30

AD29

AD28

AD27

AD26

AD25

AD24

AD23

AD22

AD21

AD20

AD19

AD18

AD17

AD16

REQ0

INTA

SERR

PERR

STOP

LOCK

TRDY

IRDY

DEVSEL

FRAME

CBEO

CBE1

CBE2

CBE3

IDSEL

PAR

AB26

AC26

F26

G26

H25

J26

K26

K25

H26

J24

A25

F23

K23

P25

P26

G25

CBE0

CBE1

CBE2

CBE3

CBE0

CBE1

CBE2

CBE3

CP292

CP293

CP294

CP295

CP296

CP267

CP298

CP299

SERR

PERR

STOP

LOCK

TRDY

IRDY

DEVSEL

FRAME

IRQ2

REQ2

R124R125

AF2

AE3

AC5

AD4

AE4

AF4

AF5

AD6

AF6

AC7

AD7

AE7

AF7

AD8

AE9

PCICLK

GNT

RST

PCICTEST

INTA

REQ

PCIAD31

PCIAD30

PCIAD29

PCIAD28

PCIAD27

PCIAD26

PCIAD25

PCIAD24

PCIAD23

D24

C26

AF19

AD16

AF12

AF8

AF22

AE22

AD22

AF21

AF20

AE20

AD20

AC20

AD19

CBE0

CBE1

CBE2

CBE3

CP424

CP425CP301

CP302

CP303

CP304

1

1

1

1

1

1

AD0

AD1

AD2

AD3

AD4

AD5

AD6

AD7

AD8

PCI_CLK2

GNT2

AD31

AD30

AD29

AD28

AD27

AD26

AD25

AD24

AD23

1

1

1

1

1

1

1

1

1

3

5

7

2

4

6

8

R4

RA1

RA2

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

AD27

AD26

AD25

AD24

RA32

4

6

8

1

3

5

7

AD23

AD22

AD21

AD20

RA42

4

6

8

1

3

5

7

AD19

AD18

AD17

AD16

AD12

AD13

AD14

AD15

1

3

5

7

2

4

6

8

AD8

AD9

AD10

AD11

+3.3V

CBE [ 0 : 3]

RA11+3.3V

1 2

1CP386 PAR

2 1

2 1

2/5IC12

HRST

IRQ [ 0 : 4 ]

CP

249

CP

250

CP

252

CP

251

CP

422

CP

423

AC

16

AC

13

AD

14

AD

13

AC

14

AE

14

AF

14

AF

15

AF

23

AC

22

AD

23

AF

24

B26

C25

E23

PAR

FR

AM

E

DE

VS

EL

IRD

Y

TR

DY

STO

P

PE

RR

SE

RR

BU

RS

TC

YC

LE

BA

RH

ITO

AD

RA

CK

BA

RH

IT1

TR

ST

TM

S

TD

O

AD

22

AD

21

AD

20

AD

19

AD

18

AD

17

AD

16

AD

15

AD

14

AD

13

AD

12

AD

11

AD

10

AD

9

PC

IAD

22

PC

IAD

21

PC

IAD

20

PC

IAD

19

PC

IAD

18

IDS

EL

PC

IAD

17

PC

IAD

16

PC

IAD

15

PC

IAD

14

PC

IAD

13

PC

IAD

12

PC

IAD

11

PC

IAD

10

PC

IAD

9

AD

10

AE

10

AF

10

AC

11

AD

11

AD

9

AD

12

AE

12

AE

16

AF

16

AF

17

AC

18

AD

18

AE

18

AF

18

CP

421

1 1 1 1 1 1

1

1

12

CP300

R14

1

CP

370

CP

371

CP

372

CP

373

CP

374

CP

375

CP

376

CP

377

CP

378

CP

379

CP

380

CP

381

CP

382

CP

383

CP

384

CP

385

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

AD

15

AD

14

AD

13

AD

12

AD

11

AD

10

AD

9

AD

8

AD

7

AD

6

AD

5

AD

4

AD

3

AD

2

AD

1

AD

0

F24

E26

E25

E23

D26

D25

C26

A26

B26

A24

B24

D19

B23

B22

D22

C22

AD

15

AD

14

AD

13

AD

12

AD

11

AD

10

AD

9

AD

8

AD

7

AD

6

AD

5

AD

4

AD

3

AD

2

AD

1

AD

0

PC

I_S

YN

C_I

N

PC

I_S

YN

C_O

UT

PC

I_C

LK4/

DA

4

PC

I_C

LK3

PC

I_C

LK2

PC

I_C

LK1

PC

I_C

LK0

_GN

T4/

DA

5

GN

T3

GN

T2

GN

T1

GN

T0

_RE

Q4/

DA

4

AE

Q3

AE

Q2

AE

Q1

AB

23

AD

25

AF

26

AF

25

AE

26

AB

25

AC

25

W26

W25

W24

W23

V26

Y26

Y25

AA

26

AA

25

GN

T3

GN

T2

GN

T1

GN

T0

RE

Q3

RE

Q2

RE

Q1

CP

415

CP

414

R10

R47

R48

R69

R72

21

21

21

21

21

1 1

CP

413

CP

412

CP

411

CP

410

CP

409

1 1 1 1 1

CP

408

CP

407

CP

406

CP

405

CP

404

1 1 1 1 1

CP

403

CP

402

CP

401

CP

400

1 1 1 1

CP

399

GN

T0

GN

T1

GN

T2

GN

T3

R28

RE

Q3

RE

Q2

RE

Q1

RE

Q0

1

2 4 6 8

1 3 5 7

2

RA

9

RA

102 4 6 8

1 3 5 7

RE

Q0

1

CP

289

R5

R12

R13

R14

R15

R16

R17

R181

+3.3V

RA5

1

3

5

7

2

4

6

8

RA6

AD4

AD5

AD6

AD7

1

3

5

7

2

4

6

8

RA7

AD0

AD1

AD2

AD3

1

3

5

7

2

4

6

8

RA8

+3.3V

C208

+3.3V+3.3V +3.3V

1

1

1

1

CP419

CP418

CP417

CP416

PCI_CLK3

PCI_CLK2

PCI_CLK1

PCI_CLK0

GNT [ 0 : 3 ]

GNT4

REQ [ 0 : 3 ]

AD [ 0 : 31 ]

CP596

CP597

1

1

CLKINFS2

NC/X2FS1

GND VDD

SSCLKOUT

R137

IC47

+3.3V

L18

12

R138

CP599

C121

C97

R147R139

1

12

+21

21 2

1

1

2

3

4

8

7

6

5

1

1

2

2

PCI_CLK [ 0 : 3 ]

CP

595

1

2 2 2 2 2 2 2 2

1 1 1 1 1 1 1 1

1

1


F

E

D

C

B

A

2345678

2/4IC1


5-115

12

C79

X5

1 NC

GND

+3.3V

IC14

1

2

3

4

CLKINF52

NC/X2F51

GND VDD

SSCLKOUT

8

7

6

5

+3.3V

+ 3.3V

+3.3V +3.3V

2.5V(ASIC)

R3021 2

R1441 2

R38 C190

C189 C188

C187 C186C185

C112

C109

C16

3

C168

C104

C164

C124

1 2 1 2

1 21+

2

1 2

1 2 1 2

1 2

1 2

1 2

C184

1 2

C183

1 2

C180

1 2

C182

1 2

C181

12

C108

C177

12

12

C178

12

C83

12

C179

12

C176

C107

C175

C174

C106

C173

12

12

12

12

12

12

C1011 2

2 1

1 +2

2 1

C169

C170

2 1

C153

C171

C172

2 1

2 1

2 1

2 1

2 1

1

2

3

R451 2

VCC

OUT4 5

8

R27

71

R27

61

2

R27

51

2

R16

12

2R

278

12

C19

1

1+

2

C192

12

PLD_CLK

NF3NF

VDDE1

VDDE2

VSS1

VDDE3

VSS2

VDDE4

VDDI1

VSS3

VDDE5

VSS4

VDDE6

VDDI2

VSS5

VDDE7

VSS6

VDDE8

VSS7

VDD13

VDDE9

VSS8

VDDE10

VDDE11

VSS9

VDDE12

VSS10

VDDE13

VSS11

VDDE14

VSS12

C2

D4

F4

F1

J4

H4

H1

J2

J1

K4

L4

M4

M1

P4

U4

T3

U1

R4

U2

AA4

Y1

W4

AF1

AE1

AD3

AE2

AF3

AC4

AD5

G23

H23

F25

G24

G25

G26

H25

F23

H26

J24

J25

K25

M23

L23

L24

L26

M25

K23

N23

P26

R23

R25

U23

V25

W23

AA23

AA25

AB24

AC23

H24

A1

B4

D8

B7

D6

C10

B10

D12

A10

B11

D10

D13

B13

A15

D15

D17

C18

A19

D19

B19

A20

D21

D23

A25

C24

A26

D25

CLK

VS

S46

VD

DE

50

VD

DI1

7

VD

DE

49

VS

S45

VD

DE

48

VS

S44

VD

DI1

6

VD

DE

47

VS

S43

VS

S42

VD

DE

46

VD

DI1

5

VD

DE

45

VD

DI1

4

VS

S41

VS

S40

VD

DE

44

VD

DI1

3

VD

DE

43

VD

DE

42

VS

S39

VD

DE

41

VS

S38

VD

DE

40

VS

S37

VD

DE

39

VD

DE

15

VD

DE

16

VS

S13

VS

S14

VD

DE

17

VD

DI4

VD

DE

18

VS

S15

VS

S16

VD

DE

19

VD

DI5

VD

DE

20

VS

S17

VS

S18

VD

DE

21

VD

DI6

VS

S19

VD

DE

22

VS

S20

VD

DE

23

VS

S21

VD

DI7

VD

DE

24

VD

DE

25

VS

S22

VD

DE

26

VS

S23

VD

DI8

AE

5

AE

6

AC

6

AE

8

AC

9

AC

8

AF

9

AC

10

AE

11

AF

11

AC

12

AE

13

AF

13

AC

17

AD

15

AC

15

AE

17

AD

17

AC

21

AE

19

AE

21

AC

19

AD

21

AE

23

AF

26

AF

25

AD

24

AE

25

VDDE38

VDDE37

VSS36

VDDE36

VSS35

VSS34

VDDE35

VSS33

VSS32

VDDE34

VSS31

VDDE33

VDDI12

VSS30

VDDE32

VSS29

VDDI11

VSS28

VDDE31

VSS27

VDDI10

VDDE30

VSS26

VDDI9

VDDE29

VSS25

VDDE28

VSS24

VDDE27

1/5IC12

1


F

E

D

C

B

A

2345678


5-116

12

C157

12

2

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

VCC

DQ0

VCCQO

DQ1

DQ2

VSSQ0

DQ3

DQ4

VCCQ1

DQ5

DQ6

VSSQ1

DQ7

N.C.0

VCC1

DQM0

WE

CAS

RAS

CS

N.C.1

A12/BA0

A11/BA1

A10/AP

A0

A1

A2

DQM2

VCC2

N.C.2

DQ16

VSSQ2

DQ17

DQ18

VCCQ2

DQ19

DQ20

VSSQ3

DQ21

DQ22

VCCQ3

DQ23

VCC3

IMDQ0

IMDQ1

IMDQ2

IMDQ3

IMDQ4

IMDQ5

IMDQ6

IMDQ7

IMDQM0

IMDQ15

IMDQ14

IMDQ13

IMDQ12

IMDQ11

IMDQ10

IMDQ9

IMDQ8

IMDQM1

IMA9

IMA8

IMA7

IMA6

IMA5

IMA4

IMA3

IMDQM3

IMDQ31

IMDQ30

IMDQ29

IMDQ28

IMDQ27

IMDQ26

IMDQ25

IMDQ24

IMBA1

IMBA0

IMA10

IMA0

IMA1

IMA2

IMDQM2

IMA0

IMA1

IMA2

IMA3

IMA4

IMA5

IMA6

R121R120R119

R118R117R116

AE15

A2

D5

P1

D11

B12

A13

A14

B14

C12

C13

A17

C17

B18

A18

B17

D16

B16

C15

D14

NC1

VDDE51

VSS47

IMDIR

IMWE

IMCAS

IMRAS

IMCS1

IMCS0

IMCLK

IMCKE

IMA0

IMA1

IMA2

IMA3

IMA4

IMA5

IMA6

IMA7

IMA8

IMDQ31

IMDQ30

IMDQ29

IMDQ28

IMDQ27

IMDQ26

IMDQ25

IMDQ24

IMDQ23

IMDQ22

IMDQ21

IMDQ20

IMDQ19

IMDQ18

IMDQ17

IMDQ16

IMDQ15

IMDQ14

IMDQ13

IMDQ12

LIN

E12

LIN

E11

LIN

E10

LIN

E00

/ME

MP

TY

AC

STO

/MF

ULL

LIN

E02

/TX

CS

3

LIN

E01

/TX

CS

1

AC

ST

3/T

XC

S2

AC

ST

2/T

XA

DS

AC

ST

1/M

XLA

ST

AC

R7/

ME

OP

AC

R6/

VS

CF

GD

ON

E

AC

R5/

MD

IR

AC

R4/

MX

AB

OR

T

AC

R3/

MX

RW

AC

R2/

TX

RE

Q

AC

R1/

TX

LAS

T

AC

R0/

TX

DE

N

NC

3

NC

2

IMD

Q11

IMD

Q10

IMD

Q9

IMD

Q8

IMD

Q7

IMD

Q6

IMD

Q5

IMD

Q4

IMD

Q3

IMD

Q2

IMD

Q1

IMD

Q0

IMD

QM

3

IMD

QM

2

IMD

QM

1

IMD

QM

0

IMB

A1

IMB

A0

IMA

10

IMA

9

D7

B8

A9

C9

D9

B9

C8

A8

C7

B6

C5

A5

D18

C19 A11

C11

A16

B15

C16

C14

RA

82IM

DQ

11

IMD

Q10

IMD

Q9

IMD

Q8

IMD

Q7

IMD

Q6

IMD

Q5

IMD

Q4

IMD

Q3

IMD

Q2

IMD

Q1

IMD

Q0

IMD

QM

3

IMD

QM

2

IMD

QM

1

IMD

QM

0

R8

R11

3

R11

4

R11

5

2 2 2 2

1 1 1 1

2 4 6 8 2 4 6 8 2 4 6 8

1 3 5 7 1 3 5 7 1 3 5 7

RA

81

RA

80

V4

V3

V2

U3

T4

T2

T1

R3

R2

R1

P2

P3

N1

N2

N3

N4

M2

M3

C6

A12

CP

270

CP

271

CP

272

CP

269

CP

266

CP

267

CP

268

CP

263

CP

264

CP

265

CP

255

CP

256

CP

257

CP

258

CP

259

CP

260

CP

261

CP

262

CP

426

CP

427

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

B20

D20

B21

A22

C22

A23

C23

B24

B25

A24

B23

D22

B22

C21

A21

C20

A4

B5

A6

A7

2

4

6

8

2

4

6

8

2

4

6

8

2

4

6

8

2

4

6

8

1

3

5

7

1

3

5

7

1

3

5

7

1

3

5

7

1

3

5

7

IMDQ31

IMDQ30

IMDQ29

IMDQ28

IMDQ27

IMDQ26

IMDQ25

IMDQ24

IMDQ23

IMDQ22

IMDQ21

IMDQ20

IMDQ19

IMDQ18

IMDQ17

IMDQ16

IMDQ15

IMDQ14

IMDQ13

IMDQ12IMDQ28

IMDQ29

IMDQ30

IMDQ31

IMDQ12

IMDQ13

IMDQ14

IMDQ15

RA51+3.3U

RA52

RA54

RA53

2

4

6

8

1

3

5

7

IMDQ8

IMDQ9

IMDQ10

IMDQ11

2

4

6

8

1

3

5

7

IMDQ7

IMDQ6

IMDQ5

IMDQ4

2

4

6

8

1

3

5

7

IMDQ3

IMDQ2

IMDQ1

IMDQ0

2

4

6

8

1

3

5

7

RA48

+3.3U

RA49

RA50

RA47

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

IMDQ24

IMDQ25

IMDQ26

IMDQ27

IMDQ23

IMDQ22

IMDQ21

IMDQ20

IMDQ19

IMDQ18

IMDQ17

IMDQ16

RA39

RA38

4/5IC12

RA78

RA77

RA79

RA85

R29R22R21R20

R19R11R7

2

2

2

2

4

6

8

1

3

5

7

2

2

2

1

1

1

1

1

1

11

1

1

1

1

1

1

2

2

2

2

2

2

2

1

1

1

7

5

3

1

8

6

4

2

CP254

CP253

RA83

IMA7

IMA8

IMA9

IMBA1

IMBA0

IMA10

IMDQ16

IMDQ17

IMDQ18

IMDQ19

IMDQ20

IMDQ21

IMDQ22

IMDQ23

VSS3

DQ15

VSSQ7

DQ14

DQ13

VCCQ7

DQ12

DQ11

VSSQ6

DQ10

DQ9

VCCQ6

DQ8

N.C.6

VSS2

DQM1

N.C.5

N.C.4

CLK

CKE

A9

A8

A7

A6

A5

A4

A3

DQM3

VSS1

N.C.3

DQ31

VCCQ5

DQ30

DQ29

VSSQ5

DQ28

DQ27

VCCQ4

DQ26

DQ25

VSSQ4

DQ24

VSS0

86

85

84

83

82

81

80

79

78

77

76

75

74

73

72

71

70

69

68

67

66

65

64

63

62

61

60

59

58

57

56

55

54

53

52

51

50

49

48

47

46

45

44

1

C154

C158

IC13

C159

+3.3U

+3.3U

CP

429CP

428

12

C155

IMBQ[0:1]

IMA[0:10]

IMDQM[0:3]

IMDQ[0:31]

12

C156

2 1

1


F

E

D

C

B

A

2345678


5-117

+3.3U

+3.3U

+3.3U

+3.3U+3.3U

IC11

RA442

4

6

8

1

3

5

7

USBADR4

USBADR3

USBADR2

USBADR1

R9R23

L14

NF5

C200

R303

1

1

2

2

C201

R304

1

1

2

2

C205

R308

1

1

2

2

C204

R307

1

1

2

2

C202

+3.3U+3.3U

PLD_CLK

BSCAN

1TD1

1TD0

TCK

TMS

1

1

1

1

1

CP7

CP11

CP31

CP33

CP32

JTAG

2

1

1

CP42

CP43

33

32

31

30

29

28

27

26

25

24

23

I/O_1B

I/O_17

I/O_16

TMS/NC2

RESETN/Y11

VCC_1

TCL/Y21

I/O_15

I/O_14

I/O_13

I/O_12

1

2

3

4

5

6

7

8

9

10

11

I/O_28

I/O_29

I/O_30

I/O_31

YO

VCC_0

BSCAN/

1TDI/IN0

I/O_0

I/O_1

I/O_2

1R67

2 1R123

12

C92

12

C66

12

C31

12

C91

12

C46

R305

1

1

2

2

C203

R306

1

1

2

2

R26

J7

ZDA1

CP29

CP28

USBADR[0:6]

USBADAT[0:15]

