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MAY O 3 2018 Mr. Austin Williams Vice President Cane Creek Stone, Inc. 2179 County Road 321 Poplar Bluff, MO 63901
RE: New Source Review Permit Amendment - Permit Number: 022017-00IA Project Number: 2017-11-008; Installation Number: 023-0074
Dear Mr. Williams:
On November 7, 2017 the Missouri Department of Natural Resource (MoDNR) Air Pollution Control Program received your application for the addition of new diesel engines, screens, conveyors, and a portable standalone screening plant (for a complete list of new or replaced equipment, see Table 1 below). It was deemed appropriate to aggregate this project with previously issued Construction Permit (CP) 022017-001 since both projects similarly involve the addition and replacement of equipment from the same plant and because the application for both projects were received within a year of each other; therefore, CP 022017-001 is being amended. As a part of this amendment, the 15 tpy PM 10 limit in CP 022017-001 is being superseded and reestablished to accommodate all new and replaced equipment as well as all existing equipment and processes and to avoid modeling and operating permit applicability.
In addition to new diesel engines, screens, and conveyors being added to the existing rock crushing plant, a portable standalone screening plant - designated as KPI-JCI equipment - will also be added to the installation. The KPI-JCI series equipment (EU-28 through EU-33) can screen rock independent of the EU-07 Eagle 1400 impactor (i.e. the KPI-JCI series equipment is not limited to the Eagle impactor's crushing rate). The KPI-JCI plant will primarily use unprocessed rock directly from the quarry's blast wall and screen the rock to produce rip-rap. Most material processed by the KPI-JCI equipment will go straight to storage piles though the plant can also feed the rock crushing plant. Therefore the KPI-JCI plant is limited by the size of the EU-28 screen which is 650 tph. The KPI-JCI series equipment was not included in the composite PM10 emission factor for the rock crusher and instead requires a separate composite PM10 emission factor for tracking. Cane Creek Stone, Inc. shall track both rock that travels through the rock crushing equipment and rock that travels through the KPI-JCI equipment to demonstrate compliance with the 15 tpy PM 10 limit. The EU-34 Caterpillar Engine is built into the KPI-JCI plant and therefore is completely portable.
Table 1: Equipment List for the entire Installation (Site ID: 023-0074) Capacity MFG
Unit ID Equipment Make/Model (tons/ hour) Year EU-01 Truck unloading 279 EU-02 Grizzly feeder 279 EU-03 Primary crusher Kleeman Jaw Crusher 279 EU-04 Underconveyor 279 EU-05 Truck unloading from primary crusher 279
Recycled paper
Mr. Austin Williams Page Two
Unit ID Equipment EU-06 Grizzly EU-07 Secondary Crusher EU-08 Under conveyor from secondary crusher EU-09 Conveyor to 3-deck screen 1EU-I0 3 deck screen 1EU-11 Side conveyor from 3-deck screen 1EU-12 Side conveyor from 3-deck screen 1EU-13 Side conveyor from 3-deck screen EU-14 Conveyor to Kodiak K200+ EU-15 Tertiary crusher
(New, Replaces Ea2le 400 Impactor) EU-16 Underconveyor from Kodiak K200+ crusher
(New, Replaces old underconveyor) 1EU-17 Conveyor to 2 deck screen (new) 1EU-l8 2 deck screen 1EU-19 Side Conveyor from 2 deck screen (new) 1EU-20 Side Conveyor from 2 deck screen (new) 1EU-21 Side Conveyor from 2 deck screen (new) 1EU-22 CAT genset
EU-23 John Deere engine
EU-24 Caterpillar engine (New, Replaces John Deere En2ine)
EU-25a Stockpile load-in EU-25b Stockpile load-out EU-25c Stockpile vehicular activity EU-25d Stockpile wind erosion EU-26 Haul road from Kleeman (unpaved) EU-27 Shipping haul road (unpaved) 2EU-28 KPI-JCI screen (New) 2EU-29 KPI-JCI screen feed conveyor (New) 2EU-30 KPI-JCI screen oversize conveyor (New) LEU-31 KPI-JCI screen side conveyor (New) 2EU-32 KPI-JCI screen underconveyor (New) LEU-33 KPI-JCI screen fines discharge conveyor
(New) LEU-34 KPI-JCI screen Caterpillar diesel engine (New)
EU-35 McCloskey conveyor (New)
EU-36 Diesel Fuel Storage Tanks (3 total)
Capacity MFG Make/Model (tons/ hour) Year
279 Eagle 1400 Impactor 279 2015
279 279
385
385 KPI-JCI Kodiak Plus Model K200+ cone crusher 385
385 385
385
279
Caterpillar 100 kw(e) 2003 (diesel)
John Deere 500 HP 2015 (diesel)
Caterpillar Model 3456 400 kw(e) 2017 AT AAC Tier II diesel engine (diesel)
279
279
100 ft 1 acre
500 ft
500 ft
650
650
650
650
650
650 Caterpillar Tier Ill 129 HP N/03
(diesel)
279 15,000
Gallons (each)
Mr. Austin Williams Page Three
1Emissions were calculated as though 100% product is transferred from one conveyor off of each screen to prevent counting emissions more than once.
2The KPI-JCJ series equipment can screen rock independent of the EU-07 Eagle 1400 impactor (athough the KPIJCI equipment can potentially feed EU-07 as well). The purpose of these conveyors is to pre-screen drilled/blasted rock before it enters the EU-07 Eagle 1400 impactor. However, the KPI-JCI series equipment can also feed storage piles directly. In other words, all material may go to Eagle 1400 impactor, or, more realistically, some material will go to storage piles and some material will feed the Eagle 1400 impactor. Therefore the KPI-JCI series is limited by the size of the screen 3While the EU-34 engine model year is unknown since the engine is built into the KPI-JCI track mounted portable equipment, the equipment manufacturer designated the power system as a certified Tier Ill diesel engine.
Emissions for the project were calculated using emission factors found in the United States EPA document AP-42 Compilation of Air Pollutant Emission Factors, Volume 1: Stationary Point and Area Sources, Fifth Edition (AP-42). Emissions from the rock-crushing equipment were calculated using emission factors from AP-42 Section 11. 19.2 "Crushed Stone Processing and Pulverized Mineral Processing," August 2004. The controlled emission factors were used because the inherent moisture content of the crushed rock is required to be greater than 1.5 % by weight by Construction Permit (CP) 022017-001.
Emissions from the diesel engines were calculated using emission factors from AP-42 Section 3.3 Gasoline and Diesel Industrial Engines," October 1996 and Section 3 .4 "Large Stationary Diesel and All Stationary Dual-fuel Engines," October 1996 for VOC and HAPs. NOx, CO, and PM/PM10/PM2.s emissions for EU-23 and EU-24 were calculated using emission factors from 40 CFR 89 (Tier 1-3) and 40 CFR 1039 (Tier 4). For EU-22, NOx, CO and PM/PM10/PM25 were calculated using AP-42 Section 11. 19 .2. S02 emissions were calculated using a mass balance equation. Greenhouse gasses were calculated using equations form 40 CFR 98, Tables C-1 & C-2, November 29, 2013. Emissions for the EU-34 KPI-JCI track mounted engine were not calculated since the engine is considered non-road. In order to retain non-road engine status, the KPI-JCI plant will need to be moved every 12-months; otherwise the plant will be considered stationary and Cane Creek Stone, Inc. will need to submit an application to further amend CP 022017-00 I.
Emissions from haul roads and vehicular activity areas were calculated using the predictive equation from AP-42 Section 13.2.2 "Unpaved Roads," November 2006. Haul roads were given 10% silt content whereas front-loader vehicular activity areas have an 8.3% silt content based upon AP-42 guidelines. A 90% control efficiency for PM and PM10 and a 74% control efficiency for PM25 were applied to the emission calculations for the use of BMPs. Emissions from load-in and load-out of storage piles were calculated using the predictive equation from AP-42 Section 13.2.4. The moisture content of the aggregate is 1.5% by weight. Emissions from wind erosion of storage piles were calculated using an equation found in the Air Pollution Control Program's Emissions Inventory Questionnaire Form 2.8 "Storage Pile Worksheet."
Mr. Austin Williams Page Four
T bl 2 E .. a e m1ss10ns s ummary
Air De Minimis Pollutant Level/SMAL
PM 25
PM10 15
PM2,s 10
SOx 40
NOx 40
voe 40
co 100
GHG 75,000 I (C02e) 100,000
GHG 0.0 I 100.0 I (mass) 250.0
Total 25
HAPs N/D = Not Determined
( tons per year
Potential Emissions of
Process Equipment (tons/yr)
24.2
10.2
3.4
0.1
20.7
2.9
29.9
5737.1
5756.3
0.14
•includes haul road and storage pile emissions
)
•Potential •Potential a,bconditioned Existing Emissions of Emissions of Potential Actual the Rock the KPI-JCI Emissions
Emissions Crushing Screening ofthe (2016 ElQ) Plant Plant Installation
(tons/year) (tons/year) (tons/year)
N/D 67.5 167.6 43.2
3.8396 26.6 58.2 < 15.00
0.9959 7.0 10.0 42
N/D 0.1 NIA 0, 1
N/D 20.7 NIA 20.7
N/D 2.9 NIA 2.9
N/D 29.9 NIA 29.9
N/D 5737.1 NIA 5737.l
N/D 5756.3 NIA 5756.3
N/D 0.14 NIA 0,14
bWorst case PM emissions are from operating only the KPI-JCI plant and worst case PM25 emissions were determined to be from operating only the rock crushing plant. Emissions of all other pollutants were calculated as though the EU-22, EU-23, and EU-24 engines were operated continuously (8760 hours/year).
Since all pollutant emissions are conditioned to be less than de minimis, no operating permit is required. 40 CFR Part 60 Subpart 000, Standards of Pe,jormance for Nonmetallic Mineral Processing Plants applies to the equipment. 40 CFR Part 60, Subpart III!, Standards of Performance for Stationary Compression Ignition Internal Combustion Engines" applies to EU-23 and EU-24 (note: Subpart llll does not apply to EU-34 because it is considered a non-road engine). 40 CFR Part 63, Subpart ZZZZ "National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines" applies to EU-22.
If you were adversely affected by this permit decision, you may be entitled to pursue an appeal before the administrative hearing commission pursuant to Sections 621.250 and 643 .075.6 RS Mo. To appeal, you must file a petition with the administrative hearing commission within thirty days after the date this decision was mailed or the date it was delivered, whichever date was earlier. If any such petition is sent by registered mail or certified mail, it will be deemed filed on the date it is mailed; if it is sent by any method other than registered mail or certified mail, it will be deemed filed on the date it is received by the administrative hearing commission, whose contact information is: Administrative Hearing Commission, United States Post Office Building, 131 West High Street, Third Floor, P.O. Box 1557, Jefferson City, Missouri 65102, phone: 573-751-2422, fax: 573-751-5018, website: www.oa.mo.gov/ahc.
Mr. Austin Williams Page Five
If you have any questions regarding this amendment, please do not hesitate to contact Hans Robinson, at the department's Air Pollution Control Program, P.O. Box 176, Jefferson City, MO 65102 or at (573) 751-4817. Thank you for your attention to this matter.
Sincerely,
AIR POLLUTION CONTROL PROGRAM
cl~ d,dJ(? J3 . J)d)p
Kendall B. Hale Permits Section Chief
KBH:hrj
Enclosures
c: Southeast Regional Office PAMS File: 2017-11-008
Paqe No. 6 Permit No. 022017-001A Project No. 2017 -11-008
SPECIAL CONDITIONS:
The permittee is authorized to construct and operate subject to the following special conditions:
The special conditions listed in this permit were included based on the authority granted the Missouri Air Pollution Control Program by the Missouri Air Conservation Law (specifically 643.075) and by the Missouri Rules listed in Title 10, Division 10 of the Code of State Regulations (specifically 10 CSR 10-6.060). For specific details regarding conditions, see 10 CSR 10-6.060 paragraph (12)(A)10. "Conditions required by permitting authority."
