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PROCESS SYSTEMS
Cameron Process Systems
Module Design and Supply - Experience and Capability
October 2011
OSX-1 Seawater TreatmentModule 2011
Who are Cameron
What We Deliver
Module Execution
Project Management
PROCESS SYSTEMS
Support – Front End
Support – After Capital Sales
Experience
Get to Know Cameron
Fortune 500 company with strong balance sheet
$6.1 billion revenues in 2010
Cameron is a leading provider of flow equipment products,systems and services to worldwide oil, gas and process industries.
PROCESS SYSTEMS
$6.1 billion revenues in 2010
Leadership position in most every market segment served
Leading aftermarket service provider
19,500+ employees in 300+ locations worldwide
Cameron’s HSE Policy - “No One Gets Hurt, Nothing Gets Harmed”
At Cameron, we are committed – ethically, financiallyand personally – to a working environment whereno one gets hurt and nothing gets harmed.
President and Chief Executive Officer
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President and Chief Executive Officer
London (Sunbury) facility YTD statistics.Total Recordable Incident Rate (TRIR) - 0.00 Lost workday incident rate (LWIR) -– 0.00
Statistics YTD 2010
• Number of recordable incidents* 0 0• Total Recordable Incident Rate (TRIR) 0.00 0.00• Number of lost workday accidents 0 0• Lost workday incident rate (LWIR) 0.00 0.00• Total hours worked 100025.00 7875.00
* Note: There were 2 non-recordable (minor) incidents during 2009
• To our stakeholders, to the future
• The Cameron Way –how we choose to conduct ourselves
• We take pride in everything we do
Cameron’s Corporate Responsibility
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• We live by, work by and shareour core values:
o Integrityo Respecto Leadershipo Excellenceo Innovationo Responsibility
We are Cameron.
• Known for quality and service• Technology-driven• Creating value• Financially secure
• Building the future• Committed to sustainable performance• Focused on safety and well-being• Delivering total solutions for our customers
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Cameron is a leading provider of flow equipment products, systemsand services to worldwide oil, gas and process industries…
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Cameron’s Broad Market Coverage
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Cameron is in nine market segments, offering a full suite of products andservices to the drilling, production, processing, refining, petrochemical& LNG, transmission & storage and industrial segments of the industry.
Upstream to Downstream, Onshore to Offshore, Cameron is There.
Who are Cameron
What We Deliver
Module Execution
Project Management
PROCESS SYSTEMS
Support – Front End
Support – After Capital Sales
Experience
Cameron offers 60+ trusted product brands through our threebusiness segments and ten operating divisions.
PROCESS SYSTEMS
Drilling & ProductionSystems
• Drilling Systems
• Surface Systems
• Subsea Systems
Valves & Measurement
• Flow Control
• Distributed Valves
• Engineered & ProcessValves
• Measurement Systems
Process & CompressionSystems
• Process Systems &Reciprocating Compression
• Custom Process Systems
• Centrifugal CompressionSystems
A Sample of Cameron’s Solutions
Comprehensive Offerings across Multiple Areas of Expertise
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Aftermarket – Cameron’sCAMSERV
• Integrated solutions incorporating multiple disciplines – people & products,systems & services, tools & technologies
• Seamless customer experience in collaborative problem-solving
• Adding quality and value to customer process from start to finish
UnconventionalOil & Gas
Floating ProductionSystems (FPS)
Subsea Processing
Company Overview
CynaraMembranes
CO2 Separation
SulfaTreatH2S Scavenger
PROCESS SYSTEMSPROCESS SYSTEMS
Sulfaject
SulphateReduction System
Polymem UFUltrafiltion
system
Process Systems
PROCESS SYSTEMS
Cameron is interested in the following FPSO topsides scope:
Inlet Separation Module
Crude Stabilization Module
Diluent Recovery Unit
LP/HP Compression modules
Flare KO Module
Chemical Injection Skid
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Produced Water Treatment Module
Gas Processing Module
Gas Dehydration Module
Gas sweetening (Amine or Cyanara
CO2 membrane) Unit
MEG Reclamation
Seawater treatment & injection
NATCO Sulphate Removal
OIL GAS WATER SOLIDS
• Free Water Knockout
• NATCO® MechanicalHeater Treaters
• Multi Phase Separators
• PORTA-TESTRevolution®
• CONSEPT ICD®
• NATCO® DualFrequency®