1

1

C71

1

1

2

2

1 2

12

C73

12

C72

12

C74

12

L13

12

2

3

1

4

1

1

2

3

4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

CP276

CP277

CP278

CP279

CP280

CP281

CP282

CP283

CP284

CP285

CP286

CP287

CP288

CP6

PCSO

PDO

PCLK

PDI

R279

R280

R281

R282

SOFT_SW1

SOFT_SW2

IC16

+3.3V

NF4

NF31

FU621

1

J6

1

2

3

4

5

6

7

8

2

1 2

1 2

1

1

1

2

3

2N

F9

NF

102

3

NF

NF

2

1C70

2

1R

175

CP

291

CP

273

CP

274

CP

275

1 1 11

Y26

C3

B3

C4

A3

E24

D26

E25

E26

F24

AD

1

AD

2

AC

1

VP

D

US

BC

S

_US

BD

RE

Q/L

XIN

T

US

BD

AC

K

US

BR

ST

PC

S

PD

O

PC

LK

PR

ST

PD

I

XIO

15

XIO

14

XIO

13

US

BD

AT4

US

BD

AT3

US

BD

AT2

US

BD

AT1

US

BD

AT0

US

BA

DR

6

US

BA

DR

5

US

BA

DR

4

US

BA

DR

3

US

BA

DR

2

US

BA

DR

1

TAR

GM

OD

E/T

XE

RR

EN

D

MA

ST

MO

DE

/TE

ST

DO

44 43 42 41 40 39 38 37 36 35 34

I/O_2

7

I/O_2

6

I/O_2

5

I/O_2

4

GO

E0

GN

D_1

I/O_2

3

I/O_2

2

I/O_2

1

I/O_2

0

I/O_1

9

I/O_3

I/O_4

I/O_5

I/O_6

I/O_7

GN

D_0

1TD

O/IN

1

I/O_8

I/O_9

I/O_1

0

I/O_1

1

12 13 14 15 16 17 18 19 20 21 22

G3

G2

G1

H3

H2

K3

K2

K1 L3 L2 L1 V1

W1

US

BD

AT4

US

BD

AT3

US

BD

AT2

US

BD

AT1

US

BD

AT0

US

BA

DR

6

US

BA

DR

5

US

BA

DR

4

US

BA

DR

3

US

BA

DR

2

US

BA

DR

1

2

1C88

2

1C89

2

1C16

6 2

1 C16

72

1C90

2

AC2

AC3

AB1

AB2

AB3

AB4

AA1

AA2

AA3

Y2

Y3

Y4

W3

W2

XIO12

XIO11

XIO10

XIO9

XIO8

XIO7

XIO6

XIO5

XIO4

XIO3

XIO2

XIO1

XIO0

USBDIR

USBWR

USBRD

_USBINT/TESTMD3

USBDAT15

USBDAT14

USBDAT13

USBDAT12

USBDAT11

USBDAT10

USBDAT9

USBDAT8

USBDAT7

USBDAT6

USBDAT5

USBDAT15

USBDAT14

USBDAT13

USBDAT12

USBDAT11

USBDAT10

USBDAT9

USBDAT8

USBDAT7

USBDAT6

USBDAT5

B2

B1

J3

C1

D3

D2

D1

E4

E3

E2

E1

F3

F2

G4

1

3

2

R25

X6

1

1

3

2

2

2

USBDAT11

USBDAT10

USBDAT9

USBDAT8

USBDAT7

USBDAT6

USBDAT5

USBDAT4

USBDAT3

USBDAT2

USBDAT3

USBDAT2

USBDAT1

USBDAT0

RA40

RA41

RA42

RA43

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

USBDAT17

USBDAT16

USBDAT15

USBDAT14

USBDAT9

USBDAT8

USBDAT10

USBDAT11

USBDAT15

USBDAT14

USBDAT13

USBDAT12

36

35

34

33

32

31

30

29

28

27

26

25

GND3

VCC3

D11

D10

D9

D8

D7

D6

D5

D4

D3

D2

VCC1

GND1

D-

D+

VBUS

TRON

TEST1

XTRST

TCK

TMS

TDI

TDO

1

2

3

4

5

6

7

8

9

10

11

12

48 47 46 45 44 43 42 41 40 39 38 37

13 14 15 16 17 18 19 20 21 22 23 24

US

BA

DR

1

US

BA

DR

2

US

BA

DR

3

US

BA

DR

4

US

BA

DR

5

US

BA

DR

6

US

BD

AT0

US

BD

AT1

XO

UT

XIN

GN

D2

VC

C2

A1

A2

A3

A4

A5

A6

D0

D1

XD

AC

K

XD

RE

Q

XR

ST

XC

S

XW

R

XR

D

XIN

T

TE

ST

2

D15

D14

D13

D12

US

BD

AT15

US

BD

AT14

US

BD

AT13

US

BD

AT12

RA452

4

6

8

1

3

5

7

RA462

4

6

8

1

3

5

7

USBADR5

USBADR6

1


F

E

D

C

B

A

2345678

175390-8

AMP

5/5IC12


5-118

AE24

AE26

AD25

AD26

AC24

AC25

AC26

AB23

AB25

AB26

AA24

P25

P24

P23

R26

R24

T26

T25

T24

T23

U26

U25

RA61

+3.3U

RA59

RA60

RA62

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

RA55

+3.3U

RA56

RA57

RA58

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

R274

R71

CP

30

3/5IC12

1F

26

J23

J25

K24

K26

L25

M24

M26

N24

N25

N26

CE

DIR

_SR

EQ

/TE

ST

MD

0

CR

EQ

_CA

CK

/TE

ST

MD

1

SA

CK

_RE

ADY

/TE

ST

MD

2

EN

AB

LE

TX

TE

RM

TX

RDY

MX

AC

K

DC

LK

AA

26

Y23

Y24

Y25

W24

W25

W26

V23

V24

V26

U24

21

R16

4 21

R70

21

+3.3U

+3.3U

+5V

+3.3V

C161

R253

SOFT_SW2

R232R233

R234

R235

R236R237R238

R239R240R241

R242R243R244

R245R246R247

R248R249R250

R251R252

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

52

54

56

58

60

62

64

66

68

70

72

74

76

78

80

82

84

86

88

90

92

94

96

98

100

51

53

55

57

59

61

63

65

67

69

71

73

75

77

79

81

83

85

87

89

91

93

95

97

99

1

3

5

7

9

11

13

15

17

19

21

23

25

27

29

31

33

35

37

39

41

43

45

47

49

2

4

6

8

10

12

14

16

18

20

22

24

26

28

30

32

34

36

38

40

42

44

46

48

50

reserved

reserved

GND

GND

GND

C-REQ

GND

GND

GND

D2

GND

D8

GND

D14

GND

D20

GND

D26

GND

SOFT-SW2

reserved

V33

V33

reserved

GND

reserved

reserved

TXD

GND

RXD

S-REQ

S-ACK

GND

GND

GND

D5

GND

D11

GND

D17

GND

D23

GND

D29

SOFT-SW1

reserved

V33

V33

reserved

GND

GND

GND

GND

DTR

DSR

GND

C-ACK

READY

CLK

D0

D3

D6

D9

D12

D15

D18

D21

D24

D27

D30

V50

V33

V33

WAKE

reserved

GND

reserved

GND

RTS

CTS

GND

GND

ENABLE

GND

D1

D4

D7

D10

D13

D16

D19

D22

D25

D28

D31

reserved

V33

V33

RESET

reserved

J2

R254

R255R256

R257

R258R259R260

R261R262R263

R264R265R266

R267R268R269

R270R271R272R273

2

2

2

2

1

1

1

1

2

2

2

1

1

1

2

2

2

1

1

1

2

2

2

1

1

1

2

2

2

2

1

1

1

1

2R24

+3.3V

HRST

SOFT_SW1

1

2

2

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

22

1

C80

NF61 3

1 2

NF

21

21

C81

C160

+3.3U

2 1

ENGINE I/F

C82

C16

2 21

21

CEDAT31

CEDAT30

CEDAT29

CEDAT28

CEDAT27

CEDAT26

CEDAT25

CEDAT24

CEDAT23

CEDAT22

WAKE

CEDAT31

CEDAT30

CEDAT29

CEDAT28

CEDAT27

CEDAT26

CEDAT25

CEDAT24

CEDAT23

CEDAT22

CEDAT0

CEDAT1

CEDAT2

CEDAT3

CEDAT4

CEDAT5

CEDAT6

CEDAT7

CEDAT8

CEDAT9

CEDAT10

CE

DA

T21

CE

DA

T20

CE

DA

T19

CE

DA

T18

CE

DA

T17

CE

DA

T16

CE

DA

T15

CE

DA

T14

CE

DA

T13

CE

DA

T12

CE

DA

T11

CE

DA

T21

CE

DA

T20

CE

DA

T19

CE

DA

T18

CE

DA

T17

CE

DA

T16

CE

DA

T15

CE

DA

T14

CE

DA

T13

CE

DA

T12

CE

DA

T11

CEDAT28

CEDAT29

CEDAT30

CEDAT31

CEDAT24

CEDAT25

CEDAT26

CEDAT27

CEDAT21

CEDAT20

CEDAT22

CEDAT23

CEDAT16

CEDAT17

CEDAT18

CEDAT19

CEDAT12

CEDAT13

CEDAT14

CEDAT15

CEDAT8

CEDAT9

CEDAT10

CEDAT11

CEDAT4

CEDAT7

CEDAT5

CEDAT6

CEDAT0

CEDAT1

CEDAT2

CEDAT3

CEDAT0

CEDAT2

CEDAT3

CEDAT6

CEDAT8

CEDAT9

CEDAT12

CEDAT14

CEDAT15

CEDAT18

CEDAT20

CEDAT21

CEDAT24

CEDAT26

CEDAT27

CEDAT30

CEDAT1

CEDAT4

CEDAT5

CEDAT7

CEDAT10

CEDAT11

CEDAT13

CEDAT16

CEDAT17

CEDAT19

CEDAT22

CEDAT23

CEDAT25

CEDAT28

CEDAT29

CEDAT31

1


F

E

D

C

B

A

2345678

CEDAT0

CEDAT1

CEDAT2

CEDAT3

CEDAT4

CEDAT5

CEDAT6

CEDAT7

CEDAT8

CEDAT9

CEDAT10


5-119

PCI Bus PME

CP9

+3.3V

+3.3V RGV14

NF11NF

1 3

2

NF12

R135

FRAME

IRDY

TRDY

DEVSEL

STOP

PERR

SERR

PAR

AD25

AD24

CBE3

AD23

AD22

AD21

AD20

AD19

AD18

AD17

AD16

CBE2

CBE1

AD15

AD14

AD13

AD12

AD11

AD10

73

74

75

76

77

78

79

80

81

82

83

84

85

86

87

88

89

90

91

92

93

94

95

96

97

98

99

100

101

102

103

104

105

106

107

108

AD25

AD24

CBE3

IDSEL

PCIVSS2

AD23

AD22

PSIVDD2

AD21

AD20

AD19

VSSIO4

VDDIO4

AD18

AD17

AD16

CBE2

PCIVSS3

FRAME

IRDY

TRDY

PCIVDD3

DEVSEL

STOP

PERR

SERR

PAR

CBE1

AD15

AD14

PCIVSS4

AD13

AD12

AD11

PSIVDD4

AD10

FXVDD

FXVSS

NC1

PHYVDD2

PHYVSS2

TXCLK

TXEN

CRS

COL/MA16

VDDIO3

VSSIO3

TXD3/MA15

TXD2/MA14

TXD1/MA13

TXD0/MA12

PHYVDD1

PHYVSS1

VDDIO2

X2

X1

VSSIO2

RXDV/MA11

RXER/MA10

RXOE

RXD3/MA9

RXD2/MA8

RXD1/MA7

VDDIO1

VSSIO1

RXD0/MA6

RXCLK

MDC

MDIO

MA5

MA4/EECLK

MA3/EEDI

MA

2/_LED

100

MA

1/_LED

10

MA

0/_LED

AC

T

MD

7

MD

6

MD

5

MD

4/EE

DO

VD

DIO

5

VS

SIO

5

MD

3

MD

2

MD

1/_CF

GD

T5

MD

0

MW

R

MR

D

MC

S

EE

SE

L

RE

SE

RV

ED

3

SU

BG

ND

3

MA

CV

DD

2

MA

CV

SS

2

PW

RG

OO

D

3VA

UX

AD

0

AD

1

AD

2

AD

3

PC

IVD

D5

AD

4

AD

5

PIC

VS

S5

AD

6

AD

7

CB

E0

AD

8

AD

9

SU

BG

ND

1

RX

AVS

S1

RX

AVD

D1

VR

EF

RE

SE

RV

ED

1

NC

2

NC

3

RX

AVS

S2

TP

RD

M

TP

RD

P

RX

AVD

D2

NC

4

SU

BG

ND

2

RE

SE

RV

ED

2

TX

DV

SS

TX

IOV

SS

1

TP

TD

M

TP

TD

P

TX

IOV

SS

2

TX

DV

DD

MA

CV

SS

1

MA

CV

DD

1

_PM

E/_C

LKR

UN

PC

ICLK

INTA

RS

T

GN

T

RE

Q

PC

IVS

S1

AD

31

AD

30

AD

29

PC

IVD

D1

AD

28

AD

27

AD

26

373839404142434445464748495051525354555657585960616263646566676869707172

AD

31

AD

30

AD

29

AD

28

AD

27

AD

26

144

143

142

141

140

139

138

137

136

135

134

133

132

131

130

129

128

127

126

125

124

123

122

121

120

119

118

117

116

115

114

113

112

111

110

109

36

35

34

33

32

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

AD[0:31]

CBE[0:3]

AUX3V

CP10

NF1

11 2

R169

AD16

1 2

3

2

2

C57

C21

4

1

21

C13

521

C13

621

C32

21

C13

721

PCI_CLK[0:3]

IRQ[0:4]

HRST

GNT[0:3]

REQ[0:3]

PCI_CLK0

IRQ0

GNT0

REQ0

1

RGV14

RGV14

RGV14

RGV14

RGV14

RGV14

RGV14

RGV14

10

8

6

4

2

7

5

3

1

12

9

11

GREEN10Mb/sLINK

YELLOW10Mb/s LINK

J5

G_LED-TD+

TD-

TDCT

RDCT

RD-RD+ Y_LED+

Y_LED-

G_LED+

RGV14

RGV14 C130

2 1

R202

LED14RX/TX ACTIVE

2121

C129

2 1

C131

2 1

C132

2 1

RGV14

RGV14

C144

L3

21

L22

1

R12

72

1

R12

62

1

12

X3

12

C139

12

C145C142

R129

IC45

8

7

6

5

1

2

3

4

NCC

VCC

CS

SK

NC2

GND

DO

DI

12

12

12

C138

12

C69

12

R315

12

C143

12

C140

12

C148

12

C146

12

C147

12

C125

12

C126

R180

12

C133

12

C166

12

R165

12

C21

21

2

C21

11

2

C21

01

2

C20

9

AR

1C12

8

R17

2R

171

AR

2

AR

3

AR

4

12

12

12

1 2

12

R17

0R

167

C12

7

12

R19

0

C95

L4

RGV14

12

12

C14

1

12

C13

4

12

1 2

12

12

12

12

12

12

IC44

AD

0

AD

1

AD

2

AD

3

AD

4

AD

5

AD

6

AD

7

CB

E0

AD

8

AD

9

10/100Mb/s Ethernet Contoroller

1


F

E

D

C

B

A

2345678


5-120

IRQ[0:4]

+3.3V+5V

NF7

FU4

HRST

GNT[0:3]

GNT3

AD31

AD29

AD27

AD25

AD23

AD21

AD19

AD17

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

5V

TRST#

TMS

TDI

GND

RST#

GND

GNT#

AD31

AD29

AD27

GND

AD25

CBE3#

AD23

AD21

GND

AD19

AD17

CBE2#

GND

IRDY#

DEVSEL#

LOCK#

GND

SERR#

CBE1#

AD14

GND

AD12

AD10

AD8

GND

AD7

AD5

AD3

AD1

GND

3.3V

3.3V

J1

EXPAND I/F

GND

TCK

TDO

INTA#

GND

CLK

GND

REQ#

AD30

AD28

AD26

GND

AD24

IDSEL

AD22

AD20

GND

AD18

AD16

FRAME#

GND

TRDY#

STOP#

PERR#

GND

PAR

AD15

AD13

GND

AD11

AD9

CBE0#

GND

AD6

AD4

AD2

AD0

GND

3.3V

3.3V

IRDY

DEVSEL

LOCK

SERR

FRAME

TRDY

STOP

PAR

CBE[0:3]

AD[0:31]

CBE3

CBE2

CBE1

C118

21

C118

R128IRQ3

CBE0

21

R131

CP594

21

R192

FRAME

TRDY

PERR

AD15

AD13

AD11

AD9

AD6

AD4

AD2

AD0

AD30

AD28

AD26

AD24

AD19

AD22

AD20

AD18

AD16

211

21

AD14

AD12

AD10

AD8

AD7

AD5

AD3

AD1

CP5931

NF8

1

1

3

1 2

FU31 2

C12

0

213

2

2NF

NF

REQ[0:3]REQ3

PCI_CLK3

PCI_CLK[0:3]

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72

73

74

75

76

77

78

79

80

1


F

E

D

C

B

A

2345678


5-121

RSTOUT

D[0:63]

MA[3:0]

R283

RCS10

HRST

ASWE

FOE

IRQ[0:4] IRQ4

1

3

9

108

404

32

2

R1341 2

R1331 2

R1301 2

R731 2

R186

1

12

RSTIN

CP305

IC40

C111IC36

C110

1CP306

1CP307

1CP308

1CP312

1C

P12

1C

P13

1C

P14

1C

P19

1C

P20

1C

P21

1C

P22

2 1

C1152 1

C114

12

1 X1

2

1C

932

1C

942

R14

9

12

21

R22

2LE

D9

RXDTXDDTRRTS

CD

RXD

TXD

DTR

J3SERIAL I/F

1

2

3

4

5

6

7

8

9

DSR

RTS

CTS

RI

1 2R148

MA0IC22

789

1011121314151617

D5D6D7A0XINVSS1XOUTA1A2CHSLINTR2

SIN1SOUT1

DTR1RTS1MF1

INTR1VDD1

TXRDY2RI2

DCD2DSR2

3938373635343332313029

18 19 20 21 22 23 24 25 26 27 28

C5

MF

2W

RM

RV

SS

2R

TS

2R

DS

IN2

SO

UT

2D

TR

2C

TS

2

D4

D3

D2

D1

D0

TX

RDY

1V

DD

2R

I1D

CD

1D

SR

1C

TS

1

RI

CD

DS

RC

TS

6 5 4 3 2 1 44 43 42 41 40

MA1MA2MA3

1C

P18

1C

P17

1C

P15

1C

P16

1CP311

1CP310

1CP309

1CP316

IC41

IC3804VCC

GND

14

12

C117

2 11

2

3

4

5

6

7

8

9

10

11

12

13

14

C2+

C2-

V-

R1IN

R2IN

R3IN

R4IN

R5IN

T1OUT

T2OUT

T3OUT

T3IN

T2IN

T1IN

C1+

V+

VCC

GND

C1-

EN

SHDN

R1OUTB

R2OUTB

R1OUT

R2OUT

R3OUT

R4OUT

R5OUT

28

27

26

25

24

23

22

21

20

19

18

17

16

15

2 1

2 1

C1932 1

C196

12

C19

7

2 1

C195

C116

IC15

C194

7

1CP315

1CP314

1CP313

1CP320

1CP319

1CP318

1

1 2

0413 12

1 2

CP317

LED8

IC38

0411 10

IC38

049 8

IC38

R530

1 2

R528

1 2

R527

1 2

R529

1 2

LED7

1 2

LED6

1 2

LED5

RA

37

1357

2468

1 3 5 7

2 4 6 8

RA

761 3 5 7

2 4 6 8

SW3

1357

1

2

3

4

5

6

7

8

SO

SCL

SDA

D0

D1

D2

D3

GND

CS0

CS1

CS2

VDD

D7

D6

D5

D4

16

15

14

13

12

11

10

9

2468

RA

36

1 3 5 7

2 4 6 8

2 1

R2031 2

R6

SCLSDA

+3.3V

+3.3V

+3.3V

+3.3V

+3.3V

+5V

+3.3V

+5V

+5V

+5V

+5V

1 2

2 1

R1872 1

12345678

SOSCLSDAD0D1D2D3GND

1234

A0A1A2VSS

8765

VCCNC

SCLSDA

CS0CS1CS2VDD

D7D6D5D4

161514131211109

12

IC19

C113

123456789

101112

D56D57

D58D59

D60

D63D62

D61

OE1B1A1A2B2B3A3A4B4B5A5GND

VCCB10A10

A9B9B8A8A7B7B6A6

OE2

242322212019181716151413

IC38

IC39

12

1311

32 IC39

104

2

IC38

1


F

E

D

C

B

A

2345678


5-122

F U 2

C 1 0 0

C 1 0 3

C 7 5

C 6 7 C 7 6

R 1 3 2 L 1 5 N F 2

C 6 8 C 7 7

D3

C 7 8

I C 1 8

I C 1 0

C 1 0 C 1 0 5

R 2 0 1 L 1 N F 1

I C 2 9

C P 4 0

CP

27

C 9 9

R 1 9 6

R3

09

CP

5

C 1 1 C 1 0 2

Q 1

D5

CP

24

3

CP

24

2

CP

24

1

CP

24

4

R6

8 R1

95

R1

94

R1

93

R1

40

R1

42

CP

24

8C

P2

47

CP

24

5

CP

24

6

CP

3

CP

26

CP

25

CP

24

CP

23

1

+ 3 . 3 V+ 5 V

111 1 1 1

12

12

12

12

1

1

2

1 2 1 2 1

CP

34

1

3

2 . 5 V ( A S I C )

N F

1+

2

12

12

12

12

12

12

2

1+

2

12

1 2 1 1

1

N F 3

3

2

1

1

1

12

12

12

O U T C D

R S T

" S W R S T "

N C

V D D

G N D 4

5

+ 3 . 3 V

2 . 6 2 5 V

( 2 . 6 5 3 V )

2

12

12

2

1+

2

2

1

3

4

7

8

6

5

1+

2

1

1

21

2

1C

P4

11

1111

GN

D

GN

D

GN

D

GN

D

2

F U 11 2

2

1 O U T G N D

E X T

C 5

V +

_ 3 / 5

S H O N

R E F

O U T G N D

E X T

C 5

V +

_ 3 / 5

S H O N

R E F

3

4

7

8

6

5

2

1

3

4

7

8

6

5

1


F

E

D

C

B

A

2345678


5-123

2

2

2

C673

12

R7981

C42521

GACLK33M

SDCLK33MR799

1

R8021

C675

12

IC426

19

1

11

12

13

14

15

16

17

18

9

8

7

6

5

4

3

2

IC426

20

10

+3.3V

LVDSCLK33M

C674

21

NF

401

21

A1

A2

A3

A4

A5

A6

A7

A8

Y1

Y2

Y3

Y4

Y5

Y6

Y7

Y8

G1G2

GND

VCC

FB

R10

252

1

R10

261

2

C725

12

MD1

MD4

MD5

MD2

MD3

MD0

1

2

3

4 5

6

7

8

X403

12C7242

R10

231

2

R10

242

1

XOUT

S0

S1

SSCCSSCLK

VSS

VDD

XIN/CLK

IC4471

C722

12

C723

21

SOFTRESET

WAITCP416

TDO

DTAK0

CP418

CP420

CP422

RAS3U

113

114

115

116

117

118

119

120

121

122

123

124

125PTH5

RESETM

WAIT

BREQ

BACK

PTE0

RAS2U

RAS3U

CAS2H

CAS2L

DACK1

DACK0

CASHH

<PTE1>

<PTE3>

<PTE6>

<PTD7>

<PTJ5>

<PTJ4>

21

1 2

126

127

128

129

130

131

132

133

134

135

136

137

138PTF5

PTF6

PTF7

PTG0

VCC12

PTG1

VSS12

PTG2

PTG3

PTG4

PTG5

PTG6

IOIS16

<PTG4>

<PTG7>

DIPSW1

DIPSW3CP4341

CP4331

CP4321

DIPSW0CP4311

TRST

TDI

TCK

TMS

AUDATA0

CP408

CP407

CP411

CP410

MD0

CP406

CP405

DIPSW2

check

check

check

check

<PTF1>

<PTF2>

<PTF3>

<PTF0>

DIPSW4

ASEMD0

AUDATA3

AUDATA1

AUDATA2

ASEMBRKAK

1

1

1

1

CP4091

CP4131

CP4121

CP4151

CP7781

1

1

ADTRG

check

check

check

check

check

check

check

check

check

check

check

check

EEPCLK

EEPWD

DIPSW5

CP8251

CP436

CP421

1

1

CP4231R403CASU

INK_ON

LEDD2CP495

CP507

CP508

check

check

check

C739

CP4351

1

1

+3.3VR743

CP4171

CP4141

CP4191

R744 +3.3V

1

1

1

C561

check

check

check

check

check

check

check

check

check

R742

R402

R86

9

R86

7

R88

0

R87

1

R88

3

21 1

2

12 2

112

R87

02

R86

82

R87

92

R87

22

R88

22

R74

92

1 11 111

HARD_STBY R75

12

1

+3.3V

1

1

1 2

1 2

check

check

C564

C740

139

140

141

142

143

144

145

146

147

148

149

150

151

152

153

154

155

156EXTAL

XTAL

VCC15

VSS16

VSS15

PTH6

VCC14

CAP2

VSS14

VSS13

CAP1

VCC13

MD0

PTF0

PTF1

PTF2

PTF3

PTF4

157

158

159

160

161

162

163

164

165

166

167

168

169

170

171

172

173

174

175

176

177

178

179

180

181

182

183

184

185

186

187

188

189

190

191

192

193

194

195

196

197

198

199

200

201

202

203

204

205

206

207

208

AV

SS

2

AN

7

AN

6

AV

CC

AN

5

AN

4

AN

3

AN

2

AN

1

AN

0

AV

SS

MD

5

MD

4

MD

3

CA

RE

SE

TP

DR

EQ

1

DR

EQ

0

DR

AK

1

DR

AK

0

PT

C0

PT

C1

PT

C2

PT

C3

PT

D2

VC

C18

WA

KE

UP

VS

S19

PT

C4

PT

C5

PT

C6

PT

C7

CT

S2

VC

C17

RX

D2

VS

S18

RX

D1

RX

D0

RT

S2

SC

K2

TX

D2

SC

K1

TX

D1

SC

K0

TX

D0

VC

C16

CK

IO

VS

S17

IRQ

OU

T

TC

LK

STA

TU

S1

STA

TU

S0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52 D0

D1

D2

D3

D4

VCC5

D5

VSS5

D6

D7

D8

D9

D10

D11

D12

D13

D14

VCC4

D15

VSS4

D16

D17

D18

VCC3

D19

VSS3

D20

D21

D22

D23

D24

VCC2

D25

VSS2

D26

D27

D28

D29

D30

D31

IRQ4

IRQ3

IRQ2

IRQ1

IRQ0

NMI

VSS

EXTAL2

XTAL2

VCC

MD2

MD1

53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

101

102

103

104

CE

2B

CE

2A

CS

6

CS

5

CS

4

CS

3

CS

2

VC

C10

CS

0

VS

S10

PT

E7

RD

/XW

R

WE

3

WE

2

WE

1

WE

0

RD

BS

A25

VC

C9

A24

VS

S9

A23

VC

C8

A22

VS

S8

A21

A20

A19

A18

A17

A16

A15

VC

C7

A14

VS

S7

A13

A12

A11

A10

A9

A8

A7

A6

A5

VC

C6

A4

VS

S6

A3

A2

A1

A0

105

106

107

108

109

110

111

112CASHL

VCC11

CASLH

VSS11

CASLL

RAS2L

RAS3L

CKE CKE

TANKEEPRD

HEADEEPDOUTCP425

CP424

SYSEEPRDCP426

CP427

C749

R404

OFFCONTROLL

C750

C748

1

1

1

1

check

check

check

check

2

21

1 2

12

1

1 2

2 1

2 1

<PTJ2>

<PTJ1>

<PTJ0>

IC401

C4011 2

C5662

C676

AUDCKCP404

C5652

C40221

C7412

check

<PTH6>

1

1

R7531 2

1

1

C5671 2

check

CP4031

R8041 2

21

R73

32

1R

734

12

R5421 2

X401

4

1

5

8

+3.3V

NF

402

21

IC423

1

2

3

4 5

6

7

8

C407

12

+3.3V

NF

435

12

GND

NC

OUT

VCC

FB

SSON#

CLKOUT

FS0

VDDFS1

GND

NC

CLKIN

FB

R10

271

2C426

21

R80

11

2R

800

21

R80

32

1

R54321

+3.3V

NF

423

21

C597

12

R54421

FB

CP

881

1 CP

827

1

LIC

C2_

CLK

CP

826

1

INK

SE

L1

TAN

KC

S1

TAN

KC

S3

TAN

KC

S5

CP

482

1CP

477

1CP

868

1CP

860

1CP

483

1CP

478

1CP

479

1

TAN

KC

S0

CP

659

1CP

661

1CP

660

1CP

783

1CP

658

1CP

781

1

YM

ED

IA_R

TS

YM

ED

IA_C

TS

DR

EQ

0

RE

SE

T

MD

4C

P50

21 C

P50

11 C

P48

11 C

P71

21 C

P71

11 C

P49

71

CP

488

1 CP

496

1CP

485

1

CP

480

1

MD

5

MD

3

DR

EQ

1

DR

AK

0

YM

ED

IA_R

XD

YM

ED

IA_T

XD

CP

491

1 CP

486

1

CP

487

1CP

499

1CP

780

1CP

492

1 CP

779

1

TAN

K_O

N

CR

HA

LL

CP

500

1

INK

SE

L2

TAN

KC

S4

INK

SE

L0

TAN

KC

S2

CP

484

1 CP

859

1CP

494

1 CP

498

1

LIC

C2_

DT

CP

489

1M

ED

IA_O

N

CP

490

1

HA

RD

_ST

BY

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

CP

503

1CP

504

1

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

PS

NS

_A

DS

OU

T1_

A

DS

OU

T2_

A

INK

SN

S_A

LFM

AIN

DA

LFS

UB

DA

BA

IAS

_A

RE

SE

RV

E_A

1

C61

2

C40

6

C61

3

C74

2





















<S

CP

TC

5>

<S

CP

TC

3>

<S

CP

TC

0>



21

211

221

C74

3 12

C75

32

1

C75

1

21

C75

21

2

C74

4 12

C42

41

2

+1.9V +3.3V

NF

416

12

NF

424

21

FB F

B

C735 12

C602 12

MD2CP5091

CP5061

1

CP5841

CP5861

CP5851

MD1

CP5121

CP4571

C610

12

C603 2 1

CP4761

12

C60412

C6082 1

C74512

C7462 1

C747 12

C734 12

DB18

DB17

DB25

DB30

DB29

DB28

DB27

DB26

DB22

DB21

DB20

DB19

DB15

DB14

DB13

DB12

DB11

DB10

DB9

DB8

DB7

DB6

DB5

DB2

DB1

DB31

DB0

DB24

DB4

DB23

DB16

DB3

check

check

check

check

IRQ2

IRQ1

IRQ0

IRQ[2:0]