Cane Creek Stone, Inc. Butler County, S36, T24N, R5E
1. Superseding Condition The conditions of this permit supersede the following special conditions found in construction permit 022017-001 previously issued by the Air Pollution Control Program. A. Special Condition 3 Annual Emission Limit B. Special Condition 6 Fuel Requirement - Engines
2. PM 10 Emission Limit A. Cane Creek Stone, Inc. shall emit less than 15.0 tons of PM10 in any
consecutive 12-month period from the entire installation as listed in Table 1. Include the sum of all SSM PM10 emissions from the installation during the 12-month period as reported to the Air Pollution Control Program's Compliance and Enforcement Section in accordance with 10 CSR 10-6.050.
B. Cane Creek Stone, Inc. shall demonstrate compliance with Special Conditions 2.A using Attachment A or an equivalent form that has been approved by the Air Pollution Control Program, including an electronic form.
3. Fuel Requirement-Engine(s) A. Cane Creek Stone, Inc. shall burn exclusively ultra low sulfur diesel fuel in
in all engines (EU-22, EU-23, EU-24, EU-34) with a sulfur content less than or equal to 15 parts per million by weight (0.0015 percent by weight).
B. Cane Creek Stone, Inc. shall demonstrate compliance with Special Condition 3.A by maintaining records of the fuel's sulfur content from the vendor for each shipment of fuel received or by testing each shipment of fuel for the sulfur content in accordance with the method described in 10 CSR 10-6.040 Reference Methods.
Attachment B: NOx 12-month Rolling Total Emissions Tracking Sheet Cane Creek Stone, Inc. 023-0074
Project Number: 2017-11-008 Permit Number: 022017-001A
Cane Creek Stone, Inc. Butler County, S36, T24N, R5E Project Number: 2017-11-008 Installation ID Number: 023-0074 Permit Number: ----
This sheet covers the period from _____ to ____ (copy as needed) (month, year) (month, year)
12-Month Emission Monthly Monthly Rolling Total
Plant Production Factor Emissions1 Emissions2 Emissions3
Month/Year Designation (tons) (lb/ton) (lbs) (tons) (tons) Example: Rock Crusher 125,000 0.0222 2,775 1.388
January, 2017 KP/ Screen 100,000 0.0209 2,090 1.045 13.75 Rock Crusher 0.0222 KPI Screen 0.0209
Rock Crusher 0.0222 KPI Screen 0.0209
Rock Crusher 0.0222 KPI Screen 0.0209
Rock Crusher 0.0222 KPI Screen 0.0209
Rock Crusher 0.0222 KPI Screen 0.0209
Rock Crusher 0.0222 KPI Screen 0.0209
Rock Crusher 0.0222 KPI Screen 0.0209
Rock Crusher 0.0222 KPI Screen 0.0209
Rock Crusher 0.0222 KPI Screen 0.0209
Rock Crusher 0.0222 KPI Screen 0.0209
Rock Crusher 0.0222 KPI Screen 0.0209
I Multiply the monthly production (tons) by the em1ss1on factor. 2Divide the monthly emissions (lbs) by 2000. 3Add the monthly emissions (tons) of both the Rock Crushing plant and the KPI screening plant to the sum of the monthly emissions from the previous eleven months. Include the sum of all SSM PM10 emissions from the installation during the 12-month period as reported to the Air Pollution Control Program's Compliance and Enforcement Section in accordance with 10 CSR 10-6.050. A total of less than 15. 0 tpy of PM 10 is necessary for compliance.
Single Plant Summary Rock crusher
NOTICE: This spreadsheet is for your use only and should be used with caution. MoDNR does no! guarantee the accuracy of the information it contains. This spreadsheet is subject to continual revision and updating. It is your responsibility to be aware of the most current, accurate and complete information available. MoDNR is not responsible for errors or omissions in !his spreadsheet. Submittal of the information contained in this spreadsheet (workbook) does not relieve the responsible official of the
certification statement signed on the first page of the application.
For Single Plant Operation
24.0 201 4
4834.3
Potential Potential Emissions of Emissions
Pollutant Process including Equipment fugitives
(tons/yr) (tons/yr)
PM 17.37 6816 PM, 0 8 26 2718 PM25 3 71 7 51 so, 0.05 005 NO, 2066 20 66 voe 2 86 2 86 co 29 93 29 93
CH,O 0.04 0 04 Pb
HAPs 0 14 0.14 co, 5,736.77 5,736.77 N20 0.05 0.05 CH 4 0.23 0.23
GHGmass 5,737 05 5,737 05 C02eq 5,756 35 5,756.35
Maximum hourlv desion rate rtonslhrll
Combined PTE with Pollutant Engine PTE 40 tpy
/tnv1 NOxlimil PM 32.05 67.51
PM, 0 13.69 26 63
PM25 4.87 6.96 so, 0.05 0.05 N02 20 66 20.66 voe 2 86 2.86 co 29.93 29.93
CH,O 0.04 004 Pb 0 00
HAPs 0.14 014 co, 5,736.77 5736 77 N20 0 05 0.05 CH, 0 23 0 23
GHGmass 5,737 05 5737 05 CO,eq 5,756.35 5756 35
Rock Crusher KPI-JCI Pollutant Equipment Equipment
Emissions tpy Emissions tpy
PM 17.37 7.46 PM10 8.26 2 50 PM25 3 71 0.25 so, 0 05 N02 20.66 voe 2 86 co 29.93
CH,O 0.04 Pb
HAPs 0.14 co, 5,736.77 N20 0.05 CH4 0.23
GHGmass 5,737.05 CO,eq 5,756 35
For Multiple Plant Operation
24 0 201 4
4834.3
Allowable Emissions for
Deminimis 4834 hours per
Thresholds year
(tons/yr)
37 61 25
15 00 15
4.15 10
0.03 40
11.40 40 1.58 40
16.51 100
0.02 2 00 001
0.07 10 3 165.89 100
0.03 100
0.13 100
3,16604 100
3,176.69 100,000
279
6,696 0 1,348,765 1
Total unconditioned
Equipmenl t=mjc:c:ionc:
2483 10.76
3.97
005 2066
2 86 29 93
0 04
-0.14
5,736 77
0 05
0 23
5,737.05
5,756.35
Plant-wide Composite Emission
Factor (lb/ton)
0.0558 0 0222
0.0061
0 0000
0 0169 0.0023 0.0245 0.0000 0.0000 0.0001 4.6945
0.0000
0.0002
4.6947
4.7105
Pollutant
PM10
Justification for Limit
De Minimis
KPI JCI PTE with Engines
Inv 16761
58.18
9.95
1 of 2
KPI JCI PTE rock crusher without PTE with Engines
Enaines Inv tpy
167.61 68.16
58.18 27 18
9.95 7.51
0 0.05
0 20.66 0 2.86 0 29.93
0 0.04
0 0 0.14
0 5,736 77
0 0 05
0 0.23
0 5,737 05
0 5,756.35
Single Plant Summary Rock crusher
rock crusher PTE without Engines
tov 36.11 13.49
2.64
0 0 0 0 0 0 0 0 0
0 0
0
2 of 2
OataErrtry Rock.crusher
NOTICE This spreadsheet 1s for your use only and should be used wfth caution MoDNR does not guarantee the accuracy ct the information it contains This spreadsheet 1s subJect lo conbnual rev1s1on and updatmg It 1s your respons1b1l1ty to be aware of the most current, accurate and complete information available MoDNR ,snot responsible for errors or om1ss1ons 111 this spreadsheet Submittal of the information contained 111 this spreadsheet (workbook.) does not relieve the responsible official of tt,e certfficat1on statement signed on the first page of the appl1cailon
General Plant Information It Is Important that you r9ad all the comments (cells marked wtth a red trlangle ln
Primary Unit Size {tons per hour)I 279jthe upper right corner) because they may direct you to make change.s to the data
Em/salon Point Information
Em1ss1on POlnt Stack
Height
(feet)
Storage PIie Information
Stack Inside Diameter
(feet)
Storage Pile ID No
Maximum Area of Storage Pile _{Acres)
Type of Material Stored·
Mo1stureContent%:
Silt Content%·
Method of load Jn to -~e Pile
Method of load Out from St~e Pile
Distance loader Travels (feet)
Unloaded loader Wei~~Q?n~_l
loaded loader We~Q!i_!J~_i:1_!!) Rate(tons/hour)
max VMT _ear hour
Surface Traatment
Vehicular Area Control
Haut Road lnformaUon
Haul Road !D No
Length of Haul Road {feet} Enter the length of each roadway in feet. The plant laycu1
diagram (drawn to scale) should document and support the value entered Note Twice !his distance is usad, one trip in
and one out
Unloaded Truck Weight (tone)
loaded Truck Wei_Rht (tons)
Rate Hauled(tons/hour)
mex VMT _e_er hour
Surface Treatment
Haul Road Control
entry cells.