• Cynara® CO2
• KCC™ MEGReclamation
• Shell / Paques
• THIPOAQ®
• PORTA-TESTWhirlyScrub I™, V™
• PORTA-TESTRevolution®
• CONSEPT DC™
• CONSEPT IVD™
• CONSEPT SI™
Produced Water Seawater • MOZLEY™ WellheadDesander
• MOZLEY™Desanding SLC
• MOZLEY™ Microspin
• MOZLEY™Hydrotrans™
• MOZLEY™Fluidizer™
• UNICEL®Vertical SkimVessel
• WEMCO® Pacesetter®
• NATCO® Cross-FlowScrubber
• VORTOIL® DeoilingCyclones
• WEMCO® ISF®
• WEMCO®Depurator®
• UNICEL® IGF
• METROL®
SeaCell®
• METROL® BFCC™
• METROLSeaScreen &SeaScreen Max
• Media Filters
• Vacuum Deaerators
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• NATCO® Dual Polarity®
• PETRECO® Bilectric®
• PETRECO® MeterCell
• CONSEPT SI™
• CONSEPT Spinlet™
• NATCO® CHF® Heater
• NATCO® BTEXBuster®
• NATCO® Desi-Dri®
• NATCO® SHV™Flare/Combuster
• NATCO® Water BathHeaters
• NATCO® Glymine
• Amine Treating
• Glycol Dehydration
• MechanicalRefrigeration
• NATCO® Jewel T®
• MOZLEY™Deltaclone™
• UNICEL® IGF
• NATCO® Versaflo™
• PETRECO®
Hydromation® Nutshell
• PETRECO®
Silverband Nutshell
• PETRECO® Softeners
• NATCO® Skim Pile
• NATCO® DOX®
• Vacuum Deaerators
• Gas StripDeaerators
• Polymem UF
• NATCO® SulphateRemoval
Who are Cameron
What We Deliver
Module Execution
Project Management
PROCESS SYSTEMS
Support – Front End
Support – After Capital Sales
Experience
136
13
3
2
1
7
9
1522
21
17
26
25
2423
Typical FPSO – Cameron Portfolio
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5
48
16
14
11
12
20
19
18 27
28
Gas TechnologiesGlycol / Amine /
Cynara
CompressionDivision
CompressionDivision
OilTechnologies
Typical FPSO – Cameron Offerings
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Technologies
Water Technologies
OilTechnologies
Valves
Also includes:
ActuatorsChokes
MetersAutomation (TEST)
Completed Module
ValvesSeparator
VesselsControl Panel
Example of Packages
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VesselInternals
CompressionSkid
Piping
ModuleStructure
Yard
Subcontract Fabricator
Cameron
Instrumentation/Meters
Actuators
Compressor
HeatExchangers
FPSO Cidade de Sao Mateus, Singapore execution
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Who are Cameron
What We Deliver
Module Execution
Project Management
PROCESS SYSTEMS
Support – Front End
Support – After Capital Sales
Experience
Project Control Goals and Objectives
• Achieving the projectschedule by maintainingplanned activities
• Ensuring negative trends arepredicted and addressed
• Monitoring performanceefficiency
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efficiency
• Key Issues– Intensive Planning
– Project Schedule
– Work Breakdown
– Manpower Needs
– Time Management
– Progress Reporting
– Deliverable Tracking
– Material Control
• Integrated Project Management
Project Predictable Deliveries
• From 20,000 to 50,000 man-hours projects
• Ranging from $1MM to $100MM projects
• Duration from 6 months to 3 years
• Proven in-house technologies offerscredibility to process guarantee
Adding Value – Project Execution
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credibility to process guarantee• Centralized Engineering – more
efficient/less hours.• Centralized Procurement – increased
buying power – driving costs down.• Managed by one company – added
benefits/reduced costs to client• Lead PM – from group with most
significant portion.• Supporting PMs/PEs for each package.
Typical Project Organisational Breakdown Structure
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Projects Execution
Process
Construction
Procurement
Engineering
Air Coolers
Vessels & Tanks
Vessels & Tanks
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Mechanical
Air Coolers
Vessels & Tanks
CIE
Piping
Structural
Miscellaneous Equipment
Manual Valves
In-Line Instruments
Non In-Line Instruments
Skids / Piping
Rotating Equipment
Spiral / Plate Exchangers
Skids / Piping
Improved Project Schedule
Assist in key documents developmentDrawings reviewed as completed
Drawing turnaround days not weeksClearer communication
any issues resolved quickly
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Simultaneous working of detailed design and fabricationteam progress before entire facility design completedImproved project supply chain performance
Critical Communication Interfaces
CustomerCameron Project Manager the Customer’s nominated representativeSubcontract FabricatorsCameron Project Manager and the Subcontractor’s Project Manager3rd Party Certifying AgenciesCameron Project Quality Assurance Manager and the 3rd PartyAgency. The Project Manager is to be copied on all correspondence.