WAKE

SWDETECT

C451

12

RTCPW

C4502

R1017

X402

2

DB[31:0]

check

check

check

check

check

C452

21

1

1

+3.3V

C721

21

IC446

S04

3

1

5

+3.3V R10

22

GND

NC1

VCC

IC446S04

2 4

R86

41

22

1

R73

9

R73

6

R74

0

+3.3V

R73

5

R73

8

211

221 1

2 21

21

C73

812 <

PT

E4>



CS

3

CS

5

CS

4

CS

0

BS

WE

0

WE

2

RD

XW

R

CP

428

CP

545

CP

565

CP

546

CP

566

CP

547

R51

6

R51

7

R53

7

R53

6

AU

DS

YN

C

WE

3

WE

1

RD

CP

429

C56

0C

P43

0

R51

8

LED

D0

LED

D1

ToS

dram

ToA

sic

ToF

lash

1

11111

222 2

11

2

111 11

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

CP

567

1

CP

548

1

CP

568

1

CP

549

1

CP

569

1

CP

550

1

CP

570

1

R51

9

R53

9

R52

0

R54

0

R52

1

R54

1

R52

2

R53

8

CP

551

1

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

122

1122

1122

112 2

1

C59

8

1

C59

9

1

C73

7

1

22 2

C60

1

21

C60

0

12

C73

6

12

AB

8

AB

15AB

6

AB

5

AB

0

AB

1

AB

2

AB

3

AB

4

AB

7

AB

9

AB

10

AB

11

AB

12

AB

13

AB

14

AB

16

AB

17

AB

18

AB

19

AB

20

AB

21

AB

22

AB

23

AB

24

AB

25

AB[25:0]

1


F

E

D

C

B

A

2345678

9.3 Engine Controller


5-124

1


F

E

D

C

B

A

2345678

C756

1 2

CS0

RD

D15

D7

D14

D6

D13

D5

D12

D4

D11

D3

D10

D2

D9

D1

D8

D0 D[15:0]

WE0

C462

1 2

WE1

+3.3R

AB24

AB23

AB22

AB21

AB20

AB19

AB18

AB17

AB16

AB15

AB14

AB13

AB12

AB11

AB10

AB9

AB8

AB7

AB6

AB5

AB4

AB3

AB2

AB1

AB0

AB25

AB[25:0]

R8571 2

R8611

R8631

R8651

R8591

R8601

R8441

R8451

R8461

R8491

R8481

R8471

R8521

R8511

R8501

R8561

R8551

R8541

R8531

R8311

R8321

R8331

R8361

R8351

R8341

R8391

R8381

R8371

R8431

R8421

R8411

R8401

D0

D2

D5

D6

D8

D11

D13

D14

D16

D19

D21

D22

D25

D26

D28

D31

D[31:0]

D30

D29

D27

D24

D23

D20

D18

D17

D15

D12

D10

D9

D7

D4

D3

D1

CP5441

CP5431

CP5421

CP5411

CP5401

CP5391

CP5381

CP5371

CP5361

CP5351

CP5341

CP5331

CP5321

CP5311

CP5301

CP5291

CP5281

CP5271

CP5261

CP5251

CP5241

CP5231

CP5221

CP5211

CP5201

CP5191

CP5181

CP5171

CP5161

CP5151

CP5141

CP5131

+3.3V

C678

21

A[25:0]R866

1

R86

22

1

DB1

DB2

DB3

DB4

DB5

DB6

DB7

DB8

DB9

DB10

DB11

DB12

DB13

DB14

DB15

DB16

DB17

DB18

DB19

DB20

DB21

DB22

DB23

DB24

DB25

DB26

DB27

DB28

DB29

DB30

DB31

DB[31:0]

DB0

+3.3R

IC408

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27 28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

+3.3V

CASU

RAS3U

CS3

SDCLK33M

CKE

C677

21

C465

1 2

C4631 2

A[14:1]

A7

A5

A1

A2

A3

A4

A11

A6

A8

A9

A10A13

A14 A12

C46421

C4671 2

A17

A2

A3

A4

A5

A6

A7

A8

A18

A19

A20

A9

A10

A11

A12

A13

A14

A15

A16

A1

A[20:1]

IC407

2524

2623

2722

2821

2920

3019

3118

3217

3316

3415

3514

3613

3712

3811

3910

409

418

427

436

445

454

463

472

481

NF

425

21

NF

406

21

C46621

C754 1 2

C755 21RDXWR

WE0

D[15:0]

D9

D11

D12

D1

D0

D3

D4

D5

D6

D7

D15

D14

D13

D8

D2

D10

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

VSS2

DQ15

VSSQ3

DQ14

DQ13

VCCQ3

DQ12

DQ11

VSSQ2

DQ10

DQ9

VCCQ2

DQ8

VSS1

N.C.1

DQMU

CLK

CKE

N.C.0

A11

A9

A8

A7

A6

A5

A4

VSS0VCC2

A3

A2

A1

A0

A10/AP

A12/BA1

A13/BA0

XCS

XRAS

XCAS

XWE

DQML

VCC1

DQ7

VSSQ1

DQ6

DQ5

VCCQ1

DQ4

DQ3

VSSQ0

DQ2

DQ1

VCCQ0

DQ0

VCC0

A15 A16

A14 BYTE

A13 VSS2

A12 DQ15

A11 DQ7

A10 DQ14

A9 DQ6

A8 DQ13

A19 DQ5

NC1 DQ12

WE DQ4

RESET VCC

NC2 DQ11

NC3 DQ3

RY/_BY DQ10

A18 DQ2

A17 DQ9

A7 DQ1

A6 DQ8

A5 DQ0

A4 OE

A3 VSS1

A2 CE

A1 A0

FB

FB

To ASIC MemoryFrom SH3To ASIC Memory

SH3 SDRAM

From SH3

SH3 Flash Memory

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

R8211

R8081

R8201

R8061

R8191

R8071

R8051

R8181

R8131

R8251

R8121

R8231

R8111

R8241

R8091

R8221

R8101

R8271

R8141

R8261

R8161

R8281

R8151

R8291

R8171

R8301

R47121

R48621

R4731 2

R47421

R4751 2

R47621

R48121

R4821 2

R48321

R4841 2

R48021

R4791 2

R47821

R4771 2

R4851 2

R5011 2

R48821

R4891 2

R49021

R4911 2

R48721

R4961 2

R49721

R4981 2

R49921

R4951 2

R49421

R4931 2

R49221

R50021

R5021 2

R5351 2

R5311 2

R51121

R5321 2

R51221

R5141 2

R53421

R5131 2

R53321

R52721

R5071 2

R52821

R5081 2

R51021

R5301 2

R50921

R5291 2

R52521

R5051 2

R52621

R5061 2

R50421

R5241 2

R50321

CP5641

CP5831

CP5631

CP5821

CP5621

CP5811

CP5611

CP5801

CP5601

CP5791

CP5591

CP5781

CP5581

CP5771

CP5571

CP5761

CP5561

CP5751

CP5551

CP5741

CP5541

CP5731

CP5531

CP5721

CP5521

CP5711

A0

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

A19

A20

A21

A22

A23

A24

A25R523

1 2

R51521

R4721 2

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2


5-125E

_DA

TA_C

0

E_D

ATA

_LM

0

O_D

ATA

_BK

0

SC

LK_C

LC

P82

01 C

P81

81C

P67

11C

P76

21C

P69

51C

P71

91C

P66

81C

P76

31

YS

UB

HT

HE

AD

EE

PC

S

SW

DE

TE

CT

TAN

KC

VR

PIN

CH

CL

CP

493

1 CP

475

1 CP

654

1 CP

791

1 CP

788

1P

GH

P

CP

786

1

CV

RS

W

CP

857

1

CP

867

1CP

738

1

MH

EN

B

E_D

ATA

_BK

0

LMH

EN

B

CS

UB

HT

HIK

IDA

SH

ISE

T

CO

VE

R_S

OL

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

kchec

k

chec

k

LMS

UB

HT

E_D

ATA

_LC

0

E_D

ATA

_BK

1C

P68

51C

P74

91 C

P72

11 C

P67

01C

P68

31 C

P81

71

E_D

ATA

_Y0

E_D

ATA

_Y1

CP

676

1CP

739

1 CP

689

1

LAT

CH

_CL

CP

821

1

JOIN

TS

NS

CP

474

1 CP

657

1 CP

792

1 CP

784

1 CP

790

1C

RG

HP

OF

FC

ON

TR

OLL

CP

653

1O

UT

EN

B

CP

701

1

LAT

CH

_BK

O_D

ATA

_C0

BK

HE

NB

O_D

ATA

_BK

1

O_D

ATA

_LC

1

CH

EN

B

CP

746

1

A0_

A1_

SE

L

RO

LLC

VR

DA

1LD

DA

1CLK

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

+3.3V +2.5V

+3.3R+2.5R NF

420

21

NF

419

12

FB

FB

ADC_CS

SDDQ1

DUMMYOUT

GACLK33M

SDRAS

SDCS0

SDDATA[31:0]

SDADR[13:0]

A[25:0]

WE

0

RD

XW

R

IRQ

2

DR

AK

0

WE

3

BS

CS

5

DTA

K0

LF_SUBWEN

LFDATA6

LFMAINAN

PGA

SREQ

ASFM_0A

LF_MAINANB

LFDATA3

LFSUBB

D[31:0]

IC409A

26

A25

A24

A23

A22

A21

A20

A19

A18

A17

A16

A15

A14

A13

A12

A11

A10

A9

A8

A7

A6

A5

A4

A3

A2

OU

TE

NB

LAT

CH

_CL

LAT

CH

_BK

DA

TA2_

Y

DA

TA0_

Y

DA

TA1_

C

NC

9

CH

EN

B

LMS

UB

HT

DA

TA3_

LC

DA

TA0_

LC

DA

TA2_

BK

DA

TA3_

BK

BK

HE

NB

NC

8

GN

D6

PT

26

PT

25

NC

7

PT

17

PT

13

PT

10

PT

5

PT

2

GN

D5

AF

1

AF

2

AF

3

AF

4

AF

5

AF

6

AF

7

AF

8

AF

9

AF

10

AF

11

AF

12

AF

13

AF

14

AF

15

AF

16

AF

17

AF

18

AF

19

AF

20

AF

21

AF

22

AF

23

AF

24

AF

25D

ATA

BU

S31

DA

TAB

US

29

DA

TAB

US

25

DA

TAB

US

23

DA

TAB

US

20

NC

3

DA

TAB

US

12

DA

TAB

US

9

DA

TAB

US

6

DA

TAB

US

0

AD

RB

US

23

AD

RB

US

20

AD

RB

US

19

AD

RB

US

16

AD

RB

US

12

AD

RB

US

7

AD

RB

US

2

VD

D3

DR

AC

K_0

RD

_WR

N

WE

N0

INT

_2

GN

D3

PLL

TE

ST

GN

D2

A1

B1

C1

D1

E1

F1

G1

H1

J1

K1

L1

M1

N1

P1

R1

T1

U1

V1

W1

Y1

AA1

AB1

AC1

AD1

AE1 REFCLK

SDADR13

VDD2

SDADR6

SDADR2

DUMMYIN

SDCS_0

SD_RAS

SD_DQ7

SD_DQ1

SDDATA30

SDDATA27

SDDATA26

SDDATA23

SDDATA19

NC2

SDDATA11

NC1

SDDATA6

SDDATA1

SCAN_EN

VDD1

TDI

ADCC_CS

GND1

CP599 1

CP622 1

CP596 1

CP588 1

CP594 1

CP603 1

CP605 1

CP615 1

SDDATA1

SDDATA6

SDDATA11

SDDATA19

SDDATA23

SDDATA26

SDDATA27

SDDATA30

check

check

check

check

check

check

check

check

CP651 1

C58612

1

CP632 1

R77721

+3.3R

check

check

CP642

CP618 1

CP633 1

CP590 1

CP636 1

CP649 1

C5942 1

CP648 1SDADR13

SDADR6

SDADR2

check

check

check

check

check

check

check

C67

1

12

A16

A20

A23

A19

A12

A7

A2

D25

D6

D0

D29

D31

D20

D9

D12

D23

CP6641

CP7981

CP8441

CP8491

CP8641

CP8551

CP8081

CP8141

C6401

CEDATA8

CEDATA26

CEDATA23

CEDATA20

CEDATA17

CEDATA13

CEDATA0

AF26

AE26

AD26

AC26

AB26

AA26

Y26

W26

V26

U26

T26

R26

P26

N26

M26

L26

K26

J26

H26

G26

F26

E26

D26

C26

B26

CP8701

CP8091

CP8531

check

check

check

check

check

check

check

check

VDDINT4

RS0

LEA

LFDA0

LFDA4

LFDA7

LFBN

LFA

PC1

PG2

CRENABLE

CACK_N

CRPHASE

CREQ_N

CEDATA0

NC6

CEDATA8

NC5

CEDATA13

CEDATA17

CEDATA20

CEDATA23

CEDATA26

NC4

GND4

1/6

check

check

check

2

LFSUBBN

CRM_START

ASFMB

LFMAINBN

CACK

LFDATA0

LFENCA

SDWE

ADC_DSET

ADC_CLK

CREQ

SDCLK

SDDQ0

LFDATA4

LFDATA7

LFMAINA

PGAX

CRM_PWM

CP635 1

CP612 1

CP645 1

CP650 1

CP629 1

CP638 1

CP595 1

CP587 1

CP604 1

CP610 1

CP627 1

CP624 1

CP601 1

CP639 1

CP641 1

CP643 1

CP600 1

SDDATA28

SDDATA25

SDDATA21

SDDATA18

SDDATA15

SDDATA10

SDDATA7

SDDATA3

SDDATA0

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

SDADR7

SDADR3

SDADR12

R7931 2

+3.3R

+3.3R

R7791 2

C64

9

21

C64

3

12

B2

C2

D2

E2

F2

G2

H2

J2

K2

L2

M2

N2

P2

R2

T2

U2

V2

W2

Y2

AA2

AB2

AC2

AD2 GNDP

SDADR12

SDADR7

SDADR3

NC10

SDCS_1

SDCLK

SDWE_N

SD_DQ4

SD_DQ0

SDDATA28

SDDATA25

SDDATA21

SDDATA18

SDDATA15

SDDATA10

SDDATA7

SDDATA3

SDDATA0

SCAN_TEST

TCK

ADCC_CLK

ADCC_DATAOUT

AE

2

AE

3

AE

4

AE

5

AE

6

AE

7

AE

8

AE

9

AE

10

AE

11

AE

12

AE

13

AE

14

AE

15

AE

16

AE

17

AE

18

AE

19

AE

20

AE

21

AE

22

AE

23

AE

24D

ATA

BU

S30

DA

TAB

US

28

DA

TAB

US

24

DA

TAB

US

21

DA

TAB

US

17

DA

TAB

US

14

DA

TAB

US

10

DA

TAB

US

7

DA

TAB

US

3

AD

RB

US

25

AD

RB

US

21

AD

RB

US

18

AD

RB

US

14

AD

RB

US

10

AD

RB

US

6

AD

RB

US

1

DTA

CK

_0

CS

_SD

RA

M

WE

N3

BS

GN

D7

TE

ST

CLK

VC

OO

UT

A25

A21

A18

A14

A6

A1

A10

D14

D10

D3

D7

D17

D21

D28

D30

D24

AE25

AD25

AC25

AB25

AA25

Y25

W25

V25

U25

T25

R25

CEDATA30

CEDATA29

CEDATA21

CEDATA18

CEDATA16

CEDATA12

CEDATA9

CEDATA5

CEDATA1

NC11

CEDATA1

CEDATA5

CEDATA9

CEDATA12

CEDATA16

CEDATA18

CEDATA21

GND8

CEDATA29

CEDATA30

CP845

CP848

CP863

CP807

CP810

CP815

CP816

P25

N25

M25

L25

K25

J25

H25

G25

F25

E25

D25

C25

CP854

REGI

RS1

RS_WR

LFDA3

LFDA6

LF_ANB

LFAN

PC2

NC12

PG0

CECLK

SREQ_N

1

1

1

1

1

1

1

1

check

check

check

check

check

check

check

check

R79221

R7761 2

IC409

B25

B24

B23

B22

B21

B20

B19

B18

B17

B16

B15

B14

B13

B12

B11

B10

B9

B8

B7

B6

B5

B4

B3

SC

LKC

L

VD

D8

VD

D7

YS

UB

HT

MH

EN

B

DA

TA0_

C

CS

UB

HT

DA

TA0_

LM

LMH

EN

B

VD

D6

DA

TA1_

BK

DA

TA0_

BK

TM

UP

WM

2

GN

D9

NC

13

VD

D5

PT

23

PT

19

PT

16

PT

12 PT

6

PT

3

PT

1

2/6

CEDATA[31:0]

1


F

E

D

C

B

A

2345678


5-126LC

SU

BH

T

MS

UB

HT

O_D

ATA

_M1

CP

718

CP

694

CP

729

CP

677

CP

690

CP

675

CP

865

CP

692

CP

662

CP

793

CP

785

CP

789

ATU

KA

ICL

CP

850

CP

655

CP

858

O_D

ATA

_Y0

O_D

ATA

_M0

O_D

ATA

_LM

1

RO

LLF

EE

D

SU

BLF

HP

DA

1DAT

A

MIS

TP

WM

KA

ATS

U

RE

SE

RV

E_I

N0

CR

ALA

RM

A

PLE

DO

N

111111 1 1 1 1 1 1111

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

O_D

ATA

_LC

0

E_D

ATA

_LM

1

YH

EN

B

CP

715

1CP

669

1CP

684

1CP

696

1CP

682

1CP

776

1CP

688

1

LIC

C2_

LDC

P85

11 C

P69

81 C

P50

51

CP

852

1

CP

787

1

CP

828

1 CP

872

LC-2

-G-W

HT

/NO

TM

NT

1CP

656

1

O_D

ATA

_Y1

E_D

ATA

_C1

E_D

ATA

_LC

1

BK

SU

BH

T

CR

EN

CB

ME

DIA

SY

SE

EP

CS

TAN

KS

OL

KY

UIN

PW

M_R

DC

DC

_OV

P

MIS

T_L

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

kchec

k

chec

kchec

k

chec

k

chec

k

SCLK_BKC

S4

DUMMYOUT

RE

SE

T

WE

1

WA

IT

A[25:0]

H5VENB

SDDATA[31:0]

SDADR[13:0]

C672

R79621

R797

21

12

WE

2

DR

EQ

1

IRQ

1

SO

FT

RE

SE

TR

794

21

READY

CRM_DIR

PGBX

LF_MAINWEN

CRENCA

CEDATA[31:0]

D[31:0]

LFDATA1

ASFMA

IC409

D4

E4

F4

G4

H4

J4

K4

L4

M4

N4

P4

R4

T4

U4

V4

W4

Y4

AA4

AB4

AC

4

AC

5

AC

6

AC

7

AC

8

AC

9

AC

10

AC

11

AC

12

AC

13

AC

14

AC

15

AC

16

AC

17

AC

18

AC

19

AC

20

AC

21

AC

22

AC23

AB23

AA23

Y23

W23

V23

U23

T23

R23

P23

N23

M23

L23

K23

J23

H23

G23

F23

E23

D23

D22

D21

D20

D19

D18

D17

D16

D15

D14

D13

D12

D11

D10

D9

D8

D7

D6

D5

DAT

A1_

Y

DAT

A3_

M

DAT

A1_

M

MS

UB

HT

GN

D23

DAT

A3_

LM

NC

25

LCS

UB

HT

GN

D22

TM

UP

WM

3

TM

UO

UT

1

PT

30

PT

27

PT

24

PT

20

PT

15

PT

9

PT

4

PT

0

LSA

NC24

LFDA1

NC23

LFWR

VDD14

PC0

PG3

CEMODE

READY_N

CEDATA2

CEDATA4

CEDATA7

CEDATA11

CEDATA15

NC22

CEDATA24

CEDATA27

VDDINT13

GN

D21

DAT

AB

US

26

DAT

AB

US

22

DAT

AB

US

18

DAT

AB

US

13

NC

21

DAT

AB

US

5

DAT

AB

US

1

AD

RB

US

24

AD

RB

US

15

AD

BU

S11

AD

BU

S8

AD

BU

S3

DR

EQ

_1

SO

FT

_RS

TN

WE

N2

INT

_1

CP

OU

T

VD

DIN

T12

EN

SDADR10

SDADR5

SDADR1

VDD11

SDCAS

SD_DQ6

SD_DQ2

SDDATA31

SDDATA22

NC20

SDDATA16

SDDATA12

SDDATA8

SDDATA4

MEMTEST

TDO

H20SUP

ADCC_DATAIN

4/6

CP797

CP842

CP846

CP806

CP811

CEDATA4

CEDATA7

CEDATA11

CEDATA15

CEDATA24

CEDATA2

CEDATA27

CP871

1

1

1

1

1

C652

1

check

check

check

check

check

check

21

C6631 2

A15

A24A8

A11A3

D26

D5

D18

D22

D13

D1

C65

4

21

CP647 1

CP611 1

CP646 1

CP598 1

CP602 1

CP597 1

CP608 1

CP607 1

CP625 1

CP623 1

+2.5R

C66012

CP637 1

CP652 1

SDDATA31

SDDATA4

SDDATA8

SDDATA12

SDDATA16

SDDATA22

SDADR10

SDADR5

SDADR1

CP630 1

+3.3R

check

check

check

check

check

check

check

check

check

check

check

check

check

PGB

LFDATA5

LFSUBAN

SDCAS

SDDQ2

SACK

ADC_DRET

VHENB

ADTRG

LFDATA2

LFMAINB

CRM_BREAK

+3.3R

R40

12

1

CP7961

CP8431

CP8561

CP8121

CP8131

CP8611

CP8231

CEDATA3

CEDATA6

CEDATA10

CEDATA14

CEDATA19

CEDATA28

CEDATA31

check

check

check

check

check

check

check

AD24

AC24

AB24

AA24

Y24

W24

V24

U24

T24

R24

P24

N24

M24

L24

K24

J24

H24

G24

F24

E24

D24SHTRG

RS2

LFDA2

LFDA5

GND17

LFB

GND16

CESTB

PG1

CRBRAKE

SACK_N

GND15

CEDATA3

CEDATA6

CEDATA10

CEDATA14

GND14

CEDATA19

GND13

CEDATA328

CEDATA31

R78721

IC409

C24

C23

C22

C21

C20

C19

C18

C17

C16

C15

C14

C13

C12

C11

C10

C9

C8

C7

C6

C5

C4

DAT

A3_

Y

NC

19

YH

EN

B

VD

D10

DAT

A2_

C

GN

D20

DAT

A2_

LM

GN

D19

DAT

A2_

LC

DAT

A1_

LC

BK

SU

BH

T

TM

UP

WM

1

PT

31

PT

28

GN

D18

PT

21

PT

18

PT

14

PT

7

NC

18

LSB

C64

22

1

+3.3R +2.5R

C3

D3

E3

F3

G3

H3

J3

K3

L3

M3

N3

P3

R3

T3

U3

V3

W3

Y3

AA3

AB3

AC3 VDDP

SDADR11

SDADR4

VDD9

DUMMY_OUT

NC16

NC15

SD_DQ5

NC14

SDDATA29

SDDATA24

SDDATA20

SDDATA17

SDDATA13

SDDATA9

SDDATA5

SDDATA2

AC_TEST

TMS

H5SUP

SCLK_BK

3/6

AD

3

AD

4

AD

5

AD

6

AD

7

AD

8

AD

9

AD

10

AD

11

AD

12

AD

13

AD

14

AD

15

AD

16

AD

17

AD

18

AD

19

AD

20

AD

21

AD

22

AD

23G

ND

12

DAT

AB

US

27

NC

17

DAT

AB

US

19

DAT

AB

US

15

DAT

AB

US

11

DAT

AB

US

8

DAT

AB

US

4

GN

D11

AD

RB

US

22

AD

RB

US

17

AD

RB

US

13

AD

RB

US

9

AD

RB

US

4

AD

RB

US

0

WA

IT

CS

_AS

IC

WE

N1

RS

T_N

VC

CIN

GN

D10

A0

A17

A22

A9

A13

A4

D27

D4

D8

D11

D15

D19

2 1

12

2 1

12

C653

1

1

C593

1

C670

C669

CP620

CP617

R7951 2

CP591

SDADR11

SDADR4

check

check

check

CP628 1

CP589 1

CP593 1

CP609 1

CP606 1

CP616 1

CP614 1

CP640 1

CP644 1

SDDATA29

SDDATA24

SDDATA20

SDDATA17

SDDATA13

check

check

check

check

check

check

check

check

check

CP6311

SDDATA2

SDDATA9

SDDATA5

check

1CP740

R7802

check

1

+3.3R

1


F

E

D

C

B

A

2345678


5-127

SDCKE

SDDQ3

SDDQ1

SDCLK

C769

IC403

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

C588

C587

SDADR9

SDADR11

SDADR8

SDADR7

SDADR6

SDADR5

SDADR4

SDDATA15

SDDATA14

SDDATA13

SDDATA12

SDDATA11

SDDATA10

SDDATA9

SDDATA8

VSS2

DQ15

VSSQ3

DQ14

DQ13

VCCQ3

DQ12

DQ11

VSSQ2

DQ10

DQ9

VCCQ2

DQ8

VSS1

NC1

DQMU

CLK

CKE

NC0

A11

A9

A8

A7

A6

A5

A4

VSS0VCC2

A3

A2

A1

A0

A10

A12

A13

CS

RAS

CAS

WE

DQML

VCC1

DQ7

VSSQ1

DQ6

DQ5

VCCQ1

DQ4

DQ3

VSSQ0

DQ2

DQ1

VCCQ0

DQ0

VCC01

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

21

12

1 2

C58512

C5832 1

C58412

C5822 1

C767 2 1

C768 12

SDDATA6

SDDATA5

SDDATA4

SDDATA3

SDDATA2

SDDATA0

SDDATA7

SDDATA1

SDADR10

SDADR3

SDADR2

SDADR1

SDADR13

SDADR0

SDADR12

+3.3V

NF

421

21

FB

C55821

+3.3V

NF

422

12

FB

C5902 1

C59112

C5922 1

IC402

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

C58912

C770 2 1

C771 12

A13

CS

RAS

CAS

WE

DQML

VCC1

DQ7

VSSQ1

DQ6

DQ5

VCCQ1

DQ4

DQ3

VSSQ0

DQ2

DQ1

VCCQ0

DQ0

VCC0

C77221

54

53

52

51

50

49

48

47

46

45

44

43

42

41

40

39

38

37

36

35

34

C5951 2

SDADR8

SDADR9

SDADR11

VSS2

DQ15

VSSQ3

DQ14

DQ13

VCCQ3

DQ12

DQ11

VSSQ2

DQ10

DQ9

VCCQ2

DQ8

VSS1

NC1

DQMU

CLK

CKE

NC0

A11

A9

C59621

SDDATA25

SDDATA26

SDDATA27

SDDATA28

SDDATA29

SDDATA30

SDDATA31

SDDATA24

33

32

31

30

29

28

SDADR5

SDADR6

SDADR7

SDADR4

A8

A7

A6

A5

A4

VSS027

26

25

24

23

22

21

SDADR3

SDADR1

SDADR0

SDADR10

SDADR12

SDADR13

SDADR2

SDDATA16

SDDATA17

SDDATA19

SDDATA20

SDDATA21

SDDATA22

SDDATA23

SDDATA18

VCC2

A3

A2

A1

A0

A10

A12

C559

12

SDDQ2

SDADR[13:0]