Stack Gas Flow Rate Stack Gas Exit Temp
{ACFM) (•Fl
Pl!e#1 Plle#2 Plle#3
Crushedl1mestone
1 5
1 6
Conveyor/Stacker
loader
100
3315
4515
27900
08807
Unpaved
Chemical Suppressants
Shot Rock Haul Road Shipping Road #3
500 500
35 17
75 35
279 279
1 3210 29356
Unpaved Unpaved
Documented Water1ng OocumentedWatenng
Plle#4
Road #4
Engine Set lnformaUon J.~.1:1~-~~)_ cat Genset 1~.':l.~~-~}_ EU-24 cat Model 3456 (replacement) ""*EU-23 and EU-34 were combmed l'or
Type of Fuel ··1 diesel] diesel diesel ease of u~ with this spreadsheet (they are
! Brake Horsepower(bhp) I 13412017171 SOOI 536.5 ~~::~;:::PE~;!t-~~(~=~:11~)
I Enginekllowattrgting(kW) ! 10000! 372801 400####)ieratedat129HP
~!ens ~ hour I 6.63! 24 72! 26 52
Engine MHDR (mmBtu per hour, input) l O 921 3 411 3.66
Is this a generator-set engine? I Yesl No No
Mode! Year (yyyy) I 20031 2015 2017
Fua!SulfurContent(%welghteulfur) I 000151 0.0015 00015
Combustion Sources
Road #5 Road #6
EU-23 and EU-34 (notes)
diesel
No
Combustion #1 Comb11stlon#2 1, I Comb11stlon#2 foesc#2 I Combust1on#3 loesc#3 mmBtu/hour 11 mm Btu/hour mm Btu/hour mm Btu/hour
mga!Jhour
mmscf/hour
In regards to I In regards to In regards to AP-42Chapt8f 1 40 CFR Prart98 AP,42 Chapter 1
Fuel Type I
mgal/hour
mmscf/hour
I lnregardeto 40CFR Part98
I
In regards to AP-42Cha:pter1 I
I
mgal/hour
mmsc:tlhour
In regards to 40 CFR Part98
629
468.9824
31 09656663
4.291326196
00015
1of5
Data Entry Rock crusher
Fuel Sulfur Content(% weight sulfur, for oil, grains of eulfur/100 cuff gas vapor for Butane and Propane; not used for;
Natuml gas)
liquid Storage Tanks Tank ID
Annual voe (~~e)
Annual voe (tons)
Equrpment I Emi88!0n Opera:bonal U ,· N b I Descnption of Unit
Status n um er
EP-01 EP·02 EP-03 EP-04 EP-05 EP-05 EP-07 EP-06 EP-09 EP-10 EP-11 EP-12 EP-13 EP·14
Truck unloading Grizzly Kleemann 2&.:44 Jaw Crusher Undercon~~r Truck unloading from Kleeman Jaw Crusher Gnzzly Eagle 1400 Impactor Undsrconveyor from 1400 Eagle Conveyor to 3 deck screen 3 deck screen 6'x20' side conveyor from 3 deck screen side con~r from 3 deck screen side conveyor from 3 deck screen conveyor to cone crusher
Tank#1
EP-15 KPI-JCI Kodiak Plus Model K200+ cone crusher (new' R IEP-16
EP-17 EP-18 EP-19 EP-20 EP-21 Eu.Ts EU-29 ~ EU-31 EU-32 EU-33 EU-35
underconveyor for Kodiak crusher (42" conveyor to 2deckscreen 2 deck screen side conveyor from 2 deck screen side conveyor from 2 deck screen side conveyor from 2 deck screen KPI-JClscreen KPI-JCI screen feed conveyor KPI-JCI screen oversize conveyor KPI-JCI screen side conveyor KPI-JClscreenunderconveyor KPI-JCI screen fines discharge conveyor McCloskey conveyor
%weight sulfur
TMk#2
% weight sulfur
Tankf3
Equipmerrt/SCC OescriptiOl'I
Truck Unloading - Fragmented Stone EF 30502031 Grizz..!r_ Feeder 30502031 Crusher-Pnmary, (Diameter 3-12") 30502001 Conveyor 30502006 Truck Unloading - Fragmented Stone EF 30502031 Gnzzly Feeder 30502031 Crusher-Secondary, (Diameter 1-4") 30502002 Conveyor 30502006 Conveyor 30502006 Scree!ls, (3/16" or Greater} 30502002 ConveyOr 30502006 Con~r 30502006 Conve}'(lr 30502006 Conveyor 30502006 Crusher-Tertiary, (Diameter 3/16-1 "} 30502003 Conveyor 30502006 Conveyor 30502006 Screens, (3116" or Greater) 30502002 Conveyor 30502006 Conve}'(lr 30502006 Conv~r 30502006
Conveyor 30502006
Tank #4 Tank#S
Equip Type
Fugitive
~ Process Process
~ F_ygitive Process ~ Process Process Process Process Process Process Process Process ~ Process Process Process Process
Process
% weight sulfur
Tank#6
Max Hourly ThroughPut
(MHTP)
/ ·,~279.<XXXk ·:, :-27ROOCXl< 279.0000
,_ --~ "··---; - ·,· -
,,, ,279.0000<-
I ..
,279.0000· 279.0000"' 21a.oooo, 0.0000,
,-0.0000 ''0,0000 279.0000
, 279.0000 -, 279.0000
/"279.0000 / 279.0000
" - 278.0000 ,_ 0.0000 --"
!'.J.J!QQQ_
279,0000 ,,
MHTP
Unrts Control Type
Tons 1Mois1ure=>15% Tons Moisture"'> 15% Tons Moisture"'> 15%
;~~: ~~:=~~: :: ~.;:. Tons Moisture=>15% ~ Mo1sture=>15% Tons Moisture:::>15% Tons Mo1sture::c>15% Tons Moisture=>15% Tons Moisture=>15% Tone !Moisture=> 1 5% Tons !Moisture=> 15% Tons !Moisture"> 1 5% Tons !Moisture"> 1 5% Tons !Moisture=> 1 5% Tons Moisture=> 15% Tons Moisture=> 15% Tons IM01sture=>15% Tons I Moisture=> 1 5% Tons !Moisture=> 15%
Moisture=>15%
Tons
2of5
Enter
Emission Unit
Information ·-u "000"
Applicable
'" Y"
_'l'"
"'
"'
Cell: A3
Data Entry Rock crusher
Comment: One cubic yard of concrete weighs approximately two tons
Cell: C24 Comment: Storage Pile 10 No
The storage pile No 1s not used on the em1ss1on factor pages, but rather labeled "Storage Pile'
Cell: C25
Comment: Maximum Surface Area of Storage Pile (Acres) Enter the total surlace area of all storage piles
Cell: C26 Comment: Type of Matenal Stored
Do NOT use Vanous limestone products for aggregate. rock or crushed limestone
CeU:C27 Comment: Storage Pile Materials - Moisture Content Information
Mo1stu!'l'!Content% Material Stored ~ Range Mean Crushed limestone• 02\o 11 07 Vanous Limestone Products O 46 to 5 0 2 1
Sand 7 4 140 Clay/Dirt Mix
Clay 89to 1i O 100 * Additional documentation (1 e test data, ASTM-C-136 mettiod) should be provided 1fus1ng a different valueforthemo1sturecontents mplaceofthedefault(mean) value
Cell: C28 Comment: Storage Pile Matenals Silt Content Information
Silt Content% Material Stored Crushed limestone*
Range Mean 1 3 to 1 9 16
Vanous limestone Products O 8 to 14 14 0 Sand 26 Clay/Dirt Mrx 92 Clay 4 5to74 60 * AdditJonal documentation (i e test data, ASTM-C-136 method) should be provided 1f using a different value for the silt contents 1n place of the default (mean) value
Cell: C32 Comment: Unloaded loader Weight
This data will be used by Paved & Unpaved worksheets to calculate storage pile traffic emissions
Cell: C34 Comment: Rate
ForPile#1. thedefaull1st11e primary crusher size
Cell: C35 Comment: max VMT per hour
MHDR:2*D*R/(U l)wtiere
MHDR = maximum hourly design rate (VMT/hr) D = one way length of haul road (miles) R=rateofmaterialhauled(tons/hr) U = unloaded truck weight (tons) L = loaded truck weight (tons)
Cell: C40
Comment: Haul Road ID No Enter a value or number to uniquely identify this emission unit/point at this installation The value entered for the Haul Road ID No must be consistent wrth those 1n your Em1ss1on Inventory Questionns1re (EIQ) and your Operating Permit/Application
Cell: C42 Comment: Unloaded Truck Weight (Tons) Enter the unloaded weight of tt,e haul trucks Note If using haul trucks of varying unloaded weights. then a "fteet" weighted average value should be used and documentation of the analysis should 1ncludec! wrth your submittal
Example 75% of rock 1s hauled in a 50 ton truck and 25% 1s hauled 1n a 30 ton truck The "1ieef average unloaded weight would be calculated as follows "Fleet" Avg Wt = [(O 75 x 50 Ions)+ (0 25 x 30 tons))
= [(375tons) + (75tons)} = 45tons
Cell: C43
Comment: Average loaded Truck Weight (Tons) Enter the average loaded wefght of the haul trucks Note· If using haul trucks of varying loaded weights, then a "fteet" we1ghted average value should be used and documentation of the analysis should included with your submrttal Example: 75% of rock is hauled 1n a 50 ton truck and 25% is hauled 1n a 30 ton truck The "fleet" average unloaded weight would be calculated as follows "Fleet" Avg. Wt. = [(O 75 x 50 tons)+ (0 25 x 30 tons)]
Cell: C44 Comment: Rate Hauled·
= {(37 5 tons)+ (7 5 tons)] = 45tons
For Road #1, the default 1s the primary crusher size
Cell: C45 Comment: max VMT per hour·
MHDR = 2 * 0 * R / (U - l) where·
MHOR = maximum hourly design rate (VMT/hr) D = one way length of haul road (miles) R = rate of material hauled (tone/hr)
U = unloaded truck weight (tons) l = loaded truck weight (tons)
Cell: 053
Comment: Because BHP and gallons per hour are linked through code, if you want to erase them, you have to highlight both cells and then hrt the delete key
Cell: E53
3of5
Data Entry Rock crusher
Comment: Because BHP and gallons per hour ere linked through code, if you want to erase them, you have to highlight both cells and then hit the delete key
Cell: F53 Comment: Because BHP and gallons per hour are linked through code, if you want to erase them, you have to highlight both cells and then hit the delete key
Cell: C55 Comment: Generator-set engine
means an engine used primarily to operate an electrical generator or alternator to produce electric power for othar applications
Celt: C57 Comment: Fuel Sulfur Content
From Randolph, Bob Sent· Monday, December 22, 2014 12 05 PM To little, David Cc· Heckenkamp, Susan
SubJect: FW no permit required concurrence
The Air Quality Planning Section agrees with the ·no construction permit required' determination per the requirements of 10 CSR 10-6 061
Additional Comment
4of5
Please note that as part of the development of the 1-hour S02 NAAQS State Implementation Plan, Missouri may in the next few yean; codify a state regulatory requirement that all diesel powered engines and boilen; throughout M1ssoun (or near large S02 sources) shall be required to use diesel fuel compliant with federal Ultra low Sulfur Diesel (ULSD) requirements { 15 ppm Sulfur content) Though the Air Program has been informed by diesel purchasen; and users that ULSD 1s their only option when purchasing diesel fuel in Missouri and throughout the M1dwes1, the USE PA does not consider the federal requirements to be binding As a result, Missouri may be required by USE PA to include such a binding ULSD requirement 1n a future state rulemaking and/or as part of another permanent and