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Agency. The Project Manager is to be copied on all correspondence.Governmental Regulating AuthoritiesCameron Project Manager, assisted by the Cameron Legalrepresentative, as required and the Governmental agency.Vendors and SuppliersCameron Buyer and the respective vendor or supplier.
Cost and Budget Management
SAP is Cameron’s system ofchoice
Work Breakdown Structure(WBS)
WBS is a detaileddefinition of the SOW
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definition of the SOW
Budget is identified ateach WBS level
Contingency Management
Budget is allocated in linewith the Risk ManagementPlan
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Schedule Management
Project Planning isdeveloped in Primavera(Cameron’s system ofchoice)
The Schedule Identifies:
Project Milestones
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Project Milestones
Critical PathActivities
Fixed Project Datesand Commitments
Progress S Curves
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Risk Management Plan
Risks, Plans DeliveryConfidence is run through
Pert master
Criter is Cameron’s system ofchoice (in house developed DB)
Heat Map scores Risks
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Heat Map scores Risksaccording to severity:
High
Medium
Low
Contingency Budget isUpdated Accordingly
Bi-weekly updates as aminimum
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Who are Cameron
What We Deliver
Module Execution
Project Management
PROCESS SYSTEMS
Support – Front End
Support – After Capital Sales
Experience
Process Systems Technology Center – R&D Facilities
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• Located in Houston
• ~29,000 ft2 building
• Showcase area
• 40 offices
• 2 conference rooms
• Training room
• Library and file room
Troubleshooting Services
• Cameron maintains an in-house support andconsultant service.
• An integrated team of specialists available tosolve difficult and unusual processingproblems.
• Combining laboratory and developmentservices with practical experience, the teamcan determine the feasibility of packages forthe toughest applications
PROCESS SYSTEMS
the toughest applications
• To support their oil, water and gas products,Cameron offers:
• Process debottlenecking where fluidcharacteristics or production profiles havechanged
• Computational fluid dynamics (CFD)evaluations
• Conceptual process designs and FEED studies
• Equipment designs to reduce equipmentfootprint and weight
• Site testing and analysis
• Consulting on solids handling and disposal
Other R&D Facilities
• Trondheim, Norway
– High pressure separation testing loop
– Joint development activities with Statoil
• Pittsburgh, USA
– CO2 membrane testing and development
• Rugby, UK
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• Rugby, UK
– Liquid-liquid and solid liquid cycloneproduct improvement
• University of Manchester, UK
– MEG Gas Treatment
The value of CFD
Internal Analysis Flow Visualization and Distribution Analysis
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CFD Applications
• New tools allow rapid evaluation of floating production facilitydesign
• Perform CFD on startup and shutdown states and non-optimaloperating conditions
• Better able to size and analyze internal forces
Normal sea states
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Normal sea states
Storm states
• Other uses
New product development
Vessel de-bottlenecking
Process troubleshooting
Component development
Process Optimisation with PDMS
• Allows visualisation of multiple conceptsduring design phase
• Visualisation facilitates enhancedoperability
• Eliminates clashes caused by multi-draughting
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draughting
• Gives Manufacturing the visualisation tool
• Easily integrates with other contractorselectronically
• Automatic isometric production ensurescomplete accuracy with model
• Built-in design rules ensure proper designand ease in construction
• Automatic BDM reduces purchasing cycle
CALGARY ELECTRA NEW IBERIA MAGNOLIA SAUDI
Carey Brightwell David Bomer Glenn Gros Freddy Padron Dave Stevens
Shop Space 100,500 130,000 72,000 25,500 110,000
Manufacturing Capabilities
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Shop Space 100,500 130,000 72,000 25,500 110,000
Yard Space (Acres) 30 45 14 14 14
Shop Personnel 103 150 104 82 23
Engineering Personnel 18 5 12 2 20
Max Rolling Capacity(Width x Diameter xThickness)
10x16x5 10x14x2 N/A N/A 10x10x2
Structural Capacity Yes Yes Yes Skid Skid
Maximum Lift (Tons) 300 50 800 50 320
Shipping Facilities(Rail/Truck/Water)
R/T R/T R/T/W T T/W
428,000 SF & 1.7 MM Standard Shift Man Hours
Cameron’s Global NetworkManufacturing, Sales, Engineering and Aftermarket
Worldwide presence: 300+ locations total, including 40+ manufacturing plants.