DR

EQ

0

RD

IRQ

0

LFSUBA

LFENCB

SDWE

SDCAS

SDRAS

SDDQ0

DCLK

CEDATA[31:0]

ASFM_1A

SDCS0

SDDATA[31:0]

CP847

CP862

CP869

1

C6552

C6592

C6572 R79

11

2

C761

C7622

1

W22

V22

U22

T22

R22

P22

N22

M22

L22

1

C650

1

21

1

C763

check

PC3

CEDATA

VDD30

VDDINT29

GND32

DCLK

VDD28

NC28

GND31

check

1

21

1

21

check

K22

J22

H22

G22

F22RS3

LEB

GND33

NC29

VDD31

IC409

E22

E21

E20

E19

E18

E17

E16

E15

E14

E13

E12

E11

E10

E9

E8

E7

E6

DA

TA2_

M

DA

TA0_

M

GN

D36

DA

TA3_

C

VD

D36

DA

TA_L

M

LCH

EN

B

VD

D35

VD

DIN

T34

GN

D35

PT

29

VD

D33

PT

22

GN

D34

PT

8

PT

11

VD

D32

CP

678

1

CP

691

1

C64

51

2

C76

61

2

chec

k

chec

k

chec

k

CP

748

1

CP

693

1

CP

702

1

CP

824

1

CP

866

1

CP

795

1

C64

4

C64

82

C64

7

C64

6

CP

794

1

C76

42

C76

52

chec

k

chec

k

chec

k

chec

k

chec

k

E_D

ATA

_M0

O_D

ATA

_LM

0

LCH

EN

B

O_D

ATA

_C1

E_D

ATA

_M1

RO

LLE

ND

SU

BLF

CL

AS

FH

P

AD

TR

G_D

UM

MY

12

1122

1 11

chec

k

E5

F5

G5

H5

J5

K5

L5

M5

N5

P5

R5

T5 SDCKE

SD_DQ3

VDD18

VDDINT17

GND26

SDDATA14

VDD16

NC26

GND25

TRST

GND24

VDD15

U5

V5

W5

Y5

AA5

AB

5

AB

6

AB

7

AB

8

AB

9

AB

10

AB

11

AB

12

AB

13

AB

14

AB

15

AB

16

AB

17

AB

18

AB

19

AB

20

AB

21V

DD

26

VD

D25

GN

D30

DA

TAB

US

16

VD

D24

NC

27

DA

TAB

US

2

VD

D23

VD

DIN

T22

GN

D29

AD

RB

US

5

VD

D21

DR

EQ

_0

GN

D28

INT

_0

RD

VD

D20

SDADR9

SDADR8

GND27

SDADR0

VDD19

C66

6

C66

5

C66

2

C66

1

C66

4

C75

9

C76

0

211

2

122

1

21 1

2

12 2

1

A5

C66

7

D16

D2

AB22

AA22

Y22

C668

CEDATA25

CEDATA22

CEDATA25

CEDATA22

VDD27 21

SDDATA[31:0]

SDDATA14

SDCKE

CP613

CP619

CP634

CP592

CP626

+3.3R +2.5R

SDDQ3

CP621

RESET

SDADR9

SDADR0

SDADR8

C641

C757

5/62 1

12

12

2 1

12

2 1

1

1

1

1

1

C656

C651

C658

1

C758

check

check

check

check

check

check

A[25:0]

SDADR[13:0]

D[31:0]

L11

M11

N11

P11

R11

T11

T12

T13

T14

T15

T16

R16

P16

N16

M16

L16

L15

L14

P15

N15

M15

M14

M13

N13

P13

P14

N14

GN

D_3

6

GN

D_3

5

GN

D_3

4

GN

D_3

3

GN

D_3

2

GN

D_3

1

GN

D_3

0

GN

D_2

9

GN

D_2

8G

ND

_18

GN

D_1

7

GN

D_1

6

GN

D_1

5

GN

D_1

4

GN

D_1

3

GN

D_1

2

GN

D_1

1

GN

D_1

0

GND_9

GND_8

GND_7

GND_6

GND_5

GND_4

GND_3

GND_2

GND_1

IC409

L13

L12

M12

N12

P12

R12

R13

R14

R15GND_27

GND_26

GND_25

GND_24

GND_23

GND_22

GND_21

GND_20

GND_19

6/6

1


F

E

D

C

B

A

2345678


5-128

R593

R595

R591

R589

R587

R585

HDLTP

HDCLKP

C5_EDATA1P

C0_EDATA1P

C0_EDATA0P

C0_ODATA1P

C0_ODATA0P

CP775

CP760

CP761

CP772

CP758

CP759

C0_ODATA0N

C0_ODATA1N

C0_EDATA0N

C0_EDATA1N

C5_EDATA1N

HDCLKN

HDLTN

CP773

CP774

C5_

ED

ATA

0P

C5_

OD

ATA

1N

C5_

OD

ATA

0N

C4_

ED

ATA

1N

C4_

ED

ATA

0N

C4_

ED

ATA

0P

C4_

ED

ATA

1P

C5_

OD

ATA

0P

C5_

OD

ATA

1P

C5_

ED

ATA

0N

100

99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76

TE

ST

2_V

DD

VD

D19

_3V

VD

D18

_3V

OU

TM

8

OU

TP

8

VS

S21

_3V

VS

S20

_3V

OU

TM

7

OU

TP

7

VD

D17

_3V

VD

D16

_3V

OU

TM

6

OU

TP

6

VS

S19

_3V

VS

S18

_3V

OU

TM

5

OU

TP

5

VD

D15

_3V

VD

D14

_3V

OU

TM

4

OU

TP

4

VS

S17

_3V

VS

S16

_3V

LVD

SE

NA

BLE NC

5

CP

728

CP

727

CP

724

CP

723

CP

733

CP

732

CP

726

CP

725

CP

735

CP

734

IC411

11 11111111

C62

82

1

C62

71

2

C62

62

1

chec

k

chec

k chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

75

74

73

72

71

70

69

68

67

66

65

64

63

62

61

60

59

58

57

56

55

54

53

52

51

NC4

VSS15_3V

OUTM3

OUTP3

VDD13_3V

VDD12_3V

OUTM2

OUTP2

VSS14_3V

VSS13_3V

OUTM1

OUTP1

VDD11_3V

VDD10_3V

OUTM0

OUTP0

VSS12_3V

VSS11_3V

D13

D12

D11

D10

D9

D8

VDD9_3V

C4_ODATA1N

C4_ODATA0N

C3_EDATA1N

C3_EDATA0N

C3_EDATA0P

C3_EDATA1P

C4_ODATA0P

C4_ODATA1P

+3.3R

CP730

CP731

CP720

CP722

CP714

CP717

CP713

CP716

1

1

1

1

1

1

1

1

C634

C629

check

check

check

check

check

check

check

check

2 1

12

R6281 2

R62721

LATCH_CL

SCLK_CL

E_DATA_BK0

E_DATA_BK1

R54

5R

546

12

21C63612

50494847464544434241403938373635343332313029282726

NC

3

D7

D6

D5

VS

S10

_3V

D4

D3

D2

D1

D0

VD

D8_

3V

VS

S9_

3V

CR

ALA

RM

CR

PW

MX

_OU

T

NC

2

VS

S8_

3V

VD

D7_

3V

CR

PW

MX

CH

KD

UT

Y1

CH

KD

UT

Y0

CLK

VD

D6_

3V

VS

S7_

3V

CH

KW

IDT

H1

CH

KW

IDT

H0

12 2

1

CP

665

1

CP

680

1

CP

667

C63

8

C63

7

CP

666

1

CP

679

1

CP

6811

C63

91

2

1ch

eck

chec

k

chec

k

chec

k

O_D

ATA

_BK

0

E_D

ATA

_LC

0

O_D

ATA

_LC

0

O_D

ATA

_LC

1

E_D

ATA

_LC

1

E_D

ATA

_C0

E_D

ATA

_C1

O_D

ATA

_BK

1

CR

ALA

RM

BTo

Pow

erD

own

+3.3V

R55

92

1

R56

01

2

R56

11

2

R56

22

1

R55

81

2

R55

72

1

R55

62

1

R55

51

2

CHKWIDTH0A

CHKWIDTH1A

CHKDUTY0A

CHKDUTY1A

CHKDUTY0B

CHKWIDTH0B

CHKWIDTH1B

CHKDUTY1B

R55

11

R55

21

R55

31

R55

41

R55

01

R54

91

R54

81

R54

71

2 2 2 22222

CH

KD

UT

Y1B

CH

KW

IDT

H1B

C4_SUBH

C5_SUBH

C3_SUBH

C2_SUBH

C1_SUBH

C0_SUBH

CH

KD

UT

Y0B

CH

KW

IDT

H0B

C43

2

C43

3

C43

1

C43

0

C42

8

C42

9

211

2 21 1

2

122

1

2

3

4

5

6

7

8

9

18

17

16

15

14

13

12

11

A1

A2

A3

A4

A5

A6

A7

A8

Y1

Y2

Y3

Y4

Y5

Y6

Y7

Y8

21

1 2

1 2

21

1 2

21

C56921

IC404

10

20

IC404

+5V

GND

VCC

chec

k

chec

k

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

RESETX

CNT_LD

NC1

VSS6_3V

VSS5_3V

OUTM13

OUTP13

VDD5_3V

VDD4_3V

OUTM12

OUTP12

VSS4_3V

VSS3_3V

OUTM11

OUTP11

VDD3_3V

VDD2_3V

OUTM10

OUTP10

VSS2_3V

VSS1_3V

OUTM9

OUTP9

VDD1_3V

TEST1_VDD

+3.3V

NF

428

12

FB

CP703

CP706

CP742

CP747

CP745

CP736

CP737

C63312

C625

12

C635

2 1

CP743

CP708

CP697

1

1

1

1

1

1

1

1

1

1check

check

check

check

check

check

check

check

check

check

1

1

1

1

1

1

1

1

O_DATA_C0

E_DATA_LM1

O_DATA_C1

check

check

check

check

check

check

check

check

C5742 1

C57612

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72

73

74

75NC4

VSS15_3V

OUTM3

OUTP3

VDD13_3V

VDD12_3V

OUTM2

OUTP2

VSS14_3V

VSS13_3V

OUTM1

OUTP1

VDD11_3V

VDD10_3V

OUTM0

OUTP0

VSS12_3V

VSS11_3V

D13

D12

D11

O_DATA_LM0

E_DATA_LM0

O_DATA_LM1

51

52

53

54

C5782 1

D10

D9

D8

VDD9_3V

36 37 38 39 40 41 42 43 44 45 46 47 48 49 50N

C3

D7

D6

D5

VS

S10

_3V

D4

D3

D2

D1

D0

VD

D8_

3V

VS

S9_

3V

CR

ALA

RM

CR

PW

MX

_OU

T

NC

2

26 27 28 29 30 31 32 33 34 35V

SS

8_3V

VD

D7_

3V

CR

PW

MX

CH

KD

UT

Y1

CH

KD

UT

Y0

CLK

VD

D6_

3V

VS

S7_

3V

CH

KW

IDT

H1

CH

KW

IDT

H0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

TE

ST

2_V

DD

VD

D19

_3V

RESETX

CNT_LD

NC1

VSS6_3V

VSS5_3V

OUTM13

OUTP13

VDD5_3V

VDD4_3V

OUTM12

OUTP12

VSS4_3V

VSS3_3V

OUTM11

OUTP11

VDD3_3V

VDD2_3V

OUTM10

OUTP10

VSS2_3V

VSS1_3V

OUTM9

OUTP9

VDD1_3V

TEST1_VDD

IC410

767778798081828384858687888990919293949596979899100

VD

D18

_3V

OU

TM

8

OU

TP

8

VS

S21

_3V

VS

S20

_3V

OU

TM

7

OU

TP

7

VD

D17

_3V

VD

D16

_3V

OU

TM

6

OU

TP

6

VS

S19

_3V

VS

S18

_3V

OU

TM

5

OU

TP

5

VD

D15

_3V

VD

D14

_3V

OU

TM

4

OU

TP

4

VS

S17

_3V

VS

S16

_3V

LVD

SE

NA

BLE NC

5

C2_

OD

ATA

0PC

P76

61C

P76

71

C1_

ED

ATA

1N

C1_

ED

ATA

0N

C1_

OD

ATA

1N

C1_

OD

ATA

0N

CP

755

1 CP

754

1 CP

769

1 CP

768

1 CP

757

1 CP

756

1 CP

771

1 CP

770

1

C57

11

2

C57

22

1

C57

31

2

C1_

OD

ATA

0P

C1_

OD

ATA

1P

C1_

ED

ATA

0P

C1_

ED

ATA

1P

C2_

OD

ATA

0N

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

119

G1G2

R58

61

2

R58

82

1

R59

01

2

R59

22

1

R59

41

2

R59

62

1

C5_HENB

C4_HENB

C3_HENB

C2_HENB

C1_HENB

C0_HENB

BKSUBHT

LCSUBHT

CSUBHT

LMSUBHT

MSUBHT

YSUBHT

CP7411

C43

62

1

C43

71

2

C43

52

1

C43

41

2

C43

82

1

C43

91

2

C44

12

1

C44

01

2

CP7441

check

check

2

2

2

2

2

2

2

2

R5991

R6021

R6041

R6061

R6081

R6101

R6121

11

12

13

14

15

16

17

18 R6141

Y1

Y2

Y3

Y4

Y5

Y6

Y7

Y8

G1

119

A1

A2

A3

A4

A5

A6

A7

A8

G2

R60

5

R60

3

R60

7

R60

9

R61

1

R61

3

R60

0

IC405

9

8

7

6

5

4

3

2

IC405

20

10GND

VCC

21 1

2

122

1122

1

R59

7

21

R601

R598

12

21

1 2

CR

M_P

WM

CH

KW

IDT

H1A

CH

KW

IDT

H0A

CH

KD

UT

Y0A

BKHENB

LCHENB

CHENB

LMHENB

MHENB

YHENB

+3.3R

SCLK_BK

LATCH_BK

CH

KD

UT

Y1A

SOFTRESET

LVDSCLK33M

OUTENBA

OUTENB

NF

436

12

+3.3V+5V

C568

12 C7312

1

NF

415

21

FB

FB

CP

673

CP

687

C58

12

1

C58

01

2

C57

92

1

CP

672

CP

686

CP

674

R10

19

R102121

11 11

R9931 2

chec

k

chec

k

chec

k

chec

k

1

21

chec

k

0,-

C3_ODATA1N

C2_ODATA1N

C2_EDATA0N

C3_ODATA0N

C3_ODATA0P

C2_EDATA1N

C2_EDATA1P

C2_EDATA0P

C2_ODATA1P

C3_ODATA1P

NF

418

21

+3.3V

FB

CP7051

CP7071

CP7511

CP7501

CP7651

CP7641

CP7531

CP7521

C577

C570

2 1

C575

2

check

check

check

check

check

check

check

check

CP7001

CP699112

1

check

check

O_D

ATA

_Y1

E_D

ATA

_Y0

E_D

ATA

_Y1

O_D

ATA

_M0

O_D

ATA

_M1

E_D

ATA

_M0

E_D

ATA

_M1

O_D

ATA

_Y0

CR

ALA

RM

A

CR

M_P

WM

_OU

T

ToJ5

03as

icI/O

=15

bit

1


F

E

D

C

B

A

2345678


5-129

HDCLKP

HDCLKN

C2_EDATA1P

C2_EDATA1N

C2_EDATA0P

C2_ODATA1N

C2_ODATA1P

C2_ODATA0P

C2_ODATA0N

C2_EDATA0N

C1_ODATA0P

C1_ODATA1P

C1_ODATA1N

C1_ODATA0N

C1_EDATA0N

C1_EDATA0P

C1_EDATA1N

C1_EDATA1P

C0_ODATA0N

C0_ODATA0P

C0_ODATA1N

C0_ODATA1P

C0_EDATA0N

C0_EDATA0P

C0_EDATA1N

C0_EDATA1P

C0_HENB

C1_HENB

C2_HENB

C0_SUBH

C1_SUBH

C2_SUBH

HDLTN

HDLTP

Carriage Interface Connector

J405

C3_ODATA0N

C3_ODATA0P

C3_ODATA1N

C3_ODATA1P

C3_EDATA0N

C3_EDATA0P

C3_EDATA1N

C3_EDATA1P

C4_ODATA0N

C4_ODATA0P

C4_ODATA1N

C4_ODATA1P

C4_EDATA0N

C4_EDATA0P

C4_EDATA1N

C4_EDATA1P

C5_ODATA0N

C5_ODATA0P

C5_ODATA1N

C5_ODATA1P

C5_EDATA0N

C5_EDATA0P

C5_EDATA1N

C5_EDATA1P

C5_SUBH

C4_SUBH

C3_SUBH

C3_HENB

C4_HENB

C5_HENB

18

14

35

27

28

29

3

4

5

2

40

1

6

7

8

9

10

11

12

13

15

16

17

19

20

21

22

23

24

25

26

30

31

32

33

34

36

37

38

39

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

40

39

38

37

36

35

34

33

32

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

J406

1

2

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

C52

62

1

C50

51

2

C50

42

1

R6321 2

R63121

R63321

ADC_DSETX

ADC_DRETX

ADC_CSX

ADC_CLKX

CACK

CREQ

READY

DCLK

J408

Controller Interface Connector

CEDATA30

CEDATA27

CEDATA26

CEDATA24

CEDATA21

CEDATA20

CEDATA18

CEDATA15

CEDATA14

CEDATA12

CEDATA9

CEDATA8

CEDATA6

CEDATA3

CEDATA2

CEDATA0

CP4601

CP4421

CP4431

CP4631

CP4451

CP4461

CP4661

CP4481

CP4491

CP4691

CP4511

CP4521

CP4721

CP4541

CP4551

CP7991

CP8041

CP8051

CP8001

CP4401

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

2 1

12

2 1

12

2 1

12

2 1

12

2 1

12

2 1

12

2 1

12

2 1

12

2 1

C418

C422

C421

C420

C493

C491

C490

C443

C444

C496

C497

C498

C500

C448

C449

C502

C459

R434

R458

R435

R436

R459

R437

R438

R439

R440

R462

R443

R444

R442

R441

R460

R461

1

1

1

1

1

1

1

1

1

1

1

R445

1

1

1

1

1

1

+3.3R

R919

R901

R921

R922

R925

R924

R904

R928

R927

R907

R931

R930

R910

R913

R933

R934

21

1 2

21

1 2

21

1 2

21

1 2

21

1 2

21

1 2

21

1 2

21

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

1 2

2

R446

C46012

1 2

R94

4

R94

6

+3.3R

211

2

+3.3V

R935

R936

R937

R938

1

1

1

1

2

2

2

2

67

66

65

64

63

62

61

60

59

57

56

55

17

16

15

13

12

11

10

9

8

7

6

5

2

3

4

52

53

54

14

58

151

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100PJ100P

R949

R950

R951

R954

R952

R953

R948

R947

21

1 2

1 2

1 2

21

21

1 2

21

+3.3V

R94

5

+3.3R

2

C461

1

R4331 2

+3.3R

R455

R457

R432

R456

R906

R912

R929

R909

R911

R926

R908

R905

R914

R932

12

12

1

21

1 2

21

2 1

2 1

R452

R431

R454

R453

R430

R451

R429

R450

R449

R428

R448

R447

R903

R923

R902

R899

R920

R900

C503

C447

C501

C499

C446

C445

C495

C442

C494

C492

C423

C489

C488

C417

C418

C419

R46621

D4012 1

+3.3V

1 2

21

1 2

21

1 2

21

1 2

21

1 2

21

CP464

CP465

CP447

CP467

CP468

CP450

CP470

CP471

CP453

CP473 CEDATA1

CEDATA4

CEDATA5

CEDATA7

CEDATA10

CEDATA11

CEDATA13

CEDATA16

CEDATA17

CEDATA19

CP4611

CP4621

CP4441

1

1

1

1

1

1

1

1

1

1

check

check

check

check

check

check

check

check

check

check

check

check

CP458

CP459

CP441

OFFCONTROLL

STANDBY

CEDATA22

CEDATA23

CEDATA25

CEDATA28

CEDATA29

CEDATA31

1 2

21

1 2

21

1 2

21

1

1

1

check

check

check

check

R917

C61921

21

86

85

84

82

81

80

79

78

77

76

75

74

73

72

71

69

68

37

36

35

34

33

32

31

30

29

22

21

20

19

18

23

24

25

26

27

28

87

88

70

83

38

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

R9161

99

98

97

96

95

94

93

92

91

90

48

47

45

44

43

42

41

40

3989

49

100

46

R9151

50J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

J100P

2

R918+3.3V

+5V

2

+3.3V

R940

R94

1

R942

R943

R939

12

21

1

1

1

1

2

2

2

2

+3.3V

Q401

3

21

+3.3V

2

2

2

2

2

2

2

2

2

2

2

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

2

2

2

2

2

2

2

2

2

2

2

2

1 2

CP8031

CP8021

check

check

R465

Q402

12

3

1 2

SWDETECT

CRALARMB

RESETC

From TXLVDSASIC

R46

42

1

+3.3VQ429

3

21

Q428

3

21

R463

C415

12

DA

401

32

DA

401

31

1 2

DSOUT1

WAKE

PLED

ADTRGX

VHENBX

HEADEEPCLKX

DLDX

DACLKX

DADTX

DSOUT2

XCRENCA

HEADEEPRDX

XCRENCB

HEADEEPWDX

XJOINTSNS

H5VENBX

PSNS

START

HEADEEPCSX

BAIAS

XDCDC_OVP

OUTENBB

PLEDONX

To SH3 NMI

R5651

R5691

R5761

R5741

R5721

R5661

2

2

R5731

R5751

2

2

2

R5711

R5701

2

R5671

R5781

2

2

2

2

2

2

C414

21

C403

12

+24V

21 1

221 1

2 21 1

2211

2211

2

C412

12 C4132

1 12

+5V

21

C47

1

C47

2

C45

6

C45

7

C45

8

C47

0

C46

9

C46

8

C45

5

C45

4

C42

7

C71

7

C411

12

C410

+3.3V

21

39

38

37

36

33

32

31

29

28

27

26

25

24

2

5

10

11

12

13

15

16

17

18

19

20

21

22

23

J407

1

3

4

6

7

8

9

40

34

14

30

35

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

SREQ

SACK

CEDATA[31:0]