enforceable mechsnism(s) Thank you
From Wilbur,Em1ly Sent Mondsy, December 15, 20141·52 PM
To Randolph, Bob Subject FW no permit required concurrence
From Little, David Sent Monday, December 15, 20141 49 PM To Bybee, Darcy: O'Neil, Nsthsn, Stevens, Jeffrey, Stansfield, Micheal: Wilbur. Emily Cc· Heckenkamp, Sussn Subject no permrt requtred concurrence
The Permits Section 1s requesting concurrence on a permit determ1nat1on A draft no permrt required letter 1s attached The Permits Section is sending this email to request each section to review the draft letter and prOV1de input end approval
Plesse respond to this email by December 22
Thank you
David Little, PE M1ssourr Department of Natural Resources Air Pollution Control Program P O Box 176, Jefferson City, MO 65102 david lrttle@dnr mo gov 573-751-4817
Cell: E60 Comment: Dase
Enter your own descnpt1on of combustion source 1
Cell: 064 Comment: Fuel Type
You should fill ,n a choice for both Chap 11 & Part 98 and these choices must co1nc1de
Celt: C65 Comment: Write a comment about oil
Cell: 066 Comment: Fuel 8u~r Content
0 5 grams 802/100 scf = 0005gra1ns802/scf : O 0114417595528 grsm S02/meter"3
"'0 0017 %8 [default %5 for NG]
Cell: C69 Comment: Annual voe (pounds)
This 1s the total VOC emissions per year from the EPA Tank 4 09v program, or some other source
Cell:A78 Comment: Below Equipment List
DO NOT include combustion sources, storsge piles, hsul roads or generator sets ,n the equipment 11st below The below list 1s for all the equipment not listed above
Cel!'.178 Comment'. Maximum Hourly ThroughPut (MHTP) The maximum hourly throughput of the specific process or piece of equipment The MHTP for storage piles and haul roads should sutomatcally be filled 1n when the "Equ1pment1SCC Descnpt1on" vslue 1s selected, assuming the required storage pile and haul road en1rres at the top of this page are completed first
On most processes and equipment, the worksheet will default this MHTP value to the "Primary Unit Size" in tons per hour If the 1nd1v1dual maximum hourly design rate (MHDR) for a piece of equipment 1s dlfferen1, then the appropriate MHTP cell in this column should be revised The process flow diagram should document and support the usage of any alternative value(s) entered
Some em1ss1on units may be physically limited or bottlenecked by operations that precede the unrt In such a situation, the acll.lal MHDR of the ind1v1dual unit should be reported es a Commen1 to the MHTP cell for the equipment The default value for this field IS 100% of the MHDR of the unit psss1ng through the unit
Example Two (2) 100 tph conveyors immediately follow a 150 tph screen The MHTP of the conveyors should be entered as 100 tph and this field should be ad Justed so the em1ss1ons and ambient impacts from the conveyors total to only the 150 tph allowed by the preceding screen
Cel!:J79 Comment'. MHTP Units The MHTP Urnts should automatically be entered when the appropriate "Equ1pment1SCC Description" code 1s selected If a non-standsrd emission urnt ts to be entered, then the MHTP Units may hsve to entered In add1t1or> the Em1ss1on Factor and Nomograph Value for Unit on the sppropnate worksheets will probably also have to be revised
Cell: ABO Comment: Equipment Operational Status
Indicate the status of equipment regarding construction 1n this proJect
Cell: 880 Comment: Unrt ID Enter a value or number to uniquely 1dent1fy this em1ss1on unrtlpo1nt at this 1nstallat1on This Unit ID number must be consistent with those 1n your Em1ss1on Inventory Questionnaire {EIQ) and your Operating Permit1Applicat1on
CeU: CBO Comment Descnpt1on of Unit Enter ;;i descnpt1on of the em1ss1on unrt that uniquely describes the activity associated wrth that em1ss1on unit st the installation This Unit Descnpt1on should be cons1s1en1 with those 1n your Em1ss1on Inventory Quest1onna1re (EIQ) and your Operating Permtt/Apphcation
Cell: F80
Data Entry Rock crusher
Comment: Equ1pment1SCC Oescnption Using the pulldown menus in the cells below, select the appropriate equipment description/code that describes the act1v1ty associated wrth the specific em1ss1on unit
Cell: HBO Comment: Equip Type
This 1s used to determine the fugitive vs non-fug1~ve status
Cell: K80
Comment: Control Type Using the pulldown menus 1n the cells below select the approprnrte control type for each specffic em1ss1on unit Le®e the cell blank or chose "No Control" 1f there are no control measures associated wrth the em1ss1on unit
5ot5
Control Efficiency% The Control Efficiency% ts found on 11 19 2 Control Table worksheet for PM pollutant If a Control Efficiency% 1s different from the Control Table or for a non-PM pollutant you should enter that percentage on the Em1ssmn Calculations worksheet for the specific equipmen1 & pollutant Note· Documentation on the Control Efficiency% may also need to be provided lo Justify the value entered
Em1ss1on Calculations
Rock crusher
Em1ss1on lEm1ss1on Unitl Point Number Number
Description
EngSet#1
Industrial diesel(< 600 bhp)
Model Year
2003
EU-22
EngSet#2
Industrial diesel(< 600 bhp)
Model Year
2015
EU-23
EngSet#3 Industrial diesel(< 600 bhp)
Model Year
2017
EU-24
,P11e#1 To8(fil1-
Load out
Vehicular Activity
Wind Erosion
~;il~_#2 load in
load-out
Veh1cularAct1v1ty --
Wind Erosion
P11e#3 i.oadin
I 1sec 2-02-001-02
1sec 2-02-001-02
sec 2-02-001-02
I
I
I
t
1
. - I
I
t--
Capture sec Efficiency
(%)
NIA NIA
NIA NIA
NIA NIA NIA NIA NIA NIA NIA
NIA NIA
I NIA NIA NIA
NIA NIA NIA NIA NIA NIA NIA
NIA
NIA NIA NIA NIA NIA NIA NIA NIA NIA NIA NIA NIA NIA
NIA NIA
r NiA NIA NIA
I NIA NIA NIA
I -NIA ___
NIA NIA
I NIA NIA
NIA
i NIA NIA
NIA
1 NIA NIA
NIA ---1 NIA NIA NIA
I NIA NIA
NIA
t NIA NIA
NIA
Control Efficiency Pollutant
(%)
NIA PM
NIA PM10
NIA PM2s
NIA so, NIA NO, NIA co NIA voe NIA CH20
NIA HAPS
NIA co, NIA N,O
NIA GHG"'a" NIA CH, NIA PM NIA PM,o
NIA PM2s
NIA S02
NIA NO, NIA co NIA voe NIA CH20
NIA HAPS
NIA co, NIA N,O
NIA GHG""'"" NIA CH, NIA PM
NIA PM,o
NIA PM,s
NIA so, NIA NO, NIA co NIA voe NIA CH10
NIA HAPs
NIA co, NIA N,O
NIA GHGma•• NIA CH,
NIA -PM NIA PM10
NIA PM25 NIA PM
NIA PM10 NIA PM2s
90% PM
90% PM10
74% PM25 NIA PM
NIA PM10
NIA PM,s
N,A-- PM
NIA PM10
NIA PM2s
NIA PM
NIA PM10
NIA PM2s NIA ---PM NIA PM10
NIA PM2s NIA ·pM NIA PM10
NIA PM2s
NIA PM
NIA PM,o
NIA PM2,
1 of 4
Emission Factor Em1ss1on Potential Allowable
Emission Factor (lbs/UoMJ
Rate Em1ss1ons Em1ss1ons (lb/hr) (tons/yr) (tons/yr)
03100 mmBtu 0.284 1242 0.69
0 3100 mmBtu 0 284 1242 069
03100 mmBlu 0284 1 242 0.69
00002 lb/gal 0 001 0006 000
44100 mmBtu 4035 17.675 975 09500 mmBtu 0869 3807 210 0.3600 mmBtu 0329 1.443 080 00012 mmBlu 0001 0005 0 00 0.0039 mmBtu 0004 0.016 001
164 0000 mmBtu 150065 657 284 362 73
0.0013 mmBtu 0001 0005 0.00
164 0079366 mmBtu 150 072 657 316 362 75
00066 mmBtu 0006 0.027 0.01 0 00044 kW-hr 0 164 072 040
0.00044 kW-hr 0.164 072 0.40
0 00044 kW-hr 0 184 072 040
00002 lb/gal 0.005 002 001
0 0009 kW-hr 0329 144 0 79 0.0077 kW-hr 2.877 1260 6.95 0 0004 kW-hr 0156 068 0 38 00012 mmBtu 0004 002 0.01 00039 mmB!u 0013 0 06 0.03
1640000 mmBtu 559 442 2,450.35 1,35225
00013 mmB!u 0005 0.02 001 164 0079 mmBtu 559469 2.450.47 1,352.32
00066 mmBtu 0023 010 005 0.00044 kW-hr 0.176 0.77 0.43
0 00044 kW-hr 0 176 0 77 043
0.00044 kW-hr 0.176 077 0.43
0 0002 lb/gal 0006 002 001
00009 kW-hr 0353 1 54 085 00077 kW-hr 3086 1352 746 00004 kW-hr 0.168 0.73 040 00012 mmBtu 0004 002 001 00039 mmBtu 0014 0.06 0.03
164 0000 mmBtu 600 259 2,629 14 1,45091
00013 mmetu 0.005 0.02 001
164 0079 mmBtu 600 288 2,62926 1,450.98
00066 mmBtu 0.024 011 0.06
~-0.0087 ton 2.43E+OO 10.66 5.88
O 0041 ton 115E+OO 504 278 0.0006 ton 1.74E-01 0.76 0.42 O 0087 ton 2 43E+OO 1066 -588
0 0041 ton 115E+OO 504 278 O 0006 ton 1 74E-01 076 042
12.0268 VMT 1.06E+OO 4:64 266 34200 VMT 301E-01 1 32 073
03420 VMT 7.83E-02 0.34 0.19
0.1783 acre-hr 178E-01 078 043 0.0692 acre-hr 6 92E-02 0.39 0.22
00134 acre-hr 1 34E-02 006 003
ton ton ton tOri ton ton \/Mr VMT
VMT
acre:.iif acre-hr
acre-hr
ton ton ton
Emission Calculations Rock crusher
Emission I Emission Unitl Point Number Number
Oescnpt1on
Load out
Vehicular Activity
Wind Efos1on
lii!e#4 Loa"dm
Load out
Vehicular Act1v1ty
Wind Erosion
1Road#1
iRoad#2
jRoad#3
!Road #4
1Road#5
jRoad #6
Equipment Unit ID Descrip\1on of Unit
!Combust1on #1
jCombust1on #2
sec
I
I
I I
I
I
I
I
I
I
I
I
Equipment Descnpt1on/SCC
I
I
Capture Control Efficiency Efficiency
{%) (%)
NIA NIA NIA NIA NIA NIA
j . NiA - - -NIA -
NIA NIA NIA NIA -r -NIA- ---
NtA
NIA NIA
NIA NIA
j NIA t- - NIA
NIA NJA NIA NIA
I -N,A NIA NIA NIA
NIA NIA
I NIA --- NIA--
NIA NIA NIA NIA
I NtA NIA NIA NIA
NIA NIA
I NIA 90% NIA 90%
NIA 74%
I NIA 90% NIA 90%
NIA 74%
I NIA NIA NIA NIA NIA NIA
I NIA NJA NIA NIA
NIA NIA
I NIA NIA NIA NIA NIA NIA
I NIA NIA NIA NIA NIA NIA
I 100% NIA 100% NIA 100% NIA 100% NIA 100% NIA 100% NIA 100% NIA 100% NIA 100% NIA 100% NIA 100% NIA
100% NIA 100% NIA 100% NIA
I 100% NIA 100% NJA 100% NIA
100% NIA 100% NIA 100% NIA 100% NIA 100% NIA 100% NIA 100% NJA 100% NIA 100% NIA
2 of4
