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MP160 SERVICE REFERENCE MANUAL

(Differences from the base model, PIXMA MP150, only)

1. PRODUCT LIST 2. PRODUCT SPECIFICATIONS 3. ERROR DISPLAY 4. REPAIR 5. PARTS LIST (for Asia) APPENDIX 1: SHIPMENT INSPECTION PATTERN 1 APPENDIX 2: EEPROM INFORMATION PRINT

QY8-13AY-010 First Edition: June 16, 2006

Second Edition: June 23, 2006 Canon Inc.

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1. PRODUCT LIST 1-1. Main Units

Product name Product code Destination Remarks 1447B002AA US 1447B003AA CA 1447B004AA LAM-LV 1447B005AA LAM-HV 1447B006AA EUM 1447B007AA EMB 1447B008AA GB 1447B011AA AU 1447B012AA ASA 1447B013AA HK 1447B014AA CN 1447B015AA TW

Canon Multifunction Inkjet Printer PIXMA MP160

1447B016AA 1447B017AA

KR BR

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2. PRODUCT SPECIFICATIONS 2-1. Machine Specifications

Printing speed Approx. 52 sec. (PP-101, 4 x 6, borderless printing, default print quality settings) For reference: Custom setting 5 Standard Black (J/E) 22 ppm 13.7 ppm Color (J/E) 17 ppm 9.0 ppm

Interface Direct print port (PictBridge) Paper weight Transparency Not supported. Acoustic noise level Printing from a computer Approx. 44.5 dB (highest print quality settings) Copying Approx. 48.0 dB (highest print quality settings) Weight Approx. 6.3 kg (including the ink cartridges) Scanner Optical resolution 600 x 1,200 dpi (max.) Scanning resolution 600 x 1,200 dpi (max.) Copy Number of continuous copying Monochrome / color: 1 to 9 sheets, 20 sheets Throughput *1 Approx. 53 seconds Camera Direct printing Supported digital cameras Digital cameras and digital video cameras supporting PictBridge Throughput *2 Approx. 52 66 seconds, with the following conditions and settings:

- A photo from a 6 mega-pixel digital camera - PP-101 4” x 6” - Exif Print, Standard - Process from pressing the printing start button to ejecting paper

Note: Not Blue Angel compliant. *1: Document copy speed is based on copying the manuscript "ISO/IEC FCD24712: Newsletter" (digital data printed by offset) using default settings on plain paper. Copy speed may vary depending on document complexity, copy mode, page coverage, type of paper used, etc. and does not take into account warming up time. *2: When printing a 6 megapixel image taken by certain Canon digital camera from PictBridge on default settings using Photo Paper Plus Glossy without border. Actual print speed may vary depending on image data, print mode, type of paper used and device that the printer is connected to.

2-2 Product Life Same as the MP150. <Ink cartridge yield> Units: pages

Standard High capacity BK CL BK CL

PG-40 CL-40 PG-50 CL-51 Black document (ISO/IEC 19752)*1 348 (3,350) 510 (5,590)Color document (ISO/IEC FCD24712)*1 355 308 547 560Photo (4" x 6")*2 (2,165) 120 (3,275) 198

Note: ( ): Estimated supplemental yield *1: Black/Color document: Declared yield value in accordance with ISO/IEC FCD24711. Values are obtained

by continuous printing. *2: Photo (4" x 6"): When printing Canon standard patterns on 4" x 6" Photo Paper Plus Glossy continuously

with the default settings of Photo Paper Plus Glossy using Windows XP printer driver in borderless printing mode and Windows XP Photo Printing Wizard.

Declared yield value is determined based on Canon standard method referring to ISO/IEC FCD24712.

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3. ERROR DISPLAY "E" and numeric value(s) are alternately displayed on the LED.

3-2. Service Call Errors LED display Error (Error code) Parts which are likely to be faulty E, 2, 2 Carriage error [5100] - Carriage unit (main unit)

- Timing slit strip film - Logic board ass'y - Carriage motor (main unit)

E, 2, 3 Paper feed error [6000] - Timing sensor ass'y - Timing slit disk film (main unit) - Feed roller ass'y (main unit) - Platen (main unit) - Logic board ass'y - Paper feed motor (main unit)

E, 2, 4 Purge cam sensor error [5C00] - Carriage unit (main unit) - Timing slit strip film - Logic board ass'y - Carriage motor (main unit)

E, 2, 5 ASF cam sensor error [5700] - Drive ass'y (main unit) - PE sensor ass'y - Pressure roller ass'y (main unit)