1


F

E

D

C

B

A

2345678


5-130

1


F

E

D

C

B

A

2345678

AUDCK

DA

413

DA

413

DA

413

+3.3V +3.3V

+3.3V

+3.3V

AUDSYNC

TCK

TMS

TRST

TDI

TDO

DA

415

DA

413

ASEMD0

R73

7

2

R74

1

R75

0

21

R74

8

12

R74

7

21

1

21

R74

6

12

R75

2

12

DA

414

2

DA

414

6

DA

414

5

DA

414

3

DA

415

3

411 4 2

CCC C

241

651 1

3

43

CCC C 21

R1018

R75

4

R74

5

2

12

1

CP9081

CP9071

CP9061

CP9051

CP9041

CP9031

CP9021

CP9011

CP9001

CP8991

CP8981

CP8971

CP8961

A14

A13

A12

A11

A10

A9

A8

A7

A6

A5

A4

A3

J412

A1

A2

check

check

check

check

check

check

check

check

check

check

check

check

check

WJ28P

WJ28P

WJ28P

WJ28P

WJ28P

WJ28P

WJ28P

WJ28P

WJ28P

WJ28P

WJ28P

WJ28P

WJ28P

WJ28P

To "Parge Uinit"

XMISTPWM_R

D41

2

CTMOUTA

CTMOUTAN

CTMOUTBN

CTMOUTB

+24V

12

FU

404

21

+24V

CTMOUTA

CTMOUTAN

R715

C546

21

D41

81

2

D41

72

1

CTMOUTB

CTMOUTBN D41

91

2

D42

02

1

PGBNO

PGANO

+3.3V

PGAO

PGBO

R68

2

R68

3

12 2

1

C54

81

2R

717

21

R71

9

21

C54721

9

10

11

12

13

14

15

16E

MA

VMM2

GND4

GND3

VR

C

I0

R72

0

0,-

12

IC418

8

7

6

5

4

3

2

1MB

T

VMM1

GND1

GND2

VCC

I1

PH

C55

51

2

C553

12

R71812

C554

12

C727

21

+5V

NF

414

21

FB

+24V

FU4031 2

NF

413

12

FB

C55

2 12

98

107

116

125

134

143

152

161

C551

MB E

T MA

VMM1 VMM2

GND1 GND4

GND2 GND3

VCC VR

I1 C

PH I0

C545

12

R713

21

21

IC416

R71

62

1

NF

412

12

+5V

FB

C726

12

R7142 1

C550

2 1

21

FU40221

+24V

NF

411

21

FB

R78

9

12

+3.3R

+3.3R

R78

8

21

ASFM_1A

ASFMA

ASFM_0A

ASFMB

IC415

10

9

8

7

6

5

4

3

2

1E1

B1

C1

B2

C2

B3

C3

B4

C4

E2

PGB

PGAX

PGBX

PGA

R710

R709

R708

R711

12

12

12

12


5-131

19 1

4

3

J409

1

2

J4P

J4P

J4P

J4P

D40

9 21

D40

7

12

D40

5 21

1 1 1

+24R

D40

6

2

D40

8

2

D41

0

2

R70

5C

714

21

R70

6C

715

12

C71

62

1R

707

21 1

2 21

IC417

1

2

3

4

5

6

7

8

9

10 OUTC

UC

UB

OUTB

LB

GND

LA

OUTA

UA

VDD

C732

12

+24R

C54

9

21R

994 1

2

R99

62

1

R99

5 12

Q404

R68

6

R685

R687

R689

R68

8

R68

4

Q406

3

12

0,-

2 1

12

2 1

0,-

Q405

R963

3

12

21

3

2

21

21

1

0,-

2 1

R96

22

1

C68

91

2

R965

R96

4R

966

R967

C69

01

2

C69

11

2

0,-

12

12

21

0,-

2 1

11

12 Y7

Y8

R64

9

R66

5

21 1

2

SYSEEPRD

ADC_DRET

HEADEEPDOUT

YMEDIA_RXD

TANKEEPRD

YMEDIA_CTS

CRHALL

OUTENBB

13

14

15

16

17

18

9

8

7

6

5

4

3

2A1

A2

A3

A4

A5

A6

A7

A8

Y1

Y2

Y3

Y4

Y5

Y6

G1 G2

IC435

191

HEADEEPRDX

CRHALLX

ADC_DRETX

SYSEEPRDX

YMEDIA_RXDX

TANKEEPRDX

C5091

10

20

R622

YMEDIA_CTSX

OUTENBR621

R1010

+3.3V

1 2

21

1 2

C48

3

12

C48

5

1

21

2

C48

4

2

IC435

GND

VCC

ADTRGX

DACLKX

DADTX

DLDX

IC434

244

3

5

7

9

A1

A2

A3

A4

Y1

Y2

Y3

Y4

17

15

13

11

19

G

HEADEEPCSX

244

IC434

18

16

14

12

2

4

6

8

HEADEEPCLKX

HEADEEPWDX

A1

A2

A3

A4

Y1

Y2

Y3

Y4

G

1

R88

42

1

R63

0

LICC2_LD

LICC2_DT

LICC2_CLK

R62

92

1

+3.3V

21

EEPCLK

EEPWD

HEADEEPCS

C522

+3.3V

S04

IC413

42

12

S04

IC413

5

1

3GND

NC1

VCC

C52312

244

IC434

20

10

+5V

GND

VCC

11

12 GND2

LC

H5VENB

R78

1

R77

8

+3.3R

ADTRG_DUMMY

ADTRG

122

1

C48

72

1

0,-

R62521

CRM_START

CRM_PWM_OUTX

CRM_BREAK

CRM_DIR

+3.3R

+5V

R79

01

2

IC412

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15 16

17

18

19

20

21

22

23

24

25

26

27

28

29

30GND

REVSEL

BR

HP

F/R

PWMIN

S/S

CSD

VCTL

PWM

TOC

12REG

VCC3

LVS

VCC2VREG

IN3-

IN3+

IN2-

IN2+

IN1-

IN1+

VCC1

UL

UH

VL

VH

WL

WH

RF

C68

81

2

C68

61

2

C68

7 21

R95

9

+5V

R95

7R

960

+5V

R95

8

R96

1

12

21

211

2

12

+5V

+24V

CRHALLX

XKYUINPWM_R

KYUINPWM_R

Q417

12

3

+3.3R

Q4243

21

XPGHP

C52512

IC433

IC433

20

10

+5V

XASFHP

GND

VCC

11

12

13

14

15

16

17

18

9

8

7

6

5

4

3

2A1

A2

A3

A4

A5

A6

A7

A8

Y1

Y2

Y3

Y4

Y5

Y6

Y7

Y8

G1G2

R999

R1000

R99

7

R99

8

1 2

21

21 1

2

+5V

IC432

87

96

105

114

123

132

141

DO

VC

C

LDV

DD

CLK

A06

DI

A05

A01

A04

A02

A03

GN

DV

SS

YMEDIA_TXDX

YMEDIA_RTSX

C685

12

+5V

OUTENBA

IC443

9

10

8

411

PLED

R956

21

+5V

R955IC443

114

14

12

13

21

CRM_PWM_OUTX

CP9221

CP9211

CP9201

CP9181

CP9171

CP9161

CP9151

CP9141

CP9131

CP9121

CP9111

CP9101

CP9091

B13

B12

B11

B10

B9

B8

B7

B6

B5

B4

B3

J412

B1

B2

B14

CP9191

WJ28P

WJ28P

WJ28P

WJ28P

WJ28P

WJ28P

WJ28P

WJ28P

WJ28P

WJ28P

WJ28P

WJ28P

WJ28P

WJ28P

check

check

check

check

check

check

check

check

check

check

check

check

check

check

DA1LD

DA1CLK

DA1DATA

+3.3R

R77

52

R62

61

2

1

YMEDIA_RTS

YMEDIA_TXD

OUTENB

CRM_PWM_OUT

CRM_PWM

1


F

E

D

C

B

A

2345678


5-132

LFDATA0

LFDATA1

LFDATA2

LFDATA3

C70

2 21

+3.3R

R78

5

LF_SUBWEN

21

C53521

R678

+5V

Q410

3

12

IC441

14

R991 0,-

+5V

+5V

R98

8

114

12

13

12

CP

874 1

21

chec

k

CP9671

CP9661

CP9651

3

2

J415

1

check

check

check

J6P

J6P

J6P

CP8761

Q413

check

21

3

R99

02

1

2

1

R9921

IC441

2

3

411

+5V

R677

+5V

C5341 2

IC4364

7

R6711 2

21

11

5

6

R67321

R67

41

2

7

+5V

IC438

114

5

6

+5V

CP8221

IC427

3

2

1

84

check

6

5

R46

92

1

J415

4

LFSUBDA

J6P

J6P

J6P

CP964

CP963

CP962

CP

875 1

check

check

check

chec

k

1

1

1

R98

72

1

+5V

Q40921

32

+5V

+5V

Q408

1

IC441

114

8

10

9

R9891

R98

61

2

CP8731

check

3

12R970

2

C707

1 2

+5V

IC441

6

5

7

411

+5V

C5311 2

IC436

2

3

411

R67521

R6681 2

+5V

C53221

IC438

2

3

1

411

R6761 2

+5VC533

21IC436

4

14

12

13

+5V

R66721

C529

1 2

11

14

R669

IC438

114

12

13

R67

02

1

1 2

+3.3R

R78

3

R77

4

R78

2

R78

4

R77

3

211

2211

221

R7231

R7241

R7251

R7261

3

4

5

6

7

8

9

17

16

15

14

13

12

11

119

R722A2

A3

A4

A5

A6

A7

A8

Y2

Y3

Y4

Y5

Y6

Y7

Y8

G1G2

IC439

10

9

8

7

6

5

4

3

2

20

19

18

17

16

15

14

13

12

11

1

+3.3V +5V

DB4

DB5

DB6

DB7

DACA

DGND

REFA

RFBA

OUTA

OUTB

RFBB

REFB

VDD

WR

CS

DB0

DB1

DB2

DB3

AGND

C70

31

2

LFDATA4

LFDATA5

LFDATA6

LFDATA7

LF_MAINWEN

R78

61

2

+3.3R

LFDATA3

LFDATA2

LFDATA1

LFDATA0

IC440

1

11

12

13

14

15

16

17

18

19

20

2

3

4

5

6

7

8

9

10

C70

41

2

+5V

DB4

DB5

DB6

DB7

DACA

DGND

REFA

RFBA

OUTA

OUTB

RFBB

REFB

VDD

WR

CS

DB0

DB1

DB2

DB3

AGND

LFDATA7

LFDATA4

LFDATA6

LFDATA5

C70

5 21

+3.3V

R66

61

2

LF_MAINANB

LFDATA[7:0]

C614

1 2

LFMAINDA CP8191

R47

01

2

+5V

IC427

5

6

7

84

check

+5V

R67221

1 2

+5V

IC436

9

10

8

411

IC438

9

10

8

411

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

J414

1

2

J20P

J20P

J20P

J20P

J20P

J20P

J20P

J20P

J20P

J20P

J20P

J20P

J20P

J20P

J20P

J20P

J20P

J20P

J20P

J20P

CP9581

CP9591

CP9601

CP9611

CP9541

CP9551

CP9561

CP9571

CP9501

CP9511

CP9521

CP9531

CP9461

CP9471

CP9481

CP9491

CP9451

CP9441

CP9431

CP9421

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

C71

1 12

C71

0 12

C70

92

1

C70

8 12

C70

0 12

C69

92

1

C69

8 12

C69

72

1

C69

6 12

C69

4 12

C69

52

1

C70

12

1

C71

22

1

XROLLCVR

INKSEL0X

INKSEL1X

INKSEL2X

XSUBLFHP

XLFENCA

XLFENCB

R6911 2

R69221

R6931 2

R69421

R69621

R6971 2

R69821

2

2

2

2

R6951 2

1 2

18Y1

IC420+3.

3R

19 1

2A1

11

12

13

14

15

16

17

18

9

8

7

6

5

4

3

2 A1

A2

A3

A4

A5

A6

A7

A8

Y1

Y2

Y3

Y4

Y5

Y6

Y7

Y8

IC419

MISTPWM

SUBLFCL

PINCHCL

C71

31

2

COVER_SOL

INKSEL0

INKSEL1

INKSEL2

IC420

10

20

ATUKAICL

+5V

GND

VCC

LFMAINA

LFMAINB

LFMAINAN

R10

03

R10

02

R10

01

LFMAINBN

R10

07

R10

08

LFSUBBN

LFSUBAN

LFSUBB

LFSUBA

C54

0 21

IC419

20

10

R10

04

R10

05

R10

06

+5V

GND

VCC

1

G1G2

211

221

21 1

2

12 2

1 12

1


F

E

D

C

B

A

2345678


5-133

CP8951

CP8941

CP8931

CP8921

CP8911

CP8901

CP889118

17

16

15

14

13

J410

12check

check

check

check

check

check

check

J18P

J18P

J18P

J18P

J18P

J18P

J18P

LC_SENSE

M_SENSE

BK_SENSE

C_SENSE

Y_SENSE

LM_SENSE

ZDA401

3

5

4

1

2

13

14

15

12

1

5

2

4

ZDA402

2

1

4

5

3

+5V

IC443

5

6

X0

X1

X2

X3

X4

X5

X6

X7

IC442

11

10

9

6

3

CP8411

CP8401

A

B

C

INHIBIT

X

R10

16

R10

15

INKSNS

114

7

INK_ONX

INKSEL0X

INKSEL1X

INKSEL2X

C706

1 2

+5V

R98

1

+5V

R96

8

21

R96

9

12

12

+5V

IC443

2

3

1

411

+5V

Q4233

12

R98

2

12

R983

IC442

16

8

7 C54421

VDD

VSS

VEE

21

check

check

211

2

C733 21

RESET

+3.3V

C718

21

0,-R8931 2

IC444

42

1

IC444

5

3GND

VCC

+3.3V

R89

21

2

CP456

+5VC616

1 2

IC424

1

2

3 4

5VCC

VOUTGND

SUB

M/R

1

R42

6

+3.3V

R427

12

1 2

C404

12

check

RESETC

TANKEEPRDX

R65

12

1

+3.3V

C52721

R65021

DA

406

23

DA

406

13

11

10

9

8

7

6

5

4

3

CP834 1

CP835 1

CP830 1

CP836 1

CP831 1

CP837 1

CP832 1

CP838 1

CP833 1

CP839 1

J410

1

2

J18P

J18P

J18P

J18P

J18P

J18P

J18P

J18P

J18P

check

check

check

check

check

check

check

check

check

check

J18P

J18P

C528

21

C47

32

1

C47

5 12

C47

62

1

C47

7 12

C47

82

1

C47

9 12

C48

1 12

C48

02

1

R88621

R8871 2

R88921

R8901 2

R89121

R8941 2

R89521

R8961 2

SYSEEPRDX+3.3V

Q40312

3

2

C679

21

+3.3V

CP510R858

1

8

7

6

5

1

VCC

NC2

NC1

GND

check

11

12

13

14

15

16

17

18

9

8

7

6

5

4

3

2A1

A2

A3

A4

A5

A6

A7

A8

Y1

Y2

Y3

Y4

Y5

Y6

Y7

Y8

G2

19 1

G1

IC429

IC42920

10

C482

21

GND

VCC

+5V

ADC_CLKX

ADC_DSETX

ADC_CSX

INK_ONX

H5VENBX

VHENBX

PLEDONX

DIPSW0

DIPSW1

DIPSW2

DIPSW3

DIPSW4

DIPSW5

C56

21

2

C56

31

2

C60

51

2

C60

91

2

C60

61

2

C60

71

2

R415

R413

R411

R409

R405

R407

12

12

12

12

12

12

R40

8 2

R41

0 2

R41

2 2

R41

4 2

R41

6 2

R40

6 2

11111 1

+3.3V

DA

409

15 DA

409

42 DA

409

43DA

409

16 DA

411

32

DA

412

23

C C CC

+3.3V

+3.3V

2

3

4

5

6

7

8

J401

1

J8P

J8P

J8P

J8P

J8P

J8P

J8P

J8P

2365 3 3

DA

410

4DA

410

4DA

410

1

DA

410

1 DA

411

1 DA

412

1

CCCC

+3.3V

R10

09

R88

1

R10

14

122

112

ADC_CS

PLEDON

ADC_DSET

ADC_CLK

INK_ON

MIST_L

H5VENB

VHENB

SYSEEPCS

+3.3V

EEPWD

TANK_ON

EEPCLK

2 2 2

R10

131

R87

61

R87

51

IC428

2

4

3

1

R87321

CS

SK

DI

DO

R10

12 21

2

+3.3V

R65

2 21

R87

71

TANKCS5

TANKCS4

TANKCS3

TANKCS2

TANKCS1

TANKCS0

+3.3V

IC430

20

10

C47412GND

VCC

IC430

11

12

13

14

15

16

17

18

9

8

7

6

5

4

3

2A1

A2

A3

A4

A5

A6

A7

A8

Y1

Y2

Y3

Y4

Y5

Y6

Y7

Y8

G1G2

19 1

R62

02

1

R61

52

1

R61

62

1

R61

72

1

R61

82

1

R61

92

1

1

F

E

D

C

B

A

2345678



5-134

INKSNS

PSNSPSNS_A

INKSNS_A

DSOUT2

DSOUT1_A

DSOUT2_A

BAIAS BAIAS_A

RESERVE_A1

+3.3V

C62421

R766

+3.3V

DSOUT1

+3.3V

+3.3V+3.3V

C621

R76

0

DA

403

DA

405

DA

403

DA

405

DA

405

DA

403

DA

403

DA

405

DA

426

DA

426

12

R75821

43

34

CC

12

R6361 2

C61121

R63

52

1

CP7821

1

check

C486

12

R62421

R62

31

2

33

+3.3V +3.3V

2

C62321

4C

R7641 2

+3.3V +3.3V

R76

22

1

24

2C

1

C630

12

C

+3.3V +3.3V

61

6

R77

21

2

R7711

C

1 2

R76

92

1

51

15

CC

2

+5V+5V

DA

424

DA

425

LFENCA

C539

12

R97521

R97

11

2

16

6C

XLFENCB

XLFENCA

+5V

1

+5V

C

LFENCB

+5V

C53821

R9761 2

R97

32

1

DA

424

51

DA

425

15

+5V

CC

CRENCA

C541

12

R69021XCRENCA

+5V

+5V

R97

21

2

DA

424

24

DA

425

42

CC

XCRENCB

R97

42

1

C54221

R7211 2

DA

425

34

DA

424

43

CC

CRENCB

+5V

CP7091

12

R7702

R76

71

2

DA

402

16

+5V

check

C

1

DA

404

16

C

RESERVE_IN0

C632

+5V +5V

+5V

+5V

+5V

+5V

+5V

DA

404

DA

402

DA

417

+5V

DA

417

DA

416

+5V

DA

417

DA

416

+5V

+5V

DA

402

+5V

DA

417

DA

416

DA

416

DA

404

DA

402

DA

404

ROLLEND

ROLLCVR

ASFHP

JOINTSNS

CVRSW

KAATSU

DCDC_OVP

C520

C518

C519

C521

C622

C620

C631

21

R647

12

R645

R646

12

R648

21

21

R761

12

R757

R765

21

R76

8R

661

R66

2R

664

R76

3

44

41

1

+5V+5V

4

R75

9R

663

44

15

51

4C

CC

CC

CC

C

CC

C

12

21

21

1 2

21

61

61

55

43

3C

CC

1 2

2

21

2

21

1 2

33

2

21

1 2

2

12

12

21

XROLLCVR

XASFHP

XJOINTSNS

XCVRSW

XROLLEND

XKAATSU

XDCDC_OVP

SUBLFHP

CRGHP

MEDIA

TANKCVR

HIKIDASHISET

PGHP

ROLLFEED

A0_A1_SEL

C510

C511

C517

C516

C515

C514

C513

C512

XSUBLFHP

XCRGHP

XPGHP

XHIKIDASHISET

XROLLFEED

XMEDIA

XTANKCVR

DA

421

DA

420

DA

421

DA

420

DA

419

DA

418

DA

419

DA

418

DA

419

DA

418

DA

418

DA

419

DA

420

DA

420

DA

421

DA

421

+5V

+5V

+5V

+5V

+5V

+5V

+5V+5V

+5V

+5V

+5V

+5V

+5V

+5V

+5V+5V

R6421 2

R65

82

1

15

5C

21

1C

R65

71

2

12

R64121

66

1C

R64321

R65

91

2

41

CC

12

24

2C

R6441 2

21

R66

02

1

43

34

CC

R65

41

2

12

R63821

1C

R65

32

1

21

R6371 2

15

15

CC

16

6C

R65

52

1

R65

61

2

R6391 2

21

43

24

42

CC

C

R64021

12

34

C

JP401

123

1

F

E

D

C

B

A

2345678



5-135

+5V+24V

4

3

2

J421

1

J4P

J4P

J4P

J4P

START

STANDBY

CP878

CP879

1

1

2

J419

1check

check

J2P

J2P

+3.3V +5V +24V

5

4

3

2

J420

1

J5P

J5P

J5P

J5P

J5P

CP

877

1

C536

CP

829

1

CP

401

1

CP

777

1

CP

801

1

check

check

check

check

check

R704

C50621

21

C537

21

+24V +5V

1 2

IC449

7

6

54

3

2

1

+3.3V

+1.9V

VIN

SUB

CONTCN

GND

NC

VO

C730

12

+3.3V

C61

5

12

+3.3V

IC422

5

4

3

2

1

C40

5

2 1

IC421

+3.3V+2.5V+2.5V

VIN

VC

VO

VADJ

GND

R756

R755D414

12

+1.9V

C72921

5

4

3

2

1 IC448

1

2

3

4 5

6

7

VIN

VC

VO

VADJ

GND

VIN

SUB

CONTCN

GND

NC

VO

C40

9

2 1

C40

8

12

R732

R731

D40412

12

12

8

7

6

5

4

3

2

1

J417

3

4

J418

1

2

C543

21

+24U

+3.3V

J8P

J8P

J8P

J8P

J8P

J8P

J4P

J4P

J4P

J4P

J8P

CP9411

CP9341

CP9321

CP9331

CP9361

CP9351

CP9371

CP9391

CP9381

CP9401

CP9311

CP9291

CP9301

CP9281

CP9261

CP9271

CP9241

CP9231

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

J413

1

2

CP9251

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

check

J19P

J19P

J19P

J19P

J19P

J19P

J19P

J19P

J19P

J19P

J19P

J19P

J19P

J19P

J19P

J19P

J19P

J19P

J19P

check

+3.3V

R71

2

+5V

21

XCRGHP

XHIKIDASHISET

XROLLEND

XKAATSU

XROLLFEED

XMEDIA

CP8881

CP8871

CP8861

CP8851

CP8841

CP8831

7

6

5

4

3

2

J403

1

Q431

+5V

MEDIA_ON

CP8821

check

check

check

check

check

check

J7P

J7P

J7P

J7P

J7P

J7P

J7Pcheck

12

3

Q430

IC445

1

2

3 4

5

C720

2

12

3

R102021

VOUT

BYPASS

ON/_OFF

VIN

CP402

1

RTCPW

12

12

J8P

check

CP704

1check

1

IC450

1

2 3

4

GND

CE

VOUTVDD

GNDD416

12START

BAT401

CP880

1check

XCVRSW

R703

12

+24V

LED404

12

+5V

R56

31

2

DTC143EKA

12

3

C45321

+24R

ZD401

21

NC=3

+5V

C508

12 C5072

1

C55621

+24U +24R

J404

2

1

J2P

J2P

D40

31

2

+5V

FU

405

12

+24V +24V

FU

406

21

D40

22

1

XTANKCVR

Q414

2SC4672

3

12

Q412

1 2

3

R7271 2

Q411

2SC4672

3

12

R7281 2

+3.3R

COVER_SOL_R

XTANKSOL

R7301 2

R7291 2

Q415

1 2

3

+3.3R

BAT402

+3.3R

R980 Q4252

XMISTPWM_R

Q419

21

2

3V

1

3.3V

1 2 3

1

R9851 2

1 2

3

CP9711

CP9701

CP9691

CP9681

+5V

4

3

J416

1

2

check

check

check

check

J4P

J4P

J4P

J4P

+3.3V

R418

12

Q422

12

3

LED402

12

+24V

C557

12

CP976

CP975

CP974

CP973XLFENCB

XLFENCA

check

check

check

check

+5V

R69

91

2

R70

01

2

+5V

C693

R7011 2

R7021 2

YMEDIA_TXDX

YMEDIA_RTSX

YMEDIA_CTSX

YMEDIA_RXDX

C692

12

12

1

1

1

1

LEDD2

LED403

R419

LED401

LEDD1

12

Q421

12

3

12

R417

12

Q420

12

3

12

+3.3V +3.3V

LEDD0

MISTPWM

TANKSOL

COVER_SOL

1

F

E

D

C

B

A

2345678



5-136

+5V

PLED

DACLKX

C4_EDATA0N

C4_ODATA1P

C4_ODATA1N

C4_ODATA0P

C4_ODATA0N

C3_EDATA1P

C3_ODATA1P

C3_ODATA1N

C3_ODATA0P

C3_ODATA0N

DADTX

HDLTP

HDCLKP

HDLTN

C2_EDATA1N

C2_ODATA1N

C2_ODATA1P

C2_ODATA0P

C2_ODATA0N

C2_EDATA0N

C1_ODATA0P

C1_ODATA1P

C1_ODATA1N

C1_ODATA0N

C1_EDATA0N

C1_EDATA0P

C1_EDATA1N

C1_EDATA1P

40

9

8

7

6

4

3

J211

1

23

22

21

20

19

18

17

16

15

14

13

12

11

10

5

2

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

39

38

37

36

35

33

32

30

29

28

27

26

24

2

5

10

11

12

13

14

15

16

19

21

22

23

J209

1

3

4

6

7

8

9

40

29

28

27

26

25

24

23

22

21

20

C0_ODATA0P

C0_ODATA1N

C0_ODATA1P

C0_EDATA0N

C0_EDATA0P

C0_EDATA1N

C0_EDATA1P

J210

1

17

18

19

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

DASHX

HEADEEPCSX

C3_EDATA0N

C0_SUBH

C2_SUBHC4_SUBH

C3_SUBH

ADC_DSETX

25

20

31

34

HDCLKN

C4_EDATA0P

DLDX

HEADEEPWDX

CRENCA

+5V

DSOUT2

39

38

37

36

35

33

32

31

30

C0_ODATA0N

ADC_CLKX

HEADEEPCLKX

C5_SUBH

34

C1_SUBH

VHENB

CRENCB

HEADEEPRDX

DSOUT1

R27

51

2

R27

61

2

R27

71

2

IC209

114

8

10

9

IC209

13

12

14

411

CP2041

+24V

CP

207

1

R27

81

2

LVDSENB

C240

21

C241

12

+3.3V

R27

2

R27

3

R27

4

R30121

R30221

C2_HENB

C1_HENB

C0_HENB

C243

21

C242

12

H5VENB

40

ADC_CSX

ADC_DRETX

C5_EDATA1P

C5_EDATA1N

C5_EDATA0P

C5_EDATA0N

C5_ODATA1P

C5_ODATA1N

C5_ODATA0P

C5_ODATA0N

C4_EDATA1P

C4_EDATA1N

C3_EDATA1N

C3_EDATA0P

R30421

R30621

R30521

C5_HENB

C4_HENB

C3_HENB

+5V

+5V

+5V

OVP

PSNS

R30321

DSOUT1_A

DSOUT2_A

PDTC_ENB

C2_EDATA1P

C2_EDATA0P

18

17JOINTSNSX

CMOUT

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

J40P

check

chec

k

J40P

J40P

J40P

Engine Controller InterfaceConnector

1

Carriage Relay PCB (1/9)