UNITEDKINGDOMCANADA
ROMANIAITALYGERMANY
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ManufacturingFacilities
ARGENTINA
INDONESIA
ANGOLA
BRAZIL
USA
MEXICO VENEZUELA
SINGAPORE
MALAYSIA
NIGERIA
SAUDI ARABIA
Who are Cameron
What We Deliver
Module Execution
Project Management
PROCESS SYSTEMS
Support – Front End
Support – After Capital Sales
Experience
Adding Value – Camserv - After Market Services
• Commissioning
• Engineering Services
• Spares
• Worldwide coverage
• Retrofits & Refurbishment projects
• Process Solution Group operational and de-
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• Process Solution Group operational and de-
bottlenecking studies
• Familiar with process train/problem solving
• Health checks
• Training;
• Re-Assembly, Installation and Hook-up
Supervision;
• Pre-Commissioning and Commissioning
Supervision
• Instrument Calibration
Experience Counts....
• The company has over 80 years of experience
• onshore and offshore, upstream, midstream and
downstream
• Comprehensive global network of aftermarket and
repair facilities in the industry.
• Centers are staffed with experienced and highly
qualified personnel who know how to provide:
PROCESS SYSTEMS
qualified personnel who know how to provide:
• preventive maintenance services,
• recondition products,
• technical support,
• repair services
• OEM replacement parts
• ensuring quality for the life of a client’s equipment
• Experts are available in process engineering,
preventive maintenance and debottlenecking
Who are Cameron
What We Deliver
Module Execution
Project Management
PROCESS SYSTEMS
Support – Front End
Support – After Capital Sales
Experience
Gjøa MEG reclamation unit, 2010
PROCESS SYSTEMS
Peregrino Salt and Sulphate Removal Plant Module33,000 BPD
PROCESS SYSTEMS
Crude Stabilization Process Plant Module
PROCESS SYSTEMS
1,160 Tons11 Separator Vessels7 Heat Exchangers8 Horizontal Pumps1 Compression Package1,200 + valves900 + instruments
“SYNERGY SUCCESS STORY”..............
Value $21m (multi package deal)
• Sulphate Reduction Membranes
(Water)
• Cynara CO2 Membranes (Gas)
• Specialist Desalter Internals (Oil)
SBM Tupi Noreste FPSO
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• Specialist Separator Internals
(ConSepT)
• Produced Water Treatment (Water)
No other single bidder could offer all
technologies
A more competitive approach than any
other bidder
• Fabrication – Membrane Housings in New Iberia
- Packaging in UK (local to client in Holland).
OSX-1 Module
• Coarse Filters
• Cartridge Filters
• Sulphate RemovalMembrane System
SRM Feed Pump,Membranes and
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Membranes andClean-in-placeSystem.
• Deaerator Tower –Gas Strip Type
• Main InjectionPump
• Chemical InjectionSystem
Dimensions:L = 20.00 metersW = 12.40 meters
C M BCompanhia Mexilhão do Brasil
C M BCompanhia Mexilhão do Brasil
Mexilhao PMXL-1
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W = 12.40 metersH = 20.00 metersWeight : 585Tons
SpecificationsRich MEG Flow: 540 m3/dayMax water: 240 m3/dayLean MEG Conc: 82 wt%MEG recovery 99.5%Salt Removal Rate: 4,400 kg/day
Cidade de Sao Mateus MEG
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• Dimensions:• L = 24.00 meters• W = 16.40 meters• H = 27.00 meters• Weight :653Tons
• Specifications• Rich MEG Flow: 600m3/day• Max water: 240 m3/day• Lean MEG Conc: 84 wt%• MEG Recovery 99.5%• Salt Removal Rate: 10,200 kg/day
Cidade de Sao Mateus M10 Crude Stabilization
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• Dimensions:• L = 19,0 meters• W = 27,0 meters• H = 22,0 meters• Weight : 762 Ton
• Specifications• Total Liquids: 5,600 m3/day• Max Produced Water: 3,000 m3/day
Cidade de Sao Mateus M62 Gas Condensate
• Dimensions:• L = 18,0 meters• W = 25,0 meters• H = 23,0 meters• Weight : 911 Tons
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• Specifications• Condensate: 1,600 m3/day
Cidade De Niteroi
Dimensions:L = 16.00 metersW = 9.00 meters
PROCESS SYSTEMS
W = 9.00 metersH = 19.00 metersWeight : 300Tons
SpecificationsRich MEG Flow: 100 m3/dayMax water: 50 m3/dayLean MEG Conc: 84 wt%MEG Recovery 99.5%Salt Removal Rate: 2,500 kg/day
• Supply of three complete production modulesfor the Petrobras P53 Marlim Leste.