Poll"tant I I . I Em,sa>on I Potential
I Allowable
Em1ss1on Factor Em1ss1on Factor Rate Em1sstons Em1ss1ons
(lbs/UoM) {lb/hr) {tons/yr) (tons/yr)
PM ton
PM10 ton PM25 ton Pif VMT
PM,o VMT
PM2 ~ VMT
PM acre-hr ___
PM10 acre-hr
PM25 acre-hr
P-M ton PM10 ton PM25 ton PM ton
PM10 ton
PM2s Ion ----PM--·- \/Mr
PM10 VMT
PM2~_ VMT
PM acre-hr PM10 acre-hr
PM1s acre-hr
PM 159672 VMT 211E+OO 924 510
PM10 4.7129 VMT 6.23E-01 273 1.50
PM2s 04713 VMT 162E-01 071 039 PM 11 3973 VMT 3 35E+D0 1465 809
PM10 3 3640 VMT 9 88E-01 4 33 239
PM25 03364 VMT 2.57E-01 1.12 0.62
PM VMT PM10 VMT
PM2s VMT PM VMT
PM10 VMT
PM25 VMT
PM VMT PM10 VMT
PM2s VMT
PM VMT PM,o VMT
PM2s VMT
Emission Factor lbs/UoM)
PM mgal
PMro mgal
PM7s mgal
so, mgal
NO, mgal
voe mgal co mgal
CH20 mgal
Pb mgal HAPS mgal co, mgal
N,O mgal
GHGmass mgal
Ct-14 mgat
PM mgal
PM10 mgal
PM2s mgal
so, mgal
NO, mgal
voe mgal co mgal CH70 mgal
Pb mgal HAPs mgal co, mgal
N,0 mgal
Emission Calculations Rock crusher
Emission I Emission Urntl Point Number Number
Oescnpt1on
Combustion #3
Eqwpmeot I Em,ss,oo Umtl' Operational N b Descnpt1on of Unit Status um er
EP-01 !Truck unloading
EP-02 [Grizzly
EP-03 jKleemann 28x44 Jaw Crusher
EP-04 IUnderconveyor
I sec
I
Equ1pment/SCC Descnp~on
jTruck Unloading - Fragmented Stone EF 30502031
!Grizzly Feeder 30502031
!Crusher-Primary, (Diameter 3-12") 30502001
!Conveyor 30502006
EP-05 !Truck unloading from Kleeman Jaw Crus~Truck Unloading - Fragmented Stone EF 30502031
EP-06 jGrizzly !Grizzly Feeder 30502031
EP-07 I Eagle 1400 Impactor !Crusher-Secondary, (Diameter 1-4") 30502002
EP-08 I Underconveyor from 1400 Eagle !Conveyor 30502006
EP-09 jConveyor to 3 deck screen 1conveyor 30502006
EP-10 !3 deck screen 6'x20' !Screens, (3/16~ or Greater) 30502002
EP-11 Js1de conveyor from 3 deck screen !Conveyor 30502006
EP-12 !side conveyor from 3 deck screen \Conveyor 30502006
EP-13 !side conveyor from 3 deck screen !Conveyor 30502006
EP-14 jconveyor lo cone crusher I Conveyor 30502006
EP-15 jKPI-JCI Kodiak Plus Model K200+ cone c1crusl1er-Tert1ary {Diameter 3/16-1") 30502003
R I EP-16 Junderconveyor for Kodiak crusher (42'') (1Conveyor 30502006
EP-17 jconveyor to 2 deck screen jConveyor 30502006
1
Capture Cootcol I Efficiency Efficiency Pollutant
(%) {%)
100% NIA GHGmass
100% NIA CH,
I 100% NIA PM 100% NIA PM10
100% NIA PM2s 100% NIA so, 100% NIA NO, 100% NIA voe 100% NIA co 100% NIA CH20
100% NIA Pb 100% NIA HAPS 100% NIA co, 100% NIA N,O 100% NIA GHGmass 100% NIA CH,
I 100% 000% PM 100% 0.00% PM10 100% 000% PM2s
I 100% 000% PM 100% 000% PM,o
100% 000% PM25
I 100% 7778% PM
100% 77 50% PM10
100% 77 50% PM2s
I 100% 95.33% PM 100% 9582% PM,o
100% 95.82% PM,_,
I 100% 000% PM
100% 000% PM10
100% 000% PM2s
I 100% 000% PM 100% 000% PM 10
100% 000% PM20
I 100% 7778% PM
100% 77 50% PM10
100% 77 50% PM2s
I 100% 95.33% PM 100% 9582% PM,o
100% 9582% PM,,
I 100% 9533% PM
100% 95.82% PM,o
100% 9582% PM2s
I 100% 91.20% PM 100% 91 49% PM10
100% 91.49% PM2s
I 100% 9533% PM
100% 95.82% PM,a
100% 9582% PM2s
I 100% 95.33% PM 100% 9582% PM10 100% 9582% PM,,
I 100% 9533% PM
100% 95.82% PMrn
100% 9582% PM20
I 100% 95.33% PM 100% 9582% PM,o
100% 95.82% PM,,
I 100% 77 78% PM
100% 77.50% PM10
100% 77 50% PM2s
I 100% 95.33% PM 100% 9582% PM,o
100% 95.82% PM2s
I 100% 95.33% PM
3 of4
Em1ss1on Factor Em1ss1on Potential Allowable
Em1ss1on Factor (lbs/UoM)
Rate Em1ss1ons Em1ss1ons (lb/hr} (tons/yr) (tons/yr)
mgal
mgal
mgal
mgal
mgal
mgal
mgal
mgal mgal
mgal
mgal mgal
mgal
mgal mgal
mgal
Emission Factor (lbs/UoM)
0 000032 Tons 8 93E-03 3 91E-02 2 16E-O~ 0 000016 Tons 4 46E-03 1 96E-02 1 08E-02
0 000008 Tons 223E-03 978E-03 540E-03
0.000032 Tons 8.93E-03 3.91E--02 216E.():I 0 000016 Tons 4 46E-03 1 96E-02 ;~~:::1 0.000008 Tons 223E-03 9.78E-03
0 0054 Tons 335E-01 147E+D0 8 09E-01
00024 Tons 151E-01 6 60E-D1 364E-01
a 000444444 Tons 2 79E-02 122E-01 674E-02 0,003 Tons 3.91E-02 171E-01 9 44E-02
0 0011 Tons 128E-02 5 62E-02 310E-02
0.00031087 Tons 3.63E-03 1.59E-02 8 77E-03
0 000032 Tons 8 93E-03 3 91E~02 216E-02
0000016 Tons 4 46E-03 196E-02 1 OSE-02
0 000008 Tons 2 23E-03 978E-03 5 40E-03
0 000032 Tons 8.93E-03 3 91E-02 216E-02
0 000016 Tons 4 46E-03 1 96E-02 1 OSE-02
0.000008 Tons 2.23E-03 9.78E-03 5.40E-03
00054 Tons 335E-01 1 47E+OO 8 09E-01
0.0024 Tons 1.51E-01 6.60E--01 3.64E-01
0 000444444 Tons 279E-02 1 22E-01 6 74E-02
0.003 Tons 3.91E-02 1 71E-01 944E-02
00011 Tons 1 28E--02 5 62E-02 310E-02
0.00031087 Tons 3.63E-03 1.59E-02 8.77E-03
0003 Tons 391E-02 171E-01 9 44E-02
0.0011 Tons 1 28E-02 562E-02 310E-02
0 00031087 Tons 363E-03 1 59E--02 8 77E-03
0.025 Tons 6.14E-01 2.69E+OO 1.4BE+OO 00087 Tons 2 06E-01 9 04E-01 4 99E-01
0.000587838 Tons 1.40E-02 6.11E-02 3 37E-02
0003 Tons 0 OOE•OO 0 OOE+OO 0 OOE+OO
0.0011 Tons 0 OOE•OO 0.00E+OO O.OOE+OO
0 00031087 Tons 0 OOE+OO O OOE+OO 0 OOE+OO
0.003 Tons 0.00E+OO O.OOE+OO 0.00E+OO
00011 Tons OOOE+OO 0 OOE+OO OOOE+OO
0.00031087 Tons 0 OOE+OO O.OOE+OO O.OOE+OO
0003 Tons 0 OOE+OO 0 OOE+OO 0 OOE+OO
0.0011 Tons O.OOE+OO 0.00E+OO O.OOE+OO
0 00031087 Tons 0 OOE+OO OOOE+OO OOOE+OO
0.003 Tons 3.91E-02 i.71E--01 9 44E-02 0.0011 Tons 128E-02 562E-02 310E-02
0.00031087 Tons 3 63E-03 1.59E-02 8 77E-03
00054 Tons 3.35E-01 1 47E+OO 8 09E-01
0.0024 Tons 1.51E-01 660E-01 3.64E-01
0.000444444 Tons 2 79E--02 122E-01 6 74E-02
0.003 Tons 3.91E-02 171E-01 9 44E~02
0.0011 Tons i 28E-02 5.62E-02 310E-02
0.00031087 Tons 3.63E-03 1 59E-02 8.77E-03
0003 Tons 3 91E--02 1 71E-01 944E-02
Emission Calculations Rock crusher
Emission I Emission Unitl
1 1 Capture Control Emission Factor Emission Potential Allowable
Point Number Number Oescnpt1on sec Effi;~:)ncy Effi~i:i°cy Pollutant Em1ss1on Factor (lbs/UoM) (:~~~) E(:~:;~s E(:~:;~s
100% 95.62% PM10 0.0011 Tons 1.2SE-02 5 62E-02 310E-02
100% 95 62% PM2 5 0 00031087 Tons 3 63E-03 1 59E-02 8 77E-03 EP-16 !2 deck screen ]Screens, (3/16" or Greater) 30502002 I 100% 91 20% PM 0.025 Tons 6 14E-01 2.69E+OO 1.4SE+OO
100% 91 49% PM 10 0 0087 Tons 2 D6E-01 9 04E-01 4 99E-01
100% 91.49% PM25 0.000587838 Tons 1.40E-02 6.11E-02 3 37E-02
EP-19 lside conveyor from 2 deck screen I Conveyor 30502006 J 100% 95 33% PM O 003 Tons 3 91E-02 1 71 E-01 9 44E-02 100% 95.82% PM1o 0.0011 Tons 1.28E-02 5 62E-02 310E-02
100% 95 82% PM2 5 0 00031087 Tons 3 63E-03 1 59E-02 8 77E-03
EP-20 lsideconveyorfrom2deckscraen fC011V8ycii3()5()2006 J 100% 95.33% PM 0.003 Tons 0.00E+OO 0.00E+OO O.OOE+OO 100% 95 82% PM, 0 0 0011 Tons O OOE+OO O.OOE+OO O OOE+OO
100% 95 82% PM25 0.00031087 Tons O OOE+OO O.OOE+OO 0.00E+OO EP-21 ls1de conveyor from 2 deck screen !Conveyor 30502006 J 100% 95.33% PM O 003 Tons O OOE+OO O OOE+OO O OOE+OO
100% 95.82% PM10 0.0011 Tons OOOE+OO 0.00E+OO OOOE+OO
ic-==~-------+-------------------+-'c10'cc0'c-Y,-l-19°"5"8cc2'Ac.,-+,P,,-M=25 000031087 Tons OOOE+OO OOOE+OO OOOE+OO N \ EU-28 !KPI-JC! screen I I 100% #NIA PM
100% #N/A PM,o
100% #NIA PMa EU-29 IKPI-JCI screen feed conveyor I I 100% 0 00% PM
100% 0 00% PM10
100% 0.00% PM2 s
N I EU-30 JKP!-JC! screen oversize conveyor j J 100% 0 00% PM 100% 0 00% PM10
100% 0 000/o PM25 EU-31 !KPI-JCI screen side conveyor [ I 100% 0 00% PM
100% 0.00% PMrn
100% 0 00% PM25
EU-32 IKPI-JCl screen underconveyor j I 10(Wo O 00% PM 100% 0 00% PM,o
100% 0.00% PM25 EU-33 I KPI-JCI screen fines discharge conveyor I I 100% 0 00% PM
100% 0 00% PM10 100% 0 00% PM2s
N I EU~35 IMcCloskey conveyor !Convt'lyor 30502006 I 100% O 00% PM I O 00;\ Tons l 8.37E-Oi~ 3.67E+D0:I 2 02E+OO 100% 0 00% PM,0 0 0011 Tons 3 07E-01 1 34E+OO 7 42E-01
100% 0 00°/c PM?-E 0.00031087 Tons 8.67E-02 3.BOE-01 2.10E-01
4 of 4
AP-42 Section 13.2.2 "Unpaved Roads," November2006 Rock crusher
Haul Road ID No.: hot Rock Haul Ro,
W (tons): 55.00 s(%): 10
P (davs)· 105
Shipping
26.00 10 105
Haul Road/Haul Truck/Material Hauled Information
Road #3 Road #4 Road #5 Road #6
---" 10 10 10 10
--·- ---105 105 105 105
Haul Roads - Max Hourly VMT Rate and PM10 Emission Factor Calculations E(PM30) (lbsNMT):
_________ E(PM10) (lbsNMT):
---~----E(PM2.5) (lbsNMT): Eext(PM30) (lbsNMT): Eext(PM10) (lbsNMT):
Eext(PM2.5) (lbsNMT):
E = k (s/12)"a * (W/3)Ab where: E = size-specific emission factor (lbNMT) s = surface material silt content (%) W = mean vehicle weight (tons)
15.9672 4.7129 0.4713 11.3739 3.3571 0.3357
Constant , Particle Size k(lbNMT) a PM30 4.9 0.7 PM10 1.5 0.9 PM2.5 0.15 0.9
Eext = E[(365-P)/365] where Eis defined above and:
11.3973 -----·-··-·-----3.3640 -----------0.3364 8.1186 2.3963 0.2396
b 0.45 0.45 0.45
Eext = annual size-specific emission factor extrapolated for natural mitigation (lbNMT) P = number of days in a year with at least 0.01 inch of precipitation
·-
--···--
-~---
1 of 1
Pile #1 Pile #2 Pile #3 Pile #4 Vehicular Vehicular Vehicular Vehicular
Area Area Area Area
391~-8.3 8.3 8.3 8.3 ----·~-- ~------ ~105---105 105 105
12.0268 ~--, ... -----3.4200 - --- ------
0.3420 -- ---·----
8.5670 --
2.4361 --- ·-··-· 0.2436
~
~-
AP-42 Section 13.2.4 "Aggregate Handling and Storage Piles," November 2006 Rock crusher
Storage Pile ID No.: Pile #1 ---·--
Moisture Content%: 1.5 ·--- ·-·-
Silt Content%: 1.6 ------· >------·
Mean Wind Speed In Miles per Hour (MPH): 10.0
_____ _ Dry Qc1ys per Year: 260 --~-
Percentaqe (%) of Time Wind Speed> 12 MPH: 32 Particle Size Multip~r for PM: 0.74
-· - -·-·---······--·------ ..