F

E

D

C

B

A

2345678

12

12

12

9.4 Carriage Relay PCB


5-137

1


F

E

D

C

B

A

2345678

21 1

2

21 1

2

1 C207

C235

12

C208

1

21

R222 R219R221R220R211 C23412 2 1122 12 1

221

2

21 1

2

12

C2_

OD

ATA

1N

C1_

ED

ATA

1N

C1_

ED

ATA

0P

C236

C1_

ED

ATA

1P

C2_

OD

ATA

0N

C2_

OD

ATA

0P

C2_

OD

ATA

1P

C272

C268C270

C271

C273

C269

C1_

OD

ATA

1N

C1_

OD

ATA

1P

C1_

ED

ATA

0N

LVD

SE

NB

_I

C217

IC201

76777879808182V

DD

_PV

33F

12

INM

4_P

L3D

01A

INP

4_P

L3D

01A

VS

S_P

V30

F11

VS

S_P

V30

F10

LVD

SE

NA

BLE

_PT

3D21

U

NC

11

NC10

VSS_PV30F9

INM3_PL3D01A

INP3_PL3D01A

VDD_PV33F11

VDD_PV33F10

INM2_PL3D01A

INP2_PL3D01A

VSS_PV30F8

VSS_PV30F7

INM1_PL3D01A

INP1_PL3D01A

VDD_PV33F9

VDD_PV33F8

INM0_PL3D01A

INP0_PL3D01A

VSS_PV30F6

VDD_PV33F7

VSS_PV50E4

VDD_PV55E4

VSS_PV50I3

VDD_PV53I2

NC9

NC8

NC7 51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72

73

74

75

C20621

C231

1 2

C267

R21

51

2

C205

1 2

C230

2

1 2

C2651 2

C266

21

C264

21

C262

21

C263

1 2

R21

62

1

1

R21

72

1R

218

12

C233

21

C203

1 2

C204

21

1 2

C2_EDATA0N

C2_EDATA0P

C2_EDATA1N

C2_EDATA1P

HDCLKN

HDCLKP

HDLTN

HDLTP

8384858687888990919293949596979899100

NC

12

VD

D_P

V33

F17

VD

D_P

V33

F16

INM

8_P

L3D

01A

INP

8_P

L3D

01A

VS

S_P

V30

F15

VS

S_P

V30

F14

INM

7_P

L3D

01A

INP

7_P

L3D

01A

VD

D_P

V33

F15

VD

D_P

V33

F14

INM

6_P

L3D

01A

INP

6_P

L3D

01A

VS

S_P

V30

F13

VS

S_P

V30

F12

INM

5_P

L3D

01A

INP

5_P

L3D

01A

VD

D_P

V33

F13

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25 NC4

NC3

NC2

VDD_PV33F6

VSS_PV30F5

INM13_PL3D01A

INP13_PL3D01A

VDD_PV33F5

VDD_PV33F4

INM12_PL3D01A

INP12_PL3D01A

VSS_PV30F4

VSS_PV30F3

INM11_PL3D01A

INP11_PL3D01A

VDD_PV33F3

VDD_PV33F2

INM10_PL3D01A

INP10_PL3D01A

VSS_PV30F2

VSS_PV30F1

INM9_PL3D01A

INP9_PL3D01A

VDD_PV33F1

NC1

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50N

C6

D13

_PC

5T03

C

D12

_PC

5T03

C

D11

_PC

5T03

C

VS

S_P

V50

E3

VD

D_P

V55

E3

D10

_PC

5T03

C

D9_

PC

5T03

C

D8_

PC

5T03

C

D7_

PC

5T03

C

VD

D_P

V55

E2

VS

S_P

V50

E2

D6_

PC

5T03

C

D5_

PC

5T03

C

D4_

PC

5T03

C

VS

S_P

V50

I2

VD

D_P

V53

I1

D3_

PC

5T03

C

D2_

PC

5T03

C

D1_

PC

5T03

C

D0_

PC

5T03

C

VD

D_P

V55

E1

VS

S_P

V50

E1

VS

S_P

V50

I1

NC

5

C260

12C258

21

C2562

1C261

21

C25912

C2571

2C25412

C255

21

HD

LT_I

HD

CLK

_I

C2_E

DATA

1_I

C2_E

DATA

0_I

C2_O

DATA

1_I

C2_O

DATA

0_I

C1_E

DATA

1_I

C1_E

DATA

0_I

C1_O

DATA

1_I

C0_E

DATA

0_I

C0_O

DATA

1_I

C0_O

DATA

0_I

C1_O

DATA

0_I

C0_E

DATA

1_I

L204

21

CP2031

CP206

1

CP2091

+5V

L203

12

3.3V_LVDS

check

check

check

C24

9

12

C24

6

2 1

C24

4

2 1

C24

8

2 1

C24

7

12

C24

512

C27

5

2 1

C25

3

12

C27

4

12

C25

2

2 1

C25

1

2 1

C25

0

12

R21

4R

213

R21

2R

210

R20

71

21

22

11

21

2

C1_ODATA0P

C1_ODATA0N

C0_EDATA1P

C0_EDATA1N

C0_EDATA0P

C0_EDATA0N

C0_ODATA1P

C0_ODATA1N

C0_ODATA0P

C0_ODATA0N

C232

LVDS Receiver Circuit 1


5-138

C5_EDATA0P

C5_EDATA1P

C5_EDATA1N

C5_EDATA0N

C5_ODATA1P

C5_ODATA1N

C5_ODATA0P

C5_ODATA0N

R30

7R

308

R30

9R

310

C314

C315

C317

1 2

C316

21

NC10

VSS_PV30F9

INM3_PL3D01A

INP3_PL3D01A

VDD_PV33F11

VDD_PV33F10

INM2_PL3D01A

INP2_PL3D01A

VSS_PV30F8

VSS_PV30F7

INM1_PL3D01A

INP1_PL3D01A

VDD_PV33F9

VDD_PV33F8

INM0_PL3D01A

INP0_PL3D01A

VSS_PV30F6

VDD_PV33F7

VSS_PV50E4

VDD_PV55E4

VSS_PV50I3

VDD_PV53I2

NC9

NC8

NC7 51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72

73

74

75

C319

21

C297

1 2

C296

1 221

21

C276

1 2

C321

1 2

C294

21

C277

21

C320

21

1 2

C295

C318

1 2

12

21

21

12

IC202

767778798081828384858687888990919293949596979899100

NC

12

VD

D_P

V33

F17

VD

D_P

V33

F16

INM

8_P

L3D

01A

INP

8_P

L3D

01A

VS

S_P

V30

F15

VS

S_P

V30

F14

INM

7_P

L3D

01A

INP

7_P

L3D

01A

VD

D_P

V33

F15

VD

D_P

V33

F14

INM

6_P

L3D

01A

INP

6_P

L3D

01A

VS

S_P

V30

F13

VS

S_P

V30

F12

INM

5_P

L3D

01A

INP

5_P

L3D

01A

VD

D_P

V33

F13

VD

D_P

V33

F12

INM

4_P

L3D

01A

INP

4_P

L3D

01A

VS

S_P

V30

F11

VS

S_P

V30

F10

LVD

SE

NA

BLE

_PT

3D21

U

NC

11

VDD_PV33F1

C4_

OD

ATA

0N

C4_

OD

ATA

0P

L206

21

+5V

L205

12

C3_

ED

ATA

1N

R3122 1

C4_

OD

ATA

1P

C4_

OD

ATA

1N

C3_

ED

ATA

1P

C289

C285C282

C278

12

C288

C284

C4_

ED

ATA

0N

C281

21 C2801

2

C279

LVDS Receivet Circuit 2

21

C4_

ED

ATA

1P

C4_

ED

ATA

1N

C4_

ED

ATA

0P3.3V_LVDS

LVD

SE

NB

_I

CP212

CP211

R311R313R315

12

12

12

21C286

1

21

21

C283

12

212

R3142 12 1

C287

1

1

CP2101

2

check

check

check

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25 NC4

NC3

NC2

VDD_PV33F6

VSS_PV30F5

INM13_PL3D01A

INP13_PL3D01A

VDD_PV33F5

VDD_PV33F4

INM12_PL3D01A

INP12_PL3D01A

VSS_PV30F4

VSS_PV30F3

INM11_PL3D01A

INP11_PL3D01A

VDD_PV33F3

VDD_PV33F2

INM10_PL3D01A

INP10_PL3D01A

VSS_PV30F2

VSS_PV30F1

INM9_PL3D01A

INP9_PL3D01A

NC1

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50N

C6

D13

_PC

5T03

C

D12

_PC

5T03

C

D11

_PC

5T03

C

VS

S_P

V50

E3

VD

D_P

V55

E3

D10

_PC

5T03

C

D9_

PC

5T03

C

D8_

PC

5T03

C

D7_

PC

5T03

C

VD

D_P

V55

E2

VS

S_P

V50

E2

D6_

PC

5T03

C

D5_

PC

5T03

C

D4_

PC

5T03

C

VS

S_P

V50

I2

VD

D_P

V53

I1

D3_

PC

5T03

C

D2_

PC

5T03

C

D1_

PC

5T03

C

D0_

PC

5T03

C

VD

D_P

V55

E1

VS

S_P

V50

E1

VS

S_P

V50

I1

NC

5

C313

12

C312

21

C4_E

DATA

0_I

C3_E

DATA

0_I

C4_O

DATA

0_I

C4_O

DATA

1_I

RS

1

RS

2

C3_E

DATA

1_I

C4_E

DATA

1_I

C3_O

DATA

1_I

C3_O

DATA

0_I

C5_O

DATA

0_I

C5_E

DATA

0_I

C5_E

DATA

1_I

C5_O

DATA

1_I

C298

21

C311

21

C3091

2

C299 12C310

12C308

21

C3_EDATA0N

C3_EDATA0P

R354

R355

C29

0

12

C30

6

12

C29

2

12

C29

1

2 1

C30

7

2 1

C3_ODATA1P

C3_ODATA1N

C3_ODATA0P

C3_ODATA0N

C29

32 1

R31

6R

317

R31

81

21

22

1

C30

4

12

C30

5

12

C30

3

2 1

2 1

C30

112

C30

0

2 1

12

2 1

1

C30

2

1


F

E

D

C

B

A

2345678


5-139

3.3V_LVDS

Q238 RN2423

3

21

Q2393

21

JOINTSNSX

+5V

+5V

DA201

15

DA202

51

DA201

61

DA202

16

DA201

42

DA202

24

C209

21

+5V

R2372 1

R236

12

+5V

R238

12

C211

12

R20612

J206

1

2

3

4

CRENCB

CRENCA

+5V

C210

12

C213

2 1

+5V

R23

91

2

+5V

C212

12

2

3

J205

1

+3.3V

+5V

Q237

12

3

Q236

1 2

33.3V_LVDS

LVDSENB

21

R357

12

LVDSENB_I

CC

CC

CC

J4P

J4P

J4P

J4P

J3P

J3P

J3P

R235

Make_3.3V_LVDS_Circuit Linear Encoder

Make_Ivdsenb_i_Circuit Carriage Cocer Sensor

1


F

E

D

C

B

A

2345678


5-140

C323

PLED

C2_HENB

C1_HENB

C3_HENB

C5_HENB

C4_HENB

C0_HENB

LVDSENB

C5_HENB_B

C4_HENB_B

C3_HENB_B

C2_HENB_B

C1_HENB_B

245

IC203

20

10

+5V

L2071 2

ADC_CLKX

+5V

DSOUT2

J208

1

2

3

4

5

PSNS

ADC_DSETX

ADC_DRETX

+5V

ADC_CSX

+5V

C21521

1

2

3

4 5

6

7

8

IC2092

3

1

411

+5V

C216

1 2

IC209

6

5

7

411

DSOUT1

VR202

31

2

C0_HENB_B

C324

21

C325

12

C228

12

C2292

1

K

IC203245

19

1

11

12

13

14

15

16

17

18

9

8

7

6

5

4

3

2

+5V

C330

21

C331

21

C332

21

C333

21

C322

21

21

C334

21

C335

21

C326

21

C327

21

C328

21

C329

21

2

Q240

1 2

3

PDTC_ENB Q241

12

3

R28

61

2

R283

12

A

E

C

GND

VCC

J5P

J5P

J5P

J5P

J5P

CLK

DO

DIGND

CH1

CH0

CS VCC

A1

A2

A3

A4

A5

A6

A7

A8

B1

B2

B3

B4

B5

B6

B7

B8

DIR G

OPEN

R280

2

R281

2

R279

2

+5V

1 11

R3192 1

IC208

R25812R259

2 1

R282

12

2

2

2

2

2

2

R3241

R3251

R3231

R3221

R3211

R3201

R356

1

unmount

unmount

unmount

A/D Converter for DISensor

HENB_BUFFER

MediaSensor

1


F

E

D

C

B

A

2345678


5-141

1


F

E

D

C

B

A

2345678

C0SUBH

C2SUBH

C1SUBH

C1_SUBH

C0_SUBH

+5V

Q220

1 2

3

R2641 2

Q2261

2

3

+5V

R265

Q2143

12

21

R267Q215

21

3

Q221

R2661 2

3

21

Q2273

21

21

R268

R2691 2 Q2163

12Q222

1 2

3

+5V

Q228

12

3

21

C2_SUBH

Sub Heater Driver Circuit

C3SUBH

C3_SUBH

C4_SUBH

C5_SUBH

C5SUBH

C4SUBH

+5V

Q217

21

3Q223 R271

3

21

3

21

R270

Q229

21

1 2

Q218

+5V

R260

R261

Q2123

12

1 2

3

Q224

12

3

1 2

21

+5V

R26221

R2631 2

Q219

Q213

21

3

Q2253

21

3

21


5-142

1


F

E

D

C

B

A

2345678

R37

5

R37

4

R2981 2

Q210

12

3

VHENB

R248

12

Q2063

12

Q205 12

3

R24

5

C219

21

D20312

VR201

31

2

R24

71

2

IC21

1

1 2 3 4 5 6 7 8910111213141516

C225

12

R29

0

R25

7

R25

6 C224

21

R25

4

C22

7

1 2

1 2

R25

5

R29

2

R24

61

2

R29

11

2

C237

21 R29

3

R29

41

2

Q232

21

3

R29

7

12

ZD201

21

R24

91

2

R30

01

2

Q233

12

3

R29

5

Q235

12

3

R29

91

2

R29

61

2

C218

21

C223

21

Q2303

12

Q231 3

12

R2331 2

C238

12

CP

208

1

Q234

12

3

C2211 2

+5V

OVP

CMOUT

R36

5

R36

2

C1352

12

C1351

21

R36

7

R36

8 R37

0C1353

12

R3661 2

R36

9

R24

3

IC3518

1

3

2

4

IC351

4

6

5

7

8

Q351

21

3

R36

1

R36

4

VR

EF

LAT

CH

IN+

IN-1

FB

1

DT

C1

OU

T1

VC

CG

ND

OU

T2

DT

C2

FB

2

IN-2

ON

/OF

F

RT

CT

chec

k

RGV19

3

2

J2031

CP2051

RGV19

GNDR

J3P

J3P

J3Pcheck

L2021 2

D20

2 12

Q211

3

1 2

ME

CH

201H

EAT

_SIN

K

L201

R252

1 2

Q2073

2

R373

1

R253

Q208

21

3

R23421

R2321 2

R372

R251

R250

FU2011 2

+24V

Q3523

12R363

1 2

unmount

DC-DC Convertor Circuit

C22

6

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12


5-143

C0_ODATA0

C0_ODATA1

C0_EDATA0

C0_EDATA1

C1_ODATA0

C1_ODATA1

C1_EDATA0

C4_ODATA1_I

C4_EDATA0_I

C4_ODATA0_I

C4_EDATA1_I

C5_ODATA0_I

C5_ODATA1_I

C5_EDATA0_I

C5_EDATA1_IC1_EDATA1

C2_ODATA0

C2_ODATA1

C2_EDATA0

C2_EDATA1

C3_ODATA0

C3_ODATA1

C3_EDATA0

HDCLK_I

C3_EDATA1

RS2

RS1

HDLT_I

R3501

R3511

R3521

R3531

2

2

2

2

C389

C384

21

C385

211

2

12

C386

21

C387

21

C388

C0_ODATA1_I

C0_ODATA0_I

C0_EDATA0_I

C0_EDATA1_I

C1_ODATA0_I

C1_ODATA1_I

C1_EDATA0_I

C1_EDATA1_I

R3462

R3472

R3482

C376

C377

C378

C379

R3492

1

1

1

1

21

21

21

21

C380

21

C381

21

C382

21

C383

21

C4_ODATA0

C4_ODATA1

C4_EDATA0

C5_ODATA0

C5_ODATA1

C5_EDATA0

C5_EDATA1

C4_EDATA12

2

2

2

R3381

R3391

R3401

R3411

C360

12

C361

12

C362

12

C363

12

C364

12

C365

12

C366

12

C367

12

R3421 2

R3431 2

R3441 2

R3451 2

C372

21

C373 21

C374

21

C375 21

C368

21

C369 21

C370

21

C371 21

C3391

2

C338

12

C337

12

C336

12

R32621

R32721

R32821

R32921

C340

C343

12

C342

12

C341

12

12

R3301 2

C346

21

C348

21

R3311 2

R3321 2

R3331 2

C344

21

C345

21

C347

21

R33421

R33521

R33621

R33721

C354

12

C355

12

C356

12

C357

12

C358

12

C359

12

C352

12

C353

12

C349

21

C350

21

C351

21

C2_ODATA0_I

C2_ODATA1_I

C2_EDATA0_I

C2_EDATA1_I

C3_ODATA1_I

C3_ODATA0_I

C3_EDATA0_I

C3_EDATA1_I

HDCLK

C390

12

C391

12

HDLT

unmount

unmount

unmount

unmount

unmount

unmount

unmount

unmount

unmount

1


F

E

D

C

B

A

2345678


5-144

1


F

E

D

C

B

A

2345678

C1_EDATA0

C1SUBH

C0SUBH

C2SUBH

C5SUBH

C4SUBH

C3SUBH

DADTX

DLDX

DSOUT1

H5VENB

DSOUT2

Q204

12

3

C3_ODATA0

C3_ODATA1

C4_EDATA0

C4_EDATA1

C5_ODATA0

C5_ODATA1

C5_EDATA1

C0_ODATA0

C0_ODATA1

C4_ODATA1

C4_ODATA0

C3_EDATA1

C3_EDATA0

C5_EDATA0

C0_EDATA0

C0_EDATA1

C1_ODATA1

C1_EDATA1

C2_ODATA0

C2_EDATA0

C2_EDATA1

HDCLK

C1_ODATA0

C2_ODATA1

HDLT

C0_HENB_B

C1_HENB_B

C2_HENB_B

DACLKX

DASHX

VHFBG

VHFBH

HEADEEPCSX

HEADEEPWDX

HEADEEPRDX

HEADEEPCLKX

C3_HENB_B

C4_HENB_B

C5_HENB_B

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

2

3

4

5

6

7

8

9

10

11

12

14

13

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

J2131

J212

1

CP2021

CP201 1

C20121

C202

12

Q203

12

3

DA202

43

DA201

34

+5V

R37

1

12

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

check

check

CC

Head Interface Connector


5-145

1

Head Relay PCB (1/3)