• P01 TEG Dehydration and Fuel Gas treatment module,and the P03A/B Oil Separation modules includesthe production, test, atmospheric and electrostaticseparation processes.
• Complete design and construction
P53 PETROBRAS FPSO
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• The three modules represent over 3,200 metric tonnesof equipment . The 16 months delivery scheduleallowed Petrobras to complete the hull conversion andtransport the three modules to Brazil for final integration.
• P01 Module will process over 6,000,000 Nm3/d of associated gas. Module P03A/B will treat over180,000 bpd of crude oil.
• Cameron provided the process design and procurement for all major equipment andthe Singapore office was responsible for the detailed Engineering and Construction of the threemodules.
CLIENT END USER PROJECT/LOCATION EQUIPMENT/APPLICATION DELIVERY
FSTP Petrobras P56, Brazil Gas Dehydration & TEG Regeneration Module (400 Tons) 2010
Petroserv Petrobras Pipa II , Brazil
Crude Separation, Stabilization, PWT and Fuel Gascompression module(1,000 Tons) 2010
OSX OSX Offshore Brazil
Water Injection Module: Coarse Filters, SulphateReduction Package, SRM Feed Pumps, DeaearatorTower, Main Injection Pumps, Chemical Injection System 2010
Aker Kvaerner Statoil Gjoa Semi EPCH, Norway MEG Reclamation module (300 Tons) 2009
Origin Energy, New Zealand Origin Energy, New ZealandKupe Gas Treatment Plant, NewZealand MEG Reclamation module (200 Tons) 2009
Prosafe Production Services Petrobras FPSO Cidade de Sao Mateus, BrazilMEG Reclamation module (800 Tons) 2008MEG Reclamation module (900 Tons) 2008MEG Reclamation module 950 Tons) 2008
MODEC Petrobras FPSO Cidade de Niteroi, Brazil MEG Reclamation module (300 Tons) 2008
Maua, Brazil Petrobras Mexilhao Field Development MEG Reclamation module (600 Tons) 2008
QUIP Petrobras P53, BrazilCrude Separation and Stabilization modules (1,500 Tonseach) 2007
Gas Dehydration & TEG Regeneration Module (700 Tons) 2007
FSTP Petrobras P51, Brazil Gas Dehydration & TEG Regeneration Module (400 Tons) 2006
PROCESS SYSTEMS
Kerr McGee Kerr McGee Leadon, North Sea
Single lift 2 tier p/w treatment module comprising :-
2001
3 off Liquid-Liquid Hydrocyclone vessles6 off Solid-Liquid Hydrocyclone vessels1 off Acquifer Water degasser vessel1 off Produced water degasser vessel3 Water injection booster pumps1 Sand jetting pumpancilliary eqpt
FPSO CONSTRUCTION INC. PetrobrasSouth Marlim, Campos Basin, Brasil(P 40).
Production Separation Module(850 Tons)
1999
Atmospheric Separation & Pig Launcher/Receiver Module(400 tons)Gas Dehydration Package(200 Tons each)Fuel Gas Conditioning Package(150 Tons)
NORTRANS Petronas / Vietsovpetro Ruby, China Sea Process Topsides 1998ATLANTIC FLOATING PRODUCTION AFP/Texaco Galley, North Sea NGL Recovery Module 1998ODEBRECHT-SLP Statoil Connemara, Irish Sea Process Topsides (Engineering Contract) 1997
SLP/MAERSK NSP for Conoco MacCulloch, North Sea Water Injection PAU 1996
Summary
• Total systems capabilities - systems design, manufacturing,training, and service
• The largest technology portfolio in the World
• Our people: experience, relationships, integrity
• Our Tools: CFD, Process Simulation design tools, and powerful
PROCESS SYSTEMS
• Our Tools: CFD, Process Simulation design tools, and powerfulProject Management Systems
• Reliability and quality
• Largest installed base of equipment world-wide - we’re fieldproven
• COST SAVINGS - proven track record in many Alliance forms
Cameron’s Process Systems
The Total Solutions Provider
• Industry’s broadest portfolio
• Best Available Technology
• Best-in-class project delivery
• Leader in emerging technologies
• Extensive Technology (R&D) facility
• Process Performance Assurance
PROCESS SYSTEMS
• Process Performance Assurance
• Financial Strength
Your contact:
Laszlo SzentirmaiSales Manager Eastern Europe
Process Systems EACR
Cameron House, 61-73 Staines Road West,
Sunbury-on-Thames, Middlesex, TW16 7AH, UK
TEL +44.1932.732.000
MOB +44.7740.157.501
FAX +44.1932.732.020