Particle Size Multiplier for PM 10: 0.35 ------- ·---
Particle Size Multiplier for PM2_5: 0.053
Load In or Load Q_ut PM EF (lbs/Ton Handled.): 0.00872 Load In or Load Out PM 10 EF (lbs/Ton Handled): 0.00413
------·---- ---
Load In or Load Out PM2_5 EF (lbs/Ton Handled): 0.00062
Wind Erosion PM EF (lbs/Acre-Hr): 0.17833 Wind Erosion PM 10 EF (lbs/Acre-Hr): 0.08917
- --··-- ---·
Wind Erosion PM25 EF (lbs/Acre-Hr): 0.01337
Pile #2 Pile#3 Pile#4
---··- -···---·--
----··- --··- -- ------·-- -·--·-·-···
10.0 10.0 10.0
260 260 260 --- ·--·- -- -- ---------
32 32 32 0.74 0.74 0.74
----·------·-------------
0.35 0.35 0.35 . ·------ --
0.053 0.053 0.053
--------------- ----
---
--- - --- --------
------ --
Single Plant Summary KPI equipment
NOTICE: This spreadsheet is for your use only and should be used with caution. MoDNR does not guarantee the accuracy of the information it contains. This spreadsheet is subject to continual revision and updating. It is your responsibility to be aware of the most current, accurate and complete information available. MoDNR is not responsible for errors or omissions in this spreadsheet. Submittal of the information contained in this spreadsheet (workbook) does not relieve the responsible official of the certification statement signed on the first page of the application.
For Single Plant Operation
24.0 94.1
2258.6
Potential Potential Emissions of Emissions
Pollutant Process including Equipment fugitives
(tons/yr) (tons/yr)
PM 7.46 167.61 PM 10 2.50 58.18
PM2s 0.25 9.95
S02 - -N02 - -voe - -co - -
CH20 - -Pb - -
HAPs - -CO2 - -N20 - -CH4 - -
GHGmass - -C02eq - -
Maximum hourly desian rate (tons/hr)
For Multiple Plant Operation
24.0 94.1
2258.6
Allowable Emissions for
Deminimis 2259 _hours per
Thresholds year
(tons/yr)
43.22 25 15.00 15
.· 2.57 10
- 40
- 40
- 40 - 100
- 2.00
- 0.01 - 10
- 100
- 100
- 100
- 100
- 100,000
650
15,600.0 1,468,079.9
Plant-wide Composite Emission
Factor (lb/ton)
0.0589 0.0204
0.0035
00000
0.0000 0.0000 0.0000 0.0000 0 0000 0.0000 0 0000
0.0000
0.0000
0.0000
0.0000
Pollutant
PM10
Justification for Limit
De Minimis
Lim it Hours per Year w/ 24 hr day
1 of 1
DataEnhy KPlequ,pmeni
NOTICE Th111 spreadsheet 111 for your use only and should be used with caution MoDNR does not guaranteo the accuracy of the lnformetion ,t contains This spreadsheet is subJeci lo continual rev1s1on and updating II 1s your respons1b1l1ty to be aware of the most current, accurate and complete ,nformal1on available MoDNR is noi responsible for errors or om1ss,ons 1n this spreadsheet Submittal of tho 1nformallon contained ,n this sptaadsheal (won(book)doesnoirelievetherespons1bleoffic1eloflhocorMcat1on!l1a\ements,gnedonthefi1stpegeofthoapplrcal10n
General Plant lnformatJon It la Important that you 1ead all thii comment• (cells marked with a red triangle in
Primary Unft Size (tons pa, hou,}I 650jihe upper right comer) b<&eau-.e !hay may direct you lo make ehangu to the data
Emission Point lnformatlon
Em1S8k>nPoln! Slack Heigh1
(feel) ("")
Storage PIie lnformatJon
Storage PIie iD No
Maximum Anm of Storage Pile {Acras)
Typ<11ofMatenalSlored
-~~o!...!:_o~~t~--~()/11~ f>II~
M91.hod of load_ C)_ut_fl:.~.11:1 ~1~!10 PIie_
Distam:eloadE1rTraVflls{leal)_
Un!oadedloaderWE1ighl(lonsl
LoadedloadarWel~l(lonsl
Rate(tonslhour)
mrucVMTperhour
Surfac11Trll8tmenl
Veh!cul!lfAraaC011lrol
Lenglh of Haul Road (feet) Enter tM length of each roaclway In fuel The plant layout
dlagmm(drawntoscale)shoulddocumemandsupportlha value entered Note; Twlcelh!sdlstaneeisused,onetnpln
UnloededTruel!Welght(tons)
LoadedTruckWeight(tons)
!!_lll!_e __ ~l\_u_!_O(j_(iorni/hour)
-~_lll( _ _yMTl)flrhour SurfaceTrGatment
Haul Roadeont1ol
Enf!_lnfl Set lnformatJon
TypeofFuel
BrakeHorse~r(bh_El
Engineldlowattrallng~
gallonsper~ur
~r:'!.~l:IOR (mmBtu per hour, ln~
1Bthiaaganendo,-setengine7
ModelYMr(yyyy)
Fuel Sulfur Content (% weight sulfur)
Combustion SoureH
entrycells,
SteckGasFlowRsle Stack Gas Exit Temp
{~G_F_¥J ('F)
Crushed limestone
S'.~r:iveyor/Stecker
100
3315
65000
UnpaVl!d
Watering
Shipping
35
Un~ved ~-r:'.e!~~ Oc,cumentedWaterlng Documen!adWater_l!'.l_ll
#2
Combustton 10 - Oncription! Combustion #1 I [ Combulfflon #2 I Dase #2 I Combustion #3 I Dase #3
H118t Ratel mmBtu/hour I mmB!ulhour I mmBtulhour
mgal/hour mgal/hour mgallhour
Fuel Type
lnraga,,d1to AP-42Chaptm1 I
I
mmsd/hour I mmscfJhour I mmtdlhour
In regards to 40CFR F'iirl98-
lnregardalo AP-42Chapter1
lnregardato 40CFRPart88
lnregardsto AP.42Chapler1
\nregardslo 40CFR Part88
I FuelSulfurContent(%W81gh111ulfur,loroil:grain11of
sulfur/100 cufl gu vapor for Butarni and Propanfl: not used 1o,i Nstural~)
%welgh1$ulfur %welghlsulfur %W91gh1sulfur
LiquidS~~eTanks
Annual voe ~unds}
Annual voe {1011111
Enter
Emission Unrt
lnformsllon
a.tow
n
1 as
Da!aEniry KPlequ1pm,mt
Equlp~nt Emisalon Op=~:nal Unit Number Duerlption of Unh Equipmenl/SCC Description
EU-28 KPI-JC! sc1111en Scn1ens. (3)16" or Gremer 30502002 EU-29 KPI-JCI screen feed conveyor Conveyor30502006
~~:~~ I~:::~~: :~;::~ ~~:ts~~~::~eyor !~::: 30502006 30502006
EU-3:l I KPI-JCI screen finss d1SC11arg"e CiliiWl\iili- I Conveyor 30502006
Equip Ty,.