E, 2, 6 Internal temperature rise error [5400] - Logic board ass'y E, 2, 7 Main ink absorber full [5B00] or

platen ink absorber full [5B10] Main ink absorber: - Bottom case unit (main unit) - Ink absorber kit Platen ink absorber: - Ink absorber - Ink absorber kit

E, 2, 8 Ink cartridge temperature rise error [5200]

- Print head - Logic board ass'y

E, 2, 9 EEPROM error [6800] - Logic board ass'y E, 3, 2 AP position error [6A00] - Drive ass'y (main unit)

- PE sensor ass'y - Logic board ass'y

E, 3, 5 USB Host VBUS overcurrent [9000] - Logic board ass'y E, 3, 7 Abnormal motor driver error [6D00] - Logic board ass'y E, 4, 0 Other hardware error [6500] - Logic board ass'y E, 4, 2 Scanner error [5010] - Scanner unit

- Logic board ass'y

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3-3. Ink Low Warning (Ink low warnings are displayed by the Status Monitor only when the remaining ink level detection is enabled, and no Status Monitor display when disabled.)

Note: The Status Monitor display in the table below is for Windows. Warning Display by Status Monitor

Ink low warning 1 (approx. 70% of ink remaining)

Ink low warning 2 (approx. 40% of ink remaining)

Ink low warning 3 (low remaining ink)

Ink low warning 4 (no ink remaining)

Remaining ink level unknown

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4. REPAIR 4-1. Notes on Service Part Replacement (and Disassembling / Reassembling) in Asia

Service part Notes on replacement Adjustment/settings Operation check Logic board ass’y (QM3-1691)

- Before removal of the logic board ass'y, remove the power cord, and allow for approx. 1 minute (for discharge of capacitor's accumulated charges), to prevent damages to the logic board ass'y.

- Before replacement, check the ink absorber counter value. If the value is 7% or more, also replace the ink absorber when replacing the logic board ass'y.

If the ink absorber is not replaced, then set the ink absorber counter value to the replaced new logic board ass'y.

After replacement: 1. Initialize the EEPROM. 2. Reset the ink absorber

counter. If the ink absorber is

not replaced, set the ink absorber counter value to the replaced new logic board ass'y, while referring to 4.2, "Service Mode" below.

3. Set the destination in the EEPROM.

4. Perform the print head alignment in the user mode.

- EEPROM print - Service test print - Printing via USB

connection - Camera Direct print

Operation panel unit (QM3-1358)

After replacement: 1. Check the buttons and

the LCD. See 4.2, "Service

Mode."

4-2. SERVICE MODE

Number of times the Stop/Reset button is pressed LED Function Remarks

12 times Green Button and LCD test 13 times Orange Sets the ink absorber counter

value (ink amount in the ink absorber)

See below for how to set the ink counter value.

14 or more times Returns to the menu selection <How to set the ink absorber counter value> 1) In the ink absorber counter setting mode, press the Stop/Reset button the specified number of

time(s) according to the ink absorber whose counter value should be transferred to the EEPROM. Times LED

0 times Green Main ink absorber 1 time Orange Platen ink absorber 2 times Green Both the main and platen ink absorbers 3 times or more Returns to the ink absorber counter setting mode

2) Press the ON/OFF button to proceed to the next step. 3) The ink absorber counter value can be set in 10% increments by pressing the Stop/Reset button.

Press the Stop/Reset button the appropriate number of time(s) to select the value which is closest to the actual ink amount in the ink absorber.

Times Ink absorber counter value to be set(%) 0 times 0% 1 time 10% 2 times 20% 3 times 30% 4 times 40% 5 times 50% 6 times 60% 7 times 70%

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8 times 80% 9 times 90% 10 times or more Not valid. Press the ON/OFF button to return

to the ink absorber counter setting mode. 4) Press the ON/OFF button to set the selected value to the EEPROM.

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5. PARTS LIST (for Asia) 5-1. External Parts, Power Supply Unit, and Logic Board Ass’y

5-2. Print Unit

19

4

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Parts List Key Part Number Rank Q'ty Description Remark

1 QC2-2867-000 1 EMBLEM, PIXMA 2 QM2-2829-000 1 DOCUMENT PRESSURE PLATE ASS'Y 3 QC1-7588-000 1 SHEET, DOCUMENT PRESSURE 4 QM2-3154-000 1 COVER SWITCH ASS'Y 5 QC1-8884-000 1 COVER, LED CN 5 QC1-8885-000 1 COVER, LED HK, TW 5 QC1-8886-000 1 COVER, LED KR 5 QC1-8888-000 1 COVER, LED LAM-HV, AU, ASA 6 QC2-2801-000 1 COVER, PANEL US, CA, AU, ASA 6 QC2-2803-000 1 COVER, PANEL CN 6 QC2-2804-000 1 COVER, PANEL HK, TW 6 QC2-2805-000 1 COVER, PANEL KR 7 QM3-1358-000 1 OPERATION PANEL UNIT 8 QM2-2832-000 1 SCANNER UNIT 9 QM2-2817-000 1 PAPER SUPPORT UNIT