F

E

D

C

B

A

2345678

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

14

13

12

11

10

9

8

7

6

5

4

3

2

HEADEEPRDX

HEADEEPCSX

R11

072

1

R11

061

2

R11

041

2

R11

052

1

C1101

12

VHFBH

C3_ODATA0

C3_ODATA1

C4_EDATA0

C4_EDATA1

C5_EDATA1

C0_ODATA0

C0_ODATA1

C4_ODATA1

C4_ODATA0

C3_EDATA1

C3_EDATA0

C5_EDATA0

C0_EDATA0

C0_EDATA1

C1_ODATA1

C1_EDATA0

C1_EDATA1

C2_ODATA0

C2_EDATA0

C2_EDATA1

HDCLK

C1_ODATA0

C2_ODATA1

HDLT

J1106

1

J1105

1

J1104

1

C1104

12

C1103

21

RGV19

VHFBGCP1183

1

CP11841

R11122 1

C5_ODATA0

C5_ODATA1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

15

30

J1107

1

J1108

1

HEADEEPWDX

HEADEEPCLKX

R11032 1

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J1P

J1P

J1P

check

check

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

J30P

VHT

H5V

C1SUBH

C0SUBH

C2SUBH

C5SUBH

C4SUBH

C3SUBH

DADTX

DLDX

DSOUT1

DSOUT2

C0_HENB_B

C1_HENB_B

C2_HENB_B

DACLKX

DASHX

C3_HENB_B

C4_HENB_B

C5_HENB_B

9.5 Head Relay PCB


5-146

1


F

E

D

C

B

A

2345678

DSOUT1

DLDX

DADTX

DACLKX

14

IC1102

14

7

DSOUT2

GND

VCC

H5V

C1107

12

CP1137 1

CP1136 1

CP1135 1

check

check

check

DIAK1

DIALC1

DASHX

DIAC1

DIALM1

ZDA1103

3

5

4

1

2

C1109

12

C1108

21

CP1132 1

C1106

12

14

IC1102

12

14

IC1102

1110

14

IC1102

56

check

CP1117

CP1118

CP1119

CP1120

CP1121

CP1122

CP1123

IC1102

14

12 13

CP1133 1

IC1102

14

4 3

CP1134 1

IC1102

14

8 9

TH110121

R11091 2

check

check

H5V

1

1

1

1

1

1

1

check

check

check

check

check

check

check

CP

1109

CP

1110

CP

1111

CP

1112

CP

1113

CP

1114

CP

1115

CP

1116

ZDA1101 21

45 3ZDA1102

35 4

1 2

DIA

M0

DIA

C0

DIA

K0

DIA

Y1

DIA

M1

DIA

Y0

DIA

LM0

DIA

LC0

CP1108

CP1107

CP1106

CP1104

CP1103

CP1102

CP1105

1

1

1

1

1

1

1

check

check

check

check

check

check

check

8

7

6

5

4

3

2

1 GND

REF

RNK1

RNK2

RNK3

RNK4

RNK5

RNK6

9

10 11 12 13 14 15 16D

I2B

DI1

B

DI6

A

DI5

A

DI4

A

DI3

A

DI2

A

DI1

A

17

18

19

20

21

22

23

24SH_TRG

IDIN

THIN

GND/DIK

DI6B

DI5B

DI4B

DI3B

1 1 1 1 1 1 1 1

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

CP

1131

1

CP

1130

1

CP

1129

1

CP

1128

1

CP

1127

1

CP

1126

1

CP

1125

1

CP

1124

1

C1105

12

R110821

IC110132 31 30 29 28 27 26 25

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

chec

k

CLK

DA

TALD

DS

OU

T1

DS

OU

T2

RN

KO

UT

VC

C

IRE

FR

H5V


5-147

78

77

76

75

74

73

72

71

70

69

68

67

66

65

64

63

62

61

60

59

58

57

56

55

54

53

52

51

50

49

48

47

46

45

44

43

42

41

38

37

36

35

34

33

32

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

VHFBH

C0SUBH

DIAC1

C2_ODATA0

DIALC1

C1_EDATA0

HEADEEPRDX

C3SUBH

HEADEEPCSX

C2_EDATA1

C4_ODATA1

C5_EDATA1

C1_ODATA0

C0_ODATA0

C0_ODATA1

DIAY1

DIAC0

DIALM0

C4_EDATA1

C5_EDATA0

C5_ODATA0

C0_EDATA0

DIAY0

C1_ODATA1

C0_EDATA1

DIAM1

C1SUBH

DIALM1

C5_ODATA1

DIAK1

VHFBG

C1_EDATA1

C2SUBH

C5SUBH

C4_ODATA0

C4SUBH

C3_ODATA1

C3_EDATA1

C3_EDATA0

C2_ODATA1

C4_EDATA0

C2_EDATA0

DIAK0

J1102

1

2

39

J1102

40

RGV19

HDCLK

C3_ODATA0

DIAM0

R111012

C1102

12

R11

021

2

DIALC0R1111

12

R11

012

1

C3_HENB_B

C1_HENB_B

C5_HENB_B

C2_HENB_B

C4_HENB_B

C0_HENB_BHEADEEPWDX

HEADEEPCLKX

31

HDLT

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

J78P

H5V

VHT

H5V

1


F

E

D

C

B

A

2345678


5-148

LFSUB_OUT2

LFMAIN_OUT1

SUBLFM_BNSUBLFM_AN

SUBLFM_BSUBLFM_A

J1006

1

2

3

4

5

C1004

21

C1007

12

C10031 2

C1008

12

IC1002

1

11

12

2

13

14

15

16

3

4

5

6

7

8

9

10

6

+5V

R1020

21

CP10021

R10

041

2

R10

051

2

R10

171

2

R10

031

2

R1007

12

R1018

21

LFM_BNLFM_AN

LFM_BLFM_A

CP10011

C1005

12

C10141 2

C101321

C1006

12

IC1001

1

11

12

2

13

14

15

16

3

4

5

6

7

8

9

10

LF_AN

LF_A

LF_B

LF_BN

J1007

1

2

3

4

5

6

7

+5V

R10

241

2

R10

251

2

R10

261

2

R10

271

2

+5V

R1021

21

R1022

12

R1023

21

R1013

12

+5V

SUBLF_B

SUBLF_BN

R1019

12

SUBLF_A

SUBLF_AN

LFMAIN_OUT2

LFSUB_OUT1

FU

1001

12

+24V

+24V

FU

1002

12

J6P

J6P

J6P

J6P

J6P

TD2

VREF1

TD1

B

B

SG

PG

A

IN_B

IN_A

IN_B

IN_A

A

NC

VREF2

VCC2

J6P

checkcheck

TD2

VREF1

TD1

B

B

SG

PG

A

IN_B

IN_A

IN_B

IN_A

A

NC

VREF2

VCC2

J7P

J7P

J7P

J7P

J7P

J7P

J7P

1

Motor Driver (1/3)

F

E

D

C

B

A

2345678

9.6 Motor Driver


5-149

1

Motor Driver (2/3)

F

E

D

C

B

A

2345678

+5V

+5V

+5V

R101221

ATUKAI_CL

PINCH_CL

SUBLF_CL

R10141 2

R100621

R10021 2

R10011 2

R102821

PINCHCL

ATUKAICL

Q10031 2

3

Q10023

12

Q10041 2

3

Q1005

3

21

Q10013

12

Q100821

3

Clach DRIVE CIRCUIT

SUBLFCL

R10

371

2

R10381 2

+5V

SUBLF_HPSUBLF_HP

+5V

R101521

COVERSOL_L R10291 2

+5V

R101621

R10301 2

LF_LHB

LF_LHA

+5V

R10

321

2

R10

331

2

R10311 2

R10341 2

C1009

12

C1010

12

C1011

12

R10

361

2

R10351 2

+5V

MISTFAN_S

CVRSOL_L

XROLLCVRROLLCVR

XLFENCB

XLFENCA

MISTPWM

Q10103

12

Q10093

12

Q10071 2

3

Q10061 2

3

C1012

12

Sensor Circuit

FAN&SOLENOID


5-150

1

Motor Driver (3/3)

F

E

D

C

B

A

2345678

ATUKAICL

+24V

2

4C1001

21

+24V

+5V

2

J10011

J10081

3

4

D10011 2

C10022

1

D1002

1 2

3

SUBLFCL

J4P

J4P

J4P

J4P

J4P

J4P

J4P

J4P

POWER SUPPLY Connector

CLATCH_DRIVE Connector

SUBLFM_A

SUBLFM_B

17

18

SUBLFM_AN

SUBLFM_BN

LFM_BN

LFM_AN

LFM_B

LFM_A

ATUKAI_CL

PINCH_CL

SUBLF_CL

COVERSOL_L

XLFENCB

XLFENCA

XROLLCVR

SUBLF_HP

2

3

4

5

LFMAIN_OUT1

LFSUB_OUT1

LFSUB_OUT2

19

20

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

R10091 2

R10081 2

R10101 2

R10111 2

6

J10051

J10021

LFMAIN_OUT2

MISTPWM

J20P

J20P

J6P

J6P

J6P

J6P

J20P

J20P

J20P

J20P

J20P

J20P

J20P

J20P

J20P

J20P

J20P

J20P

J20P

J20P

J20P

J20P

J20P

J6P

J6P

J20P

+5V

2

3

4

5

6

7

8

9

10

LF_LHB

LF_LHA

ROLLCVR

SUBLF_HP

+24V

J10031

CVRSOL_L

D10041 2

D10031 2

MISTFAN_S

D10051 2

FU10031 2

PINCHCL

7

6

5

4

3

2

J10041

J10P

J10P

J10P

J10P

J10P

J10P

J10P

J10P

J10P

J10P

J7P

J7P

J7P

J7P

J7P

J7P

J7P

SENSOR_SNS Connector

CLATH&FAN&SOLENOID_DRIVE ConnectorSENSOR_OUT&CLATCH,FAN,SOLENOID_CONT ConnectorMOTOR_CONTROLL


5-151

R31 C24

J1011

2 C1A

C1B

L1A

R1A

R1B

C2 C

3AC

3B

L1B

C4

RC1

CR1

R2

C6

R3

C11

L2

C7

R4

D2

D1

L3

PG

8

9

12

P

10

T1

RC2

C8L4

R8 Q1

DZ

1R7D4

R5R

6C5

C9

C12

23

SV

M

L6B

4,3

R12

AR

12B

R12

C

PH

3R

11C

64

Q3

R13

C13

R14

C14

R15

C15

C16

L13

C17

R17

R16

IC116 15 14 13 12 11 10 9

1 2 3 4 5 6 7 8

C19

R19

R18

C18

C26

R21

R24

R32

AR

32B

R32

C

R33

D9

D6 D8

R37

R34 13

14

PBQ2

C25

R30

VR

2

C23

R27

DZ

4

R26

PH

1

R20

AR

22A

R20

BR

22B

R20

CR

22C

D7VR1

DZ

3R23

PH

2

C21

C20

C22

R28

R29

C56

DZ

2

R36

R86

Q7

C44

R88

R87

C59 R84C43

R85

C61

R11

3C

60

C62

CX

1

R92

C48

C49

C50 C51

C47

A

R90

C47

BC45

R89

C46

IC71 2 3 4 5 6 7 8 9 10

20191817161514131211

Q8

R105

R91

C52

DZ6

L8

L9

DZ

7D

20R

94R93 RC5

R95

C53

R96

CX

2

D17

D23

IC82

54

R10

0R

99

R98 R10

1

D24

R103

C54

R10

2

D25

J103

VCC2

J105

START

STANDBY2

1

GND

L6F

L6E

L6D

C27F

C27EC27D

RC3

L6A

L6C

C27

B

C27

C

C27

A

R42

C28

D11

D10

C29

L7

R41

R43

R44

PH

2IC

3

C30

C31

C57

R45

R46

D5

R47

C32

C63

R48

R49

PH1 R54

Q6R51Q4

DZ5

R52

B

R52

A

D12R50

Q5 C34

C35

C33

18 3

2

56

47

IC4

IC4

R55

R63

R60

R58

R56

R57

R62

R61

R59

D13

R65

R66

J104

VM

GND

VCC1

VM

GND

VM

1

4

3

2

4

8

7

J102

GND

GND

VCC1

R10

6

R10

7

R10

9

D27

R108

DZ9

C55

DZ

10D

26

L10

L11

RC4

R11

0

C37

R11

2R

111

IC6

C36

R40

R11

8

C38

R53 D16

C41

D22

D18

D19

R97D21

R10

1

R67

R68

R69

R70

PH

3

IC8

IC8

17

6

11

1013

R71

R72

R73

D14

R74

R75

C40

C39

R76

IC814

3 9

12

8

C42

R78

R79

R77

R81

R80

D15

DZ

8

R82

R83

1

2

4

1

3

2

6

5

3

GND

R11

5R

116

R11

4

C58

Q9

6

1

1 2 3 4

5678IC2 S

ST

L5

1

Power supply

F

E

D

C

B

A

2345678

9.7 Power Supply

This document is printedon 100% recycled paper.

PRINTED IN JAPAN (IMPRIME AU JAPON) CANON INC.

5-9

W7200 / W7250 Part 5: MaintenancePart 5: Maintenance W7200 / W7250

5-8



Rear right cover


Printer




Left cover




Expansionboard (s2)

Rear staycover (s6)


(s1)x8/6Open the

upper cover



Platen (s5)x4/3

Rear platenx3/2

Feed sensor (c1,s2)




Lever guideplate



Roll media tray(s4)


Blind cover (s2)

Suction fan (c1,s3)

IF cover (s1)











Spring

Drive belt

Encoder slit (s1)

Spacer

Fan support (c1,s4)


Tensioner


Feed motor(c1,s4)

Belt guide(s1)

Drive belt



Feed roller







Sensor shaft(s1)




(c1,s1)

Right cover (s2)




sensor(c1)

Sensor cover(s2)


Tube holder(s1)

Spring


Sheet


Head relay PCB (s4)

Support stay (s11)



Waste inkabsorber


DC cable (c18,s1)

Tray Upper cover




Cable guide(s1)




Tray sensor (c1)


(c3,s3)

*2

*1

*1

*1

*1


*1



5-9


5-8



Rear right cover


Printer




Left cover




Expansionboard (s2)

Rear staycover (s6)


(s1)x8/6Open the

upper cover



Platen (s5)x4/3

Rear platenx3/2

Feed sensor (c1,s2)




Lever guideplate



Roll media tray(s4)


Blind cover (s2)

Suction fan (c1,s3)

IF cover (s1)











Spring

Drive belt

Encoder slit (s1)

Spacer

Fan support (c1,s4)


Tensioner


Feed motor(c1,s4)

Belt guide(s1)

Drive belt



Feed roller







Sensor shaft(s1)




(c1,s1)

Right cover (s2)




sensor(c1)

Sensor cover(s2)


Tube holder(s1)

Spring


Sheet


Head relay PCB (s4)

Support stay (s11)



Waste inkabsorber


DC cable (c18,s1)

Tray Upper cover




Cable guide(s1)




Tray sensor (c1)


(c3,s3)

*2

*1

*1

*1

*1


*1



5-9


5-8



Rear right cover


Printer




Left cover




Expansionboard (s2)

Rear staycover (s6)


(s1)x8/6Open the

upper cover



Platen (s5)x4/3

Rear platenx3/2

Feed sensor (c1,s2)




Lever guideplate



Roll media tray(s4)


Blind cover (s2)

Suction fan (c1,s3)

IF cover (s1)











Spring

Drive belt

Encoder slit (s1)

Spacer

Fan support (c1,s4)


Tensioner


Feed motor(c1,s4)

Belt guide(s1)

Drive belt



Feed roller







Sensor shaft(s1)




(c1,s1)

Right cover (s2)




sensor(c1)

Sensor cover(s2)


Tube holder(s1)

Spring


Sheet


Head relay PCB (s4)

Support stay (s11)



Waste inkabsorber


DC cable (c18,s1)

Tray Upper cover




Cable guide(s1)




Tray sensor (c1)


(c3,s3)

*2

*1

*1

*1

*1


*1




5-8



Rear right cover


Printer




Left cover




Expansionboard (s2)

Rear staycover (s6)


(s1)x8/6Open the

upper cover



Platen (s5)x4/3

Rear platenx3/2

Feed sensor (c1,s2)




Lever guideplate



Roll media tray(s4)


Blind cover (s2)

Suction fan (c1,s3)

IF cover (s1)











Spring

Drive belt

Encoder slit (s1)

Spacer

Fan support (c1,s4)


Tensioner


Feed motor(c1,s4)

Belt guide(s1)

Drive belt



Feed roller







Sensor shaft(s1)




(c1,s1)

Right cover (s2)




sensor(c1)

Sensor cover(s2)


Tube holder(s1)

Spring


Sheet


Head relay PCB (s4)

Support stay (s11)



Waste inkabsorber


DC cable (c18,s1)

Tray Upper cover




Cable guide(s1)




Tray sensor (c1)


(c3,s3)

*2

*1

*1

*1

*1


*1



5-9


5-9


5-8



Rear right cover


Printer




Left cover




Expansionboard (s2)

Rear staycover (s6)


(s1)x8/6Open the

upper cover



Platen (s5)x4/3

Rear platenx3/2

Feed sensor (c1,s2)




Lever guideplate



Roll media tray(s4)


Blind cover (s2)

Suction fan (c1,s3)

IF cover (s1)











Spring

Drive belt

Encoder slit (s1)

Spacer

Fan support (c1,s4)


Tensioner


Feed motor(c1,s4)

Belt guide(s1)

Drive belt



Feed roller







Sensor shaft(s1)




(c1,s1)

Right cover (s2)




sensor(c1)

Sensor cover(s2)


Tube holder(s1)

Spring


Sheet


Head relay PCB (s4)

Support stay (s11)



Waste inkabsorber


DC cable (c18,s1)

Tray Upper cover




Cable guide(s1)




Tray sensor (c1)


(c3,s3)

*2

*1

*1

*1

*1


*1



5-9


5-8


Open theupper cover


Rear right cover


Printer




Left cover




Expansionboard (s2)

Rear staycover (s6)


(s1)x8/6



Platen (s5)x4/3

Rear platenx3/2

Feed sensor (c1,s2)




Lever guideplate



Roll media tray(s4)


Blind cover (s2)

Suction fan (c1,s3)

IF cover (s1)











Spring

Drive belt

Encoder slit (s1)

Spacer

Fan support (c1,s4)


Tensioner


Feed motor(c1,s4)

Belt guide(s1)

Drive belt



Feed roller







Sensor shaft(s1)




(c1,s1)

Right cover (s2)




sensor(c1)

Sensor cover(s2)


Tube holder(s1)

Spring


Sheet


Head relay PCB (s4)

Support stay (s11)



Waste inkabsorber


DC cable (c18,s1)

Tray Upper cover




Cable guide(s1)




Tray sensor (c1)


(c3,s3)

*2

*1

*1

*1

*1


*1



5-9


5-8



Rear right cover


Printer




Left cover




Expansionboard (s2)

Rear staycover (s6)


(s1)x8/6Open the

upper cover



Platen (s5)x4/3

Rear platenx3/2

Feed sensor (c1,s2)




Lever guideplate



Roll media tray(s4)


Blind cover (s2)

Suction fan (c1,s3)

IF cover (s1)











Spring

Drive belt

Encoder slit (s1)

Spacer

Fan support (c1,s4)


Tensioner


Feed motor(c1,s4)

Belt guide(s1)

Drive belt



Feed roller







Sensor shaft(s1)




(c1,s1)

Right cover (s2)




sensor(c1)

Sensor cover(s2)


Tube holder(s1)

Spring


Sheet


Head relay PCB (s4)

Support stay (s11)



Waste inkabsorber


DC cable (c18,s1)

Tray Upper cover




Cable guide(s1)




Tray sensor (c1)


(c3,s3)

*2

*1

*1

*1

*1


*1




5-8



Rear right cover


Printer




Left cover




Expansionboard (s2)

Rear staycover (s6)


(s1)x8/6Open the

upper cover



Platen (s5)x4/3

Rear platenx3/2

Feed sensor (c1,s2)




Lever guideplate



Roll media tray(s4)


Blind cover (s2)

Suction fan (c1,s3)

IF cover (s1)











Spring

Drive belt

Encoder slit (s1)

Spacer

Fan support (c1,s4)


Tensioner


Feed motor(c1,s4)

Belt guide(s1)

Drive belt



Feed roller







Sensor shaft(s1)




(c1,s1)

Right cover (s2)




sensor(c1)

Sensor cover(s2)


Tube holder(s1)

Spring


Sheet


Head relay PCB (s4)

Support stay (s11)



Waste inkabsorber


DC cable (c18,s1)

Tray Upper cover




Cable guide(s1)




Tray sensor (c1)


(c3,s3)

*2

*1

*1

*1

*1


*1



5-9


Application

This manual has been issued by Canon Inc. for qualified person

to learn technical theory, installation, maintenance, and repair of

products. This manual covers all localities where the products are

sold. For this reason, there may be information in this manual

that does not apply to your locality.

Corrections

This manual could include technical inaccuracies or

typographical errors due to improvements or changes in the

products. When changes occur in applicable products or in the

content of this manual, Canon will release technical information

as the need arises. In the event of major changes in the contents

of this manual over a long or short period. Canon will issue a

new editions of this manual.

The following paragraph does not apply to any countries

where such provisions are inconsistent with local low.

Trademarks

The product names and company names described in this manual

are the registered trademarks of the individual companies.

Copyright

This manual is copyrighted with all rights reserved. Under the

copyright laws, this manual may not be copied, reproduced or

translated into another language, in whole or in part, without the

written consent of Canon Inc.

Copyright © 2002 by Canon Inc.

CANON INC.

NB Quality Assurance Div.

30-2 Shimomaruko 3-chome, Ohta-ku,

Tokyo 146-8501, Japan

DTP System

This manual was produced on an Apple® Power Macintosh® G3

personal computer and Canon LBP-2030PS laser beam printer,

final pages were printed on Genasett 3100Q.

Parts layout illustrations and Logotypes were created using

MACROMEDIA® FreeHand® 7J.

Pattern drawing were scanned by CanoScan 600 scanner with

Adobe® photoshop®.

Documents and page layouts were created using QuarkXpress®

3.3J.

Parts lists were created using Helix Tecnologies® Herix Xpress®

and converted to EPS files.

I

I. CONTENTS

A. PARTS LAYOUT & PARTS LISTB. SCREWS & WASHERS LISTC. NUMERICAL INDEX


II

II. ABOUT THIS MANUAL

A. PARTS LAYOUT & PARTS LISTParts layout illustration

a) Parts search Find a part from the parts layout

illustration and find its key number from

the parts list to identify the part number

and name. For screws, nuts, washers,

lock washers, pins, spacers, see SCREWS

&WASHERS LIST.

Note: If parts have the same or similar

shape but different specifications,

their key number is assigned to

several part numbers and names in

the parts list.

b) Parts replacement procedure

To replace parts, the parts layout

illustrations have figure numbers

according to the disassembly procedure of

the product. The parts that require

careful work are shown the illustration.

C) TOOL LISTThis is a list of tools used for servicing

products.

Parts list

a) FIGURE & KEY No.The FIGURE & KEY No. column

corresponds to the key numbers assigned

to the parts in the parts layout illustration.

It also corresponds to the part locations

printed on the PC board.

b) PART NUMBERThe PART NUMBER column gives the part

numbers corresponding to the key

numbers. To order a part, indicate the

part number clearly.

Note: Parts marked NPN are not service

parts.

c) RANKThe service parts with N in the RANK

column are order parts.

d) QTYThe QTY column gives the number of parts

in the corresponding components layout

illustration.

e) DESCRIPTIONThe DESCRIPTION column gives the part

names in English.

To order a part, indicate the part name,

too.

B. SCREWS & WASHERS LISTThis is a list of screws, nuts, washers, lock

washers, pins, and spacers.

The QTY column does not give the number of

parts used.

C. NUMERICAL INDEXAll the parts listed in this parts catalog are

arranged in order of part number. You can

identify part locations and names from the

NUMERICAL INDEX.