P-u P_, Pr(l(:<!Sll
P== p,~ PrOCll5•
'"'
Max Hourly 19 Through Pu! MHTP
(MHTP) "'" Control Type 1 ·= Appl!cable
650.0000 Tons Mo1sture=>1.5%
""""°" Tons Mo1sluni .. >15%
6500000 Ton$ Moisture~> 1 5%
650 0000 Tom Moisture,.>1.5%
00000 Ton• Moistura,.>15% __ 00000 Ton• Moisture .. >15%
Data Entry KPI aqu1pm11111
CeH:A3 Commen1: One cubic yard of concrete we,ghs :,pprox,mately Nl/0 tons
Cell·C24 Comment: Storage Pile ID No
Thestoragep,le No-, notusedonlheem1s,uonfilctorp"{les, butratharlebelod·Storage Pile"
Cell: C25 Comment: M11x1mum Surlace Area of Storage ?1111 (Acres)
Enlerthe!olalsurlac11areaofallsloragep1les
Celf:C26 Comment· TypeofMat0nal Stored
Do NOT usa Vanous l1mestone products for aggregate, rock or crushed l1meston11
Cell·C27 Comment· Storage Pile M11ta1111ls - Moisture Conienl lnfo1mat1011
Mo1stur11Conient% MaienalSlored _Range Mean Crushe<IL1m11stone' 02to 11 Vanous limestone Product, 0461050 21 Sand 74 Clay/0,rlMIX Clay 89to 11 o 100 ' Add111onal docum11n1et1on (i e test data, ASTM·C·136 me!hod) shouldb11p1ov1d0d,fusingad11ferent Vll1Ueforthemo,sturecon1ents inpla.ceof1hedefau~{mean)value
Cell·C26 Comment· Storage Pile Mate11als Silt Content lnforma!ion
StllCon!ent% MatenalSlornd Range Mean Crushedl1m11stone· 13to19 16 Vanous L1mesloneProduci-s 08to14 Sand 2 6 Clay/DirtM,x 92 Clay 45to74 60 • Add1loon11I documentation (I II tast data ASTM-C·13S method) shouldbeprov1d11d1fus1ngad,fterantvalu11for1hes11\conten!s1n place of the defau~ (mean) value
Cl!ll:C32 Comm.,nt·UnloadedloaderWe,ghi
Th,s data w,11 be usad by Pavad & Unpaved worksheels to calculate storage p,le traffic em1ss1ons
Ct!ll:C34 Commenl· Rata
ForP11e#1,lhedefuuH 1sthepnmarycrushers1ze
Ct,ll·C35 Comment: max VMT per hour
MHOR"' 2 • 0" RI (U L) whBre MHOR" maximum hourly design raia (VMT/hr) D.,, ona way lenglh of haul road (miles) R .. ,ateofmatBrialhauled(tonslhr) U "unloaded truck wa1ght (Ions) L"loadedtruckwe1ghi{lons)
Cell: C40 Commeni: Haul Road ID No Enter a value or number to uniquely ,dentily this em1ss1on uniVpo1nt at !his installation The v,,lue entered for the Haul Road 10 No must be consistent with those m your Em1H1on lnvsntory Qu11m1onnaire (EIQ) and your Oper11t1ng Permil/Appl,cat,011
Cell: C42 Comment: Unloaded Truck Weight (Tons} Enter lha unloaded wa1ght of the haul trucks Note It using haul trucks of v,,rylng unloaded weights, then a "fleet· weighted average value should ba used and documentation of the analysis should included Wllh your submittal
Example 75% of rock 1s haule<11n a 50 ton truck and 25% 1s hauled 1n a 30 ton truck The ·11eet· average unloaded we,ght would be calculate<! as follaws 'Fleal"Avg Wt "'1(075x50tons)+ (025x30tons)J
"[\3751ons)+(l5tons)] ~ 45 tons
Cell· C4:l Comment· Average Load&! Truck We,gh1 (Tons) Enter tha av11rag11 loaded wa,ghi of the haul truck,; Note· II using haul truck,; of varying loaded weights, then a "fleet" weighted average v,,lue should be used and documentation of tha analysis should included with your submittal
Example 75% of rock 1$ hauled ,n a 50 ton !ruck and 25% is hauled in a 30 ton truck Tha "flaet· avaraga unloadlld we1ghi would be calculated as follows ·Fleel"Avg WI =[{075x501ons)+(025J<30tons))
"[{375lons)+(l5tons)] ,.45\ons
Cell:C44 Comment· Rate Hauled
ForRoad#1.lh11dafault1sthepnmarycrushers1ze
Cell:C45 Comment: mal< VMT per hour
MHOR" 2 • D •RI (U · L) where MHOR" maximum hourly d11s1gn rate (VMT/hr) 0-onowaylongthofhaulrcad(m•los) R"'rateofmat11r1alhaulad(tonslhr) U,. unloadedtruckwe1ght{tons) L"'loedadtruckweighl(tons)
Cell· D51 Comment: Because BHP and gallons per hour are linked through eode, ,1 you want to erase them, you have to highlighi both calls and !hen hit the daleta key
Cell· E51 Comment: Because BHP and gallons par hour ,na linked through code, af you want to 11rasa th11m, you have lo highlight both ealls and than hit the delete kay
Cell· F51 Commmnl: Because BHP and gallons per hour are linked through code, if you want to erase them. you have to highlight both eells and then hit the delale key
Cell: 053 Comment: 80cau911 BHP and gallons par hour are lmkad through coda, If you want to erase !hem, you have to highlight both calls and then M the delete key
Call: E53 Comment: Because BHP and gallons per hour are linked through code, ii you want to erase them, you have to highlight both cells and then hit the d11lat11 key
,as
Data Entry KPlequlpment
Comment· BecauM! BHP and gallons per hour aro llnk&el through code, 11 you wan1 to erase them, you have !o h1ghlighl both cells and then hit the delete key
c .. n,c55 Comment: Generator-set engine
means an engine used primarily to op0rate an electrical generator or alternato1 to prodUC9 electric power for other applications
Cell·C57 Comment Fuol Sulfur Content
F1om· Randolph, Bob Sent Monday, December 22, 2014 12 05 PM To Little, David Cc Heckenkamp,Susan SUbJect FW no permit required concurrence
The Air Ouallly Planning Section agrees with tho 'no C()nstruct1on permit requ1rlld' determination per the r11quirements of 10 CSR 10-6 061
Addrt,onal Comment
4of5
Please no!e !hai as part of the development of the 1-hour S02 NAAQS State lmplemenlation Plan, Missouri may in Iha next few years codify a state regulatory requirement that all diesel powered engines and boilers throughout Missouri {or near large S02 sou1ces) shall be required to use diesel fuel compliant wrlh federal Ultra Low Sulfur Diesel (ULSD} requirements { 15 ppm Sulfu1 C()ntent] Though the Air Program has been informed by d1auj purchasers and users that ULSD is their only option when purcha11ing diesel fuel m Missouri and throughout the Midwest. the US EPA does nol consider the f11dernl requiramonls to be binding As a result, Missoun may be roqmred by USEPA lo include such a binding ULSD requi1ament 1n a future state rulemakmg and/or as part o1 anolher po1manent and enlorcaable mechanism{s) Thank you
From Wilbu1,Emity Sent Monday, December 15, 2014 1 52 PM To Randolph, Bob SubJeci FVV·nopermrtroquiredconcurrence
From l1tlle, David Senl Monday, December 15, 2014 1 49 PM To Bybe11, Darcy, O'Neil, Nathan. Stevens, Jeffrey. Slansfield, Michael, WIibur. Emily Cc Heckenkamp.Susan SubJect· nopermHrnqu1redconcu11ence
The Pem,~s Seci1on IS requesling C()ncu1rence on a perm~ determ1nat1on A draft no parmrt raqulred latter 1s attached The Permits Secilon is sending \his a mail to requesl each secilon lo rev,ew th .. draft let1111 and provide mput and approval
Please respond to this email by Docember 22
Thank you,
David Little, PE Missouri Oepar1ment of Natural Resources Air Pollution Control Program PO Box 176, Jefferson City, MO 65102 davidl1t11e@dnrmogov573-751·4817
Comment Dase Enteryourowndescr,p11onofcombustlonsource1
Cell 064 Comment· FuelTyP"
You shouldlill 1n a cholcek>rboth Chap 11 & Par198and these choices must comc1de
Comment: Default Fuel Sutfur Content "'15 gra,ns/100 cub,cfeat [default for Propane] .,00015%S[defau1tlorFuel0il]
Cell: Ffl6 Comment· DetauH Fuel Sulfur Content
"'15gminsl100cub1cteeljdefauHlorPropane) ~00015%S [detaultk>rFuelOIIJ
C@II' H66
% 15grams/100cub1cfeat[defauHforPropan11] "'00015%S[defuull1orFuel0il]
Cell C69 Comm@nt: Annual voe (pounds)
This 1s the to!al VOC emissions l){!r year from lhe EPA Tank 4 09v program, o, some othe, sourc,a
Ce!l:A78 Comment: Below Equipment L,st
00 NOT include combusl1on sources, storage piles. haul roads or gene1at01 sets 1n lhe equipment list below The below list IS for all the equipment not listed above
C@ll· 178 Comment Maximum Hourly ThroughPul (MHTP) The maximum hourly throughput of the spocrfic process 01 piece of equipment The MHTP for s1orage piles and haul roads should automatically be filled in when !he 'Equipmenl/SCC Oescnpt1on· value 1s selected, assuming !he required storage pile and haul road entries at the top of this page are complaied first
On most p1ocesses and equipment, the worksheai will defaul11h1s MHTP value lo !he "Pnmary Um! Size" in tons pt!f hour If the md1v1dual maximum hourly design rate (MHDR) lo1 a piece of equipment 1s different, !hen the appropnate MHTP cell in this column should be rnv,sed The process flow diagram should document and support the usage of any aHernative value(s) entered
Some 11m1ss1on units may be physically t,m1ted or bottlenecked by operations tha1 precede the unrt In such a s,tuat1on, the actual MHDR of the 1nd1vidual unrt should be 1epotled as II Comment to the MHTP cell for the GQU1pment The default value for !his ~aid IS 100% of!he MHDR olthe unrt pa$Smg lhmugh !he unit Example Two (2) 100 tph conveyors 1mmed1alely follow a 150 tph scrnen The MHTP of the conveyors should be entered as 100 !ph and this field should be ad Justed so the em1ss1ons and ambient impacts h-om !he conveyors lo!al to only the 150 tph allowed by the prncedmg screen
Cell· J79 Comment· MHTP Units The MHTP Units should automat1cally be enternd when the appropriate "Equ1pmenVSCC Descriplion" code 1s selected If a non·standard emission unit 1s !o be enternd, then the MHTP Umts may have to entered In add1t1on. the Em1ss1on Factor and Nomogr:aph Value for Unit on the appropnato worksheais will pmbably also have to be revised
Comm.-nt· Equipment Operational Status lnd1cetethestatusofequipmontregard1ngconstruci1onm1h1spro1ect
Cell· B80 Comm .. nt· Unrt ID Ente1 a value or number to uniquely 1den!1fy this em1ss1on uni\/po1nt at 1h1s 1nslallet1on This Um! 10 number mus1 be consistent w<lh those m your Em1ss1on Inventory Questionnaire (EIQ) and your Operai1ng Pe1mrt/Appl1cat1on
c .. 11-cao Comment Descr1p11on of Um! Enter a descnp11on of the em1ss1on unit Iha! uniquely descnbes the act1vrty associated w,lh !hat em1ss1on unrt at the 1nstallal1on This Unrt Oescrip11on should be consistent with those m your Em1ss1on Inventory Quesl1onna1re (EIQ) and your Opera!mg Permlt/Applicat1on
Cell FBO Comment· Equ1pmenVSCC Descnp\1on Using !he pulldown menus 1n the cells below. select !he appmpnate equipment descnpl1onlcode that describes the activity associated with !he specdic emission unrt
Cell: H80
Comment· Equip Type Th1s1sused1odeterm1nethefugltlvevsnon-fug1twestetus
Data Entry KPI equipment
c .. 11· K80 Comm .. n!· Control Type Using lhe pulld0Wf1 menus in lhe cells below, seloci lho approprnJ!e control type for each spoc,fic em1ss1on um! Leave the cell blank or chose "No Control" ,f !here are no control measures associated with lho em1ss1on un,t
Control Effic,ency % Tho Control Efficiency% 1s found on 11 19 2 Control Table workshee\ fo1 PM pollutan1 If a Control Efficiency% ,s d11ferent from \ho Conlrol hble or for a non-PM pollutant you should ento, lhat percentage on the Em1ss1on Calcula\1ons worksheet for the specific equipment & pollutant Note Documen1at1on on the Cont1ol Effic,oncy % may also need to be provrded lo Justify the value entered
Ern1ss1onCalculalions
KPlequ1prnenl
Po~n7~~,~~rl Em:i;~~n,! Oescnpt1on
EngSet#1
EU-34
ManufacturerOes,gnated
iler3
EngSet#2
EngSet#-3
Model Year
P,le#1 Load-in-
Veh1Cu1arActlvtty
P1/a-#2 Load1n
Loadoo<
Veh1cularActMly
P11e#3 ·coa<nn-
VehlcularActivity
?l~t):~-Load,n
Loodmrt
Veh,cularAct,v,ty
Control Max,mum Houny I Un,ls ot Measure I Oev1ce
Number
65-000-
·205
gallons per hour
MMBtuitiour
kW-hr
gallons per hour
MMBlu/hour
kW-hr
bhp gallons per hour
MMBlu/hour
torniperhour
tons per hour
-VMTperhour
tons per hour
tonsper-hour"
VMTperhOl.Jr
tom,-peroour·
tons per hour
VMTperhour
toflspef-hOur
tonsperhour
VMTperhour
Control Type
Unpaved.Watering
Capture Control
Efficiency Efflc•ency I Pollutant
{%) (%)
N;A
NIA NIA NIA
NIA NIA NIA NIA NIA NIA NI, NIA NIA NIA
NIA NIA NIA NIA NIA NIA NIA NIA NIA
N;A
NIA
NIA NIA NIA NIA
NIA NIA NIA NIA NIA NIA NIA
NIA NIA NIA NIA NIA NIA
NIA NIA NIA NIA NIA
NIA NIA NIA NIA NIA NIA NIA
NIA NIA NIA NIA NIA NIA NIA NIA NIA NIA NIA
NIA NIA
NIA NIA NIA NI, NIA NIA NIA
NIA NIA NIA NIA NIA NIA WA
NIA NIA NIA NIA NIA NIA 50%
_41%
NIA NIA NIA NIA NIA NIA
NIA
NIA NIA NIA NIA
PM PM.0
PM,, so, NO, co voe CHiO
HAPs
co, N,0
GHG"''"' CH, PM
PM,c PM, 5
SO, NO,
co voe CH,()
HAPS co, N,O
GHG..,,..