10 QC2-2831-000 1 COVER, SIDE R 11 QC2-2833-000 1 COVER, SIDE L 12 QC2-2860-000 1 COVER, FRONT 13 QC2-2837-000 1 TRAY, OUTPUT 14 QL2-1179-000 1 MAIN CASE UNIT 15 QM3-1703-000 1 PE SENSOR ASS'Y 16 QM3-1694-000 1 TIMING SENSOR ASS'Y 17 QM3-1691-000 1 LOGIC BOARD ASS'Y 18 QK1-3140-000 1 AC ADAPTER: 100V-240V 50/60HZ 19 QK1-1848-000 1 HARNESS, PICTBRIDGE 20 QS4-2150-000 1 SPRING, COMPRESSION 21 QM2-2815-000 1 PRESSING PLATE ASS'Y 22 QC1-6015-000 1 FILM, TIMING SLIT STRIP 23 QC1-6016-000 1 SPRING, TIMING SLIT STRIP FILM 24 QM2-2802-000 1 CARRIAGE UNIT 25 QM2-2130-000 1 DRIVE ASS'Y 26 QM2-2137-000 1 CAP-BLADE UNIT 27 QC1-6021-000 1 SPRING, CAP SLIDE 28 QC1-4962-000 1 FILM, TIMING SLIT DISK 29 QC1-5194-000 1 BELT, PAPER FEED 30 QL2-0905-000 1 FEED ROLLER ASS'Y 31 QM2-2122-000 1 SPUR BASE ASS'Y 32 QC1-7713-000 1 GUIDE, HEAD 33 QC1-6014-000 1 ABSORBER, INK, PLATEN 34 QC1-6013-000 1 PLATEN 35 QC1-6096-000 2 SPRING, PLATEN 36 QC1-6121-000 2 WASHER 37 QC1-6011-000 1 GUIDE, PAPER EDGE 38 QC1-6012-000 1 GEAR, EJECT IDLER 39 QL2-0906-000 1 EJECT ROLLER ASS'Y 40 QM3-1362-000 1 BOTTOM CASE UNIT 41 QY5-0149-000 1 ABSORBER KIT S1 XB4-7300-805 SCREW, TP, BH3x8 S2 XB6-7300-605 SCREW, MACHINE, WASHER HEAD, M3x6 S3 XA9-1493-000 SCREW, TP M3x8 S4 XB1-2300-605 SCREW, MACHINE, BINDING HEAD, M3x6 S5 QC1-6108-000 1 SCREW, B-TIGHT M3x44

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Power cables:

Part Number Rank Q'ty Description Remark QK1-0279-000 1 CORD, POWER 220V-240V (ASA, EUM, EMB)QK1-2017-000 1 CORD, POWER 120V-120V (TW) WT3-5156-000 1 CORD, POWER 220V-240V (GB, HK) WT3-5160-000 1 CORD, POWER 220V-240V (KR) WT3-5182-000 1 CORD, POWER 220V-240V (CN)

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APPENDIX 1: SHIPMENT INSPECTION PATTERN 1 <EEPROM information contents> On the service test print (sample below), confirm the EEPROM information as shown below. (The information is given in the upper portion of the printout.) MPxxx M=Vx.xx Dd=xxx.x USB(XXXXXX) LEDTIME=xxxx xxxx xxxx SELF(H=xxx xxx xxx L=xxx xxx xxx) US US US US US US US US US US US US US US <Print check items> On the service test print (sample below), confirm the following items: -Check 1, nozzle check pattern: Ink shall be ejected from all nozzles. -Check 2, top of form accuracy: The line shall not extend off the paper. -Check 3, vertical straight lines: The line shall not be broken. <Service Test print sample>

Ink amount in the main ink absorber (%) ROM version

Model name

USB serial number

LED light control Scanner self check

Check 1. Nozzle check pattern

Check 3. Vertical straight lines

Check 2. Top pf form accuracy

Destination

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APPENDIX 2: EEPROM INFORMATION PRINT <How to read EEPROM information print> Print sample:

MP160 US V1.00 ST=2006/05/30-16:41 LPT=2006/07/04-10:25 ER(ER0=1000 ER1=5100) P_ON(S=00001) MSD(000) IF(USB1=1) PC(M=000 R=000 T=011 D=000 C=000) D=008.0 Ps 000.0 TPAGE(TTL=00022 COPY=00005) CLT(2006/06/02-11:34) CT(BK_ST=002 BK_HC=002 CL_ST=000 CL_HC=000) IS(BK=0 M=0 C=0 Y=0) IC(BK=02150 M=02435 C=02001 Y=02081) A_REG=0 M_REG=1 CDIN(PB=000 OPB=000) BTIN=0 PAGE(All=00145 PP=00112 HR+MP=00000 PR+SP+SG=00033 GP=00000 PC=00000 EV=00000) CDPAGE(All=00000) EDGE=00000 L=00031 BTPAGE=00000

<Direct> LG=00 Unknown CDI=000 CDP=000 CDD-PR (L=00020 2L=00000 PC=00000 A4=00000) CDD-SP (L=00020 2L=00000 PC=00000 A4=00000) CDD-MP (L=00020 2L=00000 PC=00000 A4=00000) DCD-PP (L=00020 2L=00000 PC=00000 A4=00000) DCD-FPP (L=00020 2L=00000 PC=00000 A4=00000) DCD-MPP (L=00020 2L=00000 PC=00000 A4=00000) PrnB=00000 SC=00000 Seal=00000

<Scanner> SC=00000 SCAN_ER(ER0=0000 ER1=0000) SC-dpi(75=00000 150=00000 300=00000 600=00000 1200=00000 2400=00000) SG(GY=00000 CL=00000)

<Copy> MCASF(PP=00000 SP+PR+GP=00000 OTH=00000) CCASF(PP=00000 HR+MP=00000 PR+SP+SG=00000 GP=00000 PC=00000) - EEPROM Information <Hex.> -

Printed items: 1: Model name (Destination) 2: ROM version 3: Installation date 4: Last printing time 5: Operator call / service call error record 6: Power-on count (S = soft-power-on) 7: Longest period of non-printing 8: I/F connection (USB1) 9: Purging count (manual cleaning, deep cleaning, timer cleaning, cleaning by dot count, cleaning at

ink cartridge replacement) 10: Ink amount in the ink absorber (main, platen) 11: Number of all pages fed (total, number of copying sheets) 12: Last cleaning time

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13: Ink cartridge replacement count (Black standard, black high capacity, color standard, color high capacity)

14: Ink status (BK/M/C/Y) 15: Total ink consumption amount (BK/M/C/Y) 16: Half-automatic print head alignment on the machine 17: Manual print head alignment via the MP driver 18: Camera Direct print-supported device connection record (Canon PictBridge, other PictBridge) 19: Bluetooth-supported device connection record (BTIN=BLUETOOTH INSERT) 20: Number of pages fed from ASF (total, plain paper, High Resolution Paper & Matte Photo Paper,

Photo Paper Pro & Photo Paper Plus Glossy & Photo Paper Plus Semi-gloss, Glossy Photo Paper, Postcard, Envelope)

21: Camera Direct print pages in total 22: Borderless print pages 23: L & 4x6 print pages 24: Print pages via Bluetooth connection (BTPAGE=BLUETOOTH PRINT PAGE) <Direct> 25: Language setting 26: Number of times a memory card is inserted (CDI=Card Install) 27: Total Card Direct print pages (CDP=Card Print) 28: Memory Card Direct print pages: Photo Paper Pro (4x6, 5x7, postcard, A4/LTR) 29: Memory Card Direct print pages: Photo Paper Plus Glossy (4x6, 5x7, postcard, A4/LTR) 30: Memory Card Direct print pages: Matte Photo Paper (4x6, 5x7, postcard, A4/LTR) 31: Camera Direct print pages: Photo Paper (4x6, 5x7, postcard, A4/LTR) 32: Camera Direct print pages: Fast Photo Paper (4x6, 5x7, postcard, A4/LTR) 33: Camera Direct print pages: Matte Paper (4x6, 5x7, postcard, A4/LTR) 34: Print Beam pages fed (PrnB=Print Beam) 35: Business Card / Credit Card size paper pages fed 36: Sticker pages fed <Scanner> 37: Total number of scanning 38: Scanning error status history 39: Number of scanning by the scanning resolution (75/150/300/600/1200/2400 dpi) 40: Number of scanning by the scanning tone (grayscale/color) <Copy> 41: Number of monochrome copy pages fed from ASF (plain paper, Photo Paper Plus Glossy , Photo

Paper Pro, Glossy Photo Paper, other paper) 42: Number of color copy pages fed from ASF (plain paper, High Resolution Paper & Matte Photo

Paper, Photo Paper Pro & Photo Paper Plus Glossy & Photo Paper Plus Semi-gloss, Glossy Photo Paper, postcard)

- Printer EEPROM information dump in hex -