A-1

FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

1 - 1 NPN 1 PRINT HEAD

2 NPN 1 INK TANK(BK)

NPN 1 INK TANK(PC)

NPN 1 INK TANK(C)

NPN 1 INK TANK(PM)

NPN 1 INK TANK(M)

NPN 1 INK TANK(Y)

3 NPN 1 ROLL HOLDER SET

4 FH2-5006-000 1 WIRE, GROUNDING

5 QH2-2627-000 1 CORD, POWER 100V

6 QH2-2628-000 1 CORD, POWER 120V(UL)

7 QH2-2629-000 1 CORD, POWER 220V-240V

8 QH2-2630-000 1 CORD, POWER 240V(UK)

9 QH2-2631-000 1 CORD. POWER 240V(AUS)

10 NPN 1 HEX KEY WRENCH

11 QE1-3126-000 1 STOPPER, BELT

12 QE1-2334-000 1 SCREW, ALLEN, M4X6

13 QM1-0783-000 1 RAIL CLEANER ASS'Y

4

5

6

7

8

9

11123

101

2 (W7250)

2

W7250

W7200

FIGURE12STAND UNIT

13

FIGURE 1PRINTER & ACCESSORIES

A. PARTS LAYOUT & PARTS LIST


3

4

1

5

6

2

S5

S5

S4S5

S5

S5

S4

A-2

FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

2 - 1 QE1-2710-000 1 COVER, REAR W7200

QE1-3031-000 1 COVER, REAR W7250

2 QE1-2708-000 1 COVER, REAR LEFT W7200

QM1-0735-000 1 REAR LEFT COVER UNIT W7250

3 QM1-0779-000 1 LEFT COVER UNIT

4 QM1-0638-000 1 UPPER LEFT COVER UNIT

5 QE1-2713-000 1 COVER, STAY, REAR

6 QE1-2942-000 1 COVER, STAY, REAR W7200 ONLY

FIGURE 2COVERS (1)

A-3

FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

3 - 1 QE1-2709-000 1 COVER, REAR RIGHT W7200

QE1-3030-000 1 COVER, REAR RIGHT W7250

2 QE1-3101-000 1 COVER, BLIND W7250 ONLY

3 QM1-0687-000 1 UPPER RIGHT COVER UNIT W7200

QM1-0714-000 1 UPPER RIGHT COVER UNIT W7250

4 QM1-0688-000 1 OPERATION PANEL UNIT W7200 ENGLISH

QM1-0733-000 1 OPERATION PANEL UNIT W7250 ENGLISH

QM1-0770-000 1 OPERATION PANEL UNIT W7200 JAPANESE

QM1-0771-000 1 OPERATION PANEL UNIT W7250 JAPANESE

5 QM1-0699-000 1 RIGHT COVER UNIT W7200

QM1-0715-000 1 RIGHT COVER UNIT W7250

6 QM1-0685-000 1 UPPER REAR COVER UNIT W7200

QM1-0713-000 1 UPPER REAR COVER UNIT W7250

7 QM1-0686-000 1 UPPER COVER UNIT W7200

QM1-0716-000 1 UPPER COVER UNIT W7250

QM1-0795-000 1 UPPER COVER UNIT W7200 USA

QM1-0796-000 1 UPPER COVER UNIT W7250 USA

8 QM1-0645-000 1 SENSOR SHAFT ASS'Y

9 QM1-0652-000 1 MANUAL FEED TRAY UNIT W7200

QM1-0725-000 1 MANUAL FEED TRAY UNIT W7250

10 QM1-0762-000 1 TRAY COVER UNIT W7200

QM1-0763-000 1 TRAY COVER UNIT W7250

11 QM1-0674-000 1 ROLL TRAY UNIT W7200

QM1-0702-000 1 ROLL TRAY UNIT W7250

12 QE1-3194-000 1 COVER, INTERFACE

1

2 (W7250)

510

11

8

9

4

3

6

7

S5

S6

S4

S4

S5

S5

S5

W7250

S5

12

S5

S5

FIGURE 3COVERS (2)


6

13

5

9

487

11

1

10

2

3

6 (W7250)

S4

S412 S4

S5

S2

S4

S2

S5

S5

S4

S4

S4S4

S5

W725014 (W7250)

A-4

FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

4 - 1 QM1-5001-000 1 ENGINE CONTROLLER ASS'Y

2 NPN 1 IEEE1394 EXPANSION BOARD

3 QM1-0749-000 1 SYSTEM CONTROLLER ASS'Y

4 QH3-3487-000 1 POWER SUPPLY ASS'Y

5 QM1-5003-000 1 MOTOR DRIVER ASS'Y

6 QM1-0720-000 1 INLET UNIT W7200

QM1-0754-000 1 INLET UNIT W7250

7 QM1-0683-000 1 ROLL SET SENSOR UNIT

8 QM1-0681-000 1 ROLL END SENSOR UNIT

9 QM1-0682-000 1 ROLL TRAY SET SENSOR UNIT

10 QM1-5018-000 1 DC CABLE ASS'Y

11 QM1-0653-000 1 FAN UNIT

12 NPN 1 GUIDE, CABLE

13 QM1-0486-000 1 MOTOR DRIVE CABLE ASS'Y W7250

QM1-5011-000 1 MOTOR DRIVE CABLE ASS'Y W7200

14 NPN 1 PLATE, BLIND W7250 ONLY

FIGURE 4ELECTRICAL PART

A-5

FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

5 - 1 QM1-0658-000 1 FEED ROLLER SENSOR UNIT

2 QE1-1279-000 1 SPRING, HOOK END COIL

3 XF2-4119-090 1 BELT, FEED

4 QL1-0376-000 1 ENCODER SLIT ASS'Y

5 QE1-2982-000 1 SPACER

6 QE1-3239-000 1 FILTER, AIR

7 QM1-0778-000 1 AIR FLOW FAN UNIT

8 NPN 1 FAN BASE UNIT

9 NPN 1 FEED MOTOR BASE UNIT

10 QM1-0656-000 1 FEED MOTOR ASS'Y

11 QE1-3024-000 1 GUIDE, BELT

12 XF2-4114-360 1 BELT, DRIVE

13 QM1-0673-000 1 ROLL DRIVE UNIT

14 QM1-0651-000 1 PINCH ROLLER DRIVE UNIT

15 FH7-7312-000 1 IC, EE-SX4235A-P2, PHOTO INTER.

16 QM1-0642-000 1 UPPER COVER LOCK UNIT (L)

17 QM1-0766-000 1 LEFT DUMPER UNIT W7250

QM1-0786-000 1 LEFT DUMPER UNIT W7200

18 QE1-1061-000 1 GEAR, IDLER

19 FS5-1646-000 1 BUSHING

20 NPN 1 SHAFT

21 QE1-1063-000 1 GEAR, IDLER

8

1819

20

21

17

16

15

10

29

12

11

13

54

1

3

14

S6

S4

S4

S4

S4

S4

S4

S4

S9

S9

S4

S4

P1

R1

S4

67

FIGURE 5AIR FLOW FAN UNIT & FEED MOTOR ASS'Y


FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

6 - 1 NPN 8 BLOCK, GUIDE

NPN 6 BLOCK, GUIDE

2 QM1-0647-000 8 PINCH ROLLER UNIT

QM1-0647-000 6 PINCH ROLLER UNIT

W7200W7250

1S6

S6 2

A-6

FIGURE 6PINCH ROLLER UNIT

W7200W7250

A-7

FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

7 - 1 QE1-1271-000 1 SPRING, HOOK END COIL

2 QM1-0648-000 2 PAPER GUIDE UNIT A

3 QM1-0696-000 1 PAPER GUIDE UNIT A W7200 ONLY

4 QM1-0649-000 1 PAPER GUIDE UNIT B W7200

QM1-0701-000 1 PAPER GUIDE UNIT B W7250


5

2

4

3

1

S4

S4S4

S4

FIGURE 7PAPER GUIDE UNIT


man

uals

4you

.com

man

uals

4you

.com

1

10

2

4

11

5

6

9

7

12

S4

S7

S7

S7

S7

8

3

S4

S4

R2

S4

9 (W7250)

S4

A-8

FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

8 - 1 QM1-0717-000 1 RIGHT PLATEN UNIT

2 NPN 1 PLATE, LEVER GUIDE

3 QM1-0761-000 1 PLATEN A

4 QE1-2674-000 3 PLATEN B

QE1-2674-000 2 PLATEN B

5 QE1-2697-000 3 PLATEN, REAR

QE1-2697-000 2 PLATEN, REAR

6 QM1-0650-000 1 FEED SENSOR UNIT

7 QE1-2673-000 1 BUSHING, FEED

8 QE1-2669-000 1 ROLLER, FEED W7200

QE1-2963-000 1 ROLLER, FEED W7250

9 QE1-2950-000 1 PLATEN, LEFT W7200

QE1-3041-000 1 PLATEN, LEFT W7250

10 QE1-2696-000 1 PLATEN A, FRONT

11 QE1-2678-000 3 PLATEN B, FRONT

QE1-2678-000 2 PLATEN B, FRONT

12 QM1-0731-000 1 RELEASE LEVER ASS'Y

FIGURE 8PLATEN & FEED ROLLER

W7200W7250

W7200W7250

W7200W7250

A-9

FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

9 - 1 QE1-2695-000 1 COVER, TUBE BASE

2 QE1-3058-000 1 COVER, TUBE HOLDER



5 QE1-2819-000 1 LEVER, PRINTHEAD LOCK

6 QM1-0663-000 1 INK TUBE UNIT W7200

QM1-0710-000 1 INK TUBE UNIT W7250

7 QM1-5002-000 1 CARRIAGE RELAY ASS'Y

8 WE8-5344-000 1 FERRITE CORE

9 QE1-2682-000 1 PAD

10 QM1-5014-000 1 FLEXIBLE CABLE ASS'Y W7200

QM1-5214-000 1 FLEXIBLE CABLE ASS'Y W7250

11 QE1-2691-000 1 LEVER, IDLER ROLLER

12 QE1-1270-000 1 SPRING, COIL

13 QE1-2690-000 1 GUIDE, IDLER ROLLER

14 QM1-0662-000 1 IDLER ROLLER ASS'Y

15 QE1-2689-000 1 MOUNT, IDLER ROLLER

16 QM1-0746-000 1 CARRIAGE UNIT

17 QE1-2826-000 1 HOLDER, TUBE

18 QE1-2814-000 1 COVER, CARRIAGE

19 NPN 1 HEAD HOLDER UNIT

20 QE1-2838-000 1 SHEET

21 QH2-2554-000 2 FLEXIBLE CABLE

22 QE1-3184-000 1 PAD

23 QM1-5004-000 1 HEAD RELAY ASS'Y

24 NPN 1 COVER, SENSOR

25 QE1-2341-000 2 STOPPER, BELT

26 QE1-2824-000 1 BELT, CARRIAGE W7200

QE1-2977-000 1 BELT, CARRIAGE W7250

27 QE1-3239-000 1 FILTER, AIR

28 QM1-0777-000 1 DUCT UNIT

29 QL1-0431-000 1 FILTER COVER ASS'Y

30 QM1-0661-000 1 CARRIAGE MOTOR ASS'Y

31 QC1-0008-000 2 JOINT LEVER B

7

1

6

10

30

25

11

12

14

13

15

17

2

2320

19

16

25

9 8

5

18

3

26

4

2122W7250

S11

31

S9

S9

S9S12

24

S4

27

29

28

S6

FIGURE 9CARRIAGE UNIT


2

3

7

4

5

86

1 (W7250)

S13

S6

S10

S4

S4

S4

S4

S4

1

A-10

FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

10 - 1 QM1-0689-000 1 INK TANK UNIT W7200

QM1-0738-000 1 INK TANK UNIT W7250

2 QM1-0670-000 1 PURGE UNIT

3 QE1-1280-000 4 SPRING, COIL

4 NPN 1 STAY, SUPPORT W7200

NPN 1 STAY, SUPPORT W7250

5 QM1-0659-000 1 WASTE INK ABSORBER UNIT W7200

QM1-0723-000 1 WASTE INK ABSORBER UNIT W7250

6 NPN 1 MOUNT, CONNECTOR

7 QH4-4382-000 1 FAN, AIR FLOW


FIGURE 10INK TANK & PURGE UNIT

A-11

FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

11 - 1 QE1-1254-000 1 SPRING, HOOK END COIL

2 QE1-2672-000 1 SCALE, LINEAR W7200

QE1-2976-000 1 SCALE, LINEAR W7250

3 QM1-0767-000 1 RIGHT DUMPER UNIT W7250

QM1-0787-000 1 RIGHT DUMPER UNIT W7200

4 QE1-1061-000 1 GEAR, IDLER

5 FS5-1646-000 1 BUSHING

6 NPN 1 SHAFT

7 QE1-1063-000 1 GEAR, IDLER

8 QM1-0643-000 1 UPPER COVER LOCK UNIT (R)

9 QM1-0644-000 1 RIGHT COVER LOCK UNIT

3

45

6

7

2

1

P1

R1

S9

8

S9

S9

9

S4

FIGURE 11LINEAR SCALE


S1

1 3

99

1011

4

3

2

11

10

7

6

8

5

9

9

S1

S3

S3

S1

S8S8

S8S1

S8

S8

S8

S8S8

4

A-12

FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

12 - 1 QE1-3063-000 1 COVER, LEFT

2 QE1-3064-000 1 COVER, RIGHT

3 QE1-3009-000 2 SUPPORT, BLOCK

4 QE1-3158-000 2 SHEET, CASTER

5 QE1-3005-000 1 STACKER, PAPER ST-31

QE1-3013-000 1 STACKER, PAPER ST-21

6 QE1-3006-000 1 WIRE, HANGING, FRONT ST-31

QE1-3014-000 1 WIRE, HANGING, FRONT ST-21

7 QE1-3007-000 1 WIRE, HANGING, REAR ST-31

QE1-3015-000 1 WIRE, HANGING, REAR ST-21

8 QE1-3113-000 1 WIRE, HANGING, SHORT ST-31

QE1-3114-000 1 WIRE, HANGING, SHORT ST-21

9 QE1-2995-000 4 CAP, FOOT

10 QE1-3173-000 2 CASTER WITHOUT STOPPER

11 QE1-3174-000 2 CASTER WITH STOPPER

FIGURE 12 STAND UNIT

A-13

FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

13 - 1 QH8-1040-000 1 IC, MB87J8060PB-G, GATE ARRAY

2 QH8-1105-000 1 IC, ISPLSI2032VE-110LT44, PLD

3 WA7-2037-000 3 IC, MX29LV160TTC-90, FLASH ROM

FIGURE 13SYSTEM CONTROLLER COMPONENT


A-14

FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

14 - 1 QH8-1016-000 1 IC, KS5000M, ASIC

2 QH8-1021-000 2 IC, HG73C122FB, ASIC

3 QH8-1022-000 1 SOCKET, IC

4 QH8-1121-000 1 IC, MBM29LV160BE90TN, FLASH ROM

FIGURE 14ENGINE CONTROLLER COMPONENT

A-15

FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

15 - 1 QH8-1020-000 2 IC, HG73C121FB, ASIC

FIGURE 15CARRIAGE CONTROLLER COMPONENT


A-16

FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

16 - 1 QH7-8512-000 1 IC, BJ-LICC2, LINEAR

FIGURE 16HEAD CONTROLLER COMPONENT

A-17

FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

17 - 1 QY9-0103-000 1 COVER SWITCH TOOL

2 CK-0541-000 1 SYRINGE

3 QA2-6161-000 1 TUBE

4 CK-0551-020 1 LUBE, PERMALUB G NO.2

5 CK-0562-000 1 GREASE, MOLYKOTE PG-6411

2

3

4

5

FIGURE 17TOOL


B-1

FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

P - 1 XD3-2160-082 PIN, DOWEL 1.6x8

R - 1 XD2-1100-322 RING, E M3.2

2 XD2-1100-802 RING, E M8

S - 1 QE1-2304-000 SCREW, ALLEN, M4X8

2 QE1-2334-000 SCREW, ALLEN, M4X6

3 XA9-0632-000 SCREW, M4X26

4 XA9-0732-000 SCREW, RS, M4

5 XB1-2400-606 SCREW, MACHINE M4X6



8 XB6-7400-806 SCREW, TP, M4X8

9 XB4-7400-809 SCREW, TAP BINDING HEAD, M4X8



12 XB4-7401-009 SCREW,TAP BINDING HEAD M4X10

13 XB6-7400-609 SCREW, MACHINE, M4X6

B. SCREWS & WASHERS LIST

PARTNUMBER

FIGURE &KEY NO.

DESCRIPTION

QY9-0103-000 17 - 1 COVER SWITCH TOOL

WA7-2037-000 13 - 3 IC, MX29LV160TTC-90, FLASH ROM

WE8-5344-000 9 - 8 FERRITE CORE

XA9-0632-000 S - 3 SCREW, M4X26

XA9-0732-000 S - 4 SCREW, RS, M4

XB1-2300-809 S - 10 SCREW, MACHINE M3X8





XB4-7400-809 S - 9 SCREW, TAP BINDING HEAD, M4X8

XB4-7401-009 S - 12 SCREW,TAP BINDING HEAD M4X10

XB6-7400-609 S - 13 SCREW, MACHINE, M4X6

XB6-7400-806 S - 8 SCREW, TP, M4X8

XD2-1100-322 R - 1 RING, E M3.2

XD2-1100-802 R - 2 RING, E M8

XD3-2160-082 P - 1 PIN, DOWEL 1.6x8

XF2-4114-360 5 - 12 BELT, DRIVE

XF2-4119-090 5 - 3 BELT, FEED

C-1

PARTNUMBER

FIGURE &KEY NO.

DESCRIPTION

CK-0541-000 17 - 2 SYRINGE

CK-0551-020 17 - 4 LUBE, PERMALUB G NO.2

CK-0562-000 17 - 5 GREASE, MOLYKOTE PG-641

FH2-5006-000 1 - 4 WIRE, GROUNDING

FH7-7312-000 5 - 15 IC, EE-SX4235A-P2, PHOTO INTER.

9 - 3

10 - 8

FS5-1646-000 5 - 19 BUSHING

11 - 5

QA2-6161-000 17 - 3 TUBE

QC1-0008-000 9 - 31 JOINT LEVER B

QE1-1061-000 5 - 18 GEAR, IDLER

11 - 4

QE1-1063-000 5 - 21 GEAR, IDLER

11 - 7

QE1-1254-000 11 - 1 SPRING, HOOK END COIL

QE1-1270-000 9 - 12 SPRING, COIL


7 - 5


QE1-1280-000 10 - 3 SPRING, COIL


QE1-2304-000 S - 1 SCREW, ALLEN, M4X8

QE1-2334-000 1 - 12 SCREW, ALLEN, M4X6

S - 2

QE1-2341-000 9 - 25 STOPPER, BELT

QE1-2669-000 8 - 8 ROLLER, FEED

QE1-2672-000 11 - 2 SCALE, LINEAR

QE1-2673-000 8 - 7 BUSHING, FEED

QE1-2674-000 8 - 4 PLATEN B

8 - 4

QE1-2678-000 8 - 11 PLATEN B, FRONT

8 - 11

QE1-2682-000 9 - 9 PAD

QE1-2689-000 9 - 15 MOUNT, IDLER ROLLER

QE1-2690-000 9 - 13 GUIDE, IDLER ROLLER

QE1-2691-000 9 - 11 LEVER, IDLER ROLLER

QE1-2695-000 9 - 1 COVER, TUBE BASE

QE1-2696-000 8 - 10 PLATEN A, FRONT

QE1-2697-000 8 - 5 PLATEN, REAR

8 - 5

QE1-2708-000 2 - 2 COVER, REAR LEFT

QE1-2709-000 3 - 1 COVER, REAR RIGHT

QE1-2710-000 2 - 1 COVER, REAR

QE1-2713-000 2 - 5 COVER, STAY, REAR

QE1-2814-000 9 - 18 COVER, CARRIAGE

QE1-2819-000 9 - 5 LEVER, PRINTHEAD LOCK

QE1-2824-000 9 - 26 BELT, CARRIAGE

QE1-2826-000 9 - 17 HOLDER, TUBE

QE1-2838-000 9 - 20 SHEET

QE1-2942-000 2 - 6 COVER, STAY, REAR

QE1-2950-000 8 - 9 PLATEN, LEFT

QE1-2963-000 8 - 8 ROLLER, FEED

QE1-2976-000 11 - 2 SCALE, LINEAR

QE1-2977-000 9 - 26 BELT, CARRIAGE

QE1-2982-000 5 - 5 SPACER

QE1-2995-000 12 - 9 CAP, FOOT

QE1-3005-000 12 - 5 STACKER, PAPER

C. NUMERICAL INDEX

PARTNUMBER

FIGURE &KEY NO.

DESCRIPTION

QE1-3006-000 12 - 6 WIRE, HANGING, FRONT

QE1-3007-000 12 - 7 WIRE, HANGING, REAR

QE1-3009-000 12 - 3 SUPPORT, BLOCK

QE1-3013-000 12 - 5 STACKER, PAPER

QE1-3014-000 12 - 6 WIRE, HANGING, FRONT

QE1-3015-000 12 - 7 WIRE, HANGING, REAR

QE1-3024-000 5 - 11 GUIDE, BELT

QE1-3030-000 3 - 1 COVER, REAR RIGHT

QE1-3031-000 2 - 1 COVER, REAR

QE1-3041-000 8 - 9 PLATEN, LEFT

QE1-3058-000 9 - 2 COVER, TUBE HOLDER

QE1-3063-000 12 - 1 COVER, LEFT

QE1-3064-000 12 - 2 COVER, RIGHT

QE1-3101-000 3 - 2 COVER, BLIND

QE1-3113-000 12 - 8 WIRE, HANGING, SHORT

QE1-3114-000 12 - 8 WIRE, HANGING, SHORT

QE1-3126-000 1 - 11 STOPPER, BELT

QE1-3158-000 12 - 4 SHEET, CASTER

QE1-3173-000 12 - 10 CASTER

QE1-3174-000 12 - 11 CASTER

QE1-3184-000 9 - 22 PAD

QE1-3194-000 3 - 12 COVER, INTERFACE

QE1-3239-000 5 - 6 FILTER, AIR

9 - 27

QH2-2554-000 9 - 21 FLEXIBLE CABLE

QH2-2627-000 1 - 5 CORD, POWER

QH2-2628-000 1 - 6 CORD, POWER

QH2-2629-000 1 - 7 CORD, POWER

QH2-2630-000 1 - 8 CORD, POWER

QH2-2631-000 1 - 9 CORD. POWER

QH3-3487-000 4 - 4 POWER SUPPLY ASS'Y

QH4-4382-000 10 - 7 FAN, AIR FLOW

QH7-8512-000 16 - 1 IC, BJ-LICC2, LINEAR

QH8-1016-000 14 - 1 IC, KS5000M, ASIC

QH8-1020-000 15 - 1 IC, HG73C121FB, ASIC

QH8-1021-000 14 - 2 IC, HG73C122FB, ASIC

QH8-1022-000 14 - 3 SOCKET, IC

QH8-1040-000 13 - 1 IC, MB87J8060PB-G, GATE ARRAY

QH8-1105-000 13 - 2 IC, ISPLSI2032VE-110LT44, PLD

QH8-1121-000 14 - 4 IC, MBM29LV160BE90TN, FLASH ROM

QL1-0376-000 5 - 4 ENCODER SLIT ASS'Y

QL1-0431-000 9 - 29 FILTER COVER ASS'Y

QM1-0486-000 4 - 13 MOTOR DRIVE CABLE ASS'Y

QM1-0638-000 2 - 4 UPPER LEFT COVER UNIT

QM1-0642-000 5 - 16 UPPER COVER LOCK UNIT (L)

QM1-0643-000 11 - 8 UPPER COVER LOCK UNIT (R)

QM1-0644-000 11 - 9 RIGHT COVER LOCK UNIT

QM1-0645-000 3 - 8 SENSOR SHAFT ASS'Y

QM1-0647-000 6 - 2 PINCH ROLLER UNIT

6 - 2

QM1-0648-000 7 - 2 PAPER GUIDE UNIT A

QM1-0649-000 7 - 4 PAPER GUIDE UNIT B

QM1-0650-000 8 - 6 FEED SENSOR UNIT

QM1-0651-000 5 - 14 PINCH ROLLER DRIVE UNIT

QM1-0652-000 3 - 9 MANUAL FEED TRAY UNIT

QM1-0653-000 4 - 11 FAN UNIT

QM1-0656-000 5 - 10 FEED MOTOR ASS'Y

QM1-0658-000 5 - 1 FEED ROLLER SENSOR UNIT

PARTNUMBER

FIGURE &KEY NO.

DESCRIPTION

QM1-0659-000 10 - 5 WASTE INK ABSORBER UNIT

QM1-0661-000 9 - 30 CARRIAGE MOTOR ASS'Y

QM1-0662-000 9 - 14 IDLER ROLLER ASS'Y

QM1-0663-000 9 - 6 INK TUBE UNIT

QM1-0670-000 10 - 2 PURGE UNIT

QM1-0673-000 5 - 13 ROLL DRIVE UNIT

QM1-0674-000 3 - 11 ROLL TRAY UNIT

QM1-0681-000 4 - 8 ROLL END SENSOR UNIT

QM1-0682-000 4 - 9 ROLL TRAY SET SENSOR UNIT

QM1-0683-000 4 - 7 ROLL SET SENSOR UNIT

QM1-0685-000 3 - 6 UPPER REAR COVER UNIT

QM1-0686-000 3 - 7 UPPER COVER UNIT

QM1-0687-000 3 - 3 UPPER RIGHT COVER UNIT

QM1-0688-000 3 - 4 OPERATION PANEL UNIT

QM1-0689-000 10 - 1 INK TANK UNIT

QM1-0696-000 7 - 3 PAPER GUIDE UNIT A

QM1-0699-000 3 - 5 RIGHT COVER UNIT

QM1-0701-000 7 - 4 PAPER GUIDE UNIT B

QM1-0702-000 3 - 11 ROLL TRAY UNIT

QM1-0710-000 9 - 6 INK TUBE UNIT

QM1-0713-000 3 - 6 UPPER REAR COVER UNIT

QM1-0714-000 3 - 3 UPPER RIGHT COVER UNIT

QM1-0715-000 3 - 5 RIGHT COVER UNIT


QM1-0717-000 8 - 1 RIGHT PLATEN UNIT

QM1-0720-000 4 - 6 INLET UNIT

QM1-0723-000 10 - 5 WASTE INK ABSORBER UNIT

QM1-0725-000 3 - 9 MANUAL FEED TRAY UNIT

QM1-0731-000 8 - 12 RELEASE LEVER ASS'Y


QM1-0735-000 2 - 2 REAR LEFT COVER UNIT

QM1-0738-000 10 - 1 INK TANK UNIT

QM1-0746-000 9 - 16 CARRIAGE UNIT

QM1-0749-000 4 - 3 SYSTEM CONTROLLER ASS'Y

QM1-0754-000 4 - 6 INLET UNIT

QM1-0761-000 8 - 3 PLATEN A

QM1-0762-000 3 - 10 TRAY COVER UNIT

QM1-0763-000 3 - 10 TRAY COVER UNIT

QM1-0766-000 5 - 17 LEFT DUMPER UNIT

QM1-0767-000 11 - 3 RIGHT DUMPER UNIT



QM1-0777-000 9 - 28 DUCT UNIT

QM1-0778-000 5 - 7 AIR FLOW FAN UNIT

QM1-0779-000 2 - 3 LEFT COVER UNIT

QM1-0783-000 1 - 13 RAIL CLEANER ASS'Y

QM1-0786-000 5 - 17 LEFT DUMPER UNIT

QM1-0787-000 11 - 3 RIGHT DUMPER UNIT



QM1-5001-000 4 - 1 ENGINE CONTROLLER ASS'Y

QM1-5002-000 9 - 7 CARRIAGE RELAY ASS'Y

QM1-5003-000 4 - 5 MOTOR DRIVER ASS'Y

QM1-5004-000 9 - 23 HEAD RELAY ASS'Y

QM1-5011-000 4 - 13 MOTOR DRIVE CABLE ASS'Y

QM1-5014-000 9 - 10 FLEXIBLE CABLE ASS'Y

QM1-5018-000 4 - 10 DC CABLE ASS'Y

QM1-5214-000 9 - 10 FLEXIBLE CABLE ASS'Y


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