C_Hi.._ __ _
PM
PM,n
P-M2, so, N01 co voe CH,O
HAPS co, N,D
GHG,,, ... CH,
PM
PM,o
PM,, PM-
PM,o PMi, PM
PM10
PM,;
PM,0 PM2 ,
PM,o PM,, PM
PM1o ,..,, PM PM1o
PM,,
PM PM,o PMH
NIA I -NTA- PM-
NIA NIA NIA NIA NIA NIA
NIA NIA NIA NIA NIA NIA
PM,o PM,,
NIA
NIA t NIA NIA - -N,A N/A NIA
PM,o PM,,;
PM
PM,o
PMH_
PM
PM,o PM,,
NIA NIA NIA NIA NIA NIA
NIA NIA
~ [ ~-- -- -- ™ - -- -- -~ PM,o
Em,ss,onFactor
(lbs/UoM)
mmBru mmBru
mmB!JJ
Gallon
mmBtu mmBtu
mmBtu
mmBtu
mmRtu
mmBtu
mmBtu
mmBtu
mmBtu
mmBtu
mmBtu
mmBtu
G"""' mmBtu
mmBtu
mmBtu
mmBtu
mmBtu
mmBtu
mrnBI\J
mmB!l.i
Gallon
mmBru mmBtu
mmBlu
mmBtu
mmBlu
mmBlu
mmBlu
mmBlu
mmBlu
00087ton 00041\0<1
0.0006ton OOOS7ton
00041\on
00006ton
1202tl8 VMT 34200 VMT
03420VMT 01783 acre-hr OOB92acre--hr
loo
"" '°" '°" ''" ""' VMi VMT
VMT ·acre-hr acre-hr
-" -~-
"'" '°" '°" _,_ton
VMT
VMT
~_!_ acre.hr
·="' acre-hr
"" "'" ,oo VMT
VMT
Em,ss1on
Rate
(lblhr)
567E+OO 268E+OO
4.0BE-01 587E+OO
268E+OO
406E-01 123E+01 351E+OO
-4.13E-01
17SE-01
S92E--02
Potenhal
Em1ss1ons
(tons/yr)
1.78_,_
2483 1175
rn
""' 1.81
Allowable
Em1ss1ons (tons/yr)
~-~~
"' 046 1·3_Q3
--+- -
1of3
Em1ss1onCalcu!at1ons KPI eQu1pment
Po~n7:~~r1Em~s~;~~m! DesC11pton
W«'lirEr0$ion--
R°""
Equ1pmen1 Unit ID Descnpt,on of Unit
i:~~;o8
n~I l'mN>ss,o~AUmtlDescnpt10n of Unit Status um....,r
EU·29 !KPl·JC15ereenteedconveyor
EU·30 jKPI-JClscreenovers1zeconveyor
EU-31 !KPI-JC!screens1c!ecor,veyor
EU-32 jKPI-JClscreenunderconveyor
sec
Equipment Descnpt,onlSCC
Equ1pmen1/SCC Descr,pt,on
Screens.(3/16"orGreater)30502002
Conveyor30502006
Conveyor30502006
Conveyor30502006
Conveyor30502006
EU-33 !KPI-JC! 5ereen fines discharge conveyor !Conveyor 30502006
Maximum Hourly I Units of Measure I DevK:e Control Type
VMTperhour
VMTperhoor
VMTperhour
VMTperhour
VMTperhom
\/MT per hour
Heat Rate UoMperhour
!TI...!!!.!!~ mg• mmscf
mmBlu ffiga1 mmscf
mmBtu mgal mmscf
Tons
Tons
Equip Type
,-~ Process
Unpaved Documented Watenng
Unpaved, Documented Waleflng
Control Type
Process IM01sture"'>15% Process
Process Process IM01sture=>15%
Process fMoisture=>15%
Process ,,~ Process !Mo1sture=>15%
'=" Process
Capture Control Efficiency Effioency I Pollutant
(%) (%)
NIA NIA
"IA NIA NIA NIA
"IA
"IA NIA
NIA NIA NIA NIA NIA NIA WA NIA NIA
NIA
100% ,00%
100%
100%
100% 100%
,00%
100% TOO% TOO% 100%
100% ,CO%
100%
TOO%
100%
TOO%
100% 100% 100% TOO% 100% 100%
100%
100%
100%
TOO% 100%
TOO% 100%
TOO% 100% TOO% TOO%
100% 100%
100%
100%
100%
100% TOO% 100%
TOO% 100%
TOO%
100% 100%
TOO% 100%
TOO%
100%
100% 100%
PM,s PM
PM.,
NIA
NIA
WA
NIA !:_~ ,0%
90%
7'% 90% ,0% , ..
PM
PM,o PM,, iiM PM,o f'M1~ PM PM,o "" NIA ~'-
NIA
"IA NIA NIA NIA
NIA
PM PM10
PM:i PM
PM10
PM,,
NIA PM
NIA
PM,o
PM2_,
NIA PM,o NIA PM,,
NIA S01
NIA NO,
NIA voe NIA CD NIA CH,O
NIA Pb NIA HAPs NIA CO, NIA N,O NIA GHG~,"'
NIA~ NIA PM NIA PM10 NIA PM25
N/A SO; NIA NO,
NIA voe NIA CO NIA CH,O NIA Pb NIA HAPs NIA CO, NIA N.0
NIA GHG'"'"' NIA CH4
PM
NIA PM,o NIA PMis NIA SO; NIA NO,
NIA voe NIA CO NIA CH:,O NIA Pb NIA HAPS NIA CO, NIA N.0 NIA GHG~, ..
NIA CH 4
91 20%
91-49% IPM,0. 9149% PM, 5
·- I™ ·- -·- -·- I~ ·- -·- -9533% I'" 9582% PM10 9592% PM:,1
9533% I'" 9582% PM 10 9582% PM,,
::~: 1:~'[
Emrss1onFactor (lbs/UoM)
VMT
acre-hr acre-hr
'"'"" 1596721VMT 47129VMT
04713 VMT
1139731VMT 33640 VMT 03364 VMT
VMT
VMT VMT
VMT VMT
VMT VMT
VMT
VMT
VMT VMT
VMT
Em1ss1onFoctor (lbs/UoM
0075
0008T 0000587838
00011
0.00031()87
00011
coo, 00011
000031087
coo, 00011
mgal mgat
mgal
""'" mgal
""'" mgal
""" mgal mgal mgal
""'" mgal
.!!!2_81 mgal mgal
mgal
mgal
mgal
""" mgal
""'' mgal mgal mgal mgal mgal
mgal
mgal
""" mgal mgal
mgal mg,1 mgal
""" mgal
mgal mgal mgal mgal
""'" Em1ss1on Factor (lbs/UoM)
Tons Tons
Tons Too,
Tons Too,
Toos
Too,
Too,
Too,
Tons Too,
Tons Tons Tons Tons Tons
Em1ss1on Rate (lb/hr)
491E+OO 145E+OO
377E-01
779E+OO 230E+OO
598E--01
143E+OO 481E--01
325E·02 e10E--02 299E-02
8-45E--03
910f-02
299E·02
845E-03
91oe-02 299E-02
8-45E--03 OOOE+OO
OOOE+oO
OOOE+OO OOOE+OO OOOE+OO
Potential Em1ss1ons {tons/yr)
2152
6.35
34.14 1008 262
626E+OO 211E+OO 142E-01 39GE-01 131E-01
370E...Q2 399E-01 131€-01
370E-02
399€-01
131E·01 370E-02
OOOE-+-00
OOOE+OO
OOOE-+-00
oooe+oo OOOE+OO
Allowable Em1ss1ons (lo!1slyr)
"' 880 ,so
161E+OO 543E-01 367E-02
103E--01
338E·02
954E·03 103E--01
33SE-Q2
103E-01 338E-02
954E·03 OOOE+OO
OOOE+OO OOOE+OO
OOOE+OO OOOE+OO
2of3
Em1ssmnCalculallons KPlequ1pment
Oescnption Control
Maximum Hour1y / Units of Measure j Device Number
I Process
ContrclType Capture I Control
Efflc1ency I Pollutant
(%1
95B:2% IPM.u
Em,ss,onFactor Em,ss1onFactor
(lbs/UoM)
Em1ss1on Rae
(lb/hr)
Potential Em1ss,ons (tons/yr)
aooE+OO
Allowable Em,ss,ons (tons/yr)
3of3
AP-42 Section 13.2.2 "Unpaved Roads," November 2006 KPI equipment
Haul Road ID No.: hot Rock Haul Ro
W(t_cJns): 55.00 .. -
s (%): 10 p (davs) - 105
Shipping
26.00 10
105
Haul Road/Haul Truck/Material Hauled Information
Road #3 Road #4 Road #5 Road #6
--·--· ---10 10 10 10
-··-105 105 105 105
Haul Roads - Max Hourly VMT Rate and PM10 Emission Factor Calculations ____ E(P_fv_130) (lbsNMT)
E(PM10) (lbsNMT): --- _ E(PM2-:SY<1iisNMTJ:
________ Eext(PM30) (lbsNMT): Eext(PM10) (lbsNMT):
- --
- Eext(PM2 5) (lbsNMT) - - ·-·-
E = k (s/12)Aa • (W/3)Ab where: E = size-specific emission factor (lbNMT) s = surface material silt content(%) W = mean vehicle weight (tons)
15.9672 4.7129 0.4713
---
11.3739 3.3571 0.3357
- Constant Particle Size k(lbNMT) a PM30 4.9 0.7 PM10 1.5 0.9 PM2.5 0.15 0.9
Eext = E[(365-P)/365] where Eis defined above and:
11.3973 f------ -- -- . ----- -----·---···
3.3640 0.3364 8.1186 ------2.3963 0.2396
b 0.45 0.45 0.45
Eext = annual size-specific emission factor extrapolated for natural mitigation (lbNMT) P = number of days in a year with at least 0.01 inch of precipitation
---
.. -·-·----
----
----.··-- -
1 of 1
Pile#1 Pile#2 Pile#3 Pile #4 Vehicular Vehicular Vehicular Vehicular
Area Area Area Area 39.15
"--·-
8.3 8.3 8.3 8.3 105 105 105 105
12.0268 - """ ----3.4200 0.3420 --- ·---
8.5670 2.4361
---
0.2436
AP-42 Section 13.2.4 "Aggregate Handling and Storage Piles," November 2006 KPI equipment
Storage Pile ID No.: Pile #1 ~- -- ---~~--------
Moisture Content %: 1.5 ~----------~ ----- ------
Silt Content %: 1.6 >--------------- -----------
Mean Wind Speed In Miles per Hour (MPH): 10.0
~- Dry Qays per Year: 260 ------- ---
Percentaqe (%) of Time Wind Speed> 12 MPH: 32 __ Particle Size Multiplier for PM: 0.74 Particle Size Multiplier for PM 10: 0.35
-- - - -· ------- -
Particle Size Multiplier for PM25: 0.053
Load In or Load Out PM EF (lbs/Ton Handled): 0.00872 Load In or Load Out PM 10 EF (lbs/Ton Handled): 0.00413
Load In or Load Out PM25 EF (lbs/Ton Handled): 0.00062
Wind Erosion PM EF (lbs/Acre-Hr): 0.17833 Wind Erosion PM 10 EF (lbs/Acre-Hr): 0.08917
----------- _____ .__. ___ ------···-··
Wind Erosion PM2_5 EF (lbs/Acre-Hr): 0.01337
Pile #2 Pile#3 Pile#4
--------- --- --· ----- c------ ----~
.. ----- --·
10.0 10.0 10.0
260 260 260 ------- --···
32 32 32 0.74 0.74 0.74
·-·-·--- ------
0.35 0.35 0.35 - -·-- ----- --·
0.053 0.053 0.053
----- -----··
. --·
----- "'